Mazak « Programming Manual for Mazatrol M-32A (B Version) Publication # H731PA0530E CAUTION: This manual is published to assist experienced personnel in the operation, maintenance andlor programming of Mazak machine tools, and is not intended to be used as training documentation. All Mazak machine tools are engineered with a number of safety devices to protect personnel and equipment from injury or damage. Operators should not, however, rely solely upon these safety devices, but should operate the machine only after fully understanding what special precautions to take by reading the following documentation thoroughly. Do not attempt to operate or perform maintenancelrepair on the ‘machine without a thorough understanding of the actions about to be taken. if any question exists, contact the nearest Mazak service center for assistance. Certain covers, doors or safety guards may be open or removed to more clearly show machine components. These items must be in place before operating the machine. Failure to comply with this instruction may result in serious personal injury or damage to the machine tool. This manual was considered complete and accurate at the time of publication, however, due to our desire to constantly improve the quality and specification of all Mazak products, it is subject to change or modification.Mazak + Programming Manual for Mazatrol M-32 IndexIntroduction Mazak ‘The MAZATROL M-22 is a N.C. (Numerically Controlled) equipment developed for machining centers. It is equipped with numerous functions permitting simple, rapid land correct programming: dialogue in MAZATROL language (human language), ‘automatic selection of the tool used, automatic determination of the cutting conditions, ‘automatic data calculation, moritoring of form and path of the tool on the screen, etc. ‘This Programming Manual (Application) describes the programming by the MAZATROL M-32, Read this manual carefully in order to make the best use of the possibilities of the MAZATROL M32. It is advisable also consult the Operating manual. Note: ‘The M-32 controls the machining center by digital calculation, but itis possible that the machining cannet be performed because of the processing of a calculation error. Before proceeding with automatic operation therefore, do not fail to inspect the path of the tool on the display in order to verify that the ‘machining is being done correctly ‘© The specifications of the M-32 are subject to change without prior notice for improvement. For obscure points, contact our service center. '* We cannot assume any responsibility for the consequences of intentional or ‘accidental operation ‘It is prohibited to partially or completely transcribe, reproduce or modify this manual. ‘* This manual will be subject to change without notice. ‘© In the case where you find a doubtful point, an error or omission in this manual ‘which was prepared with careful attention, please send your suggestions to our service center. ‘© Documents that accompany the product Standard ® Operating manual for MAZATROL M-S2 @® Programming manual for MAZATROL M-32/M32B Application (This manual) @ ParameterAlarm list M32 Option © Programming manual for MAZATROL M-32 EIA/ISO ® Programming manual for 3D processing © Programming manual for five-surface machining @ CPU-LINK communication software preparation procedure © Operating manual for MAZATROL CAM32-A system © Operating manual for MAZATROL editorMazak Organization of this manual ‘The following outlines the organization of this manual: lchapter| Title [____Upper row—Directions for using the chapter | ‘Lower row—Contents of the chapter INTRODUCTION TO MAZATROL PROGRAMMING "Those who are going to set up a MAZATROL program for the fist time must fst ead this chapter. Actually operate the M2 system from the beginning as directed in section 4 PROCEDURE BEFORE PERFORMING THE MACHINING. You will then be able to roughly understand the entre operating procedure from tool registration to creation of a MAZATROL, program, Those who already have an experience in creating ' program using the MAZATROL M-1 or MAZATROL CAM M-2 systen will be able fo understand the functions and usage of the V.32 system just by directly reading Chapter 1, APPLICATION, “The program architecture, coordinate systems, and operation keys are discussed here as the basic information required for program creation in MAZATROL language. n addition to the program creation procedures, successive processing procedure Up tomachining are described in order after the discussion of the basie information. “APPLICATION Use tnt bea yao any aornaosanans De AZATAOLpregam ahteciue sna pram cestos Poets desc n Chapr I hs, cw bi hap {Rrescaron ssa terence wane ead sch ein es whomyoutew ony asic ornate hw Sums ren seu cede a NASMTROL perm [How o cal wie WHCPROGRAM cpl, now o dt ci | Rowotaeatintonanscnaist sac union ood | here. How to create programs in the background mode, how to print programs, and how to actin the event of alarms are | also discussed. ‘Appendix | An Mode lst, sample programs, and a QA (Questions and ‘Answers) ist are contained. Read this appendix as appropriate,Mazak INTRODUCTION TO MAZATROL PROGRAMMING CONTENTS Page MAZATROL PROGRAM bt SYSTEM OF COORDINATES bos Machine Coordinates System 2 be Workpiece Coordinales System... bea Machine Coordinates System and Coordinates System 128 Basic Coordinates 124 Auxiliary Coordinates .. ranenne FOB, FUNCTION OF KEYS AND SWITCHES .. bo PROCEDURE BEFORE PERFORMING THE MACHINING osu. M41 Diagram for Programming the Machining ... hat Part Drawings and Stock Materials ... 142 Registration of Tools .. 143 Calling up the TOOL FILE display 144 Registration of tools... 145; Creation of Simple Programs 148 Program structure 148 Calling up the WK. PROGRAM display 49 Assigning workpiece numbers .. 10 Creating a program Creation of common unit Creation of basic coonates eystem unit Face machining unit Line machining unit Point machining unit (1) Point machining unit (2) End. unit End of the program .. Registration of Tools in a Tool Data File Pocket numbers and tool numbers TOOL DATA display .... TOOL LAYOUT display Registration of tools ... Check of the Machining Path bata H731PA0530E or474 472 473 474 475 478 477 478 479 47-10 47a 4712 47-13 4714 48 484 482 48:3 484 485 486 ~ Mazak Il APPLICATION CONTENTS Page CALLING UP AND THE END OF THE WK. PROGRAM DISPLAY..... 1-1 Listing Mode and Creating Mode. ttt Galling Up the WK. PROGRAM Display (Listing Mode) ... Calling Up the WK. PROGRAM Display (Creating Mode) End of the Parogram Creation ttt ut-2 EDITION OF DATA .. wet Cursor Movement .. het Editing .. Net Search M22 Insertion 26 Deletion mrs} Copy 210 End of program N2t4E DETAILED INFORMATION soos MA Calling Up the DETAILED INFORM. Display a] Cancellation of the DETAILED INFORM. Display .. NS2e PROGRAM CREATION wet Types of Units... Net Common Unit... nae Basic Coordinates System Unit. IMS Auxiliary Coordinates System Unit SIMS Types of the Machining Unit 148 Point Machining Unit .... IMT Procedure for selecting point machining unit .. IMT Point machining units and automatic too! development IMB Too! sequence data .. + I-29 Too! path 2 IM33 ‘Shape sequence : + 52 Line Machining Units . 2 M63 Procedure for selecting line machining unit... 2 IM63 Central linear machining unit (LINE CTR) aes Right-hand linear machining unit (LINE RGT) eeeeces WMBT Left-hand linear machining unit (LINE LFT) vnneeeeenns WTO Outside linear machining unit (LINE OUT) ...... I-73 Inside linear machining unit (LINE IN) Right-hand chamtering unit (CHMF RGT) Lefthand chamfering unit (CHMF LFT) Outside chamfering unit (CHMF OUT) Inside chamfering unit (CHMF IN) .. Line machining too! sequence data Line machining shape sequence data Precautions in line machining ‘Automatic comer override .. S mha-t01 Face Machining Units .. Procedure for selecting face machining unit 14-101 Face milling unit (FACE MIL) .. 1 th4-102 End milling-top unit (TOP EMIL) .. 4-107 End milling-step unit (STEP) .... thet Pocket milling unit (POCKET) M115 Pocket milling-mountain unit (PCKT MT). - IM-120 ce487 48:10 4g ao 492 494 495 496 410 4104 an att ate ans atts ans 4116 4t17 4ar2 4ate4 4122 4123 413 A134 413-2 4133 4134 4135 55 56 87 et Mazak Pocket milling-valley unit (PCKT VLY) .. n4-126 End milling-siot unit (SLOT) 4-132 Face machining tool sequence data 14-136 Precautions in face machining 4-139 Override in case of the overall width cutting 4-143, Definitions of Forms in Line Machining and Face Machining Units ... 4145 Closed form and open form n-145 Input procedure 14-150 SQUARE (Fixed form) .. Wa-t51 CIRCLE (Fixed form) 4-152 Apbitrary 14-183 Function of automatically calculating a point of intersection ...... 14-158 End Unit : 4161 End unit (option) Wat61 Special Mode Unit .. 4-162 Procedure for calling up the special mode unit v W4-162, M code unit .. f. Wh4-162 Sub-program unit . 14-163, Drum changing unit .. 4-164 Pallet changing unit . 4-164 Indexing unt... 14-165 Process end unit - 14-168 Manual Program Mode Unit 4-168 Input procedure .. 14-168 Structure of the unit 14-168 Composition of the sequence 14-169 MMS Unit 1 thA74 Procedure for calling up the MMS unit .. hat71 ‘Composition of the unit. : nt71 Measurement of length of feeler . 4-173 Feeler calibration measurement W174 Type of measurement z 14-176 PRIORITY FUNCTION FOR THE SAME TOOL set Priority Machining Order st Priority Machining Zone . ISD Editing Function and Input Method of Priority Numbers. 