Instruction manual ENG

LNS SA
CH-2534 Orvin
www.LNS-group.com 9.021.03.ANG
QUICK LOAD SERVO 3
 V3.00

TABLE OF CONTENTS
CHAPTER 1: INTRODUCTION ................................................................................... 1-1
1.1. BASIC INTRODUCTION.................................................................................................................... 1-2
1.1. Symbols and terminology............................................................................................................... 1-2

1.2. RIGHTS .............................................................................................................................................. 1-3

CHAPTER 2: DESCRIPTION ...................................................................................... 2-1

2.1. CHARACTERISTICS ......................................................................................................................... 2-2
2.1.1. Floor plans .................................................................................................................................. 2-2

2.2. SETTING INTO OPERATION ............................................................................................................ 2-7

2.2.1. Transportation ............................................................................................................................. 2-7
2.2.2. Мounting ................................................................................................................................... 2-10
2.2.3. Security analysis for the correct incorporation .......................................................................... 2-20
2.2.4. Electrical connections ............................................................................................................... 2-21
2.2.5. Pneumatic connections ............................................................................................................. 2-21

2.3. MAINTENANCE ............................................................................................................................... 2-22

2.3.1. Pneumatics ............................................................................................................................... 2-22
2.3.2. Batteries .................................................................................................................................... 2-22
2.3.3. Belt ............................................................................................................................................ 2-22
2.3.4. Cleaning .................................................................................................................................... 2-22
2.3.5. Spare parts................................................................................................................................ 2-22

2.4. SAFETY INSTRUCTIONS ............................................................................................................... 2-23

2.4.1. Safety device............................................................................................................................. 2-24

CHAPTER 3: INSTRUCTIONS .................................................................................... 3-1

3.1. POWERING UP ................................................................................................................................. 3-2

3.2. POWERING DOWN ........................................................................................................................... 3-2

3.3. START UP PRODUTION ................................................................................................................... 3-2

3.3.1. Setting of the loading table ......................................................................................................... 3-2
3.3.2. Pusher Replacement .................................................................................................................. 3-7
3.3.3. Loading bar magazin .................................................................................................................. 3-8

3.4. REMOTE CONTROL ......................................................................................................................... 3-9

3.4.1. Display ...................................................................................................................................... 3-10

3.5. PARAMETERS SETTING................................................................................................................ 3-12

3.5.1. Access to the functions ............................................................................................................. 3-12
3.5.2. End of bar position .................................................................................................................... 3-13
3.5.3. Top-cut position ........................................................................................................................ 3-15

CHAPTER 4: APPENDICES........................................................................................ 4-1

APPENDIX A: ORDERING FORM ........................................................................................................... 4-2

APPENDIX C: ADRESS LNS ................................................................................................................... 4-3

APPENDIX C: PROGRAMMING EXAMPLE ........................................................................................... 4-4

QUICK LOAD SERVO 3

QUICK LOAD SERVO 3
CHAPTER 1: INTRODUCTION 1-1

CHAPTER 1:
INTRODUCTION

QUICK LOAD SERVO 3

1-2 CHAPTER 1: INTRODUCTION

1.1. BASIC INTRODUCTION

The QUICK LOAD SERVO III bar feed system was specifically designed for loading short bars, but can
also be used for loading shafts, axles or forged parts.

Combining high technology and user friendliness, it offers users a surprisingly vast number of
applications, while remaining simple to use and highly reliable.

Given its compact assembly, QUICK LOAD SERVO III requires very little space, and allows for optimum
use of the work surface.

The loading table, 1,000 mm deep, can accommodate bars of various lengths, from 130 mm to 1,600.

The ergonomic and user-friendly remote control with a clear, integrated display facilitates the handling of
the magazine. Depending on the sequence under way, the magazine offers the operator only the
available functions, thus avoiding any improper handling and reducing the time required to access the
desired functions.

The speed for loading a new bar, as well as the precision of movements provided by a Mitsubishi motor
(positioning, end of bar, etc.) greatly reduce the loading time and thus increase the output of the device.

1.1. Symbols and terminology

This sign recommends following the directions very closely avoiding causing an
incident that could result in injury, damage to the equipment, or data loss.

This sign indicates that safety measures must be taken to avoid possible
electrical shocks or mishaps.

Note: Located in the margin on the left side of the page, the notes stress interesting
points or comments, and provide useful advice for optimal system operation

Conditions: Indicates what conditions must be met to conduct the desired operation.

QUICK LOAD SERVO 3

CHAPITRE 2: DESCRIPTION 1-3

1.2. RIGHTS
All rights reserved. Reproduction, recording or transmission of all, or any portion, of this manual, in any
form or through any means whatsoever, whether mechanical, photographic, sound or other, without the
express written authorization of LNS SA, is prohibited. LNS SA disclaims all responsibility for errors which
may be contained in this manual and the problems which may result therefrom.

LNS SA and its subsidiaries cannot be made responsible for the debts, losses, expenses, or damage
incurred, or suffered, by the buyer of this product, or a third party, following an accident, incorrect use, or
misuse, or stemming from modifications, repairs, or transformations not authorized by LNS SA.

LNS SA and its subsidiaries cannot be held responsible for damage and problems arising from the use of
options and products other than LNS products, or products approved by LNS SA.

The names of the products indicated in this manual are registered trademarks.

QUICK LOAD SERVO 3

1-4 CHAPTER 1: INTRODUCTION

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-1

CHAPTER 2:
DESCRIPTION

QUICK LOAD SERVO 3

2-2 CHAPTER 2: DESCRIPTION

2.1. CHARACTERISTICS
Note : Depending on the country and the standards in effect, certain technical data, such as the
power supply, may vary. Please see the technical card delivered with the device.

