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10 Molded Fiber Products

The document describes Parason's molded fiber product solutions including semi-automatic forming machines, edge trimming machines, 3-axis gantry robot systems, customized molds, and stock preparation equipment. The forming machines come in two models and can produce 500 kg per day, while the trimming machine is available in hydraulic or hydro-pneumatic versions. The robot system integrates with the forming machines for automated part transfer. Molds and stock preparation equipment including pulpers, refiners, and deflakers are also offered.

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Ashik M Rasheed
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0% found this document useful (0 votes)
69 views12 pages

10 Molded Fiber Products

The document describes Parason's molded fiber product solutions including semi-automatic forming machines, edge trimming machines, 3-axis gantry robot systems, customized molds, and stock preparation equipment. The forming machines come in two models and can produce 500 kg per day, while the trimming machine is available in hydraulic or hydro-pneumatic versions. The robot system integrates with the forming machines for automated part transfer. Molds and stock preparation equipment including pulpers, refiners, and deflakers are also offered.

Uploaded by

Ashik M Rasheed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Integrated solution for

MOLDED FIBER PRODUCTS


3 TPD to 100+ TPD

GO GREEN
GO MOLDED FIBER
PARASON SEMI-AUTOMATIC FORMING MACHINE (PFMV1)

Description
Parason's Semi­automatic Forming machine is a hybrid technological solution equipped with forming and in­mold
drying stations. Large platen area in the machine type segment ensures maximum product cavities to fit in. PLC driven
system is supported by HMI screen to set the functional parameters like pulp & water inlet, vacuum application and
platen movement.

Features
Suitable for manual and robo c opera on
Dual drive for stable platen movement with higher speed
Safety light curtains for operator safety
Machine body, pulp and water contact parts of SS­304

Main speci cations:


Capacity 500 kgs/day

Sta ons 1 Sta on

Hot press 2 Sta ons

Platen size 1000x950 mm

Mold hea ng modes Electric / Thermal oil

Control system PLC with HMI Screen

Product forming type Effusion

Product height Max. 75 mm Forming Station


PARASON SEMI-AUTOMATIC FORMING MACHINE (PFMV2)

Description
Parason's Semi­automatic Forming machine (PFMV2) is the most advanced technology in this type of forming
machine segment. Self­contained technology for forming and drying of products is equipped with floating distribution
type of pulp inlet system which ensures accurate pouring of pulp onto the mold. Benefits in uniform formation of
products throughout the platen.

Features
No requirement of back water inlet in machine
Sta onery pulp inlet system
Platen locking mechanism
Suitable for manual and robo c opera on

Main speci cations:


Capacity 500 kgs/day

Sta ons 1 Sta on

Hot press 2 Sta ons

Platen size 1100x800 mm

Mold hea ng modes Electric / Thermal oil

Control system PLC with HMI Screen

Product forming type Floa ng distribu on


Forming Station
Product height Max. 75 mm
PARASON 3-AXIS GANTRY ROBOT SYSTEM

Parason’s 3­axis Gantry Robot system plays vital role in replacing the manual work of picking and placing the wire mesh
with parts from the forming and hot press stations. Automated gantry, pick and place system helps achieve the
production efficiency, reduced handling rejections and accuracy. The robotic system is equipped with PLC and HMI
based control system to make it function in X, Y and Z axis enabling the arms to pick and place the parts reliably and
precisely.

Application & Features


Integra on with Parason Semi­automa c Forming machine
High speed transfer with servo controlled mechanism
Customizable end effectors to suit part’s geometry
Precise axis movement and part picking and placement
Proximity sensors and limit switches for moving platens
Safety interlocks and sensors for quick response to PLC system
Perfect gripping
Robust and sturdy design

End effector: Gripper with vacuum cups for li ing products

Side view
PARASON EDGE TRIMMING MACHINE

HYDRAULIC HYDRO-PNEUMATIC

Description
Parason's Edge Trimming machine gives the molded fiber products the fine edge finish with dimensional accuracy.
Heavy duty machine is designed to suit wide range of tableware products and longer duration operation.

Features (Hydraulic) Features (Hydro-pneumatic)


Energy efficient motor Less motor power load at machine
Stand­alone applica on High speed
No requirement of compressed air Compact and sturdy design
Compact and sturdy design Sensors for stroke coun ng and height
adjustment to suit product needs
Sensors for stroke coun ng and height
adjustment to suit product needs Safety light curtains for operator’s safety

Safety light curtains for operator’s safety Lesser maintenance

Main speci cations:


Models Hydraulic /Hydropneuma c

Platen size 760x600 mm

Electrical load 3.7 kW (Hydraulic model)

Opera on Push bu on

Electrical panel Side mounted

Covers 3 Sides protected

Product height Max. 100 mm


PRODUCTION MOLDS

CUSTOMIZED MOLDS
AS PER YOUR REQUIREMENTS
Features
Ergonomic & economical design
Non­corrosive special grade alloy
Non­s cky surface finish
Cu ng­edge product geometry keeps trimming waste minimum
Robust grilled underneath structure to provide strength
Op on for detachable branding a achment
Precise machining and weight distribu on
Mold customiza on & fast delivery
PRODUCT LIST

