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JC Metal Katalogus

The document is a catalogue from JC-Metal s.r.o. introducing their line of toggle clamps. It highlights their focus on quality and innovation with new products like RY-UP toggle clamps and spacer RTU-18 added. It emphasizes their goal of customer satisfaction through high quality standards, short delivery times, warranties, expert consultancy, and individual product development.

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Hanna Horváth
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0% found this document useful (0 votes)
20 views134 pages

JC Metal Katalogus

The document is a catalogue from JC-Metal s.r.o. introducing their line of toggle clamps. It highlights their focus on quality and innovation with new products like RY-UP toggle clamps and spacer RTU-18 added. It emphasizes their goal of customer satisfaction through high quality standards, short delivery times, warranties, expert consultancy, and individual product development.

Uploaded by

Hanna Horváth
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 134

It starts with a clamp.

Catalogue
Toggle Clamps
It starts with a clamp.

www.jcmetal.cz 1
2 www.jcmetal.cz
Editorial

Dear customers,

we are proud to present our current catalogue


to you. We are constantly innovating and
developing new products that are fine-tuned
to the very last detail. We place the utmost
emphasis on their functionality, selection of
materials used, and the overall design quality.

New types of RY-UP toggle clamps have been


added, as well as the RTU-18 spacer and the
Strong Hand Tools product line.

Since its inception, JC-Metal has endeavoured


to be a supplier of high-quality products that
our customers can fully rely on. However,
we are aware that production is not the only
thing which matters and as such, we are also
very particular about offering a first-class
level of customer care. Everything is done
in a straightforward and sincere manner,
professionally and responsibly. Customer Taťána Malá
satisfaction is our highest priority. company executive

www.jcmetal.cz 3
Editorial

Main goals of the JC-Metal s.r.o. company

1. Guaranteed quality standard


‡anks to careful and conscientious work at all levels, we are able to consistently
maintain excellent quality.

2. Short delivery terms


Orders of stock items are dispatched within 24 hours.

3. Warranty
We guarantee the highest levels of quality-compliance throughout the entire
production process. Any comments are dealt with seriously, immediately, and,
where possible, even after the warranty period.

4. Expert consultancy
We employ skilled and competent staff. Our experts are always happy to deal
with your problems swiftly and reliably. Just call!

5. Individual development
Should our product range not suit you, we are able to propose special product
designs or even something completely new.

4 www.jcmetal.cz
History of the company

Addition of manually and electronically driven positioners to


2019
the product range.

An important milestone – the company’s 20-year anniversary


2017 Opening of new manufacturing hall in Vsetín – Bobrky,
New visual identity.

Winning the Distributor roku 2015 award (Distributor of the Year 2015) Bernd
2015 Siegmund GmbH. Obtaining a favourable top-ten placement at the Vodafone Firma
Roku 2015 competition (Vodafone Company of the Year 2015) in the Zlín Region.

Winning the Distributor roku 2014 award (Distributor of the Year 2014) Bernd
2014 Siegmund GmbH. Obtaining a favourable top-ten placement at the Vodafone Firma
Roku 2014 competition (Vodafone Company of the Year 2014) in the Zlín Region.

Expansion of the Siegmund modular system services, adding jig


2011 and workstation structural designs and the production of atypical
positioning components.

Start of cooperation with Bernd Siegmund GmbH,


2005
consisting of the sale of modular systems for welding.

Further expansion of the product range with toggle


2003
clamps. Adding a new series of pneumatic clamps.

Adding Heavy-duty, precision clamps intended for the


2000
automotive industry to our product range.

Change in the focus of the company – starting the


1999 production of the RY-UP mechanical toggle clamps.

Jan Cetl established a manufacturing plant supplying


1997
components for textile and machine tools.

www.jcmetal.cz 5
Toggle clamps RY-UP

Clamp Type Series

‡e RY-UP toggle clamps are intended mainly


for clamping in welding, assembly or gauging
Model 240 UZ
jigs. ‡e advantage of the RY-UP toggle clamps clamp type
is in their precise design, with an emphasis on
clamp size
durability. As a matter of course, both the pivots
standard design “U” of the clamping lever
and hinged mountings of lever-system movable
curved fastening leg
parts of each standard model include hardened
bearing cases made of materials resistant to
high clamping loads. Each type of clamp is
treated with corrosion-protective galvanization
and fitted with a plastic, oil-resistant, ergonomic
handle in bright yellow. ‡e handle securely
helps distinguish the position of the clamping
lever in the jig. ‡e clamps can also be made in a
stainless* design. An integral part of the whole
product portfolio are accessories that further
extend the application scope of the clamps.

‡e entire product range of RY-UP toggle clamps


includes both manual and pneumatic models as
well as vertical and horizontal iterations, offering
a wide selection of designs to help you find the
right solution for all your technical tasks.

Before browsing the catalogue, please devote


some time to the following information, which
Type U Type Z
will help you navigate the selection of the Standard design of Curved fastening leg
appropriate type and size of clamp. clamping lever

1. To label each clamp we have used a


combination of numbers and letters indicating
its type, size and design – as shown in the figure
opposite.

2. In the table of values, the clamping-force


limit is given in the column “maximum clamping
force”. At this force, irreversible damage to the Type M Type R
weakest component of the clamp occurs. When
Solid design of Straight fastening leg
choosing sizes, please keep this information in
clamping lever
mind.

3. Each clamp ordered includes a thrust bolt with


mounting nuts and special washers. Only in the
instance of the solid “M” designs does the clamp
come with a clamping bolt bush, which can be
welded by jig operators according to their needs.

*please consult before ordering

6 www.jcmetal.cz
Clamp functions

Description

Horizontal clamp Each JC-Metal clamp works on


the principle of an articulated
clamping process mechanism, which means that
high clamping forces can be
achieved with a relatively low
control force (exerted manually or
pneumatically).

At the moment of clamping,


when the lever mechanism
exceeds the zero position, the
clamp reaches a position beyond
the dead point, where the
clamp levers act in a self-locking
manner: the material remains
firmly clamped and the clamp is
closed even when there is a drop
in control force.

clamp in the open position

clamp in the zero position

clamp in position beyond the dead point

www.jcmetal.cz 7
Clamp description

Horizontal clamps
Ergonomically-shaped,
A standard clamping arm allows you to set the thrust oil-resistant plastic handle.
bolt on two axes. With the solid lever design, the bolt
can be adjusted only on one axis.

Heat-treated rivets and bushes


(according to the type) are
greased during installation to
ensure a long service life.

Heat-treated thrust bolt Clamp components are made of


with a nut and a washer. high-quality steel sheet. ‡ey are
galvanized.

Vertical clamps
Ergonomically-shaped,
oil-resistant plastic handle.

Single-piece clamping arm to increase the Heat-treated rivets and bushes (according
stiffness of the clamp; the thrust bolt to the type) are greased during installation
can be adjusted on 2 axes. With the solid to ensure a long service life.
lever design, the bolt can be adjusted
only on one axis.
Stop pin to limit travel.

Clamp components are made of


high-quality steel sheet. ‡ey are
Heat-treated thrust bolt with
galvanized.
a nut and a washer.

Heavy duty, precision design ‡e stainless-steel control


lever is heat treated.
Heat-treated clamping lever
supplied in several designs.

Pivots, bolts and plugs are made


of carbonitrided material.

Clamp made of carbonitrided


material. ‡ey are supplied in
several designs.
Clamp surface finish – blackened.

8 www.jcmetal.cz
Clamp description

Straight clamps
Ergonomically-shaped,
oil-resistant plastic handle.
Precise push pivot made of steel
with a circular cross-section.
Heat-treated rivets and screw
pins (according to the type)
are greased during installation
to ensure a long service life.

Heat-treated thrust
bolt with a nut.

Clamp components are made of high-quality,


heat-treated materials. Galvanized
(blackened for selected types)
Hook clamps
Ergonomically-shaped,
oil-resistant plastic handle.

Hardened bearing bushes


(according to the type).

Clamp components are made of


high-quality steel sheet. ‡ey are
galvanized.

Adjustable stirrup of alloy steel.

Pneumatic clamps
Screwed pins and plugs of hardened Compact cylinder with
steel (according to the type). a long service life.

Bronze bushes for easy operation and


a long service life (according to the type).
Solid clamping lever
(according to the type).
Clamp components made of alloy steel
are heat-treated (according to the type).

www.jcmetal.cz 9
fotka

10 www.jcmetal.cz
Contents

Horizontal clamps 13 – 32

Vertical clamps 33 – 42

Heavy duty,
43 – 58
precision design

Straight clamps 59 – 78

Hook clamps 79 – 86

Pneumatic clamps 87 – 94

Accessories 95 – 98

Clamps 99 – 102

Strong Hand Tools 103 – 114

Spacers 115 – 118

Welding tables 119 – 131

www.jcmetal.cz 11
Notes

12 www.jcmetal.cz
Horizontal clamps
Horizontal clamps

100 UZ

Miniature design

‡e miniature 100 UZ clamp can be


applied wherever low clamping force
is needed and where there are space
limitations.

M4
7,8 6,4

17

24

1,5

2,4
4,3

16

24

19,3 5,2 13,6

67

m (g) Fmax (N)

25 250

14 www.jcmetal.cz
Horizontal clamps

100 UR
Miniature design

‡e miniature 100 UR clamp can be


applied wherever low clamping force
is needed and where there are space
limitations.

M4
6,4

25

2,4
11

4,3

19,3 5,2 13,6 3


24 1,5
13

67

m (g) Fmax (N)

25 250

www.jcmetal.cz 15
Horizontal clamps

110 UZ

Light design

‡e 110 UZ clamp features a


horizontal structure resulting in a low
build height. Its plastic-coated handle
allows for easy handling in areas with
a lack of space.

M5
9

34
22

2
5
26

36
Ø 5,5

51 6 14

132

Opening angle m (g) Fmax (N)

95° 90 800

16 www.jcmetal.cz
Horizontal clamps

110 UR

Light design

‡e 110 UR clamp features a


horizontal structure resulting in a low
build height. Its plastic-coated handle
allows for easy handling in areas with
a lack of space.

M5
9

46
29
5

51 6 14 4
Ø 5,5

132

Opening angle m (g) Fmax (N)

95° 90 800

www.jcmetal.cz 17
Horizontal clamps

120 – 150 UZ

Light to medium-heavy
design

Clamps in the 120 UZ – 150 UZ


series feature a horizontal structure
resulting in a low build height. Apart
from the in 120 model, hardened
bearing bushes are used in these
clamps. In addition, hardened rivets
are used for all models.

