Linear Encoders for CNC Tools
Linear Encoders for CNC Tools
08/2023
Table of contents
Overview
Linear encoders 4
Selection guide 6
Technical features and mounting information
2
Linear encoders for numerically controlled machine tools
Linear encoders from HEIDENHAIN for Advantages of linear encoders Mechanical design Thermal characteristics Dynamic behavior Availability
numerically controlled machine tools can If a linear encoder is used for measurement Linear encoders for numerically controlled Increasingly faster machining times with Efficiency and performance improvements The feed axes of machine tools travel quite
be used nearly everywhere. They are ideal of the slide position, the position control machine tools are sealed measuring fully encapsulated machines cause ever in machine tools require ever higher feed large distances—a typical value is 10 000 km
for machines and other equipment whose loop includes the complete feed mechanics. devices: an aluminum housing protects the higher temperatures in the machine’s rates and accelerations. Of course, they in three years. This is why sturdy encoders
feed axes are in a closed loop, such as This is referred to as Closed Loop operation. scale, the scanning carriage, and its guide working space. Therefore, the thermal must not compromise machining accuracy. with good long-term stability are especially
milling machines, machining centers, Transfer errors from the mechanics can from chips, dust, and splashing water. behavior of the linear encoders used In order to transfer rapid and yet exact feed important: they ensure the constant
boring mills, lathes, and grinding machines. be detected by the linear encoder on the Downward-oriented elastic lips seal the becomes increasingly important, since it motions, very high demands are placed on availability of the machine.
The beneficial dynamic behavior of linear feed axis, and corrected by the control housing. is an essential criterion for the working rigid machine design as well as on the
encoders, their high permissible traversing electronics. This makes it possible to accuracy of the machine. linear encoders used. Due to the details of their design, linear
speed, and their acceleration in the eliminate a number of potential error The scanning carriage travels along the encoders from HEIDENHAIN function
direction of measurement predestine them sources: scale on a low-friction guide. A coupling As a general rule, the thermal behavior of Linear encoders from HEIDENHAIN are properly even after years of operation. A
for use on highly-dynamic conventional • Positioning error due to thermal changes connects the scanning carriage with the the linear encoder should match that of the characterized by their high rigidity in the long service life is ensured by the contact-
axes as well as on direct drives. in the recirculating ball screw mounting block and compensates the workpiece or measured object. During measuring direction. This is a very important free photoelectric scanning of the measuring
• Reversal error misalignment between the scale and the temperature changes, the linear encoder prerequisite for high-quality contouring standard and by the ball-bearing guidance
HEIDENHAIN also supplies linear encoders • Kinematic error through the ball-screw machine slide. must expand or contract in a defined, accuracy of a machine tool. In addition, the of the scanning carriage in the scale
for other applications, such as: pitch error reproducible manner. Linear encoders from low mass of moving components contributes housing. Thanks to their enclosure, special
• Manual machine tools Depending on the encoder model, lateral HEIDENHAIN are designed for this. to their excellent dynamic behavior. scanning principles, and—if required—a
• Presses and bending machines Linear encoders are therefore indispensable and axial offsets of ±0.2 mm to ±0.3 mm sealing air connection, the linear encoders
• Automation and production equipment for machine tools on which high positioning between the scale and mounting block are The graduation carriers of HEIDENHAIN are particularly tolerant to contamination.
accuracy and a high machining rate are permissible. linear encoders have defined coefficients of The complete shielding design ensures a
essential. linear thermal expansion (see Specifications). high degree of electrical noise immunity.
This makes it possible to select the linear
encoder whose thermal behavior is best
suited to the application.
Further information:
Please request further documentation
or inform yourself on the Internet at
www.heidenhain.com.
