SERVICE MANUAL

TD5040/60T - TD5060TBTH -TD5040/60/80

RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

WHEEL ALIGNER EQUIPMENT

“TD 5000” “TD1700” and
“TD 1800” “TD2000”
“BTH” SERIES

TEST AND SETTING OPERATIONS

AFTER-SALES MANUAL

FOR USE BY AUTHORISED

RAVAGLIOLI S.p.A. AFTER-SALES CENTRES

RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3

Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

0 INTRODUCTION
This manual contains the complete instruction for the connections and the
calibration, relating the RAVAGLIOLI wheel aligner equipment “ TD5000, TD1700
and TD1800” “TD2000” series.
Instructions relating to use and maintenance (skilled the final users) are indicated
in the specific manual equipped with the equipment.

IMPORTANT! The procedure of “CALIBRATION” is reserved to personnel of

technical services centres licensed RAVAGLIOLI S.p.A. for this
reason the access is linked by a password.
Such password, that must be NOT communicate to other person,
is the sequences of keys “F4; F3; F2; F4”.

RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3

Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

INDEX
0 INTRODUCTION
1 BIOS AND WINDOWS XP OPERATING SYSTEM - SETTINGS ............................................ 2
1.1 Changing the BIOS settings ................................................................................................................. 2
1.2 Changing the Windows XP settings ................................................................................................. 2
1.2.1 Power management settings ............................................................................................................ 2
1.2.2 Display settings ............................................................................................................................... 4
1.2.3 Removal of “Balloon Tips” advices ................................................................................................ 4
1.2.4 Setting of the system performance ................................................................................................... 6
1.2.5 Setting language of the keyboard .................................................................................................... 7
1.2.6 Choice of “Standard PC” drive in the computer management mode ............................................. 9
1.2.7 Disabling of the “Messanger” service .......................................................................................... 11
1.2.8 Printer Driver Installation ............................................................................................................ 12
2 INSTALLATION AND UPDATING OF THE RAV PROGRAM ................................................. 13
2.1 Installation .......................................................................................................................................... 13
2.2 Update ................................................................................................................................................ 16
2.3 Setting the logo of the dealer .............................................................................................................. 17
3 CONNECTIONS ................................................................................................................................. 18
3.1 Connecting to the power line .............................................................................................................. 18
3.2 Connecting the measuring heads to the console ................................................................................. 18
3.2.1 Connecting the measuring heads series TD5000 and TD1700E ................................................... 18
3.2.2 Connecting the measuring heads series TD1830IR/TD1850IR..................................................... 19
3.2.3 Connecting the measuring heads series TD1760/1780RF, 1830RF and 2100RF ......................... 20
3.2.4 Connecting the measuring heads series TD5060T, 1760/80 , 1830 e 2100 “BTH” ..................... 23
3.3 R.M.S. device connection ................................................................................................................... 27
3.4 Turnplate connection .......................................................................................................................... 27
3.4.1 RAV TDA43 electronic turnplates ................................................................................................. 27
3.4.2 RAV TDA5 electronic turnplates ................................................................................................... 28
3.5 Connection of sensors and internal measuring head devices.............................................................. 29
4 CALIBRATIONS ................................................................................................................................ 30
4.1 Measuring head calibration ................................................................................................................ 32
4.2 Caster compensation procedure .......................................................................................................... 36
4.3 Steering Self calibration procedure .................................................................................................... 36
5 TEST PROCEDURES ........................................................................................................................ 37
5.1 Video Test .......................................................................................................................................... 37
5.2 Printer Test ......................................................................................................................................... 37
5.3 Keyboard Test .................................................................................................................................... 38
5.4 Reading angles horizontal/vertical Test ............................................................................................. 38
5.5 Encoder on turntables Test ................................................................................................................. 39
5.6 Counter of the performed aligner test ................................................................................................. 39

RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 Page 1/39
Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

1 BIOS AND WINDOWS XP OPERATING SYSTEM - SETTINGS

To achieve full compatibility of RAVAGLIOLI design software with PC systems with
Windows XP O.S., system properties must be set with a specific configuration.
NOTE: the above configurations have already been factory tested. They only need checking
if the PC is replaced.

ATTENTION: On the Bluetooth models TD5060TBTH, TD1760BTH, TD1780BTH,

TD1830BTH and TD2100BTH, it is absolutely necessary that the PC Operating is
Windows XP updated with “Service Pak 2”

1.1 Changing the BIOS settings

The aspect of Bios can change from one PC to another. The indications shown below
must therefore be interpreted.
Bios structure is nevertheless standard, so no particular problems should arise.
On starting the PC, press the CANC, (or DEL) key, to access the BIOS configuration
menu of the PC. The instructions for moving the selections and making the changes are
shown on the screen.

 Set the “Power Management Setup” so the system performs Start procedure with
mains power supply, without having to press the start button.

 In the “Power Management Setup”, disable all energy saving functions such as the
“ACPI function” and the “Stand by”

1.2 Changing the Windows XP settings

1.2.1 Power management settings
In order to change the settings of the
power management it is necessary to
enter in the “Control panel”, as Option to
indicated in Figure 1 select.

Figure 1

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Appear the display page “Control

Panel” .
Select the icon “Power Management”
as indicated in Figure 2.

Icon to
select

Figure 2

In the next display page that appears set the features as follow:

Power schemes : Always On

Turn off monitor : Never
Turn off hard disks : Never
System standby : Never
System hibernates: Never

Set them as indicated in the Figure 3.

After done the features settings, press

the button OK.

Features
to be set

Figure 3

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e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

1.2.2 Display settings

Select the “Control Panel”.

Select the icon “Display” as indicated
in Figure 4.

