INSTALLATION MANUAL

DC INVERTER WATER SOURCE Main Unit

Thank you very much for purchasing our air conditioner,

Before using your air conditioner , please read this manual carefully and keep it for future reference.
Caution:The manual is applicable for the cooling&heating and cooling only main unit.The
cooling&heating indoor unit is applicable for the cooling&heating and the cooling only main
unit;the heating capacity of the indoor unit will be effective only when the indoor unit connect
to the cooling&heating main unit.
 CONTENTS PAGE Install according to this installation instructions strictly.
If installation is defective, it will cause water leakage, electrical
PRECAUTIONS........................................................................................ 1 shock fire.
CONSTRUCTION CHECKPOINTS.............................................................. 2
When installing the unit in a small room, take measures
ACCESSORIES........................................................................................ 3 against to keep refrigerant concentration from exceeding
allowable safety limits in the event of refrigerant leakage.
MAIN UNIT INSTALLATION.............................................................. 4
Contact the place of purchase for more information. Excessive
WATER SYSTEM INSTALLATION........................................................... 7 refrigerant in a closed ambient can lead to oxygen deficiency.
REFRIGERANT PIPE.............................................................................. 12
Use the attached accessories parts and specified parts for
ELECTRIC WIRING................................................................................ 17 installation.
Otherwise, it will cause the set to fall, water leakage, electrical
TRIAL RUN............................................................................................ 28
shock fire.
CUSTOMER DETAILS............................................................................... 30
Install at a strong and firm location which is able to
withstand the set's weight.
If the strength is not enough or installation is not properly done,
1. PRECAUTIONS the set will drop to cause injury.

The appliance shall be installed in accordance with

national wiring regulations
Precautions before reading the Installation manual.
The appliance shall not be installed in the laundry.
This Installation manual is for the main unit.
Before obtaining access to terminals, all supply circuits
Refer to the indoor unit Installation manual for indoor parts must be disconnected.
installation.
The appliance must be positioned so that the plug is
Please read the power source unit Installation manual to install accessible.
the power source unit.
The enclosure of the appliance shall be marked by word, or
Please refer to the refrigerant distributor Installation manual to by symbols, with the direction of the fluid flow.
install the refrigerant distributor.
For electrical work, follow the local national wiring
The safety precautions listed here are divided into two categories. In standard, regulation and this installation instructions. An
either case, important safety information is listed which must be read independent circuit and single outlet must be used.
carefully. If electrical circuit capacity is not enough or defect in electrical
work, it will cause electrical shock fire.

WARNING Use the specified cable and connect tightly and clamp the
cable so that no external force will be acted on the
Failure to observe a warning may result in death. The terminal.
appliance shall be installed in accordance with national If connection or fixing is not perfect, it will cause heat-up or fire
wiring regulations. at the connection.

Wiring routing must be properly arranged so that control

CAUTION board cover is fixed properly.
If control board cover is not fixed perfectly, it will cause heat-up
Failure to observe a caution may result in injury or damage
at connection point of terminal, fire or electrical shock.
to the equipment.
If the supply cord is damaged, it must be replaced by the
After completing the installation, make sure that the unit operates
manufacture or its service agent or similarly qualified
properly during the start-up operation. Please instruct the customer
person in order to avoid a hazard.
on how to operate the unit and keep it tained. Also, inform customers
that they should store this Installation manual along with the owner's
An all-pole disconnection device which has at least 3mm
manual for future reference.
separation distance in all pole and a residual current
device(RCD)with the rating of above 10mA shall be
incorporated in the fixed wiring according to the national
WARNING rule

This air conditioner is a comfortable air conditioner, and it When carrying out piping connection, take care not to let
must be installed at indoor, do not place it in the places air substances go into refrigeration cycle.
such as machine room, precise instruments, Otherwise, it will cause lower capacity, abnormal high pressure
food, plants, animals or vertu etc. in the refrigeration cycle, explosion and injury.

Be sure only trained and qualified service personnel to Do not modify the length of the power supply cord or use
install, repair or service the equipment. of extension cord, and do not share the single outlet with
Improper installation, repair, and maintenance may result in other electrical appliances.
electric shocks, short-circuit, leaks, fire or other damage to the Otherwise, it will cause fire or electrical shock.
equipment.

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1
 Carry out the specified installation work after taking into Young children should be supervised to ensure that they
account strong winds, typhoons or earthquakes. do not play with the appliance.
Improper installation work may result in the equipment falling
and causing accidents. Don't install the air conditioner in the following locations:

The temperature of refrigerant circuit will be high, please There is petrolatum existing.
keep the interconnection cable away from the copper
There is salty air surrounding (near the coast). If this can't be
tube.
avoided, choose a anticorrosive model.
The power cord type designation is H07RN-F. There is caustic gas (the sulfide, for example) existing in the air
Equipment complying with IEC 61000-3-12. (near a hot spring).

If the refrigerant leaks during installation, ventilate the The Volt vibrates violently (in the factories).
area immediately. In buses or cabinets.
Toxic gas may be produced if the refrigerant comes into the
place contacting with fire. In kitchen where it is full of oil gas.
There is strong electromagnetic wave existing.
After completing the installation work, check that the
refrigerant does not leak. There are inflammable materials or gas.
Toxic gas may be produced if the refrigerant leaks into the
room and comes into contact with a source of fire, such as a There is acid or alkaline liquid evaporating.
fan heater, stove or cooker. Other special conditions.
The insulation of the metal parts of the building and the air
conditioner should comply with the regulation of National
Electric Standard.
The space is too narrow. Because there isn’t enough space
CAUTION for installation and maintenance.

The cooling&heating indoor unit is applicable for the

cooling&heating and the cooling only main unit;the
heating capacity of the indoor unit will be effective only
when the indoor unit connect to the cooling&heating

2. CONSTRUCTION CHECKPOINTS
main unit.

This A/C is a kind of amenity unit. Don’t install it at the

place where for storing machine, precise instrument, food,
plant, animal, artwork or any other special used occasion. Acceptance and Unpacking

Ground the air conditioner. After the machine arrives, check whether it is damaged during
Do not connect the ground wire to gas or water pipes, lightning the shipment. If the surface or inner side of the machine is
rod or a telephone ground wire. Incomplete grounding may damaged, submit a written report to the shipping company.
result in electric shocks.
Check whether the model, specification and quantity of the
Be sure to install an earth leakage breaker. equipment conform to the contract.
Failure to install an earth leakage breaker may result in electric
shocks. After removing the outer package, please keep the operation
instructions well and count the accessories.
Connect the main unit wires , then connect the indoor unit
wires. Water pipeline connection
You are not allowed to connect the air conditioner with the
power source until wiring and piping the air conditioner is done. The pressure endurance of the water system pipelines are
1.96 MPa.
While following the instructions in this Installation manual,
install drain piping in order to ensure proper drainage and The outer conncecting pipelines of the water system should
insulate piping in order to prevent condensation. apply the stainless stell pipes, if not, that may cause corrosion.
Improper drain piping may result in water leakage and property
damage. The cooling water source of the water-ring system should prior
to prefer closed cooling tower. The installer and user should
Install the indoor and main units, power supply wiring and make sure the cool and hot water quality which inlet to the
connecting wires at least 1 meter away from televisions or water system of the unit (details please refer to Part 4-7).
radios in order to prevent image interference or noise.
Depending on the radio waves, a distance of 1 meter may not Refrigerant pipe
be sufficient enough to eliminate the noise.
Check the model and name to avoid mistaken installation.
The appliance is not intended for use by young children or
infirm persons without supervision. An additionally purchased refrigerant distributor (manifold
adapter and manifold pipe) must be used for installing the
Young children should be supervised to ensure that they refrigerant pipes.
do not play with the appliance.

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2
The refrigerant pipes must have the specified diameter.
Nitrogen of a certain pressure must be filled into the refrigerant
3. ACCESSORIES
pipe before welding.
Table.3-1
The refrigerant pipe must undergo heat insulation treatment.
Name Qty. Outline Function
After the refrigerant pipe is installed completely, the indoor unit
cannot be powered on before performing the airtight test and
Main unit
creating a vacuum. The air-side and liquid-side pipes must 1
installation manual
undergo the airtight test and vacuum extraction.