Weight 600 Kg
Overall length 2048 mm
Overall width 1486 mm
Magazine depth 1000 mm
Height 1248 - 1748 mm
Centerline range 900 - 1149mm / 1150 - 1400
X and Z axis retraction travel 600mmmm
Minimum diameter (round) 6 mm
Maximum diameter (round) 120 mm
Minimum bar stock length 130 mm (*)
Maximum bar stock length 1600 mm (*)
Maximum bar stock weight 67 Kg
Air pressure 5 Bar
Maximum air consumption 6 litres (cycle de chargement)
Main electrical power (volts) 220 - 480 volts / 50 Hz - 60
Maximum current rate (amps) 1A
Pushing force/torque 167 Nm
Maximum feed rate > 100 m/min
Loading cycle for bar stock 8 - 12 secs.
Loading cycle for shaft loading (one
4 - 7 secs.
shot)

(*) Depending on the barfeeder, these technical data may vary. Please refer to the Options for Quick
Load Servo III.

2.1.1. Floor plans

The following floor space plans indicate the most

frequently used dimensions for placing the bar feed
system. Details on the dimensions of other parts or
elements of the bar feed system will be furnished upon
request.

The plans 2.1.1.1. and 2..1.1.2. shows the Quick Load

Servo II bar feed system with left/rear loading (A).

The plans 2.1.1.3. and 2.1.1.4. shows the Quick Load

Servo II bar feed system with left/front loading (B).

All dimensions are in millimeters.

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-3

2.1.1.1. Loading from the left/rear with lateral retraction

QUICK LOAD SERVO 3

2-4 CHAPTER 2: DESCRIPTION

2.1.1.2. Loading from the left/rear with longitudinal retraction

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-5

2.1.1.3. Loading from the left/front with lateral retraction

QUICK LOAD SERVO 3

2-6 CHAPTER 2: DESCRIPTION

2.1.1.4. Loading from the left/front with longitudinal retraction

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-7

2.2. SETTING INTO OPERATION

2.2.1. Transportation

Please read the safety precautions described at the beginning of this manual before
handling the following devices.

Depending on its destination, the Quick Load Servo III bar feed system may be delivered either on a
pallet, or packed in a wooden crate. When sea or air transports it, the second solution is recommended.

Crate Pallet
Weight 790 Kg 630 Kg
Width 1150 mm 1150 mm
Length 2750mm 2250 mm
Height Accordibng to the
1800 mm centerline height

Unpacking
For practical and safety reasons, the bar feed system must be unpacked in a spacious, well-lit location.

Check to see that the lifting capacity of the hoisting crane, or lift truck, is adequate
before proceeding with the handling of the merchandise.

1) If the bar feed system is received in a crate, start

by unscrewing the front panel.

2) Remove the top.

3) Remove the side-walls.

From this point on, the bar feed system is unpacked in

the same way as when delivered on a pallet.

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2-8 CHAPTER 2: DESCRIPTION

The Quick Load Servo bar feed system is always delivered as follows :

• Magazine (A) is assembled on the bar feed system, but the support axle (B) is bolted on the
pallet. The outer side of the magazine rests on the pallet.

• The retraction mechanism (C) is supplied partly assembled, but is not mounted onto the bar feed
system.

• A feeding pusher is supplied mounted on. The additional pushers, are affixed under the loading
table (D).

• The notice instruction and the accessories is delivred in a separate package (E).

• The bar feed system is held on the pallet by bolts and nuts (F).

Take out the parts, and place them in an easily accessible area for mounting
the bar feed system.

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CHAPTER 2: DESCRIPTION 2-9

Preparation for mounting

For mounting and installing the bar feed system, it is advisable to contact LNS or one of its agents. The
latter cannot be held responsible for any malfunction resulting from an incorrect installation in which they
did not take part.

Note: If the eyed screws are not mounted, they should be among the parts in the separate package

• Introduce two straps (A) into the lifting screws (B)

and hook them to a pulley (C). Lift the pulley to
stretch the straps

• Remove the bolts (F) (see previous page), which

keep the bar feed system in place on the pallet for
transportation.

• Lift the bar feed system (1) and remove the crate.

• Now the bar feed system can also be moved with a

lift truck (E). In this case, place the arms of the lift
truck underneath the body of the bar feed system.

• Move the bar feed system, taking care that it

remains horizontal, and that no one is nearby or
under the suspended load.

• Do not knock the bar feed system as you move it;

this may damage it.

• Place the bar feed system behind the lathe, as

close as possible, and in an approximate alignment
with the spindle. For the placement, the stationary
and mobile space requirements for the lathe and
bar feed system should be taken into account.

The distance between the lathe and the bar feed system should not exceed 20 mm.
Should an obstacle impose a greater distance, contact LNS or their local representative.

The area around the lathe and bar feed system must be cleared to allow for their maintenance and
handling. It should also remain clear after the installation is completed.

QUICK LOAD SERVO 3

2-10 CHAPTER 2: DESCRIPTION

2.2.2. Мounting

Mounting loading magazin

If, during the installation, it seems that the table collides with the lathe, it is possible to
move it back (see section 1.3.1). The loading table is mounted towards the front of the
unit at the factory, and, except in special cases, it should not be moved.
Special protection plates (provided upon request) must be installed to the front of the
table. It is strictly prohibited to operate the device without the metal protection plates.

• Bring the axle for setting the slope near the loading table. Unlock and remove the pins in the setting
forks, and then:

• Lift the loading table.

• Insert the fork located next to the setting lever on one of the eyed support piece of the loading table
(preferably centered on the loading table). Insert the pin and secure it with the latch.

• Insert the fork located at the other end of the setting axle on the eyed support piece

Designation Description
A Magazine loading table
B Slope adjusting axle
C Adjusting handle
D Eyed support piece on loading table
E Eyed support piece

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-11

Mounting limiters
The magazine of the Quick Load Servo III bar feed system can simultaneously accept bars of various
lengths, from 130 mm to 1,600 mm.

The maximum length (max. L.) The

length of the lathe spindle
determines the length of bar stock
that may be loaded. It is strictly
prohibited to run a bar that extends
past the rear of the lathe spindle.
The bar may not extend more than
three times its diameter beyond the
front of the lathe clamping device
without support.

• The bars are kept in place by two limiters. The first

one stationary (A), is located to the front, and is an
integral part of the loading table. The second one
(B), movable, is located on the table and fastened
with screws.

• Measure the length of the spindle from the rear to

the front face of the clamping device.