M
V1
V

T
D
S2
R1

S3

L1
S1 R
L

Opening m
TYPE L L1 S1 S2 S3 D T M R R1 V V1 Fmax (N)
angle (g)

120 UZ 190 62,5 6,5 6,4 36 6,4 3 6 25 23 29 13 90° 350 1300

130 UZ 224 81 9 9 56 6,5 3 8 26 38 35 16 90° 500 1800

140 UZ 260 105,5 8 8 57 8,4 4 10 41,2 41 40 20 90° 750 3000

150 UZ 305 128 10 10 72 8,6 5 12 44 52 53 26 90° 950 5000

18 www.jcmetal.cz
Horizontal clamps

120 – 150 UR

Light to medium-heavy
design

Clamps in the 120 UR – 150 UR


series feature a horizontal structure
resulting in a low build height. Apart
from the 120 model, hardened
bearing bushes are used in these
clamps. In addition, hardened rivets
are used for all models.

M
V1
V2

D F
S2

S1 R T
L1 S3

Opening m
TYPE L L1 S1 S2 S3 D T M R V1 V2 F Fmax (N)
angle (g)

120 UR 190 62,5 6,5 6,4 38 6,4 3 6 25 13 33 6 90° 350 1300

130 UR 224 81 9 9 44 6,5 3 8 26 16 46,7 6 90° 500 1800

140 UR 260 105,5 8 8 57 8,4 4 10 41,2 20 49 8 90° 750 3000

150 UR 305 128 10 10 64 8,6 5 12 44 26 64 10 90° 950 5000

www.jcmetal.cz 19
Horizontal clamps

120 – 150 MZ

Light to medium-heavy
design

Clamps in the 120 MZ – 150 MZ


series feature a horizontal structure
resulting in a low build height. Apart
from the 120 model, hardened
bearing bushes are used in these
clamps. In addition, hardened rivets
are used for all models. ‡is type
of clamp is supplied with a solid
clamping lever and a bush for the
clamping bolt.

‡e bush for the clamping bolt is


included in delivery – free, unwelded.

M
V1
V

T
S2
R1

S3

L1 D

S1 R

Opening m
TYPE L L1 S1 S2 S3 D T M R R1 V V1 Fmax (N)
angle (g)

120 MZ 200 69 6,5 6,4 38 6,4 3 6 25 23 29 13 95° 350 1300

130 MZ 238,5 88,5 9 9 44 6,5 3 8 26 38 35 16 95° 500 1800

140 MZ 275,5 111,5 8 8 57 8,4 4 10 41,2 41 42 20 95° 750 3000

150 MZ 320 137 10 10 64 8,6 5 12 44 52 53 26 95° 950 5000

20 www.jcmetal.cz
Horizontal clamps

120 – 150 MR

Light to medium-heavy
design

Clamps in the 120 MR – 150 MR


series feature a horizontal structure
resulting in a low build height. Apart
from the 120 model, hardened
bearing bushes are used in these
clamps. In addition, hardened rivets
are used for all models. ‡is type
of clamp is supplied with a solid
clamping lever and a bush for the
clamping bolt.

‡e bush for the clamping bolt is


included in delivery – free, unwelded.

M
V1
V2

D F
S2

S1 R T
L1 S3

Opening m
TYPE L L1 S1 S2 S3 D T M R V1 V2 F Fmax (N)
angle (g)

120 MR 200 69 6,5 6,4 38 6,4 3 6 25 13 33 6 95° 350 1300

130 MR 238,5 88,5 9 9 44 6,5 3 8 26 16 46,7 6 95° 500 1800

140 MR 275,5 111,5 8 8 57 8,4 4 10 41,2 20 51 8 95° 750 3000

150 MR 320 137 10 10 64 8,6 5 12 44 26 64 10 95° 950 5000

www.jcmetal.cz 21
Horizontal clamps

105 – 109

Light to medium-heavy
design

‡e compact design of these clamps


allows for use in confined areas. ‡e
handle and clamping lever move in
the same direction. Despite their
small structural size, their clamping
force is relatively high. ‡ese clamps
are for use in jigs for drilling, bonding,
brazing, assembling, etc.

M
V

V2
V1

L2 S1
L

M
V

V2

R2

S2
V1

L2 S1 D
T

L L1 R1
R2

S2

Opening m
TYPE L1 L2 L V1 V2 V S1 S2 R1 R2 D T M Fmax (N)
angle (g)

105 6,5 30 56,5 13 8 34 26,5 26 13,5 16 4,5 2 5 92° 60 650

107 10,5 46 90 22 13 61 44 D43 23 26 6,5 3 6 92° 220 1500

109 14,5 68 132 33 L1


19 R1
90 64 57 35 38 8,5 3 10 90° 630 3400

22 www.jcmetal.cz
Horizontal clamps

121 – 141

Light to medium-heavy
design

‡e clamps of this series are specially


equipped with a curved fastening
leg allowing for installation from the
front of the jig.

M
V1

D1
D
V

R1
S1

L1 R
S2

L S

Opening m
TYPE L L1 V V1 M S S1 S2 R R1 D D1 Fmax (N)
angle (g)

121 186 52 73 13 6 37 32 6 25,5 20 5,6 6,6 90° 245 1200

131 210 58,5 71 15 8 42,5 38 7 28,5 24 6,5 8,5 90° 390 2500

141 267 93 102 20 10 52 52 10 32 32 8,5 10,5 90° 730 3000

www.jcmetal.cz 23
Horizontal clamps

132 U

Light to medium-heavy
design

‡is clamp can be affixed from two


sides. It has a wide opening angle.

M8
16

Ø 6,5
40
66

30
33
( 168 )
10
16

68,5

35

16

11

3
38

25

Ø 6,5
Opening
m (g) Fmax (N) 166
angle

185° 450 1700

24 www.jcmetal.cz
Horizontal clamps

132 M

Light to medium-heavy
design

‡is clamp can be affixed from two


sides. It has a wide opening angle.

A bush for the clamping bolt is


included in delivery – free, unwelded.
16

Ø 6,5
40
66

30
33
( 168 )

80
16

10

83

35

16

11

3
38

25

Ø 6,5
Opening
184 m (g) Fmax (N)
angle

185° 450 1700

www.jcmetal.cz 25
Horizontal clamps

160 M-A,160 M-B

Heavy design

A clamp for heavy-duty clamping.


It can be used wherever a high
clamping force is required or where
harsh treatment cannot be avoided.
‡e clamp is supplied in two designs,
A or B.

M 14
26

117
69

Varianta
Variant AA
12

103
VariantaBB
Variant

Ø 13
90

60

60

90

339

Opening angle Surface finish Fmax (kN) m (g)

92° Blackened 16 3600

26 www.jcmetal.cz
Horizontal clamps

161

Heavy design

A clamp for heavy-duty clamping.


It can be used wherever a high
clamping force is required or where
harsh treatment cannot be avoided.

M 12
24

81
45

62 82,5 48

82

277

12 57
12
31,8

Ø 6,5

Opening
Fmax (N) Weight (kg)
angle

95° 5000 1

www.jcmetal.cz 27
Horizontal clamps

180

Heavy design

A clamp for heavy-duty clamping.


It can be used wherever a high
clamping force is required or where
harsh treatment cannot be avoided.
‡e advantages of this clamp are its
wide opening angle and the variety
of methods that can be employed
to affix it. Its clamping lever can be
shortened, welded or threaded for
clamping elements.

‡e clamp rivets are hardened. ‡e


clamp features a surface finish of
Fe-Zn. A black design is also available
upon request.

Úhel otevření
Opening 190°
angle 190°
20
56

9
94

202

42,5
60

36

20

Ø 10,3
m (g) Fmax (N)

1140 4500

28 www.jcmetal.cz
Horizontal clamps

181

Heavy design

‡is clamp can be used wherever a


high clamping force is required or
where harsh treatment cannot be
avoided. Its advantages include a
wide opening angle and a variety of
methods for affixing it. Its clamping
lever can be shortened, welded or
threaded for clamping elements.

‡e clamp rivets are hardened. ‡e


clamp features a surface finish of
Fe-Zn. A black design is also available
upon request.

60

36

20
Úhel otevření
Opening angle190°
190°
20

24
67

202
Ø 10,3
42,5

105 9

m (g) Fmax (N)

1140 4500

www.jcmetal.cz 29
Horizontal clamps

185

Heavy duty, precision design

An open-designed, self-locking,
clamping arm. Featuring openings
for the installation of formative
elements, installation from the
front, and interchangeability with
pneumatic clamps. Compatible with
pneumatic clamps manufactured by
companies such as Tünkers, Destaco
and similar.

36,5 +0,0536,5 +0,05


28 ±0,1

42 M8
28 ±0,1

42 M8
11 ±0,1
M8
158

11 ±0,1

55 +0,1
51,5±0,2 51,5±0,2

92 ±0,1
M8
158

Ø 8 H7

32 ±0,1

22+0,1

92 ±0,1
30 ±0,1 6,5
55
Ø 8 H7

32 ±0,1

36±0,1

63
22

30 ±0,1 6,5

36±0,1

63

30 ±0,02
(9) Ø9
16

30 ±0,02

Ø 6(9)
H7 Ø9
16

m (g) Fmax (kN) 30 +0,2

3100 16
Ø 6 H7
30 +0,2

30 www.jcmetal.cz
Horizontal clamps

186

Heavy duty, precision design

An open-designed, self-locking,
clamping arm. Featuring openings
for the installation of formative
elements, installation from the
front, and interchangeability with
pneumatic clamps. Compatible with
pneumatic clamps manufactured by
companies such as Tünkers, Destaco
and similar.
30 ±0,02

28 ±0,1 16
30 ±0,2

Ø9
Ø 6 H7

43
36,5+0,05
141,5 ±0,1

M8

11 ±0,1
M8
158
55+0,1

30 ±0,2
Ø 8 H7

32 ±0,1
22

6,5 30 ±0,1
36±0,1
63

m (g) Fmax (kN)

3100 16

www.jcmetal.cz 31
Notes

32 www.jcmetal.cz
Vertical clamps

www.jcmetal.cz 33
Vertical clamps

200 UZ

Miniature design

‡e miniature 200 UZ clamp can be


applied wherever low clamping force
is needed and where there are space
limitations.

M5

80
10
19

53
M5
80

30

40
10
19

4,5
6
4,8 13
24
53
30

40

m (g) Fmax (N)

55 250

4,5
34 www.jcmetal.cz 4,8 13
Vertical clamps

200 UR

Miniature design

‡e miniature 200 UR clamp can be


applied wherever low clamping force
is needed and where there are space
limitations.

M5

96
10
27
5

6 4,5 6

13 6 2,5

24

M5
53
96
10
27
5

6 4,5 6

13 6 2,5

24

53

m (g) Fmax (N)

55 250

www.jcmetal.cz 35
Vertical clamps

210 – 260 UZ

Light to medium-heavy
design

‡e handles in this clamp series are


in a vertical position when closed.
Apart from the 210 and 220 models,
they are all equipped with hardened
bearing bushes. In addition, hardened
rivets are used for all models.