SR. NO. PRODUCT SIZE WEIGHT (GM) REFERENCE PHOTO

1 Round plate 12” 4CP 304x27


ࣺ 30

2 Round plate 12” Plain 304x27


ࣺ 29

3 Round plate 11” 4CP 279x27 25

4 Round plate 11” Plain 279x27 25

5 Round plate 10” 3CP 254x20 20

6 Round plate 10” Plain 254x20 20

7 Round plate 9” 3CP 229x20 15

8 Round plate 9” Plain 229x20 15

9 Square plate 6” 152x152 7.5

10 Meal tray 5CP 305x248x30 32

11 Meal tray 4CP 300x248x30 30

12 Meal tray 3CP 220x202x25 20

13 Oval tray 190x253x20 13

14 Bowl (Dip) 50 ml 63x18 3

15 Bowl 120 ml 100x40 5

16 Bowl 180 ml 110x45 6.1

17 Bowl 240 ml 115x46 6.5

18 Bowl 360 ml 130x45 8.3

19 Clamshell 6” square 152x301x45 20

20 Clamshell 8” square plain 203x400x45 40

21 Clamshell 8” square 3CP 203x400x45 40

22 Cup 220 ml 90x77 6.5

23 Cup 250 ml 90x81 7

24 Container 500 ml 240x125x30 24

25 Container 600 ml 150x50 25

26 Container 750 ml 238x150x45 27

Container 1000 ml 245x150x50 29


27

Note: Parameters are subject to detailed design & engineering.


PARASON STOCK PREPARATION EQUIPMENTS

LOW CONSISTENCY OFFSET PULPER


Parason newly developed Offset Pulper which is designed with a
combina on of double­coned bo om and baffle where the baffle
guides the pulp towards the rotor for achieving efficient and
extensive slushing.

Application & Features


Offset pulping process for uniform pulp
Improved throughput
Double cone bo om provides excellent slushing
Reliable ragger opera on and low maintenance costs
Improved removal of coarse rejects

CONICAL REFINER
Refining is the backbone in the stock prepara on stage as well as
paper making. Hence every paper mill is trying to adopt the latest
technology in refining. PARASON CONFINER is a modified conical
refiner designed to enhance the bonding ability of fibres with a
minimized freeness drop and minimum decrease of fibre length with
low energy consump on and easy maintenance.
Application & Features
Different pa erns available in conical type
Pa erns manufactured on high precision
Confiner tackles manufactured in Alloy Steel with
excellent workmanship
Low­intensity refining, uniform refining, best fiber
development at lower power consump on

CONICAL DEFLAKER
The construc on of the rotor and stator is conical. Therefore, we
get more area for deflaking in this type of Deflaker as compared to
other deflakers.

Application & Features


More output due to more deflaking area
Power consump on is less as
compared to other type of deflakers
Be er quality of pulp is generated
Efficient in breaking flakes in the pulp
LOW-CONSISTENCY CLEANER (AUTOMATIC JUNK TRAP)

Pulp stock at 0.5 to 1.0% consistency is fed through inlet pipe header to
the cleaners. The stock enters the tangential inlet which accelerates the
stock to downward centrifugal motion. Contaminants like dirt, shives,
and specks with high specific gravity are forced to outer wall of cone and
downward to collect in automatic junk trap.
Application
Efficient removal of impurities like dirt, shives, specks,
and light particles
Fabricated from SS­304 plate.
Improved optical cleanliness of tableware products due to removal
of specks, shives, & dirt
Proven design for approach flow location

Accept
Inlet HI-DENSITY CLEANER
The tangential inlet accelerates the stock to downward centrifugal
motion with required velocity. Due to centrifugal rotation of stock, the
impurities with high specific gravity are forced to the outer wall of the
cone and downward to collect in a trap. The cleaned stock is
Ceramic
discharged from the cleaner through a top side accept pipe.
Cone
Application & Features
Efficient removal of contaminants like sand, glass, chips, pins,
etc. from the pulp stock
High wear resistance construction, bottom ceramic cone
Junk Trap
Reject
Easy visual inspection of vortex through illuminated sight
glass at bottom
Ceramic Series Steel Series

TRAPMAGNI
Main body of SS­304
VERTICAL AGITATOR
Maintenance free
No moving parts Easy installa on Application
Upto 6 bar opera ng Vertical agitator shaft and vanes of SS­304
No flush water
No energy consump on pressure Also suitable for other industries, such as biogas
production, metals and mining, and pulp and paper
Complete Project Engineering

Molded Fiber Products Solutions | 6 TPD Project Design

1. Raw material 2. Pulping Sta on 3. Forming Sta on 4. Trimming Sta on 5. Mold Sta on 6. Mesh Making 7. Maintenance

8. QC & Packaging 9. Finished goods 10. Thermic Fluid Heater 11. Mesh Cleaning 12. Cooling tower 13. Air Compressor System 14. Vacuum System

13
12

14
10

1
11 3

9 4 6 7 5

PLC/DCS system for complete automa on Op cal type consistency transmi er and controller Deflaker line for trimming & QC rejects
Instrumenta on for line opera on Automated junk traps in centricleaners for fine sand removal 3D layout and ISO detailing
Engineered Trust
Corporate of ce: Golden Dreams IT Park, 4th Floor,
E-27, Chikalthana MIDC, Beside Millennium Park,
Aurangabad (MH), India - - 431006

Tel. : +91 (0) 240 - 6644 444


Customer Service No: +91 96734 49922

Email: [email protected]
Web: www.parason.com

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Note: Content subject to change without any prior notice | Power consumed may vary as per furnish combinations

"No part of this catalog may be reproduced or copied in any form or by any means (graphic, electronic or mechanical, including photocopying recording, taping, or
information retrieval system) or reproduced on any disc, tape, perforated media or other information storage device, etc., without the written permission of the
company, Breach of this condition is liable for legal action."

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