• Lift the protection grid. Undo the lock screws

holding the rear limiter in place.

• Place the limiter at the measured distance

(L.max.) by measuring from the front limiter.
Tighten the lock screws.

• Apply the self-adhesive marker on the loading

table. This marker will serve, in the future, to set
the position of the limiter without having to
measure the length of the spindle each time.

• This allows the loading pusher to advance at great

speed up to the rear limiter, and then to slow down
to avoid a collision at the time it comes into contact with the bar. Moreover, if the bar loaded is too
long, the bar feed system notices it when measuring it and stops the loading cycle.

Input the maximum length (L.max.) in the Service parameters. Only LNS or its
representative is allowed to change this value in the parameter.

QUICK LOAD SERVO 3

2-12 CHAPTER 2: DESCRIPTION

Mounting retraction device

Please read the safety precautions described at the beginning of this manual before
handling the following devices.

Before handling the retraction mechanism, check to see that the interface cables
between the spindle and the bar feed system are long enough.

The retraction mechanism may be assembled

as necessary, to ensure longitudinal or lateral
movement.

Longitudinal retraction for

A
Left/Rear Load
Lateral retraction for Left/Rear
B
Load
Longitudinal retraction for
C
Left/Front Load
Lateral retraction for Left/Front
D
Load

Designation Description
A Guiding rails
B Sliding bearings
C Latches
D Latch handle
E Bracket (for lateral or longitudinal retraction)
F Auto lock device
SQ12 Retraction system in position switch

On delivery, the elements of the retraction mechanism are not assembled on the bar feed system, as they
can be installed either lateraly or in ligne with the lathe.

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-13

Installing the retraction mechanism lateraly:

1. Bring the rails on their correct side.

2. Put the sliding bearings (D) in front of the opening (E).

3. Push the rails (C) under the unit.

4. Spread the sliding bearings to face the fixing holes.

5. Put the fixing screws (F) in the bearings (D) without tightening.

6. Install the cross girders (G) against the rails (C).

7. Loose the fixing screws (H) and (I) (16 in all) on each anchoring square.

8. Install the four leveling screws (J) to guarantee the parallel of the rails.

QUICK LOAD SERVO 3

2-14 CHAPTER 2: DESCRIPTION

9. Tighten the screws (F) of the sliding bearings (D).

10. Slide the plates (K) under the rails, then screw the screws (L) until they rest on the plates.

11. Install the loading table support (M). Install the loading table.

12. With screws (J), lift the bar feed system (5 mm between base plate and floor) and level it.

13. Tighten the screws (H) and (I) and the locknuts (N)

14. Install the auto-lock device (O).

15. Introduce the key (Q) located at the front of the rail of the barfeeder in the safety switch, then fix the
safety switch on the retraction device with the screws (R). If the fixing holes of the switch are not
perfectly lined up, loosen the screws of the key (S), fix the switch and then the key.

16. Proceed to the alignement as indicated on chapter 2/point 2.2.2.

When the barfeeder is fixed to the floor, check the alignment of the switch with the key by moving
the barfeeder backward and forward again to its working position.

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-15

Installing the retraction mechanism longitudinaly:

1. Bring the rails on their correct side.

2. Put the sliding bearings (D) in front of the opening (E).

3. Push the rails (C) under the unit.

4. Spread the sliding bearings to face the fixing holes.

5. Put the fixing screws (F) in the bearings (D) without tightening.

6. Install the cross girders (G) against the rails (C).

7. Loose the fixing screws (H) and (I) (16 in all) on each anchoring square.

8. Install the four leveling screws (J) to guarantee the parallel of the rails.

QUICK LOAD SERVO 3

2-16 CHAPTER 2: DESCRIPTION

9. Tighten the screws (F) of the sliding bearings (D).

10. Slide the plates (K) under the rails, then screw the screws (L) until they rest on the plates.

11. Install the loading table support (M). Install the loading table.

12. With screws (J), lift the bar feed system (5 mm between base plate and floor) and level it.

13. Tighten the screws (H) and (I) and the locknuts (N)

14. Install the auto-lock device (O).

15. Introduce the key (Q) located at the front of the rail of the barfeeder in the safety switch, then fix the
safety switch on the retraction device with the screws (R). If the fixing holes of the switch are not
perfectly lined up, loosen the screws of the key (S), fix the switch and then the key.

16. Proceed to the alignement as indicated on chapter 2/point 2.2.2.

When the barfeeder is fixed to the floor, check the alignment of the switch with the key by moving
the barfeeder backward and forward again to its working position.

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-17

Adjusting the table height

• Remove front cover (A).

• Check that the central screw (B) rests on the plate (D).

• Carefully loosen the 16 screws (C).

• Adjust the height of the bar feed system by tightening or loosening the central screw (B).

• A hexagonal tube, delivered with the system, allows access to the adjusting screw from the top,
through the loading table.

• When the correct height is reached, tighten the screws (C) and proceed with the alignment of the
bar feed system.

• Remount the plate (A).

QUICK LOAD SERVO 3

2-18 CHAPTER 2: DESCRIPTION

Alignement

Before aligning the bar feed system, check to see that the lathe is stable and, if possible,
leveled.

Reminders:
• The bar feed system should be placed as close as possible to the lathe spindle.
• To obtain a perfect alignment,it is advisable to install the largest feeding pusher.
• If a spindle liner is installed, make sure that its I.D. is larger than the O.D. of the feeding pusher.
• It is not mandatory that the lateral level of the bar feed system is perfect; just make sure that the
latter is as straight as possible.
• The longitudinal level of the bar feed system must be adjusted according to the level of the lathe,
even if the lathe lies only over three points and cannot be perfectly leveled.
Should the level of the bar feed system not correspond to that of the lathe, the feeding pusher
might touch the inside of the spindle.

Place the level on the loading channel. Adjust the level

with the screws (A).

Lock the feeding pusher manually, and move it behind

the lathe spindle.

If necessary, adjust the height, see preceding page, until

the feeding pusher is in the centre of the spindle.

Simultaneously, proceed with the lateral alignment, by

moving the device (with a plastic hammer, for example).