54 Input of priority numbers... 54 Assignment of priority numbers. ISS, Changing of priority numbers 15-6 Deletion of all the priority numbers 16-7 How to use the SUB-PRO = PROC END function .. 5-8 Relation between the Sub-program Unit and the Priority Machining Function 115-9 Relation between the Indexing Unit and the Priority Machining Function 510 Relation between the M Code Unit and the Priority Machining Function .. nett Relation between Multipiece Machining and the Priority Machining Function NS12E COORDINATES MEASJREMENT FUNCTION . IGA Method of Measuring of Coordinates by TEACH ‘unction ovsse WT Method of Measurement of Coordinates by MDI-MMS 6s caEIA/ISO PROGRAM Display and Editing Procedure for calling up the EIA/ISO Program display .. Cursor movement . Display and edtng procedures ofthe EIAISO program Call-up from the MAZATROL Program Call-up method - Recalls ReadingiWiting MAZATAOL Program Basic Coordinates Calling a user macroprogram Reading Rewriting 8. BACKGRAOUND PROGRAMMING .. 9. OUTPUT ON PRINTER .. wet 40, CASE OF APPEARANCE OF ALARM ..... i104 APPENDIX 1 LIST OF M CODES |. APPX--1 APPENDIX 2 PROGRAM EXAMBLES .. APPX24 ‘APPENDIX 3 WHAT TO DO IN SUGH A CASE? 1 APPXS1 INDEXMazak INTRODUCTION TO MAZATROL PROGRAMMINGMazak . MAZATROL PROGRAM “The machining MAZATROL program of a workpiece consists in principle ofthe following four units: (1) Common unit ‘This concerns a unit which is obligatorly entered in the program head. It specifies the ‘common data to @ program assembly such as the material, the initial point, the machining of several workpieces, etc. (2) Basic coordinates system unit Use to specify the value of the coordinates (basic coordinates) of the workpiece Zero point in the machine coordinates system. (8) Machining unit Use to specify the data conceming the machining method and the machining form. Moreover, the necessary data are specified in the following two sequences: © Tool sequence.......Use to specify the data concerning the name of the tool and the movement of the tool. © Shape sequence.....Use to specify the data related to the machining dimensions. ‘The machining unit is available in the following three types: © Point machining unit Driling RGH CBOR machining RGH BCB machining [Rearing [Taine F bng orn of trough hte Borg of stepped tough Rl sorrg of nomtou ele Borg of Sepoed eraugh hoe sack poring Gre mllog G80 taping ine maciing ut Face machining unt Canal inear ashing race ring Fgh near aching Ene tinge Cehnand Incr machining Ene miling Step usce tear machinng Fost mig ine nar macing Fock ming Mountain Rntnandcaronng Pocket miingsey Usknand chang Ene ming Ousicecnanarng 30 (oan Up enamtog (4) End unit Unit adjusted at the end of program. Also, the folowing units are entered when necessary. (5) Auxilary coordinates system unit Use to specify the auxiliary coordinates system (OFFSET). (6) Special mode unit Use to specify a movement other than machining ‘There are the following special Tiode units. Its possible that these units marked with an asterisk (") can not be used or executed in certain machine models. © C0do Minnnnn-Output of code M Sub-program.....Calling up a sub-program Drum changing™ .Changing of tool drum Pallet changing’ Changing of pallet Index" neurone 10 Specify the angle of the indexing table. Process end... Stops the process in priority function for the same tool.> Mazak @) Manual program mode unit ‘This unit is entered for establishing a program corresponding to the EIA/ISO program using the G and M codes which permits performing and end movement or a movement other than machining. (8) MMS unit ‘Automatic measuring of a basic coordinates system (WPC). MMS unit cannot be used for certain machines or will not be performed when programed,Mazak 2. SYSTEM OF COORDINATES In the preparation of the program, a system of coordinates is used for introducing the position of the machining and the form of the machining. The system of coordinates of the machining center consists of three axes of coordinates which each cross the reference zero point at right angles. ‘An arbitrary point found in this system of coordinates can be defined by the value of the coordinates in the 3 axes (KY and Z). There are two types of systems of coordinates: © Machine coordinates system ‘© Workpiece coordinates system ft Tae | oe eterence point 20 Xaxie Yaxie Fig. 24 Coordinates sytem 2-1 Machine Coordinates System ‘The machine actually moves in its own system of coordinates called the machine coordinates system. A point of reference in this system of coordinates is known as machine zero point. Generally, the machine coordinates system has the machining zone on the side of the ‘minus (negative) direction from the machine zone point. Note: ‘The following figure represents the case of vertical machining center. wz ‘ + x Machining zene (ttachine cooriates system) (x0, Yo, 20) ‘as of X ~Y ‘coorcinate aan x coordinate 2-2 Workpiece Coordinates System ££ $$ {tthe program is prepared on the basis of the machine coordinates system, the entering of the machining position and of the form of machining is very complex, tedious and inflexible. Consequently a temporary reference point is taken in the machine coodinates system for preparing the program. ‘The point thus taken is called the workpiece zero point, and the system of coordinates taking this point as reference is called the workpiece coordinates system. bea> _ MB tapped holes 5 P(e paces) ZL) om oa Py Zero point ot he workpiece tote 165 taken so. ‘© When the dimensions are entered of the configuration on the basis of the above plan of the workpiece, the bottom left hand corner is taken as the workpiece zero point, © In this case, the value of the coordinates of the configuration is the following: ‘The adoption of the workpiece zero point facilitates the entering of the machining dimensions and therefore the programming. hoeMazak 2-3 Machine Coordinates System and Workpiece Coordinates System ‘The relationship between the machine coordinate system and workpiece coordinate system when workpiece has been mounted on the table of a machine are shown below. SSE) Machine coorinate system Work coordinate system Note: The above relationship may slightly difer according to the type of machine being used. Fig. 29 Machine coordinates system and Workpiece coordinates system 128Mazak 2-4 Basic Coordinates ‘The machine moves in the machine coordinates system whilst the program is prepared ‘depending on the workpiece coordinates system. It is necessary therefore to enter in the program, the position relation between the machine coordinates system and the workpiece coordinates system. ‘The unit of entry is called the basic coordinates unit. ‘The basic coordinates are entered as values of the coordinates of the workpiece zero point in the machine coordinates system. ‘The unit of the basic coordinates is entered by utilizing the coordinates measurement function after the workpiece is placed on the machi action soot cg cote SZ suse ena Basie epoeinate X 7 - Werksiece coordinates system ‘Werkpece 20r0 point Fig. 24 Basie coordinates Px —on 7 7 "pee a A base cournats unt} coors Soper ah a, of as xo Ever Base cna X Basic coon 2 Craete 3) ‘Same 0 Base conte ¥ (ral: - 20) Angle me byte are X mn ae machine Sauces sem nde ‘axes X and Y of the workpiece Coordinates system, baMazak 2-5 Auxiliary Coordinates - ‘The auxiliary coordinates are used for offsetting the workpiece zero point to any position in order to further facilitate the preparation of the program. ‘The auxiliary coordinates unit ( OFFSET ) is entered as a value of offsetting from the ‘workpiece zero point coordinates system. Example of entering of auxiliary coordinates: He In this example, the erring ofthe postion of hole Pr requires a very Complicated calculation. B 1 Prego + so. s0x ty However, the use of auxiliary coordinates permis performing his ‘entering easy. ‘As the flgure opposite shows, postions Pi and P2 are entered as fellows by fsating the workpiece 2270 poi to Pre (50,0) 2 = 60, 20) wn on Zor point otet in auxilary coordinates mode In this case, the auxiliary coordinates unit to be programmed is as follows: WO NTC OCW 2 OFFSET. «7. q @ pus ecrdna nt | one onz ans “Ottering on X axis | “Angle with relation to | _wossiee coordinate etm Otsetting on ¥ axis © Cancellation of auxiliary coordinates ‘The system of auxiliary coordirates is voided in the following cases: (1) The system of auxiliary coordinates specified in a sub-program is voided at the time of the return on the main program. When the main program contains a system of auxiliary coordinates, the return is made to this system of auxiliary coordinates. (2) The system of auxiliary coordinates is voided when a new system of basic ‘coordinates is introduced. in this case, the state without a system of auxiliary ‘coordinates is assumed. (Wren the system of basic coordinates was specified in the sub-program as shown in Figure 2-5, the return to the main program has the effect of voiding the system of auxiliary coordinates of the main program.) hesMain program WRC Machining © Sub program Subprogram Machine © WPo WC is a code that signifies the basic cootdnates sytom, Machining @ ie perlormid under the coordinate sysom of WPC-2. Fig. 25 Basie coorinates system afer execution of subprogram 126EMazak 3. FUNCTION OF KEYS AND SWITCHES [AMAZATROL program can be created using only the keys and switches indicated mesh ‘on