PV User Manual
PV User Manual
User Manual
Version: V1.1
Revision Date: March 6, 2009
BOM: 31011376
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Preface ................................................................................................................................................................................ 1
Unpacking Inspection.................................................................................................................................................. 1
Ordering Information ................................................................................................................................................... 1
Preface
This manual provides information on installation, wiring, Figure A-1 Explanations of Drive Models
parameter setting, trouble-shooting, and routine
The nameplate is located at the bottom right hand side of
maintenance. In order to ensure the correct installation and
the heatsink. The contents are shown in FigureA-2. A
operation of the drive, please read this manual carefully
barcode on the plastic cover also contains information about
before using and keep it in a safe place.
the drive, as shown in FigureA-3.
Unpacking Inspection
Upon unpacking, please check for:
Any damage occurred during transportation;
Check whether the rated values on the nameplate of the
drive are in accordance with your order.
Our product is manufactured and packed at factory with
great care. If there is any error, please contact any of our
Figure A-2 Nameplate description
distributors or us.
The user manual is subjected to change without notifying
the customers due to the continuous process of product
improvements. Barcode
Nameplate
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
2 Chapter 1 Safety Information
! Danger
1.3 Notes For Using PV Drive
·Please install the drive on fire-retardant material.
·Keep the drive away from combustible materials Pay attention to the following issues when using PV Series
·Keep the drive away from explosive gas drive:
·Only qualified personnel shall wire the drive
·Never wire the drive unless the input AC supply is totally 1.3.1 About Motor And Load
disconnected
·The drive must be properly earthed to reduce electrical accident Compared to power frequency operation, there will be some
·Install the cover before switching on the drive, to reduce the increase in temperature, noise and vibration in the motor.
danger of electric shock and explosion. The PV Series are voltage source inverters. Its output
·For drives that have been stored for longer than 2 years, voltage is PWM wave. Being non-sinusoidal, there will be
increase its input voltage gradually before supplying full rated some harmonics.
input voltage to it, in order to avoid electric shock and explosion
Low Speed Rotating with Constant Torque
·Don't touch the live control terminals with bare hands
·Don’t operate the drive with wet hands When a standard motor is driven at low speed for a long
· Perform the maintenance job after confirming that the charging time, there will be insufficient cooling for a self- ventilated
LED is off or the DC Bus voltage is below 36V. motor. Overheating can result in insulation damaged.
·Only trained professionals can change the components, it is Special variable frequency motor is recommended for
prohibited to leave wires or metal parts inside the drive so as to constant torque operation at low speed.
avoid the risk of fire.
· Parameter settings of the control board that has been changed
Motor’s over-temperature protecting threshold
must be revised, otherwise accidents may occur. The drive can protect the motor from over-temperature. If
· The bare portions of the power cables must be bound with the ratings of the driven motor are not in compliance with
insulation tapes the drive, be sure to adjust the protective threshold to
ensure the motor is properly protected.
! Attention
Operate above 50Hz
·Don’t carry the drive by its cover. The cover cannot support the
When running the motor above 50Hz, there will be increase
weight of the drive and may drop.
in vibration and noise. The rate at which the torque is
·Please install the drive on a strong support, failing which the
available from the motor is inversely proportional to its
drive may fall off.
·Don’t install the drive in places where water pipes may leak onto increase in running speed. Ensure that the motor can still
it. provide sufficient torque to the load.
·Don't allow screws, washers and other metal foreign matters to Lubrication of mechanical devices
fall inside the drive, otherwise there is a danger of fire or damage;
·Don't operate the drive if parts are not complete, otherwise there
Over time, the lubricants in mechanical devices, such as
is a danger of a fire or human injury; gear box, geared motor, etc. when running at low speed, will
·Don't install the drive under direct sunshine, otherwise it may be deteriorate. Frequent maintenance is recommended.
damaged; Braking Torque
·Don’t short circuit P1/PB and terminal (-), otherwise there is a
danger of fire or the drive may be damaged.
Braking torque is developed in the machine when the drive
is hoisting a load down. The drive will trip when it cannot
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 1 Safety Information 3
cope with dissipating the regenerative energy of the load. Using outside the range of rated voltage
Therefore, a braking unit with proper parameters setting in The drive is not suitable to be used out of the specified
the drive is required. range of operation voltage. If needed, please use suitable
The mechanical resonance point of load voltage regulation device.
The drive system may encounter mechanical resonance Change from 3-phase to 2-phase
with the load when operating within certain band of output It is not recommended to change the drive from 3-phase
frequency. Skip frequencies have been set to avoid it. input to 2-phase input. If it is necessary to use on two
Frequent start and stop application phases, the phase-loss protection function of the drive
should be disabled. The Drive must be derated for this
The drive should be started and stopped via its control
operation. For motors at which power is above 30kW, if it is
terminals. It is prohibited to start and stop the drive directly
changed into 2-phase input, then the input phases must be
through input line contactors, which may damage the drive
at phase R and phase T, or else the drive will not work.
with frequent operations.
After the 3-phase input is changed into 2-phase input,
Insulation of Motors
bus-voltage and current ripple may increase, which not only
Before using the drive, the insulation of the motors must be influences the life of electrolytic capacitor but it also
checked, especially, if it is used for the first time or if it has deteriorates the performance of the drive. The drive’s
been stored for a long time. This is to reduce the risk of the operating current should be derated and should not exceed
Drive from being damaged by the poor insulation of the 67% of rated value.
motor. Wiring diagram is shown in Figure 1-1. Please use
Protection against lightning strike
500V insulation tester to measure the insulating resistance.
It should not be less than 5MΩ. There are transient surge suppressors inside the Drive
which protects it against lighting strike.
PVSeries
PV Series
Derating due to Altitude
Motor
Derating must be considered when the drive is installed at
high altitude, greater than 1000m. This is because the
cooling effect of Drive is deteriorated due to the thin air, as
Mega-Ohm-Meter shown in Figure1-3 that indicates the relationship between
Earthing
the elevation and rated current of the Drive.
conductor
Iout
Figure 1-1 Checking the insulation of motor
100%
Circuit breakers connected to the output of the drive The capacitors may explode when they are burnt.
Poisonous gas may be generated when the plastic parts like
If circuit breaker or contactor needs to be connected
front covers are burnt.
between the drive and the motor, be sure to operate these
circuit breakers or contactor when the drive has no output, Disposing method: Please dispose the Drive as industrial
to avoid damaging of the drive. waste.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
4 Chapter 2 Product Information
2.1 Specifications
Table 2-1 General specifications
Item Description
Rated voltage & frequency three-phase,380V~440V;50Hz/60Hz
Input
Permissible fluctuation range Voltage:320V~460V;Voltage unbalance rate:<3%;Frequency: ±5%
Rated voltage 380V
Output Frequency 0Hz~650Hz
Over load ability 120% rated current for 1 minute; 150% rated current for 1 second
Modulation mode Flux vector PWM modulation
Speed range 1:100
Starting torque 180% rated torque at 0.50Hz
Steady accuracy of speed ≤ ± 0.5% rated synchronous speed
Digital setting: highest frequency×±0.01%.
Accuracy of frequency
Analog setting: highest frequency×±0.2%
Main
Setting frequency resolution Digital setting:0.01Hz. Analog setting: highest frequency×0.1%
control
functions Torque boost Auto torque boost, Manual torque boost0.1%~30.0%
4 modes: linear V/F curve mode and 3 kinds of quadratic V/F modes (2.0 order, 1.7 order,
V/F curve
and 1.2 order)
On-board PI controller Be able to configure close-loop control system easily
V/F curve is optimized automatically according to the load condition to perform
Auto-energy saving operation
energy-saving operation.
Auto current limiting Operating current is limited automatically to avoid frequent tripping of the drive.
Methods of inputting operating
Via keypad panel, terminals and serial ports.
commands
Operating Methods of setting up frequency Selectable setting modes:- Digital setting; Analog voltage/current setup; set via serial port
function Pulse output terminal 0~50kHz pulse signal output. Signals can be reference frequency and output frequency
2 analog outputs of 0/4~20mA and 0/2~10V(selectable). Be able to output signals like
analog output terminals
reference frequency and output frequency.
Able to show frequency setting, output frequency, output power and current during
Control LED keypad
operation; frequency setting at stop mode. Hot swappable.
panel
LCD keypad (Optional) Bilingual--English/Chinese, with parameter copy, and key lock functions. Hot swappable.
Phase failure, Over/Under current, Over/Under voltage protection, Over heat, and Overload
Protection function
protections
LCD keypad, braking resistors, flush mount face plate, remote keypad cables and
Optional parts
Profibus-DP gateway
Operating environment In-door, free from moisture, and contaminants such as electrically conductive material.
Altitude Less than 1000m
Environment
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 2 Product Information 5
2.2.1 Ratings
Cover
Control board
Compartment for
Port for operation panel Control terminal operation panel
Charge indicator Cover's
mounting hole
Multi-function terminal
Power terminal Barcode
Power terminal
Shielding board Outlet holes for
Mounting hole AC output holes
Inlet holes for Nameplate
signal cables Ventilation holes
B H
A D
W
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
6 Chapter 2 Product Information
B H B H
A D
A D
W W
2. Mechanical parameters
Table 2-3 Dimensions and Weights
Figure Gross weight
Drive model Motor(kW) A(mm) B(mm) H(mm) W(mm) D(mm) Diameter of mounting hole(mm)
Number (kg)
PV0055 5.5
PV0075 7.5 186 285 300 200 202 6.8 Figure a 7.5
PV0110 11
PV0150 15
236 365 380 250 209 6.8 Figure a 12
PV0185 18.5
PV0220 22 180 421 435 260 226 7 Figure b 12
PV0300 30 200 486 500 310 252 7 Figure b 15
PV0370 37
250 600 622 360 255 9 Figure b 25
PV0450 45
PV0550 55 270 637.5 660 408 265 10 Figure c 40
PV0750 75 300 747 770 468 301 10 Figure d 50
PV0900 90 300 747 770 468 301 10 Figure d 90
PV1100 110 300 747 770 468 301 10 Figure d 90
Note
For 90kW drive or above, DC reactor is included in its standard configuration. The weight of DC reactor in the above table is not included
in the gross weight. Outline and dimensions of DC reactor are shown below.
Diameter of terminal
MAX.E F 5
MAX.H
C 1
B 1
A 3 D 3
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 2 Product Information 7
Note
1. Columns B and C in Table 2-4 are the sizes of mounting holes of DC reactor.
2. DC reactor should be installed at the bottom of the cabinet if it is to be installed inside a cabinet. The clearance between reactor and the
drive should be at least 35cm, and the reactor should be as far away from the air inlet port of the drive as possible.
40.8
44.5
120
130
160
147
2-M3
72
18
93 8.2
1. Braking unit
All the optional parts are given below, make additional
orders if needed. TDB 4C01 0150
braking
2.3.1 LCD Keypad device
Code
Motor
power
Volt Code
Model:TDP-LCD03 0150 15KW
220V 2 30KW
0300
Language: English, Chinese (optional) 380V 4 55KW
0550
660V 6
LCD keypad can perform fast parameter copy. Braking unit
Interface: As shown in Figure2-5, the interface is divided Figure 2-6 Model of braking unit
into main display area, operation instruction area and
2. Braking resistor
explanations for operation instructions.
Main display area: Display the status, parameters.
TDB -
R01 0015 0400
braking
Operation display area: Display the next operation, if there device code Resis.
are several operations for selection, the operation contents braking 0400 40Ω
resistor 0200 20Ω
will be displayed in this area one by one.