V
V2
V1

T
S1

L
M
V

R1

S3
V2
V1

D
T

S2 R

S1 L1 S

L
Opening
TYPE L L1 S S1 S2 S3 D T M R V V1 V2 R1 m (g) Fmax (N)
angle

210 UZ 52 28 24 6 4,8 38 4,5 2,5 5 13 143 20 10 28 100° 175 700

220 UZ 80 54,3 25,5 4,5 6,2 40 4,5 3 6 13 146 24 10 30 110° 185 1000
R1

S3

230 UZ 100 65 35 6 8 45 6,5 3 8 19 177 30 16 32 110° 360 1800

240 UZ 140 92 48 6 8 65 8,5 3 10 32 211 41 20 45 105° 655 2200

250 UZ 170 106,5 62 10 8 70 8,5 D 4 12 46 260 52 25 52 105° 910 3500

260 UZ 210 140 72 11 S2 11 92


R 10,5 4 12 50 305 81,5 25 72 105° 1055 5000

L1 S

36 www.jcmetal.cz
Vertical clamps

210 – 260 UR

Light to medium-heavy
design

‡e handles in this clamp series are


in a vertical position when closed.
Apart from the 210 and 220 models,
they are all equipped with hardened
bearing bushes. In addition, hardened
rivets are used for all models.

V
V2
V3

S1 D F
V4

S2 R T

L1 S
M
V
V2

L
V3

S1 D F
V4

S2 R T

L1 S

Opening
TYPE L L1 S S1 S2 D T M R V V2 V3 V4 F m (g) Fmax (N)
angle

210 UR 52 28 24 6 4,8 4,5 2,5 5 13 156 10 26 5 6 100° 175 700

220 UR 80 54,3 25,5 4,5 6,2 4,5 3 6 13 164 10 31 5 6 110° 185 1000
L
230 UR 100 65 35 6 8 6,5 3 8 19 190 16 37,5 6,5 6 110° 360 1800

240 UR 140 92 48 6 8 8,5 3 10 32 234 20 54 10 8 105° 655 2200

250 UR 170 106,5 62 10 8 8,5 4 12 46 283 25 67 9 8 105° 910 3500

260 UR 210 138 72 11 11 10,5 4 12 50 341 25 106,5 10 8 105° 1055 5000

www.jcmetal.cz 37
Vertical clamps

210 – 260 MZ

Light to medium-heavy
design

‡e handles in this clamp series are


in a vertical position when closed.
Apart from the 210 and 220 models,
they are all equipped with hardened
bearing bushes. In addition, hardened
rivets are used for all models.

‡is type of clamp is supplied with a


solid clamping lever and a bush for
the clamping bolt.

‡e bush for the clamping bolt is


included in delivery – free, unwelded.

V
V2
V1

T
S1

M
V

R1

S3
V2

D
V1

S2 R
T

L1 S
S1

Opening
TYPE L L1 S S1 S2 S3 D T M R V V1 V2 R1 m (g) Fmax (N)
angle

210 MZ 64 34,5 24 6 4,8 38 4,5 2,5 5 13 143 20 10 28 100° 175 700


R1

S3

220 MZ 91,5 60,3 25,5 4,5 6,2 40 4,5 3 6 13 146 24 10 30 110° 185 1000

230 MZ 114 71,6 35 6 8 45 6,5 3 8 19 177 30 16 32 110° 360 1800

240 MZ 155 99 48 6 8 65 8,5 D 3 10 32 211 41 20 45 105° 655 2200


S2 R
250 MZ 186,5 115,5 62 10 8 70 8,5 4 12 46 260 52 25 52 105° 910 3500
L1 S
260 MZ 232 149 72 11 11 92 10,5 4 12 50 305 81,5 25 72 105° 1055 5000

38 www.jcmetal.cz
Vertical clamps

210 – 260 MR

Light to medium-heavy
design

‡e handles in this clamp series are


in a vertical position when closed.
Apart from the 210 and 220 models,
they are all equipped with hardened
bearing bushes. In addition, hardened
rivets are used for all models.

‡is type of clamp is supplied with a


solid clamping lever and a bush for
the clamping bolt.

‡e bush for the clamping bolt is


included in delivery – free, unwelded.

V
V2
V3
V4

S1 D F

S2 R T

M L1 S
V
V2

L
V3
V4

S1 D F

S2 R T

L1 S

Opening
TYPE L L1 S S1 S2 D T M R V V2 V3 V4 F m (g) Fmax (N)
angle

210 MR 64 34,5 24 6 4,8 4,5 2,5 5 13 156 10 26 5 6 100° 175 700

220 MR 91,5 60,3L 25,5 4,5 6,2 4,5 3 6 13 164 10 31 5 6 110° 185 1000

230 MR 114 71,6 35 6 8 6,5 3 8 19 190 16 37,5 6,5 6 110° 360 1800

240 MR 155 99 48 6 8 8,5 3 10 32 234 20 54 10 8 105° 655 2200

250 MR 186,5 115,5 62 10 8 8,5 4 12 46 283 25 67 9 8 105° 910 3500

260 MR 232 149 72 11 11 10,5 4 12 50 341 25 106,5 10 8 105° 1055 5000

www.jcmetal.cz 39
Vertical clamps

221 – 241

Light to medium-heavy
design

‡e clamps in this range are based


on the 220, 230 and 240 models.
‡e handles in this clamp series are
in a vertical position when closed.
All models have hardened rivets,
and the 231 and 241 models also
have hardened bearing bushings. ‡e
curved fastening leg allows mounting
from the front of jigs.

M
V
V1

R1
V2

S1

L1 R
L S

Opening Fmax
TYPE L L1 S S1 D M R R1 V V1 V2 m (g)
angle (N)

221 80 54 40 25,5 4,5 6 30 13 176 51 10 110° 200 1000

231 99,5 61,5 45 35 6,5 8 32 19 211 64,5 16 110° 400 1800

241 139 85 65 48 8,5 10 45 32 259 88 20 105° 710 2200

40 www.jcmetal.cz
Vertical clamps

230 – 240 UZT

Light to medium-heavy
design

‡e handles in this clamp series are


in a vertical position when closed.
‡e 230 UZT – 240 UZT clamp series
features a reduced construction
height. Hardened bearing bushes
and hardened rivets are used in all of
these clamps.

V2
V1

S1

L1 S

M
V2

R1

S3

S4
V1

R S2
S1

L1 S

Opening
TYPE L L1 S S1 S2 S3 S4 T M R V V1 V2 R1 m (g) F (max)
angle

230 UZT 100 65 35 6 8 45 76 3 8 19 106 30 16 32 110° 360 1800


R1

S3

S4

240 UZT 140 92 48 6 8 65 84 3 10 32 141 41 20 45 105° 655 2200

www.jcmetal.cz 41
R S2
Notes

42 www.jcmetal.cz
Heavy duty, precision design

www.jcmetal.cz 43
Heavy duty, precision design

270 M

Heavy design

Suitable for demanding clamping


of pieces in welding, machining and
wherever a high clamping force is
required.

Delivery also includes a clamping bolt


with a welded bush.

274
32

100 24

246 70

Opening Surface
Fmax (kN) m (g)
angle finish

192° Blackened 29 2600

44 www.jcmetal.cz
Heavy duty, precision design

270 M–A

Special heavy design

A clamp based on the 270 M model.


‡e 270 M–A clamp handle is rotated
45° compared to the 270 M, so its
total construction height is reduced.
It is suitable for demanding clamping
of pieces in welding, machining and
wherever a high clamping force is
required.

Delivery also includes a clamping bolt


with a welded bush.
260
32

100 24

246 70

Opening Surface
Fmax (kN) m (g)
angle finish

192° Blackened 29 2600

www.jcmetal.cz 45
Heavy duty, precision design

275

Heavy duty, precision design


– for extremely demanding
clamping

‡is clamp is suitable for demanding


clamping of pieces in welding,
machining and wherever a high
clamping force is required. Two
clamping-lever adapters are available
for this model.
340

40
340

40

80
80

155 130 25

285 85
155 130 25
Clamping-lever
Nástavec
adapter285
upínací páky
85

Nástavec
upínací páky
340

40

Nástavec Nástavec
se šroubem se šroubem
Tr 24x5 M20
Adapter Adapter
Nástavec Nástavec
with the with the
80

se šroubem se šroubem
bolt Tr 24×5
Tr 24x5 bolt M20
M20

155 130 25

285 85

Nástavec
upínací páky
Surface
Fmax (kN)
finish

Blackened 29

46 www.jcmetal.cz
Heavy duty, precision design

279

Special heavy design

‡is clamp is specifically designed for


a long service life. Despite its small
structural size, the clamping force is
relatively high. ‡e fastening legs,
draw rods and pivots are made of
carbonitrided material and hardened
to 48 HRC. ‡e clamp components
are all blackened.

‡e bush for the clamping bolt is


included in delivery – free, unwelded.

150
M6
16

33
25

51 37
150

M6
16

32

48
8
33
25

6,5
51 37
9 20

Opening
Fmax (N) m (g)
32

48
8

angle

120° 2500 320

6,5
www.jcmetal.cz 47
9 20
Heavy duty, precision design

280

Heavy duty, precision design

‡is clamp is specifically designed to


provide both a high clamping force
and a long service life. ‡e handle
weldment is made of carbon steel,
heat-treated to 800–1000 MPa. ‡e
fastening legs, draw rods and pivots
are made of carbonitrided material
and hardened to 48 HRC. ‡e clamp
components are all blackened. ‡e
clamp design allows for limitation
of clamping-arm play and the
adjustment of the entire clamp.

247
20

Ø 8,5
57

15 30 9,8

60 19,6

125

Opening
Fmax (N) m (g)
angle

130° 7000 1000

48 www.jcmetal.cz
Heavy duty, precision design

285

Heavy duty, precision design

A clamp for heavy-duty clamping.


For use wherever high clamping
force is required or where it is not
possible to avoid rough treatment.
‡e advantages of this clamp are its
wide opening angle and the variety
of methods that can be employed
to affix it. ‡e clamping lever can be
shortened, welded or threaded for
( 238 ) clamping elements.
20
55

94 42,5 30

183 60

Ø 10,3
20

36

Opening
m (g) Fmax (N)
angle

180° 1350 4500

www.jcmetal.cz 49
Heavy duty, precision design

286

Heavy duty, precision design

A clamp for heavy-duty clamping.


For use wherever high clamping
force is required or where it is not
possible to avoid rough treatment.
‡e advantages of this clamp are its
wide opening angle and the variety
of methods that can be employed
to affix it. ‡e clamping lever can be
shortened, welded or threaded for
clamping elements.

20
(250)
20

30
66

42,5
Ø 10,3

105 36

183 60

9
20

Opening
m (g) Fmax (N)
angle

180° 1350 4500

50 www.jcmetal.cz
Heavy duty, precision design

291 – 296 M

Heavy duty, precision design

‡ese clamps are designed for


both a high clamping force and a
long service life. ‡e control-lever
weldment is made of carbon steel,
heat-treated to 800–1000 MPa. ‡e
control-levers of the 291 and 293
models are made of cast steel. ‡e
fastening legs, draw rods and pivots
are made of carbonitrided material
and hardened to 48 HRC. ‡e clamps
are all blackened. ‡e main intended
application is with heavy-duty jigs for
cutting or welding, for example in the
automotive industry.