Light
DIADUR source
Scanning carriage linear scale
Electronic
scanning
Linear encoders with slimline Cross Accuracy Max. Measuring length Signal period Interface Model Page
scale housing section grade interpolation (ML)
error
The linear encoders with slimline scale
2) LC 415
housing are designed for limited Absolute position ±5 µm ±0.1 µm 70 mm to 1240 mm – EnDat 2.2 LC 415 22
installation space. Larger measuring measurement ±3 µm With mounting spar
lengths and higher acceleration loads are • Glass scale or clamping elements: 20 µm EnDat 2.2 with » 1 VPP LC 485
possible through the use of a mounting 70 mm to 2040 mm
spar or clamping elements. – DRIVE-CLiQ LC 495 S 24
Fanuc Þi LC 495 F
Mitsubishi LC 495 M
Panasonic LC 495 P
LF 485
LS 487
Incremental linear ±5 µm ± 0.04 µm 50 mm to 4 µm » 1 VPP LF 485 34
measurement with very ±3 µm 1220 mm
high repeatability
• Steel scale
• Small signal period
1) LC 115
Linear encoders with full-size Absolute position ±5 µm ±0.1 µm 140 mm to – EnDat 2.2 LC 1152) 26
measurement ±3 µm 4240 mm
scale housing 20 µm EnDat 2.2 with » 1 VPP LC 185
• Glass scale
Linear encoders with full-size scale
– DRIVE-CLiQ LC 195 S 28
housing are characterized by their sturdy
design, high resistance to vibration, and Fanuc Þi LC 195 F
large measuring lengths. As a connection
between the scanning carriage and the Mitsubishi LC 195 M
mounting block, they have an “oblique web,”
which permits vertical and horizontal Panasonic LC 195 P
mounting with the same degree of
protection. Absolute position ±5 µm ±0.4 µm 440 mm to – EnDat 2.2 LC 211 30
measurement 28 040 mm
40 µm EnDat 2.2 with » 1 VPP LC 281 LF 185
For large measuring
lengths
• Steel scale tape – Fanuc Þi LC 291 F
Mitsubishi LC 291 M
Further information:
Incremental linear ±5 µm ±0.8 µm 440 mm to 40 µm » 1 VPP LB 383 C 42
For further information about linear
measurement for large 30 040 mm
encoders with optimized scanning,
measuring lengths Up to 72 040 mm
please see the LC 116/LC 196/LC 416/
• Steel scale tape upon request
LC 496 Product Information document
or go to www.heidenhain.com. 1) 2)
For measuring lengths > 3040 mm: ±0.4 µm at the butt joint (at approx. 3100 mm) Connectable to Yaskawa interface via EIB 3391Y
6 7
Measuring principles
Measuring standard Absolute measuring method Incremental measuring method
HEIDENHAIN encoders with optical scanning In the absolute measuring method, the In the incremental measuring method, In the most unfavorable case, machine
incorporate measuring standards of periodic position value is available immediately the graduation is a periodic grating movements over sizeable sections of the
structures known as graduations. These upon encoder switch-on and can be structure. The position information is measuring range may be necessary. To
graduations are applied to a carrier substrate requested by the downstream electronics obtained through counting the individual speed up and simplify such “reference
made of glass or steel. For encoders with at any time. There is no need to move the increments (measuring steps) starting at a runs,” many HEIDENHAIN encoders
long measuring lengths, steel tape is used axes to find the reference position. The freely selectable point of origin. Since the feature distance-coded reference
as the scale substrate. absolute position information is read from ascertainment of positions requires an marks—multiple reference marks that are
the scale graduation, which is designed absolute reference, the scales or scale individually spaced in accordance with a
HEIDENHAIN manufactures its precision as a serial absolute code structure. A tapes feature an additional track bearing a mathematical algorithm. The downstream
graduations in the following specially separate incremental track is interpolated reference mark. The absolute position on electronics find the absolute reference
developed, photolithographic processes: for the position value and is simultaneously the scale, established by the reference after traversing two successive reference
• METALLUR: contamination-tolerant used to generate an optional incremental mark, is gated with exactly one signal marks—thus after a traverse path of only
graduation consisting of metal lines on signal. period. a few millimeters (see table below).
gold; typical grating period: 40 μm Encoders with distance-coded reference
• DIADUR: extremely robust chromium Thus, before an absolute reference can be marks are identified with a “C” following
lines on glass (typical grating period: established or the most recently selected the model designation (e.g., LS 487 C).
20 μm), or three-dimensional chromium reference point can be refound, this
structures (typical grating period: 8 μm) reference mark must first be traversed. With distance-coded reference marks,
on glass the absolute reference is calculated by
• SUPRADUR phase grating: optically counting the increments between two
three-dimensional, planar structure; reference marks and by applying the
particularly tolerant to contamination; following formula:
typical grating period: 8 μm and finer
• OPTODUR phase grating: optically
three-dimensional, planar structure with P1 = (abs R–sgn R–1) · N + (sgn R–sgn D) · abs MRR
2 2
particularly high reflectance; typical
grating period: 2 μm and finer and
LF 4 µm 5000 20 mm
LS 20 µm 1000 20 mm
LB 40 µm 2000 80 mm
Schematic representation of an absolute code structure with an additional Schematic representation of an incremental graduation with distance-
incremental track (LC 485 as example) coded reference marks (LS as example)
8 9
Photoelectric scanning
Most HEIDENHAIN encoders utilize the Imaging scanning principle Interferential scanning principle When there is relative motion between the
photoelectric scanning principle. Photoelec Put simply, the imaging scanning principle The interferential scanning principle uses scale and the scanning reticle, the diffracted
tric scanning is touchless and therefore uses projected-light signal generation: the diffraction and interference of light on wavefronts undergo a phase shift:
does not induce wear. This method detects two gratings with equal or similar grating finely divided gratings in order to produce movement by the amount of one grating
even extremely fine graduation lines down periods—the scale and the scanning the signals from which motion is period shifts the positive first-order
to a width of only a few micrometers and reticle—are moved relative to each other. measured. diffraction wavefront by one wavelength in
generates output signals with very small The carrier material of the scanning reticle the positive direction, while the negative
signal periods. is transparent, whereas the graduation of A step grating is used as the measuring first-order diffraction wavefront is displaced
the measuring standard may be applied to standard: reflective lines with a height of by one wavelength in the negative direction.