the operating panel shown below. D Display selector key Gmonu selector key 2 a) Fh ee (eed Spgsce5: Ce x DINPUT key 2 C&C Fig. 91 Keys and switches used for creating a MAZATROL program No. Name Description @ | Display selector key | Press this Key to select between displays. Depression ofthis key causes a display selection menu to be displayed in the menu display area. @_|__ Menu selector key __ | Press this key to select menu that are displayed on the bottom of the screen. ® Menu keys ‘A specific key is assigned to each of nine menu data that are displayed in the S ‘menu display area. Press the appropriate key o carryout the operation specified by the particular display orto input the data specified by the particular display. ‘Cursor Keys ‘Press the apropria key to move the cursor in the desired direction. if cursor, key is pressed and held down, the cursor will move continuously in the corresponding direction ® ‘Numeric keys Use these keys 0 key inthe numerics 018, the minus sign (-), andlor the decimal point (.). @ Input key, Press this Key to regiser Keyedtin data in the data display area. ® (Clear key Press this Key to cancel the data currently being displayed in the data seleciton ‘area. This key is also used for erasure of the alarm display. @ | Data cancellation key _ | Press this key to cancel the data that has been displayed inthe data display area. Depression of this key causes the data in the cursor position to be erased. @ | Aeprogramming switch | Use this switch to select whether of nat the particular program is tobe rewritten. Reprogramming becomes possible by turning the switch o the ENABLE position, but, impossible to the LOGK position. batjazak (19-28)4. PROCEDURE BEFORE PERFORMING THE MACHINING 4-1 Diagram for Programming the Machining To machine a workpiece, It is essential to coordinate the programming and the preparations for the tool and the workpiece. The following diagram shows the general procedure to be followed before performing the machining. Preparation of part drawings t Rllection of the mounting workpiece TOOL FILE display [Wk PROGRAW csniay | Recording of tools |. —--[Preparation of machining = available in the workshop [program FIGURE CHEGK display Verification of the program med form "TOOL DATA display TOOL LAYOUT display | | ‘Verification of the tools Recording of @ tool to be i ' ! mounted on the tool drums | frounted on the tool drum Te ‘TOOL PATH display Verification of path of tool T Installation of too! ——iL ‘TOOL DATA display Measurement of length of toot Installation of workpiece ‘WK. PROGRAM display - [Measurement of basic coordinates i ‘Automatic oneration Notes: 1. Its possible to monitor the path ofthe tool even ifthe tool is not recorded in the tool data. 2. Automatic operation can not be performed if the tool used isnot recorded in the tool data. (The path ofthe too is laid out by taking the diameter of the tool = the nominal diameter and the length of the tool = 0). Fig. 41 Procedure before performing the machiningMazak 4-2 Part Drawings and Stock Materials ‘The following shows the part drawing for which a program is to be created using this manual. T | Bs MB tapped eles | (4 places) oo Li ] jw, | 0mm ianeter | "Pes . dies ple } i] @ ' é ji id = 1 - +, Es | 1B ol a — states: carn so [ a Fiish-machinng surtace: (9,7 ¥) Held by a vise, the part to be | machined is shown below. Fig, 42 Part erawing example Machining of this part consists of the following four processes: © Milling the top face of the workpiece. ___| { @ End-miling the edges of the workpiece. 1 2Mazak @ Driliing a 10-mm diameter through-hole. | [ @ Drilling four M8 tapped holes. 4-3 Registration of Tools First, turn on the power of the M32 to return it tothe zero point. (Refer to Introduction to MAZATROL for details of the power-on action Next, turn the reprogramming ley t0 the ENABLE position aig 0A Fig. 43 Reprogramming kay Before creating the program, information on the tools located in the workshop must be registered in a too! file. Unregistered tools cannot be used for programming or automatic run.~ Mazak 4-3-1 Calling up the TOOL FILE display Call the TOOL FILE display by pressing firstly the display selector key and then the menu key [TOOL FILE]. |e POSITION =~" MAZATROL, L [rosmon [cowano | Tace [enor | Toor] Too | To | pm i re | om | our 38 © The following TOOL FILE display will be presented. NO. TOOL NOWs MAT SETH NO. NO. TOOL NOME MAT DEPTH NO. " = PAE V2 Register tools in the TOOL FILE display. The tools to be registered here are as follows: End mill | __‘Face mill ‘Chamfering cutter | Ball-end mill Tools other than these four types do not need to be registered. Too! selection is automatically made by the NC unit during programmingMazak 4-3-2 Registration of tools ‘Operation Press the cursor key —a In this chapter, programming is to be carried out by using the two types of tools shown below. © Yoel materiat ‘Cemented carbide 7 tema No. of eet 6 ‘Cemented carbide |20 No. often: 2 J [0] cack Fig. 44 Registered tools example ‘© Registrating the 100mm dameter end mill Using the menu key |NEXT PAGE], search the display for the tool indicated as E-MILL. 10.4. Up to 64 tools can be registered. Ifthe tool is found, this indicates that the tool has been registered; therefore, proceed to the procedure described in “Registering the 80-mm diameter face mill”. ‘and positon the cursor on an unregistered tool number. NO, TOOL NOMe MINe Mate DEPTH NO. TOOL NOM-e MIN MAT. DEPTH = The message REGISTER OF TOOL ? will then be displayed in the message display area. ‘Press the input key = to register the tool. © The message NOMINAL DIAMETER? will be displayed. Input an approximate tool-diameter value (inthis exam keys "1 and "o and then pressing the input key = | The message TOOL ID CODE ? will be displayed. Input 10 by pressing numeric Input @ specific code that identifies the particular tool (in this example, input A by pressing menu key [Al). Jr TOOK FILE (ENO NHL) "TOOLID CODE The message TOOL MATERIAL ? will be displayed.Mazak 1b) senctas toa marl oer HS tgnsped sie CARBIDE emere cai Gehl sole te ata ty eting mens ty TEAR). {2 She meuage MAK DEPTH OF CUT? it be Sepaed [5] input the maximum depth to which the workpiece can be cut in the axial direction by ‘one cutting operation (in this example, input ‘30 by pressing numeric keys “3 and ‘>. land then pressing the input key = The message NUMBER OF TEETH? will be displayed. Input the number of teeth of the tool (inthis example, input 2 by pressing numeric key [2] and then pressing the input Koy = ). © Registration of the 1o-nm diameter end mill willbe completed 2s shown below. NO TOOL NOWS WAT EFT NO. NO. TOOL NOMe MAT. DEPTH NO, eam eA co 2 “TOOL FILE (ENOMIL ‘REGISTER TOOL ? ero | rACEMUL | CONE | BALL curr | exom [End 146Mazak ‘© Registering the 80-mm diameter face mill ‘The operations to be carried out are similar to those required for registering the 40-mm diameter end mill. For brevity of description, the displayed message and key are noted to the right and left respectively as shown below. (Beeman | 7] ress tne menu key (FACE WIL]. Chock te tol incited as FMILL 80 sincludedin the cepa Ifthe tools found, then this indicates that the tool has been registered. Thus, the operations shown below are not required. (Position the cursor on an unregistered tool number) TOOL REGISTRATION ? | NOMINAL DIAMETER? TOOL ID CODE ? TOOL MATERIAL ? MAX DEPTH OF CUT? fe- SHE HeHeHeHe NUMBER OF TEETH? = This completes registration of the 80-mm diameter face mill as shown below. NO. TOOL NOMe MAT. OEPTH NO. TOOL Nowe MAT. OgFTH NO. 1 Fut wa CD 5 6 474-4 Creation of Simple Programs 4-41 Program structure The structure o Mazak f MAZATROL program is described before creating a program. Each MAZATROL program consists of units. Conversely, a combination of program units forms. ‘a program. The name of each part of a program is described below using part of the program to be created. ee yo wane me mY © Sob om f & io —+ +8 ee wel Jae tpis compen ingwr gr age age oe mw oy ver coun pen A Fig. 45 Program structure (1) Common unit Basic data related to the entire program, such as the material of the workpiece, is to bbe input to this unit. 2) Basic coordinates system unit The coordinate values of the work zero point in the machine coordinates system are to be input to this unit. @) Machining units \atious types fo machining units a'e provided. Data releated to selection of a machining ‘method and to machining dimensions are to be inputted to these units. "1) Tool sequence. "2) Shape sequence (4) End unit Denotes the ‘consists of data inputs related to the operation of a tool. Consists of data inputs related to the machining shape on a drawing. fend of a program (ie., the completion of machining).Mazak 4-4-2 Calling up the WK. PROGRAM display - First, the WK. PROGRAM display is to be presented as previously done when displaying the TOOL FILE display: [1 Press the display selector key = i [2] Press the menu key [PROGRAM “F"_='The WK. PROGRAM display wil be presented then as shown below. | | | Note: Even ifthe presented display is not exactly the same as this one, the actual display is dentical in both the *** WK. PROGRAM No. *** display and the menu display. The above display status is referred to as the listing mode. The listing mode is a program-contents check mode. For details, see Chapter Il, section 1-1 Listing and Creating Mode.