Move feeding pusher forward, checking its entrance into

the spindle. If the feeding pusher deviates, check again
whether the bar feed system is level.

The feeding pusher must be centered at the point of

entry (1), as well as behind the collet of the lathe (2), and
should never come into contact with the I.D. of the
spindle.

When the alignment is considered satisfactory, lock all

screw nuts.

Remove the eyed screws and install the plastic caps on the main access cover (the plastic caps should
be among the parts in the separate package).

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-19

Anchoring to the ground

Once the bar feed system is in place, and perfectly aligned, it should be anchored to the ground to make
it stable. To accomplish this, 4 x 2 anchorage points (A) have been provided.

8 anchorage bolts (B) must be furnished by the client (Minimum M 10 x 100 mm)(Minimum 1/2" x 4").

Once the anchoring bolts are tightened, check the alignment again, and correct it if necessary.

QUICK LOAD SERVO 3

2-20 CHAPTER 2: DESCRIPTION

2.2.3. Security analysis for the correct incorporation

Before considering assembling the machine, it is necessary to consider the following points:

• Consider security strategies that reduce risks to an acceptable level;

• Define the tasks required for applications to predict and assess the need of access and / or for
the approach;
• Identify sources of risks, including failures and failure modes associated with each task. Risks
can come from:
o machine in which the device QLS III is integrated;
o its association with other equipment,
o People’s intraction with the machine.
• Evaluate and assess the risks associated by using the machine QLS III:
o programming risks
o operation risks
o risks of use
o maintenance risks
• Choose methods of protection :
o the use of protective devices
o the introduction of signals
o compliance with safe work procedures

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-21

2.2.4. Electrical connections

Once the bar feed system has been aligned and anchored to the ground, the bar feeder must be
connected to the interface.

Before connecting, check to make sure that the voltage of the bar feed system corresponds to the one
provided by the lathe. The voltage of the bar feed system is indicated on the identification plate.

Voltage : 220-480 V, 50 / 60 Hz + Terre (± 10%)

Maximum power : 1A

Transformer T1
The LNS bar feed systems are equipped with their own thermal protection systems (breakers, thermal
relays and fuses, etc.). The power supply for the bar feed system should be connected to the output of a
breaker mounted in the electrical control box of the lathe (10 A max.).

For the wiring inside the lathe, the section of the cables should be at least 1.5 mm2.

Electrical interface lathe – barfeeder

Always refer to the electrical diagrams shipped with the bar feed system and placed in the electrical
cabinet. Although an example of an interface diagram is provided, the diagram for the interface
corresponding to your device, essential when making the electrical connection, is located inside the
electrical cabinet.

Only LNS (or certified) technician is authorized to modify the interface or parameter
system.

2.2.5. Pneumatic connections

For the pneumatic connections of the bar feed system, the customer must provide a hose with an inside
diameter of 1/2" (12.7 mm).

Take care that the air hose is long enough to allow the use of the retraction device.

When the hose is connected, it should not lie on the ground because it could become damaged.

1. Place clamp (A) around hose (B).

2. Insert fitting (C) into hose.

3. Tighten the flange to make it airtight.

B A C

Settings :

1. Unlock the adjusting knob by pulling it

upward.
- +
To increase the pressure, turn it clockwise. 1 2
To decrease it, turn it in the opposite
direction. The operational pressure should
be set at 5 bar.

2. When the settings are done, lock the

adjuster by pushing it downward.

QUICK LOAD SERVO 3

2-22 CHAPTER 2: DESCRIPTION

2.3. MAINTENANCE

Please read the safety instructions provided at the beginning of this manual before
handling the following devices.

2.3.1. Pneumatics
The air-filtering device is equipped with an automatic drainage valve, making it unnecessary to empty it.
The water recuperated comes from the pneumatic circuit of the building. It is advisable to make certain
that the air received by the bar feed system is as dry as possible (see Chapter 5 / Pneumatics).

2.3.2. Batteries
In the event of a power failure, a backup battery saves the data contained in the PLC. It is possible that
with time this battery will slowly drain; in this case a message will be displayed on the remote control. The
battery must be replaced as soon as possible with a battery of the same type.
The same applies to the SERVO amplifier.

2.3.3. Belt
It is possible that after a certain period of use the transmission belt will need to be tightened.

2.3.4. Cleaning
As with any vehicle, machinery, or device, regular cleaning of your bar feed system can only serve to
improve its operation and prolong its useful life.
For cleaning on the outside, use a soft cloth and a regular detergent, for the inside, use a cloth or a brush.
However, make sure that the rollers and parts made of synthetic materials do not come into contact with
these products.
The use of compressed air for cleaning is not advisable, because particles could become lodged in
sensitive areas and impede the proper operation of the bar feed system.

At no time should solvents, such as acetone, or diluents be used for cleaning the
bar feed system. At no time should cleaning products come into contact with
electrical components.

2.3.5. Spare parts

Without the written consent of LNS SA, no addition or modification of the machine or spare parts
can be undertaken.

LNS SA assumes no responsibility when using spare parts which were not provided by LNS SA.

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 2-23

2.4. SAFETY INSTRUCTIONS

Only people who know the product and are sufficiently qualified, may install, put the spindle in
use, maintain and, where necessary, repair. The customer must ensure that the provisions
regarding internal monitoring, the indication prescribed events, organization of work, staff
training is available with instructions for assembly.
All persons who perform work on this machine, must have read and understood the notice
instructions
LNS disclaim all responsibility for possible accidents or property damage caused when safety
instructions are not followed :

• Do not handle the equipment without having knowledge of the safety instructions and the
instructions for use. Safety instructions for the bar feed system, as well as the CNC lathe, must be
strictly observed.

• Loose garments, long hair and jewelry can be dangerous.

• Do not remove any covers while the bar feeder or the machine is under electrical power.

• Do not conduct any maintenance operations during the automatic cycle.

• Do not grasp moving or rotating objects, or nearby elements.

• If certain safety shields or safety covers are removed to conduct maintenance, they must be
reinstalled as soon as the maintenance work is completed.