L3 S2
V3
V2
V1

L2 L1 S1

S3

S1 Opening
TYPE L1 L2 L3 V1 V2 V3 S2 S3 m (g) Fmax (kN)
±0,05 angle

291 M 19 18,7 28,5 20 28 52 6,8 21 30 200° 300 2,5

293 M 29 21,5 37,5 20 54 90 9,8 33 44 200° 1100 7

295 M 35 40 57,5 28 71,5 110 11,8 40 55 200° 1900 12

296 M 51 46,9 72 33 87,6 135 15,8 55,5 75 200° 2900 24

www.jcmetal.cz 51
Heavy duty, precision design

291 – 296 R

Heavy duty, precision design

‡ese clamps are designed for


both a high clamping force and a
long service life. ‡e control-lever
weldment is made of carbon steel,
heat-treated to 800–1000 MPa. ‡e
control-levers of the 291 and 293
models are made of cast steel. ‡e
fastening legs, draw rods and pivots
are made of carbonitrided material
and hardened to 48 HRC. ‡e clamps
are all blackened. ‡e main intended
application is with heavy-duty jigs for
cutting or welding, for example in the
automotive industry.

L3 S3
V3
V2
V1

L2 L1 S1

S2

S4

S1 Opening
TYPE L1 L2 L3 V1 V2 V3 S2 S3 S4 m (g) Fmax (kN)
±0,05 angle

291 R 28,5 14,5 28,5 33,5 28 52 6,8 12,8 21 30 200 300 2,5

293 R 45 13 37,5 50 51 90 9,8 20 33 44 200 1100 7

295 R 53 31 57,5 63,5 71,5 110 11,8 22 40 55 200 1900 12

296 R 66 35 72 76 91 135 15,8 27,6 55,5 75 200 2900 24

52 www.jcmetal.cz
Heavy duty, precision design

291 – 296 RO

Heavy duty, precision design

‡ese clamps are designed for


both a high clamping force and a
long service life. ‡e control-lever
weldment is made of carbon steel,
heat-treated to 800–1000 MPa. ‡e
control-levers of the 291 and 293
models are made of cast steel. ‡e
fastening legs, draw rods and pivots
are made of carbonitrided material
and hardened to 48 HRC. ‡e clamps
are all blackened. ‡e main intended
application is with heavy-duty jigs for
cutting or welding, for example in the
automotive industry.

L5 S3
V5

V2

V4
Ø D1
V1

V3
Ø D2

L3 S1

L2 S2

L4 L1 S4

L2 V4 S1 D1 / Opening
TYPE L1 L3 L4 L5 V1 V2 V3 V5 S2 S3 D2 m (g) Fmax (kN)
±0,05 ±0,05 ±0,05 H7 angle

291 RO 28,5 24 15 14,5 28,5 28,3 28 15 22,8 52 6,8 12,8 21 4 5,5 200° 300 2,5

293 RO 45 37 24 13 37,5 40,5 51 19 37 90 9,8 20 33 6 9 200° 1100 7

295 RO 53 52 30 31 57,5 55,5 71,5 30 46 110 11,8 22 40 6 9 200° 1900 12

296 RO 66 61 30 35 72 68,5 91 30 64 135 15,8 27,6 55,5 6 9 200° 2900 24

www.jcmetal.cz 53
Heavy duty, precision design

291– 293 Z

Heavy duty, precision design

‡ese clamps are designed for both


a high clamping force and a long
service life. ‡e control-lever is made
of cast steel. ‡e fastening legs,
draw rods and pivots are made of
carbonitrided material and hardened
to 48 HRC. ‡e main intended
application is with heavy-duty jigs for
cutting or welding, for example in the
automotive industry. ‡e connection
L3 S3
spacings of the 291 Z clamp
correspond to the 230 UZ clamp, as
do the 293 Z clamp’s spacings to the
240 UZ clamp.

V3
V

V2
V1

L3 S3

L2 L1 S1

L S2

S4
V3

L4 L5
V

V2

S5

S
V1

ØD
L2 L1 S1

L S2

S4

L4 L5

Opening
TYPE L L1 L2 L3 L4 L5 V V1 V2 V3 S S1 S2 S3 S4 S5 D m (g) Fmax (kN)
angle

291 Z 51 28,5 14,5 28,5 4,5 19 71 21,6 28 49,4 45 6,8 12,8 21 30 32 4,5 200° 300 2,5

293 Z 74 45 13 37,5 6,5 32 123 32,7 51 90 65 9,8 20 33 44 45 8,5 200° 1100 7


S5

54 www.jcmetal.cz
Heavy duty, precision design

291 – 296 RORS–A

Heavy duty, precision design

‡ese clamps are designed for both a


high clamping force and a long service
life. ‡e control-lever weldment is made
of carbon steel, heat-treated to 800–
1000 MPa. ‡e lever of the 291 model
is made of cast steel. ‡e fastening
legs, draw rods and pivots are made of
carbonitrided material
L5 and hardened
to 48 HRC. ‡e clampL8includes a
long, solid lever with openings for the
installation
L6 of formative elements.
‡e main
L7 intended application is with
heavy-duty jigs for cutting or welding,

V7
for example in the automotive industry.

V3

Ø D4

V5
V4
L5 V2
L8 S3

V6
L6

Ø D3
L7
L2
L4 L3
V7

L1 L9
V3

Ø D4

Ø D1 Ø D2
V5
V4
V2

S
V6
Ø D3

S1
L2 S2
L4 L3 S4
L1 L9

Ø D1 Ø D2
L3 L6 L7 L8 V5 V6
TYPE L1 L2 L4 L5 L9 V2 V3 V4 V7
±0,05 ±0,1 ±0,02 ±0,3 ±0,05 ±0,02
S

291 28,5 15 24 40 84 15 15 71,5 1,9 65 15 40 22,8 15 52

295 53 30 52 70 160 30 30 122 10,5 107 30 98 46 30 110

296 66 30 61 85 182,5 30 30 146 15,5 134,5 30 127 64 30 135

S1 Opening
TYPE S2 S3 S4 D1 / H7 D2 D3 / H7 D4 S m (g) Fmax (kN)
±0,05 angle

291 6,8 12,8 21 30 4 5,5 4 5,5 15 200° 300 2,5

295 11,8 22 40 55 6 7 6 9 15 200° 1900 12

296 15,8 27,6 55,5 75 6 7 6 9 15 200° 2900 24

www.jcmetal.cz 55
Heavy duty, precision design

291 – 296 RORS–B

Heavy duty, precision design

‡ese clamps are designed for both a


high clamping force and a long service
life. ‡e control-lever weldment is made
of carbon steel, heat-treated to 800–
1000 MPa. ‡e lever of the 291 model
L6 ‡e fastening
is made of cast steel. S3

ØD2
legs, draw rods and pivots are made of

ØD1
carbonitrided material and hardened to
V5

48 HRC. ‡e clamps are all blackened.


V6

‡e clamp includes a long, solid lever


with openings for the installation of
V2

formative elements. ‡e main intended


application is with heavy-duty jigs for
V3
V4

cutting or welding, for example in the


V9
V1

automotive industry.

L6 S3

ØD2
ØD1
V7

V5
V6
V8

V2

L4 S1
L3 L2 S2
V3
V4

V9

L1 L5 S4
V1

V7
S

V8

L4 S1
L3 L2 S2
L1 L5 S4

L2 V3 V5 V6 V7
TYPE L1 L3 L4 L5 L6 V1 V2 V4 V8 V9
±0,05 ±0,3 ±0,1 ±0,02 ±0,05

291 28,5 24 24 15 1,9 15 96,3 58,5 37,3 29,8 15 15 22,8 15 52


S

295 53 52 45 30 10,5 30 195,5 119,3 82 67 30 30 46 30 110

296 66 61 60 30 15,5 30 222 128 92 77 30 30 64 30 135

S1 Opening
TYPE S S2 S3 S4 D1 / H7 D2 D3 / H7 D4 m (g) Fmax (kN)
±0,05 angle

291 15 6,8 12,8 21 30 4 5,5 4 5,5 200° 300 2,5

295 15 11,8 22 40 55 6 7 6 9 200° 1900 12

296 15 15,8 27,6 55,5 75 6 7 6 9 200° 2900 24

56 www.jcmetal.cz
Heavy duty, precision design

Accessories

Accessories for clamp models


291, 293, 295, 296

Handle ‡e vertical clamps in the Heavy-


duty, precision design range, models
291-296, can easily and quickly be
equipped with these accessories: a
Clamping arm
handle, a baseplate, and a clamping
arm. ‡ese components can be
welded in any position as required.

Základní deska
ØD

Baseplate Rukojeť

B
R
Základní deska R1
A

T1
ØD
V1

Handle Baseplate
Rukojeť Základní deska
ØD
B
R

Clamping arm
Upínací rameno
Rukojeť
R1 L

A
T1

B
R
V1

V
R1
A
T1

T
V1

T1

L1

Upínací rameno
Accessories Baseplate Handle Clamping arm
L
TYPE A B R R1 ØD T1 Profile V1 V T T1 L L1 Ord. No.

40 50 35 25 6,3 Upínací8 rameno 291020


V

L
291 10×6 90 291021

15 15 7 40 10 291022
V

40 50 35 25 6,3 8 291020
T

293 16×6 120 293021


T1

L1 25 20 10 50 8 293022
T

60 50 30 40 8,3 8 295020
T1

295 L1 20×10 150 295021

30 25 12 60 12 295022

70 65 45 50 8,3 8 296020

296 20×10 180 296021

35 30 16 75 15 296022

www.jcmetal.cz 57
Notes

58 www.jcmetal.cz
Straight clamps

59 www.jcmetal.cz
Straight clamps

300

Miniature design

‡e 300 clamp is suitable for use


wherever a low clamping force is
required and in confined spaces.

M4
32

13

14,7
3

25

8 16
Ø7

27
14

Ø 4,4
34
59

m (g) Fmax (N)

40 250

60 www.jcmetal.cz
Straight clamps

305

Miniature design

‡e 305 clamp is suitable for use


wherever a low clamping force is
required and in confined spaces.
15
10

Ø 4,4 m (g) Fmax (N)


Ø 7,2
180 400

20,5
Ø7

M4

19

30

15
15

10

15,5 16 Ø 4,4

48 Ø 7,2
68,5

Clamp 305 with an adapter – 971 016 Clamp 305 with an adapter – 971 017
– allows for clamp adjustment in the vertical position – allows for height adjustment of the clamp
20,5
Ø7

M4

19

30
15

4,4

15,5 16
13
MAX.36

48
19

Ø 4,4
18,5

68,5
13,5
9

6,5 16 Ø 4,4
MIN.18
8,5

16,5 16 8
28 26
48 21
38

www.jcmetal.cz 61
Straight clamps

307

Light design

‡e 307 clamp is supplied as shown.