The finer the grating period of a measuring a transparent material or to a reflective 0.2 µm are applied to a flat, reflective Since the two waves interfere with each
standard is, the greater the effect of material. surface. In front of this is the scanning other upon exiting the phase grating, these
diffraction on photoelectric scanning. reticle—a transparent phase grating with waves are shifted relative to each other by
HEIDENHAIN linear encoders employ two When parallel light passes through a the same grating period as the scale. two wavelengths. This results in two signal
scanning principles: grating structure, light and dark fields are periods when there is relative motion of
projected at a certain distance. At this When a light wave passes through the just one grating period.
• The imaging scanning principle for location there is an index grating. When the scanning reticle, it is diffracted into three
grating periods of 20 µm and 40 µm two gratings move relative to each other, partial waves of the orders +1, 0, and –1, Interferential encoders use grating periods
• The interferential scanning principle the incident light is modulated: If the gaps with nearly equal luminous intensity. The of, for example, 8 µm, 4 µm, or finer.
for very fine graduations with grating are aligned, light passes through. If the waves are diffracted by the scale such that Their scanning signals are largely free of
periods of, for example, 8 µm. lines of one grating coincide with the gaps most of the luminous intensity is found in harmonics and can be highly interpolated.
of the other, no light passes through. A the reflected diffraction orders +1 and –1. These encoders are therefore especially
photocell array converts these variations in These partial waves meet again at the well suited for small measuring steps and
light intensity into electrical signals. The phase grating of the scanning reticle, where high accuracy.
specially structured grating of the scanning they are diffracted again and interfere. This
reticle filters the light to generate nearly produces essentially three waves that leave Sealed linear encoders that use the
sinusoidal output signals. the scanning reticle at different angles. interferential scanning principle are given
Photocells convert these alternating light the designation LF.
The smaller the grating period of the intensities into electrical signals.
grating structure is, the closer and more
tightly toleranced the gap must be
between the scanning reticle and the
scale.
LED light
Condenser source
Condenser
Scanning reticle
Measuring standard Scanning reticle
Photocell array
Measuring standard
10 11
Measurement accuracy
Calibration chart
The accuracy of the linear measurement It is stated as the maximum value of the The interpolation accuracy is stated in All HEIDENHAIN linear encoders
is mainly determined by baseline error. The distance between the the form of a maximum value u of the are inspected for accuracy and proper
• The quality of the graduation measuring points is equivalent to the interpolation error. Encoders with an analog functioning prior to shipping.
• The quality of the graduation carrier integer multiple of the signal period. As a interface are tested with an electronic unit
• The quality of the scanning process result, interpolation errors have no effect. from HEIDENHAIN (e.g., EIB 741). The position error is determined from
• The quality of the signal processing The sealed linear encoders are separated the average value of one forward and one
electronics into accuracy grades for easier differentiation. Position noise reverse measurement during final
• The quality of the encoder mechanics The accuracy grade a defines the upper Position noise causes small, random inspection.
• How the encoder is installed within the limit of the baseline error within any deviations from the expected value.
machine section of up to one meter in length. The Position noise also depends on the quality The Quality Inspection Document
baseline error F is ascertained during final of the signal processing. Typically, the confirms the stated graduation accuracy
These factors can be subdivided into inspection and is indicated on the quality position noise is less than 1 of the signal of each encoder. The calibration standards
encoder-specific position errors and inspection document. period. ensure the traceability, as required by
application-dependent factors. For EN ISO 9001, to recognized national or
assessment of the attainable overall Interpolation accuracy international standards.
accuracy, all of these individual factors The interpolation error already has an effect Application-dependent
must be taken into account: at very low traversing speeds and during For the LC 100, LC 400, LF and LS series,
position error as well as single-section scale tapes, the
repeated measurements. This error leads
to fluctuations in the traversing speed, Quality Inspection Document also docu
Mounting
Encoder-specific position error particularly within the speed control loop. ments the position error ascertained for the
Guided linear encoders from HEIDENHAIN
Within the application, the interpolation entire measuring length. This is stated as the
compensate for movements between
Encoder-specific position error includes error affects the machining quality, such as baseline error F. The measuring parameters
the scale and scanning unit that are not in
• The accuracy of the measuring standard the surface quality. and the measurement uncertainty are also
the direction of movement. This makes
• The interpolation accuracy provided.