0100 10Ω
Power code
Explanations for operations: Display the explanations for the
1.5KW 0015
“operation display area”
Figure 2-7 Model of braking resistor
SET FREQ.MODE 1
E/D TO ENTER 2
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
8 Chapter 2 Product Information
3. Configurations
Table 2-5 Specifications of braking unit and resistor
Rated motor Model of braking Ratio of working time of braking unit Braking Maximum continuous Model of braking
power (kW) resistor to drive’s total working time (%) torque(%) operating time(s) unit
5.5 - 10 100 10 Built-in
7.5 - 10 100 10 Built-in
11 - 10 100 10 Built-in
15 TDB-R01-0015-0400 10 100 10 TDB-4C01-0150
18.5 TDB-R01-0015-0400 10 100 10 TDB-4C01-0150
22 TDB-R01-0015-0400 10 100 10 TDB-4C01-0150
30 TDB-R01-0030-0200 10 100 10 TDB-4C01-0300
37 TDB-R01-0030-0200 10 100 10 TDB-4C01-0300
45 TDB-R01-0030-0200 10 100 10 TDB-4C01-0300
55 TDB-R01-0050-0100 10 100 10 TDB-4C01-0550
75 TDB-R01-0050-0100 10 100 10 TDB-4C01-0550
Note
1. There is a braking unit inside the 11kW drive or below. An external braking resistor is needed to be connected if dynamic braking is
required and the recommended resistor is 1000W/100Ω.
2. The 90kW drive or above should use several braking units connected in parallel (TDB-4C01-0550).
4. Outline and installation sizes Table 2-7 Installation dimensions of braking resistor (unit: mm)
R U
B V M
W
S
PE
T
(-) (+)
Figure 2-8 Installation dimensions of braking unit
PR
P TA P TH1
Table 2-6 Installation dimensions of braking unit(unit: mm) TH2
TB
N TC
Model of braking gross PR
A B C D E
unit weight (kg)
braking unit braking resistor
TDB-4C01-0150 254 143 144 240 100 3
TDB-4C01-0300 254 143 144 240 100 3 Figure 2-10 Connecting the braking unit to Drive
TDB-4C01-0550 254 130 170 240 126 4
TA-TB and TA-TC are contacts of relay used for outputting
D
fault indicating signal, and TH1 and TH2 are contacts of
temperature relay(relay used for outputting over-heat
C indicating signal).
B. Main functions of braking unit
Activation voltage for braking is adjustable;
Protection function against excessive duty-cycle of braking
resistor;
B E
Overheat protection of heatsink;
Alarm indication for power module’s fault;
F Fault indication and indication for fault relay output;
Figure 2-9 Installation dimensions of braking resistor The braking resistor will be disconnected automatically if it
is over-heated and the relay will output alarming signal.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 2 Product Information 9
The cables connected between the braking unit and the The panel is the master and the drive is the slave. Cable
drive, and those between the braking unit and braking terminals can be secured by common screws, which make it
resistor should be less than 5m. If longer than 5m, convenient for maintenance. One flush mount faceplate can
twisted-pair cable should be used and the maximum length control several drives by connecting the communication
is 10m. cables of 485+ and 485- of each drive to form a RS485
network.
2.3.3 Communication Parts Functions:
1. Communication cables 1. Be able to control the start, stop, jog operation, fault reset
of slave drives and change the frequency settings and
A. Cables for Keypad
operation direction.
Model: TDC-CB0015(1.5m)
2. Identify the type of slave machine automatically. Be able
TDC-CB0030(3.0m) to monitor the operating frequency, frequency setting, output
The cables are used to connect the keypad to the drive. voltage and current, analog close-loop feedback, analog
B. Cables for Flush Mount Faceplate close-loop setting and external counting value automatically.
RS485 serial communication mode is used between the 4. To reset the drive when fault occurs in it.
drive and the remote control panel. A 4-core cable is used to
connect the drive and the panel, and the maximum distance
is up to 1000m. Master/slave communication mode is used.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
10 Chapter 3 Installation And wiring
5cm 5cm
Put your middle finger into the hole on the top of operation
or or panel, press down the snapper and pull the panel outward
above above
as shown in Figure 3-4.
10cm 2. Installation
or above
Place the bottom edge of the operation panel at the hooks
of the mounting groove and press down the snapper with
Figure 3-1 Installation clearance (55kW or below)
your middle finger. Then press the panel inward to snap it in
position as shown in Figure 3-4.
air expulsion by fan 35cm
or above
15cm 15cm 1
or or
above above
35cm
or above
3
Figure 3-2 Installation clearance (75kW or above)
2
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 3 Installation And Wiring 11
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
12 Chapter 3 Installation And Wiring
Wire the drive according to Figure 3-7 during Table 3-1 Recommended capacity of circuit breaker and the cross
commissioning: sectional area of copper cable
2 2
QF Input switch Main circuit (mm ) Control circuit (mm )
R
U
3-phase Model Circuit breaker Input Output
AC
S
PV Series
V Control terminal
W
M QF(A) cable cable
supply T PE PV0055 32 4 4 1
. VRF PV0075 32 4 4 1
. VCI FWD . PV0110 40 6 6 1
. CCI REV . PV0150 63 6 6 1
. GND COM . PV0185 63 6 6 1
PV0220 100 10 10 1
PV0300 100 16 16 1
Figure 3-7 Wiring PV0370 125 25 25 1
PV0450 160 25 25 1
3.3.1 Wire Connections Of Main Terminals PV0550 200 35 35 1
PV0750 250 70 70 1
Connection between drive and optional parts PV0900 315 70 70 1
PV1100 400 95 95 1
R
S
T
N 3. When a contactor is used for controlling the AC supply,
Isolator switch don’t use it to switch on or off the Variable Speed Drive.
Circuit breaker or 4. DC reactor
fuse
AC input reactor DC reactor is required for the drive where power is greater
than PV0900. For drives where power is lower than PV0750,
Contactor
it is optional.
Input EMI filter Under following conditions, a DC reactor should be used to
reduce the impact of AC supply to the drive and to protect
R S T P1
DC reactor the drive and suppress the high-order harmonics.
+
PV Series 1) If a capacitor tank used for reactive power compensation
Braking unit
- or a SCR load shares the same AC supply with the drive,
PE U V W Braking resistor
the harmonics caused by the SCR load or the capacitor tank
Output EMI filter
when it is switched on or off may damage the drive’s input
rectifying circuit;
AC output reactor 2) When the imbalance rate of 3-phase AC supply of the
drive is greater than 3%;
M
IM 3) If the input power factor of the drive is required to be
Figure 3-8 Wire connection between the drive and optional parts greater than 0.93;
4) When a large capacity transformer is connected to the
1. Isolation switch should be connected between the AC
drive, the input current of the drive may damage the
supply and the drive to ensure the safety of the
rectifying circuit. Generally, if the input AC supply capacity of
maintenance engineer.
the drive is above 550KVA, or if the input AC supply
2. Circuit breaker (QF) or fuse should be connected
capacity is 10 times that of the drive, a DC reactor is
between the AC supply and the drive to isolate the fault of
required to connect to the drive.
other equipment. Refer to Table 3-1 for the selection of
5) Input AC Line Reactor
circuit breaker.
A line reactor should be used if the distortion of power
Note: network is severe or the input current harmonic level is high
Parameters in the table are recommended values even after a DC reactor has been connected to the drive. It
can also be used to improve the AC input power factor of
the drive.
6) Output AC Line Reactor
When the cables from the drive to motor are longer than
80m, multi-stranded cables and an AC line reactor should
be used to suppress the high frequency harmonics. Thus,
the motor insulation is protected against heat due to
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 3 Installation And Wiring 13
harmonics, leakage current is reduced and the drive will not Notes:
trip frequently. 1. PV Series drive can meet the requirements of IEC 61800-3 after
7) Input EMI filter EMI filter is installed.
An EMI filter can be used to suppress the high frequency 2. Installation of input and output EMI filters must be as close to
the drive as possible. Refer to Section 3.4 of Chapter 3 for EMC
noise generated by the drive’s power cables. installation instructions.
8) Output EMI filter 3. Refer to Section 2.3 of Chapter 2 for the technical parameters
An EMI filter can be used to suppress the drive’s output of optional parts.
noise and leakage current of cables.
Aux.
P24 Power
PLC supply
Forward/stop
Reverse/stop FWD
REV 0/4~20mA. GND
External fault signal input . DC current meter
X1 0~10V . AO1 0/4-20mA current
RESET signal
X2 CN16 signal
Forward jog operation (JOGF)
X3 0/4~20mA .. AO2
Reverse jog operation (JOGR)
X4 0~10V . P24
frequency meter
Frequency ramp up DO
(UP)
X5 CN17 0-24V pulse signal
Frequency ramp down (DN) COM
X6
Close-loop disabled
X7 PV Series Y1 Drive running signal(RUN)
Frequency reference CCI
X8 Y2 Frequency arriving signal (FAR)
speed command COM
CME
common terminal
0~10V VRF COM
VCI TA
0~10V/0~ .
20mA CCI . I TB Drive fails signal
. V
GND TC
CN10 485+ RS485
PE 485- communication port
RS232 ..
TXD
RS485 . RS232
RXD communication
CN14GND
port
Note
1. Terminal CCI can be input voltage or current signal by switching the jumper CN10 on control board;
2. The auxiliary power supply comes from the bus (+) and bus (-);
3. Built-in braking kit is installed and a braking resistor is required to be connected between (+) and PB;
4. In the above figure, “O” is the terminal in main circuit, and “⊙” is the control terminal;
5. Refer to section 3.3.2 for the using of control terminals.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
14 Chapter 3 Installation And Wiring
Aux.
P24 Power
PLC supply
Forward/stop
Reverse/stop FWD
REV 0/4~20mA. GND
External fault signal input . DC current meter
X1 0~10V . AO1 0/4-20mA current
RESET signal
X2 CN16 signal
Forward jog operation (JOGF)
X3 0/4~20mA .. AO2
Reverse jog operation (JOGR)
X4 0~10V . P24
frequency meter
Frequency ramp up DO
(UP)
X5 CN17 0-24V pulse signal
Frequency ramp down (DN) COM
X6
Close-loop disabled
X7 PV Series Y1 Drive running signal(RUN)
Frequency reference CCI
X8 Y2 Frequency arriving signal (FAR)
speed command COM
CME
common terminal
0~10V VRF COM
VCI TA
0~10V/0~ .
20mA CCI . I TB Drive fails signal
. V
GND TC
CN10 485+ RS485
PE 485- communication port
RS232 ..
TXD
RS485 . RS232
RXD communication
CN14GND
port
Note
1. Terminal CCI can be input voltage or current signal by switching the jumper CN10 on control board;
2. The auxiliary power supply’s AC supply comes from R0 &T0 which are shorted with R&T of 3-phase input. If you want to use an
external AC supply, the shorting bars between R&R0, T&T0 have to be removed before connecting the external AC supply via R0&T0.
Otherwise, short-circuit will occur.
3. It is prohibited to connect to the control power supply without disconnecting the short-circuit bar, so as to avoid accidental short-circuit;
4. If external braking parts are needed, then braking kit and braking resistors should be included; Pay attention to the polarity of the
braking kit when wiring.