Airtight test Main unit Be sure to deliver

The refrigerant pipe must undergo the airtight test [with 3.9
owner’s manual 1 it to the customer
MPa(40kgf/cm2) nitrogen].

Creating a vacuum Indoor unit Be sure to deliver

Be sure to use the vacuum pump to create a vacuum of the owner’s manual
1
it to the customer
connective pipe at the air side and liquid side concurrently.

Refrigerant replenishment Be sure to deliver

User’s guideline 1 it to the customer
According the length&diameter of main&indoor unit (actual),
and the refrigerant correction to calculate the refrigerant
replenishment quantity. (the specific calculation method refer to
the table on the cover of electrical control box)
Bolts bag 1 Stone for service

Record the refrigerant replenishment quantity, actual length of For toggling of

pipe and the height difference of the indoor & main unit onto Toggling flathead indoor and main
screw
1
the operation confirmation table of the main unit in advance for units
future reference.
For draining the
Electric wiring Water outlet 1 internal condensed
connector water of the unit
Select the power supply capacity and wire size according to
the design manual. The power cable of the air conditioner is Block a drainage port
of the unit chassis
generally thicker than the power cable of the motor. 1
Water outlet plug which do not need to
drainage
In order to prevent misoperation of the air conditioner, do not
interleave or entwine the power cable (220V 3~60Hz) with the For avoiding water
connection wires (low-voltage wires) of the indoor/main unit. Seal ring 2 leakage of the
chassis
Power on the indoor unit after performing the airtight test and
making a vacuum.
Seal plug 8 For pipe Cleaning
Through the ENC1 switch to set the address of main units .
Setting Range : 0~2 . 0 is master unit ,the others are slave
unit. Y-shape water Connect to the side
1
filter of water inlet pipe
Setting the quantity of indoor units on the master unit after
setting the adress. The quantity of indoor units can be setted
from S10 and ENC4 ,setting range :0~63 . 0&1 means one Indoor unit
indoor unit .The detail information please refer to wiring branch pipes 1
installation manual
nameplate.

Main unit
Trial run branch pipes 1
installation manual
Perform the trial run only after the main unit has been powered
on for over 12 hours.
Connective pipe Connect to the side
accessory 1
of liquid pipe

Connect to the side

Air side of air pipe (8/10 HP
connective pipe 1 or 2
1pc, 12HP 2pcs)

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4. MAIN UNIT INSTALLATION 4.4 Hoisting Main Unit

It is banned to take wooden cork base as the force bearing

4.1 Main unit combination point of lifting up the unit during hoisting, the correct method
is use the braces or lifting ropes which can bear the unit’s
Table.4-1 weight, and go through the lifting holes of the front and back
Qty.of indoor unit HP bottom plates in the unit for hoisting.
HP Mode Mode Qty.of indoor unit
8 8HP×1 13 24 12HP×2 39 It is banned to tear down any packages during hoisting
10 10HP×1 16 26 8HP×2+10HP 43 installation; it should use two longer than 4m ropes to lift up
12 12HP×1 19 28 10HP×2+8HP 46 the unit with the packages, and keep the unit in balance, lift it
50 up stably. Under transporting the unit with no packages or the
16 8HP×2 23 30 10HP×3
package has been damaged, it should use base plate or
18 10HP+8HP 29 32 10HP×2+12HP 53 packaging materials for protection.
20 10HP+10HP 33 34 12HP×2+10HP 56
22 10HP+12HP 36 36 12HP×3 59 Pay attention to keep the main unit vertical during
transportation, hoisting, and make sure the safety during
transportation and hoisting.

4.2 Dimension of main unit (unit:mm)

4.5 Base for main unit

A solid, correct base can:

Avoid the main unit from sinking.

Avoid the abnormal noise generated due to base.

Base types

Steel structure base

Concrete base (see the figure below for the general making
method)
Main unit

780

Φ10 Expansion bolt

Rubber shocking
proof mat Concrete basement
Solid ground h=200mm
Fig.4-1
or roofing
4.3 Selecting installation position 200mm

Ensure that the main unit is installed in a place convenient to

connect water, refrigerant and electricity.
Fig.4-2
Ensure that the noise and exhaust ventilation of the main unit
do not affect the neighbors of the property owner or the
surrounding ventilation.
CAUTION
Ensure that the main unit is installed in a well-ventilated place
The key points to make basement:
that is possibly closest to the indoor unit.

Ensure that the main unit is installed in a cool place without The master unit’s basement must be made on the solid
direct sunshine exposure or direct radiation of high-temp heat concrete ground . Refer to the structure diagram to make
source. concrete basement in detail, or make after field measurements.

Do not install the main unit in a dirty or severely polluted place, In order to ensure every point can contact equality, the
so as to avoid blockage of the heat exchanger in the main unit. basement should be on completely level.

Do not install the main unit in a place with oil pollution, salt or If the basement is placed on the roofing, the detritus layer isn’t
high content of harmful gases such as sulfurous gas. needed, but the concrete surface must be flat. The standard
concrete mixture ratio is cement 1/ sand 2/ carpolite 4, and add
Φ10 strenthen reinforcing steel bar, the surface of the cement
and sand plasm must be flat, border of the the basement must
be chamfer angle.

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 Centering position illustration of each connective pipe (Unit: mm)
Before construct the unit base, please ensure the base is
directly supporting the rear and front folding edges of the
bottom panel vertically, for the reason of these edges are the R
actual supported sites to the unit.

In order to drain off the seeper around the equipment, a

discharge ditch must be setup around the basement.

Please check the affordability of the roofing to ensure the load Electric control box
capacity.

Position illustration of screw bolt (Unit: mm)

Compressor(after electric
Double-pipe heat exchanger control box )

Fig.4-4

12×20 long u-shape hole

Fig.4-3

Table.4-2 Unit: mm
65
HP
8,10, 12
SIZE

A 650

B 780
112 70 65 80
C 518 Fig.4-5

D 550

Gas side
（8,10HP:Φ25.4;12HP:Φ31.8）

Liquid side
112 70 65 (Units accessories)
（8,10HP:Φ12.7;12HP:Φ15.9）

Oil balancer
93

For parallel connect

180

the modular units

Gauge point
Detect the pressure/
Refrigerant replenishment

R amplification
Fig.4-6

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 4.6 Main units’ placement sequence &
master and slave units’ settings
Top maintenance space

A system, which provide with more than two main units, will be
set as the followings method: The main units in this system
should place sequentially from the large to the small capacity;
the largest capacity main unit must be mounted at the first
branching site; and set the largest capacity main unit address
as the master Unit, while the other setting as the Slave Unit. ≥100 ≥100
Take 18HP (composed by 10HP, 8HP ) as an example:
Side ventilated Side ventilated
1) Place the 10HP at a side of the first branching site.
and and
2) Place the unit from the large capacity to the small (See the
maintenance maintenance
detail placement illustration).
space space
3) Set 10HP as the master unit, while the 8HP as the aux. unit.

Indoor unit A Indoor unit B Indoor unit C

Fig.4-9

The1st branching tube

Installation space of several main units

Main unit
(18HP)
Back ventilated and Back ventilated and
maintenance space maintenance space
10HP 8HP

Fig.4-7
≥100 ≥100
Side ventilated Side ventilated
and and
4.7 Installation space for main unit maintenance maintenance
space space
Front ventilated and Front ventilated and
Ensure enough space for maintenance. The modules in the maintenance space ≥100 maintenance space
same system must be on the same height.

When installing the unit, leave a space for maintenance. Install Fig.4-10
the power supply at the side of the main unit. For installation
procedure, see the power supply device Installation manual.

Installation space of single main unit CAUTION

When install several main units, please reserve the top
maintenance space as the single main unit installation.