it possible to realize very wide mounting
• The position noise The interpolation accuracy is primarily
tolerances with minimal effect on the
• The quality of the encoder’s mechanical influenced by
overall accuracy.
design • The fineness of the signal period Temperature range
• The homogeneity and period resolution The linear encoders are calibrated at a
Influence of temperature
Accuracy of the measuring standard of the graduation reference temperature of 20 °C. The
Linear encoders from HEIDENHAIN provide
The accuracy of the measuring standard is • The quality of the scanning filter position error documented in the calibration
a defined and repeatable thermal behavior
primarily dictated by the homogeneity of structures chart is valid at this temperature.
upon changes in temperature. The coefficient
the graduation. • The characteristics of the sensors
of linear thermal expansion is listed in the
• The quality of the signal processing The operating temperature range states
encoder specifications.
the limits of ambient temperature within
which the linear encoder will function
properly.
+u Example
0,10
Baseline error 0,05
Interpolation
error within one
signal period 0
–u -0,05
Position -0,10
-0,15
Interpolation accuracy 0 100 200 300 400 500
Position in mm
Position error
+a
Signal period
12 13
Mechanical design types and mounting guidelines
Linear encoders with small cross section
14 15
Linear encoders with large cross section
The LB, LC, LF, and LS full-size linear Mounting the multi-section LC 2x1
encoders are fastened over their entire and LB 383
length onto a machined surface. This gives The LC 2x1 and LB 383 with measuring
them a high vibration rating. The oblique lengths over 3240 mm are mounted on the
arrangement of the sealing lips permits machine in individual sections:
universal mounting with vertical or • Mount and align the individual housing
horizontal scale housing with equally high sections
protection rating. • Pull in the scale tape over the entire
length and tension it
The LC 1x5 features an optimized sealing • Lubricate the sealing lips and pull them in
system with two successive pairs of • Insert the scanning unit
sealing lips. When cleaned compressed air Sealing system of the LC 1x5
is introduced into the scale housing, it Adjustment of the scale tape tension
effectively seals the two pairs of sealing enables linear machine error compensation
lips against ambient air. This optimally of up to ±100 µm/m.
protects the interior of the encoder from
contamination.
Accessory:
The flow rate is set through a connecting Mounting aids
piece with integrated throttle (see separate For LC 1x3, LS 1x7 ID 547793-02
accessories under Protection, page 18). For LC 100 ID 1067589-02
For LC 2x1, LB 383 ID 824039-01
Thermal characteristics
The thermal behavior of the LB, LC, LF, and The mounting aid is locked onto the scale
LS 100 full-size linear encoders has been unit, simulating an optimally adjusted
optimized: scanning unit. The customer’s fastening for
the scanning unit can be easily aligned to
On the LF, the steel scale is cemented to a it. The mounting aid is then removed and
steel carrier that is fastened directly to the the scanning unit is attached to the
machine element. mounting bracket.
16 17
General information
40 mm 50 mm 75 mm 75 mm R2 100 mm
T –10 °C
DA 400 Minimum bend radii for rigid configuration or for frequent flexing
18 19
Functional safety
Safe axes designs of control manufacturers differ Standard encoders Fault exclusion for the loosening of the in many cases. The requirements on fault Fault exclusion for LC 1x5 and
Driven axes on machine tools usually from one another. As a result, the require In addition to those encoders explicitly mechanical connection exclusion can result in additional constraints LC 4x5 series
represent a significant hazard for humans. ments to be fulfilled by the connected qualified for safety applications, standard Irrespective of the interface, many safety in the permissible limit values in the specifi There are various mounting options for the
It must be ensured that the machine does encoders may also differ to an extent. encoders (e.g., with Fanuc interface or designs require the safe mechanical cations. In addition, fault exclusions for LC 1x5/LC 4x5 encoders that offer fault
not make any uncontrolled movements, 1 VPP signals) can also be used in safe connection of the encoder. The standard the loosening of the mechanical coupling exclusion for the loosening of the mechanical
especially when a person is interacting Type-examined encoders axes. In such cases, the characteristics of for electric motors, EN 61800-5-2, requires usually require additional measures during connection. The fault exclusion applies for
with the machine (e.g., workpiece setup). Sealed linear encoders from HEIDENHAIN the encoders must be matched to the that the loosening of the mechanical installation of the encoder or in the event all LC 4x5 and LC 1x5 encoders, regardless
This requires position information about the are used successfully on a variety of controls requirements of the respective control. connection between the encoder and the of servicing (e.g., anti-rotation lock for of the interface.