~ Mazak 4-4-3 Assigning workpiece numbers ‘Number the individual programs to be created. These numbers identity the individual programs just as part number ir a part drawing identify the individual parts. These humbers are referred to as workpiece numbers, and the desired number from 1 to 9999 can be selected for each program. Here, workpiece No. 1234 is to be set. ‘Operation Press the menu key [WORK NO. WORK PIECE PROGRAM NUMBER? 23 = = The message NEW PROGRAM ? will be displayed. If either one of the two displays D and @ shown below is displayed instead of this ‘message, then ths indicates that workpiece No. 1294 has already been used. In that case, input a different workpiece number. @ MAZATROL program | swe PROGRAM NO. wae [> WORWO | SELACH [PROGRAN] 7 | 1] TOOL] PROGR] WC WSA | BERLED cor | + | i | baw |e Nemo, beacMazak @ EINISO program cost Gap 900 Tor Man, 0s tea x0. YO 2 Geo x250 vase, ioe. Ton Stove ws 09 xs00 v280 eo c4s 2480 602 Ges 2480 Hor fe x0 yo 2910 AO osteo Fr00 (or #200 ¥200 1280 Sot x1s00. Gea apo ya00 $900 wo yoo Yeoo ‘cot xon0 Toe Note: In-32, two diferent programs can be created. The program @ above is refered to as a MAZATROL program, and the one @, as EIA/ISO program. 4-4-4 Creating a program Let us create a program. While the message NEW PROGRAM ? is cisplayed, press the menu vey PROGRAM EDIT! > The display shown in Figure 46 willbe presented. The program creation will become possible. This status is referred to as the creating mode. Ifthe EIA/ISO program (option) s provided in the system, the message MAZATROL, EIA/ISO ? will be displayed in succession and the menu will be changed as follows, ASO | WRAL | [Tesi | a | entMazak [2] Press the menu key [WAZATROL PROGRAM]. 7 ©The fellowing dspay wil be presented. The program creation will become possible. INTIAL? ATEMOOE MULTINODE MULTIFLAG PITCH PCH ‘MATERIAL < MENUS? ‘SOLES [ALLMAN] COPPER STEEL, ‘Lor Fig. 46 WK. PROGRAM diepay (Programming mode) End The following describes the cretion of common unit. 4-45 Creation of common unit ‘The common unit is the program unit that must be created at the head position of a program. Basic data on the entire program is to be inputted to this unit. “The DETAILED INFORM. display is described here before the creation of common Unit. Prior to input of data to the unit, full details of the data to input can be displayed (on the screen for ease of programming. This display is referred to as the DETAILED INFORM. display. Carry out the folowing operations to display the DETAILED INFORM. display: [Operation I 1] ttthe menu key [DETAILED INFORW.| isnot on the display, press the menu selector | key. [2] Press tne menu key (GETAILED THFORW.]. 412Mazak Repress the menu selector key to resume the original menu. = The following DETAILED INFORM. display will be presented. Uno WAT WNTALZ ATEMODE MULT NODE MULT FLAG irony * s u 22 q— Moor’ > onrser nee maz 7) enone oraal qo =a $s 1 oro wecoroat (AYES) ore e en (#0N0) 1 PROGRAM NO. 1236" MATERIAL ? [CARBON STEEL! (B]_inmat poIntz ? Ze 6] SHELTER WAY ? —_—-tt 7] MULTI MODE ? [aac OFF ‘The common unit will be created as shown below. ‘When the unit is created, the DETAILED INFORM. display will be deleted and the program will await data input to the next unit. UNO MAT. INMALZ ATEMODE MULTINICOE MULTIFLAG PEK PrTCHY ° cNSn | m 1 oF MACHINING UNIT ? omen | wee | omer | 50 | SUPE oveck ‘The following describes the creation of basic coordinates system unit. 4-4-6 Creation of basic coordinates system unit Let us set the basic coordinates (the coordinate values of the workpiece zero point in a machine coordinate system). This data is to be inputted using the coordinates ‘measuring funciton (refer to Chapter Il) after workpiece has been mounted on the ‘machine. Here, input the data on the assumption that workpiece has been mounted in the position shown below. MaeMazak Machine 2210 point 300 (Fundamental coorsinate y) Se Fig. 48 Werksiace mounting posor (awa) While the message MACHINING UNIT ? is displayed, press the menu key wed! a [2] Press the menu key [BETAILED INFORM] The folowing DETAILED INFORM. abbreviation ofthe workpiece coordinates. isplay will be presented. “WPC" is the | 7 | @ Machine ZERO POINT: | TrWWK, PROGRAM NO. 1294" WEC NUMBER? ) | [ees INFORM 1415~ Mazak [4] 3] WPC NUMBER? ——_- [4] WORK PIECE COORDINATE, weex? = = 3 BUS [5] WORK PIECE COORDINATE, WPC-Y? ————_ Fie [6] WORK PIECE COORDINATE, WC? © ————~ WORK PIECE COORDINATE, WPC-Z? WORK PIECE COORDINATE, WPC-4? x The basic coordinates unit system will be created as shown below. When the unit is created, the DETAILED INFORM. display will be deleted and the program will await data input to the next unit | | "WK PROGRAM NO. 1256 - font | une] FACE | wots | macnn | wa The following describes the creation of face machining unit. M16Mazak 4-4-7 Face machining unit Let us program a unit that mills the top face of a particular material. This machining unit is referred to as a face miling unit. ‘© Creation of face machining unit [Operation | ‘While the message MACHINING UNIT ? is displayed, press the menu key FACE MACH-NG 2] MACHINING UNIT ? ———~ [race wit [5] Press the menu key [DETAILED INFORM.1. = The following DETAILED INFORM. display is presented. Uso UNIT DEPTH SAV2. SRVR BTA WAL FINE AWA Pfam Oe . * a ‘DIST WPCZ=0 TO FIN. SURFACE? | Now, start creating the face machining unit. The data for the article DEPTH, SRVZ, BTM, and FIN-Z will be specified here. 417SSECEOEG Mazak DEPTH «+ :Input the distance from the workpiece zero point of the Z axis ‘to the surface to be finished. Here, the depth is 0 because the workpiece zero point is on the finishing sutace. | Cchamtering area EEE proc eet Surface to be finished ‘Allowance 2 Position of weez-0 — 7 oN Fig, 49 OEPTH and SAVZ SRVZ. Input the chamfering thickness of the workpiece. An approximate value may be input because the workpiece surface is not plaine. BTM. Input an appropriate finishing code that designates the roughness of the workpiece surface to be finished. FINZ Input the fish milling thickness. This data will be automatically set ifthe roughness of the bottom is specified using a finishing code of the menu. DIST: WPC-Z = 0 TO FIN. SURFACE? Z AXIS STOCK REMOVAL? | BOTTOM ROUGHNESS ? i z x (When the bottom roughness is input, the FIN-Z value will be set automaticaly. Thus, {he operator can proceed directly othe next data item using the appropriate cursor key) ‘A machining unit such as that shown below is now completed. Usually, a tool appropriate for the particular tool sequence is automatically selected on the basis of the data of the machining unit. Here, a face mill has been selected. FINISH ALLOWANCE-Z? 418,iazak uno uur DEPTH savz SAV TH pmz FINA SHO TOOL NOMe NO. APPCHK APPCHLY TYPE 260 DEPZ DERA CSP PK M ‘WK. PROGRAM NO. 1236" ‘WHIGH TYPE OF TOOL ? [End] ‘The following describes the creation of tool sequence. © Creation of tool sequence ‘Operation 1] Whieste message WHICH TYPE OF TOOL ? is displayed, press the cursor [Z] Press the menu key [FSOLFIE| to call the TOOL FILE csplayon the screen, and Check thatthe previously regsered tool are Included inthe capa ‘=> The following TOOL FILE (FACEMILL) display shows that the 80 mm diameter face tills rgistored. M19Mazak TOOL NOME |WAT. 05TH NO TOOL Nowe MAT. DEPTH NO Page 12 REGISTER TOOL ] 5] TOOL FILE CODE ? ] MACHINING PRIORITY No.? (Skip to the next item since the icentical-tool priority function is not used here. Refer to the Chapter Il, section 5). APPROACH POINT X, AUTO ~ ?. AUTO SET APPROACH POINT Y, AUTO ~ ? [AUTO SET] CUTTING DIRECTION ? Ix rDrA] ‘The possible directions of cutting are shown below. Fy oO » ; a wu (erm) (untoiny (B40IR SHORT) 410 Direction of euting 14.20iby pepTH oF cur, ALTO ~ ? = ————~ AUOTHET [ii] WIDTH OF CUT, AUTO ~ ?—————~ [AUTO SET| [12] CUTTING SPEED, AUTO + ? =——————~ AUTO SET! creep nave, aur = ? © > fo sET1 M CODE? _ [5] m cover —_- = M CO0E” ce suh a that shown below it now complced For most of the data ee ree dat st by seproing the rena toy TAUTO-SETl. The Hm, the ta Se APRN owewceetins’? ance tn recseary Gan Sear aa anon Conpieon of haa path eneck | | ee fe ere ieeres eros a no |S oo | [End] © Cutting parameters ‘The cutting parameters that have been automatically set in procedural step [12] and [13] of creation of toot sequence above are described here, ‘The speed at which a tool revolves (circumferential speed) and the rate at which the too! is fed (feed rate) are referred to as cutting parameters. Circumferential speed (C-SP): Speed (m/min) at which a tool moves on the outer circumference. The relationship between the revolutions per minute and circumferential speed is given by the following equation. Cutting speed (mimin) = 221? —— [Baas 4 STARTING POINT X? — EE ‘STARTING POINT Y? —_- 5 CORNER 3 COORDINATE X? I+ i] 4 CORNER 3 COORDINATE Y ? ——_-5 {1 (i iC} CORNER 1 CHAMFER?Mazak PATTERN OF FIGURE ? [SHAPE END] ‘A shape sequence such as that shown below is now completed. : Soa. | cena wa ae tn a || ue ts © Shape check (Check the SHAPE CHECK display to ensure that no errors are included inthe input data. Of the varioius functions available with the SHAPE CHECK display, only those for Continuous display of shapes, fer erasure of shapes, and for step display of shapes are described here. See section 4-4-3 CHAPE CHECK display of the Operating manual for NC unit for details of other functions. [1] Pres tne menu key (SHAPE CHEER. "The following SHAPE CHECK display wil be ceplayed.