Back ventilated and

maintenance space

≥100 ≥100
Side ventilated Side ventilated
and and
maintenance maintenance
space space

Front ventilated and

maintenance space

Fig.4-8

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 10) All low positions of the water system should be provided with
5. WATER SYSTEM INSTALLATION drainage valves, to drain water in the heat exchanger of water
side and the system completely; and all high positions should
be supplied with discharge valves, to facilitate expelling air from
5.1 Basic requirements of connection of chilled the pipeline. The discharge valves and drainage valves should
water pipes not be under heat preservation, to facilitate maintenance.
11) All possible water pipes in the system to be chilled should be
under heat preservation.
12) When the unit will be not used for a long time, water inside the
unit should be drained and cut off the power. If the unit is not
CAUTION drained in winter, then the double-pipe heat exchanger and the
water pipes system of the unit might be freezing and cracking
under low temperature.
● After the unit is in place, chilled water pipes can be laid. 13) The rated water flow volume of different models are as follow:
● The relevant installation regulations should be abided with
when conducting connection of water pipes. Table.5-1

● All water pipes must conform to local rules and regulations of Model Rated water flow volume(m3/h)
pipeline engineering.
8HP 5.4
● The size of water pipe should be the same as or larger than the
10HP 6.0
connector size of the unit (DN32).
12HP 7.2
● The heat exchanger of the unit is double-pipe heat exchanger.
There are different operation and maintenance methods
between the double-pipe heat exchanger double-pipe heat
exchanger and the other heat exchangers.

WARNING

● The water pipes network including water filters and heat

1) All connected water pipes should be thoroughly flushed, and exchangers should be periodically cleaned, otherwise, dreg or
can not be cleaned after connected to the double-pipe heat dirt may seriously damages the heat exchangers and water
exchanger of the unit, for in case any impurity been flushed into pipes.
the heat exchanger. After connection, all the water pipes should
be washed down, and no any impurity left. ● The installation persons or the users must ensure the quality
2) Water must enter the double-pipe heat exchanger through the of chilled water, and de-icing salt mixtures and air should be
inlet; otherwise the performance of the unit will decline. excluded from the water system, since they may oxidize and
3) The inlet pipe of each double-pipe heat exchanger in the unit corrode steel parts inside the heat exchanger.
must be provided with a water flow switch, to realize flow-break
protection for the unit. Both ends of the water flow switch must
be supplied with horizontal straight pipe sections whose
diameter is 5 times that of the inlet pipe. The water flow switch
must be installed in strict accordance with “Installation &
Regulation Guide for Water Flow Switch” (See Section 4-5).
The wires of the water flow switch should be led to the electric
cabinet through shielded cable (see Electric Wiring section for
details). After the pipelines are installed, the water flow switch
will be set properly according to the rated water flow of the unit.
4) The pump installed in the water system should be equipped
with starter and should be controlled by the unit. The unit only
supplies the on, off controlling signal of water pump, and do not
supply the power for the water pump.
5) The pipes and their ports must be independently supported but
should not be supported on the unit.
6) The pipes and their ports of the double-pipe heat exchanger
should be easy to disassemble for operation and cleaning, as
well as inspection of port pipes of the evaporator.
7) The inlet of the double-pipe heat exchanger should be provided
with a water filter with more than 40 meshes per inch (in the
accessories). The filter should be installed near to the inlet port
as much as possible, and be under heat preservation. Periodi-
cally clean the water filter according to the blocking condition of
the filter.
8) The flexible connectors must be mounted between the
double-pipe heat exchangers and the on-site pipes, to reduce
transfer of vibration to the building.
9) To facilitate maintenance, the inlet and outlet pipes should be
provided with thermometer or manometer. The unit is not
equipped with pressure and temperature instruments, so they
need to be purchased by the user.

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5.2 Positions of water inlet, outlet and drainage port 5.3 Installation of drainage port connecting pipes

According to the field installation condition, it is selected the side

which is draining easily for installing the drainage port connecting
pipes. During installation, the seal ring should be put on the water
outlet connector, then install into the drainage hole in the chassis
Air discharging valve
from the bottom of the unit, and then rotate 90°, to make it firmly
assembled. And connect a drainage pipe (commercially
Water outlet
available) with the water outlet connector, for draining the

Water inlet condensed water of the main unit out to the suitable place.

Double-pipe heat
exchanger drainage
valve

Electric control box

Double-pipe heat exchanger

Fig.5-1

Main unit chassis

Main unit
chassis drainage port

Seal ring Water outlet connector

Drainage port Main unit chassis

(in both sides of the chassis) Seal ring

Fig.5-2 Water outlet

connector
Main unit chassis
Seal ring

Water outlet plug

Fig.5-3

WARNING

It is needed to block the water outlet in the side which do not

need to be connected with drainage pipes with water outlet
plug and seal ring (see Fig. 5-3), otherwise the condensed water
produced during the system operation will drain near the
installation place, to cause inconvenience.

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 System main
5.4 Installation of the main unit water pipelines water return pipe
Air discharging valve
System main
System water return pipe water inlet pipe
Unit water
System water supply pipe

inlet branch pipe

↗
Unit water

∽
return branch pipe
Y-shape
∽ water filter

～ ↗

∽
∽ Symbols description:
～ ↗

Gate valve Thermometer

To the drainage tank
↗
Symbols description: Pressure gauge Motorized valve

Water flow switch Drainage valve

Gate valve Y-shape filter
↗
Pressure gauge Thermometer Fig.5-6

Water flow switch Motorized valve As the above figure 5-6, when horizontal installing the
water system main water inlet pipe and main water return
pipe, the water inlet branch pipe and water return branch
∽ Flexible connection Drainage valve
pipe which connected with the unit must be separate
connected from the vertically lower direction of main water
Fig. 5-4 Main unit side water pipelines connecting figure inlet pipe and main water return pipe; if connected from the
(Recommended) side direction and the top direction will affect the unit
performance.

5.5 Installation & regulation guide for water flow switch

Oil balance connecting pipe 5.5.1 Please carefully check flow switches before conducting
(use for parallel connection) installation of the water flow switch. Packing should be
in good condition, and the appearance should be free of
Refrigerant liquid side Indoor and main
units communication wire damage and deformation. If any problem, please contact
Refrigerant air side the manufacturer.
Air discharging valve
Power wire 5.5.2 Flow switches can be installed in the horizontal pipeline
Water return pipe or the vertical pipeline with upward flowing direction but
(DN32 or larger ) cannot be mounted in the pipeline with downward
flowing direction. The inlet water of gravity should be
taken into account when flow switches are installed in
Water inlet pipe the pipeline with upward flowing direction.
(DN32 or larger )
5.5.3 Water flow switch must be installed on a section of
straight-line pipeline, and its both ends must be
Gate valve supplied with straight-line pipes whose length is at least
5 times diameter of the pipe. In the meanwhile, the fluid
Y-shape water filter flowing direction in the pipeline must be consistent with
the direction of arrow on the switch. The connection
terminal should be located where wiring connection can
be easily done. (Fig.5-7).
Drainage valve
5.5.4 Pay attention to the following items when conducting
installation and wire connection:
Double-pipe heat 1) Collision of the wrench with the soleplate of the flow
exchanger drainage valve switch is prohibited, since such collision may cause
deformation and failure of the flow switch.
2) To avoid electric shock and damages to the devices,
the power supply should be cut off, when wires are
Fig.5-5 Direction schematic diagram of water system pipes connected or adjustment is done.

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9
 3) When wiring connection is conducted, adjustment of other 6) According to the different water quality the situations of
screws except connection terminals of micro switches and double-pipe heat exchanger and water system pipelines are
ground screws is prohibited. In the meanwhile, over great different. For removing the scale, it is needed to periodically
force should not applied when wires of micro switches are clean the double-pipe heat exchanger and water system
connected, otherwise micro switches may suffer displace- pipelines. It is suggested that set isolating valves in the suitable
ment, thus leading to failure of flow switches. places during water system installation and it is convenient to
4) Special grounding screws should be used for earth connect the cleaning system for cleaning.
connection. Bolts should not be installed or removed at
will; otherwise flow switches may suffer deformation and
failure. 5.6.2 Double-pipe heat exchanger cleaning
5) Flow switches have been set at minimal flow value prior to
Gate valve of unit water return pipe Acid-resistance water pump
ex-factory. They should not be adjusted below the
ex-factory setting value, or they may suffer failure. After
Flow direction
installing flow switches, please press the flow switch lever of liquor
several times to check them. When the lever is found not
to respond with “clatter”, rotate the screw in a clockwise
direction, until “clatter” occurs.
6) Be sure to determine the model of target slice according to
the rated flow of the unit, the diameter of the outlet pipe
and the adjustment range of the target slice of the flow
Isolating valve Cleaning liquor
switch. Besides, the target slice should not contact with Double-pipe
other restrictors in the pipeline or on the inner wall of the heat exchanger
pipeline, or the flow switch cannot be reset normally.
5.5.5 Determine whether the flow switch and the system Gate valve of unit water inlet pipe
connected with it are in good operation according to the Fig.5-8 Cleaning system schematic diagram of double-pipe heat
measured value by flow meter, namely, when the exchanger
measured value on flow meter is less than 50% of rated
water flow of the unit, the water flow controller should 5.6.2.1 Preparation of cleaning liquor
be cut off and observed for 3 working periods, and it
1) The material of water side double-pipe is red copper, and
should be covered with flow switch shell timely.
for general corrosion situation it is suggested that use the
pickle liquor with 5% oxalic acid, 1.2% buffer and 0.8%
Water flow switch surfactant, and the temperature should be controlled in
Gate valve 60°C, that will has prefect cleaning effect.
2) If use hydrochloric acid as the cleaning liquor, for avoiding
to the corrosion and shorten the working life of the heat
exchanger, it should limit the
concentration of the hydrochloric acid to be 3%～5%, and
5D 5D add corrosion inhibitor with 0.2%～0.3% concentration.
When it is cleaning, pay attention to the PH value change,
Fig.5-7 when the PH=8, then stop cleaning immediately. Then
change to fresh water for cleaning.