axes for proper implementation of safety in widely differing safety designs. This applies For this purpose, HEIDENHAIN can provide motor be considered as a fault. Since it screws). These factors must be considered
function. As an evaluating safety module, particularly to the type-examined encoders additional data about the individual cannot be guaranteed that the control will for the selection of a suitable encoder or
the control has the task of detecting faulty LC 1x5/LC 4x5 with EnDat and DRIVE-CLiQ encoders (failure rate, fault model as per detect such errors, fault exclusion is required mounting mode.
position information and reacting to it interfaces. The encoders can be operated EN 61800-5-2).
accordingly. as single-encoder systems in conjunction
with a suitable control in applications with Service life
Various safety strategies can be pursued, the control category SIL 2 (according to Unless otherwise specified, HEIDENHAIN
depending on the topology of the axis and EN 61508) or performance level “d” (of encoders are designed for a service life of
the evaluation capabilities of the control. In EN ISO 13849). Unlike incremental encoders, 20 years (as per ISO 13849).
a single-encoder system, for example, only the absolute LC 1x5/LC 4x5 linear encoders 2)
Mounting Fastening Safe position for the Limitation of
one encoder per axis is evaluated for the always provide a safe absolute position mechanical connection1) specifications
safety function. However, on axes with two value—including immediately after switch-on
encoders, such as a linear axis with a rotary or a power failure. Reliable position trans Further information: LC 1x5
and a linear encoder, the two redundant mission is based on two independently
position values can be compared with each generated absolute position values and on The safety-related characteristic values Housing M6 ISO 4762 8.8/A70 ±0 µm No
other in the control. error bits provided to the safe control. The are listed in the encoder specifications.
purely serial data transmission also provides These characteristic values are explained Scanning unit Mounting options I and II M6 ISO 4762 8.8/A70 ±0 µm No
Safe fault detection can be ensured only other benefits, including greater reliability, in the Technical Information document
if the two components—control and improved accuracy, diagnostic capabilities, Safety-Related Position Encoders. LC 4x5
encoder—are properly adapted to one and reduced costs through simpler Upon request, HEIDENHAIN can likewise
another. It must be noted that the safety connection technology. provide additional data about the individual Housing Mounting option I M8 ISO 4762 8.8/A70 ±0 µm No
products (failure rate, fault model as per 12A end blocks for M8 M8 DIN 6912 8.8
EN 61800-5-2) for the use of standard
encoders in safety-related applications. Mounting option III M6 ISO 4762 8.8/A70 ±0 µm For acceleration in
MSL 41 mounting spar measuring direction
ID 770902-xx of up to 60 m/s2
Electrical connection
Mechanical connection Scanning unit All mounting options M6 ISO 4762 8.8/A70 ±0 µm No
All of the information provided on screw connections assumes a mounting temperature of 15 °C to 35 °C.
1)
Encoder Fault exclusions are given only for the explicitly mentioned mounting options
2)
A suitable anti-rotation lock must be used for the screw connections (in the case of mounting/servicing)
Further information:
Safe control Adhere to the information in the following documents to ensure the correct and intended
operation of the encoder:
• Operating Instructions LC 115 1382648
LC 195 S 1382643
20 21
LC 400 series
Absolute linear encoders with slimline scale housing
• For limited installation space
• LC 416/LC 496 with optimized scanning (see Product Information document 1327049)
Measuring standard DIADUR glass scale with absolute track and incremental track; grating period: 20 µm
–6 –1 –6 –1
Coefficient of linear expansion Þtherm 8 · 10 K (mounting type Ô/Õ); with mounting spar: Þtherm 9 · 10 K (mounting type )
Measuring length (ML)* Mounting spar* or clamping elements* up to ML 1240 optional; necessary for ML 1340 or greater
in mm 70 120 170 220 270 320 370 420 470 520 570 620 670 720
770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040
Mechanical connection: fault exclusions for the loosening of the housing and scanning unit (page 21)
Measurement of direct-drive With EIB 5211 or EIB 5181 With EIB 5281 or
2)
motor temperature EIB 5181
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block