Icon to
select

Figure 4

Select the “Settings” folder as

indicated in Figure 5. Folder
In the display page that appear set the “Settings”
following data: Set the selected
dimension of
Colours :
the screen Folder
High Colour (16 bit) - or more
Screen resolution: “screen saver”
800 by 600 pixels - or more set “NONE”

Select the “Screen Saver” folder and in

the display page that appear set as
Set the
follows:
Screen Saver: colour
None number

Figure 5
1.2.3 Removal of “Balloon Tips”
advices
The “Balloon tips” advices that start
sporadically from the messages area of
the operating system, must be
removed through the configuration of
the Windows registry editor. Option
Run…
Select the “Run…” option of the Start
menu

Figure 6

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Edit the command REGEDIT and then

click on the OK Button

Write
REGEDIT

OK Button

Figure 7

Appear the Registry Editor of the

Windows configuration as indicated
below in the Figure 8.

Figure 8

Move the cursor on the key :

\HKEY_CURRENT_USER\Software\
Microsoft\Windows\CurrentVersion\ Selected key
Explorer\Advanced .../Explorer/Advanced
As indicated in Figure 9.

Figure 9

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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Create a new DWORD value through

the menu Edit  New  DWORD
Value, as indicated in Figure 10.
Edit  New 
DWORD Value

New value
DWORD

Figure 10
Rename the new value DWORD into
“EnableBalloonTips” and assign to it
the value (0) as indicated in Figure 11,
then close the window of the Registry EnableBalloonTips
Editor of the Windows configuration. Value (0)

Figure 11
1.2.4 Setting of the system
performance

Select the “Control Panel”

Select the icon System (System
properties) as indicated in Figure 12

Icon to
select

Figure 12

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Appear the display page of Figure 13.

If not already done, select the folder
“Advanced”, then into the Performance
part press the “Settings” button.

folder
Advanced

Settings button into

the
Performance part

Figure 13
Appear the display page of Figure 14.
If not already done, select the folder
“Visual Effects”, activate the option
“Adjust for best performance”. folder
Then press the “Apply” button. “Visual Effects”

Option “Adjust for

best performance”

“Apply”
button

Figure 14
1.2.5 Setting language of the
keyboard
Select the “Control Panel”.
Select the icon Regional and Language
Options as indicated in Figure 15
appear the display page of Figure 16

Icon to
select

Figure 15

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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

If not already done, select the

“Languages” folder, then press the
“Details…” button. Languages
folder

Details…
button

Figure 16
To set the keyboard type it is
necessary to press the “Add..” button,
as indicated in Figure 17

Add…
button

Figure 17
Select for the used keyboard the
“Input language” and “keyboard
Input language
layout”, then confirm by pressing the
selection
OK button. In the below indicated
example it is selected the italian
keyboard. Keyboard layout
selection

OK
button

Figure 18

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

After have selected a new language

and the keyboard layout, appears
again the display page that shows the default
installed keyboards. It is necessary to Keyboard
set the default keyboard (see Figure
19). Then press Apply button and the
OK button to confirm. OK
NOTE: during the running of the RAV button
program it is anyway possible to
alternate the using of the keyboards
installed by the keys “ALT” + “Shift”. Apply
button

Figure 19
1.2.6 Choice of “Standard PC” drive in
the computer management mode device
Generally the Windows XP uses the “My Computer”
ACPI standard (Advanced
Configuration Power Interface) that
introduce the virtual IRQ features. In
case of management of real-time option
processes, such virtual IRQ must to “Manage”
be absolutely avoided. To disable them
it is necessary to set the mode
computer management through the
choice of a special drive called
“Standard PC”.

Figure 20
Run the program “Windows Explorer”,
select the device “My Computer” and
click with the right button of the
mouse, as indicated in Figure 20.

Select the option “Manage”, appear the

computer management window
indicated in Figure 21

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e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Select the utility “Device Manager”,

then on the right window select the Driver actually
driver actually set in the computer set (ACPI)
(ACPI) and click with the right button
of the mouse, as indicated in Figure
21.
Select the option “Update driver”,
appear the window of the Hardware
Update Wizard indicated in Figure 22
Option
utility “Update
“Device Driver”
Manager”

Figure 21
Select the item “Install from a list or
specific location” and then click on the
key “Next”, appear the successive
window of the Hardware Update
Wizard indicated in Figure 23.

Select the item

“Install from a list “Next”
or specific location” button

Figure 22
Select the item “Don’t search. I will
choose the driver to install” and then
click on the key “Next”, appear the
successive window of the Hardware
Update Wizard indicated in Figure 24

“Next”
button
Select the item
“Don’t search. I will
choose the driver to
install”

Figure 23

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Select the driver “Standard PC” and

then click on the key “Next”, appear
the final window of the Hardware
Update Wizard indicated in Figure 24.
Select the
driver
“Standard PC”

“Next”
button

Figure 24
When appear the final window that
shows the completing of the ’Hardware
update wizard indicated in Figure 25,
click on the “Finish” button.

At the end of this setting will be

necessary to restart the computer.

“Finish”
button

Figure 25
1.2.7 Disabling of the “Messanger”
service
Select the option “Run…” from the
Start menu Write
MSCONFIG
Edit the command MSCONFIG and
the click on the “OK” button.
OK button

Figure 26

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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Appear the utility of the Windows “Startup”

system configuration, as indicated in folder
Figure 27.

Remove the symbol “” from the item

“msmsgs" in the “Startup” folder.
“Close”
Then clik on the “Apply” button and
button
subsequently o the “Close” button.

“Apply”
Remove the symbol button
“” from the item
“msmsgs”

Figure 27
1.2.8 Printer Driver Installation
The Windows XP  operating system
equipped in the PC, automatically
recognize the printer connected and
install the proper drivers.
If the printer is not “plug & play” type
(only for very old models), it is
necessary to install manually the Add Printer
drivers as following described.
Select the “Control panel” and then
the icon “Printers and Faxes”.
Do double click on the icon “Add
Printer” (see Figure 28).