(Oe SHAPE CHEOK™ sure ] SWE | SUPE ] SUPE cE | Fun contaue| ‘uur | ‘sre | Sse | seucr [2] Press the menu key [SHAPE CONTINUE] to display shapes continuously. T= Shapes wil be clsplayed continuously. The shapes csplayed on the screen will | be those ofthe portions which are chamfered by machining 14.24Press the menu key [SHAPE ERASE] to ensure the shape. Repeatedly press the menu key [SHAPE STEPI several times to call shapes step by step on the screen. => The reverse display state of te menu will be cleared when the final group of shapes is displayed. TeSHAPE CHECK™ Swe | SPE | SPE | SUE covmue| unt | ste | EUSE [E Press the menu key [PROGRAM] to resume the WK. PROGRAM display. This completes a face miling unit for use in face machining. [End “The following describes the creation of line machining unit. 4-4-8 Line machining unit Let us create a unit that steps the edges of a material by contour machining. This ‘machining unit is referred to as a outside linear machining.Mazak ‘© Creation of line machining unit 1 a While the message MACHINING UNIT ? is displayed, press the menu key [LINE MACHANG. LINE OUT: MACHINING UNIT ? (‘°"] Press the menu key [DETAILED INFORM. | => The DETAILED INFORM. display will be presented. UNO UNT OEPTH SAVZ SAV RGH CHMF FIN FIR 3 uneour _s "WK. PROGRAM NO. 1204 | ‘Now, start creating the line machining unit. The data for the article DEPTH, SRV-Z, SRVR and RGH will be specified here. DEPTH Input a depth value of 10. SRVZ Input the wall thickness of the workpiece through which it is to be chamfered in a Z axial direction from the face milled surface. SRVR ......... Input the wall thickness of the workpiece through which itis to be chamfered in a radial direction. Depth = Allowance Z era Allowance R (SRV-A) Fig. 411 SAVZ and SAA 4.26Mazak I [3] DIST: WPC-Z = 0 TO FIN. SURFACE? iF Is] Z AXIS STOCK REMOVAL? Y AXIS STOCK REMOVAL? SHeHeHe+ SURFACE ROUGHNESS ? TL FINISH ALLOWANCE.Z? HI FINISH ALLOWANCE-R? ‘Aline machining unit such as that shown below is now completed. This display shows that an end mill has been automatically selected for the particular tool sequence that Is to be programmed. no UNT EPTH SRV2 SRR ROH CHM FINZ FIN 3 uneour ta 1s 3 . ° SHO TOOL NOMS NO. APECHX APRCHY TYPE ZFD DEPZ WOR CSP FK MM as Yon cot 5 WK. PROGRAM NO. 1236" [waic TYPE OF TOOL ? mt ~ | “Browne | cewm | coawe [aa ‘The following describes the creation of tool sequence. ‘© Creation of too! sequence [Operation | While the message WHICH TYPE OF TOOL ? is displayed, press the cursor key & End)S Mazak (Ey evens men tay [TOOCREE oc te TOOL FLE splay one sren, and Check that the previously registered tools are included inthe display => The following TOOL FILE (END MILL) display shows that the 10-mm diameter end mil is registered. NO TOOL NOM@ MAT. DEPTH NO NO TOOL NOM~ MAT. DEPTH NO 1 EMLL WA CBD 9 2° 7 2 ® Press the menu key [PROGRAM] to return to the WK. PROGRAM display and ‘continue programming. {5} NOMINAL DIAMETER? TOOL FILE CODE ? eHeH) MACHINING PRIORITY No.? (Skip to the next article since the priority function for the same tool is not to be used here. See Chapter Il, section 5.) a APPROACH POINT X, AUTO + ?- AUTO SET] [B] APPROACH POINT Y, AUTO ~ ? [AUTO SET | cw cur @] CUTTING DIRECTION ? [ ] (Specify the direction in which the circumference is to be cut. The possible directions ‘of cutting are clockwise (CW) and counterclockwise (CCW).) FEED RATE-Z, OR ? | DEPTH OF CUT, AUTO ~ ? = ——__~ CUTTING SPEED, AUTO + ? ——~ [AUTO SET FEED RATE, AUTO + ? ———- [muTo ser) M CODE? —_- = 14.28Mazak is] M CODE? _—— = ‘Atool sequence such as that shown below is now completed. UNO UT. OEPTH SaV2 SA RGM CHU FINI 3 UNeour es 3 Me ° SNO TOOL NOMe NO. APACHX APROKY TYPY 2D DEFZ WOR CSP PK MM” PL em 104 2 ew ao eB Oar FIG PTW PRICK PIVICY FOKR 3 CHI. CN2_CNS CNA [ParTeRN OF FIGURE ?( SHWE | CEO 80 [End] © Creation of shape sequence Next, let us program a shape sequence. For outside linear machining, the edges of ‘a material are tobe machined, Set the dimensions of a shape such as that shown below. 145 0k coorinate of diagonal point Comer 2 6 (¥ coordinate of agonal pom) (coordinate of the T comer & =] = 5 0 coosnate of the starting point Operation While the message PATTERN OF FIGURE ? is displayed, press the menu nap SQUARE oo) (2) starmine Pownt x? 14.29[B] STARTING POINT Y? 4 [4] CORNER 3 COORDINATE x? Is} 5] CORNER 3 COORDINAGE Y? e CORNER 1 CHAMFER? CORNER 2 CHAMFER? ] CORNER 3 CHAMFER? CORNER 4 CHAMFER? LITT [10] PATTERN OF FIGURE ? (SHAPE END] A shape sequence such as that shown below is now completed. wt OEeTH savz SUR RGH CMF NZ FI TOOL Nowe NO. APRCHX APRCHY TYPY 2FD DEAZ WIDR CSP FK MM PIN PICK PIICY POUR POY CRI CN? CHS CME sR se 6 -s “WK. PROGRAM NO. 1254" MACHINING UNIT ? pos | 3] Press the menu key [DETAILED INFORM] = The following DETAILED INFORM. display will be presented. No _uneT Ol DEPTH CHE swe ppOGRAM No taxes [WL BER? C9 Par or ‘Now, start creating the point machining unit. The data for the item DIA, DEPTH and CHMF will be specified here. HOLE DIAMETER? HOLE DEPTH? =+1— 1494Mazak CHAMFER WIDTH? & ‘Amachining program unit such as that shown below is now completed. This shows that a spot and a drill have been automatically selected for the tool sequence that is to be programmed. ‘sN0 TOOL Kole NO HOLDS HOLEDEP. PRE.OIA PREDEP AGH DEPTH CSP PA MM sQrRon = rr 2omu 10 me ont s “WK, PROGRAM NO. 1236" [Winige Tyee oF Toot ? is displayed, move the cursor 1 the postion under the article S-SP by pressing the cursor key ‘=. six times in succession. CUTTING SPEI [ASS AUTO = AUTO ? FEED RATE, AUTO > ? | M CODE? ‘M CODE? Press the cursor ke} under the article S-SP. CUTTING SPEED, AUTO ~ ? ight tines in succession to move the cursor to the position [SS AUTO! 1435na] FEED RATE, AUTO + ? M CODE? M CODE? ‘A tool sequence such as that shown below is now completed. Uno UNTO OEPTH CHE ‘380 TOOL NOMe NO HOLE® HOLEOEP, PREOIA PREDEP AGH DEPTH CSP FAM reTaOR 22, mee ew 2omu 10. me om Sas oe a ‘WK, PROGRAM NO_ [POINT CUTTING PATTERN ? is displayed, press the menu key [ PONT], 2] Z VALE OF WORK SURFACE? 3] HOLE POSITION x? I 4] HOLE POSITION Y? 5] PATH 7 2s (The tool path to the next hole is to be selected from the three types shown below. It, however, the hole to which the tool is to be fed does not exist, input 0 since the selected function is unavailable) WW, botn the X and Y axle 11, the X-axis starts moving #2. the Y axis starts moving move simutaneousiy, ater the Y axis has moves. afer the X-axis nas moved Fig. 413 Too! path [5] OMIT SPT MACHINING <¥:1, N:0>? (10, cling occurs. I 1, postining only occurs} Sh Gh is} RETURN POSITION ? = (The height ofthe tool path to the next hole is to be selected from the two types shown below. If however, the hole to which the tool is to be fed does not exist, input 0 since the selected function is unavailable.) f 1497B) Mazak —— cating in progress == = Movement in progress 10, the toot moves to the next hole at the height of LL, — initia point, 111, the tool moves to the ‘next hole at the height of F. point Fig. 414 Return poston [SHAPE END] ‘Ashape sequence such as that shown below is now completed. Let us call the SHAPE CHECK display to check the shapes. POINT CUTTING PATTERN ? UNO UNTO DEPTH CHM 15NO TOOL NOlLe NO HOLE® HOLEDER, PREDA PREDEP AGH OEPTH CSP FR MM reTROR 2, m+ 88 mem oe zome ee cr at) rorm 2X Yo aw oT oT FM ON POR IK. PROGRAM NO. 1296" [aceon ONT ? Bes (The size of the shape is changed so that the line on the lower right comer of the screen becomes 20 mm in length.) Press the menu key [SHAPE CONTINUE]. = As shown below, the shape has been enlarged with its center in the 10 mm diameter hole position. 2 -100 wo. 1238) cna el eines =1807Mazak Press the menu key [SCALE (The size of the shape is changed so that the line on the lower right comer of the screen @] SCALE ? T | becomes 100 mm in length.) | [5] ress the menu key [SHAPE CONTINUED. = As shown below, the shape has been reduced in size, Ee (OA T'SHAPE CHECK™ ‘SP ccowmmue| unt | ster | ERASE [i0] Press the menu key [PROGRAM] to resume the WK. PROGRAM display. ‘This completes a point machining unit End] - 4-410 Point machining unit (2) Lot us create a unit that is used to drill four MB tapped holes. This machining program nit is referred to as a tapping unit. NMazak © Creation of point machining unit (2) ration the message MACHINING UNIT ? ie displayed, press the menu key INT MACH-ING MACHINING UNIT ? Press the menu selector key. Press the menu key [DETAILED INFORM]. UNO UNT NOM: MAIOR® PITCH TARDE CHM CHP ‘NOMINAL SIZE OF TAP? GSE] Supe | NT | PROGRAM DELED com | com | corr | moni Press the menu selector key to resume the original menu. Now, start creating the point machining unit. The data for the article NOM., MAJOR-0 and CHMF will be specified here. ‘TAP TYPE ? [METRIC THAD (wl NOMINAL DIAMETER? = (Getting of the nominal diameter causes automatic setting ofthe pitch and the amount of chamtering.) ‘TAPPING DEPTH? is [3 ica} CHAMFER WIDTH? Wh CHIPS VAC. CLEANER ? ‘A point machining unit such as that shown below is now completed. This shows that after the data inputted for the point machining unit, a spot and a tap have been ‘automatically selected for the tool sequence that is to be programmed.(oxo UT NOM MAJoRe FITC TAROEP CHF CHP NO TOOL NOMe NO HOLE MOLE-DEP PRED PREGED AGM DEPTH CSP FA MM aon 6s 69 was es OKT 88 WHICH TYPE OF TOOL < MENUS? REweR | we | sonnG | EMK | CHP 20m ean | wicuum ind) © Creation of too! sequence ‘Operation Press the cursor key = six times in succession to move the cursor to the position under the article S-SP. 2] CUTTING SPEED, AUTO ~ ? 