Jabatan Pembangunan Kemahiran

Kementerian Sumber Manusia, Malaysia

NATIONAL OCCUPATIONAL SKILLS STANDARD

(STANDARD KEMAHIRAN PEKERJAAN KEBANGSAAN)

G452-010-3:2023

BATTERY ELECTRIC VEHICLE (BEV)

DIAGNOSTIC AND RECTIFICATION

DIAGNOSTIK DAN PEMBAIKAN KENDERAAN

ELEKTRIK BATERI (BEV)

LEVEL 3
 Copyright © DSD 2023

Department of Skills Development (DSD)

Federal Government Administrative Centre
62530 PUTRAJAYA, MALAYSIA

NATIONAL OCCUPATIONAL SKILLS STANDARD

BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION

DIAGNOSTIK DAN PEMBAIKAN KENDERAAN ELEKTRIK BATERI (BEV)

LEVEL 3

All rights reserved.

No part of this publication may be produced, stored in data base, retrieval system, or in any
form by any means, electronic, mechanical, photocopying, recording or otherwise without
prior written permission from Department of Skills Development (DSD).
 TABLE OF CONTENTS
Preface ................................................................................................................................. i
Abbreviation ............................................................................................................................ ii
Glossary ............................................................................................................................... iv
List of Figure .......................................................................................................................... vi
List of Table ............................................................................................................................ vi
List of Appendix ..................................................................................................................... vi
Acknowledgement ................................................................................................................. vii
STANDARD PRACTICE .......................................................................................................1
1. Introduction .......................................................................................................................2
1.1 Occupation Overview ..............................................................................................2
1.2 Rationale of NOSS Development ...........................................................................3
1.3 Rationale of Occupational Structure and Occupational Area Structure ...........3
1.4 Regulatory/Statutory Body Requirements Related to Occupation ....................4
1.5 Occupational Prerequisite ......................................................................................4
1.6 General Training Prerequisite for Malaysian Skills Certification System ........5
2. Occupational Structure (OS) ...........................................................................................6
3. Occupational Area Structure (OAS) ...............................................................................6
4. Definition of Competency Levels .....................................................................................7
5. Award of Certificate .........................................................................................................8
6. Occupational Competencies .............................................................................................8
7. Work Conditions ...............................................................................................................8
8. Employment Prospects .....................................................................................................9
9. Up Skilling Opportunities ..............................................................................................10
10. Organisation Reference for Sources of Additional Information ................................11
11. Standard Technical Evaluation Committee .................................................................13
12. Standard Development Committee ...............................................................................14
STANDARD CONTENT ......................................................................................................15
13. Competency Profile Chart (CPC) .................................................................................16
14. Competency Profile (CP)................................................................................................19
CURRICULUM OF COMPETENCY UNIT ......................................................................35
15. Curriculum of Competency Unit ...................................................................................36
15.1 Perform BEV Scheduled Maintenance................................................................36
15.2 Perform Battery Management System (BMS) Rectification. ............................47
15.3 Perform BEV Thermal Cooling System Rectification. ......................................73
 15.4 Perform BEV Electric Drive Train System Rectification. .................................84
15.5 Perform BEV Workshop Supervisory Function. .............................................106
16. Delivery Mode ...............................................................................................................116
17. Tools, Equipment and Materials (TEM) ....................................................................117
18. Competency Weightage ................................................................................................119
APPENDICES ......................................................................................................................121
19. Appendices .....................................................................................................................122
19.1 Appendix A: Competency Profile Chart For Teaching & Learning (CPCPdP)
122
19.2 Appendix B: Element Content Weightage ........................................................126
 G452-010-3:2023

Preface

Standard Definition

The National Occupational Skills Standard (NOSS) is a Standard document that outlines the
minimum competencies required by a skilled worker working in Malaysia for a particular area
and level of occupational, also the path to achieve the competencies. The competencies are
based on the needs of employment, according to the career structure for the occupational area
and developed by industry experts and skilled workers.

The National Competency Standard (NCS) is a Standard document that outlines the
competencies required by a skilled worker in Malaysia.

Description of Standard Components

The document is divided into three (3) components which includes: -

Component I Standard Practice

This component is about the information related to occupational area
including introduction to the industry, Standard requirements, occupational
structure, levelling of competency, authority and industry requirements as a
whole.

Component II Standard Content

This component is a reference to industry employers in assessing and
improving the competencies that is required for a skilled worker. The
competencies are specific to the occupational area. The component is
divided into two (2) section which are the chart (Competency Profile Chart,
CPC) and details of the competencies (Competency Profile, CP).

Component III Curriculum of Competency Unit

This component is a reference for the training personnel to identify training
requirements, design the curriculum, and develop assessment. The training
hours that included in this component is based on the recommendations by
the Standard Development Committee (SDC). If there are modifications to
the training hours, the Department provides the medium for discussion and
consideration for the matter.

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Abbreviation

1 AC Alternating Current
2 BEV Battery Electric Vehicle
3 BMS Battery Management System
4 CP Competency Profile
5 CPC Competency Profile Chart
6 CU Competency Unit
7 DC Direct Current
8 DC-DC Direct Current to Direct Current
9 DOE Department of Environment
10 DOSH Department of Safety and Health
11 DSD Department of Skills Development
12 EV Electric Vehicle
13 EEV Energy Efficient Vehicle
14 EQA Environment Quality Act
15 GTMP Green Technology Master Plan
16 HV High Voltage
17 HVAC Heating, Ventilation and Air Conditioning
18 ICE Internal Combustion Engine
19 IR Industrial Revolution
20 JPS Jawatankuasa Pembangunan Standard
21 JHA Job Hazard Analysis
22 JPJ Jabatan Pengangkutan Jalan
23 JTS Jawatankuasa Teknikal Standard
24 JTPS Jawatankuasa Teknikal Penilai Standard
25 KETSA Kementerian Sumber Asli, Alam Sekitar dan Perubahan Iklim
26 LV Low Voltage
27 MARii Malaysia Automotive, Robotics and IoT Institute
28 MESTECC Ministry of Energy, Science, Technology, Environment and Climate
Change
29 MITI Ministry of International Trade and Industry
30 MOSTI Ministry of Science, Technology and Innovation
31 MPKK Majlis Pembangunan Kompetensi Kebangsaan

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32 MSC Malaysian Skills Certificate

33 MSIC Malaysian Standard Industrial Classification
34 NAP National Automotive Policy
35 NOSS National Occupational Skills Standard
36 NSDC National Skills Development Council
37 OBC On-Board Charger
38 OSHA Occupational Safety and Health Act
39 PPE Personal Protective Equipment
40 SDC Standard Development Committee
41 SOP Standard Operating Procedure
42 SHE Safety, Health and Environment
43 VIN Vehicle Identification Number

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Glossary

1 Battery Electric BEV is a type of electric vehicle (EV) that exclusively uses chemical
Vehicle (BEV) energy stored in rechargeable battery packs, with no secondary source of
propulsion.
2 Battery Electrical and electronic systems include high voltage systems, automotive
Management power generation, Switched Mode Power Supply (SMPS), DC to DC
System (BMS) converters, electric drives, traction inverter or DC to AC converter, power
electronic component, high temperature requirement.
3 BEV BEV requires minimal scheduled maintenance and the brake systems
Maintenance generally last longer than those on conventional vehicles because of the
regenerative braking. As for battery maintenance required a regular check
as to maintain the safe operating temperature.
4 Cooling system Cooling system is pertinent to maintain the components in its respective
working temperature for a favourable performance and efficiency. It needs
to be designed to efficiently cool the component for optimum
performance.
5 Electric Vehicle EV is a vehicle with a powertrain containing at least one electric motor or
(EV) electric motor-generator as propulsion energy converter.
6 Electric Vehicle Commonly called a charging station or charging dock. These charging
Supply stations rebuilt into the EV charging standard for electrical safety; first for
Equipment the user, then the car and then the power grid. The charging station's
primary function is as electrical safety equipment.
7 High Voltage A high voltage system refers to the voltage above 60 V direct current and
(HV) System 30 V alternating current. The component use for energy distribution of this
voltage level is commonly color-coded orange.
8 HVAC A heating, ventilation, and air conditioning (HVAC) system in a vehicle
is used to control the internal temperature of the vehicle cabin.
9 Low Voltage Low Voltage is categorised in range 0 to 60 V direct current and 0 to 30 V
(LV) System alternate current. The LV system is usually supplied by a 12 Vdc lead acid battery
and is charged over a DC-DC converter by the traction battery.
10 Supervisory Supervision is defined as guiding the activities of people who perform the
Function work. It includes planning, organising, directing, and controlling the work
and the activities of subordinates or employees.

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11 Vehicle Is a unique code including a serial number, used by the automotive

Identification industry to identify individual motor cars, towed cars, motorcycles,
Number (VIN) scooters and mopeds.
12 Vehicle Is a procedure mandated by national or subnational governments in many
Inspection countries, in which a car is inspected to ensure that it conforms to
regulations governing safety, emissions, or both. Inspection can be
required at various times, e.g., periodically or on the transfer of title to a
car
13 Vehicle A regular service takes care of your car, and the wear and tear of its parts
Servicing and fluids. Servicing differs depending on your car model.

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List of Figure

1. Figure 1 Occupational Structure for Battery Electric Vehicle (BEV) maintenance..

2. Figure 2 Occupational Area Structure for Battery Electric Vehicle (BEV)
maintenance..

List of Table

1. Table 1 Average Salaries of EV Technician in Singapore, Thailand & Malaysia.

List of Appendix

1. Appendix A Competency Profile Chart for Teaching & Learning (CPCPdP).

2. Appendix B Element Content Weightage.

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Acknowledgement

Director General of Department of Skills Development (DSD) would like to extend his
gratitude to the National Skills Development Council (MPKK), Standard Technical Committee
(JTS), Standard Technical Evaluation Committee (JTPS), Standard Development Committee
(JPS), and organisation and individuals who have been involved directly or indirectly for the
contribution, persistence, and support in the development of this Standard until it is completed.

The Director General of DSD also would like to express his sincere thanks to the support and
involvement and effort in developing this Standard successfully including National Skills
Development Council (NSDC), Standard Technical Committee (STC), Standard Technical
Evaluation Committee (STEC), Standard Development Committee (SDC), Malaysia
Automotive, Robotics and IoT Institute (MARii), Department of Road Transport (JPJ),
secretariat, facilitator, and documenter.

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STANDARD PRACTICE

NATIONAL OCCUPATIONAL SKILLS STANDARD (NOSS) FOR:

BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION

LEVEL 3

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1. Introduction

The electric vehicle revolution has become a hot investing theme in recent years as many
believe it will transform the future of transport. Currently, what is driving Electric Vehicle
(EV) development are the "push" factor on the supply side. This includes government
support such as in Malaysian Budget 2022 which offered full exemption for taxes, policies
and other incentives as well as regulations on emissions to increase the demand for EV
compared with Internal Combustion Engines (ICE). These factors are also pushing
carmakers to invest in R&D for EVs, particularly at the top three EV markets - China,
Europe, and the US. The Ministry of Science, Technology, and Innovation (formerly
known as MESTECC) stated that in the Green Technology Master Plan (GTMP) which
aims to hit 100% in EEV new vehicle registration by 2030. To reach that target, the
Ministry has various initiatives to encourage more local entrepreneurs to venture into the
EEV and EV industries. Overall, the Ministry is working on a low carbon mobility
blueprint to lead EEVs and EVs in Malaysia as well as to support the implementation of
GTMP, ensuring its targets are met. The National Automotive Policy (NAP) 2020 was
introduced to cater the automotive industry in the area of digital industrial transformation
by focusing on next generation vehicle, Industrial Revolution 4.0 (IR 4.0) and Mobility as
a Service (MaaS) as to make Malaysia a regional leader in manufacturing, engineering
and technology. 1 The goal is to cement Malaysia as a centre or a hub for EEVs and EVs.

According to Malaysia Automotive, Robotics and IoT Institute (MARii), the penetration
rate for EEV was expected to exceed 80 percent of total industry volume by 2022.
Meanwhile, based on Ministry of Mineral Resources, Environment and Climate Change
(Ketsa), the making of EV fleet will begin from 2023. Ketsa also listed out the adoption
of BEVs for use in government and GLC fleets to encourage wider adoption with the
government leading by example. 2

1.1 Occupation Overview

Battery Electric vehicle (BEV) technicians have developed into high-tech problem
solvers who must have an increasingly broad base of knowledge about how the
electric vehicle complex components work and interact. They also must have the
ability to work with electronic diagnostic equipment, Personal Protective Equipment
(PPE-Class ‘0’, withstand up to 1000 volts), EV insulated tools (Class ‘0’) &
minimum CAT-III equipment for high voltage component and computer-based
technical reference materials. BEV technicians use their high-tech skills to diagnose,
inspect and replace electric vehicle component.

1
National Automotive Policy 2020 (NAP 2020) (Accessed 25 September 2022). Retrieved from https:// www.
pmo.gov.my/wp-content/uploads/2020 /02/NAP2020_Booklet-min.pdf.
2
KASA. Malaysia to begin using EVs for its government fleet, procurement to begin from 2023-Tuan Ibrahim.
(Accessed 25 September 2022). Retrieved from https://www.mgtc.gov.my/2022/08/malaysia-to-begin-using-
evs-for-its-government-fleet-procurem ent-to-begin-from-2023-tuan-ibrahim/.

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The ability to diagnose the source of a problem quickly and accurately requires good
reasoning ability and in-depth knowledge of automobiles. During routine service
inspections, BEV technician must test and inspect other electrical, electronics, and
mechanical system of the vehicle. BEV Technicians must follow a safety, and
diagnostic procedures to ensure that they examine every critical component of the
vehicle safely. The role of BEV technician are very demanding especially in-service
centre and independent workshop which specialise in repairing electric vehicle. The
work for the BEV technician is a new set of skills in automotive industry.

1.2 Rationale of NOSS Development

This is a new NOSS developed to establish a BEV diagnostic and rectification

competent person through a competency training course. It is an initiative from
Malaysia Automotive, Robotics and IoT Institute (MARii) as a first step to support
the establishment of BEV in Malaysia. This certification is an ongoing effort by
upgrading the existing competencies and to acknowledge their set of skills in this
trade. The previous NOSS Electric and Hybrid car was developed specifically for
maintenance and servicing activities of hybrid car technology. While BEV diagnostic
and rectification is a competency-based training that is developed for full electric car
technology which does not involve ICE component. According to Malaysian
Automotive Association (MAA), until 2021, a total of 274 EV was sold, and the
demand is expected to increase gradually. 3 Since the EV technology is growing, the
current expert workers in this field are not yet fulfilled. Thus, the needs for structured
training are essential in respond to the growing demand for qualified and experienced
workforce. Hence, the development of this NOSS is crucial for the automotive
industries to have a guideline and standard certification for EV. Furthermore, it also
gives the opportunities to automotive workers to enrol and upgrade their set of skills
in EV technology. However, since Malaysia is at the early development stage, the
skills set is offered to after sales service as per experts’ consensus. Throughout time,
the skills set can be upgraded for manufacturing scope as per MARii’s
recommendation.

1.3 Rationale of Occupational Structure and Occupational Area Structure

Based on MSIC 2008, BEV diagnostics and rectification is classified under

Occupational Framework Division 45 in section G where this division includes all
activities (except manufacture and renting) related to motor vehicles and
motorcycles. The BEV diagnostic and rectification is group under MSIC Group 452
- Maintenance and repair of motor vehicles. As per expert consensus, the level of
entry work is at Level 3 and has decided the title NOSS is Battery Electric Vehicle -

3
MIDA, EV can become economic contributor. (Accessed on 21 October 2022). Retrieved from
https://www.mida.gov.my/mida-news/ev-can-become-key-economic-contributor/

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Diagnostic and Rectification. However, the prerequisite to join this program will
come from Level 2 light car technician.
The career pathway for this program will follow the pillar of the occupational
structure of After Sales - Service. This NOSS was developed specifically for battery
electric vehicle maintenance activities, and it is not covered the maintenance for other
vehicle categories such as commercial vehicle which include prime movers and bus.
The proposed Occupational Structure and Occupational Area Structure for this
NOSS are depicted in Figure 1 and Figure 2 in Section 2 and 3.

1.4 Regulatory/Statutory Body Requirements Related to Occupation

The occupation of BEV Technician in Malaysia in general is subject to the following

acts and regulatory requirements:

a) Department of Safety and Health

Occupational Safety and Health Act 1994 (Act 514).

b) Department of Environment
Environmental Quality Act 1974 (Act 127).

c) Department of Road Transport

Road Transport Act 1987 (Act 333).

d) Energy Commission (EC)

i) Energy Commission Act 2001;
ii) Energy Commission (Amendment) Act 2010;
iii) Electricity Supply Act 1990 (Act 447); and
iv) Electricity Supply (Amendment) Act 2015 (Act A1501).

1.5 Occupational Prerequisite

The minimum requirements set forth by the industry and relevant statutory bodies
for any interested individual to undertake the job or career in this area are as follows:

a) Minimum age 18 years old (Employment Act 1955 – Act 265);

b) Medically fit (medical check-up by a licensed Medical Officer or Occupational
Health Doctor);
c) Pass colour blind test (verified by licensed Medical Officer); and
d) Certified BEV Technician (SKM Level 3) or equivalent.

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1.6 General Training Prerequisite for Malaysian Skills Certification System

The Minimum requirements to participate in Battery Electric Vehicle (BEV)

Diagnostic and Rectification course are:

a) Awarded the following Certificate.

i) G452-002-2:2018 Light Vehicle - Repair Service;
ii) G452-001-2:2017 Commercial Vehicles - Repair Service;
iii) TP-300-2:2013 Automotive After Sales Servicing;
iv) P-115-2 Mekanik Kenderaan Motor; or
v) P-119-2 Mekanik Kenderaan Motor.
b) Able to read and write (bahasa Malaysia and/or English language).

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2. Occupational Structure (OS)

Section (G) Wholesale and Retail Trade; Repair of Motor Vehicles and
Motorcycles.
Group (452) Maintenance and Repair of Motor Vehicle.
Area Battery Electric Automotive
Hybrid Car Service Vehicle (BEV) (Car)
Maintenance
Level 5 After Sales – Service Manager
Level 4 After Sales – Service Executive
Level 3 Electric and Hybrid Battery Electric Light Car –
Car Technician Vehicle – Diagnostic Diagnostic Service
and Rectification Technician
Technician
Level 2 Light Car – Repair Service Technician
Level 1 Automotive Technician

Figure 1: Occupational Structure for Battery Electric Vehicle (BEV) maintenance.

3. Occupational Area Structure (OAS)

Section (G) Wholesale and Retail Trade; Repair of Motor Vehicles and
Motorcycles.
Group (452) Maintenance and Repair of Motor Vehicle.
Area Battery Electric
Automotive
Hybrid Car Service Vehicle (BEV)
(Car)
Maintenance
Level 5 After Sales – Service Management
Level 4 After Sales – Service Operation
Level 3 Electric and Hybrid Battery Electric Light Car -
Car Servicing Vehicle - Diagnostic Diagnostic Service
and Rectification
Level 2 Light Car – Repair Service
Level 1 Embedded to L2

Figure 2: Occupational Area Structure for Battery Electric Vehicle (BEV) maintenance.

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4. Definition of Competency Levels

The NOSS is developed for various occupational areas. Below is a guideline of each
NOSS Level as defined by the Department of Skills Development, Ministry of Human
Resources, Malaysia.

Level 1: Competent in performing a range of varied work activities, most of

which are routine and predictable.

Level 2: Competent in performing a significant range of varied work activities,

performed in a variety of contexts. Some of the activities are non-
routine and required individual responsibility and autonomy.

Level 3: Competent in performing a broad range of varied work activities,

performed in a variety of contexts, most of which are complex and
non-routine. There is considerable responsibility and autonomy and
control or guidance of others is often required.

Level 4: Competent in performing a broad range of complex technical or

professional work activities performed in a wide variety of contexts
and with a substantial degree of personal responsibility and
autonomy. Responsibility for the work of others and allocation of
resources is often present.

Level 5: Competent in applying a significant range of fundamental principles

and complex techniques across a wide and often unpredictable variety
of contexts. Very substantial personal autonomy and often significant
responsibility for the work of others and for the allocation of
substantial resources features strongly, as do personal accountabilities
for analysis, diagnosis, planning, execution and evaluation.

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5. Award of Certificate

The Director General may award, to any person upon conforming to the Standards the
following skills qualifications as stipulated under the National Skills Development Act
2006 (Act 652):

a) Malaysian Skills Certificate (MSC); or

b) Statements of Achievement.

6. Occupational Competencies

The Battery Electric Vehicle (BEV) Diagnostic and Rectification Level 3 personnel is
competent in performing the following core competencies:

a) Perform BEV Scheduled Maintenance;

b) Perform Battery Management System (BMS) Rectification;
c) Perform BEV Thermal Cooling System Rectification;
d) Perform BEV Electric Drive Train System Rectification; and
e) Perform BEV Workshop Supervisory Function.