Figure 28
Install then the proper drivers as
indicated beside in Figure 29.
Sometimes it is possible that the printer
Select mark and
is “plug & play” type, but the operating
model of printer
system doesn’t install the drivers
automatically. This could happen when
the printer is a new model, and there
aren’t still present the drivers into the
PC.
In this case, since the PC isn’t provided
of the CD-Rom driver, copy the driver
from the printer installation CD on a
temporary USB flash disk, and install
on PC through it, or in alternative use
an external temporary CD-Rom driver
with USB or parallel connection.
Figure 29

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

2 INSTALLATION AND UPDATING OF THE RAV PROGRAM

2.1 Installation
NOTE: Operative software is already installed in RAVAGLIOLI PCs. The operations shown below
must only be performed if the PC is changed or purchased separately.
The operating software of the RAV wheel aligners series TD5000, TD1700, TD1800 and
TD2000 is installed through the following media:

 RAV NEUTRAL Installation CD code 16312

 RAV Personalisation CD code 16314
 SMARTKEY “non O.E.M.” code 16299 (mod. TD5000/TD1700/TD1830I and BTH)
code 16300 (mod. TD1850IR/TD2100RF and BTH)
or SMARTKEY “O.E.M.” + “USA” code 16301 (opt. - mod. TD5000/TD1700/TD1830IR and BTH)
code 16302 (optional - mod. TD1850IR/TD2100RF and BTH)

Access the WINDOWS DESKTOP on

the PC of the appliance where the
program is to be installed and proceed
as follows:

Insert the SMARTKEY “non O.E.M.”

code 16299 (for models TD5000/
TD1700/ TD1830)
code 16300 (for models TD1850/
TD2100)
or the SMARTKEY “O.E.M.”
code 16301 (for models TD5000/
TD1700/ TD1830)
code 16302 (for models TD1850/
TD2100)
in the parallel port of the PC.
Figure 30
Insert the RAV NEUTRAL Installation
CD-Rom code 16312 and wait for
automatic start (Autorun) of the
installation procedure.
See Figure 31.
Click on “Next”.

“Next”
key

Figure 31

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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Select the desired alignment model:

 “Alg_A” series TD5000 Model
 “Alg_B” series TD1700-TD1800- selection
TD2000

Click on “Next” and wait for file

installation. "Next"
key

Figure 32
Wait until file installation is
terminated.
At this point the system will again
perform a start operation and
automatically run the alignment
program.

Figure 33
At start of the alignment program, the
error in Figure 34 appears.
Press F1 to again access the
WINDOWS DESKTOP and insert the
second RAV Personalisation CD CODE
16314.

Figure 34

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Wait for personalisation procedure

AUTORUN Figure 31 and click on
“Next”.

At the end of this operation, the

system will perform a new start and
automatically run the alignment “Next”
program key

Figure 35
By means of keys F2/F3 select the
type of measuring heads suitable for
the alignment model. (See example in
Figure 36)
Now set the language and suitable options
in the “System Configuration” menu.
NOTE: if the model is a "radio" system, the
AUTOMATIC SWITCHOFF option must be
correctly indicated in the "System
Configuration" menu:
Automatic Switchoff NO  mod.
TD1760RF/1780RF
Automatic switchoff YES  mod.
TD1830RF/2100RF
(See the operator's manual provided and
also the connections diagram in Figure 47
and Figure 48)
Figure 36

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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

2.2 Update
The update software of the RAV wheel aligners series TD5000, TD1700, TD1800 and TD2000,
consists of the following media; some of these will have to be used rather than others
according to the model being updated:
 RAV NEUTRAL Installation CD CODE 16312
 RAV Personalisation CD CODE 16314
 Upgrade CD CODE 16371
 SMARTKEY “non O.E.M.” code 16299 (mod. TD5000/TD1700/TD1830IR and BTH)
code 16300 (mod. TD1850IR/TD2100RF and BTH)
or SMARTKEY “O.E.M.” + “USA” code 16301 (opt. - mod. TD5000/TD1700/TD1830IR and BTH)
code 16302 (optional - mod. TD1850IR/TD2100RF and BTH)
Program / databank update starting with progr. ver. 6.10 and subsequent updates:

A) PC with CD-Rom drive:

- Starting with WINDOWS desktop (see Figure 30) insert the CD-Rom Upgrade code
16371 with the self-installing operating program and wait a few seconds until the
installation display page appears (similar to Figure 31).
Click on the “Next” key and wait for file installation to terminate. At the end of this
operation, the system will perform a new start sequence and automatically run the
updated alignment program.

B) PC without CD-Rom drive:

- Starting with the WINDOWS desktop (see Figure 30), insert the “USB flash disk”
Upgrade code 16372 (eventually obtainable by copying all the CD cod.16371 files into
the root of a USB key) in a PC USB port.
Start the “Explore Resources"
application (Windows explorer) and
double click on the “SETUP” program
located in the root of the drive of the
USB flash disk (see Figure 37)

Press the “Next” key and wait for file Setup.exe file for
installation to terminate. program
At the end of this operation, the system installation
USB flash disk
will perform a new start sequence and
drive "D"
automatically run the updated
alignment program.

Figure 37

Program / databank update starting with progr. ver. 5.20 or previous:

To update the alignment program of a 5.20 or previous version, a complete new
installation sequence will have to be performed. Consequently, insert the RAV Neutral
installation CD code 16312 and then the RAV personalisation CD code 16314. See
installation procedure in para. 2.1 on page 13.
Now set the language and suitable options in the "System Configuration" menu.
Note: The controls saved and vehicles added in the old client databank are in any case
maintained in the new installation.

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

 NOTE: Insert the SMARTKEY “non O.E.M.” code 16299/16300 or the “O.E.M.” code
16301/16302 in the parallel port that enables new vehicle reading.
IMPORTANT: if the new SMARTKEY is not O.E.M. (code 16299/16300), it is best to
also leave inserted the previous SMARTKEY witch enables old O.E.M. vehicle reading.