5.6 Operations and maintenance of double-pipe heat 5.6.2.2 Cleaning method:

exchanger 1) Before connecting to the cleaning system, it must stop the
5.6.1 Operations of double-pipe heat exchanger unit operation, close the circulating water pump of water
system, and close the gate valves in inlet and outlet water
1) Please note that correctly install the water inlet and outlet return pipes.
pipes. The thread of water inlet and outlet are inner thread 2) Correctly connect the cleaning system as the above figure
G1-1/4. 5-8, make the cleaning liquor counter flush the double-pipe
2) For the double-pipe heat exchanger is internal thread copper heat exchanger (opposite the general flow direction).
pipe, and for avoiding the impurities enter into and affect the 3) Acid cleaning: After make sure it will not leak water, and
performance then then open the water pump to make the double-pipe heat
cause corrosion of the double-pipe heat exchanger, it must exchanger fill with acid liquor, and close the water pump,
be installed the water filter (accessory) near the water inlet and then let the double-pipe heat exchanger static state for
pipes of the unit. 2h. And open the water pump continuously dynamic loop
3) Please use water pipes which conform to local rules and for 3～4h. During that every 0.5h, it is done both side
regulations of pipeline engineering. The size of water pipe alternative cleaning. During the acid cleaning, it should
should not smaller than the connector size of the unit (DN32). timely do sampling test for acid concentration, if the
Periodically clean the water filter according to the water continuous twice testing concentration difference is lower
4) quality situation and the blocking condition of the filter. than 0.2%, which means the acid cleaning finish reaction.
Otherwise, it might damage Put the waste liquor to the waste liquor tank.
the filter screen of the water filter because of the abnormal 4) Neutralization: After acid cleaning, use NaOH, Na3PO4
pressure. and soften liquid mixed accord to some proportion, and use
When the unit will be not used for a long time in winter, water dynamic loop to alkali cleaning for the heat exchanger, in
5) inside the double-pipe heat exchanger and the water pipes order to alkalis counteract acids. Drain the waste liquor to
should be drained the waste liquor tank.
out in case for being frozen. The water inside the double-pipe 5) Water cleaning: After alkali cleaning, use clean soften
heat exchanger can be drained out by its drainage valve, the liquor repeatedly wash the heat exchanger for 0.5h,
drainage valve position thoroughly wash the heat exchanger. Then drain the waste
as Fig.5-1 display. The user can take down the front plate liquor to the waste liquor tank.
and open the drainage valve for water draining, and also can 6) Passivating treatment : Expose the double-pipe heat
without taking down the exchanger in the air for 3～4h, or blow for 2h with high
front plate then use a straight screwdriver to go through the pressure air. Make the pipe surface form a oxidation
small hole in the front plate and open the drainage for water passivating layer.
draining, the small hole position as Fig.5-5 display.

Installation manual

10
7) After cleaning, close the isolating valve, and take down the Table.5-2
cleaning system devices and keeping properly for backup.
8) Please contact the waste liquor treating company to treat the
collected waste liquor. ITEMS CONCENTRATION (mg/L)
9) Connect the unit water system as the state before cleaning,
thoroughly check the unit and assist devices whether work ≤15，and can not
normally. Make sure there is no abnormal situation then Chromaticity
display other colors
re-operates the unit.
Turbidity NTU ≤1

Smell None
WARNING
Visible objects None
● The cleaning liquor flow direction must be correctly connected. PH Value 7.5～9
● Because different water quality and different using situations of
Total hardness
the heat exchanger, the cleaning period and method will be big ≤200
(Take CaCO3 for calculation)
different, the above method is only for reference.
● The double-pipe heat exchanger is internal thread red copper Fe ＜0.5
pipe, so that it can not use nitric acid as cleaning agent!
● The cleaning liquor and neutralization will be irritated and AL ＜0.2
corrosive to human eyes and skin, so please do well protection
Mn ＜0.1
measurements during the cleaning.
● It is strongly suggested that the user calls for professional Cu ＜0.2
cleaning company to do component analysis of the water
quality and scale, and make a effective cleaning solution and Zn ≤0.1
method, then do the cleaning. Alkalinity concentration(HCO3 ) -
70～300
2-
Sulfate radical（SO4 ) ＜70
- 2-
HCO3 /SO4 ＞1
5.7 System water quality requirements and management Conductivity 10～500 μs/cm(20°C)
NH3 ＜0.1
5.7.1 The unit water system must select the closed cooling -
tower. CL ＜100
Chlorine ＜1
5.7.2 Circulating Chilled Water Processing Design Standard,
other index also should meet with the Table.5.2. H2S ＜0.05

5.7.3 It should periodically to detect and handle the chilled Free carbon dioxide（CO2） ＜5
water quality in the water system. When handling the Nitrate radical（NO3-) ＜100
water, please make sure with the water dealing person
to confirm that use any water scale inhibitor and Suspended matter ≤20
antiseptic agent etc. will not have corrosion to the
stainless steel and copper products. Soluble solid 500～1000
Oxygen consumption
（Take O2 for calculation） ≤3

Ammonium ion（NH4+） ＜1

SiO2 （Ion state） ＜50

Installation manual
11
 6. REFRIGERANT PIPE
Note: 1.Reduced length of the branching tube is the 0.5m of the
equivalent length of the pipe.
6.1 Length and drop height permitted of the 2. When the conditions following as table. 6-2 are all meeted,
refrigerant piping the allowable length can extened to 90m.

Table.6-1 Table.6-2
Permitted Piping No. Examples Piping
value Permitted value
L1+(L2+L3+L φ9.52→φ12.7
4+L5+L6+L7+ φ12.7→φ15.9
The size of indoor unit main pipe φ15.9→φ19.1
Total pipe length (Actual)
300m L8+L9)×2+a+ shoud be bigger than the indoor unit
L2~L9 need to increase φ19.1→φ22.2
(Note1) b+c+d+e+f+g+ aux. pipe. The indoor unit main pipe
the pipe diameter . φ22.2→φ25.4
1 needn't increase when it is equal to φ25.4→φ28.6
h+i+j main pipe . φ28.6→φ31.8
φ31.8→φ38.1
Actual length 120m L1+L5+L8 φ38.1→φ41.3
Maximum
piping (L1) +L9+j
Equivalent length 150m 2
The length of indoor unit aux. pipe is
a,b......j ≤ 40m .
no longer than 40m.
Piping (farthest from the first line
pipe branch) equivalent length(L2)
40m(90m,Note2) L5+L8+L9+j The distance difference between If the farest indoor unit is Reference Fig.6-1 .
[the main unit to the farthest in- N10, the nearest indoor u-
3 nit is N1, i.e.(L1+L5+L8+
door unit] and [the main unit to
Indoor unit- Main unit up H=50m the nearest indoor unit] is ≤40m. L9+j）-（L1+L2+L3+a）
main unit ≤40m.
drop height Main unit down H=40m

Indoor unit to indoor unit drop height h=30m

N1
Drop height between indoor unit and main unit H≤50m

N2
Main unit
(one or more main units)
a b
C
Indoor unit

Indoor unit to intdoor unit drop height h≤30m

L3
L1 L2
A B D
L4 d
c
N3 N4
The first line
branch pipe
Max piping equivalent length L1≤150m

L5 (From the first line branch pipe) Maximum piping equivalent length L2≤40m

N5 N6

e f
L6
E F G N7
L7 g
L8
L9 I
H
h i j
N8 N9
N10
Fig.6-1

＞300mm

＞300mm Fig.6-2

CAUTION

1. Indoor units should be placed as equally as possible at the both sides of the U-shape branch pipe.
2. When the main unit is over 20m from the above places, it is recommended to set a return oil bending every 10m of the air
pipe in the main pipe, the return oil bending specification is as Fig. 6-2.