3] FEED RATE, AUTO ~ ? T & Bs 8 HSS AUTO] (ASS AUTO] I M CODE? M CODE? Press the cursor key = eight limes in succession to move the cursor to the position under the article S-SP- CUTTING SPEED, AUTO + ? [SS AUTO! FEED RATE, AUTO ~ ? ———- [iss auTo] 9] MCODE? —— = 30] M CODE? = [Hf] Press the cursor key [eighties in succession to move the cursor tothe position under the article $-SP.2] CUTTING SPEED, AUTO + ? = ————> 3] FEED RATE, AUTO ~ ? ——- fd] M CODE? ——- fig] M cope? —-= ‘A tool sequence such as that shown below is now completed. (oo UNT Nom — MALORe PITCH TAROEP CHM cx STaPeNG MB 8 vs mn 088 NO TOOL NOMe NO HOLE® HOLE—DEP PRED PREDEP AGH DEPTH CSP FR MM tcraon 2 an? oe ee mw oe 2 on es 6s as +e Pm aus 2mm au Me = se Fe pies 128 fig PIN ZX yo OAND ane tr T2 FM ON POR End _The following describes the creation of shape sequence. © Creation of shape sequence Next, create a shape sequence. For tapping, four holes are to be drilled. These holes are to be set as one shape, as shown below. © coordinate of fete center) (« cootnate of ele center)Mazak 2 VALUE OF WORK SURFACE? CIRCLE CENTER x? ANG OF START PT FROM X AXIS? Input the angle of the line conrecting the center of the circle ‘ad the fst hole to be drilled with respect to the X-axis. Bi a [2] CIRCLE CENTER Y? a ‘Staring point o Staring point CIRCLE RADIUS R NUMBER OF HOLES? RETURN POSITION ? POINT CUTTING PATTERN ? ————~ [SH A shape sequence such as that shown below is now completed.~ Mazak (io NT Now MORE PITCH TAPER CHM CHP SHENG Mek 128 mw 06 oe |SKO TOOL NOMS NO MOLES HOLE-DEP PRED PREDED AGH DEPTH CSP FK MM rig pIN 2 x ¥ AND ANZ TH 72 FN POOR Se oe ae [ma] ee ae oe Be we | | ae ‘© Shape check Let us call shapes on the SHAPE CHECK display. Press the menu key [SHAPE CHECK]. Press the menu key [SHAPE CONTINUE].Tae x -20 a yinee CHEK —_—, cure | aut | Sue | Se TOE | ae | tor aa ur | ‘ser | ease caer | Press the menu key [SHAPE ERASE] to erase the shape. Press the menu key [SHAPE UNIT] several times to display shapes in groups of units. The reverse-display status of SHAPE UNIT is cleared when the final group of shapes has been displayed. The following display shows the unit number 4 shape of point machining unit (1). | wm0. 12s b eS [ee | bese eee SES ee barMazak CE) rene men ty (FROGRAT 0 eu th WH. PROGRAM play. ‘This completes a point machining (tapping) Ena) se4tt End unit Let us create an end unit that incicates the end ofthe program. Operation TE) tiene message MACHINING UNIT ?is splayed, press the menu key TENDT [] continue ? —_- == (Specify whether or not the machining program is to be repeated. If 0, the program tne wih the paricular step. 1, the program returns to is beginning ane returns to machine the next workpiece.) [B] PARTS COUNTER <¥:1 N:0>? n= {Spectty nether or not the number of times thatthe machining operation has been (heated isto be counted 10, counting does not oceur I 1, counting occurs and the results are cisplayed on the CONMAND dlsplay of the screen) ‘An end unt suchas that shown below is now completed, wich means that the creation of ne program i to be ended (mo wet noua uaoRe TON TAGE CM Ow were km vo Yoon tous 40 HOLEa FOLE-OE% PREOIA PREOE? ROK BERTH CSP. FK MM Domon ate em OR pom a9 6) mass mT Bh aes | Roar a er ee vo ust conn mun | “AWK. PROGRAM NO. 1234°¢* MACHINING UNIT ? oar Le] re [mmo | oven | we [ort | ao] Sue ult | ts | wor | roca ex End] Not the end unit shown above, but the optional end unit is used for the machine as ‘an optional function. See Chapter Il, section 4-101 End unit (option) for details.44-12 End of the program [1 Press the menu selector ty. (E] Press the menu key (PROGRAW END. © Display ofthe created program Let us trace the created program back to its beginning. Repeated depression of the cursor key "f causes the screen to scroll up continuously to display the part ofthe program that precedes the existing part. Depressing of the cursor key “causes the program to advance. In addon, the program can also be checked using the [¥7 or 12] menu key. In this case, however, the cursor moves on a unit basis. ‘The following shows the entire program (actuate the cursor keys to check the program): WMO arma ACTMODE MUN MODE MULT LAG TCH PMY o csreN 1 OF + . . woo wT x Y ' z ‘ , We) mm Wo UNTOBTHsmvz SA eM WANT AN, 2 REM G8 Ri ru HA? 1 oR dk 3 wor oot Ai eu mA? 8 PG FIN PEK pIvCY. aKa 1. © SHO TOOL Nowe NO.APRCHKX APROHY wo UNT_ ‘DEPTH SmAZ_ SAV 3 wwe ZO oepz wR os! OR OM M on FG FIN PINK PIVCY POR PY SN TOOL NOM@ NOLAPROHX APRCHY TYPE ZR) OERZ WIDR CSP FROM MW +3 on ox cur RZ ANA ox on om ow <2 un Cod oo +H om + sk 8 8 as aS UNO _UWT—HouEe HOLEDER CHM Pains “E" OEP OY 0 DR. Nols NOM HOLE EDA MEG ABH OE Ow mM ° om Soper ne mg meomi x yommeon oR row wr a rei a TTT ks Jo bs Nob whe PE MOE Ce Pome ae APSE SP ST so Dale NOs FORGE, MEOH NESE AK RH cst RW || Pb “St Mcgee On Se me eG i 8 Soa ft om te j,i @ af Foto: Pare Jom kt mm ne uk Poe P™ PAT PRT Pet owe com men To Fig, 415 Simple program4-5 Registration of Tools in a Tool Data File Mazak During creation of a program, the names and nominal diameters of the tools required for machining should have already been inputted. To machine a workpiece by automatic run, those tools must be mounted in a tool magazine in advance. In addition, the tools to be mounted in a tool magazine must be registered in a tool data file. Registration of tools in a tool data file is referred to as assignment of pocket numbers to the tools. 4-5-1 Pocket numbers and tool numbers Tool magazine model V “The pocket number refers to the number inscribed on the side face of the pocket of ‘tool magazine, The too! that has been mounted in the pocket is specified by the pocket number. The identification number of the pocket which accommodates a tool is called tool number. Tool magazine model H This too is rotred to as [the tot having to! No.4 ‘These numbers are interred 1 a8 pocket Note ‘The design of the tool magazine slightly differs according to the type of machine to be used. 4-5-2 TOOL DATA display Et Carry out the following key operations to call the TOOL DATA display: Press the display selelctor key. Press the menu key [TOOL DATA] = The TOOL DATA display will hen be presented as shown below. The TOOL DATA display shows that types of toc's mounted in the tool magazines. The types of tools, are displayed in order of pocket number; the pocket numbers being displayed on the left end of the screen. Ino tool types are being displayed on the screen, this indicates that no tools are ‘mounted in the tool magazines. The pocket numbers on the TOOL DATA display correspond to the pocket numbers of the tool magazines. The relationship between, these tow types of pocekt numbers can be represented as shown below.Mazak Too! magazine 4-5-3 TOOL LAYOUT display Carty out the following key operation to call the TOOL LAYOUT display: Press the display selector key. Press the menu key [TOOL LAYOUT]. > The following TOOL LAYOUT display will be presented.~ Mazak ccuaaen Next work No ewo, TOOL NOLO PRNO TOOL NOWe | ENO TOOL NOME PRNO TOOL NOME [WORK PIECE PROGRAM NUMBER? Pano | KNO. | SOET | UOT | NET suet | assien | soomon | FIs ‘© Relationship between the WK. PROGRAM display, TOOL DATA display and TOOL LAYOUT display. ‘The TOOL LAYOUT display is the display on which the tools that have been set on the progrm are to be registered in a tool data file. This display consists of two sections: NEXT display on the right side, and CURRENT dispaly on the left side. On the CURRENT display, tool names ard pocket numbers are indicated in the same state as that of the TOOL DATA display. The NEXT display is used to carry out setup operations such as display of the tools that have been set on the program and assignment of pocket numbers to them. When the setup operations are completed, the tools on the NEXT display will be registered on the CURRENT display (tool data). “The following figure shows the relationship between the WK PROGRAM display, TOOL DATA display and TOOL LAYOUT display: 1452TOOL DATA diay PROGRAM dspay RS ee) es | ee TSS Floaton ot sito ‘The CURRENT dpay and ne ‘Te tliat nave been TOOL DATA depny aay posses i= Trani megan ae dead be cane coer “Thus, the tool data also changes. wien new too have Been Fegistred on the CURRENT cspiay. TOOL LAYOUT dispiayMazak Registration of tools “54 Res! The display of menu data [WORK NO.