• No servicing should be carried out on the interface or inside the electrical cabinet while the bar
feeder or the lathe is under electrical power.

• It is strictly prohibited to jump wire or remove circuit breakers, main switches, and especially safety
switches.

• To avoid any harm to persons, or damage to components, use only the indicated points for lifting
and moving the bar feeder system. No one should be near the hanging load, or within the operating
range of the overhead hoist/crane, forklift, or any other means used for lifting and transportation. Do
not knock the bar feeder while moving it as this could damage it.

• Do not move the bar feeder while it is electrically powered on.

• The work area surrounding the bar feed system should always be clear of objects and well lit. The
presence of oil on the ground could cause falls; it is important to maintain the floor clean on a
regular basis.

• Do not place the machine in a damp area and make sure that water or oil does not come into
contact with the electrical equipment.

• Do not open the clamping device (collet or chuck) of the lathe manually when the bar feeder is in
automatic mode (Interface).

• Each time the diameter is changed, also adapt spindle reduction tube. The use of spindle reduction
tubes is highly recommended for machining bars with diameters smaller than the maximum capacity
of the spindle.

• Do not attempt to recharge the batteries of the PLC.

• For the use and maintenance of the bar feeder, use only parts provided by or recommended by LNS.

• If it is necessary to move the bar feeder once it has been originally installed, do not reinstall it before
first contacting LNS or its local representative.

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2-24 CHAPTER 2: DESCRIPTION

2.4.1. Safety device

The Quick Load Servo III bar feed system has been designed with a focus on maximum safety during its
handling and complies with all EC requirements.

Safety covers and devices make access to the moving parts of the bar feed system impossible. Safety
switches keep the bar feed system from operating when these protections are open.

By pressing the emergency stop button located on the remote control, the functions of the bar feed
system and the lathe are immediately stopped.

The LNS company, or its local representative, may not be held responsible for possible
accidents or property damage, whether caused directly or not, by any means
whatsoever, if certain safety devices have not been included.

Layout

Designation Description
A Main access cover
B Protection grid for magazine table
C Emergency Stop push button
SQ10 Safety switch for main access cover
SQ11 Safety switch for magazine protection grid
SQ12 Safety switch for retraction device (in position switch)

QUICK LOAD SERVO 3

CHAPTER 3: INSTRUCTIONS 3-1

CHAPTER 3:
INSTRUCTIONS

QUICK LOAD SERVO 3

3-2 CHAPTER 3: INSTRUCTIONS

3.1. POWERING UP

Please read the safety instructions provided at the beginning of this manual before
handling the following devices.

3.2. POWERING DOWN

When powering off the barfeed, make sure the pusher is in reference position.

3.3. START UP PRODUTION

3.3.1. Setting of the loading table

Please read the safety precautions described at the beginning of this manual before
handling the following devices.

The procedures to be followed are explained in this chapter and will be presented
as concrete examples, whenever possible. For more information concerning the
parameters, contact LNS.

If the previous profile was "Other", a text indicating that the loading table needs to be adjusted.

Start up for round bars

Specifications :
Bar profile round
Bar diameter 20.0 mm
Length of pieces to be machinedr 37.0 mm
Thickness of the cut off tool 2.0 mm

Conditions: • The loading table is in low position

• 2 bars of the new diameter are on the loading table

a) Setup of parameters :

STOP Press the [STOP] key.

1
[STOP]

MENU Press the [MENU] key.

[MENU]

f3 the remote command displays the following text : "PARAMETERS RELATED

2
TO".

[ENTER] Press the [ENTER] key.

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CHAPTER 2: DESCRIPTION 3-3

1 The remote command displays the following text : "NEW MATERIAL PROFILE".
3
On the keypad, select [1. ROUND].
[1]
Press the [ENTER] key twice.
f3

[ENTER]

2 0 0 the remote command displays the following text : "NEW BAR STOCK
4
DIAMETER".

[200] Sur le clavier numérique, introduire [200].

f3 Press the [ENTER] key twice.

Note: The motor (M2) engages and sets the loading table and the loading
[ENTER]
fingers of the bar magazine.

3 9 0 The remote command displays the following text : "INPUT OVERALL PART
5
LENGHT".

[390] On the keypad, select [390], which represents the sum of the bar length and the
thickness of the cutoff tool.
f3
Press the [ENTER] key twice.

[ENTER]

f2 Press the [ESC] or [STOP] key to exit the set up functions.

6

[ESC]

ou

STOP
[STOP]

b) Mechanical settings:

• Install the 12 mm diameter pusher, chapitre 3/point 3.3.2.

• If the stock is tubing, install the special adapter.
• Check that the table and the loading fingers are in the "Round bars" position, chapitre3/point 3.3.3.

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3-4 CHAPTER 3: INSTRUCTIONS

Start up for hexagonal bars

Specifications :
Bar profile hexagonal
Bar diameter 60.0 mm across the flats
Length of pieces to be machinedr 37.0 mm
Thickness of the cut off tool 2.0 mm

Conditions: • The loading table is in low position

• 2 bars of the new diameter are on the loading table

a) Setup of parameters :

STOP Press the [STOP] key.

1
[STOP]

MENU Press the [MENU] key.

[MENU]

f3 The remote command displays the following text : "PARAMETERS RELATED

2
TO".

[ENTER] Press the [ENTER] key.

2 The remote command displays the following text : "NEW MATERIAL PROFILE".
3
On the keypad, select [2. HEXAGONAL].
[2]
Press the [ENTER] key twice.
f3

[ENTER]

6 0 0 The remote command displays the following text : "NEW BAR STOCK
4
DIAMETER".

[600] Sur le clavier numérique, introduire [600].

f3 Press the [ENTER] key twice.

Note: The motor (M2) engages and sets the loading table and the loading
[ENTER]
fingers of the bar magazine.

3 9 0 The remote command displays the following text : "INPUT OVERALL PART
5
LENGHT".

[390] On the keypad, select [390], which represents the sum of the bar length and the
thickness of the cutoff tool.
f3
Press the [ENTER] key twice.

[ENTER]

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 3-5

f2 Press the [ESC] or [STOP] key to exit the set up functions.

