I.View Manual For Wheel Loader
I.View Manual For Wheel Loader
2 SAFETY DIRECTIONS
3 SAFETY DIRECTIONS
4 CONTROL BOX
5 WORKING SCREEN
6 KEYS
7 SYSTEM FUNCTIONALITY
9 OPTIONS MENU
10 OPTIONS MENU
Graphics “COLOURS”
11 OPTIONS MENU
Countdown
12 OPTION S MENU
OnDemandSum
13 OPTIONS MENU
Clock Settings
14 OPTIONS MENU
Alarm Clock
15 REMOTE CONTROL
16 LOAD ZEROING
DELETE
17 DATABASE
MATERIAL
18 DATABASE
CUSTOMER
19 DATABASE
TRUCK
20 DATABASE
PROJECT
21 DATABASE
OPERATOR
22 MULTI-PRODUCT and MULTI-TRUCK FUNCTIONS
23 DATABASE
TOTALS SUMMARY
24 PRINTER STP6
25 PRINTER STP6
26 PRINTER STP6
27 PRINTER STP6
28 PRINTER STM295
29 PRINTER STM295
30 PRINTER STM295
31 CORRECTION
32 ALARMS
33 MAX VALUES SHOWN
34 SYSTEM SPECIFICATIONS
35 NOTES
Control Measurements:
Verify the system tare with cold and average temperature machine.
Precautions:
Periodically perform control measurements comparing the truck total indicated by the display with a certified weighing bridge.
DANGER:
Working near electrical or other energy installations (e.g. power lines, electrical power railroads, gas and oil pipelines)
! may be extremely hazardous and life endangering.
WARNING :
Insufficient securing or marking of your measurement site could cause a dangerous situation on the public highway,
! building site, or in the factory etc.
Counter measures:
Keep a safe distance away from these installations. Should it be necessary to work near such installations, then the responsible
authorities have to be informed and their instructions have to be followed.
WARNING :
Electromagnetic radiation can cause disturbances in other equipment. Although the product meets the strict regulations
! and standards which are in force in this respect, 3B6 cannot completely exclude the possibility that other equipment may be
disturbed.
CAUTION:
Disturbances caused by electromagnetic radiation can result in the tolerance limits for measurements being exceeded. Although
the product meet the strict regulations and standards which are in force in this connection, 3B6 cannot completely exclude the
possibility that the product may be disturbed by very intense electromagnetic radiation, e.g. near radio transmitters, walkie-talkies,
diesel generators, power cable. Check the plausibility of results obtained under these conditions.
ON/OFF switch
connection to the
junction box
In the working screen is possible to check the truck load and all the active functions.
Auto-Book
Max Load
Tare
Count Down
Buzzer
Operator
Project
Truck
Client
Material
Tare
0
Zeroing page
The system is based on the measurement of the pressure of the lifting cylinder in the rising
phase (by means of the pressure transducer) and the calculation of the up speed (with
proximity switches or inclinometer).
How to Weigh
Press to enable or disable the weighing system.
Overtaken the “start weigh” point there will be the on screen “Weighing…” indication and the
control box buzzer will be ON.
During the weighing phase it’s necessary to:
If an error happens during the weighing phase there will be the relative message on the
screen and the load will be not added to the total.
In a negative (or 0) load in the bucket will be computed, the value will be not added to the
total.
If the weighing is correct the load in the bucket will be shown on the partial weight and the
value will be also added to the total.
To keep the system accurate, it’s necessary to perform a new tare acquisition in
particular work conditions:
- The machine is cold (first movements of the day). Repeat the check when the oil
temperature is stable.
- The bucket has been changed (smaller/bigger).
- Some material stays in the bucket (not possible to unload it).
- The hydraulic circuit oil has been changed..
SET TARE
Tare: 0
BucketLoad: 0
exit without
changes
Press Ente r
to update the tare value with the last bucket load.
Brightness 100
Brightness Graphics
Key Beep OFF
Display brightness settable from 0 to 100 Wait Beep OFF
Clock Settings
Graphics
Alarm Clock
Menu to set the display item colours
OnDemandSum OFF
Key Beep Countdown OFF
OFF: no sound when a control box button is pressed
Machine N. 1
ON: sound when a control box button is pressed
Wait Beep
ON: the buzzer will flash in the ready to weigh phase (only if the inclinometer is in use).
OFF: function disabled.
Clock Settings
Alarm Clock
OnDemandSum
Wait for the user interaction to add the partial load (last bucket) to the total load (truck).
Countdown
Machine N.
System can store up to 2 calibrations (same controlbox on 2 different machines). Select here the
machine in use.