‡e advantages of this clamp are its
relatively high clamping force and
small constructional dimensions.

40
M6
11,7

20 57

Ø 5,5
Ø 10
38

22
32

6,4 44,5
77

Stroke m (g) Fmax (N)

18 160 2000

62 www.jcmetal.cz
Straight clamps

307 Z

Light design

‡e 307 Z clamp is supplied as


shown. ‡e advantages of this clamp
are its relatively high clamping force
and small constructional dimensions.
In contrast with the 307 model, the
clamp is equipped with a stop to lock
the mechanism in its closed position.

40
M6
11,7

Ø 5,5
Ø 10
38

22

32

6,4 44,5

77

Stroke m (g) Fmax (N)

18 160 2000

www.jcmetal.cz 63
Straight clamps

308

Light to medium-heavy
design

‡e 308 clamp is supplied as shown.


‡e clamp’s mechanism is designed
as a push-pull mechanism, i.e. it can
work at two dead points – in both
the open and closed positions. It is
suitable for use in assembly, test,
and welding jigs.

32
70

24,5

22 51

120
M6
Ø 12

33

48

Ø 6,6

36,6 7,2
Stroke m (g) Fmax (N)

32 380 2600

64 www.jcmetal.cz
Straight clamps

310

Medium-heavy to
heavy design

‡e 310 clamp is supplied as shown.


Its handle and piston move in the
same direction when being handled.
‡e solid-cast baseplate of the clamp
permits a high clamping force. ‡e
draw rods and lever are heat-treated
to ensure a long service life.
88

17

43
155

15 40 40
Ø 6,5
Ø 12

M8

36

50

112

Stroke m (g) Fmax (N)

42 750 3800

www.jcmetal.cz 65
Straight clamps

320

Medium-heavy to
heavy design

‡e 320 clamp is supplied as shown.


It’s handle and piston move in the
same direction when being handled.
‡e solid-cast baseplate of the clamp
permits a high clamping force. ‡is
clamp is designed as a push-pull
clamp, i.e. it is locked in both the
open and in the closed positions. ‡e
hardened bushes and heat-treated
draw rods ensure a long service life.
118

21

51
180

14 35 40
Ø 8,5
Ø 16

M 10

58
41

128

Stroke m (g) Fmax (N)

52 1000 10 000

66 www.jcmetal.cz
Straight clamps

321

Medium-heavy to
heavy design

‡e 321 clamp is supplied as shown.


It’s handle and piston move in the
same direction when being handled.
‡e solid, welded baseplate of the
clamp permits a high clamping force.
‡e square piston provides protection
against turning. ‡is clamp is
designed as a push-pull clamp, i.e. it
is locked in both the open and closed
positions. ‡e hardened bushes and
heat-treated draw rods ensure a long
service life.

118
16

21

16 51
180

14 35 40
Ø 8,5
M 10

58
41

128

Stroke m (g) Fmax (N)

52 1000 10 000

www.jcmetal.cz 67
Straight clamps

330

Special heavy design

‡e 330 clamp is supplied as shown.


It’s handle and piston move in the
same direction when being handled.
‡e solid, welded baseplate of the
clamp permits a high clamping force.
‡e draw rods and the rear pivot are
heat-treated to ensure a long service
life. It is for use wherever a high
clamping force must be exerted.

315
110
13

Ø 25

27

105 230

335

Ø 10,5
78
54

Stroke m (g) Fmax (N)

100 4400 30 000 20 90 90

68 www.jcmetal.cz
Straight clamps

340 – 360 | 361

Light to medium-heavy
design

‡e clamping mechanism of these


clamps is freely adjustable around
the longitudinal axis and it is
designed as a push-pull system, i.e.
it can work at both dead points – in
both the open and closed positions.
Heat-treated levers ensure a long
service life.

By default, these clamps are supplied


without a clamping body. Upon
request, they can be supplied with
the “type A” or “type B” clamping
bodies (see p.78).

‡e construction of the 361 clamp is


based on the construction of the 360
clamp. In addition the 361 clamp can
be inserted into the Ø 28 mm holes
of the Siegmund system.

340–360 361

SIEGMUND 28
DÍL SIEGMUND
component
SYSTÉM part
28

V
V
V

Z (stroke)
ØD

Z (stroke)
V1
ØD
ØD

V1
V1

L1

L1
M 24 x1,5
M1
M1
M1

M
M

S
M

SS

L L

TYPE L L1 V V1 M M1 ØD S Z m (g) Fmax (N)

340 80 36 125 11,5 6 M16×1,5 10 26 21 140 1000

350 118 57 119 11 8 M20×1,5 12 28 40 330 2500

360 178 93 164 15,8 12 M24×1,5 16 38,5 67 1200 4000

361 192 107,7 164 15 16 Ø 28 16 38,5 67 980 10000

www.jcmetal.cz 69
Straight clamps

345

Miniature design – with an


extended piston guide

‡is is a special design of straight


clamp with an extended clamping-
piston guide. ‡anks to its design,
these clamps can be installed in any
position. Heat-treated levers and
draw rods ensure a long service life.
‡is clamp is also suitable for use
wherever only a low clamping force is
required.

(50)
20
M4

36

88

14
M 10

Ø6

By default, these clamps are supplied


14
without a clamping body. Upon request,
971 009 971 018
they can be supplied with the 971 009 or
Ø 10,5 Ø 10,5
971 009 971 018
“L” 971 018 clamping bodies.
Ø 10,5 Ø 10,5
24

21

14
12

24

21

14
12

971009 12 15 971018
971 009 24 971 018
971 009 12
971 018 15
Ø 10,5 Ø 10,5 Ø 10,5 24
Ø 10,5
Ø 4,4

Ø 4,4
26
18
8
24

Ø 4,4
21

Ø 4,4
24

26
18
14

21
12

8
3

14
12

18 8
12 15
12 15 18 8
24
24
Ø 4,4

Ø 4,4
Ø 4,4
26
18

Ø 4,4
8

Stroke m (g) Fmax (N)


26
18
8

20 70 400
18 8
18 8

70 www.jcmetal.cz
Straight clamps

355 – 375

Light to medium-heavy
design with an extended
piston guide

‡ese are clamps with an extended


clamping-piston guide. ‡eir robust,
milled body allows for perfect
guidance of the clamping rod. When
combined with their hardened levers,
draw rods and rivets, this extends
the total service life of the clamp. ‡e
pivot of the control lever in the clamp
body is lined with a hardened bush.
‡e clamping mechanism is freely
adjustable around the longitudinal
axis and it is designed as a push-pull
system, i.e. it can work at both dead
points – in both the open and closed
positions.

By default, these clamps are supplied


without a clamping body. Upon
request, they can be supplied with
the “type A” or “type B” clamping
bodies (see p. 78).
V

Z (stroke)
M

L1

L2
M1
ØD

m
TYPE L L1 L2 V M M1 ØD S Z Fmax (N)
(g)

355 168 65 22 115 6 16 10 24 30 400 1500

365 201 89 25 147 8 20×1,5 12 30 40 550 3300

375 225 100 30 155 12 24×2 16 32 50 750 5000

www.jcmetal.cz 71
Straight clamps

315

Light design

A special design for special clamping


situations. ‡e handle and the piston
move in opposite directions.

Handle
Rukojeť in the
v poloze open position
-otevřeno

Handle
Rukojeť in the
v poloze closed position
M8

-zavřeno
41

31

26
138

180

15 40 40
Ø 12
50

36

Ø 6,5

Stroke m (g) Fmax (N)

23 550 2600

72 www.jcmetal.cz
Straight clamps

325

Medium-heavy to
heavy design

A special design for special clamping


situations. ‡e handle and the piston
move in opposite directions.

Handle
Rukojeť in the
v poloze open position
-otevřeno

Handle
Rukojeť in the
v poloze closed position
-zavřeno
M 10
60,5

47,5

37,5
165,5

297

13 35 41
Ø 16
58

41

Ø 8,5
128

Stroke m (g) Fmax (N)

33 1500 10 000

www.jcmetal.cz 73
Straight clamps

380

Light to medium-heavy
design

‡is clamp type allows for axial


installation using the M24×2 thread,
or installation on the surface using
Ø 8.4 mm openings. ‡e clamping
mechanism is designed as a push-pull
system, i.e. it can work at both dead
points – in both the open and closed
positions. Each component is made
of heat-treated material. ‡e piston
is secured against turning. ‡e clamp
is suitable for assembly and control
master jigs.

164
M 24 x2

M 10

40
20

34 30 94

158

10
Ø 16

26

40

Ø 8,4

Stroke m (g) Fmax (N)

32 820 5000

74 www.jcmetal.cz
Straight clamps

381 – 382

Light design

A special design for special clamping


situations. ‡e handle and piston
move in opposite directions. ‡e
clamps in this series feature a
reduced design of the base body,
thus there is a low space requirement
to affix the clamp, without reducing
the clamping force applied on the
workpiece.

Z
V
V2

V1

L2 L1
L
ØD

M
S1

Ø D1
L3 L4

TYPE L L1 L2 L3 L4 V V1 V2 S S1 M D D1 Z m (g) Fmax (N)

381 194 29,5 40 6 17,5 63 23 33 50 40 6 10 5,5 30 330 3000

382 230 40 34,5 7,5 25 65 28 40 70 55 8 12 6,5 32,5 800 8900

www.jcmetal.cz 75
Straight clamps

390

Special heavy design

‡e handle and piston move in the


same direction when being handled.
Using the M20 thread, the protrusion
of the “X” piston can be adjusted
through a range of 10 to 86 mm. It
is for use wherever a high clamping
force must be exerted.

Ø 20

224
M12

M20
Ø 20
32

10
20
Z (zdvih) 114
240

74
12 50
Ø 20
25
224
M12

M20
Ø 20

130

100
76
32

10

20
Z (stroke) 114
Ø 10,5
240 Ø6

74
12 50
25
Stroke m (g) Fmax (N)

54 4300 15 000
130

100

76 www.jcmetal.cz
76
Straight clamps

395

Heavy design

‡e 395 clamp is supplied as shown.


Its solid-cast body and control lever
permit a high clamping force. As a
result, the clamps are suitable for
heavy-duty applications, such as on
assembly and welding jigs. ‡e
clamping mechanism is designed as
a push-pull system, i.e. it can work at
both dead points – in both the open
and closed positions.