Installation manual

12
6.2 Select the refrigerant piping type
N1 N2
(71) (71)
a b
C
L3
B D
L4 d
c
G1 L2 N3 N4
M L A (71) (71)
M L1
g1 g2 g3
N5 N6
L5 (71) (71)
e f
L6
E F G N7
L7
L8 g (71)
L9 I
W3 W2 W1 H
i j
(8) (8) (10) h
N8 N9 N10
(140) (56) (71)
Fig.6-3

Table.6-3
6.4 Size of joint pipes for main unit
Pipe name Code (As per the Fig. 6-2) Base on the following tables, select the diameters of the main unit
Main pipe connective pipes. In case of the main accessory pipe large than
L1
the main pipe, take the large one for the selection.
Indoor unit main pipe L2~L9
Example: parallel connect with the three main units 10+10+8 (the
Indoor unit aux. pipe a, b, c, d, e, f, g, h, i, j total capacity is 28HP), all indoor units total capacity is 812,
provided that the equivalent length of all pipes are ≥90m, accord-
Indoor unit branching pipe assembly A, B, C, D, E, F, G, H, I ing to the Table 6-6 the main pipe diameter areΦ31.8/Φ22.2; in
according to all indoor unit capacity 1360, we could find out the
Main unit branching pipe assembly L, M master unit diameter isΦ31.8/Φ19.1 base on Table 6-3. Take the
large one for the selection, we final confirm the main pipe diameter
Main unit connective pipe g1, g2, g3, G1 isΦ38.1/Φ22.2.

Table.6-5 Size of joint pipes for 410A main unit

6.3 Size of joint pipes for indoor unit When the equivalent length of all liquid
Model pipes < 90m, the size of main pipe(mm)
Table.6-4 Size of joint pipes for 410A indoor unit Gas side Liquid side The 1st branching pipe

Capacity of Size of main pipe(mm) 8HP Φ22.2 Φ9.5 FQZHN-02D

Available
indoor unit Gas side branching pipe
(A) Liquid side 10HP Φ22.2 Φ9.5 FQZHN-02D
A＜166 Φ15.9 Φ9.5 FQZHN-01D 12HP Φ25.4 Φ12.7 FQZHN-02D
166≤A＜230 Φ19.1 Φ9.5 FQZHN-01D
16HP Φ28.6 Φ12.7 FQZHN-03D
230≤A＜330 Φ22.2 Φ9.5 FQZHN-02D
18~22HP Φ28.6 Φ15.9 FQZHN-03D
330≤A＜460 Φ28.6 Φ12.7 FQZHN-03D
24HP Φ28.6 Φ15.9 FQZHN-03D
460≤A＜660 Φ28.6 Φ15.9 FQZHN-03D
660≤A＜920 Φ31.8 Φ19.1 FQZHN-03D 26~32HP Φ31.8 Φ19.1 FQZHN-03D
920≤A<1350 Φ38.1 Φ19.1 FQZHN-04D 34~36HP Φ38.1 Φ19.1 FQZHN-04D

e.x.1: Refer to Fig.6-2 , the capacity of downstream units to L2 is

71×4=284, i.e. the gas pipe for L2 is Φ22.2, liquid pipe is Φ9.5.

Installation manual
13
Table.6-6 Size of joint pipes for 410A main unit Table.6-9 Main unit multi-connective pipe assembly

Main unit connective Parallel connect

When the equivalent length of all liquid Main with the branch-
unit Qty. pipe diameter ing pipes Main pipe
Model pipes ≥ 90m, the size of main pipe(mm)
Gas side Liquid side The 1st branching pipe g1, g2:
L:
2 units 8, 10HP: Φ25.4/Φ12.7;
8HP Φ22.2 Φ12.7 FQZHN-02D FQZHW-02N1D Refer to
12HP: Φ31.8/Φ15.9 Table 6-5
10HP Φ25.4 Φ12.7 FQZHN-02D for main
g1, g2, g3: pipe
12HP Φ28.6 Φ15.9 FQZHN-03D 8, 10HP: Φ25.4/Φ12.7; L+M:
dimension
3 units
12HP: Φ31.8/Φ15.9;
16HP Φ31.8 Φ15.9 FQZHN-03D FQZHW-03N1D
G1: Φ38.1/Φ19.1
18~22HP Φ31.8 Φ19.1 FQZHN-03D
24HP Φ31.8 Φ19.1 FQZHN-03D Note: The pipe assemblies in above table is special for this model,
must be purchased separately.
26~32HP Φ38.1 Φ22.2 FQZHN-04D
34~36HP Φ38.1 Φ22.2 FQZHN-04D
6.7 Example
1) Take (10+8+8) HP that composed by three modules as an
example to clarify the pipe selection.
6.5 Branch pipes for main unit
2) Take Fig.6-4 as an example. Provided that the equivalent
length of all pipes in this system is larger than 90m.
Table.6-7
Main unit pipe connective
opening dimension(mm) Table.6-8 Unit: mm
Model
Gas side Liquid side When branching When branching
Indoor unit pipe’s length ≤10m pipe’s length＞10m
capacity
8HP, 10HP Φ25.4 Φ12.7 A(×100W)
Gas side Liquid side Gas side Liquid side
12HP Φ31.8 Φ15.9 A≤45 Φ12.7 Φ6.4 Φ15.9 Φ9.5

A≥56 Φ15.9 Φ9.5 Φ19.1 Φ12.7

6.6 Branch pipes for indoor unit

A The branching pipe at the inside of the unit.
Base on Table 6-8 and Table 6-9 select the multi connecting pipes There are a~j branching pipes at the inside of the unit, the
of main unit. Before installation, please read the Main Unit branching pipe diameter should be select as per Table 6-10.
Branching Pipe Installation Manual carefully.
B Main pipe at the inside the unit (Refer to Table 6-4)

1) The main pipe L3 with N1, N2 downstream indoor units that

Table.6-8 Main unit multi-connective pipe assembly (Illustration) total capacity is 71×2=142, the pipe L3 diameter is Φ15.9/Φ9.5,
thus select FQZHN-01D for the branching pipe C.
Main
unit Qty. Illustration 2) The main pipe L4 with N3, N4 downstream indoor units that
total capacity is 71×2=142, the pipe L3 diameter is Φ15.9/Φ9.5,
Main pipe thus select FQZHN-01D for the branching pipe D.
L
g2 g1
3) The main pipe L2 with N1~N4 downstream indoor units that
total capacity is 71×4=284, the pipe L2 diameter is Φ22.2/Φ9.5,
2 units thus select FQZHN-02D for the branching pipe B.

4) The main pipe L7 with N6, N7 downstream indoor units that

G1 Main pipe total capacity is 56+71=127, the pipe L7 diameter is Φ15.9/Φ
M L 9.5, thus select FQZHN-01D for the branching pipe G.
g3 g2 g1
3 units
5) The main pipe L6 with N5～N7 downstream indoor units that
total capacity is 56+71×2=282, the pipe L6 diameter is Φ19.1/Φ
9.5, thus select FQZHN-01D for the branching pipe F.

6) The main pipe L9 with N9, N10 downstream indoor units that
total capacity is 56×2=112, the pipe L9 diameter is Φ15.9/Φ9.5,
thus select FQZHN-01D for the branching pipe I.