5. In the above figure, “O” is the terminal in main circuit, and “⊙” is the control terminal;
6. Refer to section 3.3.2 for the using of control terminals.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 3 Installation And Wiring 15
3) Applicable models:
CN1 CN2
PV0750
CN7
Top:
(-) (+) P1 R S T CN3
POWER SUPPLY
Bottom: U V W PE CN4
MOTOR
CN6 DSP
CN9
Table 3-4 Terminals of main circuit
mA
CN16
Terminals Function V
mA
R, S, T 3-phase 380V AC supply input terminals CN17
V
P1, (+) Reserved terminals for DC reactor 232
CN14
(-) Output terminal for DC Minus Bus 485
I
CN10
U, V, W 3-phase AC output terminals CN5 V
PE Earth terminal
Top:
R S T
POWER SUPPLY
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
16 Chapter 3 Installation And Wiring
SN Function and settings Factory settings SN Function and settings Factory settings
Used for selecting communication Used for selecting the output
ports(RS232 or RS485) signal(current or voltage) of analog
CN14 RS485
RS232: Select RS232 port, output terminal AO2;
CN17 0~10V
RS485: Select RSRS485 port 0/4~20mA:AO2 output current
Used for selecting the output signal;
signal(current or voltage) of analog 0~10V:AO2 output voltage signal
output terminal AO1;
CN16 0~10V
0/4~20mA:AO1 output current
signal;
0~10V:A01 output voltage signal
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 3 Installation And Wiring 17
PV Series
PV Series Control PC
●
VRF(+10V) RS232(DB9)
RS232 port shielded
cable Signal Pin
VCI Function Terminal
●
● Enclosur
PE
0~+10V Transmit TXD e
●
GND PE RXD 2
Receive RXD
Nearer shielding wire's ● TXD 3
GND GND
end is connected to PE GND 5
Thousand's place of DTR 4
Figure 3-13 Wire connections for terminal VCI FF.00 is set to 0 ●
DSR 6
RI 9
②CCI can accept analog signal input and the jumper can be RS232
· · ·
RS485 CD 1
used to select voltage input (0~10V) and current input CN14
●
RTS 7
(0/4~20mA). The wiring is shown below: CTS 8
VRF(+10V) · · · ② Connection between the drive’s RS485 port and the host
0~ +10V V
●
CCI
PC:
or 0/4~ CCI voltage
20mA Control PC
●
GND PE I converter
RS232
· · ·
···
CN14 TXD 3
2. Wire connections for analog output terminal Ground GND ●
GND 5
If the analog output terminals AO1 and AO2 are connected Function terminal Terminal Function DTR 4
- RS485- RS485- - DSR 6
to analog meters, then various kinds of physical values can + RS485+ RS485+ + RI 9
CD 1
be indicated. The jumper can select current output RTS 7
(0/4~20mA) and voltage output(0/2~10V). The wiring is CTS 8
shown in Figure3-15.. Figure 3-17 RS485-(RS485/RS232)-RS232 communication cable
analog current
analog
meter
output ③ Connect the drive to the host PC via a MODEM:
●
0/4-20mA
· · ·
CN14
CTS 8
Note
Figure 3-18 Wire connections of
1) When using analog input, a common mode inductor can be RS232-(MODEM-PSTN-MODEM)-RS232 communication
installed between VCI and GND or CCI and GND.
2) Analog input and output signals are easily disturbed by noise, ④ The drive’s RS485 port connects to PROFIBUS-DP via
so shielded cables must be used to transmit these signals and the the TDS-PA01(made by ENPC):
cable length should be as short as possible.
3) Wiring of Serial Communication Port PV Series
TDS-PA01
RS485 port fieldbus
Connect to
Func Terminal Func Terminal PROFIBUS
Wire connections of serial communication port signal-Func RS485-
Twisted
RS485- A
cable
signal+ Func
PV Series drive provides two kinds of serial ports that are RS485+ RS485+ B
RS232
RS232 and RS485 and can be selected by Jumper CN14. Be able to connect
· · ·
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
18 Chapter 3 Installation And Wiring
If several drives are connected in the network via RS485, If the communication is still abnormal, then the following
the disturbance to the communication system increases. So actions can be taken:
the wiring is especially important, you can connect the ① Feed a separately AC supply to the PLC(or host PC) and
cables according to the figure below:
isolate the AC supply;
② If RS485/RS232 conversion module is used, then the
PV PV PV module should be powered by a separately power supply;
PLC Series Series Series
+485- SG
③ Mount magnetic core to the communication cable,
+485- PE +485- PE +485- PE reduce the carrier frequency if the field conditions permit.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 3 Installation And Wiring 19
1) Wiring of multi-function input terminals, terminals FWD ① Drive’s internal +24V power supply is used and the
and REV: external controller uses NPN transistors whose common
PV Series X1~X8 multi-function input terminals use emitters are connected, as shown in Figure 3-23.
full-bridge rectifying circuits as shown in Figure 3-21. PLC is external controller PV Series
the common terminal of terminals X1~X8, FWD and REV.
P24 D2
The PLC terminal can sink or source current. Wire + 24Vdc 5V
●
COM
●
-
connections X1~X8, FWD and REV is flexible and the ●
PLC ●
in Figure 3-21.
10 X8
+24V
● ●
P24 COM
●
PE
+5V ●
② If an external power supply is used, then use the Wire COM P24 D2
● + 5V
● ●
COM 24V dc
connections shown in Figure 3-22. (be sure to disconnect -
●
PLC
the cable between P24 and PLC)
●
●
1 ● ●
FWD
+24V
P24
+5V 5V
PLC
+ + 10 X8
-
DC power ● ●
R
- PE
K
●
Figure 3-22 Wiring (with external power supply) ③ Use external power supply:
B). Connection method 2
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
20 Chapter 3 Installation And Wiring
COM 24Vdc
●
- +5V +24V
PLC
9~30V
+
●
● 4.7K
1 ●
-
●
FWD DO
COM Digital
5V
frequency
meter
10 ● ●
X8 Figure 3-29 Wire connections 1 of output terminal DO
●
PE ●
④ Pulse output terminal DO can also use the external
+ COM 24Vdc
-
●
- DO 4.7K
9~30V PLC
●
●
FWD
+
1 ● ●
-
COM 9~30V
digital frequency
5V
meter
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 3 Installation And Wiring 21
suppression, field wiring, grounding, leakage current and If the external equipment shares the same AC
supply with the drive, the drive’s noise may be
the using of power filter. This chapter can be used as a
transmitted along its input power supply cables,
reference for field installation.
which may cause nuisance tripping to other
3 external equipment. Take the following actions to
3.4.1 Noise Suppressing solve this problem: Install noise filter at the input
side of the drive, and use an isolation
The noise generated by the drive may disturb the equipment transformer or line filter to prevent the noise from
nearby. The degree of disturbance is dependent on the disturbing the external equipment.
drive system, immunity of the equipment, Wire connections, If the signal cables of measuring meters, radio
installation clearance and earthing methods. equipment and sensors are installed in a cabinet
together with the drive, these equipment cables
1. Noise categories
will be easily disturbed. Take the actions below
Noise to solve the problem:
1)The equipment and the signal cables should be
as far away as possible from the drive. The
ESD induction Conduction transmission noise Electo-magnetic
Nose noise in space induction noise signal cables should be shielded and the
shielding layer should be grounded. The signal
Route①
Rpute ⑦,⑧
cables should be placed inside a metal tube and
earthing transmissi Radiation Radiation Radiation
should be located as far away as possible from
noise on noise noise noise noise the input/output cables of the drive. If the signal
of power of power of power
of motor cables cables
Route② cables 4, 5, 6 cables must cross over the power cables, they
Route④ Route⑤ Route⑥
Route③ should be placed at right angle to one another.
Figure 3-31 Noise categories 2)Install radio noise filter and linear noise
filter(ferrite common-mode choke) at the input
2. Noise emission paths and output sides of the drive to suppress the
emission noise of power lines.
3)Motor cables should be placed in a tube thicker
than 2mm or buried in a cement conduit. Power
⑧ cables should be placed inside a metal tube and
phone
be grounded by shielding layer (Motor cable
③ should be a 4-core cable, where one core should
③
⑤ be connected to the PE of the drive and another
⑥ should be connected to the motor’s enclosure).
⑤
sensor's
drive Don’t route the signal cables in parallel with the
power supply ④ radio meter
power cables or bundle these cables together
① because the induced electro-magnetic noise and
⑦
induced ESD noise may disturb the signal
sensor ④ cables. Other equipment should also be located
motor
② as far away as possible from the drive. The
signal cables should be placed inside a metal
1, 7 8
tube and should be placed as far away as
Figure 3-32 Noise emission paths
possible from the input/output cables of the drive.
3. Basic methods of suppressing the noise The signal cables and power cables should be
shielded cables. EMC interference will be further
Table 3-10 Basic methods of suppressing the noise
reduced if they could be placed inside metal
Noise tubes. The clearance between the metal tubes
emission Actions to reduce the noise should be at least 20cm.
paths
When the external equipment forms a loop with
the drive, the equipment may suffer nuisance 3.4.2 Field Wire Connections
2 tripping due to the drive’s earth leakage current.
The problem can be solved if the equipment is Control cables, input power cables and motor cables should
not grounded. be installed separately, and enough clearance should be left
among the cables, especially when the cables are laid in
parallel and are long. If the signal cables must cross over
the power cables, they should cross at right angle to each
other.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
22 Chapter 3 Installation And Wiring
other
>30cm >50cm drive equipment
Power cable PE
>20cm
Signal/Control cable
Figure 3-37 Earthing diagram 2
other
drive equipment
Signal/Control cable
PE
proportional to the cable’s CSA. If the cable with big CSA is PE(G)
used, its current should be reduced.
Shielded/armoured cable: High frequency low impedance
shielded cable should be used. For example: Copper net, Figure 3-39 Earthing diagram 4
aluminum net or iron net.
Besides, pay attention to the following points:
Generally, the control cables should be shielded cables and
In order to reduce the earthing resistance, flat cable should
the shielding metal net must be connected to the metal
be used because the high frequency impedance of flat cable
enclosure of the drive by cable clamps.
is smaller than that of round cable with the same CSA.
For 4-core motor cable, the end of one cable should be
PE PE
connected to the PE of the drive, and the other end should
be connected to the motor’s enclosure. If the motor and the
drive each has its own earthing pole, then the earthing
enclosure enclosure effect is better.
If the earthing poles of different equipment in one system
Figure 3-34 Correct shielding method of shielding layer
are connected together, then the leakage current will be a
noise source that may disturb the whole system. Therefore,
PE
the drive’s earthing pole should be separated with the
earthing pole of other equipment such as audio equipment,
PE sensors and PC, etc.
enclosure enclosure
In order to reduce the high frequency impedance, the bolts
Figure 3-35 Incorrect earthing method of shielding layer used for fixing the equipment can be used as the high
frequency terminal. The paints on the bolt should be
3.4.3 Earthing cleaned.
The earthing cable should be as short as possible, that is,
Independent earthing poles (best) the earthing point should be as close as possible to the
drive.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 3 Installation And Wiring 23
Contactor And Electro-magnetic Braking Kit The line leakage current flowing outside through the
distribution capacitors of the drive may false trigger the
The devices such as relay, contactor and electro-magnetic thermal relay, especially for the drive of which power rating
braking kit, which may generate great noises, should be is less than 7.5kW. When the cable is longer than 50m, the
installed outside of the drive cabinet and should be installed ratio of leakage current to motor rated current may increase
with surge suppressors. to a level that can cause the external thermal relay to trigger
unexpectedly.
Varistor
Suppressing methods:
220VAC
Reduce the carrier wave frequency, but the motor audible is
greater.
Diode
Drive Install reactor at the output side of the drive.
+24VDC
In order to protect the motor reliably, it is recommended to
use a temperature sensor to detect the motor’s temperature,
RC-Filter
and use the drive’s over-load protection device (electronic
220VAC thermal relay) instead of an external thermal relay.