78
121
57

41,5 133

31,5 70
Ø 25
M 16

58

80

73 Ø 10,5

288 Stroke m (g) Fmax (N)

78 3200 70 000

www.jcmetal.cz 77
Straight clamps

Accessories

Clamping bodies

For clamp models: 340, 350, 355,


365, 375

type A – material: steel / blackened or galvanized

Ø D1

V
V1
L

ØD

T
R

For
TYPE A Ord. No. L V V1 R D D1 T
the clamps

971 010 40 32 16 25 6,4 16,5 12 355

971 011 40 45 25 30 6,4 20,5 12 365

971 012 60 40 23 40 8,4 24,5 20 375

type B – material: steel / painted


ØD1
V

V1
T

L
ØD

S1 R1

For
TYPE B Ord. No. L V V1 R R1 D D1 T S S1
the clamps

971 013 25 40 24 40 6,4 16,5 5 60 15 340, 355

971 014 40 60 37 38 14 6,4 20,5 6 60 16 350, 365

971 015 40 60 37 38 14 6,4 24,5 6 60 16 360, 375

78 www.jcmetal.cz
Hook clamps

79 www.jcmetal.cz
Hook clamps

410 – 430

Stirrup hook design

Hook clamps with a stirrup exert


a high clamping force. ‡eir use is
highly diverse. ‡ey can be used, for
example, in the foundry industry as
a closing or a tightening mechanism.
‡ese clamps also allow for clamping
at a right angle.

Figure of clamping
at right
Upnutí angle
do pravého úhlu
V
M

‡e 410 design
V2
V1

U provedení
features410
a plastic-
rukojeť máčená v plastu
L2 X L1 coated handle.
T

S4 R2 R S1
ØD2 ØD1
R1
S5

S3

L4
S2

L3
L

TYPE L L1 L2 L3 L4 S1 S2 S3 S4 S5 D1 D2 T M V V1 V2 R R1 R2 X m (g) Fmax (N)

410 137 30 20 88 50 5 5 32 5 22 5 5 2 5 53 18 32 13 18 9 0–34 100 1500

420 219 42 32 120 65 8 10 48 6 31 6,5 6,2 3 6 60 20 40 19 29 14 25–72 400 3000

430 251 57 36 157 80 9 9 65 8,5 45 9 9 4 8 105 26 55 29 40 18 0–60 1100 7000

80 www.jcmetal.cz
Hook clamps

415 – 435

Design with a simple


clamping hook

Hook clamps with a simple design


of clamping hook are for use as
light devices with low spatial
requirements. ‡ey can be applied as
a closing or tightening mechanism.
‡ey can be used, for example, in
mold closing.

V1
V2

L3
T

L1 L2

D D
M
R2
S1

S2

R1 S3 R1 S3

L4 L4

Fmax
TYPE L L1 L2 L3 L4 S1 S2 S3 D T M R1 R2 V1 V2 m (g)
(N)

415 208 62 45 51 25 35 5 5 4,2 2 6 16 26 37 23 100 1500

425 256 83 60 68 34 46 6 6 5,5 3 8 22 34 46 30 350 2500

435 385 124 80 101 50 73 9 9 8,4 5 12 32 55 69 45 1000 4200

www.jcmetal.cz 81
Hook clamps

440

Heavy duty design

Hook clamp designed for applications


where a high clamping force must be
exerted.
Ø 12

90
M 12

60-120 56

330 80

Surface
m (g) Fmax (kN)
finish

Fe / Zn 2600 42

82 www.jcmetal.cz
Hook clamps

450

Heavy duty design

A robust design of hook clamp


with a stirrup, a solid-cast body, a
counterpart, and a control lever,
which is suitable for use wherever a
high clamping force must be exerted.
Ø 12

94,5
27,5

M 12

58 0-40 89

11,5 35 57 16
80

57

57

81
54

Ø 11 Ø 11
12

77

152

(284)

m (g) Fmax (N)

2200 33 000

www.jcmetal.cz 83
Hook clamps

450 Z

Heavy duty design

‡is clamp is based on the 450 model


and comes in the same dimensions.
‡e 450 Z clamp is fitted with a stop
to lock the mechanism in the closed
position.

Ø 12

94,5
27,5

58 0-40 89
80

57

57

81
54

M 12

Ø 11 Ø 11
12

77
152

(284)

m (g) Fmax (N)

2200 33 000

84 www.jcmetal.cz
Hook clamps

450 R

Heavy duty design

‡is clamp is based on the 450 model


and comes in the same dimensions.
It is fitted with an arm allowing for
single-handed operation.
Ø 12

94,5
27,5

M 12

58 0-40 89

11,5 35 57 16
80

57

57

81
54

12

Ø 11 Ø 11

77

152

(284)

m (g) Fmax (N)

2200 33 000

www.jcmetal.cz 85
Hook clamps

451

Heavy duty design

A robust design of hook clamp based


on the 450 model with a stirrup, a
solid-cast body, a counterpart, and a
reduced-height control lever, which
is suitable for use in confined spaces
and wherever a high clamping force
must be exerted.

Ø 12
27,5

53
58 0-40 89
M 12

11,5 35 57 16
80

57

35

57

81
54

Ø 11 Ø 11
12

77

(296)

m (g) Fmax (N)

2200 33 000

86 www.jcmetal.cz
Pneumatic clamps

www.jcmetal.cz 87
Pneumatic clamps

220 – 240 P

Light to medium-heavy
design

A clamp series based on the


manually-operated 220, 230 and
240 UZ clamps. ‡ey preserve the
same basic dimensions and spacings
to affix the clamps.

Upon request, these clamps can


be delivered with magnetic
position sensors.

M
V2

V
V1

L1 S
S2
S3

R1

S1
Opening
TYPE Parameters of cylinder Thread
angle
Fmax (N) R
220 P Ø 25 mm, Stroke 30 mm M5 95° 1000 L
230 P Ø 32 mm, Stroke 42 mm G1/8 95° 1800

240 P Ø 40 mm, Stroke 70 mm G1/8 95° 2200

TYPE L L1 S S1 S2 S3 R R1 V V1 V2 M m (g)

220 P 201 54,3 26,5 6,2 12 52 13 30 61 30 10 6 600

230 P 245 64,5 37 8 14 62 19 32 80 38 16 8 1100

240 P 324 91 52 11 18 76 32 45 104 47 20 10 1650

88 www.jcmetal.cz
Pneumatic clamps

308 P

Light to medium-heavy
design

A clamp based on the manually-


operated 308 clamp. It preserves the
same basic dimensions and spacings
to affix the clamp.

Upon request, these clamps can be


delivered with magnetic position
sensors.
Ø 12
75

30,5

32,3 22 51

271

Ø 6,6
33
M6
60

80

7,2 36,6

Stroke Parameters of cylinder Thread m (g) Fmax (N)

20 Ø 32 mm, Stroke 46 mm G1/8 1200 2600

www.jcmetal.cz 89
Pneumatic clamps

310 P

Light to medium-heavy
design

A clamp based on the manually-


operated 310 clamp. It preserves the
same basic dimensions and spacings
to affix the clamp.

Upon request, these clamps can be


delivered with magnetic position
sensors.
Ø 12
25,6

( 84 )
42 133,7

( 304 )

Ø 6,5
M8
36
64

84

15 40 40

Stroke Parameters of cylinder Thread m (g) Fmax (N)

27 Ø 32 mm, Stroke 52 mm G1/8 1800 3800

90 www.jcmetal.cz
Pneumatic clamps

320 P

Medium-heavy to
heavy design

A clamp based on the manually-


operated 320 clamp. It preserves the
same basic dimensions and spacings
to affix the clamp.

Upon request, these clamps can be


delivered with magnetic position
sensors.
Ø 16
28,5

( 88 )

52 148

( 356 )

Ø 8,5
M 10
74

41

96

14 35 40

Stroke Parameters of cylinder Thread m (g) Fmax (N)

32 Ø 40 mm, Stroke 64 mm G1/8 2400 10 000

www.jcmetal.cz 91
Pneumatic clamps

395 P

Heavy design

A clamp for heavy-duty clamping. It


is designed for use wherever a high
clamping force must be exerted.
A clamp based on the manually-
operated 395 clamp. It preserves the
same basic dimensions and spacings
to affix the clamp.

Upon request, these clamps can be


delivered with magnetic position
sensors.
Ø 25

( 160 )
67

90

41,5 215

( 506 )

Ø 10,5
M 16

100

114
80

58

31,5 70

Stroke Parameters of cylinder Thread m (g) Fmax (N)

27 Ø 50 mm, Stroke 88 mm G1/8 6400 70 000

92 www.jcmetal.cz
Pneumatic clamps

740 – 750

Solid design with horizontal


mounting of cylinder

‡ese vertical clamps are


manufactured with engineering-
grade quality, and they are suitable
for installation in flow-line facilities
and special machines. Heat-treated
components and bronze bushes
increase the service life of these
clamps.

Upon request, these clamps can be


delivered with magnetic position
sensors.
V2
V

V1

L1 L2

R3 R2 ØD
F
R1
S1

TYPE Parameters of cylinder Thread m (g) Fmax (N)


Ø D1 S2 R

S 740 Ø 32 mm, Stroke 60 mm G1/8 2900 2500

750 Ø 40 mm, Stroke 80 mm G1/8 4400 3700

TYPE L L1 L2 V V1 V2 R R1 R2 R3 S1 S2 D D1 T F

740 297 55 48 100 47 20 32 45 – – 65 8 8,5 – 10 10

750 360 72 80 127 57 30 52 70 37 27 90 10 11 6,2 6,2 12

www.jcmetal.cz 93
Pneumatic clamps

751

Solid design with vertical


mounting of cylinder

A vertical clamp manufactured with


engineering-grade quality. Suitable
for installation in flow-line facilities
and special machines. Heat-treated
components and bronze bushes
increase the clamp’s service life.

Upon request, these clamps can be


delivered with magnetic position
sensors.

170 46
30
127

57

12

24
217

87
15
87

70

Ø 11
10
35,5 15
Parameters of cylinder Thread m (g) Fmax (N)

Ø 40 mm, Stroke 85 mm G1/8 4400 3700

94 www.jcmetal.cz
Accessories

95 www.jcmetal.cz
Accessories

Upon request, the following components can be supplied:

Plastic handles Rubber cap

L A

B
Pryžová opěrka
R PH E
S

D H
E R

E
S

Ord. No. L R A B Ord. No. for M S E D H

940 002 82 15 10 6 960 001 5 8 9,2 15 8,5

940 003 94 17 16 6 960 002 6 10 11,5 17 9

940 004 105 20 16 8 960 003 8 13 15 20 11

940 005 105 20 20 10 960 004 10 16 18,5 26 12

960 005 12 18 21,6 29 13

Cross brace Clamping bolt with a vulcanized head

L1

L1

L2
D2

D1
T

Ord. No. S L1 L T for the clamp Ord. No. D1 L1 D2 L2 kg

995 001 15 30–115 150 8 230 910 000 M4 35 8 9 0,006

995 002 16 30–115 150 8 130 910 001 M5 42 10 11 0,009

995 003 18 50–150 180 10 240, 140 910 002 M6 55 13 12 0,016

995 004 20 50–150 180 12 250, 260 910 003 M8 72 16 18 0,033

995 005 22 50–150 180 12 150 910 004 M10 95 20 21 0,064

910 005 M12 120 24 25 0,13

96 www.jcmetal.cz
Accessories

Spring adapter

‡ese adapters are intended for use with the mechanical


RY-UP toggle clamps instead of the clamping bolt. ‡e
spring inside the adapter compensates for the differing
tolerances of the parts subject to clamping. Each
component is made of steel. ‡eir surfaces are protected
with blackening and galvanizing.