7. Work Conditions

The personnel of this occupation must have the ability to work with electronic diagnostic
equipment and computer-based technical reference materials. They use their high-tech
skills to maintain, inspect and repair the vehicle component. The BEV technician also uses
computerised shop equipment and work with electronic components, while maintaining
their skills with common hand tools. The BEV technician performs a mix of physical and
mental tasks during a typical day. Mental labour includes diagnosing problems and
dealing with customers, while the physical labour come from physical repairs to
automobiles. Work settings for BEV technicians are typically noisy, well-ventilated
garages with good lighting.

BEV technicians can often be found in comfortable physical positions when working on
automobile. They work in a highly hazardous isolated area with high voltage signage
warning, cordoned off work bay using buffer zone as they are expose to high voltage from
the car as well as preventing others from entering the work bay. Exercising high safety
procedures with proper PPE (Class ‘0’- withstand up to 1000 volts, usage of insulated
tools (Class ‘0’ – withstand up to 1000 volts) is without compromise. BEV technicians
who are using pacemaker or insulin pump are not allowed to work on electric vehicles, as
the Electro Magnetic Frequency (EMF) may interfere with its operation and induce life
threatening situation.

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8. Employment Prospects

The automotive industry in Malaysia is a dynamic industry. There are excellent prospects
for electric vehicle technician due to high demand and opportunities in the automotive
industry in Malaysia. This area has a high potential job market for skilled personnel in
Malaysia. The BEV technician has very wide opportunities in all automotive industries.
They also can be employed in independent workshop that offer repairing services for
electric vehicle.

As the result, these are related occupation with respect to employment opportunities for
BEV technician personnel:

a) Automotive service technician;

b) Automotive supervisor;
c) Automotive instructor/trainer;
d) Automotive production technician;
e) Automotive vehicle inspector;
f) Automotive vehicle tester;
g) Automotive service advisor;
h) Automotive sales advisor; and/or
i) EV component manufacturing technician.

Other related industries with respect to employment opportunities are:

a) Automotive industries;
b) Automotive training centres; and/or
c) Vehicle inspection centre.

Expected salary to be offered for BEV Technician is range from RM1,700.00 up to

RM5,000.00 depends on other contributing factors such as additional competencies/
qualifications and working experiences. The expected salary range is not including any
other allowances and extra payment such overtime claim, performance bonuses and so
forth.

The start-up salary for Battery Electric Vehicle (BEV) Diagnostic and Rectification
Technician is in line with Buku Panduan Gaji Permulaan (version 2020) published by
Ministry of Human Resources. 4

Average salaries for the similar job title in neighbourhood countries (Singapore, and
Thailand) are much higher as compared to Malaysia. This will create better option for
BEV technician to working abroad. The average salaries for those countries are depicted
in Table 1 below.

4
Panduan Gaji Permulaan 2020, Ministry of Human Resources.

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Table 1: Average Salaries of EV Technician in Singapore, Thailand and Malaysia.

Position/Job Title Average Salary

EV technician The average salary for a solar installer is SGD
$2,200 (RM7,039.10) a month in Singapore. 5

Motor Vehicle Mechanic The average pay for a Motor Vehicle Mechanic
is THB 38,377 (RM4,647.73) a month. 6

BEV Technician Average salary RM2,250 a month in Malaysia. 7

9. Up Skilling Opportunities

The BEV diagnostic and rectification personnel will obtain their competency or gain their
experience through on job training. The personnel must start from a technician and from
there, they shall be able to upgrade new skills and experience for their career enhancement
and advancement. However, professional certifications designated for Battery Electric
Vehicle (BEV) diagnostic and rectification have yet to be made available locally. In
future, JPJ will register all workshop that repairing hybrid vehicle and BEV in Malaysia.
The technician in those workshops must have a certified qualification before repairing
BEV.

5
My Career Future. EV Technician (Accessed 28 September 2022). Retrieved from https://www.mycareers
future.gov.sg/job/repair-maintenance/electric-vehicle-technician-bluesg2d98d7f2ed1d84dfb4e8db1b0265609e.
6
Salary Expert. Motor Vehicle Mechanic Salary Range (Accessed 25 September 2022). Retrieved from
https://www.salaryexpert.com/salary/job/ motor- vehicle-mechanic/thailand/Bangkok.
7
Indeed, EV Technician (Accessed 28 September 2021). Retrieved from https://malaysia.indeed.com/Electric-
Vehicle-jobs?vjk=5c19e5576aa3f565.

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10. Organisation Reference for Sources of Additional Information

The following organisations can be referred as sources of additional information which

can assist in defining the document's contents.

a) Ministry of International Trade and Industry (MITI)

Menara MITI, No. 7,
Jalan Sultan Haji Ahmad Shah,
50480 Kuala Lumpur, Malaysia.
603-8000 8000
www.miti.gov.my
[email protected]

b) Department of Environment (DOE)

Ministry of Natural Resources, Environment and Climate Change
Level 1 – 4, Podium 2 & 3, Wisma Sumber Asli No.25,
Persiaran Perdana, Precinct 4,
Pusat Pentadbiran Kerajaan Persekutuan, 62574
W. P. Putrajaya, Malaysia.
03-8871 2000/2200
www.doe.gov.my
[email protected]

c) Automotive Engineering Division

Department of Road Transport
Level 3-5, No. 26, Jalan Tun Hussein,
Presint 4, Pusat Pentadbiran Kerajaan Persekutuan
62100 Putrajaya
603-8000 8000
www.jpj.gov.my
[email protected]

d) Department of Safety and Health (DOSH)

Aras 1, 3, 4 & 5, Blok D4, Kompleks D,
Pusat Pentadbiran Kerajaan Persekutuan, 62530
W. P. Putrajaya
+603 8886 5343/5342
www.dosh.gov.my
[email protected]

e) Malaysia Automotive Robotics and IoT Institute (MARii)

Block 2280, Jalan Usahawan 2,
Cyber 6, Cyberjaya,
63000 Selangor, Malaysia.
603-8318 7742
www.marii.my
[email protected]

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f) Malaysia Automotive Association (MAA)

F-1-47, Block F, Jalan PJU IN3
Taipan Damansara, 47301 Petaling Jaya
Selangor Darul Ehsan
603-7843 9947
www.maa.org.my
[email protected]

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11. Standard Technical Evaluation Committee

NO NAME POSITION & ORGANISATION

CHAIRMAN
1 Ts. Yuslan bin Yasok Chief Assistant Director
Department of Skills Development
EVALUATION PANEL
1 Ir. Mohd Yusop Mohamad Director of Automotive Engineering
Department of Road Transport
2 Dr. Mohd Radzi Abu Mansor Advisor
Malaysia Automotive, Robotics and IoT
Institute
3 Ts. Mohd Sharulnizam bin Sarip Chief Technology Officer
Malaysia Automotive, Robotics and IoT
Institute
4 Dato’ Haji Shamsuddin bin Haji Group Head Aftersales
Amran Bermaz Auto Berhad
5 Lim Hock Swee Senior Training Manager
Bermaz Auto Berhad
6 Abdul Shokor bin Abd Talib Head of Automotive Division
Institut Latihan Perindustrian KL
7 Shahril bin Ilias Technical Instructor
Institut Latihan Perindustrian Jitra
SECRETARIAT
1 Faizatun Izzah binti Zohedi Assistant Director
Department of Skills Development

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12. Standard Development Committee

BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION

LEVEL 3

NO NAME POSITION & ORGANISATION

DEVELOPMENT PANEL
1 Mohd Amirul bin Zainal Senior Mechanical Engineer
Akademi Pengangkutan Jalan Malaysia
2 Muhammad Arif Fahmi bin Abdul Senior Mechanical Engineer
Wahab Jabatan Pengangkutan Jalan
3 Vincent Chong Toong Shing Managing Director
Masc Tech (M) Sdn Bhd
4 Mohd Husaini bin Seman Assistant Vice President
Prasarana Malaysia Berhad
5 Hung Yew Kim Section Manager
Proton Global Service Sdn Bhd
6 Mohd Nor Akmal bin Anuar Assistant Manager-Kia Technical Trainer
Bermaz Auto Berhad
7 Ibrahim bin Soaid EEV Consultant
Gerson Lerhman Group
8 Chung Fook Cheen Manager-Mazda Technical Training
Bermaz Auto Berhad
9 Leong Khing Sang Service Manager
CSH Automobile Sdn Bhd
FACILITATOR
1 Ab Jalil Md Noor CIAST/PPL/FDS-0062/2013
Precious Galaxy Sdn Bhd

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STANDARD CONTENT

NATIONAL OCCUPATIONAL SKILLS STANDARD (NOSS) FOR:

BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION

LEVEL 3

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13. Competency Profile Chart (CPC)

SECTION (G) WHOLESALE AND RETAIL TRADE; REPAIR OF MOTOR VEHICLES AND MOTORCYCLES.
GROUP (452) MAINTENANCE AND REPAIR OF MOTOR VEHICLE.
AREA BATTERY ELECTRIC VEHICLE (BEV) MAINTENANCE.
NOSS TITLE BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION
NOSS LEVEL THREE (3) NOSS CODE G452-010-3:2023

↤COMPETENCY UNIT↦ ↤WORK ACTIVITIES↦

CARRY OUT BEV

PERFORM BEV SCHEDULE CARRY OUT BEV CARRY OUT BEV
SCHEDULED MAINTENANCE HEALTH CHECK MAINTENANCE
MAINTENANCE WORKPLACE ACTIVITIES ACTIVITIES
PREPARATION
G452-010-3:2023- G452-010-3:2023- G452-010-3:2023-
G452-010-3:2023-C01
C01-W01 C01-W02 C01-W03
CORE

CARRY OUT
PERFORM BATTERY CARRY OUT BEV
CARRY OUT BEV CARRY OUT BEV
BATTERY MANAGEMENT PRE-CHARGE
HIGH VOLTAGE ON-BOARD
MANAGEMENT SYSTEM (BMS) CONTROL
CABLE CHARGER (OBC)
SYSTEM (BMS) RECTIFICATION SYSTEM
REPLACEMENT REPLACEMENT
RECTIFICATION WORKPLACE SERVICING
PREPARATION
G452-010-3:2023- G452-010-3:2023- G452-010-3:2023- G452-010-3:2023-
G452-010-3:2023-C02
C02-W01 C02-W02 C02-W03 C02-W04

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↤COMPETENCY UNIT↦ ↤WORK ACTIVITIES↦

CARRY OUT BEV CARRY OUT BEV

TRACTION DC-DC
BATTERY PACK CONVERTER
REPLACEMENT REPLACEMENT

G452-010-3:2023- G452-010-3:2023-
C02-W05 C02-W06

CARRY OUT BEV

CARRY OUT
HEATING,
PERFORM BEV THERMAL CARRY OUT BEV
VENTILATION
THERMAL COOLING SYSTEM LIQUID COOLING
AND AIR
CORE

COOLING SYSTEM RECTIFICATION SYSTEM

CONDITIONING
RECTIFICATION WORKPLACE SERVICING
(HVAC) SYSTEM
PREPARATION.
SERVICING
G452-010-3:2023- G452-010-3:2023- G452-010-3:2023-
G452-010-3:2023-C03
C03-W01 C03-W02 C03-W03

CARRY OUT
PERFORM BEV ELECTRIC DRIVE CARRY OUT BEV CARRY OUT BEV
CARRY OUT BEV
ELECTRIC DRIVE TRAIN SYSTEM TRACTION MOTORISED
INVERTER UNIT
TRAIN SYSTEM RECTIFICATION MOTOR TRANSAXLE
REPLACEMENT
RECTIFICATION WORKPLACE REPLACEMENT SERVICING
PREPARATION
G452-010-3:2023- G452-010-3:2023- G452-010-3:2023- G452-010-3:2023-
G452-010-3:2023-C04
C04-W01 C04-W02 C04-W03 C04-W04

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 G452-010-3:2023

↤COMPETENCY UNIT↦ ↤WORK ACTIVITIES↦

CARRY OUT BEV

INTEGRATED
BRAKE CONTROL
SYSTEM
REPLACEMENT

G452-010-3:2023-
C04-W05
CORE

PERFORM BEV COORDINATE MONITOR BEV

MONITOR BEV
WORKSHOP CONDUCT BEV BEV WORKSHOP
SUBORDINATE’S
SUPERVISORY DAILY BRIEFING SUBORDINATE’S SAFETY, HEALTH
PERFORMANCE
FUNCTION TRAINING & ENVIRONMENT

G452-010-3:2023- G452-010-3:2023- G452-010-3:2023- G452-010-3:2023-

G452-010-3:2023-C05
C05-W01 C05-W02 C05-W03 C05-W04

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14. Competency Profile (CP)

SECTION (G) Wholesale and Retail Trade; Repair of Motor Vehicles and Motorcycles.
GROUP (452) Maintenance and Repair of Motor Vehicle.
AREA Battery Electric Vehicle (BEV) maintenance.
NOSS TITLE Battery Electric Vehicle (BEV) Diagnostic and Rectification
NOSS LEVEL Three (3) NOSS CODE G452-010-3:2023

CU TITLE & Perform BEV Scheduled Maintenance.

CU CODE G452-010-3:2023-C01
CU Perform BEV Scheduled Maintenance preliminary is the first and necessary steps to set-up a working place. This is
DESCRIPTOR to determine the working environment for servicing and maintenance of BEV are equipped, safe and suitable. Check
the function and condition of safety equipment and component of BEV.

The person who is competent in this CU should be able to carry out BEV scheduled maintenance workplace
preparation, carry out BEV health check activities and carry out BEV maintenance activities.

The outcome of this CU is the workplace preparation activities can be conduct in a safe manner and with an
appropriate procedure in accordance with company safety and health policy.

WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
1. Carry out 1.1 Identify licensing legislative, 1.1 Licensing, legislative, regulatory or certification requirement determined
BEV regulatory or certification in accordance with regulatory authority.
schedule requirement. 1.2 BEV workplace safety & health applied in accordance with manufacturer
maintenance 1.2 Identify BEV schedule and company safety & health guideline.
workplace maintenance safety & health 1.3 Tools and equipment required for scheduled maintenance prepared in
preparation. requirement. accordance with manufacturer’s service manual.
1.3 Identify schedule maintenance 1.4 Hazard in relation to working in workshop environment determined in
tools and equipment. accordance with company Job Hazard Analysis (JHA) checklist.
1.5 Waste management procedure applied in accordance with environmental
regulation guideline.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
1.4 Identify hazard in relation to 1.6 BEV scheduled maintenance workplace preparation prepared in accordance
working within a workshop with company standard operating procedure.
environment.
1.5 Identify scheduled waste
management procedure.
1.6 Arrange BEV scheduled
maintenance workplace
preparation.

2. Carry out 2.1 Identify BEV health check 2.1 BEV health check safety requirement applied in accordance with
BEV health safety requirement. manufacturer’s safety manual.
check 2.2 Identify BEV health check 2.2 BEV health check tools and equipment prepared in accordance with
activities. tools and equipment. manufacturer’s service manual.
2.3 Execute BEV components 2.3 BEV components active test checked in accordance with manufacturer’s
active test. service manual.
2.4 Identify diagnostic fault code. 2.4 Fault code recorded in accordance with diagnostic result.
2.5 Prepare BEV health check 2.5 BEV health check report submitted and filed in accordance with company
report. standard operating procedure.

3. Carry out 3.1 Identify BEV maintenance 3.1 BEV maintenance activities safety requirement applied in accordance
BEV safety requirement. with manufacturer’s safety manual.
maintenance 3.2 Identify type of BEV and 3.2 BEV manufacture, model, and specification determined in accordance
activities. specification. with vehicle registration form.
3.3 Interpret BEV scheduled 3.3 BEV scheduled maintenance checklist confirmed in accordance with
maintenance checklist. company standard operating procedure (SOP).
3.4 Prepare BEV maintenance 3.4 BEV maintenance diagnostic tools and equipment setup in accordance
diagnostic tools and with manufacturer’s service manual.
equipment. 3.5 BEV maintenance item rectified in accordance with manufacturer’s
3.5 Inspect BEV maintenance service manual.
item.

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CU TITLE & Perform Battery Management System (BMS) Rectification.

CU CODE G452-010-3:2023-C02
CU Perform Battery Management System (BMS) Rectification is the activities on how to rectify battery management
DESCRIPTOR system fault, which is diagnosis, interpret, inspect, and replace the battery pack in accordance with manufacturer’s
service manual.

The person who is competent in this CU should be able to carry out Battery Management System (BMS) rectification
workplace preparation, carry out BEV high voltage cable replacement, carry out BEV On-Board Charger (OBC)
replacement, carry out BEV pre-charge control system servicing, carry out BEV traction battery pack replacement
and carry out BEV DC-DC converter replacement.

The outcome of this CU is able to define the BEV battery component and demonstrate suitable approached for BMS
replacement in accordance with manufacturer’s service manual.

WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
1. Carry out 1.1 Identify licensing legislative, 1.1 Licensing, legislative, regulatory or certification requirement determined
Battery regulatory or certification in accordance with regulatory authority.
Management requirement. 1.2 BMS rectification workplace preparation safety & health requirement
System 1.2 Identify BMS rectification applied in accordance with manufacturer and company safety & health
(BMS) safety and health requirements. guideline.
rectification 1.3 Identify BMS rectification high 1.3 BMS rectification High voltage isolated tools & equipment prepared in
workplace voltage tools and equipment accordance with manufacturer’s service manual.
preparation. requirement. 1.4 BMS rectification hazard in relation to working within a workshop
1.4 Identify BMS rectification environment identified in accordance with company Job Hazard Analysis
hazard in relation to working Checklist.
within a workshop environment. 1.5 BMS rectification scheduled waste management procedure applied in
accordance with company safety, health and environment guideline.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
1.5 Identify BMS rectification 1.6 BMS workplace rectification preparation prepared in accordance with
schedule waste management company standard operating procedure.
procedure.
1.6 Arrange BMS rectification
workplace preparation.
2. Carry out 2.1 Identify BEV high voltage 2.1 BEV high voltage cable replacement safety requirement applied in
BEV high cable replacement safety accordance with manufacturer and company safety manual.
voltage cable requirements. 2.2 BEV high voltage cable replacement tools and lifting equipment prepared
replacement. 2.2 Identify BEV high voltage in accordance with manufacturer’s service manual.
cable replacement tools and 2.3 BEV low voltage circuit disconnected in accordance with manufacturer’s
equipment. service manual.
2.3 Disconnect BEV low voltage 2.4 BEV high voltage circuit disconnected in accordance with
circuit. manufacturer’s service manual.
2.4 Disconnect BEV high voltage 2.5 High voltage cable condition checked in accordance with manufacturer’s
circuit. service manual.
2.5 Inspect high voltage cable 2.6 High voltage cable interlock condition checked in accordance with
condition. manufacturer’s service manual.
2.6 Inspect high voltage cable 2.7 High voltage cable resistant and continuity replaced in accordance with
interlock connection. diagnostic result.
2.7 Change high voltage cable. 2.8 High voltage system functionality confirmed in accordance with
2.8 Test high voltage system manufacturer’s service manual.
functionality.

3. Carry out 3.1 Identify BEV OBC safety 3.1 OBC replacement safety requirement applied in accordance with
BEV On- requirements. manufacturer’s safety manual.
Board 3.2 Identify BEV OBC high 3.2 BEV OBC high voltage cable replacement tools and equipment prepared
Charger voltage cable replacement tools in accordance with manufacturer’s service manual.
(OBC) and equipment. 3.3 BEV OBC functionality checked using diagnostic tools in accordance
replacement. 3.3 Inspect BEV OBC with manufacturer’s service manual.
functionality.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
3.4 Disconnect BEV low voltage 3.4 BEV low voltage circuit detached in accordance with manufacturer’s
circuit. service manual.
3.5 Disconnect BEV high voltage 3.5 BEV high voltage circuit detached in accordance with manufacturer’s
circuit. service manual.
3.6 Drain out coolant from the high 3.6 Coolant from the high voltage system emptied in accordance with
voltage system. manufacturer’s service manual and waste management procedure.
3.7 Disconnect OBC high voltage 3.7 High voltage cable from the OBC detached in accordance with
cable. manufacturer’s service manual.
3.8 Diagnose BEV on-board 3.8 BEV OBC fault code identified in accordance with manufacturer’s
charger functionality. service manual.
3.9 Change BEV OBC. 3.9 New OBC installed in accordance with manufacturer’s service manual.
3.10 Refill high voltage system 3.10 High voltage system coolant refill confirmed in accordance with
coolant. manufacturer’s service manual.
3.11 Test BEV OBC functionality. 3.11 BEV OBC functionality confirmed in accordance with manufacturer’s
service manual.
4. Carry out 4.1 Identify BEV pre-charge relay 4.1 BEV pre-charge relay pack servicing safety requirement applied in
BEV pre- pack safety requirements. accordance with manufacturer’s safety manual.
charge 4.2 Identify BEV high voltage 4.2 BEV high voltage cable replacement tools and equipment prepared in
control cable replacement tools and accordance with manufacturer’s service manual.
system equipment. 4.3 BEV pre-charge control circuit functionality checked in accordance with
servicing. 4.3 Inspect BEV pre-charge manufacturer’s service manual.
control circuits. 4.4 BEV low voltage circuit disconnected in accordance with manufacturer’s
4.4 Disconnect BEV low voltage service manual.
circuit. 4.5 BEV high voltage circuit disconnected in accordance with
4.5 Disconnect BEV high voltage manufacturer’s service manual.
circuit. 4.6 Pre-charge control circuits component’s fault code identified in
4.6 Diagnose pre-charge control accordance with manufacturer’s service manual.
circuits components. 4.7 Defective pre-charge relay pack replaced in accordance with
4.7 Change defective pre-charge manufacturer’s service manual.
relay pack.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
4.8 Test BEV pre-charge relay 4.8 BEV pre-charge relay pack functionality confirmed in accordance with
pack functionality. manufacturer’s service manual.