Installation manual

14
7) The main pipe L8 with N8～N10 downstream indoor units that 6.9 Gas tight test
total capacity is 112+56×2=224 the pipe L8 diameter isΦ19.1/Φ
9.5, thus select FQZHN-01D for the branching pipe H.
1) Upon set up the indoor unit pipeline, please connect the
8) The main pipe L5 with N5～N10 downstream indoor units that Hi-pressure pipe with shut-off valve firstly.
total capacity is 112+56×3+71×2=366, the pipe L5 diameter isΦ
28.6/Φ12.7, thus select FQZHN-03D for the branching pipe E. 2) Weld the pipe at the low pressure side to the meter
connector.
9) The main pipe A with N1～N10 downstream indoor units that
total capacity is 56×3+71×6+112=706, thus select FQZHN-03D 3) Use the vacuum pump discharging air inside the liquid side
for the branching pipe A. shut-off valve and meter connecter, until to the -0.1MPa.

C Main pipe (Refer to Table 6-4, Table 6-5, Table 6-6): 4) Close the vacuum pump, charge 3.9MPa nitrogen gas from
Main pipe L1 in the Fig.6-2, which upstream main units total the piston of shut-off valve and from the meter connector.
capacity is 10+8+8=26HP, base on table 6-5, the gas/liquid pipe Pressure inside should be maintained at there no less than
diameter areΦ38.1/Φ22.2, total capacity of the downstream 24 hrs.
indoor unit is 56×3+71×6+112=706, base on table 6-4, the
gas/liquid pipe diameter areΦ31.8/Φ19.1, take the large one for
your selection, final confirm the main pipe diameter is: gas/liquid Gas pipe Indoor unit
pipeΦ38.1/Φ22.2.
Installation
plate of valve Liquid pipe
D Parallel connect the main units
Nitrogen
1) The main unit linked by Pipe g1 is 8HP, parallel connects with Nitrogen
main unit. the connective pipe diameter to be selected accord-
ing to its connector size isΦ25.4/Φ12.7, Gas side of
The main unit linked by Pipe g2 is 8HP, parallel connects with shut-off valve
main unit. the connective pipe diameter to be selected accord- Liquid side of
ing to its connector size isΦ25.4/Φ12.7, shut-off valve
The main unit linked by Pipe g3 is 10HP, parallel connects with
main unit. the connective pipe diameter to be selected accord- Fig.6-5
ing to its connector size isΦ25.4/Φ12.7.

2) The upstream of G1 is the two parallel connected main units,

refer to Table 6-9 select the three parallel connected main unit,
the pipe diameter isΦ38.1/Φ19.1.
CAUTION
3) Parallel connect the three main units, refer to Table 6-7 should
select FQZHW-03N1D for main unit connective pipes (L+M). ● Pressurized nitrogen（3.9MPa）is used for airtightness
test.
● It is not allow to use oxygen, combustible gas or toxic gas
to conduct the airtightness test.
● When welding, please use wet cloth insulating the low
6.8 Remove dirt or water in the piping pressure valve for protection.
● For avoid the equipment be damaged, the pressure
Make sure there is no any dirt or water before connecting maintainedtime should not last too long.
the piping to the main units.

Wash the piping with high pressure nitrogen, never use

refrigerant of the main unit.

N1 N2
(71)
(71)
a b
C
L3
B D
L4 d
c
G1 L2 N3 N4
M L A (71) (71)
M L1
g1 g2 g3
N5 N6
L5 (71) (71)
e f
L6
E F G N7
L7
L8 g (56)

W3 W2 W1 L9
H I
(8) (8) (10) i j
h
N8 N9 N10
(112) (56) (56)
Fig.6-4

Installation manual
15
6.10 Vacuum with vacuum pump 6.12 The Installation key points of connective
pipes between main units
1) Use the vacuum pump which vacuum level lower than
-0.1MPa and the air discharge capacity above 40L/min. 1) Connect the pipes between main units, the pipes should
place horizontally (Fig.6-7,Fig.6-8), it is not allow the concave
2) The main unit is not necessary to vacuum, don’t open the at junction site and set longer than 200mm bending pipes for
main unit gas and liquid pipe shut-off valves. saving oil.

3) Make sure the vacuum pump could result as -0.1MPa or 2) All connective pipes between the main units are not allowed
below after 2 hrs or above operation. If the pump operated 3 to over than the height of every outlets of the pipes(Refer to
hrs or above could not achieve to -0.1MPa or below, please Fig.6-9, Fig.6-10).
check whether water mix or gas leak inside of the pipe.
At least 200mm
Connect with vacuum pump

Connect to
Perform the pump (last for 2 hrs or above) the indoor unit

1. Close-off the valve of

When get the vacuum level vacuum meter.
-0.1MPa, the pump should 2. Cut off the connection
keep running for 20-60 mins between pressure meter
and vacuum pump.
3. Close the vacuum √ Correct way
pump. Fig.6-7
Shut down the
vaccun pump

Place the vaccum state unused (1 hrs or above)

Fig.6-6 Connect to
the indoor unit

CAUTION

Don’t mix up the different refrigerants or abuse the tools and √ Correct way Fig.6-8
measurements which directly contact with refrigerants.

Don’t adopt refrigerant gas for air vacuuming.

Has not bending pipes
If vacuum level could not get to -0.1MPa, please check whether
resulted by leakage and confirm the leakage site.If no leakage, Connect to
please operate the vacuum pump again 1 or 2 hrs. the indoor unit

6.11 Refrigerant amount to be added

Calculate the added refrigerant according to the diameter and

the length of the liquid side pipe of the Main/indoor unit × Wrong way Fig.6-9
connection. The refrigerant is R410A.

Table.6-11
Pipe size on Refrigerant to
Down slope the
liquid side be Added per meter pipeline connection
Φ6.4 0.022kg
Connect to
Φ9.5 0.057kg the indoor unit
Φ12.7 0.110kg
Φ15.9 0.170kg
Φ19.1 0.260kg
Φ22.2 0.360kg
Φ25.4 0.520kg
Φ28.6 0.680kg × Wrong way Fig.6-10

Installation manual

16
3) The branching pipe must be installed horizontally, error angle 7. ELECTRIC WIRING
of it should not large than 10°. Otherwise, malfunction will be
caused. 7.1 Sw1 query instructions
Table.7-1

U-shaped branching pipe No. Display content (Normal display) Note

A 1 0,1,2,3
Main unit address

2 Main unit capacity 8,10,12

A direction view
Available for
3 Modular main unit qty.
Wrong Correct main unit
Total capacity of main unit Capacity
10° 4 requirement
10° 5 Total capacity requirement of Available for
indoor unit main unit
Total corrected capacity Available for
6 requirement of main unit main unit
Horizontal surface
7 Operation mode 0,2,3,4

Fig.6-11 The actual operation capacity Capacity

8 of this main unit requirement
9 0-Open
Water flow switch state 1-Close
10 T2B/T2 average temp. Actual value

11 T5 inverter module temp. Actual value

T7 discharge temp. of inverter
12 compressor
Actual value

13 TSJ water inlet temp. Actual value

TSC1 water outlet temp. of

14 Actual value
upper pipe.
TSC2 water outlet temp.of
15 Actual value
lower pipe

16 Current 1 of inverter compressor Actual value

17 Actual value
Current 2 of inverter compressor

18 High pressure Display value×0.1MPa

19 Low pressure Display value×0.01MPa

20 Opening angle of EXV A Display value×8

21 Opening angle of EXV B Display value×8

22 Priority mode 0,1,2,3,4

23 Qty. of communicating Indoor units Actual value

24 Qty. of installed indoor units Actual value

Without protection or
25 The last time malfunction or the protective code
error display code 00

26 －－ Check end

Installation manual
17
The display contents as followings:
1) Normal display:When in standby, it displays the qty. of indoor
units that can communicate with the main unit .When it is
operating , it will display the rotation frequency of the L1 L2 L3
compressor.
2）Operation mode: 0—OFF/Fan, 2—Cooling, 3—Heating(Cooling
only type without), 4—Constraint cooling.
3）Water flow switch state: 0—Open,1—Close.
4) Priority mode : 0—Heating Priority Mode, 1—Cooling Priority XT1 Powerline terminal
220V 3~ 60Hz
Mode, 2—Priority Mode, 3—Only Respond The Heating Mode, Fig.7-2
4—Only Respond The Cooling Mode.
5) EXV opening angle: pulse count=display value×8.
6) ENC1: Main unit address setting switch,
ENC2: Main unit capacity setting switch,
ECN3: Network address setting switch,
S10, ENC4: combination setting the qty. of the installed indoor
units.
SW1:Query button;SW2:Constraint cooling.