COLOURS
Bucket
Menu Text
Menu Backgr
Oper.Text
Oper.Sky
Oper.Ground
Icon Backgr
Load Default
SAVE
OPTIONS
Brightness 100
Graphics
Key Beep OFF
Wait Beep OFF
Clock Settings
Alarm Clock
OnDemandSum OFF
Countdown OFF
Machine N. 1
Ente r
Enable the Countdown function pressing on the Countdown line.
ON: The initial value for the scalar counting is the value set as maximum load (to set the
maximum load see the dedicated page in this manual).
On activating the Countdown function the maximum load value is shown on the display.
Each partial is subtracted from the maximum load and the maximum load exceeded will be
indicated on the screen with a warning when the load drops below zero.
OFF: function disabled. The partial load is added to the total load at every weighing.
OPTIONS
Brightness 100
Graphics
Key Beep OFF
Wait Beep OFF
Clock Settings
Alarm Clock
OnDemandSum OFF
Countdown OFF
Machine N. 1
Ente r
Enable the OnDemandSum function pressing on the Countdown line.
ON: function enabled. After a weighing, the bucket load is computed and shown in the
partial load value, but it’s not automatically added to the total load and the bucket number
it’s not changed. To use and add this value the operator has to press the key.
Note: with this function enabled the Booking switch quickly pressed on the Remote Control
replicates the key.
OFF: function disabled. The partial load is automatically added to the total load at every
weighing.
CLOCK SETTING
Hour : HH
Minutes: MM
Seconds: SS
Day : DD
Month : MM
Year : YYYY
CONFIRM
Enter
Press over CONFIRM to save.
Ente r
Enable/disable (ON/OFF) the desired alarm clock with
Change the alarm clock time over the proper line with or
Alarm clock 2 and 3 are useful to sound always at the same time like start and end of the
day.
When the alarm occurs, the buzzer will irregularly sound and the time indication in the
working screen will became red.
4 1
Quick press:
Partial value (last bucket) zeroing.
2
Kept pressed for 5 seconds:
Quick press:
Total value (truck) ticket print and total value (truck) zeroing.
4 Buzzer.
5 Cable.
DELETE
Partial (bucket)
Partial x 2
Total (truck)
Materials Total
Partial (bucket)
Delete the last bucket weighed. To be used if the bucket has been wrong or accidentally
weighed and the material will not be putted on the truck.
Partial x 2
TRUCK FILL / RESIDUE MATERIAL: When the last bucket load did not empty completely, to
find out the effective total quantity unloaded, weigh the material which has remained in the
bucket and use the PARTIAL X 2 CANCEL function; this function will remove twice the last
value weighed from the total so that you can find out the total value of material which has
really been put into the truck.
Total (truck)
To cancel the total load (before start a new truck loading).
Materials Total
To cancel the totals in the memory (example material summary totals).
MATERIAL
1 Sand
2 Gravel
3
4
5
6
7
8
9
10
Kg/m3 0
Enter: save
Home: exit
CUSTOMER
1 NP Corporation
2
3
4
5 AZ LCC
6
7
8
9
10
TRUCKS
1 AA 000 AA
2
3
4
5
6
7
8
9
10
Press F3 to set the max load that the truck can handle.
MAX LOAD
The following screen will appear:
Aut 1 AA 000 AA
Kg 0
Enter: save
Home: exit
PROJECT
1 MOTORWAY E51
2 JK TOWER
3 NY BRIDGE
4
5
6
7
8
9
10
OPERATORS
1 Frank
2 Carl
3 John
4
5
6
7
8
9
10
last bucket
total of the actually selected material that has
been loaded on the truck
total load of the truck (includes all the materials loaded)
The Multi-Product function enables the possibility to load up to 10 different products on the
same truck.
The operator can load on the same truck different materials. See this example:
1) Select as usual the first material to load (GRAVEL) and start to fill the truck
2) After one or more buckets the operator is free to select another material (SAND) and
start to load this material.
3) When the quantity of the second material is enough the operator can select a third
material to load or return to the first (GRAVEL in this example) continuing from the
previous value of load reached.
If you have used the Multi-Product function during the load of a truck you can see in
the printer ticket the total truck load as usual and the single load of each material.
The system memorizes these data at the end of the truck load as usual (“delete total”)
keeping the correct load for every material.
The Multi-Truck function is always enabled and is completely transparent by the operator.
Changing the truck selected during a load (Total Load > 0) system freezes in memory
actual load and it starts again to load from 0. Then you can finish the second truck (usually
with print total and delete total) and load again previous truck selecting it’s code (previous
values are restored on the display!).
NOTE: using Multi-Product and Multi-Truck all the partial values are lost switching off the
system during a load !