2.3 Setting the logo of the dealer

In the RAVAGLIOLI wheel aligner program there is the possibility to put in the first logo
page and in the final printout (on the top right side) a pictures with logo and a text of the
dealer; the procedure to set it is as follow:
- Create a file representing the logo of the dealer, called “DEALER.BMP” in BMP
format (150x80 pixel)
- Create, eventually also a file called “DEALER.TXT” in TXT format, simply using the
Windows notepad (2 lines max 20 character per line)
- Copy these files on a floppy disk; Then use the RESTORE procedure of the option
BACKUP/RESTORE (see the Figure 72) in order put the logo in the program.
- On the first page will appear the
logo as in the below example
(Figure 38)

Figure 38
To remove the dealer logo and text:
In the first page of the program
press contemporaneously the keys
“Ctrl” and “Canc” (or “Del”), will
appears the below display page
Figure 39

then confirm the removal by the

password F4-F3-F2-F4

Figure 39

RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 Page 17/39
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e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

3 CONNECTIONS
3.1 Connecting to the power line
The wheel aligner console must be connected to a 220/240V 50Hz power line; max power
used is 500W.
Use the power socket provided, positioned on the rear of the unit.
IMPORTANT: The power line is best not disconnected during the night as the measuring
heads have to be recharged. For this reason, when the appliance is switched off, the system
interrupts power to the PC, to the monitor and to the dedicated electronics, but not to the
media or recharge cables.
3.2 Connecting the measuring heads to the console
3.2.1 Connecting the measuring heads series TD5000 and TD1700E
The console of the wheel aligner series TD5000 and TD1700E communicates with the front
measuring heads directly through the cables provided; these must be connected to board
10475 on connectors JP1 and JP2; moreover, the front measuring heads do not feature
batteries and consequently these cables also provide power. See Figure 40 and Figure 41.

Figure 40

Figure 41

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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

3.2.2 Connecting the measuring heads series TD1830IR/TD1850IR

The console of wheel aligner TD1830IR/1850IR communicates with the front measuring
heads through infra-red receivers-transmitters fitted on the turnplates and on the lower part
of the front measuring heads.
The pair of receivers-transmitters must be fitted on the handles of the turnplates; being
careful to keep to the direction of movement, they must both be fitted at the rear (Figure 42);
 connect the connectors of the 2 cables code 10460 to the female connector of the receiver
/ transmitter units. The receiver /transmitter unit connections do not indicate to which
turnplate they have to be fitted (left or right). They can be connected without making
reference to the position.
 protect the connection by hiding this inside the box located underneath the plate and
clamp the cable to the handle.
 next connect the connectors of cables 10460 to the board; see Figure 44. Figure 45.

infra-red
receiver/
transmitter

Figure 42
Connection of
box
infra-red
Receiver/
Transmitter clamp
to cable
harness code
10460

Cable
harness
code 10460
Figure 43

Figure 44

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e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Figure 45

3.2.3 Connecting the measuring heads series TD1760/1780RF, 1830RF and 2100RF
The console of the wheel aligner series TD1760RF/1780RF, 1830RF, 2100RF communicates
with the front measuring heads through a RADIO receiver transmitter fitted on a unit trestle.
The cable harness of the receiver/transmitter must be connected to the interface board code
10194 in position JP3 or JP6 (see Figure 46, Figure 47 and Figure 48).
On both front measuring heads, inside the guard, a transmitter board is fitted (Figure 46).
Standard transmission frequency is 868 MHz.
Antenna per
Ricevitore 868 MHz
radio
Cablaggio da
collegare su CPU
cod.10194

Cavo COAX
l=255mm

The receiver features an antenna connected to the board by

means of a coaxial cable 255 mm long;
The transmitter on series TD1700 features a simple antenna wire
170 mm long stretched inside the guard.
The transmitter on the series TD1800/TD2000 is connected to
an outside antenna by means of a coaxial cable soldered on the
board.

TD1700 TD1800RF/TD2100RF

antenna
COAX cable

Antenna
wire

Radio
transmitter
Figure 46

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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Figure 47

Figure 48
Setting the jumpers on the receiver and transmitter
Both the receiver board fitted on the console and the transmitter board on the front
measuring heads feature jumpers for signal setting.
It is best to position these as shown in Figure 49 on all the models of the 2004 range (TD
1760RF/TD1780RF, TD1830RF, TD2100RF).
Only when one of these (receiver or transmitter) is fitted as a spare on old appliances
(TD2100) that features different boards (TX  code 13590; RX code 13591) will it be
necessary to position both jumpers on the opposite side.

Setting the jumpers for appliances

belonging to the 2004 range (noise
reduction)

TX 868MHz  cod.16323
TX 433MHz  cod.16330
RX 868MHz  cod.16324
RX 433MHz  cod.16331

Figure 49

RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 Page 21/39
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e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Fitting KIT TDA66 / TDA70 for transforming the transmission frequency to 433 MHz.
If the workshop already features a RAV radio frequency wheel aligner, a second one can
be installed with a different frequency (433 MHz), either requesting this directly in the
factory or purchasing the TDA66 kit and having the transformation done by the client.
The transformation to 433 MHz is always a good idea especially when the 868MHz
transmission in the workshop is disturbed by external factors.
The TDA66 /TDA70 kit consists of:
2 boards code 16330/433MHz
To be fitted on the measuring
heads

1 board code16331/433MHz
To be fitted on the console 2 antennas for 433MHz
To be fitted on the measuring heads
Models TD2100RF (KIT TDA70)
1 antenna for 433MHz
only
length 212 mm
To be fitted on the console

Operations to be performed
TD1760/1780RF - 1830RF
Remove the old board and fit
the new board 16630 -
433MHz
Extend the antenna wire
(340mm) around the plastic
cover and secure with
silicone. Remove the old short
antenna and fit the
longer antenna for
433MHz (length
433MHz 212mm)
Restore the coax cable
2100RF RG58 soldering onto
Remove the old board and fit the module
the new board 16630 - 868MHz
433MHz.
Replace the antenna provided
with the kit.
Restore the coax board
RG174 and solder to the
module

Figure 50

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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

3.2.4 Connecting the measuring heads series TD5060T, 1760/80 , 1830 e 2100 “BTH”
Non è possibile v isualizzare l'immagine collegata. Il file potrebbe essere stato spostato, rinominato o eliminato. Verificare che il collegamento punti al file e al percorso corretti.