XT2 water flow switch ON/OFF signal input terminal

NOTE (Must be connected to weak current control circuit !)
Fig.7-3
Setting 0 or 1, all mean install 1 set indoor unit.

7.2 Terminal base function

XT3 Water pump ON/OFF signal output terminals

(Dry contact )
Fig.7-4

Communication
switching plate
Main units Digital Indoor units Indoor units Main units
XT1 powerline central monitor kilowatthour central communi- communi-
terminal meter monitor cation bus cation bus

Fig.7-5

Grounding
terminal

XT2 water flow switch XT3 water pump

ON/OFF signal input ON/OFF signal ouput

Fig.7-1 Electric control box diagram

WARNING

Never apply line voltage to communication switching plate and

XT2 water flow switch ON/OFF signal input !

Installation manual

18
7.3 Explanation of main board

Fig.7-6

Installation manual
19
 Explanation of main board S1 definition
S1 Starting time is set about 10
Table.7-2 ON
minutes
No. Content
1
1 Reserve S1 Starting time is set about 12
2 Reserve ON
minutes (Default the Factory
3 Air discharge temp. sensed port 2 of inverter compressor
1 Set)
4 Air discharge temp. sensed port 1 of inverter compressor

5 Power supply connected port of Mid-termial base

Wiring port for communication between indoor and main units,
S3 definition
6 indoor unit network,main network and network accounting

7 Phase inspection port

Reserve
8 Power input of the No.1 transformer
9 Power input of the No.2 transformer

10 Loading output terminal

S5 definition(For cooling&heating type)
11 EXV A driving port
12 EXV B driving port
Heating priority mode (Default the
13 Loading output terminal Factory Set)
14 Loading output terminal

15 Loading output terminal

16 Power output of the No.1 transformer Cooling priority mode

17 Power output of the No.2 transformer
18 Port for inverter module voltage inspection
Mutual inductor for DC current inspection
Number 63 & the more operating
19
mode first
20 Activation port of inverter module

21 Power supply connected port of the main control panel

22 ON/OFF signal input port for system low pressure inspection

Only Respond the heating mode
23 ON/OFF signal input port for system high pressure inspection

24 Input port for system high pressure inspection

25 Temp. sensed port of the inverter module

Only Respond the cooling mode
26 Current inspection port of phase B and C

27 Communication port among main units

28 Reserve S6 definition
29 ON/OFF singnal input port for water flow switch

30 Input port of water outlet temp. sensor 1 and sensor 2 Automatic search address.
31 C phase power supply

32 Input port for system low pressure inspection

Nonautomatic search address. (The
33 Water inlet temp. sensed port communication way of the original digital
indoor unit) (Default the Factory Set)

7.4 Dial codes definition Clean the indoor unit addresses

S5 S6 S10 ENC4 S11 ENC3 S3 ENC2 ENC1 S1

Reserve

Fig.7-7
Reserve

Installation manual

20
S10 definition
S10
CAUTION
Combined with ENC4 to set the qty.of
Set refrigerant piping system, signal wires between
the indoor unit to be 1-15 indoor-indoor unit, and that between main-main unit into one
system.
S10
Combined with ENC4 to set the qty.of Power must unified supply to all indoor units in the same
the indoor unit to be 16-31 system.

S10 Please do not put the signal wire and power wire in the
Combined with ENC4 to set the qty.of same wire tube; keep distance between the two tubes.
the indoor unit to be 32-47 (Current capacity of power supply: less than 10A--300mm,
less than 50A--500mm.)
S10
Combined with ENC4 to set the qty.of Make sure to set address of main unit in case of parallel
the indoor unit to be 48-63 multi-main units.

S11 definition

Reserve

NOTE
Please shut off the power when setting the switch.

7.5 Electric wiring system and installation

Outdoor unit power wiring

Outdoor unit Leakage Manual

power supply protector switch
220V 3~ 60Hz

Fig.7-8
Indoor power supply

Indoor power
Leakage protector

Manual switch Branch box

1 2 3 4 5 6 7 8

Indoor unit

9 10 11 12 13 14 15 16

Fig.7-9

Installation manual
21
 7.6 Electric parameter form of outdoor unit
Table.7-3

Outdoor Unit Power Current Compressor OFM

System
Voltage Hz Min. Max. MCA TOCA MFA MSC RLA KW FLA

8HP 220 60 196 244 32.2 35 40 - 21.4 - -

10HP 220 60 196 244 33.4 35 40 - 23.8 - -

12HP 220 60 196 244 34.5 35 40 - 26.2 - -

Notes:

1.The current value of combination unit is the total value of each basic model(refer to Table.7-3)

For example: 34HP=10HP+12HP*2

Power current: MCA=33.4+34.5*2=102.4

TOCA=35+35*2=105
MFA=40+40*2=120
Compressor: RLA=23.8+26.2*2=76.2

2. RLA is based on the following conditions, Indoor temp. 27°C DB/19°C WB, Outdoor temp. 35°C DB

3. TOCA means the total value of each OC set.

4. MSC means the Max. current during the starting of compressor.

5. Voltage range units are suitable for use on electrical systems where voltage supplied to unit terminals

is not below or above listed range limits.

6. Maximum allowable voltage variation between phase is 2%

7. Selection wire size based on the larger value of MCA or TOCA

8. MFA is used to select the circuit breaker and the ground fault circuit interrupter (earth circuit breaker).

Remark:
MCA: Min. Current Amps. (A) TOCA: Total Over-current Amps. (A)
MFA: Max. Fuse Amps. (A) MSC: Max. Starting Amps. (A)
RLA: Rated Locked Amps. (A) OFM:Outdoor Fan Motor.
FLA: Full Load Amps. (A) KW: Rated Motor Output (KW)

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22
 7-9-2 Water pump ON/OFF signal wiring
7.7 Control system and Installation
Each unit has configured a dry contact terminal for central
The control line should be shielded wire. Using other wiring control of the water pump (see Fig.7-13),this terminal can
not be connected to power terminal of the water pump
shall create signal interference.
directly, only should be connected to the control terminal of
the water pump stater.
When the water pump ON/OFF signal wire has been
The shielded nets at the two sides of shielded wires are
connected to strong current, it shoud be wired the signal
either grounded to the earth, or connected with each other wires along with other strong current wires; when it has been
and jointed to the sheet metal along to the earth. connected to week current, it shoud be wired the signal
wires along with the week current wires.
Control wire could not be bound together with refrigerant When the water pipeline has a single system, the water
pipeline and power wire. When power wire and control wire pump ON/OFF signal wire should be connected
is distributed in parallel form, keep gap between them above to the XT3 terminals in the main unit electric control box.
300mm so as to preventing signal interference. When the water pipeline has several systems, the
water pump ON/OFF signal should be controlled by the main
Control wire could not form closed loop. unit centralized controller. The wiring of main unit centralized
controller see the Fig.7-15.
Control wire has polarity, so be careful when connecting.

NOTE
The shield net should be grounded at the wiring terminal
of main unit. The inlet and outlet wire net of indoor
communication wire should be connected directly and
could not be grounded, and form open circuit at the shield
net of final indoor unit.

XT2 XT3

7.8 Signal wire of indoor/main units

Signal wire of indoor/main unit adopts 3-core shielded wire (≥

Fig.7-11 Water pump ON/OFF signal output
0.75mm2) which has polarity, please connect it correctly.(see
Fig.7-14)

7.9 Electric wiring of water pipelines

7-9-1 Water flow switch ON/OFF signal wiring
Water flow switch should be wired during the installation.
Each unit must be configured a water flow switch, and it can
not operate without a water flow switch.
The signal wire should apply 0.75mm2 shielding wire,and
connected to the XT2 terminal in the electric control box (see
Fig.7-12).