6

[ESC]

ou

STOP
[STOP]

b) Mechanical settings:

• Install the 25 mm diameter pusher, chapitre 3/point 3.3.2.

• If the stock is tubing, install the special adapter.
• Check that the table and the loading fingers are in the "Profile bars" position, chapitre3/point 3.3.3.

QUICK LOAD SERVO 3

3-6 CHAPTER 3: INSTRUCTIONS

Calibration of the loading table

To obtain an optimal loading, the bar must be perfectly centered on the spindle, regardless of its diameter
or profile. Whenever the diameter or the profile is changed, the position of the loading table is
automatically adjusted according to the parameters entered by the operator. If, for any reason whatsoever,
the position of the loading table would be incorrect (either too low or too high), it can be corrected.

The pneumatic cylinders, controlling the vertical movement of the table, release the
pressure to allow motor M2 to proceed with the setting. After the setting is
complete, they are reactivated.

Conditions: • Bars are on the magazine

• The loading table is in the low position

1. Select manual mode by pressing the [F2] key.

2. Bring the loading table in upper position [F2].

3. The bar now faces the spindle of the lathe.

4. The remote command offers icon [F4] Forward.

To obtain the icon [F3] Adjust the height of the
loading table, press the [1] key.

5. Press the [F3] key.

6. Four icons are displayed :

[F1] raise the table
[F2] ESC (exit without saving)
[F3] ENTER (save)
[F4] lower the table

Each time the [F1] or [F4] key is pressed, the

vertical position of the table is modified by 0.25
mm. For substantial adjustments, keep pressing
the key to keep the table moving in a continuous
motion

7. When the desired position is reached, press the

[F3] ENTER key to validate the choice and
recalibrate the device at this new position.

8. Since the calibration must be changed, the

command automatically accesses "Parameters
related to set_up, diameter, length, etc.

The command asks the operator to confirm the setting of the diameter.

9. Using the keypad, enter the diameter of the bar used to center the table. Press the [F3] ENTER
key twice to validate.

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CHAPTER 2: DESCRIPTION 3-7

3.3.2. Pusher Replacement

1. Bring the loading channel into working mode

position (down position), then place the bar feed
system into the STOP mode (remote station).

2. Loosen the fastening screws (A) sufficiently to free

the groove (C) that holds the pusher (B) in the
connecting piece (D).

3. Slide the pusher forward by making into the guide

bushing (E).

4. When the rear of the pusher is sufficiently loosened

to be able to remove it, pull the guide bushing (E)
toward the back to dislodge it.

5. The pusher is now free and can be removed.

• Place the new pusher into the opening, and

insert the guide bushing.

• Introduce the rear of the pusher into the

connection piece and push to a stop.

• Tighten the fastening screws so that they

lodge into the groove of the pusher.

• Check to see that the mechanical stop sleeve

is properly positioned (see next section)

QUICK LOAD SERVO 3

3-8 CHAPTER 3: INSTRUCTIONS

3.3.3. Loading bar magazin

Loading variable bars
Although the Quick Load Servo bar feed system can load bars of various lengths it is advisable to place
them on the loading table in order of decreasing length, and to center them (A) between the limiters so
that they do not go side-ways (B).

Loading constant bars

Quick Load Servo III may also be used as a loading magazine for piston rods, axles, or
forged parts.

A corresponding interface, however, is required if one wishes to attain minimum loading

times. These possibilities should be studied beforehand and discussed with the
manufacturer of the lathe or the Distribution Company.

When the parts are of the same length, it is possible to move the rear limiter to decrease the loading time.

• Lift the protection grid.

• Place a bar on the loading table, leaning against the front limiter.
• Move the rear limiter to 1 mm behind the bar. Check that the limiter is parallel by rolling the bar on
the table.
• Tighten the lock screws.
• Lever la grille de protection.
• A parameter must be changed, see chapitre 3/point 3.3.1

To facilitate the moving of the bars on the magazine table, the latter is equipped with a grate on which the
bars are placed. If, however, certain bars (i.e. profiled bars) cannot slide, the slope can be increased via
an axle located under the table. If, on the other hand, bars with small diameters overlap, then the slope
can or must be reduced.

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 3-9

3.4. REMOTE CONTROL

The remote control has five distinct segments, namely: display (A), function keys (B), numerical keys (C),
command keys (E), and the emergency button (D).

QUICK LOAD SERVO 3

3-10 CHAPTER 3: INSTRUCTIONS

3.4.1. Display
The liquid crystal display provides the operator with all the necessary data, both for handling the bar feed
system and for maintenance.

• The upper portion of the display has eleven lines and is reserved for the reading of text. Error
messages are usually displayed with their diagnostics. When there is not enough space on the
screen, you may refer to the instruction manual (see Chapter 8 / Malfunctions).

• The lower portion of the display is reserved for the display of icons. The icons indicate to the
operator which functions are attributed to keys f1 through f4.

The icons available are the following:

Icon Signification Icon Signification

Switch to automatic mode Start sequence

Stop after the machining barstock Setup

Switch to manual mode Escape

Pusher forward (Bar feed located Return to previous menu

on the right hand side of the lathe)

Pusher reverse (Bar feed located Advance to next menu

on the left hand side of the lathe)

Lower the loading channel Validate

Raise the loading channel

Teach data
Automatic Top-Cut positioning in Offset correction
manual mode

Confirmation, enter (Press at least Increment data in offset correction

3 seconds). mode

Calibrating the loading table Decrement data in offset correction

mode

Raising the loading table Reset reference point

Lowering the loading table

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CHAPTER 2: DESCRIPTION 3-11

Emergency STOP switch

When a dangerous situation arises, pressing the emergency stop switch interrupts immediately all bar
feed system and lathe functions (if interface is wired accordingly).

To cancel the alarm, release the switch by rotating its red knob counter-clockwise, then press [STOP].

STOP keys
Important : The STOP button does not interrupt the automatic cycle, or the movements of the
machine, the automatic cycle of the lathe must be stopped before.

By pressing the STOP key, allows to exit the setting mode, regardless of the level reached, and to return
to the work screen.