Leakage current may flow through the drive’s input and In drive control system, the drive, control equipment and
output capacitors and the motor’s capacitor. The leakage sensors are installed in the same cabinet. The noise should
current value is dependent on the distributed capacitance be suppressed at the main connecting points, with RFI filter
and carrier wave frequency. The leakage current includes and input reactor installed in the cabin to fulfill the EMC
ground leakage current and the leakage current between requirements.
lines. The most inexpensive and effective measure to reduce the
distributed interference is to isolate the noise source and the noise
capacitor
AC supply QF between lines receiver. This should be considered in mechanical/system
R
design phase. In a drive control system, the noise source
S drive Motor
may be drive, brake unit and the contactor. Noise receiver
T
Capacitor can be automation equipment, encoder and sensor.
between
motor and The mechanical/system is divided into different EMC area
distributed earth
capacitor between according to its electrical characteristics. The recommended
cable and earth
installation positions are shown in the following figure:
Figure 3-41 Flowing path of leakage current
Mains
electric cabinet Area V
Ground leakage current
Input Filter
The ground leakage current not only flows into the drive
system, but also into other equipment via earthing cables. It Area I
may cause leakage current circuit breaker and relays to be Control Area III Input
Equipment reactor
falsely activated. The higher the drive’s carrier wave (Such as:
PC)
frequency, the bigger the leakage current, and also, the Area II Drive manufacturing
mechanics
longer the motor cable, the greater is the leakage current,
Sensor(such as:
temperature, Mechanical
Suppressing methods: position,
Area IV
Linear noise
Motor
system
pressure) filter Area VI
Reduce the carrier wave frequency, but the motor noise earthing
may be higher. separation board
Motor cables
Motor cables should be as short as possible; detecting signal cable
The drive and other equipment should use leakage current Figure 3-42 Installation areas according to EMC requirements
circuit breaker designed for protecting the product against
Attention:
high-order harmonics/surge leakage current;
·Area Ⅰ should be used to install transformers for control
power supply, control system and sensor.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
24 Chapter 3 Installation And Wiring
·Area Ⅱ should be used for interface signal and control 3.4.7 Applications Of Power Filter
cables of correct immunity level
Power source filter should be used in the equipment that
·Area Ⅲ should be used to install noise generating devices
may generate strong EMI or the equipment that is sensitive
such as input reactor, drive, brake unit and contactor. to EMI. The power source filter should be a low pass filter
·Area Ⅳ should be used to install output noise filter through which only 50Hz current can flow and high
·Area Ⅴ should be used to install power source and cable frequency current should be rejected
connecting the RFI filter. Function of power line filter
·Area Ⅵ should be used to install the motor and motor The power line filter ensures the equipment can satisfy the
cables. conducting emission and conducting sensitivity in EMC
·Areas should be isolated in space, so that electro-magnetic standard. It can also suppress the radiated emission of the
equipment.
decoupling effect can be achieved.
It can prevent the EMI generated by equipment from
·The shortest distance between areas should be 20cm.
entering the power cable, and prevent the EMI generated by
·Earthing bars should be used for decoupling among areas, power cable from entering equipment.
the cables from different area should be placed in different
Common mistakes in using power line filter
tubes.
1. Too long power cable
·The filter should be installed at the interfaces between
different areas if necessary. The filter inside the cabinet should be located near to the
input power source. The length of the power cables should
·Bus cable(such as RS485) and signal cable must be
be as short as possible.
shielded
2. The input and output cables of the AC supply filter are too
Electrical installation of the drive close
The distance between input and output cables of the filter
10kV
Power
Transformer
should be as far apart as possible, otherwise the high
frequency noise may be coupled between the cables and
Isolation Power
bypass the filter. Thus, the filter will become ineffective.
Transformer source
>20cm cable of 3. Bad earthing of filter
power inverter
source cable filter The filter’s enclosure must be earthed properly to the metal
of meters
circuit breaker >30cm case of the drive. In order to be earthed well, make use of a
AC input
Metal PLC or
reactor metal special earthing terminal on the filter’s enclosure. If you use
cabinet meters
cabinet one cable to connect the filter to the case, the earthing is
useless for high frequency interference. When the
Drive
control cable
motor frequency is high, so is the impedance of cable, hence there
cable is little bypass effect.
>50cm
AC Output
reactor
The filter should be mounted on the enclosure of equipment.
Ensure to clear away the insulation paint between the filter
Motor
case and the enclosure for good earthing contact.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 4 Operation Procedures 25
You must ensure that the control mode selected is suitable Close-loop operation:
for the application. Wrong selection of control mode may If the close-loop operating function is enabled (F5.00=1),
cause damage to equipment or human injury! the drive will select the close-loop operation mode meaning
that it will perform PI regulation according to the reference
4.1.2 Reference Selector and feedback values (See explanations of Parameter F5).
Close-loop operating function can be disabled by terminal
Irrespective of the operating modes, the PV Series has 6 X7, and the drive will select the simple operating mode.
possible ways of setting the input frequency reference. The
Multi-step speed operation:
reference frequency can be input by:
Select multi-step frequency 1~7(F3.23~F3.29) to start
▲ and ▼ keys on the operation panel;
multi-step speed operation by the non-zero combinations of
Terminals UP/DN (Motorized Potentiometer); the multi-function terminals (No.1, 2, and 3 functions).
Serial port; Simple operation:
Analog Voltage Command Input (VCI); Simple operation is actually the open-loop operation mode.
Analog Current Command Input (CCI); PV Series operating status is shown in Figure 4-1:
Pulse terminal (PULSE)
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
26 Chapter 4 Operation Procedures
Start up
Stop
Y Jog operation
High priority Jog ?
N
N
Run command active
Y
Close-loop setting
Y
active (F5.00>0)?
The operation panel is used to setup the drive and display parameters. There are two types of operation panels, one with LED
display and the other, LCD display. The LED display is the standard operation panel. The LCD operation panel is an optional
accessory. It can display in English and Chinese characters, with description for the displayed data. The outlines, dimensions
and operating methods of these two types of operation panels are the same, as shown in Figure 4-2. For convenience, the
operation of the LCD panel is described below:
PARAMETER
UNIT
Frequency unit:Hz
HZ
r/min
Rotating speed:r/min
4-bit LED
.
%
Current unit:A
A
m/s
V
Line speed:m/s
Voltage unit:V
LCD display 补偿前频率
Freq. before compensation
普通运行
RUN 正
FWD
Enter
Data input
Program
Control mode indicator
MENU ENTER PANEL
ESC DATA REMOTE
Increase/Decrease
Figure 4-2 Illustration of operation panel
! Attention
The operation panel of the PV Series is not compatible with the panel of other Emerson Electric variable
speed drives!
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 4 Operation Procedures 27
4.2.4 Display
4.2.2 Key Functions
PV Series operation panel can display the parameters in
There are 9 keys on the operation panel of the drive and the stopping process, parameters in operating status, editing
functions of each key are described in Table 4-1. status of parameters and fault alarming status.
Table 4-1 Function of operation panel 1. Parameters displayed in stopping status
Key Name Function When the drive stops operation, the panel will display
Enter or exit programming reference frequency
MENU/ESC Program/exit
status
Enter lower level menu or
2. Parameters displayed in operating status
ENTER/DATA Function/data
confirm data When the drive receives operating command, it starts
▲ Increase Increase data or parameter running and its panel will display the status parameters in
▼ Decrease Decrease data or parameter operating status, as shown in Figurec of Figure 4-4. The unit
In editing status: select the bit to indicator at right indicates the unit of the parameter.
be modified. Different parameters in operating status can be displayed by
XX Shift
In other status: scroll through
pressing XX key (as shown in Fig 4-7).
parameters.
PANEL/ PARAMETER UNIT PARAMETER UNIT PARAMETER UNIT
Reserved reserved HZ HZ HZ
REMOTE
r/min r/min
r/min
A % A % A %
m/s m/s
m/s
V V
V
STOP/RESET Stop/reset Stop or reset the drive. ESC DATA REMOTE ESC DATA REMOTE
ESC DATA REMOTE
XX ▲ JOG
XX ▲ JOG
XX ▲ JOG
RUN
▲ STOP
RUN
▲ STOP
STOP
RUN
▲ STOP
STOP
RESET RESET RESET
indicators as shown in Figure 4-3. The seven segments can Figure 4-4 Displayed during initialization, STOP, operation
display the status parameters, parameters and fault codes
3. Alarm information
of the drive. These 3 unit indicators have 7 different
combinations and each combination corresponds to one When the drive detects a fault signal, the panel will display
type of unit. The relationship between the combination of the fault code. The code will flash to catch your attention as
the indicators and the unit is shown in Figure 4-3: shown in Figure 4-5;
UNIT UNIT UNIT UNIT UNIT UNIT UNIT Reference frequency can be viewed by pressing the XX
Hz Hz Hz Hz Hz Hz Hz key in stopping status. Fault information can be queried by
r/min r/min r/min r/min r/min r/min r/min
pressing MENU/ESC key. The drive can be reset by
A % A % A % A % A % A % A %
m/s m/s m/s m/s m/s m/s m/s pressing the STOP/RESET key, or sending the reset
V V V V V V V
commands via the control terminal X2 or serial port. The
no unit Hz A V r/min m/s % fault code will not disappear until the fault is cleared.
r/min
A %
Two status indicators: Operating status indicator is above m/s
V
the RUN key. The control mode indicator is above the
PANEL/REMOTE key, and the functions of these indicators IN PU T PH ASELO SS
are shown in Table 4-2. CH ECK ERROR
Table 4-2 Functions of status indicators
Indicator Display status Current status of the drive
Figure 4-5 Alarm displaying status
Operating Off Stopping status
status 4. Parameter configuration
On Operating status
indicator
When the drive is in stopping, operating or alarming state,
Control On Panel control status
mode Off Terminal control status
pressing MENU/ESC can enter configuring status,.
indicator Flash Serial port control status Configuring status can be displayed in 3-level menu, they
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
28 Chapter 4 Operation Procedures
are: parameter group→pparameter→parameter value. You avoid wrong operation. If you really want to change the
can enter the sub-menus by pressing ENTER/DATA. In settings, first set FP.01 to 0.
parameter value menu, press ENTER/DATA to save the 3. Fine Tuning reference frequency
settings, and press MENU/ESC to exit the menu. Example: changing the reference frequency from 50.00Hz
to 48.00Hz.
4.2.5 Panel Operation
Just press ▼ key directly regardless of the current display,
1. Viewing Parameters the present frequency setting will appear and decrease
To view the parameters, press XX key. The parameters that 0.01Hz. Holding the key will speed up the decrease. Press
can be displayed are different depending on the operation ▲ key to increase the frequency by 0.01Hz.
state (STOP, operating) and the settings of F8.01~F8.03) 4. Changing the control mode:
2. Parameter Setup Set F9.07 to “x1x” or “x2x”, and control mode is allowed
Let’s look at an example of how to set parameters. Suppose changing. If F9.07 is set to “x1x”, the control mode can be
you want to change the setting of F3.13 from 5.00Hz to changed at STOP state; if set at “x2x”, the control modes
6.50Hz. can be changed in both operation and STOP state.
① Press MENU/ESC key to enter programming state, the PANEL/REMOTE key can be used to select the control
LED displays F0. mode both in operating status and stopping status.
② Press ▲ key until “F3” is displayed. Press this key and you can switch among panel control
mode, terminal control mode and serial port mode. When
③ Press ENTER/DATA key, you will see F3.00. Press ▲ panel control mode is selected, the LED beside the
key until “F3.13” is displayed. PANEL/REMOTE will turn on; when terminal control mode is
④ Press ENTER/DATA key, you will see “05.00”. selected, the LED will turn off; when serial port control mode
is selected, the LED will blink.
⑤ Press XXkey, to move the cursor to the digit “5”.
5. Starting and Stopping the drive
Press ▲ key once, to change it to “6”. Press XXkey, to
Under panel control mode, press RUN key to start the drive
move the cursor to the next digit (from left to right) and
and press STOP/RESET key to stop it. To switch the control
press ▲ key until the figure “5” appear.
mode, please refer to the above paragraph.
⑥ Press ENTER/DATA key to save the modification and
6. Jog
you will see the next parameter F3.14.
When the drive is in STOP state, press JOG key and hold it,
⑦ Press MENU/ESC key to exit the programming state. the panel will display start frequency and then the frequency
will ramp to 5Hz. Keep pressing the key, the drive will jog at
ENTER
5Hz.
MENU
50.00 F0 F3 DATA F3.00
ESC
7. Setting user’s password
enter menu level 1
Enter menu level 3 and set FP.00 at a 4-digit figure as your
XX ENTER password. See the panel operation in Figure 4-7.
06.50
. 05.00 DATA F3.13
Save Not save enter menu level 3 enter menu level 2 8. How to lock the panel:
ENTER MENU
DATA ESC First set the hundred’s place of F9.07 at a non-zero figure,
MENU MENU
and then press MENU/ESC and ENTER/DATA at the same
F3.14 F3.13 F3 50.00
ESC ESC
time.