XT2 XT3

Fig.7-10 Water flow ON/OFF signal input

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23
 Main unit Main unit Main unit
(master unit) (slave unit) (slave unit)

(All shield terminals of shield wires

connect to COMM terminal )

(H1 H2 E)
(P Q E)

(H1 H2 E) (H1 H2 E)

Signal wire between main units

To closed end of shield wire

(P Q E)

Signal wire of
indoor/main units

group control
matching

P
resisitor

Q (open)

The indoor unit at the terminal of communication system should

paraliel connect a impedance between port P and port Q.

Fig.7-12

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24
 Main unit Main unit Main unit
(master unit) (slave unit) (slave unit)

(All shield terminals of shield wires

connect to COMM terminal )

(K1 K2 E)

(K1 K2 E) (K1 K2 E)

Main unit Main unit Main unit Main unit

(master unit) (slave unit) (slave unit) centralized controller

P P amplification

PUMP
(K1 K2 E)

(K1 K2 E) (K1 K2 E) (K1 K2 E)

～
Water pump starter
Fig.7-13
L
Water pump
N

CAUTION
2
The signal wire of the main unit centralized controller should apply three-core shielding wire (larger or equal to 0.75mm ), and has
polarity. It should be correctly connected.

Installation manual
25
 7.10 Example for power wire connection
7.10.1 A water circuit for single system wiring

Power (220V 3~ 60Hz)

L1 L2 L3

L1 L2 L3

Branch box

Main unit (master unit) Main unit (slave unit) Main unit (slave unit)

XT1 XT2 XT3 XT1 XT3 XT1 XT3

L1 L2 L3 H1 H2 E P Q E L1 L2 L3 H1 H2 E P Q E L1 L2 L3 H1 H2 E P Q E

Connect to the controlling Connect to water

Connect to water flow
terminal of water pump flow switch terminals
Signal wires switch terminals
between main unit

indoor unit indoor unit indoor unit

L N P Q E A B C D E L N P Q E A B C D E L N P Q E A B C D E

Branch Branch Branch

box box box
connecting wires betwee
indoor units and wired controllers
power wires
between indoor units
A B C D E A B C D E A B C D E

wired controller wired controller wired controller

Fig.7-14

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26
7.10.2 A water circuit for several systems wiring

Power (220V 3~ 60Hz)

L1 L2 L3

L1 L2 L3

Branch box

Branch box

Main unit (master unit) Main unit (slave unit) Main unit (slave unit)

XT1 XT3 XT1 XT3 XT1 XT3

L1 L2 L3 K1 K2 E H1 H2 E P Q E L1 L2 L3 K1 K2 E H1 H2 E P Q E L1 L2 L3 K1 K2 E H1 H2 E P Q E

Signal wires
between main unit

Connect to water flow Connect to water flow switch terminals Connect to water flow switch terminals
switch terminals
Signal wires between indoor unit and main unit

indoor unit indoor unit indoor unit

L N P Q E A B C D E L N P Q E A B C D E L N P Q E A B C D E

Branch Branch Branch Branch connecting wires

box box box box betwee indoor units
and wired controllers
power wires
between indoor units
A B C D E A B C D E A B C D E

wired controller wired controller wired controller

group control all main
units in the same water system

Branch box

main unit
Main unit (master unit) Main unit (slave unit) Main unit (slave unit) centralized controller

XT1 XT3 XT1 XT3 XT1 XT3 PUMP

L1 L2 L3 K1 K2 E H1 H2 E P Q E L1 L2 L3 K1 K2 E H1 H2 E P Q E L1 L2 L3 K1 K2 E H1 H2 E P Q E K1 K2 E

Signal wires connect to the controlling

between main unit
terminal of the water pump
Connect to water flow Connect to water flow switch terminals Connect to water flow Signal wires between main
switch terminals switch terminals
unit and centralized controller
Signal wires between indoor unit and main unit

indoor unit indoor unit indoor unit

L N P Q E A B C D E L N P Q E A B C D E L N P Q E A B C D E

connecting wires
Branch Branch Branch betwee indoor units
box box box and wired controllers
power wires
between indoor units
A B C D E A B C D E A B C D E

wired controller wired controller wired controller

Fig.7-15

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27
 8. TRIAL RUN 8.3 Fill the name of connected system
8.1 Inspection and confirmation before To clearly identify the connected systems between two or
commissioning more indoor units and main unit, select names for every
system and record them on the nameplate on the main
1) Check and confirm that refrigeration pipe line and
electric control box cover.
communication wire with indoor and main unit have been
connected to the same refrigeration system. Otherwise,
operation troubles shall happen.

2) Power voltage is within ±10% of rated voltage. Model(indoor unit)

Room Name
3) Check and confirm that the power wire and control wire are Eg: Indoor unit (A) of the
first system on second floor
correctly connected.
is recorded as:-2F-1A

4) Before powering on, confirm there is no short circuit to

each line. Fig.8-1

5) Check whether all units have passed nitrogen

pressure-keeping test for 24 hours with R410A: 40kg/cm2 . 8.4 Caution on refrigerant leakage

6) Confirm whether the system to debugging has been carried 1) This air conditioner adopts R410A as refrigerant, which is
out vacuum drying and packed with refrigeration as safe and noncombustible.
required.
2) The room for air conditioner should be big enough that
7) Make sure all the water pipelines are correct, including the refrigerant leakage can not reach the critical thickness.
installation directions of water filter and water flow switch. Besides this, you can take some action on time.

8) Check whether the water filter has been blocked, and clean 3) Critical thickness-----the max thickness of Freon without
the filter screen. If it is seriously blocked, then it should be any harm to person. R410A critical thickness:0.3 [ kg/m3]
checked whether the water quality has meet the
requirements.

9) Open the gate valve, make sure the double-pipe heat

exchanger have been filled with circulating water, and open
the water pump and air discharge valve, after make sure
the air in the water pipelines and unit has been drain out
and then close the air discharge valve.

10) Check whether the pressure meters in the water inlet and
Indoor unit
water return pips of the unit, thermometer, water flow Main unit
switch etc. work normally, and make sure the water
pipelines system operate normal, and the water flow is
Room full of leaking refrigerant
suitable.
(All the refrigerant has leaked)
8.2 Preparation before debugging
Fig.8-2

1) Calculating the additional refrigerant quantity for each set

of unit according to the actual length of liquid pipe. 4) Calculate the critical thickness through following steps,
and take necessary actions.
2) Keep required refrigerant ready.
Calculate the sum of the charge volume (A[kg])
3) Keep system plan, system piping diagram and control Total refrigerant volume=refrigerant volume when
wiring diagram ready. delivered(nameplate)+superaddition

4) Record the setting address code on the system plan. Calculate the indoor cubage (B[m3]) (as the minimum
cubage)
5) Turn on power switches main unit in advance, and keep
connected for above 12 hours so that heater heating up Calculate the refrigerant thickness.
refrigerant oil in compressor.
A [ kg]
6) Turn on air pipe stop valve, liquid pipe stop valve, oil B [ m3] ≤ Critical thickness：0.3 [kg/m3]
balance valve and air balance valve totally. If the above
valves do not be turned on totally, the unit should be 5) Countermeasure against overhigh thickness
damaged.
Install mechanical ventilator to reduce the refrigerant
7) Check whether the power phase sequence of main unit is thickness under critical level. (ventilate regularly)
correct.
Install leakage detector alarming device related to
8) All dial switch to indoor and main unit have been set mechanical ventilator if you can not regularly ventilate.
according to the Technical Requirement of Product.

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28
 b. Leakage detector alarming device
related to mechanical ventilator

Indoor unit

OA

a:Ventilation peristome

Fig.8-3

8.5 Turn over to customer

Be sure to deliver the Installation Manual of the indoor unit,

and the main unit to the user.

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29
9. CUSTOMER DETAILS

Branch Address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Telephone : ……………………………………………………………

Person to be contacted : ……………………………………………………………

Dealer address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Telephone : ……………………………………………………………

Person to be contacted : ……………………………………………………………

……………………………………………………………

Signature of the Dealer with Seal.

In all correspondence/communication state your name, address, the serial number of your air
conditioning unit, date of purchase and dealer’s name (include address), location of unit and
description of problem, for prompt and immediate attention

Name of Customer : ……………………………………………………………

Address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Sr.No. of the Unit : ……………………………………………………………

Sr.No. of the Compressor : …………………… Date of purchase:………………

Invoice No : ……………………………………………………………

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30
2020001C1098 V1.0