The console of the wheel aligner series RAV TD060T, TD1760/80, TD1830,
TD2100 “BTH”, communicates with the measuring heads through a Bluetooth device fitted
into a USB port of the PC, and the correspondent Bluetooth modules fittet inside the front
heads (see Figure 51).
The Bluetooth transmission allow to “combine” in a univocal way only a single couple of
front heads, leaving protected by the external interferences, and also leaving the
possibility to use many Bluetooth aligners in the same place.
The procedure of “Combining” described in the following pages, is already done in the
factory. It is necessary only if the customer provide himself to acquire the PC, or is
necessary in case of heads replacing as spare part.
Note: The interface board connected to the COM1 of the PC, it is used exclusively for the
heads calibration (see Figure 52 and Figure 53).

Bluetooth module
Bluetooth device  on front heads
on PC TD 1700 series
(inside the central
cover)
Extension USB cable,
useful for place the
Bluetooth device in a Label with
position not hidden Bluetooth module
between metal bodies address (12 digits) of
the front head

Bluetooth module
on front heads
TD 5000/1800/2000
series (inside the
rear cover)

Figure 51

Figure 52
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Figure 53
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Combining of the “BTH”

heads with the cabinet

Select the “Run…” option of the Start

menu;
Edit the command “BTADDR” and
click on the “OK” button.
See the Figure 54.
Appear the display page of Figure 55.

Figure 54
Enter regarding the heads Front Left Non è possibile v isualizzare l'immagine collegata. Il file potrebbe essere stato spostato, rinominato o eliminato. Verificare che il collegamento punti al file e al percorso corretti.

(LH) and Right (RH), the respective

Bluetooth addresses.
The addresses are pointed out on a
label sticked in the back of the head,
or inside the rear cover (see Figure 51).
Non è possibile v isualizzare l'immagine collegata. Il file potrebbe essere stato spostato, rinominato o eliminato. Verificare che il collegamento punti al file e al percorso
corretti.

Then press F3 key .

If those were not more readable, it is
possible ask for the heads through the
calibration cables.
Connect both the front measuring
heads (see Figure 56), switch them on
Non è possibile v isualizzare l'immagine collegata. Il file potrebbe essere stato spostato, rinominato o eliminato. Verificare che il collegamento punti al file e al percorso corretti.

and press the F2 key.

Figure 55
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Figure 56

After some seconds appear the

corresponding addresses (see the
example in Figure 57).
Disconnect the measuring heads, keep
them turned on.
Non è possibile v isualizzare l'immagine collegata. Il file potrebbe essere stato spostato, rinominato o eliminato. Verificare che il collegamento punti al file e al percorso
corretti.

Press the F3 key, in order

to combine the measuring heads with
the cabinet.

Appear the page of confirmation,

indicated in Figure 58.

Figure 57

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e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Press the F4 key “YES” in order to

confirm the combining of Bluetooth
heads with the cabinet.

Wait some seconds, appear the page

indicated in Figure 59.

Figure 58

Press the F1 ““ key to finish the

“Heads – Cabinet combining”.
The program returns to the initial
page of Figure 57.

To exit from the “BTADDR” program

and return to the Windows desktop
press the F1 Key

Figure 59

When the RAV program will be

launched, on the right side below, will
appear the logo.
Complete the program configuration in
the configuration menu of the Rav TD
program.

To remove the combining (*) Bluetooth,

from the Figure 57 page, press the F4

key and confirm in the

next page that appear.

(*) The “combine removing”, could be

eventually useful to set again the
system as NO Bluetooth
Figure 60

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

3.3 R.M.S. device connection

The R.M.S. (REMOTE MEASURING SYSTEM) device can be fitted to all RAV wheel
aligner models.

The TDA23/TDA24/TDA25 device can be fitted to all wheel aligner models equipped with
CPU board code 10194 (TD1760RF/1780RF - TD1830RF - TD1850IR - TD2100RF).
To make the connection, see the installation manual R0042.
The TDA23C/TDA24C device can be fitted to all wheel aligner models featuring interface
board code 10475 (SERIES TD5000 -TD1760/1780E - TD1760/1780BTH - TD1830IR -
TD1830BTH - TD2100BTH).
To make the connection, see the installation manual R0075.
NOTE: The PCs of the above wheel aligners may not feature a COM2 serial port. In this case, a
RAVTDA59 adapter will be required to "transform" a USB port into a standard RS232 9 pin serial
port.

3.4 Turnplate connection

3.4.1 RAV TDA43 electronic turnplates
These communicate with the console through the front radio-frequency measuring heads
series TD1700, TD1800 and TD2000. The connector of the electronic plate (see Figure
61) must be fitted in the socket on the measuring head.
The option "ELECTRONIC PLATES" must be entered in the "System Configuration" menu.
See the operator's manual provided with the appliance.
Connector to be
fitted on the
measuring head

Protect the
connection in
the box provided

Fasten the cable

harnesses with
plastic clamps

Figure 61

RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 Page 27/39
Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

3.4.2 RAV TDA5 electronic turnplates

The RAV TDA5 electronic turnplates communicate with the console through the cables
provided. They can only be connected to models series TD1850IR.
The cable marked “LH” must be connected to the encoder of the left plate, the cable
marked “RH” to the encoder of the right plate; this position must be respected.
Next connect the cables 10469 (left) and 10513 (right) on the connectors of board 10194,
in positions JP17 and JP18 respectively; (see Figure 45 and Figure 48).