5. Carry out 5.1 Identify BEV traction battery 5.1 BEV traction battery pack replacement safety requirement applied in
BEV traction pack replacement safety accordance with manufacturer’s safety manual.
battery pack requirements. 5.2 Tools and equipment for traction battery pack diagnosis & replacement
replacement. 5.2 Identify traction battery pack prepared in accordance with manufacturer’s service manual.
diagnosis & replacement tools 5.3 Traction battery packed functionality checked using diagnostic tools in
and lifting equipment. accordance with manufacturer’s service manual.
5.3 Inspect traction battery pack 5.4 BEV low voltage circuit detached in accordance with manufacturer’s
functionality. service manual.
5.4 Disconnect BEV low voltage 5.5 BEV high voltage circuit detached in accordance with manufacturer’s
circuit. service manual.
5.5 Disconnect BEV high voltage 5.6 Traction battery pack coolant or refrigerant emptied in accordance with
circuit. manufacturer’s service manual and waste management system.
5.6 Drain traction battery pack 5.7 Traction battery pack detached from the vehicle in accordance with
coolant or refrigerant. manufacturer’s service manual.
5.7 Remove traction battery pack. 5.8 Battery module system checked in accordance with manufacturer’s
5.8 Inspect battery module system. specification.
5.9 Change faulty battery module 5.9 Faulty battery module unit replaced in accordance with manufacturer’s
unit. service manual.
5.10 Refill BEV traction battery 5.10 BEV traction battery coolant or refrigerant refill confirmed in accordance
coolant or refrigerant. with manufacturer’s service manual.
5.11 Test traction battery pack. 5.11 Traction battery pack condition and functionality confirmed in
accordance with manufacturer’s service manual.

6. Carry out 6.1 Identify BEV DC-DC converter 6.1 DC-DC converter replacement safety requirement applied in accordance
BEV DC-DC replacement safety requirement. with manufacturer’s safety manual.
converter 6.2 Tools and equipment for DC-DC converter diagnosis & replacement
replacement. prepared in accordance with manufacturer’s service manual.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
6.2 Identify DC-DC converter 6.3 DC-DC converter’s functionality checked using diagnostic tools in
diagnosis & replacement tools accordance with manufacturer’s service manual.
and equipment. 6.4 BEV DC-DC converter fault code identified in accordance with
6.3 Inspect DC-DC converter’s manufacturer’s service manual.
functionality. 6.5 DC-DC converter coolant emptied in accordance with manufacturer’s
6.4 Diagnose BEV DC-DC service manual and waste management procedure.
converter. 6.6 BEV low voltage circuit detached in accordance with manufacturer’s
6.5 Drain DC-DC converter service manual.
coolant. 6.7 BEV high voltage circuit detached in accordance with manufacturer’s
6.6 Disconnect BEV low voltage service manual.
circuit. 6.8 Faulty DC-DC converter replaced in accordance with manufacturer’s
6.7 Disconnect BEV high voltage service manual.
circuit. 6.9 BEV DC-DC converter coolant refill confirmed in accordance with
6.8 Change faulty DC-DC manufacturer’s service manual.
converter. 6.10 DC-DC converter functionality confirmed in accordance with
6.9 Refill DC-DC converter manufacturer’s service manual.
coolant.
6.10 Test DC-DC converter
functionality.

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CU TITLE & Perform BEV Thermal Cooling System Rectification.

CU CODE G452-010-3:2023-C03
CU Perform BEV Thermal Cooling System Rectification is the activities to prepare working place, the method how to,
DESCRIPTOR examine, rectified thermal cooling system, service liquid and air conditioning cooling system according to
manufacturer’s service manual.

The person who is competent in this CU should be able to carry out thermal cooling system rectification workplace
preparation, carry out BEV liquid cooling system servicing and carry out BEV heating, ventilation and air
conditioning (HVAC) system servicing.

The outcome of this CU is the functionality of vehicle thermal cooling system can be restored and prevention of
electric traction motor and batteries from over-heating in accordance with manufacturer’s service manual.

WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
1. Carry out 1.1 Identify licensing, legislative, 1.1 Licensing, legislative, regulatory or certification requirement determined
thermal regulatory or certificate in accordance with regulatory authority.
cooling requirement. 1.2 BEV thermal cooling system rectification safety & health requirement
system 1.2 Identify BEV thermal cooling applied in accordance with manufacturer and company safety & health
rectification system rectification safety & guideline.
workplace health requirements. 1.3 Thermal cooling system rectification high voltage isolated tools &
preparation.. 1.3 Identify thermal cooling equipment prepared in accordance with manufacturer’s service manual.
system diagnosis & 1.4 Thermal cooling system rectification hazard in relation to working within
replacement tools and a workshop environment identified in accordance with company Job Hazard
equipment. Analysis checklist.
1.4 Identify thermal cooling system 1.5 Thermal cooling system rectification schedule waste management
rectification hazard in relation procedure applied in accordance with waste management guideline.
to working within a workshop 1.6 BEV thermal cooling system rectification workplace preparation
environment. confirmed in accordance with company standard operating procedure.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
1.5 Identify thermal cooling system
rectification schedule waste
management procedure.
1.6 Arrange BEV thermal cooling
system rectification workplace
preparation.
2. Carry out 2.1 Identify BEV liquid cooling 2.1 BEV liquid cooling servicing safety requirements applied in accordance
BEV liquid servicing safety requirement. with manufacturer and company safety manual.
cooling 2.2 Identify liquid cooling 2.2 Liquid cooling diagnosis & servicing tools and equipment prepared in
system diagnosis & servicing tools and accordance with manufacturer’s service manual.
servicing. equipment. 2.3 Cooling system electric water pumps functionality verified in accordance
2.3 Check cooling system electric with manufacturer’s service manual.
water pumps condition. 2.4 Cooling system for leakage and functionality verified in accordance with
2.4 Check cooling system for diagnostic tools result.
leakage, corrosion and 2.5 Faulty cooling system component replaced in accordance with
clogging. manufacturer’s service manual.
2.5 Change faulty cooling system 2.6 Cooling system functionality confirmed in accordance with
component. manufacturer’s service manual.
2.6 Test cooling system.

3. Carry out 3.1 Identify BEV HVAC system 3.1 BEV HVAC system servicing safety requirements applied in accordance
BEV Heating, servicing safety requirements. with manufacturer safety manual.
Ventilation 3.2 Identify HVAC system 3.2 HVAC system diagnosis & servicing tools and equipment prepared in
and Air diagnosis & servicing tools and accordance with manufacturer’s service manual.
Conditioning equipment. 3.3 HVAC system for leakage and functionality tested in accordance with
(HVAC) 3.3 Check HVAC system. manufacturer’s service manual.
system 3.4 Replace faulty HVAC system 3.4 Faulty HVAC system component replaced in accordance with
servicing. component. manufacturer’s service manual.
3.5 Test HVAC system.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
3.5 HVAC system functionality confirmed in accordance with
manufacturer’s service manual.

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CU TITLE & Perform BEV Electric Drive Train System Rectification.

CU CODE G452-010-3:2023-C04
CU Perform BEV Electric Drive Train System Rectification is the activities for the electric drive system replacement.
DESCRIPTOR From this activity the personnel will be expose to the procedure on how to diagnose, inspect, replace faulty unit in
accordance with manufacturer’s service manual as well as to understand on the safety, health and environment
requirement as per OSHA 1994 and EQA 1974.

The person who is competent in this CU should be able to carry out electric drive train system rectification workplace
preparation, carry out inverter unit replacement, carry out BEV traction motor replacement, carry out motorised
transaxle servicing and carry out BEV integrated brake control system servicing.

The outcome of this CU is able to define and demonstrate the process flow for the drive train delivering power from
the battery to the wheels, also helps to keep the motor running at its most efficient speed in accordance with
manufacturer service manual.

WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
1. Carry out 1.1 Identify licensing, legislative, 1.1 Licensing, legislative, regulatory or certification requirement determined
electric drive regulatory or certificate in accordance with regulatory authority.
train system requirement. 1.2 BEV electric drive train rectification safety & health requirements applied
rectification 1.2 Identify BEV electric drive in accordance with manufacturer and company safety & health guideline.
workplace train rectification safety & 1.3 Electric drive train system rectification tools & equipment requirement
preparation. health requirements. prepared in accordance with manufacturer’s service manual.
1.3 Identify electric drive train 1.4 BEV electric drive train rectification hazard in relation to working within
system rectification tools & a workshop environment validated in accordance with company Job
equipment requirement. Hazard Analysis checklist.
1.4 Identify BEV electric drive 1.5 BEV electric drive train rectification schedule waste management
train rectification hazard in procedure applied in accordance with company waste disposal guideline.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
relation to working within a 1.6 BEV electric drive train system rectification workplace preparation
workshop environment. confirmed in accordance with company standard operating procedure.
1.5 Identify BEV electric drive
train rectification schedule
waste management procedure.
1.6 Arrange BEV electric drive
train system rectification
workplace preparation.

2. Carry out 2.1 Identify BEV inverter unit 2.1 BEV inverter unit replacement safety requirements applied in accordance
BEV inverter replacement safety. with manufacturer’s safety manual.
unit 2.2 Identify inverter unit diagnosis 2.2 Inverter unit diagnosis and replacement tools and equipment prepared in
replacement. and replacement tools and accordance with manufacturer’s service manual.
equipment. 2.3 Inverter unit functionality checked in accordance with manufacturer’s
2.3 Inspect inverter unit service manual.
functionality. 2.4 Inverter unit fault code identified in accordance with manufacturer’s
2.4 Diagnose inverter unit service manual.
functionality. 2.5 BEV low voltage circuit disconnected in accordance with manufacturer’s
2.5 Disconnect BEV low voltage service manual.
circuit. 2.6 BEV high voltage circuit disconnected in accordance with
2.6 Disconnect BEV high voltage manufacturer’s service manual.
circuit. 2.7 BEV coolant emptied in accordance with manufacturer’s service manual
2.7 Drain BEV coolant. and waste management procedure.
2.8 Change faulty inverter unit. 2.8 Faulty inverter unit replaced in accordance with manufacturer’s service
2.9 Refill BEV coolant. manual.
2.10 Test inverter unit. 2.9 BEV coolant refill confirmed in accordance with manufacturer’s service
manual.
2.10 Inverter unit functionality confirmed in accordance with manufacturer’s
service manual.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
3. Carry out 3.1 Identify BEV traction motor 3.1 BEV traction motor replacement safety requirements applied in
BEV traction replacement safety accordance with manufacturer’s safety manual.
motor requirements. 3.2 Traction motor diagnosis and replacement tools and equipment prepared
replacement. 3.2 Identify traction motor in accordance with manufacturer’s service manual.
diagnosis and replacement 3.3 Traction motor functionality checked in accordance with manufacturer’s
tools and equipment. service manual.
3.3 Inspect traction motor 3.4 Traction motor fault code identified in accordance with manufacturer’s
functionality. service manual.
3.4 Diagnose traction motor 3.5 BEV low voltage circuit detached in accordance with manufacturer’s
functionality. service manual.
3.5 Disconnect BEV low voltage 3.6 BEV high voltage circuit detached in accordance with manufacturer’s
circuit. service manual.
3.6 Disconnect BEV high voltage 3.7 BEV coolant emptied in accordance with manufacturer’s service manual
circuit. and waste management procedure.
3.7 Drain BEV coolant. 3.8 Faulty traction motor unit replaced in accordance with manufacturer’s
3.8 Replace faulty traction motor service manual.
unit. 3.9 BEV coolant refill confirmed in accordance with manufacturer’s service
3.9 Refill BEV coolant. manual.
3.10 Test traction motor. 3.10 Traction motor functionality confirmed in accordance with
manufacturer’s service manual.

4. Carry out 4.1 Identify BEV motorised 4.1 BEV motorised transaxle replacement safety requirements applied in
BEV transaxle replacement safety accordance with manufacturer’s safety manual.
motorised requirements. 4.2 Motorised transaxle diagnosis and replacement tools & equipment
transaxle 4.2 Identify motorised transaxle requirement prepared in accordance with manufacturer’s service manual.
servicing. diagnosis and replacement 4.3 Motorised transaxle functionality checked in accordance with
tools & equipment manufacturer’s service manual.
requirement. 4.4 Motorised transaxle unit fault code identified in accordance with
4.3 Inspect motorised transaxle. manufacturer’s service manual.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
4.4 Diagnose motorised transaxle 4.5 BEV low voltage circuit detached in accordance with manufacturer’s
unit functionality. service manual.
4.5 Disconnect BEV low voltage 4.6 BEV high voltage circuit detached in accordance with manufacturer’s
circuit. service manual.
4.6 Disconnect BEV high voltage 4.7 Transaxle lubricant emptied in accordance with manufacturer’s service
circuit. manual and waste management procedure.
4.7 Drain transaxle lubricant. 4.8 Faulty motorised transaxle unit replaced in accordance with
4.8 Change faulty motorised manufacturer’s service manual.
transaxle unit. 4.9 Transaxle lubricant refilled in accordance with manufacturer’s service
4.9 Refill transaxle lubricant. manual.
4.10 Test motorised transaxle. 4.10 Motorised transaxle functionality confirmed in accordance with
manufacturer’s service manual.

5. Carry out 5.1 Identify BEV integrated brake 5.1 BEV integrated brake control system safety requirement applied in
BEV control system safety accordance with manufacturer’s safety manual.
integrated requirement. 5.2 BEV Integrated brake control system diagnosis and replacement tools &
brake control 5.2 Identify brake control system equipment requirement prepared in accordance with manufacturer’s
system diagnosis and replacement service manual.
replacement tools & equipment 5.3 Integrated brake control system functionality checked in accordance with
requirement. manufacturer’s service manual.
5.3 Inspect integrated brake control 5.4 Integrated brake control system fault code identified in accordance with
system functionality. manufacturer’s service manual.
5.4 Diagnose integrated brake 5.5 BEV low voltage circuit disconnected in accordance with manufacturer’s
control system functionality. service manual.
5.5 Disconnect BEV low voltage 5.6 Faulty Integrated brake control unit replaced in accordance with
circuit. manufacturer’s service manual.
5.6 Replace faulty integrated brake 5.7 Integrated brake control system functionality confirmed in accordance
control component. with company standard operating procedure.
5.7 Test integrated brake control
system.

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CU TITLE & Perform BEV Workshop Supervisory Function.

CU CODE G452-010-3:2023-C05
CU Perform BEV Workshop Supervisory Function is to administer and supervise the whole work activities in a
DESCRIPTOR workplace. Importance of this competency unit is that the person can conduct subordinates briefing session, monitor
subordinate’s performance, coordinate staff training and organize safety & health and environment compliance.

The person who is competent in this CU should be able to conduct BEV daily briefing, monitor subordinate’s
performance, coordinate BEV subordinate’s training and monitor BEV workshop safety, health & environment.

The outcome of this CU is the establishment of a compliance, conducive work environment, disciplined and
knowledgeable workers with regards to quality and productivity in accordance with company objectives and targets.

WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
1 Conduct BEV 1.1 Prepare daily briefing 1.1 Daily briefing information and assignments organised in accordance with
daily briefing. information and assignments. job briefing policy and procedures.
1.2 Execute daily briefing. 1.2 Daily job briefing fulfilled in accordance with job briefing policy and
1.3 Record daily briefing feedback procedures.
/response report. 1.3 Daily job briefing feedback and response report generated for reporting
purposes.

2 Monitor BEV 2.1 Identify standard performance 2.1 Standard performance guidelines identified.
subordinate’s guidelines. 2.2 Subordinate’s performance is assessed in accordance with company
performance. 2.2 Evaluate subordinate’s policies.
performance. 2.3 Appropriate action to improve individual workers performance
2.3 Identify appropriate action to implemented in accordance with company policies.
improve subordinate’s 2.4 Subordinate’s performance is reported to superior in accordance with
performance. company policies.
2.4 Report subordinate’s
performance to superior.

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WORK
WORK STEPS PERFORMANCE CRITERIA
ACTIVITIES
3 Coordinate 3.1 Identify training needs. 3.1 Training needs listed in accordance with organisation requirements.
BEV 3.2 Identify type of training for 3.2 Type of staff training scheduled in accordance with training
subordinate’s staff. requirements.
training. 3.3 Arrange subordinate’s training. 3.3 Coaching materials, facilities and training module arranged in accordance
with training needs.

4 Monitor BEV 4.1 Interpret workshop safety, 4.1 Workshop safety, health and environment checklist updated in
workshop health, and environment accordance with company safety procedure.
safety, health checklist. 4.2 Compliance to workshop safety, health and environment measures
& 4.2 Ensure compliance to complied in accordance with OSHA 1994 and EQA 1974 requirement.
environment. workshop safety, health, and 4.3 Safety and environment findings report submitted to superior.
environment measures.
4.3 Report safety, health, and
environment findings to
superior.

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CURRICULUM OF COMPETENCY UNIT

NATIONAL OCCUPATIONAL SKILLS STANDARD (NOSS) FOR:

BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION

LEVEL 3

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15. Curriculum of Competency Unit

15.1 Perform BEV Scheduled Maintenance.

SECTION (G) Wholesale and Retail Trade; Repair of Motor Vehicles and Motorcycles.
GROUP (452) Maintenance and Repair of Motor Vehicle.
AREA Battery Electric Vehicle (BEV) maintenance.
NOSS TITLE Battery Electric Vehicle (BEV) Diagnostic and Rectification
COMPETENCY UNIT TITLE Perform BEV Scheduled Maintenance.
LEARNING OUTCOMES The learning outcomes of this competency are to enable the trainees deliver the accurate
information regarding the statutory law and regulation, safety and health compliance and to provide
adequate requirement for workshop to perform scheduled maintenance in accordance with
workshop standard requirement.

Upon completion of this competency unit, trainees should be able to:

1. Carry out BEV schedule maintenance workplace preparation.
2. Carry out BEV health check activities.
3. Carry out BEV maintenance activities.

TRAINING PREREQUISITE G452-002-2:2018 Light Vehicle – Repair Service; G452-001-2:2017 Commercial Vehicles -
(SPECIFIC) Repair Service; TP-300-2:2013 Automotive After Sales Servicing; P-115-2 Mekanik Kenderaan
Motor; or P-119-2 Mekanik Kenderaan Motor.
CU CODE G452-010-3:2023-C01 NOSS LEVEL Three (3)

WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
1. Carry out 1.1 BEV rules and 1.1 Identify licensing ATTITUDE COGNITIVE DOMAIN
BEV regulations: legislative, 1.1 Responsible in 1.1 BEV rules and regulation
schedule • Licensing regulatory or handling task explained.
maintenance Legislative. certification assigned.
requirement.

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
workplace • Regulatory 1.2 Identify BEV 1.2 Systematic in 1.2 BEV schedule maintenance
preparation. requirement. schedule organising works. safety, health and
• Certification maintenance safety 1.3 Time, cost and effort environment explained.
requirement. & health conscious. 1.3 BEV schedule maintenance
1.2 BEV schedule requirement. tools and equipment listed.
maintenance safety, 1.3 Identify BEV SAFETY 1.4 BEV schedule maintenance
health and schedule 1.1 Compliance with hazard identification
environment maintenance tools safety and health described.
guidelines: and equipment. guidelines related to 1.5 Procedure of schedule waste
• Provision of a 1.4 Identify scheduled the provision of a management explained.
safe and maintenance job safe, conducive 1.6 Procedure for scheduled
hazard in relation to workplace and maintenance preparation
conducive
working within a ergonomic practice. described.
workplace
workshop 1.2 Ensure use of
(anti-static environment.
flooring, appropriate personal PSYCHOMOTOR DOMAIN
1.5 Identify scheduled protective equipment 1.1 Licensing, legislative,
ergonomic). waste management
(PPE). regulatory or certification
• Personal procedure.
requirement determined in
Protective 1.6 Arrange BEV
ENVIRONMENT accordance with regulatory
Equipment scheduled
1.1 Compliance with authority.
(PPE). maintenance
workplace environment 1.2 BEV workplace safety &
1.3 Overview of
preparation. regulation on health applied in accordance
environmental
schedule waste with manufacturer and
impact in BEV
handling. company safety & health
industry:
1.2 Compliance with guideline.
• Guidelines in 1.3 BEV scheduled maintenance
environment
scheduled waste regulation on tools and equipment
handling. prescribed activities. requirement prepared in
accordance with

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT

• Guidelines in manufacturer’s service

prescribed manual.
activities- 1.4 BEV schedule maintenance
(environmental job hazard in relation to
impact). working in workshop
1.3 Maintenance tools environment determined in
and equipment: accordance with company Job
• Insulated Tools. Hazard Analysis (JHA) form.
• Common tools. 1.5 BEV scheduled maintenance
• Equipment. waste management procedure
• Dedicated BEV applied in accordance with
work bay company waste management
which includes guideline.
anti-static 1.6 BEV scheduled maintenance
flooring. workplace preparation
1.4 Hazard prepared in accordance with
Identification in company standard operating
workshop procedure.
environment:
• Definition of AFFECTIVE DOMAIN
hazard. 1.1 Responsibility in handling
task assigned demonstrated.
• Type of hazard.
1.2 Systematic in organising
• Threat.
works demonstrated.
• Control
1.3 Time, cost and effort
measure.
conscious demonstrated.
1.5 Procedure of
1.4 Compliance with safety and
schedule waste
health guidelines related to the
management:
provision of a safe, conducive

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT

• Type of waste. workplace and ergonomic

• Temporary practice adhered to.
waste disposal 1.5 Use of appropriate personal
area. protective equipment (PPE)
1.6 Procedure for adhered to.
Scheduled 1.6 Compliance with environment
maintenance regulation on schedule waste
preparation: handling adhered to.
• Equipment list 1.7 Compliance with environment
layout. regulation on prescribed
• Tool list activities adhered to.
location.
• Toolbox talk.
• Assembly point/
emergency route
escape.