cable (see the Interfaces of HEIDENHAIN Encoders brochure); 4) In the application, protect the LC from the ingress of particles and liquids
22 23
LC 400 series
Absolute linear encoders with slimline scale housing
• For limited installation space
• LC 416/LC 496 with optimized scanning (see Product Information document 1327049)
Measuring standard DIADUR glass scale with absolute track and incremental track; grating period: 20 µm
–6 –1
Coefficient of linear expansion Þtherm 8 · 10 K (mounting mode Ô/Õ);
with mounting spar: Þtherm 9 · 10–6 K–1 (mounting mode )
Measuring length (ML)* in mm Mounting spar* or clamping elements* optional up to ML 1240, required as of ML 1340
70 120 170 220 270 320 370 420 470 520 570 620 670 720 770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040
Mechanical connection: fault exclusions for the loosening of the housing and scanning unit (page 21)
Interface DRIVE-CLiQ Fanuc Serial Interface/Þi interface Mitsubishi high speed interface Panasonic Serial Interface
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block
3)
Cable length 30 m 50 m 30 m 50 m
Traversing speed 180 m/min (max. acceleration in measuring direction 100 m/s2)
Operating temperature 0 °C to 50 °C
4)
Protection EN 60529 IP53 when installed in conformity with instructions in the brochure;
IP64 with sealing air from DA 400
Mass Encoder: 0.2 kg + 0.55 kg/m of measuring length; mounting spar: 0.9 kg/m
Measuring standard DIADUR glass scale with absolute track and incremental track; grating period: 20 µm
–6 –1
Coefficient of linear expansion Þtherm 8 · 10 K
Measuring length (ML)* 140 240 340 440 540 640 740 840 940 1040 1140 1240 1340 1440
in mm 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040 3240 3440 3640 3840
4040 4240
Mechanical connection: fault exclusions for the loosening of the housing and scanning unit (page 21)
Measurement of direct-drive With EIB 5211 or EIB 5181 With EIB 5281 or
2)
motor temperature EIB 5181
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block
cable (see the Interfaces of HEIDENHAIN Encoders brochure); 4) In the application, protect the LC from the ingress of particles and liquids
26 27
LC 100 series
Absolute linear encoders with full-size scale housing
• High vibration tolerance
• Flat-lying installation possible
• High reliability through double sealing lips
• LC 116/LC 196 with optimized scanning (see Product Information document 1327049)
Measuring standard DIADUR glass scale with absolute track and incremental track; grating period: 20 µm
–6 –1
Coefficient of linear expansion Þtherm 8 · 10 K
Accuracy grade* ±3 µm up to a measuring length of 3040 mm; ±5 µm ±3 µm up to a measuring length of ±3 µm up to a measuring length of
2040 mm; ±5 µm 3040 mm; ±5 µm
Measuring length ML* in mm 140 240 340 440 540 640 740 840 940 1040 1140 1240 1340 1440 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040 3240 3440 3640 3840 4040 4240
Mechanical connection: fault exclusions for the loosening of the housing and scanning unit (page 21)
Interface DRIVE-CLiQ Fanuc Serial Interface/Þi interface Mitsubishi high speed interface Panasonic Serial Interface
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block
3)
Cable length 30 m 50 m 30 m 50 m
Operating temperature 0 °C to 50 °C
4)
Protection EN 60529 IP53 when installed in conformity with instructions in the brochure;
IP64 with sealing air from DA 400
28 29
LC 200 series up to 4240 mm (single-section housing)
Absolute linear encoders with full-size scale housing
• Measuring length up to 4240 mm
• Flat-lying installation possible
• Also available in mirrored version (mating dimensions upon request)
• Thermal behavior varies depending on the mounting option being used
Measuring standard METALLUR steel scale tape with absolute track and incremental track, grating period: 40 µm
–6 –1
Coefficient of linear expansion Þtherm 10 · 10 K
Accuracy grade ±5 µm
Measuring length ML* in mm 440 640 840 1040 1240 1440 1640 1840 2040 2240 2440 2640 2840 3040
3240 3440 3640 3840 4040 4240
Signal period – 40 µm –
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block
Traversing speed 180 m/min (max. acceleration in measuring direction 100 m/s2)
Operating temperature 0 °C to 50 °C
Protection EN 60529 IP53 when installed according to mounting instructions, IP64 with sealing air from DA 400
, ,
= Mounting options
Mass 1.3 kg + 3.6 kg/m of measuring length
F = Machine guideway
Ⓚ = Required mating dimensions
Ⓑ = Cable connection usable at either end * Please select when ordering
1)
Ⓓ = Compressed-air inlet with integrated throttle usable at either end With HEIDENHAIN cable