| is reversed, and the message WORKPIECE PROGRAM NUMBER? is displayed on the TOOL LAYOUT display. Input the work umber of the program which has been previously created in section 4 See enaper section #7 TOOL LAYOUT Display ofthe Operating manual for details fo registration of tol. ‘Operation, WORKPIECE PROGRAM NUMBER? —_- f= ccunnent next wor No.z4 Pra. TOOL NOM PKNO. TCOL NOMe | PEND. TOOL NOMe PKNO. TOOL NoMa emma 20 2 crROR mm mL, «om, pageu page AGS me | ne | Seer Pace | Sm | Bee | SS [sSomon | an |e “The tools that have been set on the program having work No. 1234 will then be displayed as shown on the NEXT display. Let us assign pocket numbers to the displayed tools. ‘Three modes are available for assigning pocket numbers: automatic, manual, and shit. Automatic assignment, the simpest of these three modes, is described below. Note: Ht automatic assignment is performed, data of the registered tools willbe erased entirely. | To prevent this data erasure, either the manual assignment mode or the shift mode must be used. [2] PkNo, SHIFT OR ASSIGN ? = + ASSIGN 14.548 POCKET NUMBER ASSIGN ? Mazak = Pocket numbers will then be assigned to the tools as shown below. ccunnenr PANO, TOOL NOM® PRNO. TOOL NOME ext ma wor No 1234 PxNO, TOOL NOMA FANG, TOOL NOME Next, carry out the following key operations to register the tools on the NEXT display ‘onto the CURRENT display. LAYOUT FINISH ? LAYOUT FINISH ? [TAYOUT FINISH]LAYOUT FINISH? The tools will be registered on the CURRENT display as shown below. Let us recall the TOOL DATA dispaly on the screen. cunnent PxWO. TOOL NOWO HNO TOOL NOME | ARNO. “TOOL NOME ENO. TOOL NOMS PNG SHFT Press the display selector key. 1456 page [AVOUT ENISH PeNO. | SPARET | UNOUT | NOC assan | aoomon | FNSMazak @] Press the menu key [TOOL DATA. => The tools that have bee registered in the TOOL LAYOUT display will be presented in the TOOL DATA display, as shown below. exwo. Toot. Act LENGTHCOME AUKK. THR MP LIFE Time Soot wavour= = AYOUT FINISH "WORK NO | ORUMNG.]| SPRET ] AKNO | PENG | PxNO | SPNRET | LACUT | NEXT ease | cur | seer’ | assion | soomon | eins | pace 4-6 Check of the Machining Path Let us return the WK. PROGRAM display. Press the display selector key. Press the menu key [PROGRAN]. = The program with work No. 1234 will be displayed as shown below. Next, let us call the PATH CHECK display on the screen and check the machining path on that display. See chapter Il, section 3-4-1 PATH CHECK display of the Operating manual for details. L487> cave Mae a is i * ee ON ar TP SEM SS atte | [5] Press the menu key [TOOT PATH. > The following PATH CHECK cisplay will be presented. worse, uno. 0 curt Te oon sa) eS STPATH CHECK er oe;| Paw | paw | Suee | suse | paw yenoGRaN] STORE] pune] SAE cowmue| sve [cownue| mse | case seerMazak [H] reste men ty RAPE GENTNGE to desly sabe conics. worse, No. 2am, aoe curt 1m ee PATH CHECK™™ ey eax | pa] SPE | SuuPE | pam [PROGRAM] SORE | pone | SOME cowmsue| step |conmwe| erase | ERASE sae [5] Next, press the menu key [PAF CONTINUE] to display the machining path of the tool through to the end wna, 1 mo 0 curmne rae PaW | pi | SHAPE ] Sure | paTH [PROGR] SORE | PONE | GONE commwe| ste |commue| ems | ERASE sat (BH: g| 18} Mazak Press the menu key [PATH ERASE] to erase the machining path of the tool. Press the menu key [PATH CONTINUE] several times to display the machining path in steps. The reverse-display state of the menu continues until the entire machining path appeared. ‘To check the machining path in further details, use the PLANE SELECT function (see section 4-4-8) or the SCALE function (see section 4-4-9). ‘When the all operation has been completed, press the display selector key to resume the POSITION display. (4-608)Mazak Il APPLICATIONMazak 4. CALLING UP AND THE END OF THE WK. PROGRAM DISPLAY 4-1 Listing Mode and Creating Mode ‘The WK. PROGRAM display has the two following modes: (1) Listing mode ‘This mode serves to display the contents of a program. “This mode is used to verify the creating program or the program which is in the process cf automatic operation. Not Eziting of the program can not be done. (2) Creating mode This mode serves to edit a program. ‘This mode is selected for preparing a new program or for modifying the contents of @ program. Listing mode (Creating mode. ‘Selecting of program to be displayed Program ereation ‘Changeover to creating mode Program editing (INSERT, ERASE, ‘Changeover to PATH CHECK display cory) ‘Changeover to PROGRAM FILE display | Shape check function Coordinate measuring function Changeover to list mode ‘Checking of program during auiomatic ‘operation Detaled information function ‘Searching function Notes: 1. During automatic operation, tis impossible to edit the program and the sub-program concerned. 2. During Input/Output processing (loading, saving, comparing, etc), itis impossible to edit the program involved. 1-2 Calling Up the WK. PROGRAM Display (Listing Mode) In order to display the contents of a program (listing mode), perform the following procedure: pera ion 1] -Select the WK. PROGRAM display. Press the display selector key (green key located to the left of the menu keys). = The following menu will be displayed. c 7 POSTON | COMMAND | TRACE | PROG | TOOL | Toor | Too | PA] om ruz_| om | wxcur 0 [2] Press the menu key [PROGRAM]. = This causes the change of the menu and the transition to listing mode. { i WoRCRG | SanGR | PROGR] | YR | WEN] OED or | + | i | orm | ae nor Ea] naaMazak 43 Calling Up the WK. PROGRAM Display (Creating Mode) In order to edit @ program (creating mode) perform the folowing procedure. (Cperation ) [1] Press the menu key [WORIENG™ in isting mode c 7 WORKNG | SEARCH] PROGR] T [TOL] PROGRAM] WC WA | DERLED er | it 1 | om | ORE NAM. = The display of [WORK NO.| is reversed in red and the message WORK PIECE PROGRAM NUMBER? is displayed on the screen. [2] Enter the workpiece program number by means of numeric Keys. Example: Workpiece No. 1000 Prose the keys [1 > fa) ~ {9} ~ [@] + 5 in this order. The program is displayed onthe screen. Ath time of the creation of anew program, nothing's displayed on the sereen. [B] Place the reprogramming switch it TENABLE, position > ) [a] Change to creating ‘Press the menu key [PROGRAM EDIT] WORKNG ] SEARCH | PROGR] + 7] Tou] PROGRAN | wo MSA] DETALED el i | pm | ne INFORM = This causes the transition from listing mode to creating mode. Note: If the EIA/ISO programming is provided as an option, select the type of program for treating before entering te common uni. Pessing the menu ey (PROGRAM EDIT] displays the message MAZATROL, EIA/ISO ? and menu will change to the following. c z Procran | PROGRAM EMiSO | wARATROL l © Press the menu key [MAZATROL PROGRAM. © This makes possible the program creation. 1-4 End of the Program Creation The following shows the operation to complete the program creation. The end of the program creation is mentioned also in Chapter |, section 4-4-12 End of the program. 2[Operation | a [End] Mazak Press the menu selector key (green key located to the right of the menu keys) => The following menu will be displayed. c z Prose | SEH eo. THE NST BASE wT core PROGR | OEWAED com_| ron [2] Press tne menu key (PROGRAW END). => This completes the program creation 43Mazak (1-148)Mazak 2. EDITION OF DATA 2-4 Cursor Movement ‘The listing mode and the creating mode offer the different cursor movement methods. ‘Therefore, move the cursor depending on the method appropriate for each mode. (1) Case of listing mode (a) press to FY 1 oF [J] menu oy ‘The cursor moves unit by unit in the direction of the arrows. UNO ° UNO } 2 sno joa 2 FIG 1 UNO 2 r WC WSR | OLED INFORM WORKNG | SEARCH | PROGRA 7 or t (©) Press the desired cursor key ( "= , ‘The cursor moves line by lin | 2 in a) keys are depressed, the cursor only moves vertically. ing mode, the cursor can only move up or down. Consequently, even ifthe %) (2) Case of creating mode In creating mode the cursor movement is done only by pressing the desired cursor key. The cursor can be moved freely in the direction of the arrow. In this case, there is a change of menu in order to display the menu of the article to which the cursor is moved. 2-2 Editing Display and editing offer the following 6 functions: © Search © Copy © Insertion © Detailed information © Deletion © End of program Note: In display (listing mode), only the SEARCH and DETAILED INFORMATION functions are available, In order to use these functions, first of all go to creating mode. Then press the menu selector key in order to display the menu for the following editing. West2-24 Search Mazak c FROGRAN | SEARCH te | EME | SWE] _UNT | PROGRAM | DEMED 20. ul cow | com | com | wromw In listing mode, select [SEARGH| or [DETAILED INFORM.]| in the menu displayed after pressing [WORK NO.| entering cf the workpiece number er | ot i | om | ne FORM fee Proc] T] Too] OGRA | wc us Note: ‘This section describes the functions centered on the creating mode. The listing mode requires a few operations different from those for the creating mode. Refer to the description in the following Notes. ‘This SEARCH function is used fo displaying on the screen, a unit or too! which one ‘wishes to check or modi in the program. There a the following four types of search: 4) Search for a unit number 2) Search for the end (of a program) 3) Search for a unit name 44) Search for a name of a tool (1) Search for unit number ‘This function serves to display the necessary unit trom the unit number, 1] Display the search menu. © Press the menu selector key in creating mode. = Pressing of the menu selector key displays the menu for editing. n 2 PROGRAM ] SEARCH The] ESE ] Gwe] UT | PROGR] O=TLED 0 INSET com | com | cory | ror Note: In listing mode, this operation can be omitted. @ Press the menu key [SEARCH]. © This causes the display of the search ment E Tara] ust] om | oo sevnoy || searcn | searcn | seancn Press the menu key [UNIT NO. SEARCH] => This causes the display of [UNIT NO. SEARCH to reverse in red and the screen displays the message UNIT NUMBER ?. Example: Unit Number 10 ues [3] Enter the Number ofthe unit to be found. | | => The cursor moves to the number of the unit entered and is displayed on the screen. hee@] Notes: 1. When the number of the entered unit does not exist in the program, the alarm 407 DESIGNATED DATA NOT FOUND is displayed. 