2. Carry out 2.1 BEV health check 2.1 Identify BEV ATTITUDE COGNITIVE DOMAIN
BEV health safety: health check safety 2.1 Details and 2.1 BEV health check safety
check • Safety requirement. meticulous in practice explained.
activities. equipment 2.2 Identify BEV performing health 2.2 BEV health check tools and
inside the health check tools check. equipment listed.
vehicle. and equipment. 2.2 Handle costumer 2.3 Procedure for BEV
• Type of PPE 2.3 Execute BEV vehicle with care. component active test
and components active 2.3 Alert on surrounding explained.
specification. test. while carrying out 2.4 BEV health check diagnostic
2.4 Identify diagnostic vehicle health check. test procedure explained.
fault code. SAFETY

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT

• Condition of 2.5 Prepare BEV health 2.1 Compliance with 2.5 Procedure for health check
BEV equipment check report. safety and health report described.
or parts. guidelines related to
1.2 BEV health check the provision of a safe, PSYCHOMOTOR DOMAIN
tools and conducive workplace 2.1 BEV health check safety
equipment. and ergonomic requirement applied in
1.3 Procedure for BEV practice. accordance with
component active 2.2 Ensure use of manufacturer’s safety manual.
test: appropriate personal 2.2 BEV health check tools and
• Checklist protective equipment equipment prepared in
content. (PPE). accordance with
• Testing manufacturer’s sample
procedure. ENVIRONMENT service manual.
• Component 2.1 Compliance with 2.3 BEV components active test
condition. environment checked in accordance with
1.4 Diagnostic test: regulation on schedule manufacturer’s sample
• Function and waste handling. service manual.
operating of 2.2 Compliance with 2.4 Fault code recorded in
diagnostic environment accordance with sample
system. regulation on diagnostic result.
• Type and prescribed activities. 2.5 BEV health check report
category of fault submitted and filed in
code. accordance with company
• Interpret fault standard operating procedure.
code.
AFFECTIVE DOMAIN
1.5 Procedure for
2.1 Details and meticulous in
health check result
performing health check
report.
demonstrated.

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
2.2 Handling costumer vehicle
with care demonstrated.
2.3 Alert on surrounding while
carrying out vehicle health
check demonstrated.
2.4 Compliance with safety and
health guidelines related to
the provision of a safe,
conducive workplace and
ergonomic practice adhered
to.
2.5 Use of appropriate personal
protective equipment (PPE)
adhered to.
2.6 Compliance with
environment regulation on
schedule waste handling
adhered to.
2.7 Compliance with
environment regulation on
prescribed activities adhered
to.

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
3. Carry out 3.1 BEV maintenance 3.1 Identify BEV ATTITUDE COGNITIVE DOMAIN
BEV safety: maintenance safety 3.1 Details and 3.1 BEV safety maintenance
maintenance • Safety requirement. meticulous in activity explained.
activities. requirement of 3.2 Identify type of performing BEV 3.2 Type of BEV and
high voltage BEV and maintenance. specification described.
system. specification. 3.2 Ensure to handle 3.3 BEV scheduled maintenance
• Condition of 3.3 Interpret BEV costumer vehicle with checklist explained.
BEV parts (HV scheduled care. 3.4 BEV maintenance tools and
cable, HV maintenance 3.3 Alert on surrounding equipment listed.
battery pack). checklist. while carrying out 3.5 BEV Maintenance activity
3.2 Type of BEV and 3.4 Prepare BEV maintenance activity. explained.
specification: maintenance 3.4 Systematic in
• BEV diagnostic tools and organising works. PSYCHOMOTOR DOMAIN
manufacturer. equipment. 3.1 BEV maintenance activities
• BEV model. 3.5 Inspect BEV SAFETY safety requirement applied in
• Vehicle maintenance item. 3.1 Compliance with accordance with manufacturer
Identification safety and health and company safety manual.
Number (VIN). guidelines related to 3.2 BEV manufacture, model, and
• Component the provision of a safe, specification determined in
specification. conducive workplace accordance with vehicle
3.3 BEV schedule and ergonomic registration form.
maintenance practice. 3.3 BEV scheduled maintenance
checklist: 3.2 Ensure use of checklist confirmed in
appropriate personal accordance with company
• Type of
protective equipment standard operating procedure
maintenance
(PPE). (SOP).
item.
3.4 BEV maintenance diagnostic
ENVIRONMENT tools and equipment setup in

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT

• Type of 3.1 Compliance with accordance with manufacture

maintenance environment r’s service manual.
activity. regulation on schedule 3.5 BEV maintenance item
3.2 BEV maintenance waste handling. rectified in accordance with
tools and 3.2 Compliance with manufacturer’s service
equipment: environment manual.
• Insulated Tools. regulation on
• Common tools. prescribed activities. AFFECTIVE DOMAIN
• Equipment. 3.1 Details and meticulous in
• Dedicated BEV performing BEV maintenanc
work bay which e demonstrated.
includes anti- 3.2 Handling costumer vehicle
static flooring. with care demonstrated.
3.3 BEV Maintenance 3.3 Alert on surrounding while
activity: carrying out maintenance
• Inspect. activity demonstrated.
3.4 Systematic in organising
• Top up.
works demonstrated.
• Replace.
3.5 Compliance with safety and
health guidelines related to
the provision of a safe,
conducive workplace and
ergonomic practice adhered
to.
3.6 Use of appropriate personal
protective equipment (PPE)
adhered to.
3.7 Compliance with
environment regulation on

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
schedule waste handling
adhered to.
3.8 Compliance with
environment regulation on
prescribed activities adhered
to.

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Employability Skills

Core Abilities
• Please refer NCS- Core Abilities latest edition.

Social Values & Social Skills

• Please refer Handbook on Social Skills and Social Values in Technical Education and Vocational Training.

References for Learning Material Development

1 CreateSpace Independent Publishing Platform (2011), Electric Vehicle EV: The Second Coming: What you need to know to "Go Green &
Go Electric". ISBN-10: 1442176229. ISBN-13: 978-1442176225
2 CreateSpace Independent Publishing Platform (May 28, 2009), Electric Vehicle EV & Conversion: All you need to know about Electric
Vehicle & converting to EV. ISBN-13: 978-1442176218
3 Culp B. (2022). Electric Cars for Dummies, New Jersey: John Wiley & Sons. ISBN 9781119886198
4 Denton,Tom (2016). Hybrid and Electrical Vehicle 1st Publication, New York: Routledge. ISBN 9781315731612
5 Dhameja S. (2001). Electric Vehicle Battery Systems, Woburn: Newness. ISBN-13: 978-0750699167
6 Erjavec J., Smith N., Godson M. (2021). Hybrid, Electric and Fuel-Cell Vehicles 3rd Edition, Cengage Learning. ISBN 9781337515818
7 Gottlieb I. (1994). Electric Motors and Control Techniques. McGraw-Hill Education. ISBN-13: 978-0070240124
8 Hayes John G. (2018). Electric Powertrain: Energy Systems, Power Electronics and Drives for Hybrid, Electric and Fuel Cell Vehicles,
United Kingdom: John Wiley & Sons. ISBN 9781119063643
9 Larminie J., Lowry J. (2012), Electric Vehicle Technology Explained 2nd Edition, Chichester, UK: John Wiley & Sons. ISBN-13:
9781119942733
10 Serra J.V.F (2012). Electric Vehicles: Technology, Policy and Commercial Development 1 edition, New York: Routledge. ISBN-13:
9781849714150
11 United Nations (2018). Global Technical Regulation on the Electric Vehicle Safety (EVS), Geneva: United Nations.
ECE/TRANS/180/Add.20
12 VanGelder K. (2019). Fundamentals of Automotive Maintenance and Light Repair 2nd Edition, Burlington: Jones & Bartlett Learning.
ISBN 9781284143393
13 DOSH. https://www.dosh.gov.my/index.php/competent-person-form/occupational-health/regulation/guidelines/ergonomic/2959-
guidelines-for-manual-handling-at-workplace-2018

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14 DOSH. https://www.dosh.gov.my/index.php/competent-person-form/occupational-health/regulation/guidelines/ergonomic/604-02-
guidelines-on-occupational-safety-and-health-for-seating-at-work-2003
15 DOE. Environmental Quality Regulations (Scheduled Waste) 2005 - Amendment 2007.
16 DOE. Environmental Quality Order (Prescribed Activities) - (Environmental Impact Assessment) 2015.

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15.2 Perform Battery Management System (BMS) Rectification.

SECTION (G) Wholesale and Retail Trade; Repair of Motor Vehicles and Motorcycles.
GROUP (452) Maintenance and Repair of Motor Vehicle.
AREA Battery Electric Vehicle (BEV) maintenance.
NOSS TITLE Battery Electric Vehicle (BEV) Diagnostic and Rectification
COMPETENCY UNIT TITLE Perform Battery Management System (BMS) Rectification.
LEARNING OUTCOMES The learning outcomes of this competency are to enable the trainees to perform servicing and
replacement of battery components in an orderly manner, quality of the work produce, complies
with the required standards in the industry and BEV operate at optimum performance in accordance
with the requirements and specifications of the manufacturer manual.

Upon completion of this competency unit, trainees should be able to:

1. Carry out Battery Management System (BMS) rectification workplace preparation.
2. Carry out BEV high voltage cable replacement.
3. Carry out BEV On-Board Charger (OBC) replacement.
4. Carry out BEV pre-charge control system servicing.
5. Carry out BEV traction battery pack replacement.
6. Carry out BEV DC-DC converter replacement.

TRAINING PREREQUISITE G452-002-2:2018 Light Vehicle – Repair Service; G452-001-2:2017 Commercial Vehicles -
(SPECIFIC) Repair Service; TP-300-2:2013 Automotive After Sales Servicing; P-115-2 Mekanik Kenderaan
Motor; or P-119-2 Mekanik Kenderaan Motor.
CU CODE G452-010-3:2023-C02 NOSS LEVEL Three (3)

WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
1. Carry out 1.1 BEV rules and 1.1 Identify licensing ATTITUDE COGNITIVE DOMAIN
Battery regulation: legislative, 1.1 BEV rules and regulation
Management regulatory or described.

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
System • Licensing certification 1.1 Responsible in 1.2 BMS rectification safety, health
(BMS) Legislative. requirement. handling task and environment regulation
rectification • Regulatory 1.2 Identify BMS assigned. explained.
workplace requirement. rectification safety 1.2 Systematic in 1.3 BMS rectification tools and
preparation. • Certification & health organising works. equipment listed.
requirement. requirements. 1.3 Time, cost and effort 1.4 BMS rectification hazard
1.2 BMS rectification 1.3 Identify BMS conscious. identification described.
safety & health rectification high 1.5 Procedure of BMS rectification
requirements voltage tools and SAFETY schedule waste management
• Workplace equipment 1.1 Compliance with explained.
safety requirement. safety and health 1.6 Procedure for BMS rectification
guideline 1.4 Identify BMS guidelines related to workplace preparation
which rectification the provision of a safe, described.
includes anti- hazard in relation conducive workplace
static flooring. to working within and ergonomic PSYCHOMOTOR DOMAIN
• BMS required a workshop practice. 1.1 Licensing, legislative, regulator
PPE environment. 1.2 Ensure use of y or certification requirement
1.3 BMS tools and 1.5 Identify BMS appropriate personal complied in accordance with
equipment: rectification protective equipment regulatory authority.
• Insulated schedule waste (PPE). 1.2 BMS rectification workplace
Tools. management preparation safety & health
procedure. ENVIRONMENT requirement applied in accorda
• Common
1.6 Arrange BMS 1.1 Compliance with nce with manufacturer and
tools.
rectification environment company safety & health
• Equipment.
workplace regulation on schedule guideline.
• Dedicated 1.3 BMS rectification High voltage
preparation. waste handling.
BEV work bay isolated tools & equipment
1.2 Compliance with
which prepared in accordance with
environment
manufacturer’s service manual.

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
includes anti- regulation on 1.4 BMS rectification hazard in
static flooring. prescribed activities. relation to working within a
1.4 Hazard workshop environment
Identification in identified in accordance with
BMS rectification: company JHA guideline.
• Definition of 1.5 BMS rectification scheduled
hazard. waste management procedure
• Type of applied in accordance with
hazard. company waste management
• Threat. guideline.
• Control 1.6 BMS workplace rectification
measure. preparation prepared in
1.5 Procedure of accordance with company
schedule waste standard operating procedure.
management:
• Waste AFFECTIVE DOMAIN
classification. 1.1 Responsible in handling task
• Waste disposal assigned demonstrated.
guideline. 1.2 Systematic in organising works
1.6 Procedure for demonstrated.
BMS rectification 1.3 Time, cost and effort conscious
workplace demonstrated.
preparation: 1.4 Compliance with safety and
• Equipment list health guidelines related to the
layout. provision of a safe, conducive
workplace and ergonomic
• Tool list
practice adhered to.
location.
• Toolbox talks.

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT

• Assembly 1.5 Use of appropriate personal

point/ protective equipment (PPE)
emergency adhered to.
route escape. 1.6 Compliance with environment
regulation on schedule waste
handling adhered to.
1.7 Compliance with environment
regulation on prescribed
activities adhered to.
2. Carry out 2.1 BEV high voltage 2.1 Identify BEV high ATTITUDE COGNITIVE DOMAIN
BEV high cable safety: voltage cable 2.1 Responsible in handli 2.1 BEV high voltage safety
voltage cable • Safety replacement safety ng task assigned. requirement explained.
replacement. precaution of requirements. 2.2 Systematic in organisi 2.2 BEV high voltage cable
high voltage 2.2 Identify BEV high ng works. replacement tools & equipment
cable. voltage cable repla 2.3 Time, cost and effort listed.
• Type of PPE cement tools and conscious. 2.3 Low voltage system explained.
equipment. 2.4 High voltage system explained.
and specificati
2.3 Disconnect BEV SAFETY 2.5 Procedure to disconnecting
on.
low voltage circuit. 2.1 Compliance with high voltage circuit described.
• Condition of 2.4 Disconnect BEV
BEV equipme safety and health 2.6 High voltage cable Inspection
high voltage
nt or parts. guidelines related to activity and procedure explain
circuit.
2.2 High voltage 2.5 Inspect high
the provision of a safe, ed.
cable replacement voltage cable conducive workplace 2.7 High voltage cable interlock
tools & condition. and ergonomic connection explained.
equipment: 2.6 Inspect high practice. 2.8 Procedure for high voltage
• Common tools. voltage cable inter- 2.2 Ensure the use of cable replacement explained.
• Insulated tools. lock connection. suitable Personal 2.9 Procedure for high voltage
• Equipment. 2.7 Change high Protective Equipment. system functionality test
voltage cable. described.

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT

• Dedicated 2.8 Test high voltage ENVIRONMENT

BEV work bay system 2.1 Compliance with PSYCHOMOTOR DOMAIN
which includes functionality. environment 2.1 BEV high voltage cable
anti-static regulation on schedule replacement safety requirement
flooring. waste handling. applied in accordance with
2.3 BEV low voltage 2.2 Compliance with manufacturer’s safety manual.
system: environment 2.2 BEV high voltage cable
• Basic principle regulation on replacement tools and lifting
of Ohm’s Law. prescribed activities. equipment prepared in
accordance with manufacturer’s
• BEV electrical
service manual.
diagram. 2.3 BEV low voltage circuit
• Low voltage disconnected in accordance with
definition. manufacturer’s service manual.
• Fundamental 2.4 BEV high voltage circuit
of low voltage disconnected in accordance with
circuit. manufacturer’s service manual.
• Procedure to 2.5 High voltage cable condition
disconnecting checked in accordance with
12V battery. manufacturer’s service manual.
2.4 BEV high voltage 2.6 High voltage cable interlock
system: condition checked in accordance
• Fundamental with manufacturer’s service
of high voltage manual.
circuit. 2.7 High voltage cable resistant and
continuity replaced in accordanc
• BEV standard
e with diagnostic result.
electric wires
2.8 High voltage system functionalit
colour. y confirmed in accordance with
manufacturer’s service manual.

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT

• BEV bus-bar
connection. AFFECTIVE DOMAIN
• Specification 2.1 Responsible in handling task
of electric assigned described.
wires. 2.2 Systematic in organising works
2.5 Procedure to demonstrated.
disconnecting 2.3 Time, cost and effort conscious
high voltage demonstrated while completing
circuit: tasks.
• Vehicle key in 2.4 Compliance with safety and
“READY” off health guidelines related to the
mode. provision of a safe, conducive
• Storing of workplace and ergonomic
vehicle key in practice adhered to.
safety box. 2.5 Use of appropriate personal
• Understanding protective equipment (PPE)
high voltage adhered to.
warning 2.6 Compliance with environment
signage. regulation on schedule waste
• Disconnect handling adhered to.
12V battery 2.7 Compliance with environment
negative regulation on prescribed
terminal activities adhered to.
technique.
• Disconnect
interlock/
service plug

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
connection
technique.
• Storing
interlock/
service plug in
safety box.
2.6 High voltage
cable inspection
activity and
procedure:
• Cable
connector
condition.
• Cable
insulation
resistance test.
• Bus-bar
insulation
resistance test.
2.7 High voltage
cable interlock
connection:
• Introduction to
interlock
function.
• Continuity
inspection.

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT

• Procedure for
interlock
connection
continuity.
2.8 Procedure for
high voltage cable
replacement.
2.9 Procedure for
high voltage
system
functionality test.

3. Carry out 3.1 BEV OBC safety: 3.1 Identify OBC ATTITUDE COGNITIVE DOMAIN
BEV On- • Safety precauti safety 3.1 Responsible in 3.1 OBC safety requirement
Board on of high requirements. handling task explained.
Charger voltage cable. 3.2 Identify BEV assigned. 3.2 BEV high voltage cable
(OBC) • Type of PPE high voltage cable 3.2 Systematic in replacement tools and
replacement. and specificati replacement tools organising works. equipment listed.
on. and equipment. 3.3 Ensure accuracy, 3.3 OBC explained.
• Condition for 3.3 Inspect BEV brevity, and clarity of 3.4 BEV low voltage system
OBC parts. OBC. written work. explained.
3.2 BEV high voltage 3.4 Disconnect BEV 3.5 BEV high voltage system
cable replacement low voltage SAFETY explained.
tools and circuit. 3.1 Compliance with 3.6 Procedure to disconnecting
equipment: 3.5 Disconnect BEV safety and health high voltage circuit described.
• Common tools. high voltage guidelines related to 3.7 Coolant drainage explained.
• Insulated tools. circuit. the provision of a safe, 3.8 OBC high voltage cable
• Equipment. conducive workplace disconnection explained.

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• Dedicated 3.6 Drain out coolant and ergonomic 3.9 Procedure on BEV OBC
BEV work bay from the high practice. diagnosis explained.
which includes voltage system. 3.2 Ensure the use of 3.10 Procedure to replace BEV
anti-static 3.7 Disconnect OBC suitable Personal OBC explained.
flooring. high voltage Protective Equipment. 3.11 Procedure to refill high voltage
3.3 On-board charger: cable. system coolant described.
• Definition of 3.8 Diagnose BEV ENVIRONMENT 3.12 Procedure for OBC high
OBC. OBC. 3.1 Compliance with voltage cable functionality test
• OBC cooling 3.9 Change BEV environment explained.
system. OBC. regulation on schedule
• OBC function. 3.10 Refill high waste handling. PSYCHOMOTOR DOMAIN
• Procedure of voltage system 3.2 Compliance with 3.1 OBC replacement safety
OBC coolant. environment requirement applied in
3.11 Test BEV OBC regulation on accordance with manufacturer’s
inspection.
functionality. prescribed activities. safety manual.
3.4 BEV low voltage
3.2 BEV high voltage cable
system:
replacement tools and equipment
• Low voltage prepared in accordance with
definition. manufacturer’s service manual.
• Basic principle 3.3 BEV OBC functionality checked
of Ohm’s Law. using diagnostic tools in
• BEV electrical accordance with manufacturer’s
diagram. service manual.
• Procedure to 3.4 BEV low voltage circuit
disconnecting detached in accordance with
12V battery. manufacturer’s service manual.
3.5 BEV high voltage 3.5 BEV high voltage circuit
system: detached in accordance with
manufacturer’s service manual.