Ⓔ = Fixed stop
Ⓖ = Clamping screw for scale tape
Ⓢ = Beginning of measuring length ML (= 100 mm absolute)
Ⓦ = Mating surfaces
ð = Direction of motion of the scanning unit for ascending position values
30 31
LC 200 series up to 28 040 mm (multi-section housing)
Absolute linear encoders with full-size scale housing
• Measuring lengths up to 28 m
• Simplified mounting (upright or flat)
• Also available in mirrored version (mating dimensions upon request)
Measuring standard METALLUR steel scale tape with absolute track and incremental track, grating period: 40 µm
Coefficient of linear expansion Same as machine main casting
Accuracy grade ±5 µm
2)
Measuring length ML* in mm 3240 mm to 28 040 mm in steps of 200 mm
Kit with single-section METALLUR steel scale tape and housing sections
Signal period – 40 µm –
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block
Traversing speed 180 m/min (max. acceleration in measuring direction 100 m/s2)
Operating temperature 0 °C to 50 °C
Protection EN 60529 IP53 when installed according to mounting instructions, IP64 with sealing air from DA 400
32 33
LF 485
Incremental linear encoder with slimline scale housing LF 485 without mounting spar
• Very high repeatability
• Thermal behavior similar to steel or gray cast iron
• For limited installation space LF 485 with mounting spar
Specifications LF 485
Interface » 1 VPP
Signal period 4 µm
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block
Operating temperature 0 °C to 50 °C
Protection class EN 60529 IP53 when installed according to instructions in the brochure
IP64 with sealing air from DA 400
= 12A end block; for mounting with and Ⓡ = Reference mark position on LF 485
without mounting spar Two reference marks for measuring lengths
= 11A end block;for mounting with 50 ... 1000 1120 ... 1220
mounting spar
z = 25 mm z = 35 mm
= Mounting spar MSL 41
zi = ML – 50 mm zi = ML – 70 mm
F = Machine guideway
P = Measuring points for alignment Ⓒ = Reference mark position on LF 485 C
Ⓚ = Required mating dimensions Ⓓ = Compressed air inlet
Ⓢ = Beginning of measuring length (ML)
ð = Direction of motion of the scanning unit for
ascending position values
34 35
LF 185
Incremental linear encoder with full-size scale housing
• Very high repeatability
• Thermal behavior similar to steel or gray cast iron
• Flat-lying installation possible
Specifications LF 185
Measuring length (ML)* 140 240 340 440 540 640 740 840 940 1040 1140 1240 1340 1440
in mm 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040
Interface » 1 VPP
Signal period 4 µm
Reference marks* LF 185 One reference mark at midpoint; other reference mark positions upon request
LF 185 C Distance-coded
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block
Cable length 150 m (with HEIDENHAIN cable)
Operating temperature 0 °C to 50 °C
Protection class EN 60529 IP53 when installed according to instructions in the brochure
IP64 with sealing air from DA 400
Ô, Õ,
= Mounting options
F = Machine guideway
P = Measuring points for alignment
ML = Measuring length
Ⓚ = Required mating dimensions
Ⓐ = Alternative mating dimensions
Ⓑ = Cable connection usable at either end
Ⓓ = Compressed-air inlet usable at either end
Ⓢ = Beginning of measuring length (ML)
Ⓡ = Reference mark position on LF 185
Ⓒ = Reference mark position on LF 185 C
Ⓦ = Mating surfaces
① = Not an alternative mating dimension, as opposed to LS/LC 100
ð = Direction of motion of the scanning unit for ascending position values
36 37
LS 400 series
Incremental linear encoders with slimline scale housing LS 4x7 without mounting spar
• For limited installation space
Scanning frequency* – 100 kHz 50 kHz 100 kHz 50 kHz 25 kHz 50 kHz 25 kHz
Edge separation a 0.5 µs 1 µs 0.25 µs 0.5 µs 1 µs 0.25 µs 0.5 µs
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block
Supply voltage without load DC 5 V ±0.25 V/< 120 mA DC 5 V ±0.25 V/< 140 mA
Operating temperature 0 °C to 50 °C
Protection EN 60529 IP53 when installed according to mounting information and instructions
IP64 with compressed air from DA 400
38 39
LS 100 series
Incremental linear encoders with full-size scale housing
• High vibration rating
• Flat-lying installation possible
Measuring length (ML)* 140 240 340 440 540 640 740 840 940 1040 1140 1240 1340 1440
in mm 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040
Reference marks* LS 1x7 Selectable with magnets every 50 mm; standard setting: one reference mark in the center
LS 1x7 C Distance-coded
Scanning frequency* – 100 kHz 50 kHz 100 kHz 50 kHz 25 kHz 50 kHz 25 kHz