Ø 22

D
30

97

Ord. No. D F (N)

701 M10 300

702 M8 300

Clamping bolt with a polyamide swivel head

15°
D1

L
h1

h2

d2
d3
d5

– Used for clamping of workpieces with angular faces.


Ord. No. d2 d3 d5 h1 h2 D1 L
– Its plastic head prevents damage to the clamped part.
971 001 6,1 8,6 15 7,6 2,5 M8 63

971 002 7,8 10,8 18 9,2 2,5 M10 73

971 003 9,4 12,8 21 10 3 M12 100

www.jcmetal.cz 97
Notes

98 www.jcmetal.cz
Clamps

99 www.jcmetal.cz
Clamps

510 – 530

‡ese clamps allow for clamping of


pieces with a high force using a lever-
mechanism controlled by a hardened
bolt. ‡e 510 clamp bodies with
moving arms are made from cast
steel and heat-treated accordingly.
‡e 520 and 530 clamp bodies are
made of C45 material. ‡e moving
arms are made of cast steel. ‡e
arms can be fitted in two positions,
as clamping or stretching arms.

S
B3
B

B1
B2

L1
L
S1

Surface treatment: Powder paint

S1 S1
TYPE L L1 B B1 B2 B3 S (MAX) Fmax (N) m (g)
(MAX) (MIN)

510 380 80 165 32 62 121 227 291 55 3000 1,9

520 650 80 165 32 62 121 497 561 55 3000 3,3

530 915 80 165 32 62 121 762 826 55 3000 4,0

100 www.jcmetal.cz
Clamps

550 – 560

‡ese clamps allow for clamping of


pieces with a high force using a lever-
mechanism controlled by a hardened
bolt. ‡e 550 and 560 clamp
bodies are made of C45 material.
‡e moving arms are made of cast
steel. ‡e arms can be fitted in two
positions, as clamping or stretching
arms.

S
B3

B1
B2

L1
L

S1

Surface treatment: Powder paint

S1 S1
TYPE L L1 B1 B2 B3 S (MAX) S (MIN) Fmax (N) m (g)
(MAX) (MIN)

550 560 80 32 62 121 414 64 546 105 3000 3,3

560 710 80 32 62 121 564 64 696 105 3000 3,7

www.jcmetal.cz 101
Clamps

501 – 503

Parallel screw
clamp

Parallel settings using two threaded


bolts.

S1 (max)

M
S2
B

TYPE L S1 (max) S2 M B m (g)

501 60 50 12 6 12 0,16

502 90 80 16 8 16 0,4

503 120 90 20 10 20 0,8

102 www.jcmetal.cz
Strong Hand Tools

www.jcmetal.cz 103
Strong Hand Tools

UP125M – UP605M

Heavy duty

· Clamping force: 2200 kg


· Reach: 180 mm
· Replaceable heavy-duty
pressure pads

Throat Depth Clamping


Part No. Capacity (mm) Rail Size (mm) Thread Weight (kg)
(mm) Pressure (kg)

UP125M 320 180 2 200 40×19 M10 5,6

UP165M 420 180 2 200 40×19 M10 6,2

UP205M 520 180 2 200 40×19 M10 6,8

UP245M 622 180 2 200 40×19 M10 7,5

UP405M 1.020 180 2 200 40×19 M10 10,0

UP605M 1.537 180 2 200 40×19 M10 12,7

UM85M – UM205M

Regular duty

· Clamping force: 1100 kg


· Reach: 140 mm
· Replaceable heavy-duty
pressure pads

Throat Depth Clamping


Part No. Capacity (mm) Rail Size (mm) Thread Weight (kg)
(mm) Pressure (kg)

UM85M 216 140 1 100 30×14 M10 2,7

UM125M 320 140 1 100 30×14 M10 3,2

UM165M 420 140 1 100 30×14 M10 3,5

UM205M 520 140 1 100 30×14 M10 4,0

104 www.jcmetal.cz
Strong Hand Tools

UM85PM – UM125PM

Medium duty

· Clamping force: 1100 kg


· ‡roat Depth: 140 mm
· Standard pressure pads

Throat Depth Clamping


Part No. Capacity (mm) Rail Size (mm) Thread Weight (kg)
(mm) Pressure (kg)

UM85PM 216 140 1 100 30×14 M10 2,9

UM105PM 267 140 1 100 30×14 M10 3,0

UM125PM 320 140 1 100 30×14 M10 3,1

UD45M – UG1657M

Light to medium-heavy duty

· Clamping force: 230–550 kg


· ‡roat Depth: 83–180 mm
· Standard pressure pads

UD series equipped UE, UF, UG series equipped


with a key ring stop with a spring stop

Throat Depth Clamping


Part No. Capacity (mm) Rail Size (mm) Thread Weight (kg)
(mm) Pressure (kg)

UD45M 114 83 230 16×8 M8 0,4

UD85M 216 83 230 16×8 M8 0,6

UF65M 165 120 450 22×11 M10 1,1

UF100M 254 120 450 22×11 M10 1,3

UG85M 216 120 550 25×12 M10 1,6

UG125M 320 120 550 25×12 M10 1,8

UG205M 520 120 550 25×12 M10 2,2

UG1257M 320 180 360 25×12 M10 2,7

UG1657M 420 180 360 25×12 M10 3,0

www.jcmetal.cz 105
Strong Hand Tools

UF100JM – UM205JM

J-Clamp Step-Over

Replaceable heavy-duty pressure


pads.

Throat Depth Clamping


Part No. Capacity (mm) Rail Size (mm) Thread Weight (kg)
(mm) Pressure (kg)

UF100JM 254 120 (75) 450 22×11 M10 1,5

UG105JM 267 120 (75) 550 25×12 M10 2,3

UM125JM 320 140 (120) 1.100 30×14 M10 3,7

UM205JM 520 140 (120) 1.100 30×14 M10 4,2

106 www.jcmetal.cz
Strong Hand Tools

MSA46-HD – MSA53-HD

Magnet squares Adjust™

Fast and easy way to clamp metal


workpieces at 30°, 60°, 45°, and
90°.

· Turn the magnet Off when setting


up, turn it On when you are ready
to work. Fast and safe set up.
· Suitable for round and square
tubing, angled or flat stock.
· Easy to clean. Wipe
after turning Off.

* Magnetic force capacity is Load capacity Measurements


Part No. Weight (kg)
measured on the longest side (kg) (mm)

of the magnet with 10 mm MSA46-HD 40 111×95×29 0,7

thick steel. MSA48-HD 75 152×130×35 1,4

MSA53-HD 65 152×130×35 1,4

www.jcmetal.cz 107
Strong Hand Tools

MS2-80 – MS2-90

Adjust™ 90° Dual Switch


Magnet Squares

For professional tasks requiring high


adhesion power. Clamping flat or
round stock.

· Two On/Off switches for


independent operation.
· Turn the magnets Off when
setting up. Turn them On
when you are ready to work.
Easy and safe set-up!
· Precision-machined flat and
V-surfaces are ideal for round and
square tubing, angled or flat stock.
· Choose from 55–120 kg pull force.

Load capacity Measurements


* Magnetic force is
Part No. Weight (kg)
(kg) (mm) applicable to 10 mm
MS2-80 55 152×152×38 1,2 thick steel.
MS2-90 120 197×197×48 2,7

MAV120

Adjust-O™ Angle Magnet


Squares

· Adjustable through a range of


30°–275°, two On/Off switches
· Precision-machined flat surfaces
and nickel/chrome body.
· V-groove surfaces securely
hold round and square tubing,
angled or flat stock.

Load capacity Measurements


* Magnetic force is
Part No. Angle Weight (kg)
(kg) (mm) applicable to 10 mm
MAV120 30°–275° 50 197×197×95 2,4 thick steel.

108 www.jcmetal.cz
Strong Hand Tools

MS346AT – MS346AK
more angles,
small construction Mini Magnet Squares

· At just 60 mm in height,
Mini Magnets provide low-
profile holding of stock in
tight, hard-to-reach areas.
· Use as many as needed for
light-duty holding of stock at
multiple points for greater
accuracy in dealing with
atypically shaped stock.
· Ideal for use around the workshop,
and compact enough to carry
along for use out in the field.

* Magnetic force is Load capacity Measurements


Part No. Angle Weight (kg)
applicable to 10 mm (kg) (mm)

thick steel. MS346AT set 2 pcs 30°, 60°, 45°, 90° 10 59×50×16 0,3

MS346AK set 6 pcs 30°, 60°, 45°, 90° 10 59×50×16 0,8

MST348 – MS350

Magnet Squares XYZ

Rotatable Magnetic · Quickly and easily set-up of


Face Plate 2- or 3-axis workpieces.
· New Magnetic Face Plate features
two rare earth disc magnets for 3rd
axis holding. Turn the Magnetic Face
Plate with your finger to the desired
position. Quickly snap together 2-
or 3-axis set-ups for tack welding.
· When connecting a four-sided
tube and sheet stock, use the
rotatable magnetic face plate as
a guiding tool on the edges.

* Magnetic force is Load capacity Measurements


Part No. Weight (kg)
applicable to 10 mm (kg) (mm)

thick steel. MST348 set 2 pcs 10 59×50×22 0,3

MS350 13.6 86×75×16 0,34

www.jcmetal.cz 109
Strong Hand Tools

MS346C

Standard Magnet Squares

· Holding at multiple angles


while soldering and welding
at 30°, 45°, 60°, and 90°.
· Compact size makes carrying,
storage and transportation easy.
· Center hole for easy handling.
· Easier cleaning thanks to
a fully enclosed unit.

Load capacity Measurements


* Magnetic force is
Part No. Angle Weight (kg)
(kg) (mm) applicable to 10 mm
MS346C 30°, 60°, 45°, 90° 40 140×111×19 0,5 thick steel.

MST327

Corner Magnets

Create connections by holding from


the outside, providing you with an
unobstructed area for inside tack
welds.

Load capacity Measurements


Part No. Angle Weight (kg)
(kg) (mm)

MST327 set 2 pcs 90° & 60° 14 83×95×16 0,4

110 www.jcmetal.cz
Strong Hand Tools

MS2-300

A-frame HD Magnet

A new tool for holding metal sheets


and other bigger workpieces. ‡e tool
is able to hold the workpiece in an
upright position.