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ACTIVITIES KNOWLEDGE ENVIRONMENT
• Fundamental 3.6 Coolant from the high voltage
of high voltage system emptied in accordance
circuit. with manufacturer’s service
• BEV standard manual and waste management
electric wires procedure.
colour. 3.7 High voltage cable from the OBC
• BEV bus-bar detached in accordance with
connection. manufacturer’s service manual.
• Specification 3.8 BEV OBC functionality
of electric confirmed in accordance with
manufacturer’s service manual.
wires.
3.9 New OBC installed in
3.6 Procedure to
accordance with manufacturer’s
disconnecting service manual.
high voltage 3.10 High voltage system coolant
circuit: refill confirmed in accordance
• Vehicle key in with manufacturer’s service
“READY” off manual.
mode. 3.11BEV OBC functionality
• Storing of confirmed in accordance with
vehicle key in manufacturer’s service manual.
safety box.
• Understand AFFECTIVE DOMAIN
high voltage 3.1 Responsible in handling task
warning assigned demonstrated.
signage. 3.2 Systematic in organising works
• Disconnect demonstrated.
12V battery 3.3 Accuracy, brevity, and clarity
negative of written work demonstrated.

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terminal 3.4 Compliance with safety and
technique. health guidelines related to the
• Disconnect provision of a safe, conducive
interlock/servi workplace and ergonomic
ce plug practice adhered to.
connection 3.5 Use of appropriate personal
technique. protective equipment (PPE)
• Storing adhered to.
interlock/ 3.6 Compliance with environment
service plug in regulation on schedule waste
safety box. handling adhered to.
3.7 Coolant drainage: 3.7 Compliance with environment
• Procedure for regulation on prescribed
coolant activities adhered to.
drainage.
• Procedure for
coolant
disposal.
3.8 Procedure to
disconnecting
OBC high
voltage cable.
3.9 Procedure on
BEV OBC
diagnosis.
3.10 Procedure to
replace BEV
OBC.

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ACTIVITIES KNOWLEDGE ENVIRONMENT
3.11 Procedure to
refill high
voltage system
coolant:
• Type of
coolant.
• Volume of
coolant.
3.12 Procedure for
OBC high
voltage cable
functionality
test.

4. Carry out 4.1 BEV pre-charge 4.1 Identify BEV pre- ATTITUDE COGNITIVE DOMAIN
BEV pre- control system charge relay pack 4.1 Responsible in 4.1 Introduction to BEV pre-
charge safety: safety handling task charge control system safety
control • Safety requirements. assigned. explained.
system precaution of 4.2 Identify BEV high 4.2 Systematic in 4.2 BEV high voltage cable
servicing. pre-charge voltage cable organising works. replacement tools and
control system. replacement tools 4.3 Time, cost and effort equipment listed.
and equipment. conscious. 4.3 BEV pre-charge control system
• Type of PPE
4.3 Inspect BEV pre- inspection explained.
and it’s
charge control SAFETY 4.4 BEV low voltage system
specification. circuits.
• Condition of 4.1 Compliance with explained.
4.4 Disconnect BEV 4.5 BEV high voltage system
pre-charge safety and health
low voltage circuit.
control system guidelines related to explained.
parts. the provision of a safe, 4.6 Procedure to disconnecting
conducive workplace high voltage circuit explained.

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ACTIVITIES KNOWLEDGE ENVIRONMENT
4.2 BEV high voltage 4.5 Disconnect BEV and ergonomic 4.7 Procedure to interpret pre-
cable replacement high voltage practice. charge control system
tools and circuit. 4.2 Ensure use suitable described.
equipment: 4.6 Diagnose pre- personal protective 4.8 Procedure to replace defective
• Common tools. charge control equipment (PPE) pre-charge control system
• Insulated tools. circuit requirement. explained.
• Equipment. components. 4.9 Procedure for BEV pre-charge
4.7 Change defective ENVIRONMENT control system functionality
• Dedicated
pre-charge relay 4.1 Compliance with test explained.
BEV work bay
pack. environment
which includes
4.8 Test BEV pre- regulation on schedule PSYCHOMOTOR DOMAIN
anti-static charge relay pack
flooring. waste handling. 4.1 BEV pre-charge relay servicing
functionality.
4.3 BEV pre-charge 4.2 Compliance with safety requirement applied in
control system environment accordance with manufacturer’s
inspection: regulation on safety manual.
• Pre-charge prescribed activities. 4.2 BEV high voltage cable
replacement tools and equipment
control system
prepared in accordance with
component.
manufacturer’s service manual.
• Procedure for 4.3 BEV pre-charge control circuit
pre-charge functionality checked in
system accordance with manufacturer’s
inspection. service manual.
4.4 BEV low voltage 4.4 BEV low voltage circuit
system: disconnected in accordance with
• Low voltage manufacturer’s service manual.
definition. 4.5 BEV high voltage circuit
• Basic principle disconnected in accordance with
of Ohm’s Law. manufacturer’s service manual.

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ACTIVITIES KNOWLEDGE ENVIRONMENT

• BEV electrical 4.6 Pre-charge control circuit

diagram. components functionality
• Procedure to confirmed in accordance with
disconnecting manufacturer’s service manual.
12V battery. 4.7 Defective pre-charge relay pack
4.5 BEV high voltage replaced in accordance with
system: manufacturer’s service manual.
4.8 BEV pre-charge relay pack
• Fundamental
functionality confirmed in
of high voltage accordance with manufacturer’s
circuit. service manual.
• BEV standard
electric wires AFFECTIVE DOMAIN
colour. 4.1 Responsible in handling task
• BEV bus-bar assigned described.
connection. 4.2 Systematic in organising works
• Specification demonstrated.
of electric 4.3 Time, cost and effort conscious
wires. demonstrated while completing
4.6 Procedure to tasks.
disconnecting 4.4 Compliance with safety and
high voltage health guidelines related to the
circuit: provision of a safe, conducive
• Vehicle key in workplace and ergonomic
“READY” off practice adhered to.
mode. 4.5 Use of appropriate personal
• Storing of protective equipment (PPE)
vehicle key in adhered to.
safety box.

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• Understand 4.6 Compliance with environment

high voltage regulation on schedule waste
warning handling adhered to.
signage. 4.7 Compliance with environment
• Disconnect regulation on prescribed
12V battery activities adhered to.
negative
terminal
technique.
• Disconnect
interlock/
service plug
connection
technique.
• Storing
interlock/
service plug in
safety box.
4.7 Procedure to
interpret pre-
charge control
system diagnosis
result.
4.8 Procedure to
replace defective
pre-charge
control system.
4.9 Procedure for
BEV pre-charge

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control system
functionality test.

5. Carry out 5.1 BEV traction 5.1 Identify BEV ATTITUDE COGNITIVE DOMAIN
BEV traction battery pack traction battery 5.1 Responsible in 5.1 BEV traction battery pack
battery pack safety: pack replacement handling task safety explained.
replacement. • Safety safety assigned. 5.2 BEV traction battery pack tools
precaution of requirements. 5.2 Systematic in and equipment listed.
traction battery 5.2 Identify traction organising works. 5.3 Traction battery pack
pack servicing. battery pack 5.3 Time, cost and effort inspection described.
diagnosis & conscious. 5.4 BEV low voltage system
• Type of PPE
replacement tools explained.
and it’s
and lifting SAFETY 5.5 BEV high voltage system
specification. equipment.
• Condition for 5.1 Compliance with explained.
5.3 Inspect traction
battery pack safety and health 5.6 Procedure to disconnecting
battery pack
parts. functionality.
guidelines related to high voltage circuit described.
5.2 BEV traction 5.4 Disconnect BEV the provision of a safe, 5.7 Traction battery coolant
battery pack tools low voltage circuit. conducive workplace drainage described.
and equipment: 5.5 Disconnect BEV and ergonomic 5.8 Procedure to remove traction
• Insulated high voltage practice. battery pack explained.
Tools. circuit. 5.2 Ensure use suitable 5.9 Procedure for battery module
• Common tools. 5.6 Drain traction personal protective system inspection explained.
• Lifting battery pack equipment (PPE) 5.10Procedure for faulty battery
Equipment. coolant or requirement. module unit replacement
refrigerant. explained.
• Dedicated
5.7 Remove traction ENVIRONMENT 5.11Procedure to refill traction
BEV work bay
battery pack. 5.1 Compliance with battery coolant described.
which includes
5.8 Inspect battery environment
module system.

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ACTIVITIES KNOWLEDGE ENVIRONMENT
anti-static 5.9 Change faulty regulation on schedule 5.12Procedure for traction battery
flooring. battery module waste handling. pack functionality test
5.3 Traction battery unit. 5.2 Compliance with explained.
pack inspection: 5.10 Refill BEV traction environment
• Traction battery coolant or regulation on
battery pack refrigerant. prescribed activities. PSYCHOMOTOR DOMAIN
component and 5.11 Test traction 5.1 Traction battery pack
specification. battery pack. replacement safety requirement
• Procedure to applied in accordance with
inspect traction manufacturer’s safety manual.
battery pack. 5.2 Tools and equipment for traction
5.4 BEV low voltage battery pack diagnosis &
system: replacement prepared in
accordance with manufacturer’s
• Low voltage
service manual.
definition. 5.3 Traction battery packed
• Basic principle functionality checked using
of Ohm’s Law. diagnostic tools in accordance
• BEV electrical with manufacturer’s service
diagram. manual.
• Procedure to 5.4 BEV low voltage circuit
disconnecting detached in accordance with
12V battery. manufacturer’s service manual.
5.5 BEV high voltage 5.5 BEV high voltage circuit
system: detached in accordance with
• Fundamental manufacturer’s service manual.
of high voltage 5.6 Traction battery pack coolant or
circuit. refrigerant emptied in
accordance with manufacturer’s

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ACTIVITIES KNOWLEDGE ENVIRONMENT

• BEV standard service manual and waste

electric wires management system.
colour. 5.7 Traction battery pack detached
• BEV bus-bar from the vehicle in accordance
connection. with manufacturer’s service
manual.
• Specification
5.8 Battery module system checked
of electric
in accordance with
wires.
manufacturer’s specification.
5.6 Procedure to 5.9 Faulty battery module unit
disconnecting replaced in accordance with
high voltage manufacturer’s service manual.
circuit: 5.10 BEV traction battery coolant or
• Vehicle key in refrigerant refill confirmed in
“READY” off accordance with manufacturer‘s
mode. service manual.
• Storing of 5.11 Traction battery pack condition
vehicle key in and functionality confirmed in
safety box. accordance with manufacturer’s
• Understand service manual.
high voltage
warning AFFECTIVE DOMAIN
signage. 5.1 Responsible in handling task
• Disconnect assigned described.
12V battery 5.2 Systematic in organising works
negative demonstrated.
terminal 5.3 Time, cost and effort conscious
technique. demonstrated while completing
tasks.

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ACTIVITIES KNOWLEDGE ENVIRONMENT

• Disconnect 5.4 Compliance with safety and

interlock/servi health guidelines related to the
ce plug provision of a safe, conducive
connection workplace and ergonomic
technique. practice adhered to.
• Storing 5.5 Use of appropriate personal
interlock/ protective equipment (PPE)
service plug in adhered to.
safety box. 5.6 Compliance with environment
5.7 Traction battery regulation on schedule waste
coolant drainage: handling adhered to.
• Procedure for 5.7 Compliance with environment
coolant regulation on prescribed
drainage. activities adhered to.
• Procedure for
coolant
disposal
activities.
5.8 Procedure to
remove traction
battery pack.
5.9 Procedure for
battery module
system inspection.
5.10 Procedure for
faulty battery
module unit
replacement.

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RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
5.11 Procedure to refill
traction battery
coolant:
• Type of
coolant.
• Volume of
coolant.
5.12 Procedure for
traction battery
pack functionality
test.

6. Carry out 6.1 BEV DC-DC 6.1 Identify BEV DC- ATTITUDE COGNITIVE DOMAIN
BEV DC-DC converter DC converter 6.1 Responsible in 6.1 BEV DC-DC converter
converter replacement replacement safety. handling task replacement safety explained.
replacement. safety: 6.2 Identify BEV DC- assigned. 6.2 BEV DC-DC converter
• Safety DC converter 6.2 Systematic in diagnosis & replacement tools
precaution of diagnosis & organising works. and equipment described.
DC-DC replacement tools 6.3 Time, cost and effort 6.3 BEV DC-DC converter’s
converter and equipment. conscious inspection explained.
replacement. 6.3 Inspect BEV DC- 6.4 Procedure to diagnose BEV
• Type of PPE DC converter’s SAFETY DC-DC converter explained.
and it’s functionality. 6.5 BEV DC-DC converter coolant
6.1 Compliance with
specification. 6.4 Diagnose BEV drainage explained.
safety and health
DC-DC converter. 6.6 BEV low voltage system
• Condition for guidelines related to
6.5 Drain BEV DC- explained.
DC-DC DC converter the provision of a safe,
converter parts conducive workplace 6.7 BEV high voltage system
coolant. explained.
or equipment.

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RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
6.2 BEV DC-DC 6.6 Disconnect BEV and ergonomic 6.8 Procedure to disconnecting
converter low voltage circuit. practice. high voltage circuit explained.
diagnosis & 6.7 Disconnect BEV 6.2 Ensure use suitable 6.9 Procedure to interpret DC-DC
replacement tools high voltage personal protective converter unit diagnosis result
and equipment: circuit. equipment (PPE) described.
• Common tools. 6.8 Change faulty DC- requirement. 6.10 Procedure for faulty DC-DC
• Insulated tools. DC converter. converter replacement
• Lifting 6.9 Refill DC-DC ENVIRONMENT explained.
equipment. converter coolant. 6.1 Compliance with 6.11 Procedure to refill traction
6.10 Test DC-DC environment battery coolant explained.
• Dedicated
converter
BEV work bay regulation on schedule 6.12 Procedure for DC-DC
functionality.
which includes waste handling. converter functionality test
anti-static 6.2 Compliance with explained.
flooring. environment
6.3 BEV DC-DC regulation on PSYCHOMOTOR DOMAIN
converter’s prescribed activities. 6.1 BEV DC-DC converter
inspection: replacement safety requirement
• DC-DC applied in accordance with
converter’s manufacturer’s safety manual.
component and 6.2 BEV Tools and equipment for
specification. DC-DC converter diagnosis &
replacement prepared in
• Procedure to
accordance with manufacturer’s
inspect DC-DC service manual.
converter. 6.3 BEV DC-DC converter’s
6.4 Procedure to functionality checked using
diagnose BEV diagnostic tools in accordance
DC-DC converter. with manufacturer’s service
manual.

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RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
6.5 BEV DC-DC 6.4 BEV DC-DC converter
converter coolant functionality confirmed in
drainage: accordance with manufacturer’s
• Procedure for service manual.
coolant 6.5 BEV DC-DC converter coolant
drainage. emptied in accordance with
• Procedure for manufacturer’s service manual
and waste management
coolant
procedure.
disposal
6.6 BEV low voltage circuit
activities. detached in accordance with
6.6 BEV low voltage manufacturer’s service manual.
system: 6.7 BEV high voltage circuit
• Low voltage detached in accordance with
definition. manufacturer’s service manual.
• Basic principle 6.8 BEV Faulty DC-DC converter
of Ohm’s Law. replaced in accordance with
• BEV electrical manufacturer’s service manual.
diagram. 6.9 BEV DC-DC converter coolant
• Procedure to refill confirmed in accordance
disconnecting with manufacturer’s service
12V battery. manual.
6.7 BEV high voltage 6.10 BEV DC-DC converter
system: functionality confirmed in
accordance with manufacturer’s
• Fundamental
service manual.
of high voltage
circuit.
AFFECTIVE DOMAIN
6.1 Responsible in handling task
assigned described.

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WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT

• BEV standard 6.2 Systematic in organising works

electric wires demonstrated.
colour. 6.3 Time, cost and effort conscious
• BEV bus-bar demonstrated while completing
connection. tasks.
• Specification 6.4 Compliance with safety and
of electric health guidelines related to the
wires. provision of a safe, conducive
6.8 Procedure to workplace and ergonomic
disconnecting practice adhered to.
high voltage 6.5 Use of appropriate personal
circuit: protective equipment (PPE)
• Vehicle key in adhered to.
“READY” off 6.6 Compliance with environment
mode. regulation on schedule waste
• Storing of handling adhered to.
vehicle key in 6.7 Compliance with environment
safety box. regulation on prescribed
• Understand activities adhered to.
high voltage
warning
signage.
• Disconnect
12V battery
negative
terminal
technique.

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RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT

• Disconnect
interlock/
service plug
connection
technique.
• Storing
interlock/
service plug in
safety box.
6.9 Procedure to
interpret DC-DC
converter unit
diagnosis result.
6.10 Procedure for
faulty DC-DC
converter
replacement.
6.11 Procedure to refill
traction battery
coolant:
• Type of
coolant.
• Volume of
coolant.
6.12 Procedure for DC-
DC converter
functionality test.

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Employability Skills

Core Abilities
• Please refer NCS- Core Abilities latest edition.

Social Values & Social Skills

• Please refer Handbook on Social Skills and Social Values in Technical Education and Vocational Training.

References for Learning Material Development

1 CreateSpace Independent Publishing Platform (2011), Electric Vehicle EV: The Second Coming: What you need to know to "Go Green &
Go Electric". ISBN-10: 1442176229. ISBN-13: 978-1442176225
2 CreateSpace Independent Publishing Platform (May 28, 2009), Electric Vehicle EV & Conversion: All you need to know about Electric
Vehicle & converting to EV. ISBN-13: 978-1442176218
3 Culp B. (2022). Electric Cars for Dummies, New Jersey: John Wiley & Sons. ISBN 9781119886198
4 Denton,Tom (2016). Hybrid and Electrical Vehicle 1st Publication, New York: Routledge. ISBN 9781315731612
5 Dhameja S. (2001). Electric Vehicle Battery Systems, Woburn: Newness. ISBN-13: 978-0750699167
6 Erjavec J., Smith N., Godson M. (2021). Hybrid, Electric and Fuel-Cell Vehicles 3rd Edition, Cengage Learning. ISBN 9781337515818
7 Gottlieb I. (1994). Electric Motors and Control Techniques. McGraw-Hill Education. ISBN-13: 978-0070240124
8 Hayes John G. (2018). Electric Powertrain: Energy Systems, Power Electronics and Drives for Hybrid, Electric and Fuel Cell Vehicles,
United Kingdom: John Wiley & Sons. ISBN 9781119063643
9 Larminie J., Lowry J. (2012), Electric Vehicle Technology Explained 2nd Edition, Chichester, UK: John Wiley & Sons. ISBN-13:
9781119942733
10 Serra J.V.F (2012). Electric Vehicles: Technology, Policy and Commercial Development 1 edition, New York: Routledge. ISBN-13:
9781849714150
11 United Nations (2018). Global Technical Regulation on the Electric Vehicle Safety (EVS), Geneva: United Nations.
ECE/TRANS/180/Add.20
12 VanGelder K. (2019). Fundamentals of Automotive Maintenance and Light Repair 2nd Edition, Burlington: Jones & Bartlett Learning.
ISBN 9781284143393
13 DOSH. https://www.dosh.gov.my/index.php/competent-person-form/occupational-health/regulation/guidelines/ergonomic/604-02-
guidelines-on-occupational-safety-and-health-for-seating-at-work-2003

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14 DOE. Environmental Quality Regulations (Scheduled Waste) 2005 - Amendment 2007.

15 DOE. Environmental Quality Order (Prescribed Activities) - (Environmental Impact Assessment) 2015.

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15.3 Perform BEV Thermal Cooling System Rectification.

SECTION (G) Wholesale and Retail Trade; Repair of Motor Vehicles and Motorcycles.
GROUP (452) Maintenance and Repair of Motor Vehicle.
AREA Battery Electric Vehicle (BEV) maintenance.
NOSS TITLE Battery Electric Vehicle (BEV) Diagnostic and Rectification
COMPETENCY UNIT TITLE Perform BEV Thermal Cooling System Rectification.
LEARNING OUTCOMES The learning outcomes of this competency are to enable the trainees to perform diagnostic
and servicing of cooling system as planned, ensure the vehicle in good & safe operating
condition and avoid electrical and health hazards to the trainee in accordance with the
requirements and specifications of the layout diagram.

Upon completion of this competency unit, trainees should be able to:

1. Carry out thermal cooling system rectification workplace preparation.
2. Carry out BEV liquid cooling system servicing.
3. Carry out BEV Heating, Ventilation and Air Conditioning (HVAC) system servicing.

TRAINING PREREQUISITE G452-002-2:2018 Light Vehicle – Repair Service; G452-001-2:2017 Commercial Vehicles
(SPECIFIC) - Repair Service; TP-300-2:2013 Automotive After Sales Servicing; P-115-2 Mekanik
Kenderaan Motor; or P-119-2 Mekanik Kenderaan Motor.
CU CODE G452-010-3:2023-C03 NOSS LEVEL Three (3)

WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
1. Carry out 1.1 BEV rules and 1.1 Identify licensing ATTITUDE COGNITIVE DOMAIN
thermal regulation: legislative, 1.1 Responsible in 1.1 BEV rules and regulation
cooling • Licensing regulatory or handling task assigned. described.
system Legislative. certification 1.2 Systematic in 1.2 BEV thermal cooling
rectification • Regulatory requirement. organising works. system safety, health and
requirement. environment explained.