MENU
ESC MENU ENTER
F3 50.00 ESC F0 F9 DATA F9.00
Figure 4-7 Setting the parameters
50.00
③ The parameters are protected, that is, if FP.01 is set to 1
Fig4-8 Locking panel
or 2, the settings of all the parameters cannot be changed to
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 4 Operation Procedures 29
Start
N connection is
correct?
Y
N input volt is
correct?
Y
switch on
within 1s
N
display 8.8.8.8.?
within Y
2s
N
contactor closes?
within Y
2~5s
N
display freq.
setting?
Y start-up
fails
start-up
succeed switch off
check
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
30 Chapter 5 Parameter Set
Note A B C D
The values in “【】” are the factory settings. 0:save preset freq. at power off
1:not save preset freq. at power off
0:digital setting 1
reserved
To set the reference frequency via ▲ and ▼ keys on the Figure 5-1 LED setting
panel.
Where,
Initial frequency is the value of F0.02 and it can be adjusted
A: thousand’s place B: Hundred’s place
via ▲ and ▼ keys on the panel.
C: Ten’s place D: Unit’s place
1: digital setting 2
Unit’s place of LED:
To set the reference frequency via terminal UP/DN
0(frequency setting can be saved at powered off): When the
Initial frequency is the value of F0.02 and it can be adjusted
drive is switched off or under voltage fault occurs, the
via terminal UP/DN.
setting of F0.02 will be refreshed to the present frequency
2: digital setting 3 value.
To set the reference frequency via serial port 1(frequency setting cannot be saved when power is off):
Initial frequency is the value of F0.02 and it can be adjusted When the drive is switched off or under voltage fault occurs,
via serial port. the setting of F0.02 will not be changed.
3: VCI analog input (VCI-GND) Ten’s place of LED:
The reference frequency is set by analog voltage input via 0(Maintaining the frequency setting in stopping process):
terminal VCI and the input voltage range is DC 0~10V. When the drive is stopping, the frequency setting is the final
4: CCI analog input(CCI-GND) frequency value.
The reference frequency is set by analog voltage or current 1(frequency setting is refreshed to the setting of F0.02):
input via terminal CCI and the input range is DC 0~10V(if When the drive is stopped, the frequency setting will be
jumper CN10 is placed at "V” side) or DC0~20mA(if jumper refreshed to the setting of F0.02 automatically.
CN10 is placed at "I” side). F0.02 Set run frequency Range: Lower limit of frequency ~upper
in digital mode limit of frequency【50.00Hz】
5: Pulse input (PULSE)
Set the reference frequency by pulse input via pulse
When the reference frequency is set in digital mode (F0.00
terminal (can only be input via terminal X7 or X8, see the
= 0, 1, 2), this setting of F0.02 is the drive’s initial
definitions of F7.06~F7.07). Input pulse signal: Voltage
frequency value.
range: 15~30V; Frequency range:0~50.0kHz.
F0.03 Set run commands Range: 0, 1. 2 【0】
Note
Frequency calculations of Modes 3 and 4 are decided by PV Series has 3 control modes (Methods of inputting
F1.04~F1.07, please refer to section 5.2. operating commands)
0:Keypad control: Input commands via panel
F0.01 Digital frequency control Range:00~11 【00】
Start and stop the drive by pressing RUN, STOP and JOG
Only valid when F0.00=0, 1 or 2. on the panel.
1: Terminal control: Input commands via terminals
Use terminals FWD, REV, X3 (JOGF) and X4 (JOGR) to
start and stop the drive.
2: Serial port control: Input commands via serial port
Use serial port to start and stop the drive.
PV Series Variable Speed Drive for Fan & Pumps Applications User Manual
Chapter 5 Parameter Set 31
Note output
voltage
Please be careful that during operating process, the control modes Vmax
can be changed by changing the setting of F0.03.
This function is active in panel control mode and serial port Vb output
freq.
control mode, and inactive in terminal control mode.
fz fb
0:Run forward
Vb:manual torque boost Vmax:Max output voltage
1:Run reverse fz:cut-off freq. for torque boost
Range: Max{50.00,F0.12 upper limit of fb:basic operating freq.
F0.05 Max output
frequency frequency}~650.00Hz【50.00Hz】 Figure 5-3 Torque boost(shadow area is the boosted value)
F0.06 Rated motor
Range:1.00~650.00Hz 【50.00Hz】 Note
frequency
F0.07 Max output voltage Range:1~480V 【drive’s rating values】 1. Wrong parameter setting can cause overheating of the motor or
triggers the over-current protection of the drive.
Max output frequency is the highest permissible output 2. Refer to F0.21 for definition of fz.
frequency of the drive, as shown in Figure 5-2 as fmax;
F0.10 Acc time 1 Range:0.1~3600s【6.0s/20.0s】
Base frequency normally corresponds with the rated
F0.11 Dec time 1 Range:0.1~3600s【6.0s/20.0s】
frequency of the motor. It is the Min frequency when the
drive outputs the highest voltage, as shown in Figure 5-2 as
output
fb frequency
Max output voltage is the drive’s output voltage when the fmax
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
32 Chapter 5 Parameter Set
Notes Voltage(%)
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 33
by F1.08~F1.011 . Positive and negative characteristics ①F0.00=5, select pulse input to set the reference
are shown in Fig 5.8. frequency;
Reference freq. Reference freq. ②F7.06=45, input pulse signal via terminal X7;
f max f max ③F1.00=100, select curve 2;
④F1.03=20.0kHz, set the Max input pulse frequency to
f min f min 20kHz;
⑤F1.08=1÷20×100%=5.0%, the minimum reference of
Amin Amax A Amin Amax A
curve 1 is actually the percentage of 1kHz to 20kHz(F1.03);
(1) Positive (2) Negative
⑥F1.09=50.00Hz, set the frequency that corresponds to the
A:analog terminal input
Amin:Min reference Amax :Max reference
Min reference (1kHz pulse signal);
fmin :Freq.corresponding fmax :Freq.corresponding to
to Min reference Max reference ⑦F1.10=20÷20×100%=100.0%, the Max reference of curve
Figure 5-8 Output frequency curve 2 is actually the percentage of 20kHz to 20kHz(F1.03);
Analog input value(A) is a percentage without unit, and ⑧F1.11=5.00Hz, set the frequency that corresponds to the
100% corresponds to 10V or 20mA. Pulse frequency(P) is Max reference (20kHz pulse signal);
also a percentage without unit, and 100% corresponds to Output
frequency
the Max pulse frequency defined by F1.03. F1.09=50
the shorter the response time, but the lower the immunity F0.00=5, F1.00=100, F1.03=20, F7.06=45
level. Figure 5-10 Pulse signal input
F1.00 is used to select the output frequency curve when
VCI, CCI or PULSE input is selected, as shown in 5.3 Start And Stop Parameters (F2)
Figure5-9.
F2.00 Start mode Range:0. 1. 2【0】
A B C D
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
34 Chapter 5 Parameter Set
Note
1. Starting mode 1 is suitable for starting the motor that is running Output
frequency
forward or reverse with small inertia load when the drive stops.
For the motor with big inertial load, it is not recommended to use
starting mode 1;
2. Starting mode 2 is suitable for starting the motor that is running
forward or reverse with big inertia load when the drive stops.
time
3. The starting performance of starting mode 2 is dependent on the
motor’s parameters. Please set the parameter group FH correctly.
Output braking
4. Starting mode 0 is recommended when the drive drives a voltage energy
synchronous motor. (effective
value)
time
F2.01 Starting frequency Range:0.20~60.00Hz【0.50Hz】
F2.02 Holding time of starting DC
Range:0.0~10.0s【0.0s】 injection
frequency braking
time
time
The drive can maintain its output current below the current
t1 limiting threshold (see FL.07) automatically and complete
Figure 5-9 Starting frequency and starting time the Acc or Dec process depending on the load condition.
Frequency
Note
Starting frequency is not restricted by the lower limit of
frequency. f max
F2.03 DC injection braking Range: dependent on drive’s
current at start model【0.0%】
F2.04 DC injection braking time Range: dependent on drive’s Time
at start model【0.0s】 t1 t2
Figure 5-11 Linear Acc/Dec
F2.03 and F2.04 are only active when F2.00 is set to
Frequency
1(starting mode 1 is selected), as shown in Figure 5-10.
Ranges of DC injection braking current and time depend on 3
f max 3
the drive model. See Table 5-1.
DC injection braking current at start is a percentage value of 2 2
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 35
F2.06 Starting time of S ramp Range:10~50%【20.0%】 DC injection braking current at stop is a percentage of
F2.07 Rising time of S ramp Range:10~80%【60.0%】 drive’s rated current. There is no DC injection braking when
the braking time is 0.0s.
F2.06 and F2.07 are only active when the Acc/Dec mode is Table 5-2 DC injection braking function
S-ramp Acc/Dec mode (F2.05=1), and F2.06+F2.07≤ 90%.
Model Braking current at stop Braking time at stop
The initial stage of S-shape curve is shown in Figure 5-12 55kW or below 0~100.0% 0.0~60.0s
as “①” , where the changing rate of output frequency 75kW or above 0~80.0% 0.0~30.0s
increases from 0;
Output Freq.
Rising process of S-shape curve is shown in Figure 5-12 as
“②”, where the output frequency’s changing rate is
constant;
Ending process of S-shape curve is shown in Figure 5-12 as Initial Freq.of braking
“③”, where the changing rate of output frequency decreases Output
to 0; volt
Waiting time
S-ramp Acc/Dec mode is suitable for the conveying load (RMS Braking
such as elevator and conveying belt.
value) energy
F2.08 Stopping mode Range:0. 1【0】
Braking time
0:Dec-to-stop
Operating
After receiving the stopping command, the drive reduces its
command
output frequency according to the Dec time, and stops when
the frequency decreases to 0. Figure 5-13 Dec-to-stop + DC injection braking
1:Coast-to-stop Note
After receiving the stop command, the drive stops the output DC injection braking current at stop (F2.11) is a percentage of
power immediately and the motor stops under the effects of drive’s rated current.
mechanical losses.
F2.13 Dynamic braking Range:0,1【0】
2:Dec-to-stop+DC injection braking
After receiving the stopping command, the drive reduces its
0:Dynamic braking is disabled
output frequency according to the Dec time and starts DC
1: Dynamic braking is enabled
injection braking when its output frequency reaches the
initial frequency of braking process. Note
Refer to the introductions of F2.09~F2.12 for the functions This parameter must be set correctly according to the actual
of DC injection braking. conditions, otherwise the control performance may be affected.
F2.09 DC injection braking
Range:0.00~60.00Hz【0.00Hz】 F2.14 Ratio of working time of braking Range:0.0~100.0%
initial frequency at stop
kit to drive’s total working time 【2.0%】
F2.10 DC injection braking
Range:0.00~10.00s【0.00s】
waiting time at stop
F2.11 DC injection braking Range: dependent on drive’s model This function is effective for the drive with built-in braking
current at stop 【0.0%】 resistor.
F2.12 DC injection braking Range: dependent on drive’s model
Note
time at stop 【0.0s】
Resistance and power of the braking resistor must be taken into
consideration when setting this parameter.
DC injection braking waiting time at stop: The duration from
the time when operating frequency reaches the DC injection
braking initial frequency (F2.09) to the time when the DC 5.4 Auxiliary Running Parameters
injection braking is applied.
(F3)
The drive has no output during the waiting time. By setting
waiting time, the current overshoot in the initial stage of F3.00 Anti-reverse running function Range:0. 1【0】
braking can be reduced when the drive drives a high power
motor. 0: disabled
Ranges of DC injection braking current and time depend on 1: enabled
drive model. See Table 5-2.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
36 Chapter 5 Parameter Set
The delay time is the transition time at zero frequency when positive slip
compensation
the drive switching its running direction, as shown in Figure
5-14 as t1. -100%
motor's
output 100% load
frequency
negative slip
compensation
Note
0: disabled
The value of automatically compensated slip is dependent on the
1: enabled motor’s rated slip, therefore the motor’s rated slip must be set
correctly (FH.08).