CLEAR keys
La touche CLEAR permet d’annuler une valeur introduite par erreur.

HELP keys
The HELP key provides detailed information concerning the software versions as well as the status of the
interface and Input / Output signals.
Press HELP or MENU again to return to work mode.

Bouton MENU
La touche MENU permet à tout moment d’accéder aux fonctions de réglage du ravitailleur. Les fonctions
sont présentées au point 5.

Function keys f1 - f4
These keys are located right below the display. The functions attributed to them are indicated on the
display by icons.

Numerical keys 0 - 9
The numerical keys go from 0 to 9, making it possible to introduce values such as the diameter of a bar,
the length of a part, etc.

The blue keys have no functions on this type of bar feed system.

QUICK LOAD SERVO 3

3-12 CHAPTER 3: INSTRUCTIONS

3.5. PARAMETERS SETTING

Please read the safety precautions described at the beginning of this manual
before handling the following devices.
During the installation of the bar feed system, the functions, which can be
controlled by the spindle, are enabled in the service parameters by the technician.
Depending on the selected service parameters, the italicized functions will not be
available.

3.5.1. Access to the functions

To access the setting functions, press the MENU key :

1 Parameters related to
1.1 Loading of
1 1.2 New bar stock diameter
1.3 Input overall part length
1.4 Number of clamping device openings for overall part length
1.5 Input overall part length after aux. end of bar
0 Number of clamping device openings for overall part length after
1.6
auxiliary end of bar

2 Additional parameters
2
2.1 Feed out to part length
2.2 Pusher reversing distance after the clamping device closes
2.3 Clamping mode reversed
2.4 Time for clamping device to close
1 0
2.5 Start loading cycle
2.6 Feed bar stock with pusher in production cycle
2.7 "One shot" shaft loading
3 2.8 Loading flag position
2.9 Loading of bar stock
2. 10 Optional auxiliary end of bar
2.11 Loading when fixed spindle liner installed
2 0
3 Parameters related to positionning
3.1 End of bar position
3.2 Top Cut position
4 3.3 Auxiliary end of bar position

4 Parameters related to servo drive (Torques)

Torque rate during high feed rate for Top-Cut positioning according to
3 0 4.1
bar diameter (%)
Optimum rate during high feed rate (without bar stock) in production
4.2
cycle (%)

5 5 Parameters selection for miscellaneous functions

5.1 Language selection
5.2 Unit of measure
5.3 Dry Run mode
4 0 5.4 Pusher is used as mechanical stop in the spindle of the lathe...
5.5 Request for reference point

6 6 Service parameters selection

6.1 Access to service parameters, password

5 0

To exit the setting functions and return to the work display, press MENU or STOP key.

QUICK LOAD SERVO 3

CHAPTER 2: DESCRIPTION 3-13

3.5.2. End of bar position

The end of bar position determines the moment when the bar
feed enters the loading cycle.

Usually, the end of bar position is adjusted as closely as

possible behind the clamping system of the lathe (approximately
5 mm or a 1/4" behind the chuck jaws or collet pads).

This will provide minimum bar stock remnant.

Regardless of the length of the bars, or parts, the end of bar

5mm
position is always the same.

In very special cases, a different end of bar setting needs to be

selected.

The length of the remnant may vary :

• The minimum remnant length (Min) is obtained when the

feeding pusher is just behind the clamping device while the
last part is being machined.

• The maximum remnant length (Max) is obtained when

there is not enough material for machining an additional
part (Lp - 1 mm).

Maximum remnant length = Lp - 1 mm + Min

Lp -1mm Min. Lp

Max.
Setting

Before handling the bar feeder, stop the lathe at the end of part cycle.
To edit these parameters, the bar feed system must be in STOP mode.
To validate a new parameter or a new value, keep [ENTER] pressed until the icon
disappears.

STOP Press the key [STOP].

1
[STOP]

MENU Press the key [MENU].

2
[MENU]

f4 The remote command displays the following text : "PARMETERS RELATED TO".
3
Press twice the key attributed to the icon [PAGE DOWN].
[PAGE DOWN]

f3 The remote command displays the following text : "SETTINGS FOR

4
POSITIONING".

[ENTER] Press the key attributed to the icon [ENTER].

QUICK LOAD SERVO 3

3-14 CHAPTER 3: INSTRUCTIONS

f3 The remote command displays the following text : "END OF BAR POSITION".
5
Press the key attributed to the icon [SET].
[SET]
Depending on which sequence the bar feed is in when the parameter is selected,
the available functions and icons can change :

Functions
Conditions
By offset correction By teaching
- Loading channel down
Icon [+/-] Icon [TEACH IN]
- No bar stock in the loading channel
- Loading with extended loading
Icon [+/-] ---
pusher

Setting by offset correction: jump to point 6

Setting by teach in: jump to point 7

f1 [+/-] by offset correction:

6
• press the key corresponding to the icon [+/-].
• the current end of bar position (z) is displayed.
[+/-] • enter with the direction keys the correction to insert, and press the [+]
icon to add the value, or the icon [-] to subtract it. the new value is
stored.
• to exit the end of bar set mode, press the key attributed to the icon
[ESC].

jump to point 8.

f2 [TEACH IN] By teaching:

7
• Press the key attributed to the icon [TEACH IN]. The display shows the
current end of bar position.
[TEACH IN] • Press the key [FWD] and advance the pusher to the desired position
(see previous page).
f4 • To validate the new end of bar position, keep [ENTER] pressed until the
icon disappears.

[FWD]

f3

[ENTER]

f2 To exit the set mode, press the keys [ESC] or [STOP].

8

[ESC]

ou

STOP
[STOP]

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CHAPTER 2: DESCRIPTION 3-15

3.5.3. Top-cut position

During the loading cycle, the bar is automatically loaded and

positioned into the spindle, outside the clamping device of the
lathe (chuck or actuator).
z
This positioning corresponds to a value (Z)programmed by the
operator, which is equal to the distance between the measuring
cell and the position of the material in the lathe clamping device.

With this system, the setting is the same for any bar length.