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RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
workplace • Certification 1.2 Identify BEV 1.3 Time, cost and effort 1.3 Insulated tools, common
preparation. requirement thermal cooling conscious. tools, equipment and
1.2 Thermal cooling system rectification SAFETY dedicated BEV work bay
system safety, safety & health 1.1 Compliance with safety listed.
health and environ requirements. and health guidelines 1.4 BEV thermal cooling
ment procedures 1.3 Identify thermal related to the provision system hazard
• Workplace cooling system of a safe, conducive identification in workshop
safety diagnosis & workplace and environment explained.
prodecure whic replacement tools ergonomic practice. 1.5 Procedure of BEV thermal
h includes anti- and equipment. 1.2 Ensure use of cooling system schedule
static flooring. 1.4 Identify thermal appropriate personal waste management
• Environmental cooling system protective equipment explained.
control – Waste rectification hazard (PPE). 1.6 Procedure for thermal
disposal in relation to working cooling system
1.3 Thermal cooling within a workshop ENVIRONMENT rectification workplace
system tools & environment. 1.1 Compliance with preparation described.
equipment: 1.5 Identify thermal environment regulation
• Insulated Tools. cooling system on schedule waste PSYCHOMOTOR DOMAIN
rectification schedule handling. 1.1 Licensing, legislative,
• Common tools.
waste management 1.2 Compliance with regulatory or certification
• Equipment. procedure. environment regulation requirement determined in
• Dedicated BEV 1.6 Arrange BEV on prescribed accordance with regulatory
work bay which thermal cooling activities. authority guideline.
includes anti- system rectification 1.2 BEV workplace safety &
static flooring. workplace health applied in
1.4 Hazard preparation. accordance with company
Identification in
safety & health guideline.
BEV thermal
1.3 Tools and equipment
cooling system
required for scheduled

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RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
workshop maintenance prepared in
environment: accordance with
• Hazard manufacturer’s service
definition. manual.
• Type of hazard. 1.4 Hazard in relation to
• Threat. working in workshop
• Control environment determined in
measure. accordance job hazard
1.5 Procedure of analysis (JHA) guideline.
schedule waste 1.5 Waste management
management: procedure applied in
• Type of waste. accordance with company
• Temporary scheduled waste guideline.
waste disposal 1.6 BEV scheduled
area. maintenance workplace
1.6 Procedure for preparation prepared in
thermal cooling accordance with company
system rectification standard operating
workplace procedure.
preparation:
• Manpower AFFECTIVE DOMAIN
1.1 Responsible in handling
arrangement.
task assigned described.
• Equipment list
1.2 Systematic in organising
layout.
works demonstrated.
• Tool list
1.3 Time, cost and effort
location.
conscious demonstrated.
• Toolbox talk. 1.4 Compliance with safety and
health guidelines related to

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• Assembly point/ the provision of a safe,

Emergency conducive workplace and
escape route. ergonomic practice adhered
to.
1.5 Use of appropriate personal
protective equipment (PPE)
adhered to.
1.6 Compliance with
environment regulation on
schedule waste handling
adhered to.
1.7 Compliance with
environment regulation on
prescribed activities
adhered to.

2. Carry out 2.1 BEV cooling 2.1 Identify BEV liquid ATTITUDE COGNITIVE DOMAIN
BEV liquid system safety: cooling servicing 2.1 Responsible in 2.1 BEV cooling system safety
cooling • Safety safety requirements. handling task assigned. explained.
system precaution for 2.2 Identify liquid cooling 2.2 Systematic in 2.2 BEV servicing tools and
servicing. liquid cooling diagnosis & servicing organising works. equipment listed.
system tools and equipment. 2.3 Time, cost and effort 2.3 BEV cooling electric water
servicing. 2.3 Check cooling system conscious. pumps system explained.
electric water pumps 2.4 Procedure for cooling
• Type of PPE and
condition. leakage, corrosion and
specification.
2.4 Check cooling system SAFETY clogging checking
• Condition of for leakage, corrosion
liquid cooling 2.1 Compliance with safety explained.
and clogging.
system. and health guidelines
related to the provision

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2.2 Cooling servicing 2.5 Change faulty cooling of a safe, conducive 2.5 Procedure to replace faulty
tools and system component. workplace and cooling system component
equipment: 2.6 Test cooling system. ergonomic practice. explained.
• Type of 2.2 Ensure use of 2.6 Procedure to test cooling
common tools. appropriate personal system functionality
• Special tools. protective equipment described.
• Type of (PPE).
Equipment. PSYCHOMOTOR DOMAIN
2.3 Cooling electric ENVIRONMENT 2.1 BEV liquid cooling
water pumps 2.1 Compliance with servicing safety
system: environment regulation requirements applied in
• Function on schedule waste accordance with
Electric water handling. manufacturer’s safety
pump. 2.2 Compliance with manual.
• Cooling system environment regulation 2.2 Liquid cooling diagnosis &
diagram. on prescribed activities. servicing tools and
• Checking equipment prepared in
procedure. accordance with
2.4 Procedure for manufacturer’s service
cooling leakage, manual.
corrosion and 2.3 Cooling system electric
clogging checking. water pumps functionality
2.5 Procedure to verified in accordance with
replace faulty manufacturer’s service
cooling system manual.
component. 2.4 Cooling system for leakage
and functionality verified in
accordance with diagnostic
tools result.

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2.6 Procedure to test 2.5 Faulty cooling system
cooling system component replaced in
functionality. accordance with
manufacturer’s service
manual.
2.6 Cooling system
functionality confirmed in
accordance with
manufacturer’s service
manual.

AFFECTIVE DOMAIN
2.1 Responsible in handling
task assigned described.
2.2 Systematic in organising
works demonstrated.
2.3 Time, cost and effort
conscious demonstrated
while completing tasks.
2.4 Compliance with safety
and health guidelines
related to the provision of a
safe, conducive workplace
and ergonomic practice
adhered to.
2.5 Use of appropriate
personal protective
equipment (PPE) adhered
to.

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2.6 Compliance with
environment regulation on
schedule waste handling
adhered to.
2.7 Compliance with
environment regulation on
prescribed activities
adhered to.
3. Carry out 3.1 BEV HVAC 3.1 Identify BEV HVAC ATTITUDE COGNITIVE DOMAIN
BEV system safety. system servicing 3.1 Maintain high level of 3.1 BEV HVAC system safety
Heating, 3.2 HVAC system safety requirements. responsibility in all requirement explained.
Ventilation servicing tools and 3.2 Identify HVAC tasks assigned. 3.2 BEV HVAC type of
and Air equipment: system diagnosis & 3.2 Systematic in common tools, special
Conditionin • Type of servicing tools and organising works (time, tools and type of
g (HVAC) common tools. equipment. cost and effort equipment listed.
system • Special tools. 3.3 Check HVAC conscious). 3.3 Function of HVAC
servicing. • Type of system. 3.3 Uphold integrity and Component (Positive
Equipment. 3.4 Replace faulty honesty at all times. Temperature Coefficient
3.3 Fundamental of HVAC system (PTC) heater, electric
HVAC system: component. SAFETY water pump, 3-way valve),
• Function of 3.5 Test HVAC system. 3.1 Compliance with safety HVAC system diagram,
HVAC and health guidelines and HVAC system
Component related to the provision checking procedure
(Positive of a safe, conducive explained.
Temperature workplace and 3.4 Procedure to replace faulty
Coefficient ergonomic practice. HVAC system explained.
(PTC) heater, 3.5 Procedure to test HVAC
electric water ENVIRONMENT system functionality
explained.

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pump, 3-way 3.1 Compliance with
valve). environment regulation PSYCHOMOTOR DOMAIN
• HVAC system on schedule waste 3.1 BEV HVAC system
diagram. handling. servicing safety
• HVAC system 3.2 Compliance with requirement applied in
checking environment regulation accordance with
procedure. on prescribed activities. manufacturer’s safety
3.4 Procedure to manual.
replace faulty 3.2 HVAC system servicing
HVAC system. tools and equipment
3.5 Procedure to test prepared in accordance
HVAC system with manufacturer’s
functionality. service manual.
3.3 HVAC system for leakage
and functionality tested in
accordance with
manufacturer’s service
manual.
3.4 Faulty HVAC system
component replaced in
accordance with
manufacturer’s service
manual.
3.5 HVAC system
functionality confirmed in
accordance with
manufacturer’s service
manual.

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AFFECTIVE DOMAIN
3.1 Maintain high level of
responsibility in all tasks
assigned.
3.2 Systematic in organising
works (time, cost and effort
conscious) demonstrated.
3.3 Uphold integrity and
honesty at all times
demonstrated.
3.4 Compliance with safety
and health guidelines
related to the provision of a
safe, conducive workplace
and ergonomic practice
adhered to.
3.5 Compliance with
environment regulation on
schedule waste handling
adhered to.
3.6 Compliance with
environment regulation on
prescribed activities
adhered to.

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Employability Skills

Core Abilities
• Please refer NCS- Core Abilities latest edition.

Social Values & Social Skills

• Please refer Handbook on Social Skills and Social Values in Technical Education and Vocational Training.

References for Learning Material Development

1 CreateSpace Independent Publishing Platform (2011), Electric Vehicle EV: The Second Coming: What you need to know to "Go Green &
Go Electric". ISBN-10: 1442176229. ISBN-13: 978-1442176225
2 CreateSpace Independent Publishing Platform (May 28, 2009), Electric Vehicle EV & Conversion: All you need to know about Electric
Vehicle & converting to EV. ISBN-13: 978-1442176218
3 Culp B. (2022). Electric Cars for Dummies, New Jersey: John Wiley & Sons. ISBN 9781119886198
4 Denton,Tom (2016). Hybrid and Electrical Vehicle 1st Publication, New York: Routledge. ISBN 9781315731612
5 Dhameja S. (2001). Electric Vehicle Battery Systems, Woburn: Newness. ISBN-13: 978-0750699167
6 Erjavec J., Smith N., Godson M. (2021). Hybrid, Electric and Fuel-Cell Vehicles 3rd Edition, Cengage Learning. ISBN 9781337515818
7 Gottlieb I. (1994). Electric Motors and Control Techniques. McGraw-Hill Education. ISBN-13: 978-0070240124
8 Hayes John G. (2018). Electric Powertrain: Energy Systems, Power Electronics and Drives for Hybrid, Electric and Fuel Cell Vehicles,
United Kingdom: John Wiley & Sons. ISBN 9781119063643
9 Larminie J., Lowry J. (2012), Electric Vehicle Technology Explained 2nd Edition, Chichester, UK: John Wiley & Sons. ISBN-13:
9781119942733
10 Serra J.V.F (2012). Electric Vehicles: Technology, Policy and Commercial Development 1 edition, New York: Routledge. ISBN-13:
9781849714150
11 United Nations (2018). Global Technical Regulation on the Electric Vehicle Safety (EVS), Geneva: United Nations.
ECE/TRANS/180/Add.20
12 VanGelder K. (2019). Fundamentals of Automotive Maintenance and Light Repair 2nd Edition, Burlington: Jones & Bartlett Learning.
ISBN 9781284143393
13 DOSH. https://www.dosh.gov.my/index.php/competent-person-form/occupational-health/regulation/guidelines/ergonomic/604-02-
guidelines-on-occupational-safety-and-health-for-seating-at-work-2003
14 DOE. Environmental Quality Regulations (Scheduled Waste) 2005 - Amendment 2007.

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15 DOE. Environmental Quality Order (Prescribed Activities) - (Environmental Impact Assessment) 2015.

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15.4 Perform BEV Electric Drive Train System Rectification.

SECTION (G) Wholesale and Retail Trade; Repair of Motor Vehicles and Motorcycles.
GROUP (452) Maintenance and Repair of Motor Vehicle.
AREA Battery Electric Vehicle (BEV) maintenance.
NOSS TITLE Battery Electric Vehicle (BEV) Diagnostic and Rectification
COMPETENCY UNIT TITLE Perform BEV Electric Drive Train System Rectification.
LEARNING OUTCOMES The learning outcomes of this competency are to enable the trainees to deliver an appropriate BEV
diagnostic and component replacement as planned, ensure the vehicle in good & safe operating
condition and avoid electrical hazards to the trainee in accordance with the requirements and
specifications of the layout drawings.

Upon completion of this competency unit, trainees should be able to:

1. Carry out electric drive train system rectification workplace preparation.
2. Carry out BEV inverter unit replacement.
3. Carry out BEV traction motor replacement.
4. Carry out BEV motorised transaxle servicing.
5. Carry out BEV integrated brake control system replacement.

TRAINING PREREQUISITE G452-002-2:2018 Light Vehicle – Repair Service; G452-001-2:2017 Commercial Vehicles -
(SPECIFIC) Repair Service; TP-300-2:2013 Automotive After Sales Servicing; P-115-2 Mekanik Kenderaan
Motor; or P-119-2 Mekanik Kenderaan Motor.
CU CODE G452-010-3:2023-C04 NOSS LEVEL Three (3)

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RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
1. Carry out 1.1 BEV rules and 1.1 Identify licensing ATTITUDE COGNITIVE DOMAIN
electric regulation: legislative, regulatory 1.1 Maintain high level of 1.1 BEV rules and regulation
drive train • Licensing or certification responsibility in all explained.
system Legislative. requirement. tasks assigned.

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rectification • Regulatory 1.2 Identify BEV electric 1.2 Systematic in 1.2 BEV electric drive train
workplace requirement. drive train organising works rectification safety, health and
preparation. • Certification rectification safety & (time, cost and effort environment explained.
requirement. health requirements. conscious). 1.3 Electric drive train system tools
1.2 BEV electric 1.3 Identify electric drive 1.3 Uphold integrity and and equipment listed.
drive train train system honesty at all times. 1.4 BEV electric drive train
rectification rectification tools & rectification hazard
safety, health and equipment SAFETY identification explained.
environment: requirement. 1.1 Compliance with 1.5 Procedure of schedule waste
• Workplace 1.4 Identify BEV electric safety and health management explained.
safety procedu drive train guidelines related to 1.6 Procedure for BEV electric
re which rectification hazard in the provision of a safe, drive train system rectification
includes anti- relation to working conducive workplace workplace preparation
static flooring. within a workshop and ergonomic described.
• Personal environment. practice.
Protective 1.5 Identify BEV electric 1.2 Ensure use of PSYCHOMOTOR DOMAIN
Equipment drive train rectificatio appropriate personal 1.1 Licensing, legislative,
(PPE). n schedule waste protective equipment regulatory or certification
management (PPE). requirement determined in
• Environmental
procedure. accordance with regulatory
impact for
1.6 Arrange BEV electric ENVIRONMENT authority guideline.
prescribed
drive train system 1.1 Compliance with 1.7 BEV electric drive train
activity.
rectification workplac environment rectification safety & health
1.3 BEV electric
e preparation. regulation on schedule requirements applied in
drive train system
tools and waste handling. accordance with manufacturer
equipment: 1.2 Compliance with and company safety & health
• Insulated environment guideline.
Tools. regulation on 1.8 Electric drive train system
prescribed activities. rectification tools & equipment

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• Common requirement prepared in

tools. accordance with
• Special manufacturer’s service manual.
service tools. 1.9 BEV electric drive train
• Equipment. rectification hazard in relation
• Dedicated to working within a workshop
BEV work environment determined in
bay which accordance with company job
includes anti- hazard analysis form.
static flooring. 1.10 BEV electric drive train
1.4 Hazard rectification schedule waste
Identification in management procedure applied
electric drive train in accordance with company
system workshop waste disposal procedure.
environment: 1.2 BEV electric drive train system
rectification workplace
• Definition of
preparation confirmed in
hazard.
accordance with company
• Type of
standard operating procedure.
hazard.
• Threat. AFFECTIVE DOMAIN
• Control 1.1 Maintain high level of
measure. responsibility in all tasks
1.5 Procedure of assigned.
schedule waste 1.2 Systematic in organising works
management: (time, cost and effort conscious)
• Type of waste. demonstrated.
1.3 Uphold integrity and honesty at
all times demonstrated.

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• Temporary 1.4 Compliance with safety and

waste disposal health guidelines related to the
area. provision of a safe, conducive
1.6 Procedure for workplace and ergonomic
BEV electric practice adhered to.
drive train system 1.5 Use of appropriate personal
rectification protective equipment (PPE)
workplace adhered to.
preparation: 1.6 Compliance with environment
• Equipment list. regulation on schedule waste
• Tools list. handling adhered to.
• Toolbox talks. 1.7 Compliance with environment
• Assembly regulation on prescribed
point/emergen activities adhered to.
cy escape
route.
2. Carry out 2.1 BEV inverter unit 2.1 Identify BEV inverter ATTITUDE COGNITIVE DOMAIN
BEV replacement unit replacement 2.1 Understand and well- 2.1 Safety, health and environment
inverter unit safety safety requirements. verse in BEV inverter explained.
replacement. requirements: 2.2 Identify inverter unit unit. 2.2 Inverter unit tools and
• Safety diagnosis and 2.2 Able to interpret the equipment explained.
precaution for replacement tools and diagnostic manual. 2.3 Inverter unit’s functionality
inverter unit equipment. 2.3 Able to perform explained.
replacement. 2.3 Inspect inverter unit testing and 2.4 Inverter unit diagnostic test
• Type of PPE functionality. verification. explained.
and 2.4 Diagnose inverter unit 2.5 BEV low voltage system
specification. functionality explained.

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• Condition of 2.5 Disconnect BEV low SAFETY 2.6 BEV high voltage circuit
BEV inverter voltage circuit. 2.1 Practice best explained.
unit parts. 2.6 Disconnect BEV high workshop, electrical 2.7 Procedure to disconnecting
2.2 BEV inverter voltage circuit. and office safety high voltage circuit explained.
unit tools and 2.7 Drain BEV coolant. guidelines. 2.8 Liquid cooling system
equipment: 2.8 Change faulty inverter 2.2 Practice good explained.
• Insulated unit. ergonomic and good 2.9 Procedure to replace faulty
Tools. 2.9 Refill BEV coolant. hygiene. inverter unit explained.
• Common 2.10 Test inverter unit 2.10 BEV coolant refill procedure
tools. functionality. ENVIRONMENT explained.
• Special service 2.1 Compliance with 2.11 Procedure to test inverter unit
tools. environment functionality listed.
• Equipment. regulation on schedule
• Dedicated waste handling. PSYCHOMOTOR DOMAIN
BEV work bay 2.2 Compliance with 2.1 BEV inverter unit replacement
which includes environment safety requirement applied in
anti-static regulation on accordance with
flooring. prescribed activities. manufacturer’s safety manual.
2.3 BEV inverter unit 2.2 Inverter unit diagnosis and
functionality: replacement tools and
equipment prepared in
• Understanding
accordance with
of inverter
manufacturer’s service manual.
components
2.3 Inverter unit functionality
and functions.
checked in accordance with
• Inverter
manufacturer’s service manual.
inspection and
2.4 Inverter unit functionality
diagnostic
identified in accordance with
procedure.
manufacturer’s service manual.

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2.4 BEV Inverter unit 2.5 BEV low voltage circuit
diagnostic test: disconnected in accordance
• Function and with manufacturer’s service
operating of manual.
diagnostic 2.6 BEV high voltage circuit
system. disconnected in accordance
• Type and with manufacturer’s service
category of manual.
fault code 2.7 BEV coolant emptied in
• Interpret fault accordance with
code. manufacturer’s service manual
2.5 BEV low voltage and waste disposal guideline.
system: 2.8 Faulty inverter unit replaced in
• Basic principle accordance with
of Ohm’s Law manufacturer’s service manual.
• BEV electrical 2.9 BEV coolant refill confirmed
diagram. in accordance with
• Low voltage manufacturer’s service manual.
definition 2.10 Inverter unit functionality
confirmed in accordance with
• Fundamental
manufacturer’s service manual.
of low voltage
circuit.
AFFECTIVE DOMAIN
• Procedure to
2.1 Demonstrate good
disconnecting
understanding and well-verse
12V battery.
in BEV inverter unit.
2.2 Demonstrate the ability to
2.6 BEV high voltage
interpret the diagnostic manual.
system:

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• Fundamental 2.3 Demonstrate ability to perform

of high voltage testing and verification.
circuit. 2.4 Best workshop, electrical &
• BEV standard office safety guidelines
electric wires practice demonstrated.
colour 2.5 Good ergonomic and good
• BEV bus-bar hygiene practice
connection. demonstrated.
• Specification 2.6 Compliance with environment
of electric regulation on schedule waste
wires. handling adhered to.
2.7 Procedure to 2.7 Compliance with environment
disconnecting regulation on prescribed
high voltage activities adhered to.
circuit:
• Vehicle key in
“READY” off
mode.
• Storing of
vehicle key in
safety box.
• Understanding
high voltage
warning
signage.
• Disconnect
12V battery
negative

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terminal
technique.
• Disconnect
interlock/servi
ce plug
connection
technique.
• Storing
interlock/
service plug in
safety box.
2.8 BEV liquid
cooling system:
• Type of
coolant.
• Cooling
system
diagram.
• Draining
procedure.
• Schedule waste
management
procedure.
2.9 Procedure to
replace faulty
inverter unit.
2.10 BEV coolant
refill procedure:

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• Type of
coolant.
• Volume of
coolant.
• Bleeding.
2.11 Procedure to test
inverter unit
functionality.