When the motor operates without load or with light load, the
drive can adjust its output voltage by detecting the load
F3.10 Carrier wave Range:0.7~15.0kHz【dependent on drive’s
current to achieve the energy-saving effects. frequency model】
Note
This function is especially useful for the fan & pump control. Table 5-3 Relationship between drive’s type and carrier wave
frequency(CWF)
F3.06 AVR function Range:0. 1. 2【2】 CWF
Highest(kHz) Lowest (kHz) Factory setting (kHz)
Type
0: disabled 7.5kW~55kW 15 3 8
1: enabled all the time 75kW~110kW 10 1 3
132kW~280kW 6 0.7 2
2: disabled in Dec process
AVR means automatic voltage regulation. Table 5-4 CWF characteristics
The function can regulate the output voltage and make it CWF Decrease Increase
constant. Therefore, generally AVR function should be Motor’s noise ↑ ↓
enabled, especially when the input voltage is higher than Leakage current ↓ ↑
the rated voltage. Disturbance ↓ ↑
In Dec-to-stop process, if AVR function is disabled, the Dec
time is short but the operating current is big. If AVR function Notes
is enabled all the time, the motor decelerates steadily, the In order to achieve better control performances, the ratio of carrier
operating current is small but the Dec time is prolonged. frequency to the maximum operating frequency of the drive
F3.07 Gain of slip compensation Range:0.0~300.0%【100.0%】 should not be less than 36.
F3.08 Limit of slip compensation Range:0.0~250.0%【200.0%】
F3.11 Auto adjusting of CWF Range:0. 1【1】
F3.09 Compensation time
Range:0.1~25.0s【2.0s】
constant
0: disabled
The motor’s slip changes with the load torque, which results 1: enabled
in the variance of motor speed. The drive’s output frequency
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 37
When this function is enabled, the drive can adjust the CWF F3.20 Dec time 3 Range: 0.1~3600s(min) 【6.0s/20.0s】
automatically according to the internal temperature of the F3.21 Acc time 4 Range: 0.1~3600s(min) 【6.0s/20.0s】
drive. At this time, the drive’s actual Max CWF is restricted F3.22 Dec time 4 Range: 0.1~3600s(min) 【6.0s/20.0s】
by F3.10.
Three kinds of Acc/Dec time can be defined, and the drive’s
F3.12 Motor tone adjustment Range:0~10【0】 Acc/Dec time 1~4 can be selected by different combinations
of control terminals, refer to the introductions of
F3.12 can be used to adjust the motor’s tone, and is only F7.00~F7.07 for the definitions of terminals used to select
effective for the CWF below 6kHz. Acc/Dec time.
If this parameter is set to 0, the function is disabled.
Note
Range:0.10~50.00Hz
F3.13 Jog operating frequency 1. Acc/Dec time 1 is defined in F0.10 and F0.11.
【5.00Hz】
F3.14 Interval of Jog operation Range:0.0~100.0s【0.0s】 2. For the drive of 30kW or above, its factory setting of Acc/Dec
time is 20.0s.
F3.15 Acc time of Jog operation Range:0.1~60.0s【6.0s/20.0s】
F3.16 Dec time of Jog operation Range:0.1~60.0s【6.0s/20.0s】 F3.23 Preset Range: Lower limit of frequency ~upper limit
frequency 1 of frequency【 5.00Hz】
F3.13~F3.16 define the relevant parameters of Jog F3.24 Preset Range: Lower limit of frequency ~upper limit
operation. frequency 2 of frequency【10.00Hz】
As shown in Figure 5-16, t1 and t3 are the actual Acc time F3.25 Preset Range: Lower limit of frequency ~upper limit
and Dec time respectively. t2 is the Jog operating time; t4 is frequency 3 of frequency【20.00Hz】
the interval of Jog operation(F3.14); f1 is the Jog operating F3.26 Preset Range: Lower limit of frequency ~upper limit
frequency(F3.13). frequency 4 of frequency【30.00Hz】
F3.27 Preset Range: Lower limit of frequency ~upper limit
Actual Acc time t1 can be determined by the following
frequency 5 of frequency【40.00Hz】
formula, so does the actual Dec time t3 of jog operation.
F3.28 Preset Range: Lower limit of frequency ~upper limit
F3.13×F3.15 frequency 6 of frequency【45.00Hz】
t1=
F0.05
F3.29 Preset Range: Lower limit of frequency ~upper limit
Frequency frequency 7 of frequency【50.00Hz】
f1
These frequencies will be used in simple PLC operation and
multi-step speed operation, refer to the introductions of
t3 time F7.00~F7.07 and group F4 parameters.
t1 t2 t4 F3.30 Skip frequency 1 Range: 0.00~650.00Hz【0.00Hz】
F3.31 Range of skip frequency 1 Range: 0.00~30.00Hz【0.00Hz】
Jog Jog command
command F3.32 Skip frequency 2 Range: 0.00~650.00Hz【0.00Hz】
F3.33 Range of skip frequency 2 Range: 0.00~30.00Hz【0.00Hz】
time F3.34 Skip frequency 3 Range: 0.00~650.00Hz【0.00Hz】
Figure 5-16 Jog operating parameters F3.35 Range of skip frequency 3 Range: 0.00~30.00Hz【0.00Hz】
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
38 Chapter 5 Parameter Set
PV Series
As shown in Figure 5-22, reference of close speed-loop can
QF be input by a potentiometer in the form of voltage signal via
R U
3-phase S V output
M P terminal VCI, while the feedback value of the close loop is
380V T W
PE water- input by PG in pulse mode via terminals X7 and X8. The
level sensor
start and stop of the drive can be controlled by terminal
. FWD P24 .
FWD.
. COM CCI .
VRF .
In Figure 5-22:
. GND VCI . 1-3K A and B are PG’s dual phase quadrature output;
GND .
P24 is connected to the power source of PG;
Figure 5-21 Analog feedback control system with internal PI Speed reference is the voltage signal of 0~10V. The voltage
signal corresponds to synchronous speed n0 that
QF PV A/A corresponds to 0~Max frequency (F0.05), and fmax is Max
R U PG supply
3-phase Series V frequency (F0.05), and P is the number of motor poles
S M PG B/B
380V W
T PE (FH.00).
PG GND
·
VRF FWD· n0=120×fmax/P
1-3K ·
VCI COM· Refer to F7.00~F7.07 for the functions of input terminals X7
· GND X7·
P24· and X8.
X8 ·
Note
1. The reference can also be input via panel or serial port;
Figure 5-22 Wiring diagram of Speed close-loop with PG 2. Dual-phase input is good for improving the speed measurement
accuracy and the wire connections of single-phase input circuit is
Analog feedback control system: simple;
An analog feedback control system can be formed by using 3. Dual-phase pulse can only be input in quadrature mode;
a water-level sensor as the feedback of the internal PI. 4. If use the drive’s terminal P24 to supply the power to the sensor,
As shown in Figure 5-21, pressure reference (voltage signal) then the Max load current of the sensor must be less than 100mA.
is input via terminal VCI, while the feedback pressure value
is input into terminal CCI in the form of 0(4)~20mA current Operating principles of internal PI of PV Series is shown in
signal. The reference signal and feedback signal are the following block diagram:
KP× ε
(F5.12)
Reference + ε Error limit Regulation + output
reference
regulation (F5.15) (F5.16)
(F5.08 and F5.10)
- ∑Ki×ε +
(F5.13)
Feedback
regulation feedback
(F5.09、F5.11)
In the above Figure, KP: proportional gain; Ki: Integral gain, The relationship between reference and feedback can be
refer to F5.01~F5.15 for the definitions of close-loop defined by F5.08~F5.11.
reference, feedback, error limit and proportional and For example: In Figure 5-21, if the reference is analog
Integral parameters. signal of 0~10V, the controlled value is 0~1MP, and the
There are two features of internal PI of PV Series: signal of water-level sensor is 4~20mA, then the
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 39
relationship between reference and feedback is shown in 3. For close speed-loop, the close-loop speed reference
Figure 5-24 and the number of revolutions of PG (F5.06~F5.07) need to
feedback be determined;
20mA 4. Determine the close-loop regulation characteristic, that is,
if the reference is disproportional to motor speed, then the
close-loop control characteristic should be set to negative
(F5.16=1);
5. Set up the integral regulation function and close-loop
4mA frequency presetting function (F5.17~F5.19);
Reference
6. Adjust the close-loop filtering time, sampling cycle, error
0 10V
limit and gain (F5.12~F5.15).
Figure 5-24 Reference and feedback
F5.00 PI function Range:0. 1【0】
The reference value is based on 10V(that is, 10V
corresponds to 100%); and the feedback value is based on 0: PI function is disabled
20mA(20mA corresponds to 100%). 1: PI function is enabled
In Figure 5-24, “reference regulation” and “feedback F5.01 Reference input selection Range:0. 1. 2【1】
regulation” mean that the reference value and feedback
value are converted from current or voltage value to 0: digital input
percentage values, so that reference value can add or Take the value of F5.05 (When the setting is analog
subtract the feedback value.
close-loop, F5.02=0~5);
Close-loop reference is selected via F5.16 to satisfy
Take the value of F5.06 (When the setting is pulse
different application requirements.
close-loop, F5.02=6).
In actual control system, in order to meet the control
1:VCI analog voltage input (0~10V)
requirements, the motor’s speed should be increased when
the reference speed is increased. This kind of control 2: CCI analog input
characteristic is called positive characteristic. If the motor Analog input range:0~10V(Jumper CN10 is placed at side
speed is required to be decreased when the reference V), or 0~20mA(Jumper CN10 is placed at side I).
value is increased, this control characteristic is called F5.02 Feedback input selection Range:0~6【1】
negative characteristic.
These two kinds of control characteristics are shown in 0:VCI 0~10V analog voltage input
Figure 5-25. F5.16 defines the requirements of these two 1:CCI analog input
characteristics.
2:VCI + CCI
speed
positive 3:VCI-CCI
4:Min{VCI,CCI}
5:Max{VCI,CCI}
negative Settings of jumper CCI are the same with the above. When
current input is selected, the signal will be converted into
Close loop voltage signal and the converting formula: voltage value =
reference current value (mA)/2;
6: pulse input
Figure 5-25 Close-loop control characteristic
Both single-phase PG feedback(use PG as the feedback
After the system type is determined, the following device) and dual-phase PG feedback can be used. Refer to
procedures can be used to determine the close loop the definitions of multi-function input terminal X7 and
parameters: X8(functions of F7.06~F7.07).
1. Determine the close-loop reference and feedback F5.03 Reference filtering
Range:0.01~50.00s【0.50s】
channel (F5.01 and F5.02); constant
2. The relationship between close-loop reference and F5.04 Feedback filtering
Range:0.01~50.00s【0.50s】
constant
feedback value (F5.08~F5.11) should be defined for
close-loop control;
Both the reference signal and feedback signal have some
noise signals. These signals can be filtered by setting the
time constant of filter (settings of F5.03 and F5.04). The
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
40 Chapter 5 Parameter Set
bigger the time constant, the better the immunity capability, use the Integral gain Ki to form a PI control system. The
but the response becomes slow. The smaller the time bigger the Ki, the faster the response, but oscillation may
constant, the faster the response, but the immunity occur if Ki is too big.
capability becomes weak. PI cycle reflects to the sampling cycle of feedback value.
F5.05 Digital setting of The PI regulator calculates one time in each sampling cycle.
Range:0.00~10.00V【0.00】
reference The bigger the sampling cycle the slower the response.
F5.15 PI Error limit Range:0.0~20%【2.0%】
When analog feedback is used (F5.02=0~5), this function
can detect digital setting of reference via keypad or serial
The system output value is the Max error between system
port.
output value and the close-loop reference, as shown in
F5.06 PG speed reference Range:0~39000rpm【0 rpm】
Figure 5-27. PI regulator stops operation when the
feedback value is within this range. Setting this parameter
If PG pulse feedback is used(F5.02=6), the speed correctly is helpful to improve the system output accuracy
reference can be set by keypad or serial port and stability.