Edge separation a 0.5 µs 1 µs 0.25 µs 0.5 µs 1 µs 0.25 µs 0.5 µs
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block
Supply voltage without load DC 5 V ±0.25 V/< 120 mA DC 5 V ±0.25 V/< 140 mA
Operating temperature 0 °C to 50 °C
Protection class EN 60529 IP53 when mounted according to the mounting information and instructions
IP64 with compressed air from DA 400
40 41
LB 383 C up to 3040 mm (single-section housing)
Incremental linear encoder with full-size scale housing
• Flat-lying installation possible
• Also available in mirrored version (mating dimensions upon request)
Accuracy grade ±5 µm
50
SW3
28
Measuring length (ML)* Single-section housing
in mm 440 640 840 1040 1240 1440 1640 1840 2040 2240 2440 2640 2840 3040
Signal period 40 µm
58.3
63.2
18.4
85
Diagnostics interface Analog
25
Cutoff frequency –3 dB 250 kHz
17
8.7
48 ± 2 ML/2 25 40 ± 0.2
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block
ML 107 65
Cable length1) 150 m
Y 6
4:1 Supply voltage without load DC 5 V ±0.25 V/< 150 mA
5 40.04 40.08
2
10.2
Traversing speed 180 m/min (max. acceleration in measuring direction 100 m/s )
M5
160
0
80
Protection class EN 60529 IP53 when mounted according to the mounting information and instructions
26
40
1±0.3
79 ± 0.3
ISO 4762-M6
Mass 1.3 kg + 3.6 kg/m of measuring length
8.5
ISO 4032-M6
* Please select when ordering
0.1 A 1)
10 ± 0.3 0.1 A
10 ± 0.3 ISO 4762-M5
10 35 With HEIDENHAIN cable
45 ± 0.3
15 ± 0.3 25 ± 0.2
ISO 4762-M6
2,5
R1
= Montage-Möglichkeiten
F = Maschinenführung
= Kundenseitige Anschlussmaße
==Mounting
Kabelanschluss
optionsbeidseitig verwendbar
40
F ==Machine
Spannschraube
guideway Maßband
==Required
Druckluftanschluss
mating dimensions
==Cable
Referenzmarken-Lage
connection, usable LBat3x2
either end
==Tensioning
Referenzmarken-Lage LB tape
screw for scale 3x2 C
==CBeginn der Messlänge
ompressed ML
air inlet with integrated throttle, usable at either end
Startwert bei
= Reference markAusführung
position onmit
LBabstandscodierten
3x3 Referenzmarken zwischen 0 mm und 71600 mm
==Reference
Anlageflächen
mark position on LB 3x3 C
==BBewegungsrichtung
eginning of measuring derlength
Abtasteinheit
ML; für Ausgangsignale gemäß Schnittstellen-Beschreibung
ML =starting
Messlänge
value for version with distance-coded reference marks between 0 mm and 71600 mm
= Mating surfaces
ð = Direction of motion of the scanning unit for ascending position values
ML = Measuring length
42 43
LB 383 C up to 30 040 mm (multi-section housing)
Incremental linear encoder with full-size scale housing
• Measuring lengths of up to 30 m (up to 72 m upon request)
• Flat-lying installation possible
• Also available in mirrored version (mating dimensions upon request)
Measuring length ML* Kit with single-section METALLUR scale tape and housing sections
28
SW3
Measuring lengths from 3240 mm to 30 040 mm in 200 mm steps (up to 72 040 mm upon request)
Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block
0 80 160
2
Vibration 55 Hz to 2000 Hz 300 m/s (EN 60068-2-6)
Shock 11 ms 300 m/s2 (EN 60068-2-27)
ISO 7092-6
(ISO 7090-5)
7.7
9.3 1.2x45° Operating temperature 0 °C to 50 °C
ISO 4762-M6 X
(ISO 4762-M5)
Protection class EN 60529 IP53 when mounted according to the mounting information and instructions
6
26
40
62 ± 0.3
62 ± 0.3
1±0.3
79 ± 0.3
ISO 4032-M6
* Please select when ordering
1)
With HEIDENHAIN cable
0.1 A
10 ± 0.3 0.1 A
10 ± 0.3 ISO 4762-M5
10 35
45 ± 0.3
15 ± 0.3 25 ± 0.2
ISO 4762-M6
X
2,5
R1
40
= Mounting options
F = Machine guideway
= Required mating dimensions
= Cable connection, usable at either end
= Compressed air inlet with integrated throttle, usable at either end
= Reference mark position on LB 3x3
= Reference mark position on LB 3x3 C
= Beginning of measuring length ML;
starting value for version with distance-coded reference marks between 0 mm and 71600 mm
= Mating surfaces
ð = Direction of motion of the scanning unit for ascending position values
ML = Measuring length
L = Housing section lengths
44 45
Testing and inspection devices, and diagnostics Related documents
reliable
für Antriebsgeneration Gen 3
• Valuation numbers:
– Detailed information about the Brochure Brochure
encoder’s function reserve Encoders for Servo Drives Angle Encoders with Integral Bearing
– Identical scaling for all HEIDENHAIN
encoders Contents: Contents:
– Cyclic reading capability Rotary encoders Absolute angle encoders
This enables the downstream electronics to
Messgeräte für Winkelmessgeräte
elektrische Antriebe mit Eigenlagerung
46 47
Mastering nanometer accuracy