3. Carry out 3.1 BEV traction 3.1 Identify BEV traction ATTITUDE COGNITIVE DOMAIN
BEV motor replaceme motor replacement 3.1 Understand and well- 3.1 BEV traction motor
traction nt safety: safety requirements. verse in traction motor replacement safety explained.
motor • Safety 3.2 Identify traction motor function. 3.2 Traction motor replacement
replacement. precaution of diagnosis and 3.2 Able to interpret the tools and equipment explained.
BEV traction replacement tools and fault code. 3.3 Traction motor functionality
motor equipment. 3.3 Able to perform explained.
replacement. 3.3 Inspect traction motor testing and 3.4 Traction motor diagnostic test
functionality. verification. explained.
• Type of PPE
3.4 Diagnose traction 3.5 BEV low voltage circuit
and it’s motor functionality.
specification. SAFETY explained.
3.5 Disconnect BEV low
• Condition of 3.1 Practice best 3.6 BEV high voltage circuit
voltage circuit.
traction motor 3.6 Disconnect BEV high
workshop, electrical & explained.
parts. voltage circuit. office safety 3.7 Procedure to disconnecting
3.2 BEV traction 3.7 Drain BEV coolant. guidelines. high voltage circuit explained.
motor 3.8 Replace faulty traction 3.2 Practice good 3.8 BEV coolant drainage
replacement. motor unit. ergonomic and good explained.
tools and 3.9 Refill BEV coolant. hygiene. 3.9 Procedure for faulty traction
equipment: 3.10 Test traction motor. 3.3 Ensure use of motor unit replacement
appropriate personal explained.

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ACTIVITIES KNOWLEDGE ENVIRONMENT

• Insulated protective equipment 3.10 BEV coolant refill explained.

Tools. (PPE). 3.11 Procedure for traction motor
• Common tools. functionality test explained.
• Special service ENVIRONMENT
tools. 3.1 Compliance with PSYCHOMOTOR DOMAIN
• Equipment. environment 3.1 BEV traction motor replacement
• Dedicated regulation on schedule safety requirements applied in
waste handling. accordance with manufacturer’s
BEV work bay
3.2 Compliance with safety manual.
which includes
environment 3.2 Traction motor diagnosis and
anti-static
regulation on replacement tools and equipment
flooring. prepared in accordance with
3.3 BEV traction prescribed activities.
manufacturer’s service manual.
motor 3.3 Traction motor functionality
functionality: checked in accordance with
• Understanding manufacturer’s service manual.
of traction 3.4 Traction motor functionality
motor identified in accordance with
component manufacturer’s service manual.
and function. 3.5 BEV low voltage circuit
• Traction motor detached in accordance with
inspection manufacturer’s service manual.
procedure. 3.6 BEV high voltage circuit
3.4 Traction motor detached in accordance with
diagnostic test: manufacturer’s service manual.
• Function and 3.7 BEV coolant emptied in
operating of accordance with manufacturer’s
service manual and waste
diagnostic
management guideline.
system.

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• Type and 3.8 Faulty traction motor unit

category of replaced in accordance with
Fault code manufacturer’s service manual.
• Interpret fault 3.9 BEV coolant refill confirmed in
code. accordance with manufacturer’s
3.5 BEV low voltage service manual.
system: 3.10Traction motor functionality
confirmed in accordance with
• Basic principle
manufacturer’s service manual.
of Ohm’s Law
• BEV electrical AFFECTIVE DOMAIN
diagram. 3.1 Understand and well-verse in
• Low voltage traction motor function
definition demonstrated.
• Introduction of 3.2 Able to interpret the fault code
low voltage demonstrated.
circuit. 3.3 Able to perform testing and
• Procedure to verification demonstrated.
disconnecting 3.4 Practice best workshop,
12V battery. electrical & office safety
3.6 BEV high voltage guidelines demonstrated.
circuit: 3.5 Practice good ergonomic and
• Fundamental good hygiene demonstrated.
of high voltage 3.6 Ensure use of suitable PPE
circuit. demonstrated.
• BEV standard 3.7 Compliance with environment
electric wires regulation on schedule waste
colour handling adhered to.

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• BEV bus-bar 3.8 Compliance with environment

connection. regulation on prescribed
• Specification activities adhered to.
of electric
wires.
3.7 Procedure to
disconnecting
high voltage
circuit:
• Vehicle in
“READY” off
mode.
• Storing of
vehicle key.
• Understanding
high voltage
warning
signage.
• Disconnect
12V battery
negative
terminal
technique.
• Disconnect
interlock
connection
technique.

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3.8 BEV coolant
drainage:
• Type of
coolant.
• Coolant system
diagram.
• Draining
procedure.
• Schedule waste
management
procedure.
3.9 Procedure for
faulty traction
motor unit
replacement.
3.10 BEV coolant
refill:
• Type of
coolant.
• Filling
quantity.
• Bleeding.
• Refill
procedure.
3.11 Procedure for
traction motor
functionality test.

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4. Carry out 4.1 BEV motorised 4.1 Identify BEV ATTITUDE COGNITIVE DOMAIN
BEV transaxle motorised transaxle 4.1 Understand and well- 4.1 BEV motorised transaxle
motorised replacement replacement safety verse in motorised replacement safety explained.
transaxle safety: requirements. transaxle function and 4.2 motorised transaxle
servicing. • Safety 4.2 Identify motorised troubleshooting or replacement tools and
precaution for transaxle diagnosis and service. equipment listed.
motorised replacement tools & 4.2 Able to interpret the 4.3 Motorised transaxle
transaxle equipment requirement. fault code related to functionality explained.
servicing. 4.3 Inspect motorised BEV Motorised 4.4 Procedure for motorised
transaxle. Transaxle according transaxle diagnostic test
• Type of PPE
4.4 Diagnose motorised explained.
and to manufacturer
transaxle unit
specification. manual. 4.5 BEV low voltage system
functionality.
• Condition of 4.3 Able to perform explained.
4.5 Disconnect BEV low
motorised testing and 4.6 BEV high voltage system
voltage circuit.
transaxle 4.6 Disconnect BEV high verification of BEV explained.
parts. voltage circuit. Motorised Transaxle 4.7 Procedure to disconnecting
4.2 BEV motorised 4.7 Drain transaxle system and high voltage circuit explained.
transaxle lubricant. operational 4.8 Transaxle lubricant drainage
replacement tools 4.8 Change faulty functionality. procedure explained.
and equipment: motorised transaxle 4.9 Procedure for faulty transaxle
• Insulated unit. SAFETY replacement explained.
Tools. 4.9 Refill transaxle 4.1 Practice best 4.10 Procedure to refill transaxle
• Common lubricant. workshop, electrical & lubricant explained.
tools. 4.10Test motorised office safety 4.11 Procedure to test motorised
• Special transaxle. guidelines. transaxle functionality
service tools. 4.2 Practice good explained.
• Equipment. ergonomic and good
hygiene.

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• Dedicated ENVIRONMENT PSYCHOMOTOR DOMAIN

BEV work 4.1 Compliance with 4.1 BEV motorised transaxle
bay which environment replacement safety requirements
includes anti- regulation on schedule applied in accordance with
static flooring. waste handling. manufacturer’s safety manual.
4.3 BEV motorised 4.2 Compliance with 4.2 Motorised transaxle diagnosis
transaxle environment and replacement tools &
functionality: regulation on equipment requirement prepared
prescribed activities. in accordance with
• Understanding
manufacturer’s service manual.
of motorised
4.3 Motorised transaxle functionality
transaxle checked in accordance with
component manufacturer’s service manual.
and function. 4.4 Motorised transaxle unit
• Motorised functionality identified in
transaxle accordance with manufacturer’s
inspection service manual.
procedure. 4.5 BEV low voltage circuit
4.4 Procedure for detached in accordance with
motorised manufacturer’s service manual.
transaxle 4.6 BEV high voltage circuit
diagnostic test. detached in accordance with
4.5 BEV low voltage manufacturer’s service manual.
system: 4.7 Transaxle lubricant emptied in
• Basic principle accordance with manufacturer’s
of Ohm’s Law service manual and waste
• BEV electrical disposal procedure.
4.8 Faulty motorised transaxle unit
diagram.
replaced in accordance with
manufacturer’s service manual.

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• Low voltage 4.9 Transaxle lubricant refilled in

definition accordance with manufacturer’s
• Fundamental service manual.
of low voltage 4.10Motorised transaxle functionality
circuit. confirmed in accordance with
• Procedure to manufacturer’s service manual.
disconnecting
12V battery. AFFECTIVE DOMAIN
4.6 BEV high voltage 4.1 Demonstrate resourcefulness in
system: identifying the faulty and other
work activities related to BEV
• Fundamental
Motorised Transaxle system.
of high voltage
4.2 Demonstrate good
circuit.
identification and traceability
• BEV standard
to identify faulty.
electric wires
4.3 Demonstrate good handling of
colour.
documented information
• BEV bus-bar related to the work activities.
connection. (procedures, checklist,
• Specification verification and labelling).
of electric 4.4 Best workshop, electrical &
wires. office safety guidelines
4.7 Procedure to demonstrated.
disconnecting 4.5 Good ergonomic and good
high voltage hygiene practice demonstrated.
circuit: 4.6 Compliance with environment
• Vehicle in regulation on schedule waste
“READY” off handling adhered to.
mode.

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ACTIVITIES KNOWLEDGE ENVIRONMENT

• Storing of 4.7 Compliance with environment

vehicle key. regulation on prescribed
• Understanding activities adhered to.
high voltage
warning
signage.
• Disconnect
12V battery
negative
terminal
technique.
• Disconnect
interlock
connection
technique.
4.8 Transaxle
lubricant
drainage:
• Procedure to
drain transaxle
lubricant.
• Scheduled
waste
management.
4.9 Procedure for
faulty transaxle
replacement.

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ACTIVITIES KNOWLEDGE ENVIRONMENT
4.10 Procedure to refill
transaxle
lubricant:
• Type of
lubricant.
• Filling
quantity.
• Filling
procedure.
4.11 Procedure to test
motorised
transaxle
functionality.

5. Carry out 5.1 BEV integrated 5.1 Identify BEV ATTITUDE COGNITIVE DOMAIN
BEV brake control integrated brake 5.1 Understand and well- 5.1 BEV integrated brake control
integrated system safety: control system safety verse in integrated system safety explained.
brake • Safety requirement. brake function. 5.2 Brake control system diagnosis
control precaution for 5.2 Identify brake control 5.2 Able to interpret the & replacement tools and
system integrated system diagnosis and fault code. equipment listed.
replacement. brake control replacement tools & 5.3 Able to perform 5.3 Integrated brake control system
system. equipment testing and explained.
• Type of PPE requirement. verification. 5.4 Procedure for integrated brake
use and it’s 5.3 Inspect integrated control system diagnostic test
specification. brake control system SAFETY explained.
• Condition of functionality. 5.1 Practice best 5.5 Low voltage system explained.
integrated 5.4 Diagnose integrated workshop, electrical 5.6 Procedure for faulty integrated
brake control system and office safety brake control component
functionality. guidelines. replacement explained.

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RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
brake control 5.5 Disconnect BEV low 5.2 Practice good 5.7 Procedure to test integrated
system parts. voltage circuit. ergonomic and good brake control system.
5.2 BEV brake 5.6 Replace faulty hygiene.
control system integrated brake 5.3 Ensure use suitable PSYCHOMOTOR DOMAIN
diagnosis & control component. personal protective 5.1 BEV integrated brake control
replacement tools 5.7 Test integrated brake equipment (PPE) for system safety requirement
and equipment: control system. the task. applied in accordance with
• Insulated manufacturer’s safety manual.
Tools. 5.2 BEV Integrated brake control
• Common tools. ENVIRONMENT system diagnosis and
• Special service 5.1 Compliance with replacement tools & equipment
tools. environment requirement prepared in
• Equipment. regulation on schedule accordance with
• Dedicated waste handling. manufacturer’s service manual.
BEV work bay 5.2 Compliance with 5.3 Integrated brake control system
which includes environment functionality checked in
anti-static regulation on accordance with
flooring. prescribed activities. manufacturer’s service manual.
5.3 BEV integrated 5.4 Integrated brake control system
brake control functionality identified in
system accordance with
functionality: manufacturer’s service manual.
• Understanding 5.5 BEV low voltage circuit
of integrated disconnected in accordance
brake control with manufacturer’s service
system manual.
component 5.6 Faulty Integrated brake control
and function. unit replaced in accordance

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ACTIVITIES KNOWLEDGE ENVIRONMENT

• Integrated with manufacturer’s service

brake control manual.
system 5.7 Integrated brake control system
inspection functionality confirmed in
procedure. accordance with
5.4 Procedure for manufacturer’s service manual.
Integrated brake
control system AFFECTIVE DOMAIN
diagnostic test. 5.1 Demonstrate resourcefulness in
5.5 BEV low voltage identifying the integrated brake
system: control system.
• Basic principle 5.2 Demonstrate good
of Ohm’s Law. identification and traceability
• BEV electrical to identify faulty.
diagram. 5.3 Demonstrate good skill in
• Low voltage testing and verification
definition. process.
• Fundamental 5.4 Demonstrate good handling of
of low voltage documented information
circuit. related to the work activities.
• Procedure to (Procedures, Checklist,
disconnecting Verification & Labelling).
12V battery. 5.5 Demonstrate good and safe
5.6 Procedure for workshop practices.
faulty integrated 5.6 Demonstrate the appropriate
brake control PPE to be use.
component 5.7 Compliance with environment
replacement. regulation on schedule waste
handling adhered to.

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5.7 Procedure to test 5.8 Compliance with environment
integrated brake regulation on prescribed
control system. activities adhered to.

Employability Skills

Core Abilities
• Please refer NCS- Core Abilities latest edition.

Social Values & Social Skills

• Please refer Handbook on Social Skills and Social Values in Technical Education and Vocational Training.

References for Learning Material Development

1 CreateSpace Independent Publishing Platform (2011), Electric Vehicle EV: The Second Coming: What you need to know to "Go Green &
Go Electric". ISBN-10: 1442176229. ISBN-13: 978-1442176225
2 CreateSpace Independent Publishing Platform (May 28, 2009), Electric Vehicle EV & Conversion: All you need to know about Electric
Vehicle & converting to EV. ISBN-13: 978-1442176218
3 Culp B. (2022). Electric Cars for Dummies, New Jersey: John Wiley & Sons. ISBN 9781119886198
4 Denton,Tom (2016). Hybrid and Electrical Vehicle 1st Publication, New York: Routledge. ISBN 9781315731612
5 Dhameja S. (2001). Electric Vehicle Battery Systems, Woburn: Newness. ISBN-13: 978-0750699167
6 Erjavec J., Smith N., Godson M. (2021). Hybrid, Electric and Fuel-Cell Vehicles 3rd Edition, Cengage Learning. ISBN 9781337515818
7 Gottlieb I. (1994). Electric Motors and Control Techniques. McGraw-Hill Education. ISBN-13: 978-0070240124

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8 Hayes John G. (2018). Electric Powertrain: Energy Systems, Power Electronics and Drives for Hybrid, Electric and Fuel Cell Vehicles,
United Kingdom: John Wiley & Sons. ISBN 9781119063643
9 Larminie J., Lowry J. (2012), Electric Vehicle Technology Explained 2nd Edition, Chichester, UK: John Wiley & Sons. ISBN-13:
9781119942733
10 Serra J.V.F (2012). Electric Vehicles: Technology, Policy and Commercial Development 1 edition, New York: Routledge. ISBN-13:
9781849714150
11 United Nations (2018). Global Technical Regulation on the Electric Vehicle Safety (EVS), Geneva: United Nations.
ECE/TRANS/180/Add.20
12 VanGelder K. (2019). Fundamentals of Automotive Maintenance and Light Repair 2nd Edition, Burlington: Jones & Bartlett Learning.
ISBN 9781284143393
13 DOSH. https://www.dosh.gov.my/index.php/competent-person-form/occupational-health/regulation/guidelines/ergonomic/604-02-
guidelines-on-occupational-safety-and-health-for-seating-at-work-2003
14 DOE. Environmental Quality Regulations (Scheduled Waste) 2005 - Amendment 2007.
15 DOE. Environmental Quality Order (Prescribed Activities) - (Environmental Impact Assessment) 2015.

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15.5 Perform BEV Workshop Supervisory Function.

SECTION (G) Wholesale and Retail Trade; Repair of Motor Vehicles and Motorcycles.
GROUP (452) Maintenance and Repair of Motor Vehicle.
AREA Battery Electric Vehicle (BEV) maintenance.
NOSS TITLE Battery Electric Vehicle (BEV) Diagnostic and Rectification
COMPETENCY UNIT TITLE Perform BEV Workshop Supervisory Function.
LEARNING OUTCOMES The learning outcomes of this competency are to enable the trainees to manage conducive work
environment, disciplined and knowledgeable workers with regards to quality and productivity in
accordance with company objectives and targets.

Upon completion of this competency unit, trainees should be able to:

1. Conduct BEV daily briefing.
2. Monitor BEV subordinate’s performance.
3. Coordinate BEV subordinate’s training.
4. Monitor BEV workshop safety, health & environment.

TRAINING PREREQUISITE G452-002-2:2018 Light Vehicle – Repair Service; G452-001-2:2017 - Repair Service; TP-300-
(SPECIFIC) 2:2013 Automotive After Sales Servicing; P-115-2 Mekanik Kenderaan Motor; or P-119-2 Mekanik
Kenderaan Motor.
CU CODE G452-010-3:2023-C05 NOSS LEVEL Three (3)

WORK RELATED ATTITUDE/ SAFETY/

RELATED SKILLS ASSESSMENT CRITERIA
ACTIVITIES KNOWLEDGE ENVIRONMENT
1. Conduct BEV 1.1 BEV small group 1.1 Prepare daily briefing ATTITUDE COGNITIVE DOMAIN
daily briefing. communication: information and 1.1 Meticulous in 1.1 Daily briefing
• Technique. assignments. performing distribute information and
• Content. 1.2 Execute daily work activities. assignments such as
• Procedure. briefing. 1.2 Systematic in technique, content,
• Attendance List. organizing work. procedure, attendance

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ACTIVITIES KNOWLEDGE ENVIRONMENT
1.2 Work activities 1.3 Record daily briefing 1.3 Practise clear list listed in accordance
briefing: feedback /response communication. with company
• Highlight safety report. requirement.
requirement. SAFETY 1.2 Daily briefing activities
• Environment 1.1 Compliance with safety explained safety
requirements. and health guidelines requirement in
• Work progress. related to the provision accordance with
• New assignment. of a safe, conducive company requirement.
• Service information workplace and 1.3 Daily briefing feedback
update. ergonomic practice. /response report
updated
1.3 Daily briefing ENVIRONMENT accordance with
feedback /response 1.1 Compliance with company requirement.
report: environment regulation
• Update job control on schedule waste
board. handling. PSYCHOMOTOR
1.2 Compliance with DOMAIN
• Follow up work
environment regulation 1.1 Daily briefing
status.
on prescribed activities. information and
assignments organised
in accordance with job
briefing policy and
procedures.
1.2 Daily job briefing
fulfilled in accordance
with job briefing policy
and procedures.
1.3 Daily job briefing
feedback and response

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report generated for
reporting purposes.

AFFECTIVE DOMAIN
1.1 Performing distribute
work activities
demonstrated in
accordance with job
description
requirements.
1.2 Systematic in
organising work
demonstrated.
1.3 Clear communication
delivered.
1.4 Compliance with safety
and health guidelines
related to the provision
of a safe, conducive
workplace and
ergonomic practice
adhered to.
1.5 Use of appropriate
personal protective
equipment (PPE)
adhered to.
1.6 Compliance with
environment regulation

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on schedule waste
handling adhered to.
1.7 Compliance with
environment regulation
on prescribed activities
adhered to.
2. Monitor BEV 2.1 Subordinate 2.1 Identify standard ATTITUDE COGNITIVE DOMAIN
subordinate’s performance appraisal performance 2.1 Meticulous in 2.1 Subordinates’
performance. method: guidelines. performance evaluation performance evaluation
• Format. 2.2 Evaluate work. methods described.
• Contents. subordinate’s 2.2 Timely in completing 2.2 Subordinates’
• Share to performance. task. performance evaluation
communication 2.3 Identify appropriate criteria described.
channel (hardcopy action to improve SAFETY 2.3 Recommendations to
& softcopy). subordinate’s 2.1 Maintain improve the
2.2 Overview on performance. confidentiality of performance of
Subordinates’ 2.4 Report subordinate’s controlled documents. individual employees
performance performance to described.
evaluation criteria: superior. ENVIRONMENT 2.4 Recommendation on
• Attitude. 2.1 Compliance with subordinates’
• Skills. environmental performance described.
• Knowledge guideline practice on 5S
and 3R concept. PSYCHOMOTOR
• Productivity &
DOMAIN
efficiency.
2.1 Standard performance
2.3 Performance
guidelines identified.
improvement
2.2 Subordinate’s
technique:
performance is assessed
• On job training.