F5.07 Number of pulses per
Range:1~9999【1024】 Feedback value
revolution of PG Error limit
Ref
The setting of F5.07 is determined by the parameters of PG.
F5.08 Min PI reference Range:0.0%~F5.10【0.0%】
F5.09 Minimum PI feedback Range:0.0~100.0%【20.0%】
F5.10 Max PI reference Range:F5.08~100.0%【100.0%】 time
F5.11 Maximum PI feedback Range:0.0~100.0%【100.0%】 Output
Freq
F5.08~F5.11 define the relationship between the close-loop
reference and feedback value. The setting is the ratio
(percentage value) of input and feedback value to reference
(10V or 20mA).
time
Max reference
corresponding to Figure 5-27 Error limit
feedback value
F5.16 Close-loop logic Range:0. 1【0】
0:Positive
Min reference
corresponding Set F5.16 to 0 if the motor speed is required to be
to feedback
value
increased with the increase of the reference.
Min Max
reference reference 1:Negative
(1) positive regulation of feedback Set F5.16 to 1 if the motor speed is required to be
Min reference
decreased with the increase of the reference.
corresponding F5.17 PI Integral regulation Range:0. 1【0】
to feedback
value
0: Stop integral regulation when the frequency reaches the
Max reference
corresponding to
upper and lower limits
feedback value 1: Continue the integral regulation when the frequency
Min
Max
reference reaches the upper and lower limits
reference
(2) negative regulation of feedback It is recommended to disable the integral regulation for the
system with a requirement on fast response.
Figure 5-26 Relationship between feedback and reference
F5.18 Preset PI frequency Range:0.00~650.00Hz【0.00Hz】
F5.12 proportional gain KP Range:0.000~9.999【0.050】
F5.19 Holding time of preset
F5.13 Integral gain Ki Range:0.000~9.999【0050】 Range:0.0~3600s【0.00s】
close-loop frequency
F5.14 PI cycle Range:0.01~50.00s【0.50s】
This function can make the close-loop regulation enter
The bigger the proportional gain of KP, the faster the stable status quickly.
response, but oscillation may occur easily.
When the close-loop function is enabled, the frequency will
If only proportional gain KP is used in regulation, the error ramp up to reach the preset close-loop frequency(F5.18)
cannot be eliminated totally. In order to eliminate the error,
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 41
according to the Acc time, and then the drive will start Table 5-5 Multi-function selection
close-loop operation after having been operating at the Setting Functions Setting Functions
preset frequency for some time(defined by F5.19). 0 No function 1 Preset frequency 1
Output freq. 2 Preset frequency 2 3 Preset frequency 3
Preset freq.
4 Acc/Dec time 1 5 Acc/Dec time 2
External fault signal NO External fault signal NC
6 7
input input
8 RESET signal 9 Forward jog operation
External terminals for
Holding time of t(time) 10 11 Coast-to-stop(FRS)
reverse jog
preset freq.
Frequency ramp up Frequency ramp down
12 13
(UP) (DN)
Figure 5-28 Preset frequency of close-loop operation
14 Reserved 15 Acc/Dec prohibit
External interrupt signal
Note 16 3-wire operation control 17
NO input
If there is no need to use the function of F5.18, then set both External interrupt signal DC injection braking
F5.18 and F5.19 to 0. 18 19
NC input command (DB)
20 Close-loop disabled 21 Reserved
F5.20 Preset PI reference 1 Range:0.0~10.00V【0.00V】
22 Frequency selector 1 23 Frequency selector 2
F5.21 Preset PI reference 2 Range:0.0~10.00V【0.00V】 Freq. ref. is input via
24 Frequency selector 3 25
F5.22 Preset PI reference 3 Range:0.0~10.00V【0.00V】 terminal CCI forcibly
F5.23 Preset PI reference 4 Range:0.0~10.00V【0.00V】 Terminal control mode is
26 Reserved 27
Range:0.0~10.00V【0.00V】 forcibly enabled
F5.24 Preset PI reference 5
Control mode selector
F5.25 Preset PI reference 6 Range:0.0~10.00V【0.00V】 28 29 Control mode selector 2
1
F5.26 Preset PI reference 7 Range:0.0~10.00V【0.00V】
Preset close-loop Preset close-loop
30 31
reference 1 reference 2
Among the close-loop reference selectors, besides the 3 Preset close-loop
32 33 Reserved
selectors defined by F5.01, the voltage value of preset reference 3
close-loop reference defined by F5.20~F5.26 can also be 34 Reserved 35 External stop command
used as the close-loop reference frequency. Drive operation
36 Reserved 37
prohibiting
Voltage of preset close-loop reference 1~7 can be selected
38 Reserved 39 Reserved
by terminals, refer to introductions to F7.00~F7.07 for
Auxiliary reference
details. These functions can also be used in conjunction 40 41 Reserved
frequency clearing
with PLC operating functions, see introductions to group F4 Counter’s zero-clearing
42 43 Counter’s trig signal input
parameters for details. signal input
Preset close-loop reference control priority is higher than 44 Reserved 45 Pulse input
the reference selectors defined by F5.01. Single-phase speed Speed measuring input
46 47
measuring input SM1(only set for X7)
Speed measuring input
5.6 Terminal Control (F7) 48
SM2 (only for X8)
F7.00 Function of multi-function terminal X1 Range:0~43【0】 Introductions to functions listed in Table 5-5:
F7.01 Function of multi-function terminal X2 Range:0~43【0】
1~3: Functions of setting speed reference
F7.02 Function of multi-function terminal X3 Range:0~43【0】
Up to 8 speed references can be set through different
F7.03 Function of multi-function terminal X4 Range:0~43【0】
ON/OFF combinations of terminals K3, K2 and K1.
F7.04 Function of multi-function terminal X5 Range:0~43【0】
F7.05 Function of multi-function terminal X6 Range:0~43【0】 Table 5-6 On/Off combinations of terminals
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
42 Chapter 5 Parameter Set
These frequency references will be used in multi-step receives the fault signal, it will display “E015”. The fault
speed operation and simple PLC operation. With multi-step signal has two inputting modes of NO input and NC input.
speed operation as an example:
Definitions of terminals X1, X2 and X3: KM
After setting F7.00 to 1, F7.01 to 2 and F7.03 to 3, terminals
PV
X1, X2 and X3 can be used in multi-step speed operation,
· X5 Series
as shown in Figure 5-29.
· X6
speed7
output freq. speed6 · COM
speed5
speed4
speed3
common speed2
Figure 5-31 Normally-open/close input
operating speed1
freq.
As shown in Figure 5-, X5 is NO input contact and X6 is NC
speed
input command. KM is the relay for inputting external fault
time
command signal.
K1 8: Function of inputting external reset signal
K2 If the setting is 8, the drive can be reset via this terminal
that is input with reset signal when the drive has a fault. The
K3
function of this terminal is same with that of RESET on the
Figure 5-29 Multi-step speed operation
panel.
In Figure 5-30, with terminal control as an example, the
9~10:Function of inputting jog operation signal
operating direction can be controlled by K4 and K5.
(JOGF/JOGR)
Common operating frequency and preset frequency1~7 can
If the setting is 9~10, this terminal can enable the jog
be selected through different On/Off combinations of K1, K2
operation. JOGF is terminal for inputting forward jog
and K3.
operation command and JOGR is terminal for inputting
PV Series
QF
reverse jog operation command. Jog operating frequency,
R U
3-phase
interval and Acc/Dec time of jog operation are defined in
S V
M
AC
T
W F3.13~F3.16.
supply PE
11:Coast-to-stop
k1 If the setting is 11, the function of the terminal is same with
. X1
k2
. X2 that defined by F2.08. But it is detected by terminal, which
k3 is convenient for remote control.
. X3 FWD . k4
COM
. If the setting is 12~13, the terminal can be used to increase
or decrease frequency and its function is the same as using
c and d keys on the panel, which enables remote control.
Figure 5-30 Wiring for multi-speed operation This terminal is enabled when F0.00=1 or F9.01=2.
Increasing or decreasing rate is determined by F7.09.
4~5: Function of selecting Acc/Dec time
14: Reserved
Table 5-7 Acc/Dec time selection
15:Acc/Dec prohibiting command
Terminal 2 Terminal 1 Acc/Dec time selection
OFF OFF Acc time 1/Dec time 1 If the setting is 15, the terminal can make the motor
OFF ON Acc time 2/Dec time 2 operates at present speed without being influenced by
ON OFF Acc time 3/Dec time 3 external signal (except stopping command).
ON ON Acc time 4/Dec time 4
Note
Through the On/Off combinations of terminals for selecting This terminal is disabled in normal Dec-to-stop process.
Acc/Dec time, Acc/Dec time 1~4 can be selected.
16: 3-wire operation control.
6~7: Functions of inputting external fault
Refer to introductions to F7.08 about operation mode 2 and
signal(normally-open/close input)
3 (3-wire operation mode 1 and 2).
If the setting is 6~7, fault signal of external equipment can
be input via the terminal, which is convenient for the drive to 17~18: Function inputting external stopping signal
monitor the fault of external equipment. Once the drive (Normally-open/closed (NO/NC) input)
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 43
During operating process, the drive stops its output and If the setting is 25, the frequency reference will be input via
operates at zero frequency when it receives external terminal CCI forcibly. The frequency selector will be
stopping signal. Once the external stopping signal is changed to the previous one if this terminal function is
removed, the drive will start on the fly and restores to its disabled.
normal operation. 26:Reserved
There are two inputting modes of external stopping signal, 27: Terminal control mode is forcibly enabled
which are NO input and NC input. As shown in Figure 5-, X5
When this terminal function is enabled, the operating
is NO contact and X6 is NC contact.
command is input through this terminal forcibly, and the
Note drive will be controlled in previous control mode if
Differing from No. 6~7 functions, the external stopping signal FWD/REV terminal function is disabled.
will not cause the drive to trigger the alarm and the drive can 28~29: On/Off combinations of terminals 1 and 2 for
restore to its normal operation after the stopping signal is
different control modes selection
removed.
Table 5-9 Control modes
19:Function of inputting DC injection braking signal Terminal 2 Terminal 1 Control modes
If the setting is 19, the terminal can be used to perform DC OFF OFF Hold the control mode
injection braking to the motor that is running so as to detect OFF ON Panel control mode
ON OFF Terminal control mode
the emergency stop and make sure that location of the
ON ON Serial port control mode
motor is accurate. Initial braking frequency, braking delay
time and braking current are defined by F2.09~F2.11.
The control modes in Table 5-9 can be selected by the
Braking time is the bigger value of the time defined by
different On/Off combinations of terminal 1 and 2 that are
F2.12 and the effective continuous time defined by this
used to select control modes.
control terminal.
30~32: Selecting preset close-loop reference frequencies
20:Terminal for disabling close-loop function
via On/Off combinations of terminals 1~3
If the setting is 20, the terminal can be used to detect the
Table 5-10 Preset close-loop reference selection
flexible switching between close-loop operation and low
Preset close-loop reference
level operating mode(refer to section 4.1.4 for details). Terminal 3 Terminal 2 Terminal 1
selection
Note Close-loop reference is
OFF OFF OFF
The switching between operation modes are only enabled in decided by F5.01
close-loop operation (F5.00=1). OFF OFF ON Preset close-loop reference 1
OFF ON OFF Preset close-loop reference 2
When the drive is switched to low level operating mode, its OF ON ON Preset close-loop reference 3
ON OFF OFF Preset close-loop reference 4
start/stop, operating direction, ACC/Dec time should be set
ON OFF ON Preset close-loop reference 5
to be compliant with corresponding operating modes
ON ON OFF Preset close-loop reference 6
accordingly.
ON ON ON Preset close-loop reference 7
21:Reserved
22~24: Terminals 1~3 for reference frequency selector. The preset close-loop references in Table 5-10 can be
selected by the different On/Off combinations of terminals
Different ON/OFF combinations of terminals 1, 2 and 3 can
1~3.
define different reference frequency selectors as shown in
Table 5-8. The drive will act to the command from the 33: Reserved
terminal or F0.00, whichever comes late. 34: Reserved
Table 5-8 Frequency selector 35: external stopping command
Terminal 3 Terminal 2 Terminal 1 Frequency selector This stopping command is active in all control modes.