The complete list of the selected item with is total load is shown.
Is possible to singularly zeroing the total of each material pressing F1 over it (confirm
Enter
with ).
To zeroing all the totals summary use “Materials Total” in the “Delete” menu.
Show Totals
Total
Print the total load of the actual truck.
The ticket has various additional information that can be enabled/disabled in the ticket
options page.
Full ticket content:
-Header 1
-Time & Date
-Header 2
-Ticket Number
-Code and Name of the selected material
-Code and Name of the selected customer
-Code and Name of the selected truck
-Code and Name of the selected project
-Code and Name of the selected operator
-Bucket number (bucket performed to load the truck)
-Signature (space for a sign on the ticket)
-Total load (load in the truck)
Hint: press from the working screen and again from the PRINT page to immediately
start the total print.
I.View - 24 - User Manual
PRINTER STP6
WEIGH
Wheel Loader
At the end of a truck load, when the “Delete Total” function is used, the total load shown on the
display is added in a dedicated memory that creates the history (summary) of the loaded
material called “totals” (end of the day summary).
Is recorded all the material loaded separated by Materials, Clients, Trucks and Projects.
Entering the page “End of the day” is possible to start immediately the print pressing again Enter
over “Print Summary” and will be printed the total of every item.
Eventually it’s possible to choose what has to be printed (OFF/ON).
PRINT Header 1
Show Totals
Ticket N.
Sequential number of the printer ticket automatically increased at every total (truck) print.
It can be manually modified/zeroed with or 0
Header 1 / Header 2
It’s possible to customize the ticket header.
In the ticket header 1 it’s possible to set 8 lines of 16 characters that will be printed at the
beginning of the ticket.
In the ticket header 2 it’s possible to set 8 lines of 16 characters that will be printed below the
date and time.
Enter
To set a name select in the text matrix the desired character using the arrows and press to
add it to the text in creation.
It’s possible to use the special character “<“ and “>” to move the cursor in the text and
change/correct a character.
Show Totals
Total
Print the total load of the actual truck.
The ticket has to be created based on the needed information and the space on the ticket
paper.
Every information has it’s proper command that has to be entered on the “option” menu.
Header 1
To set the command string select in the text matrix the desired
character using the arrows and press to add it to the text in
Enter
ABCDEFGHIJKLM
creation. NOPQRSTUVWXYZ
abcdefghijklm
It’s possible to use the special character “<“ and “>” to move nopqrstuvwxyz
the cursor in the text and change/correct a character. 0123456789 <>
A Line Feed
B Normal Character
G Material Code
H Material Name
I Operator Code
J Operator Name
K Ticket Number
M Customer Code
V Cubic Meters
W Truck Code
XYZab cde Truck Name – number plate (each character is a name line – up to 8 lines)
f Project Code
o Buckets Number
BAFAKALA
Will print the following information with text at standard height (“B” command):
Ticket Number
over “Print Summary” and will be printed the total of every item.
Eventually it’s possible to choose what has to be printed (OFF/ON).
Note: this printing can’t be customized so be careful about the paper size / quantity of data.
Ticket N.
Sequential number of the printer ticket automatically increased at every total (truck) print.
It can be manually modified/zeroed with or 0
MENU
System set up
Diagnostic
Correction 100
If the system weighs always heavier or lighter than the real load weighed (compared to a
certified weigh bridge for example) it’s possible to tune the accuracy using the correction
function and adjust it with a % variation.
The correction must be the same as the found error.
Example : If the system weights 5% less than the real weight the value of
correction must be increased of 5 percentage points.
If the system weights 5% more than the real weight the value of
correction must be decreased of 5 percentage points.
ALARMS
BUCKET
During the normal work, if the control box doesn’t receive a sensor, the alarm page will
appear.
Please note that if the problem is a broken cable, all the sensor after the failure in the
line will be in alarm.
It’s also possible that if there’s a short circuit in the line all the angular sensor will be in
alarm.
The user can verify the status of the cables/connectors and restart the control box to see
if the problem persist.
In this situation the system can’t be used and it’s only possible to enter in the system
menu / diagnostic and eventually in the calibration section with the proper password.
Using the system for other reasons / work environment it’s maybe possible to reach the
system computation (max values shown) limits.
Please note that the “.” shown into the numbers below it’s the decimal separator sign.
Value Total load Partial load Bucket n° Target Load Display Totals max
value x each material
shown
U.M.
Environmental:
Work temperature: from -20°C to 70°C
Storage temperature: from -30°C to 80°C
Humidity: +65°C / 92 %
The system cannot be used to sell material (no fiscal printer use).