2. Inthe UNIT NO, SEARCH function mode, the number of the unit entered is searched {or from the head of the program, wherever the present position of the cursor is. (@) Search for the end ‘This LAST SEARCH function moves the cursor to the end of the program. This function is used for resuming the programming whilst in progress. [Operation ] Display the search menu. @ In creating mode, press the menu selector key. © The menu for edling is displayed when the menu selector key is pressed Note: This operation is not necessary in listing mode, PROGRAM | SEARCH Tne | GRE] SUPE | UNT | PROGR] DERLED 2D ses com | com | cory | ror @ Press the menu key [SEARCH]. © The search menu is then displayed. aro] ust] ut | Too searoi_| searou | seanow | sean @ Press the menu key [LAST SEARCH]. © This causes the display of [LAST SEARGH] to reverse in red and the screen displays the message LAST SEARCH ?. @ Press the input key “3) = The cursor goes to the end of the program and is displayed on the screen. FIG. UNO UNIT x (8) Search for a unit name ‘This function serves to display the line of a required unit on the basis of the unit name. [Operation | isplay the search menu. in creating mode, press the menu selector key. ‘© When the menu selector key is pressed, the menu for editing is displayed. Note: The listing mode does not require this operation. PROGR | SEARCH Te | EUSE | SPE] OMT | PROGRAN | DEM oo | hy seat cor | com | com |For @ Press the menu key [SEARCH]. ATG] UST] NT | Woo soot | coves | sarong! soe = The search menu is then displayed. 2sMazak Il Press the menu key [UNIT SEARCH]. 7 = The-unit menu is displayed and the message UNIT NAME TO SEARCH ? is indicated on the screen. (GRIT NAME TO SEARCH € @ ‘Select the name of the unit to be found. Pressing of the menu key [POINT MACH-INGI causes the point machining unit menu to display. ‘© Pressing of the menu key [BORING] results in the display of the boring unit menu. DDRLLNG | AGHCBOR | AGHECE | REAUNG | TFPING | BOANG | BKCSORE | CIRC ML | CSORIAP Te | |e eo [| —— Th! Tel Tel Te 'b. Pressing of the [LINE MACH-NG] menu key results in the display of the linear ‘machining unit menu, UNE CTR | UNERGT | UNELET | LNECUT | UNE. | CAVE RST | CRUE LET | CHF OUT | CHEN 417 |Pl lA) 7 || c. Pressing of the menu key [FACE MACH-ING] results in the display of the face ‘machining unit menu. ‘© Pressing of the menu key [CURVED SURFACE] results in the display of the three- dimensional surface machining unit menu. * ‘© Pressing of the [==-] menu key permits changing the three-dimensional surface machining unit menu. FACEMUL | TOP EM, sor | conven | ATES _ tL 4. Pressing of the menu key [OTHER results in the display of the special unit menu. wooo | sus | wus | om | pauet | mcex | process | PROGRAM cuance | CHANGE 20 Example: Search under the name of the RGH CBOR machining unit. @ Press the menu key [RGH GBORI UNIT NAME TO SEAROH ? ( 2 a ea a ee i Uly aig l ele Ole = The display of [AGH_CBORI is then reversed in red. @ Press the input key = 24S Mazak = The cursor then goes to the line of the entered unit and is displayed on the screen. UNO UNIT 10 JBIGH ceor sno “TOOL, 1 CTROR 2 DAIL @ Another pressing ofthe inputkey 5) results in the searching for the following same unit name, TROON 24 JBIGH COR sno Took | Ud ctor | 2 om gl. | Not ‘The alarm 407 DESIGNATED DATA NOT FOUND is displayed when the name of the unit specified for the search does not exist after the cursor position. (4) Search for name of a tool This function, TOOL SEARCH, serves to display the sequence line of the required tool Cn the basis of the name of the tool isplay the search menu. in creating mode, press the menu selector key. = The menu for editing Is displayed when the menu selector key is pressed. Note: The listing mode does not require this operation, n 1] proche | SEH TNE | EUS] SUPE] ONT | PROGRAW | DEMLED 20 SET cor | com | com | ror @ Press the menu key [SEARCH]. => The search menu is then displayed. warn | ust] wt | Too seancu | seanc | seancn | seancn Press the menu key [TOOL SEARCH] & | The too! names menu is displayed and the screen displays the message TOOL NAME TO SEARCH ?. L [TOOL NAME TO SEARGH " results in finding the following same tool name. ‘SNO_TOOL 1 STRDR 2 SDIRILL 3 DRILL 4 EMILL Note: ‘The alarm 407 DESIGNATED DATA NOT FOUND is displayed when the name of the tool specified for search does nol exist after the cursor position. 2-2-2 Insertion ‘This LINE INSERT function is used to insert (add) one unit, one tool sequence or one shape sequence during the creating or editing of a program. The line to be inserted {unit, tool sequence, shape sequence) is determined depending on the cursor position. ‘Operation Bring the cursor to the next of the unit (tool sequence, shape sequence) to be sented UNO MAT 1 CBN STL UNO UNIT In the case where a ine is inserted here, 1 JDERILLING the curor is located here sno “TOOL 1 GIRDR 2 DAIL [2] insertion @ In creating mode, press the menu selector key. ® The menu for editing is displayed when the menu selector key is pressed. re | | Sa ce] eee] Sone] wet] Paci | oem 20 veer conr_| com | “com | rom @ Press the menu key [LINE INSERT. The saply ot [LAE WISERT io reversed in red and the screen diplays the message LINE INSERT ?. @ Press the input key “=. = This causes the insertion of the empty unit, GRO war [owo war @ ev sr, ° ev sr, uno ont © Bimtus os ea Jat se ¢ CTR OR | “Oo” unr eee | OS Datu | sNo TOOL | OS on 2 Smt [] Enter the deta. Refer tothe section 4 COMPOSITION OF THE PROGRAM for the Selection of each unit and data sein. 26Mazak “The line to be inserted is of the four following types depending on the cursor position. (1) Insertion of the unit When the cursor is located on the line of the unit, the empty unit is inserted. (2) Insertion of the tool sequence Unit inserted UNIT DRILLING TOOL CTR-DR DRILL. When the cursor is located on the line ofthe tool sequence, of the empty tool sequence is inserted. UNO Mar CON sr on DRILLING TOOL yeraon DRILL Pr fr ° | uno | | 1 sno 1 2 FIG 1 (8) Insertion of shape sequence war CBN STL UNIT DRILLING UNO ° UNO 1 SNO_TOOL (52) — root sequence inserted 2 GIROR 3. DRILL FIG FTN 1 PT ‘When the cursor is located on the line of the shape sequence, the empty shape sequence is inserted. UNO UNIT ORO UNF © Danas DUNG sno Toot sno Toot Gren ° Gaon 2 me 2 ome 6 ng PIN ne | 2 sage suns inset 2 - @ PAE MILL one Ce SPACE anu (e nseron of he shape sequence and of the unt @ Insertion of the shape sequence When the cursor is located 0” the line ofthe unit which follows the line of the shape ‘sequence, the empty shape sequent "eno too0 1 CTROR 2 Smut FG Pr corr uno OMT 2 JEAGE wm sno Foo. SFM ce is inserted. ‘SNO TOOL, 1 CTROR 2 DRILL, FIG PIN +t ——— shape sequence inserted UNO UNIT 2. FACE MIL SNO TOOL 1 MILL 427Mazak ® Insertion of the unit ‘Then, pressing the menu key [SHAPE END] results results in the insertion of the empty unit. ‘NO TOOL 1 CTROR 2 DRILL FIG PIN 1 PT UNO _UNIT UNO UNIT 3 FACE MIL SNO_ TOOL + RAMILL Unit inserted Notes: 4. When the insertion operatior is done in UNO.O (common unit), the alarm 403 ILLEGAL INSERTION is displayed. 2. When the machining unit is irserted, the tool sequence and the shape sequence are successively inserted progressively with the development of the operation. 2-2-3 Deletion ‘This ERASE function is used to the unit, the tool’sequence or the shape sequence which has become unnecessary during the creating or editing of a program. The line to be deleted is determined by the cursor position. (Operation Place the cursor on the line to te deleted. UNO WaT CaN STL uno. UNIT | DAILLING NO TOOL 1 CHTROR Case whore this lin sto be deleted 2 BAIL 2] Deletion @ In creating mode, press the menu selector key. = When the menu selector key is pressed, the menu for editing is displayed. C i Toa | Sa Te] aust | Gare] uw] Poca | Sem 20 wen |S | coer | cow _| "oor | row @ Press the menu key [ERASE]. = The display of [ERASE] is reversed in red and the screen displays the messag ERASE ?. © Press the input key ) = The line on which the cursor is located is then deleted. UNO MAT UNO MAT 0 CBN STL. 0 CBN STL UNO UNIT No UNIT 1 DRILLING ———~| 1 DRILLING | sNo TL SNO TOOL 1 IeitR.A 1 DRILL | 2 “DRILL 12-8“The zone to be deleted is available in the following three types depending on the cursor position. (1) Deletion of the ur ‘When the cursor being located on the line ofthe unit, the tool sequence and the shape sequence in this unit will equally deleted. 2 DRILL |-——Unit to be deleted || FIG FIN UNO UNIT 2 FACE MIL (2) Deletion of the tool sequence ‘@if there is only one tool sequance line, the tool sequence line in which the cursor is located and the shape sequence which follows will be deleted at the same time. UNO MAT WAT 0 CBN STL BN STL UNO UNIT’ UNIT 1 DRILLING DRILLING ‘SNO UNIT" TOOL 1 pad FG. “PIN Pt__| __ Teo! sequence and shape UNO UNIT! ‘sequence to be deleted 2 FACE MIL @ Itthere is more than 1 tool sequence line, the too! sequence line on which the cursor is located will be deleted. UNO MAT [ono ar CN STL © CBN STL UNO UNIT UNO. UNIT + DRILLING Afloat sNO_TOOL Sood 1 IGETROA |—to! sequence to 1. DRILL ORL be deleted FIG PIN - FIG FIN 1 Pr 1 Fr (@) Deletion of the shape sequence When the cursor is located on the shape sequence line, only that shape sequence line will be deleted. UNO War @ CaN STL und ONT DRILLING sno TOOL 1 GTROR 2 DAIL FG EIN 1 uno ‘NIT 2 FACE MIL ‘Shape sequence to be deleted Note: ‘When the deletion operation is done for UNO.0 (common unit), the alarm 410 ILLEGAL DELETION is displayed, 29