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• Refresher course. in accordance with

• Counselling. company policies.
2.4 Subordinates’ 2.3 Appropriate action to
performance report: improve individual
• Evaluation form. workers performance
• Counselling form. implemented in
• Training accordance with
nomination form. company policies.
2.4 Subordinate’s
performance is reported
to superior in
accordance with
company policies.

AFFECTIVE DOMAIN
2.1 Meticulous in
performance evaluation
work demonstrated.
2.2 Timely in completing
task demonstrated.
2.3 Controlled documents
confidentiality
adherence
demonstrated.
2.4 Compliance with
environmental
guideline and practice
on 5S and 3R concept
adhered to.

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ACTIVITIES KNOWLEDGE ENVIRONMENT
3. Coordinate 3.1 BEV Training Needs 3.1 Identify training ATTITUDE COGNITIVE DOMAIN
BEV Identification (TNI): needs. 3.1 Resourceful in 3.1 TNI explained.
subordinate’s • BEV related 3.2 Identify type of collecting information 3.2 TNI explained.
training. training program. training for staff. related to BEV training 3.3 Importance of TP
• Skill chart. 3.3 Arrange subordinate’s program. described.
• BEV Service training. 3.2 Able to communicate 3.4 BEV Training Program
Information clearly in conveying listed and explained.
update. information for BEV 3.5 Type of related BEV
training program. Training listed and
3.2 BEV Training Needs 3.3 Perseverance explained.
Analysis (TNA): (determination) in 3.6 Training objectives and
• Skills matrix chart. completing the whole goals preparation listed.
• TNA form. task related to BEV 3.7 Employer and
• Training program training requirements. employee’s
availability. responsibilities
SAFETY described.
3.3 Arrange subordinate’s 3.1 Practice best workshop,
training: electrical and office sa PSYCHOMOTOR
fety guideline. DOMAIN
• Training Plan (TP).
3.2 Practice good 3.1 Training needs listed in
• Training location.
ergonomic and good accordance with
• Training provider.
hygiene. organisation
• Training requirements.
notification. ENVIRONMENT 3.2 Type of staff training
3.1 Compliance with scheduled in
environmental accordance
guideline practice on 5S with training
and 3R concept. requirements.

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3.3 Coaching materials,
facilities and training
module arranged in
accordance with
training needs.

AFFECTIVE DOMAIN
3.1 Demonstrate
resourcefulness in
collecting all
information related to
BEV training program.
3.2 Demonstrate good
communication while
conveying information
for BEV training
program.
3.3 Demonstrate good
document handling
management.
3.4 Best workshop,
electrical
and office safety
guidelines
demonstrated.
3.5 Demonstrate good
ergonomic and good
hygiene practice.

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ACTIVITIES KNOWLEDGE ENVIRONMENT
3.6 Compliance with
environmental
guideline practice on 5S
and 3R concept adhered
to.
4. Monitor BEV 4.1 BEV safety, health, 4.1 Interpret workshop ATTITUDE COGNITIVE DOMAIN
workshop and environment: safety, health, and 4.1 Attentive to details in 4.1 Introduction of safe
safety, health • Employer and environment Safety and Health working environment
& employee checklist. Compliance works. practice described.
environment. responsibility. 4.2 Ensure compliance to 4.2 Safety briefing
• Workplace safety workshop safety, SAFETY awareness described.
and health. health, and 4.1 Compliance with safety 4.3 Effective workplace
• Waste environment and health guidelines precautions explained.
management. measures. related to the provision 4.4 Safety, health, and
4.2 BEV safety, health 4.3 Report safety, health, of a safe, conducive environment finding
and environment and environment workplace and report contents
awareness: findings to superior. ergonomic practice. described.
• Basic of safety,
health and ENVIRONMENT PSYCHOMOTOR
environment 4.1 Compliance with DOMAIN
(Proper BEV PPE, environmental 4.1 Workshop safety,
Workplace hazard, guideline practice on 5S health and environment
Accident and 3R concept. checklist updated in
prevention). accordance with
• Basic of waste company safety
disposal procedure procedure.
(storage, 4.2 Compliance to
segregation, workshop safety, health
and environment

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ACTIVITIES KNOWLEDGE ENVIRONMENT
tagging, signage measures
etc.). demonstrated in
• Workshop best accordance with OSHA
practice (Do’s and 1994 and EQA 1974
Don’ts). requirement.
• Emergency 4.3 Safety and environment
response (First Aid findings report
training, submitted to superior.
firefighting
technique, safety AFFECTIVE DOMAIN
hooks). 4.1 Safety and Health
4.3 BEV safety, health, compliance works
and environment demonstrated.
finding report 4.2 Compliance with safety
contents: and health guidelines
• Format and related to the provision
contents of safety, of a safe, conducive
health, and workplace and
environment ergonomic practice.
finding report. 4.3 Compliance with
• Risk assessment environmental
report (photo, time guideline practice on 5S
and date, and 3R concept adhered
Recommendation). to.

Employability Skills

Core Abilities

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• Please refer NCS- Core Abilities latest edition.

Social Values & Social Skills

• Please refer Handbook on Social Skills and Social Values in Technical Education and Vocational Training.

References for Learning Material Development

1 CreateSpace Independent Publishing Platform (2011), Electric Vehicle EV: The Second Coming: What you need to know to "Go Green &
Go Electric". ISBN-10: 1442176229. ISBN-13: 978-1442176225
2 CreateSpace Independent Publishing Platform (May 28, 2009), Electric Vehicle EV & Conversion: All you need to know about Electric
Vehicle & converting to EV. ISBN-13: 978-1442176218
3 Culp B. (2022). Electric Cars for Dummies, New Jersey: John Wiley & Sons. ISBN 9781119886198
4 Denton,Tom (2016). Hybrid and Electrical Vehicle 1st Publication, New York: Routledge. ISBN 9781315731612
5 Dhameja S. (2001). Electric Vehicle Battery Systems, Woburn: Newness. ISBN-13: 978-0750699167
6 Erjavec J., Smith N., Godson M. (2021). Hybrid, Electric and Fuel-Cell Vehicles 3rd Edition, Cengage Learning. ISBN 9781337515818
7 Gottlieb I. (1994). Electric Motors and Control Techniques. McGraw-Hill Education. ISBN-13: 978-0070240124
8 Hayes John G. (2018). Electric Powertrain: Energy Systems, Power Electronics and Drives for Hybrid, Electric and Fuel Cell Vehicles,
United Kingdom: John Wiley & Sons. ISBN 9781119063643
9 Larminie J., Lowry J. (2012), Electric Vehicle Technology Explained 2nd Edition, Chichester, UK: John Wiley & Sons. ISBN-13:
9781119942733
10 Serra J.V.F (2012). Electric Vehicles: Technology, Policy and Commercial Development 1 edition, New York: Routledge. ISBN-13:
9781849714150
11 United Nations (2018). Global Technical Regulation on the Electric Vehicle Safety (EVS), Geneva: United Nations.
ECE/TRANS/180/Add.20
12 VanGelder K. (2019). Fundamentals of Automotive Maintenance and Light Repair 2nd Edition, Burlington: Jones & Bartlett Learning.
ISBN 9781284143393
13 DOSH. https://www.dosh.gov.my/index.php/competent-person-form/occupational-health/regulation/guidelines/ergonomic/604-02-
guidelines-on-occupational-safety-and-health-for-seating-at-work-2003
14 DOE. Environmental Quality Regulations (Scheduled Waste) 2005 - Amendment 2007.
15 DOE. Environmental Quality Order (Prescribed Activities) - (Environmental Impact Assessment) 2015.

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16. Delivery Mode

The following are the recommended training delivery modes: -

KNOWLEDGE SKILL
• Lecture
• Demonstration
• Group discussion
• Simulation
• E-learning, self-paced
• Project
• E-learning, facilitate
• Scenario based training (SBT)
• Case study or Problem based learning (PBL)
• Role play
• Self-paced learning, non-electronic
• Coaching
• One-on-one tutorial
• Observation
• Shop talk
• Mentoring
• Seminar

Skills training and skills assessment of trainees should be implemented in accordance with TEM requirements and actual situation.

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17. Tools, Equipment and Materials (TEM)

BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION

LEVEL 3

CU CU CODE COMPETENCY UNIT TITLE

C01 G452-010-3:2023-C01 Perform BEV Scheduled Maintenance.
C02 G452-010-3:2023-C02 Perform Battery Management System (BMS) Rectification.
C03 G452-010-3:2023-C03 Perform BEV Thermal Cooling System Rectification.
C04 G452-010-3:2023-C04 Perform BEV Electric Drive Train System Rectification.
C05 G452-010-3:2023-C05 Perform BEV Workshop Supervisory Function.

* Items listed refer to TEM’s minimum requirement for skills delivery only.

RATIO (TEM : Trainees or AR = As Required)

NO. ITEM*
C01 C02 C03 C04 C05
A. Tools
1 Common tools 1:5 1:5 1:5 1:5 1:5
2 Insulated tool kit (Class “0” -1000V) 1:25 1:25 1:25 1:25
3 Diagnostics Scan Tools 1:25 1:25 1:25 1:25
4 Special tools – Li-ion Battery pack
1:25
airtight tester
B. Equipment
1 EV Service Bay 1:6 1:6 1:6 1:6 1:6
2 Electric rescue hook 1:25 1:25 1:25 1:25 1:25
3 Retractable Barrier stanchions 1:25 1:25 1:25 1:25 1:25
4 Safety Box 1:25 1:25 1:25 1:25 1:25
5 High voltage signage 1:25 1:25 1:25 1:25
6 Insulated Mat (Class “0”-1000V) 1:25 1:25 1:25 1:25
7 Digital multimeter (CAT III-1000V) 1:5 1:5 1:5

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RATIO (TEM : Trainees or AR = As Required)

NO. ITEM*
C01 C02 C03 C04 C05
8 Mega Ohm meter (CAT III-1000V) 1:25 1:25 1:25
9 High voltage battery lifting table (1
1:25 1:25 1:25
tonne)
10 Coolant refiller and suction tool 1:25 1:25 1:25
11 Air Cond refrigerant recycling
1:25 1:25
machine (R1234yf/R134a)
12 Hydraulic crane lifter (lifting machine
1:25 1:25
1 tonne)
13 Oil seal installer 1:25
14 Battery assembly transport hanger 1:25
15 Balancing bar (>700 kg) 1:25
16 Sling belt (>200 kg) 1:25
17 High voltage Battery module balancer 1:25
18 Insulation sheet 1:25
19 Fire extinguisher (D class) 1:6 1:6 1:6 1:6
C. Materials
1 Electric safety footwear dielectric (DI) 1:1 1:1 1:1 1:1 1:1
2 Safety Glasses (DIN EN166) 1:1 1:1 1:1 1:1 1:1
3 Insulated glove (Class “0”) 1:1 1:1 1:1 1:1 1:1
4 Leather glove 1:1 1:1 1:1 1:1 1:1
5 Safety helmet 1:1 1:1 1:1 1:1 1:1
6 Battery electric vehicle 1:6 1:6 1:6 1:6 1:6

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18. Competency Weightage

The following table shows the percentage of training priorities based on consensus made by the Standard Development Committee (SDC).

BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION

LEVEL 3

COMPETENCY WORK
CU CODE COMPETENCY UNIT TITLE UNIT WORK ACTIVITIES ACTIVITIES
WEIGHTAGE WEIGHTAGE
1. Carry out BEV schedule
30%
maintenance workplace preparation.
G452-010- Perform BEV Scheduled 2. Carry out BEV health check
15% 30%
3:2023-C01 Maintenance. activities.
3. Carry out BEV maintenance
40%
activities.
1. Carry out Battery Management
System (BMS) rectification 10%
workplace preparation.
2. Carry out BEV high voltage cable
20%
replacement.
3. Carry out BEV On-Board Charger
10%
G452-010- Perform Battery Management (OBC) replacement.
30%
3:2023-C02 System (BMS) Rectification. 4. Carry out BEV pre-charge control
25%
system servicing.
5. Carry out BEV traction battery pack
25%
replacement.
6. Carry out BEV DC-DC converter
replacement. 10%

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COMPETENCY WORK
CU CODE COMPETENCY UNIT TITLE UNIT WORK ACTIVITIES ACTIVITIES
WEIGHTAGE WEIGHTAGE
1. Carry out thermal cooling system
10%
rectification workplace preparation..
2. Carry out BEV liquid cooling
G452-010- Perform BEV Thermal 40%
20% system servicing.
3:2023-C03 Cooling System Rectification.
3. Carry out BEV Heating, Ventilation
and Air Conditioning (HVAC) 50%
system servicing.
1. Carry out electric drive train system
10%
rectification workplace preparation.
2. Carry out BEV inverter unit
25%
replacement.
G452-010- Perform BEV Electric Drive 3. Carry out BEV traction motor
20% 30%
3:2023-C04 Train System Rectification. replacement.
4. Carry out BEV motorised transaxle
20%
servicing.
5. Carry out BEV integrated brake
15%
control system replacement.
1. Conduct BEV daily briefing. 25%
2. Monitor BEV subordinate’s
25%
performance.
G452-010- Perform BEV Workshop
15% 3. Coordinate BEV subordinate’s
3:2023-C05 Supervisory Function. 25%
training.
4. Monitor BEV workshop safety,
25%
health & environment.
TOTAL PERCENTAGE (CORE
= 100%
COMPETENCY)

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APPENDICES

NATIONAL OCCUPATIONAL SKILLS STANDARD (NOSS) FOR:

BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION

LEVEL 3

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19. Appendices
19.1 Appendix A: Competency Profile Chart For Teaching & Learning (CPCPdP)

i. CU to CUPdP Correlation

SECTION (G) WHOLESALE AND RETAIL TRADE; REPAIR OF MOTOR VEHICLES AND MOTORCYCLES.
GROUP (452) MAINTENANCE AND REPAIR OF MOTOR VEHICLE.
AREA BATTERY ELECTRIC VEHICLE (BEV) MAINTENANCE.
NOSS TITLE BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION
NOSS LEVEL THREE (3) NOSS CODE G452-010-3:2023

CU CODE CU TITLE CUPdP TITLE For Teaching & Learning

PERFORM BEV SCHEDULED

G452-010-3:2023-C01 BEV SCHEDULED MAINTENANCE
MAINTENANCE
PERFORM BATTERY MANAGEMENT BATTERY MANAGEMENT SYSTEM (BMS)
G452-010-3:2023-C02
SYSTEM (BMS) RECTIFICATION RECTIFICATION
PERFORM BEV THERMAL COOLING BEV THERMAL COOLING SYSTEM
G452-010-3:2023-C03
SYSTEM RECTIFICATION RECTIFICATION
PERFORM BEV ELECTRIC DRIVE TRAIN BEV ELECTRIC DRIVE TRAIN SYSTEM
G452-010-3:2023-C04
SYSTEM RECTIFICATION RECTIFICATION
PERFORM BEV WORKSHOP
G452-010-3:2023-C05 BEV WORKSHOP SUPERVISORY FUNCTION
SUPERVISORY FUNCTION

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ii. Competency Profile Chart for Teaching & Learning (CPCPdP)

SECTION (G) WHOLESALE AND RETAIL TRADE; REPAIR OF MOTOR VEHICLES AND MOTORCYCLES.
GROUP (452) MAINTENANCE AND REPAIR OF MOTOR VEHICLE.
AREA BATTERY ELECTRIC VEHICLE (BEV) MAINTENANCE.
NOSS TITLE BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION
NOSS LEVEL THREE (3) NOSS CODE G452-010-3:2023

↤COMPETENCY UNIT↦ ↤WORK ACTIVITIES↦

CARRY OUT BEV

SCHEDULE CARRY OUT BEV CARRY OUT BEV
BEV SCHEDULED
MAINTENANCE HEALTH CHECK MAINTENANCE
MAINTENANCE
WORKPLACE ACTIVITIES ACTIVITIES
PREPARATION

G452-010-3:2023- G452-010-3:2023- G452-010-3:2023-

G452-010-3:2023-C01
C01-W01 C01-W02 C01-W03
CORE

CARRY OUT
BATTERY CARRY OUT BEV
BATTERY CARRY OUT BEV CARRY OUT BEV
MANAGEMENT PRE-CHARGE
MANAGEMENT HIGH VOLTAGE ON-BOARD
SYSTEM (BMS) CONTROL
SYSTEM (BMS) CABLE CHARGER (OBC)
RECTIFICATION SYSTEM
RECTIFICATION REPLACEMENT REPLACEMENT
WORKPLACE SERVICING
PREPARATION
G452-010-3:2023- G452-010-3:2023- G452-010-3:2023- G452-010-3:2023-
G452-010-3:2023-C02
C02-W01 C02-W02 C02-W03 C02-W04

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↤COMPETENCY UNIT↦ ↤WORK ACTIVITIES↦

CARRY OUT BEV CARRY OUT BEV

TRACTION DC-DC
BATTERY PACK CONVERTER
REPLACEMENT REPLACEMENT

G452-010-3:2023- G452-010-3:2023-
C02-W05 C02-W06

CARRY OUT CARRY OUT BEV

THERMAL HEATING,
CARRY OUT BEV
BEV THERMAL COOLING VENTILATION
LIQUID COOLING
CORE

COOLING SYSTEM SYSTEM AND AIR

SYSTEM
RECTIFICATION RECTIFICATION CONDITIONING
SERVICING.
WORKPLACE (HVAC) SYSTEM
PREPARATION. SERVICING.
G452-010-3:2023- G452-010-3:2023- G452-010-3:2023-
G452-010-3:2023-C03
C03-W01 C03-W02 C03-W03

CARRY OUT
BEV ELECTRIC ELECTRIC DRIVE CARRY OUT BEV CARRY OUT BEV
CARRY OUT BEV
DRIVE TRAIN TRAIN SYSTEM TRACTION MOTORISED
INVERTER UNIT
SYSTEM RECTIFICATION MOTOR TRANSAXLE
REPLACEMENT
RECTIFICATION WORKPLACE REPLACEMENT SERVICING
PREPARATION
G452-010-3:2023- G452-010-3:2023- G452-010-3:2023- G452-010-3:2023-
G452-010-3:2023-C04
C04-W01 C04-W02 C04-W03 C04-W04

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↤COMPETENCY UNIT↦ ↤WORK ACTIVITIES↦

CARRY OUT BEV

INTEGRATED
BRAKE CONTROL
SYSTEM
REPLACEMENT
G452-010-3:2023-
C04-W05
CORE

COORDINATE MONITOR BEV

BEV WORKSHOP MONITOR BEV
CONDUCT BEV BEV WORKSHOP
SUPERVISORY SUBORDINATE’S
DAILY BRIEFING SUBORDINATE’S SAFETY, HEALTH
FUNCTION PERFORMANCE
TRAINING & ENVIRONMENT

G452-010-3:2023- G452-010-3:2023- G452-010-3:2023- G452-010-3:2023-

G452-010-3:2023-C05
C05-W01 C05-W02 C05-W03 C05-W04

Notes:

CPCPdP is meant to be used in Teaching and Learning context which is generated by conversion of the action verb in the CU Title to a
noun in the CUPdP Title from the given CPC sets.

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19.2 Appendix B: Element Content Weightage

OSH - OCCUPATIONAL SAFETY AND HEALTH

SD - SUSTAINABLE DEVELOPMENT
M&A - MANAGEMENT AND ADMINISTRATION
IT - INDUSTRY TECHNOLOGICAL ADVANCES

BATTERY ELECTRIC VEHICLE (BEV) DIAGNOSTIC AND RECTIFICATION

LEVEL 3

ELEMENT CONTENT WEIGHTAGE

CU CODE CU TITLE
OSH SD M&A IT

G452-010-3:2023- Perform BEV Scheduled

20% 15% 15% 15%
C01 Maintenance

G452-010-3:2023- Perform Battery Management

20% 25% 15% 30%
C02 System (BMS) Rectification

G452-010-3:2023- Perform BEV Thermal Cooling

20% 25% 15% 15%
C03 System Rectification

G452-010-3:2023- Perform BEV Electric Drive Train

20% 25% 15% 30%
C04 System Rectification

G452-010-3:2023- Perform BEV Workshop Supervisory

20% 10% 40% 10%
C05 Function

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ELEMENT CONTENT WEIGHTAGE

CU CODE CU TITLE
OSH SD M&A IT

TOTAL ELEMENT CONTENT WEIGHTAGE 100/100% 100/100% 100/100% 100/100%

- All CU are - The highest CU - The highest - The highest

rated evenly for for SD element is weightage for weightage for IT
safety aspect. CU 2, CU 3 and M&A element is element is CU 2
The safety, CU 4. This is CU 5. This is and CU 4. This
health and because BEV is a because CU5 CU applied the
environment developing emphasize on IT knowledge in
element are technology administrative term of software
crucial in which will and supervisory and other
handling high expect more related. computerize
voltage and improvement - The remaining application for
battery will be made in weightage is EV diagnosis
NOTES management to terms of battery same from CU1 - The lowest
ensure the work technology. to CU4. This is weightage is CU
can be conduct in (Battery because this CU 5. It is because
a safe manner. technology focus more on CU5 focus on
improvement) technical and administrative
- The lowest hands on activity. and supervisory
weightage is CU approach.
5. It is because
CU5 is
emphasize on
supervisory
related work.

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