Protect the
connection
inside the pipe

Fasten the
cable
harnesses with
plastic clamps

Figure 62

Removing the encoder

If the turnplate with encoder has to be opened, for instance to replace the plate balls, the
encoder device will have to be removed:
Perform the following operations:
- Loosen cable gland “A”
- Remove the 3 screws “B” that secure the cover
- Remove the 2 screws “C” that secure the board with the angular reader
- Remove disc “D” , handling this carefully and trying not to touch its surface; use a
0.9 mm or 0.035 inch socket-head wrench.
- The plate can be opened by removing pin “F”, using a 19 mm wrench.

B
D

A E

Figure 63

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

3.5 Connection of sensors and internal measuring head devices

The connections inside the measuring heads are already factory made, so the measuring
head itself need not be opened, except to replace component parts.
It is best however not to remove the measuring head cover; in the event of malfunctions,
always contact the manufacturer. If simple maintenance jobs have to be performed
however, e.g., changing the battery, care must be taken to return any moved parts to
their original position.
Below is a short description of the connections of the different boards fitted on the
measuring heads, depending on the model.
CPU board Code 14925 - fitted on the following measuring heads:
TD 5040 /5040T (front), TD5060T, TD5060TBTH (rear), TD 5060, TD 5080, TD 1760E /RF / BTH (rear)

CPU Board
Code 14925

Figure 64

JP2 Alignment CCD signal cable

JP3 Toe-in CCD signal cable
JP4 Inclinometer signal cable (*) The jumper JP23 must be CLOSED on
TD1760E, TD1760RF , TD1760BTH (rear) the sensors
JP5 Inclinometer signal cable NOT equipped with BATTERY.
series TD5000 only
JP9 Battery charge or power supply from console lead
The jumper JP23 must be OPEN on the
JP11 Battery lead (where provided)
sensors
JP16 Free
equipped with BATTERY
JP17 Free
(The battery is 6V 1,3Ah)
JP18 Keyboard
JP19 Alignment transmitter/focal point lead
JP20 Toe-in transmitter/focal point lead
JP21 Data connection to console lead (rear in calibration only)
JP23 Battery selection (*)

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e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

ANALOGUE Board Code 14333 with CPU board code 10125 - fitted on the measuring heads: TD 1800
and TD 2000 series, To JUNE 2005 (approximate date).
The measuring heads are internally equipped by a set of two electronic boards
overlapped, the CPU board code 10125 and the analogue board code 14333, on them are
connected the various sensors and transceivers devices.

ANALOG BOARD
(Resetting fuse 1A T) Code 14333

(Resetting fuse 500 mA T)

RESISTOR 10 3W

CPU BOARD
Figure 65 CODE 10125

Analogue board code 14333 CPU board code 10125

JP2 Signal cable for CCD alignment JP7 Cable to LED for Toe-in calibration
JP3 Signal cable for CCD toe-in JP10 Level indicator LED (on rear units)
Connect on external side
JP4 Signal cable for inclinometers JP12 Cable to LED for alignment calibration
JP5 Free JP15 Free
JP6 Free JP16 Lead TX I.R. (front 1800/2000 I.R.) / TX Radio
lead (front TD2100)
JP9 Recharging battery cable JP17 Free
JP11 Battery cable JP18 Heads keyboard cable
JP22 Elec. plate encoder lead (Only Front JP19 Cable for alignment transmission and focal point
TD2100 RF)
JP20 Cable for toe-in transmission and focal point
JP21 Cable to data connection

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH
CPU board Code 16000 - is fitted on the following measuring heads: TD 1760E/RF/BTH (front),
TD1780E/RF/BTH, TD5060TBTH (front), TD1830/2100BTH, Starting from 30/06/2005 (approximate
date) the board over described will be fitted also on the measuring heads TD1830IR/RF,
TD1850IR e TD2100RF, changing boards code 14333 and 10125 (see Figure 65)

CPU Board
Code 16000

Figure 66

JP2 Alignment CCD signal cable

JP3 Toe-in CCD signal cable
JP4 Inclinometer signal cable
JP5 Free
JP6 Free
JP7 Toe-in calibration LED lead (TD1800/ TD2000 series only) (*) The jumper JP23 must be CLOSED
JP9 Battery charge or power supply from console lead on the sensors
JP10 Level indicator LED (on rear units) NOT equipped with BATTERY.
JP11 Battery lead
JP12 Alignment calibration LED lead (TD1800/ TD2000 series only) The jumper JP23 must be OPEN on the
JP16 Lead TX I.R. / TX Radio /TX Bluetooth sensors
JP17 Free equipped with BATTERY
JP18 Keyboard (The battery is 6V 3Ah)
JP19 Alignment transmitter/focal point lead
JP20 Toe-in transmitter/focal point lead
JP21 Data connection to console lead (all rear in calibration only, all front except mod
TD1760E/1780E, in calibration only)
JP22 Elec. plate encoder lead. (front radio or BTH)
JP23 Battery selection (*)
CPU board Code 16289 - this is fitted on the following measuring heads: TD5040T and TD 5040 (rear)

JP1 Keyboard
JP3 Battery 6V 650 mAh
JP4 Battery charge lead
JP5 Jumper for Right/Left selection
Right CLOSED / Left  OPEN
CPU Board
Code 16289
Figure 67

RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 Page 31/39
Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

4 CALIBRATIONS
4.1 Measuring head calibration
The measuring heads of the RAV wheel aligner are already factory set; moreover, the
calibration settings are stored in the CPU memory of the measuring head itself. At the time of
installation or changing a measuring head, the appliance does not therefore require data
calibration or configuration. Calibration is only required if the transducers are changed or
following ascertained repeated errors due to transducer movement (as a result of falls,
knocks, etc.). Use the following calibration systems depending on the models provided:
1) TDA14 calibration system (for all models)
Non è possibile v isualizzare l'immagine collegata. Il file potrebbe essere stato spostato, rinominato o eliminato. Verificare che il collegamento punti al file e al percorso corretti.