Machined flat and V-shaped faces ‡ree independent ON/OFF Aluminium body
are able to hold round, square, flat, switches.
and angled stock.

www.jcmetal.cz 111
Strong Hand Tools

PR6 – PR18S

Locking Pliers

‡e model is chrome/nickel plated,


made of heat-treated steel, which
makes it strong and durable.

Updated features will help you


to work swiftly, safely, and more
efficiently.

Throat Depth MAX Clamping


Part No. Length (mm) Weight (kg)
(mm) Capacity (mm)

PR6 Round Tip 165 46 56 0,2

PR18 Round Tip 450 254 114 1,4

PR6S Swivel Pad 165 46 56 0,3

PR18S Swivel Pad 450 254 114 1,4

PG634 – PG114M

Multi-purpose pliers

A flexible hold is possible with a


swivel pad spindle and a fixed head
spindle. ‡readed jaw holes allow for
the installation of accessories.

Throat Depth MAX Clamping


Part No. Length (mm) Thread Weight (kg)
(mm) Capacity (mm)

PG634 216 76 100 M8 0,5

PG114M 280 89 100 M10 0,9

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Strong Hand Tools

PG622V – PG115VM

Locking Pipe Pliers

V-pads on this locking pipe clamp can


adjust to many different shapes and
sizes.

MAX
Throat Depth
Part No. Length (mm) Top V-Pad Bottom V-Pad Clamping Thread Weight (kg)
(mm)
Capacity (mm)
PG622V 150 Fixed Fixed 50 25–50 M8 0,4

PG634V 216 Fixed Fixed 76 50–80 M8 0,5


Magnetic
PG635V 216 Adjustable 76 38–64 M8 0,5
0° & 45° rotatable
Adjustable Stainless Steel
PG635VS 216 76 38–64 M8 0,5
Stainless Steel 0° & 45° rotatable
PG114VM 280 Fixed Fixed 89 38–64 M10 1,3

PG115VM 280 Adjustable Fixed 89 38–64 M10 1,3

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Notes

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Spacers

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Spacers

RTU-18 Spacer

‡is spacer is designed to be placed


between welded stock. It stabilizes
the position, when there is no
possibility to use clamps.

‡e spacer is compatible with the


Siegmund 28 system.

‡e main body consists of a static


part and an adjusting bolt with a
prismatic cap and can be joined
with a connecting joint and an M16
screw. ‡e spacer is compatible with
Siegmund system holes, Ø 28 mm.

‡e ratio of the main body to the


spacer’s adjusting bolt is designed for
the purpose of making the clamping
pressure adjustment smooth through
a range of 182–665 mm.

Maximum number of connected


parts: 4

MIN. = 182

STROKE = 123 ( 62 ) HANDLE = 120

25
24

Ø 42
Ø 27,9
Tr 20x4

Ø 28,15

MAX. = 305

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Spacers

Specific usage

Without prismatic cap With prismatic cap

Installation into Siegmund system holes, Ø 28 mm

Adjusting bolt Body Pivot M16 Screw


RTU-18-03-S RTU-18-02-S RTU-18-01-05 RTU-18-01-06

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Notes

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Welding tables

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Welding tables

Clamping systems for welding


Siegmund – sophisticated and flexible
modular systems

‡anks to the sophisticated and flexible modular


Siegmund system, based on the combination of a grid
of system holes and an extensive set of compatible
clamping components, you can perform even the most
complex applications with minimal time spent on
assembling the jig.

«ere are more than 10,000 welding table


combinations possible.

A high-quality table is the core for each jig. ‡e


Siegmund clamping systems offer a variety of table
sizes, leg designs and materials, from which you can
choose the right table to perfectly suit your wishes and
requirements.

‡e Siegmund modular systems are made in three


series of differing sizes, with Ø 16 mm holes (System
16), Ø 22 mm holes (System 22) and Ø 28 mm
holes (System 28). ‡e large number of commonly-
manufactured size variants of tables in all size ranges,
together with a number of leg designs, and a variety of
materials, allows you to choose from almost 10,000
design variants, without any need to manufacture
special sizes.

Since 2009, the Siegmund welding tables have


been plasma-nitrided, which increases their surface
hardness. As a result, they are more resistant
to wear and tear and corrosion. Some other
clamping components are also processed using this
thermochemical method.

Request the Siegmund Welding and Clamping


Systems catalogue.

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Welding tables

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Welding tables

SYSTEM 16

1.
1. MATERIAL
· special tool steel, plasma-nitrided, max. hardness 750 Vickers
· material thickness approx. 11.5–13 mm

2. SYSTEM HOLES Ø 16
· the hardened surface protects the holes from deformation caused by handling the clamps
2.
Radius R2 from the outside of the system holes:
· it reduces the risk of damage to the table, Siegmund accessories and customer components
· easier introduction of pivots and other accessories
· even lower adhesion of welding beads on the edges of the holes
· less damage to the hole edges when moving heavy pieces
· large chamfer from the bottom of the holes for optimum pivot clamping force

3.
3. SOPHISTICATED RADIUS
· 3 mm radius on horizontal edges of the worktop reduce
the risk of damage to the table and accessories
· 6 mm radius on vertical edges lower the risk of injury

4.

4. RIBS
· ribs on the bottom of the table for optimum stability and precision

5.
5. TABLE SIDE
· height 100 mm
· an extended grid of holes offers the possibility of clamping in a spacing of 25 mm

6.
6. LEGS
For your safety: Solid internal leg supports for low deformation at high loads.
· tube 70×70 mm
· internal leg support Ø 70 mm (one piece)

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Welding tables

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Welding tables

SYSTEM 22

1.
1. MATERIAL
· steel S355J2 + N, plasma-nitrided, max. hardness 550 Vickers
· material thickness approx. 17–19 mm

2.

2. SYSTEM HOLES Ø 22
· radius R2 from the outside of the system holes

3.
3. SOPHISTICATED RADIUS
· 3 mm radius on horizontal edges of the worktop reduce
the risk of damage to the table and accessories
· 6 mm radius on vertical edges lower the risk of injury

4.

4. RIBS
· ribs on the bottom of the table for optimum stability and precision

5.
5. TABLE SIDE
· height 150 mm
· an extended grid of holes offers the possibility of clamping in a spacing of 50 mm

6.
6. LEGS
For your safety: Solid internal leg supports for low deformation at high loads.
· tube 80×80 mm
· internal leg support Ø 80 mm (one piece)

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Welding tables

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Welding tables

SYSTEM 28

1.
1. MATERIAL
· special tool steel, plasma-nitrided, max. hardness 750–850 Vickers
· material thickness approx. 24.5–27 mm

2. SYSTEM HOLES Ø 28
2. «e radius R3 from the outside of the system holes:
· it reduces the risk of damage to the table, Siegmund accessories and customer components
· easier introduction of pivots and other accessories
· even lower adhesion of welding beads on the edges of the holes
· less damage to the hole edges when moving heavy pieces
· large chamfer from the bottom of the holes for optimum pivot clamping force

3.
3. SOPHISTICATED RADIUS
· 3 mm radius on horizontal edges of the worktop reduce
the risk of damage to the table and accessories
· 6 mm radius on vertical edges lower the risk of injury

4.
4. RIBS
· ribs at a distance of 500–600 mm
· higher ribs

5.
5. TABLE SIDE
· height 200 mm
· an extended grid of holes offers the possibility of clamping in a spacing of 50 mm

6.
6. LEGS
For your safety: Solid internal leg supports for low deformation at high loads.
· tube 90×90 mm
· internal leg support Ø 90 mm (one piece)

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Welding tables

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Welding tables

WORKSTATION

«anks to the sophisticated concept of the Siegmund Workstation,


all your tools are always reachable. Workstation makes the
workplace spacious, tidy and organized.

1.
1. PERFORATED PLATE (1200×800)
· high quality steel S355J2 + N + plasma-nitrided
· special tool steel
· special tool steel + plasma-nitrided

2.
2. DIRT PROTECTION
Accessories are protected from welding spatter and other dirt by the two metal sheets.
‡e sheets are located under the working desk. ‡e sheets can be pulled out as a
drawer in order to be cleaned.

3.
3. LEGS
A combination of legs and castors makes the Siegmund Workstation mobile.
‡e stationary leg base pads are adjustable in order to keep the workplace even.
(Castors are optional)

4.
4. LOAD CAPACITY
‡e load capacity of the Siegmund Workstation with solid legs is approx. 1000 kg.
‡e load capacity diminishes with the castors to approx. 400 kg.

5. MAGNIFICENT STORAGE SPACE


5. Numerous Siegmund parts can be stored in the Siegmund Workstation. ‡e racks are
very suitable for numerous accessories. ‡anks to which, everything is within arm’s
reach. Optional extras include practical drawers in an array of sizes. ‡e drawers are
therefore suitable for all tool types. With a space of 600 mm for installation on both
the table’s left- and right-hand sides, there are plenty of possible drawer configurations
wherever you need them.

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Welding tables

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Welding tables

MOBILE LIFTING TABLE

Siegmund Tables offer a wide range of uses e.g. as an assembly


table, a clamping table, or an additional working space.

1. 1. PERFORATED SHEET (1200×800)


· bore holes: Ø 16 mm, Ø 22 mm or Ø 28 mm
· premium steel S355J2 + N + plasma nitration
· tool steel + plasma nitration
· perforated plate with screws for fine adjustment

2.
2. BASE FRAME
· steel construction
· powder coated
· will be delivered pre-assembled

3.
3. HEIGHT ADJUSTMENT
· manual hydraulic pump
· working height from approx. 700 mm to 1000 mm

4.
4. CASTORS
· two castors for heavy weight with brake
· two castors for heavy weight

5.

5. LOAD CAPACITY
· maximum load capacity is 500 kg (with plate)

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Welding tables

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INFORMATION:

No responsibility for the indicated technical


data as well as for the sizes and figures is
accepted. Subject to technical changes.

No responsibility for typographic errors is


accepted. Subject to changes and modifications.

‡e texts, figures and design elements are all


subject to copyright. ‡e copyright owner is
JC - METAL s.r.o. (except for 103–113 and 119–
131). No part of the following pages can be
modified, copied or published in an analog,
digital or other way outside the scope of this
catalogue.

IMPRINT:

Published

JC - METAL s.r.o.
Bobrky 2298, 755 01 Vsetín

tel.: +420 571 811 990


e-mail: [email protected]

www.jcmetal.cz

Persons responsible
Taťána Malá, Karel Tomanec

Product design
JC - METAL s.r.o.

Concept
Jiří Vítek – KNOW HOW solutions s.r.o.

Graphics, composition
Jiří Vítek – KNOW HOW solutions s.r.o.
Marko Polášek – KNOW HOW solutions s.r.o.

Photos
Marko Polášek

Print shop
TRIKOLORA, s. r. o., Valašské Meziříčí

Issue
EN 10/2020
JC - METAL s.r.o.
EN 10/2020

Bobrky 2298, 755 01 Vsetín


ID - 25366963
VAT ID - CZ25366963
www.jcmetal.cz

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