Setting

Before handling the bar feeder, stop the lathe at the end of part cycle.
To edit these parameters, the bar feed system must be in STOP mode.
To validate a new parameter or a new value, keep [ENTER] pressed until the icon
disappears.

STOP Press the key [STOP].

1
[STOP]

MENU Press the key [MENU].

2
[MENU]

f4 The remote command displays the following text : "PARMETERS RELATED

3
TO".

[PAGE DOWN Press twice the key attributed to the icon [PAGE DOWN].

f3 The remote command displays the following text : "PARAMETERS RELATED

4
TO POSITIONING".

[ENTER] Press the key attributed to the icon [ENTER].

f4 The remote command displays the following text : "END OF BAR POSITION".

Press once the key attributed to the icon [PAGE DOWN].

[PAGE DOWN]

QUICK LOAD SERVO 3

3-16 CHAPTER 3: INSTRUCTIONS

f3 The remote command displays the following text : "TOP CUT POSTION".
5
Press the key attributed to the icon [SET].
Depending on which sequence the bar feed is in when the parameter is
[SET] selected, the available functions and icons can change :

Functions
Conditions By offset
By teaching
correction
- Loading channel down
- No bar stock in the loading Icon [+/-] Icon [TEACH IN]
channel
- Loading with extended loading
Icon [+/-] ---
pusher

Setting by offset correction: jump to point 6

Setting by teach in: jump to point 7

f1 [+/-] By offset correction:

6
• Press the key corresponding to the icon [+/-].
• The current end of bar position (Z) is displayed.
[+/-] • Enter with the direction keys the correction to insert, and press the
[+] icon to add the value, or the icon [-] to subtract it. The new value
is stored.
• To exit the end of bar set mode, press the key attributed to the icon
[ESC].

Jump to point 8.

f2 [TEACH IN] By teaching:

7
• Press the key attributed to the icon [TEACH IN].
• Press the key attributed to the icon [START].
[TEACH IN] • The loading channel raises and grasps a bar as it passes by. The
feeding pusher inserts the bar into the lathe spindle. The feeding
f1 pusher returns to its reference position. The loading channel goes
down. The feeding pusher is now facing the spindle.
• Press the key [FWD] and advance the bar stock to the desired
[START]
position (see previous page).
• To validate the new top cut position, keep [ENTER] pressed until
f4 the icon disappears.

[FWD]

f3

[ENTER]

f2 To exit the set mode, press the keys [ESC] or [STOP].

8

[ESC]

ou

STOP
[STOP]

QUICK LOAD SERVO 3

CHAPTER 4: APPENDICES 4-1

CHAPTER 4:
APPENDICES

APPENDIX A :
ORDERING FORM B-2

APPENDIX B :
ADRESS LNS B-3

APPENDIX C :
PROGRAMMING EXAMPLE B-4

QUICK LOAD SERVO 3

4-2 CHAPTER 4: APPENDICES

APPENDIX A: ORDERING FORM

This form should be photocopied, duly filled out, and returned to your retailer or nearest LNS agent

Company name:

Person in charge:

Address:

ZIP: City:

Country:

Phone:

Fax:

Type of device:

Serial number:

Qty. Ordering no. Description

Expected delivery:

Location and date:

Signature and stamp of the company:

QUICK LOAD SERVO 3

CHAPITRE 4: APPENDICES 4-3

APPENDIX C: ADRESS LNS

LNS AGENCIES

SCHWEIZ / SUISSE
LNS S.A. [email protected]
Headquarter [email protected]
Case postale 33 www.Lns-group.com
CH – 2534 ORVIN

TEL. +41 / 32 358 02 00

FAX +41 / 32 358 02 01

FRANCE
LNS France [email protected]
Pae les Jourdies www.Lns-europe.com
BP 355
St-Pierre en Faucigny

TEL. +33 4 50 03 93 32
FAX +33 4 50 03 93 34

GREAT BRITAIN
LNS TURBO UK Limited [email protected]
Waterside Park, Valley Way www.Lns-europe.com
Wombwell
GB – Barnsley S73 0BB

TEL. +44 1226 27 00 33

FAX +44 1226 27 00 44

ITALIA
LNS AUTOMAZIONE S.R.L. [email protected]
Via Mons. Colombo 34 www.Lns-europe.com
IT – 21053 CASTELLANZA – VA

TEL. +39 0 331 501 901

FAX +39 0 331 482 101

USA / CANADA / MEXICO

LNS AMERICA INC [email protected]
4621 East Tech Drive [email protected]
CINCINNATI, OHIO 45245 www.Lns-america.com
USA

TEL. +1 513 528 56 74

FAX +1 513 528 57 33

AGENTS LNS

LNS Europe : www.lns-europe.com

LNS America : www.lns-america.com
LNS Asia : www.lns-asia.com

QUICK LOAD SERVO 3

4-4 CHAPTER 4: APPENDICES

APPENDIX C: PROGRAMMING EXAMPLE

MAIN PROGRAM

N... ”M” CODE “LATHE IN AUTOMATIC

CYCLE”

N... SPINDLE STOP

N... COOLANT OFF

N... TURRET TO FEED IN POSITION

N... COLLET OPEN

N... TURRET TO FEED OUT POSITION

N... END OF BAR CHECK > SUB-PROGRAM

(PROGRAM JUMP) >

N... CLOSE COLLET N... TURRET HOME

N... CLEAR TURRET ... “M”CODE (DWELL/LOAD)

N... N... CLOSE COLLET

N... START SPINDLE

PART PROGRAM N... COLLANT ON

N... X, Z, G, F, T, S, M, ... N... TOP CUT MATERIAL

N... MACHINE PART N...

N... PARTS CATCHER IN (IF AVAILABLE) N...

N... CUT OFF N... END OF SUB-PROGRAM

N... PARTS CATCHER OFF (IF < (RETURN TO MAIN PROGRAM)

AVAILABLE)

N...

N...

N... X, Z, G, F, T, S, M, ...

N...

N... END OF PROGRAM (LOOP)

Important: The above is an example only. Programming may change according to the interface
between the lathe and the bar feed.

QUICK LOAD SERVO 3