B
C
F

E
D

Figure 68
2) TDA14T transportable calibration system (all models excepting series TD5000T
and TD5000TBTH)
A
Non è possibile v isualizzare l'immagine collegata. Il file potrebbe essere stato spostato, rinominato o eliminato. Verificare che il collegamento punti al file e al percorso corretti.

G B E

Figure 69

3) Adapter Kit x calibration RAVTDA69 Key Figure 68, Figure 69 and Figure 70
(for aligners TD1760RF/1780RF) A) Knobs for fastening the measuring heads
Starting from 30/06/2005 approximative B) Level
date, it will use also for aligners TD C) Standard calibration stand
1830RF/1830IR/TD1850IR/2100RF and all D) Adapter for old range of measuring heads
“BTH”. E) Calibration leads for measuring heads
F) 3rd thickness for standard calibration stand
I G) Transportable calibration stand
H) 3rd thickness for transportable calibration stand
I) Adapters for measuring heads TD1760RF/1780RF.
Starting from 30/06/2005 approximative date, it will
use also for aligners TD 1830RF/1830IR/1850IR/
2100RF and all “BTH”.
Figure 70

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
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 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

Using the key F3/F2 select the Non è possibile v isualizzare l'immagine collegata. Il file potrebbe essere stato spostato, rinominato o eliminato. Verificare che il collegamento punti al file e al percorso corretti.

"Calibration" option and confirm by key

F4.
Enter the required password to access
the calibration phase:
“F4; F3; F2; F4”

Figure 71
Using the key F3/F2, select the
"Measuring Head" calibration option and
confirm by means of key F4.

Figure 72
To calibrate the measuring heads, depending on the model in question, the various types of
cables will have to be connected:
TD5040/5060/5080
Use the communication cables provided with the appliance; these are already
Mod. TD5040T/5060T 
connected to the interface board 10475 (see Figure 40 and Figure 41)
TD1760E/1780E
Use the calibration cables (E) with the adapters (I) (see Figure 68, Figure 69 and
Mod. TD1760RF/1780RF  Figure 70) connecting these to CPU board 10194 (connectors JP6 and JP3 –
see Figure 47)
TD1830IR
Use the calibration cables (E) with the adapters (I) (see Figure 68 and Figure 69)
Adapters (I) necessay from
Mod.  connecting these to the interface board 10475 in place of the I.R. receivers-
30/06/2005 only
transmitters (connectors JP1 and JP2 – see Figure 44)
(approximative date)
TD1830RF/IR TD2100RF Use the calibration cables (E) with adapters (I) (see Figure 68, Figure 69 and
Mod. Adapters (I) necessay from  Figure 70) connecting these to the CPU board 10194 (connectors JP6 and JP3 -
30/06/2005 only (approx.) see Figure 45 and Figure 48)
Use only the calibration cables (E) (see Figure 68 and Figure 69) connecting
TD1830/TD1850 TD2100
Mod.  these to the CPU board 10194 (connectors JP6 and JP3 - see Figure 45 and
(PREVIOUS VERSIONS]
Figure 48)
TD1760/1780 Use the calibration cables (E) with adapters (D) (see Figure 68 and Figure 69)
Mod. 
(PREVIOUS VERSIONS) connecting these to the interface board 10475
Use the calibration cables (E) with adapters (I) (see Figure 68, Figure 69 and
Mod. ALL Models  Figure 70) connecting these to the interfacce board 10475 (connector JP1 and
JP2 - see Figure 52 and Figure 53)

RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 Page 33/39
Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

The angles calibrated are pointed out by the following marks, (see Figure 73)
AFL Alignment Front Left Alignment Front Left
AFR Alignment Front Right Alignment Front Right
ARL Alignment Rear Left Alignment Rear Left
ARR Alignment Rear Right Alignment Rear Right
CFL Camber Front Left Camber Front Left
CFR Camber Front Right Camber Front Right
CRL Camber Rear Left Camber Rear Left
CRR Camber Rear Right Camber Rear Right
TFL Toe-in Front Left Toe-in Front Left
TFR Toe-in Front Right Toe-in Front Right
TRL Toe-in Rear Left Toe-in Rear Left
TRR Toe-in Rear Right Toe-in Rear Right
LFL Level Front Left Level Front Left
LFR Level Front Right Level Front Right
LRL Level Rear Left Level Rear Left
LRR Level Rear Right Level Rear Right

Figure 73
Connect the male “Din” connector to the socket fitted on the arm of the two measuring
heads being calibrated. The position of the cable harness on the measuring heads does
not matter. The right/left or front/rear measuring head is automatically recognised.
IMPORTANT: to calibrate the sensors series TD5000, a console must be used with TD5000
corresponding program; to calibrate the high and medium-range sensors, series TD1700-1800-2000
on the other hand, a console must be used with program TD1700-1800-2100.

All models except TD5040 / TD5040T

Calibration of the measuring heads is split into 8 stages, described in detail, including
graphically, in the calibration program.
In stages 1 and 2, the front and rear left hand measuring heads are fitted and the Left
Alignment and Level angles are calibrated (AFL, ARL, LFL, LRL)
In stages 3 and 4, the front and rear right hand measuring heads are fitted and the Right
Alignment and Level angles are calibrated (AFR, ARR, LFR, LRR)
In stages 5 and 6 the front left hand and front right hand measuring heads are fitted
and the Front Toe-in and Camber angles are calibrated (TFL, TFR, CFL, CFR)

Page 34/39 RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

In stages 7 and 8 the rear left hand and rear right hand measuring heads are fitted and
the Rear Toe-in and Camber angles are calibrated (TRL, TRR, CRL, CRR)
Note: The models TD5060/5080/5060T/5060TBTH do not feature an electronic level and
consequently the program jumps stages 2 and 4 during which the level inclinometer gain is
normally calculated.
None of the models series TD5000 and TD1700 feature LEDs for calibrating the alignment
and toe-in gain (normally fitted on JP12 and JP7- see Figure 66), consequently gain
calibration is always the same, typical of the measuring head, and the gain values are
therefore fixed (see ref. 6 Figure 74).

Models TD5040 / TD5040T

Measuring head calibration is split into just 4 stages, graphically described in the
calibration program. Only the front measuring heads are calibrated because the rear
ones only act as reference for alignment.
In stage 1, the two front measuring heads are fitted and the Alignment angles are
calibrated (AFL, AFR).
Note: Because these models do not feature the electronic levels, stage 2, during which the level
inclinometer gain is normally calculated, is bypassed by the program, in the same way as for
TD5060/5080/5060T/5060TBTH.
In stages 3 and 4, the two front measuring heads are fitted and the Toe-in and camber
angles are calibrated (TFL, TFR, CFL, CFR)

3 8

1 6

4 9

Figure 74
Legend of the Figure 74:
1 - Measuring heads on actual calibration step
2 - Actual calibration step
3 - Calibration steps already acquired
4 - Angles calibrated in the actual step
5 - Value of the offset angle actually reading
6 - Value of the gain angle actually reading
7 - Tolerance of the angle reading
8 - Graphic description of the measuring heads positioning on the calibration stand
9 - Key used to put into execution the calibration step (F3 or the central key on the
measuring head); blinks when it possible to press it

RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 Page 35/39
Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

4.2 Caster compensation procedure

The first option of the calibration
menu (see Figure 72), is used in order
to adjust the caster angles readings
caused by eventual “out of level” of the
vehicle in longitudinal direction. This
could happens, for example, when the
lift groove of the turntables, have a
differently height than the turntables
height.
It is necessary set, simply by the key
F2 and F3, the difference between the
front wheel height and the rear wheel
height (see Figure 75).

The apparatus will automatically

adjust the caster reading, considering
this difference relating it with a
standard wheel base of the vehicle.

Figure 75

4.3 Steering Self calibration procedure

If the measuring heads are not
perfectly calibrated could happens
that after the adjustment of the
vehicle, on the road, it will result with
the steering wheel not in the straight
position. The second option of the
calibration menu (see Figure 72), is
used in order to adjust the position of
the steering wheel. It is necessary set,
simply by the key F2 and F3, the
position how become actually the
steering wheel (see Figure 76). The
apparatus will compensate
automatically the reading values in
order to obtain a position straight of
the steering wheel.
Figure 76

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

5 TEST PROCEDURES
By means of the TEST procedure program it is possible to verify the correct working of all
the devices present in the wheel aligner system.
It is necessary select the TEST procedure menu as follows:
In the initial logo page press simultaneously the key CTRL - F2, will appear the display
page of Figure 77.
In this display page, it is already possible check the Firmware version of the interface
board code 10194 (only on models TD1760RF/TD1780RF/TD1830RF/TD1850IR and
TD2100RF) and on the 4 measuring heads (they have to be positioned in order that they
can communicate between them and to the cabinet, e.g. mounted on a vehicle).

Video Test
para. 5.1
Version FW on
Printer Test
measuring
para. 5.2
head
Keyboard Test
para. 5.3
Test reading
angles
horizontal/
Vertical
para. 5.4
Test encoder on
Version FW on
turntables
board 10194
para. 5.5

Figure 77

5.1 Video Test

On the screen is displayed a special page with different colours, in this condition it is
easily to calibrate the colours settings and carry all the adjustment of the monitor.
Press a key on the PC keyboard to exit

5.2 Printer Test

By setting this test will simply send from the PC to the printer a test page with different
characters and colours. Through this test it is possible to verify the correct connection to
the PC. By this test verify also the regular paper feeding.

RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 Page 37/39
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e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

5.3 Keyboard Test

On the screen is displayed a
representation of the measuring heads
keyboards and the 4 function keys; if a
key were pressed again and again, the
one linked on the screen will become of
the his real colour an will return
uncoloured again; (see Figure 78).
Press the key ENTER on the PC
keyboard to exit.

Figure 78

5.4 Reading angles horizontal/vertical Test

On the screen are displayed all the
angle readings from the measuring
heads; they are divided into 4 groups as
follows:
Alignment angles (see example of Figure
79); Toe-in angles; Level and camber of
front measuring heads; Level and
camber of rear measuring heads

It is possible by this test verify the

correct working of the different
transducers horizontal and vertical.
By pressing the key F2 were displayed a
picture that is a graphically
representation of all the angles initials
(see Figure 73).
Press the key F1 to exit
Figure 79

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Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67
e-mail: [email protected] /http www.ravaglioli.com
 SERVICE MANUAL
TD5040/60T - TD5060TBTH -TD5040/60/80
RAVAGLIOLI S.p.A. TD1760/80E - TD1760/80RF- TD1760/80BTH
Code R0114 - rev.1.2
TD1830IR - TD1830RF - TD1830BTH
(09/2005)
TD1850IR - TD2100RF – TD2100BTH

5.5 Encoder on turntables Test

On the screen are displayed the readings of
the angular transducer (encoder) mounted
below the turntables (available only with
the mod. TD1760/80RF - TD1760/80BTH
- TD1850IR /BTH and TD2100RF /BTH)
It is possible by this test verify the correct
working of the encoders simply turning the
upper plate and check that the value
displayed correspond to the real angle
carried out (see Figure 80).
The yellow key (or F3 on PC keyboard) is
used to set to zero the value displayed on
the screen.
Press the key F1 to exit

Figure 80

5.6 Counter of the performed aligner test

In the initial logo page, press
simultaneously the key CTRL-F12, will
appear the counter display (see Figure 81).
To disable the test counter displaying
press again the key CTRL-F12.
NOTE: at the equipment switching-on the
counter displaying is always disabled.

Figure 81

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