OFF OFF OFF Hold the frequency setting When terminal 35 is enabled, the drive will stop in the mode
OFF OFF ON Digital setting 1 defined in F2.08.
OFF ON OFF Digital setting 2
36:Reserved
OFF ON ON Digital setting 3
ON OFF OFF VCI analog input 37:Terminal for disabling the drive’s operation
ON OFF ON CCI analog input If terminal 37 is enabled, the drive that is operating will
ON ON OFF PULSE terminal input coast to stop. The drive in ready status will be prohibited to
ON ON ON PULSE terminal input
start. This function is mainly used in application with
25: Frequency reference is input via terminal CCI forcibly requirements of safety protection.
38:Reserved
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
44 Chapter 5 Parameter Set
39:Reserved PV Series
K 2 K1 Running command
40:Clear the setting of auxiliary reference frequency . P24
0 0 Stop . PLC
This function is only active for auxiliary reference frequency K1
1 0 Run reverse . FWD
(F9.01=1, 2 and 3). When terminal 40 is enabled, the K2 .
0 1 Run forward REV
setting of auxiliary frequency reference is cleared to zero . COM
1 1 Stop
and the reference setting is determined by main reference
frequency. Figure 5-32 2-wire operating mode 1
41:Reserved 1:2-wire operating mode 2
42:Function of clearing the counter to zero PV Series
When the setting is 42, this terminal is used to clear the K 2 K 1 Running command
. P24
counter to zero and is used in conjunction with terminal 43. 0 0 Stop
. PLC
1 0 Stop K1
43:Function of inputting trigging signal to counter K2
. FWD
0 1 Run forward . REV
When the setting is 43, this terminal is used to input . COM
1 1 Run reverse
counting pulse signal to the internal counter of the drive.
The highest pulse frequency is 200Hz. The present Figure 5-33 2-wire operating mode 2
counting value can be saved at power off. See introductions
2:3-wire operating mode 1
to F7.33 and F7.34 for details.
44: Function of inputting counting value of length . P24
SB2 .
PLC
This function is only effective to multi-function input . PV
FWD Series
terminals X7 and X8. The terminal is used in fixed-length SB1
. Xi
control and calculating the length via pulses. See the
SB3
introductions to F9.14~F9.19 for details. . REV
. COM
45: Function of inputting pulse frequency
When the setting is 45, this function is only active and only Figure 5-34 3-wire operating mode 1
effective to multi-function input terminals X7 and X8. The Where:
terminal is used to input pulse signal that is used as
SB1:Stop button
frequency reference. See introductions to Group F1
SB2: Run forward button
parameters for the relationship between input pulse
frequency and the reference frequency. SB3: Run reverse button
46:Single-phase speed measuring input Terminal Xi is the multi-function input terminal of X1~X8. At
this time, the function of this terminal should be defined as
This function is only effective to multi-function input
No.16 function of “3-wire operation”.
terminals X7 and X8. See section 3.3.2 of Chapter 3 for
inputting characteristics. The speed control accuracy is 3:3-wire operation mode 2
±0.1%. Single-phase speed feedback control can be
. P24
detected by using this terminal and PG. .
SB2 PLC
47: Speed measuring input SM1 K running direction . PV
FWD Series
48: Speed measuring input SM2 SB1
0 Forward . Xi
K . REV
When the setting is 48, this function is active and only Reverse
1 . COM
effective to multi-function input terminals X7 and X8. See
section 3.3.2 of Chapter 3 for inputting characteristics. The Figure 5-35 3-wire operating mode 2
speed control accuracy is ±0.1%. Dual-phase speed
Where:
feedback control can be detected by using this terminal and
PG. SB1:Stop button
SB2: Run button
Note
Terminal Xi is the multi-function input terminal of X1~X8. At
When the drive is in motor auto-tuning operating status, No.
44~47 functions of X7 are disabled automatically. this time, the function of this terminal should be defined as
No.16 function of “3-wire operation”.
F7.08 FWD/REV running modes setup Range:0~3【0】
Note
This parameter defines four operating modes controlled by In terminal control mode, for 2-wire operating mode 1 and 2,
external terminals. although the terminal is enabled, the drive will not run forward or
0:2-wire operating mode 1 reverse when the drive stops due to the external stopping
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 45
command even if the terminal FWD/REV are still active. If you This function is usually used in overload pre-alarm. See the
needs the drive to run again, FWD/REV should be enabled again, descriptions of Figure 5-64.
such as the functions of terminal 11 and 35(see F7.00~F7.07).
When the drive stops due to a fault, it will start immediately if the 5: Low voltage lock-up signal(LU)
terminal FWD/REV is enabled and the fault is cleared. The terminal outputs the indicating signal if the DC bus
voltage is lower than the low voltage limit, and the LED
F7.09 UP/DN speed Range:0.01~99.99Hz/s【1.00Hz/s】
displays “P.oFF”.
6: External stopping command (EXT)
F7.09 is used to define the changing rate of reference
frequency that is changed by terminal UP/DN The terminal outputs the indicating signal if the drive
F7.10 Bi-direction open-collector output outputs tripping signal caused by external fault (E015).
Range:0~19【0】
terminal Y1 7: High limit of frequency (FHL)
F7.11 Bi-direction open-collector output
Range:0~19【1】 The terminal outputs the indicating signal if the preset
terminal Y2
frequency is higher than upper limit of frequency and the
F7.12 Output functions of relay Range:0~19【16】
operating frequency reaches the upper limit of frequency.
Refer to section 3.3.2 in Chapter 3 for the output 8: Lower limit of frequency (FLL)
characteristics of Y1 and Y2 that are bi-direction The terminal outputs the indicating signal if the preset
open-collector output terminal and the relay’s output frequency is higher than lower limit of frequency and the
terminal. Table 5-11 shows the functions of the above 3 operating frequency reaches the lower limit of frequency.
terminals and one function can be selected repeatedly. 9: Zero-speed running
Table 5-11 Functions of output terminals The terminal outputs the indicating signal if the drive’s
Value Function Value Function output frequency is 0 and the drive is in operating status.
Drive running signal Frequency arriving signal
0 1 10: Reserved
(RUN) (FAR)
Frequency detection Frequency detection threshold 11: Reserved
2 3
threshold (FDT1) (FDT2) 12: preset counting value arriving
Overload signal Low voltage lock-up signal
4 5 13: reference length arriving indication
(OL) (LU)
External stopping Refer to introductions to F7.33~F7.34 for terminals 12 and
6 7 High limit of frequency (FHL)
command (EXT) 13.
Lower limit of 14: Reserved
8 9 Zero-speed running
frequency (FLL)
15: drive ready (RDY)
10 Reserved 11 Reserved
preset counting Specified counting value The RDY signal is output, that means the drive has no fault,
12 13
value arriving arriving its DC bus voltage is normal and it can receive starting
14 Reserved 15 Drive ready (RDY) command.
16 Drive fails 17 Extended function 1 of host
16:Drive fails
18 Reserved 19 Preset operating time out
The terminal outputs the indicating signal if the drive has
Introductions to the functions listed in Table 5-11: faults.
0: Drive running signal (RUN) 17: extended function 1 of host
The drive is in operating status and running indicating The output signal of terminal Y1, Y2 or TC is directly
signal is output by this terminal. controlled by a serial port. Refer to the communicating
protocol of EV2000.
1: Frequency arriving signal (FAR)
18:Reserved
See introductions to F7.13 parameters.
19: preset operating time out
2:Frequency detection threshold (FDT1)
The terminal outputs the indicating signal if the drive’s total
See description ofF7.14~F7.15 parameters.
operating time(Fn.01) reaches preset operating time
3:Frequency detection threshold (FDT2)
(Fn.00).
See description ofF7.16~F7.17 parameters. F7.13 Frequency arriving Range:0.00~650.00Hz
4: Overload signal (OL) signal(FAR) 【2.50Hz】
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
46 Chapter 5 Parameter Set
Reserved functions. A B C D
AO1 and AO2 are analog output terminals, and DO is pulse reserved
output terminals. reserved
Refer to section 3.3.2 of Chapter 3 for the output
Figure 5-39 analog output offset settings
characteristics of AO1 and AO2, their analog output ranges
are defined by F7.29. Where,
Pulse frequency range of DO: 0~Max output pulse A: thousand’s place B: Hundred’s place
frequency (defined by F7.32). C: Ten’s place D: Unit’s place
The relationship between the displaying range and the F7.29 is used to select analog output ranges of AO1 and
output values of AO1, AO2 and DO are given in Table 5-12. AO2.
Table 5-12 Displaying range of output terminals F7.30 Output gain of AO1 Range:0.0~200.0%【100.0%】
Setting Functions Indicating range F7.31 Output gain of AO2 Range:0.0~200.0%【100.0%】
0 Output freq. before 0~Max output frequency
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 47
As to the analog output of AO1 and AO2, you can adjust the A B C D
output gain to change the measuring range or calibrate the
BIT0:Positive/negative logic of X1
meter. BIT1:Positive/negative logic of X2
BIT2:Positive/negative logic of X3
Note: BIT3:Positive/negative logic of X4
Changing the settings of F7.30 and F7.31 will influence the BIT0:Positive/negative logic of X5
analog output. BIT1:Positive/negative logic of X6
BIT2:Positive/negative logic of X7
BIT3:Positive/negative logic of X8
F7.32 Maximum output Range:0~50.0kHz【10.0KHz】
BIT0:Positive/negative logic of FWD
frequency of DO BIT1:Positive/negative logic of REV
BIT2:Positive/negative logic of Y1
BIT3:Positive/negative logic of Y2
F7.32 defines the permissible maximum frequency of DO,
refer to the introductions to F7.28. BIT0:reserved
BIT1:reserved
F7.33 Preset counting value Range:F7.34~9999【0】 BIT2:reserved
BIT3:reserved
F7.34 Specified counting value Range:0~F7.33【0】
Figure 5-41 terminal’s positive and negative logic
F7.33 and F7.34 are complements for No. 12 and 13
Where,
functions in Table 5-11.
A: thousand’s place B: Hundred’s place
Preset counting value reaches reference value, means the
C: Ten’s place D: Unit’s place
relay or Yi (bi-direction open-collector output terminal) can
send out a signal when the number of pulse signals F7.35 defines the terminal’s positive and negative logic
received by terminal Xi is preset counting value. Positive logic: Terminal Xi is enabled if it is connected to the
For example: as shown in Figure 5-39, when eighth pulse common terminal;
signals are received by terminal Xi, Y1 outputs an indicating Negative logic: Terminal Xi is disabled if it is connected to
signal. At this time F7.33=8. the common terminal;
Specified counting value reaches reference value, means If BIT is 0, that means positive logic, and if it is 1, that
the relay or Yi can send out a signal when the pulse number means negative logic.
received by terminal X1 is the specified counting value until For example:
the received number arrives the preset counting value.
If X1~X8 are required to be positive logic, terminals FWD
As shown in Figure 5-40, when Xi receives the 5th pulse, and REV are required to be negative logic, terminal Y1 is
Y2 outputs an indication signal when X1 receives the 8th positive logic and terminal Y2 is negative logic, then the
pulse. At this time, F7.34=5. The specified counting value is settings:
invalid if it is bigger than the preset counting value.
Logic status of X4~X1 is 0000, and the hex value is 0, then
Xi 1 2 3 4 5 6 7 8 9 unit’s place of LED displays “0”; Logic status of X8~X5 is
input
0000, and the hex value is 0, then ten’s place of LED
Y1 displays “0”; Logic status of Y2, Y1, REV and FWD is 1011,
and the hex value is B, then hundred’s place of LED
Y2 displays “B”. At this time the settings of F7.35 is 0B00.
Figure 5-40 Preset and specified counting value Table 5-13 give the settings:
F7.35 Terminal’s positive & Table 5-13 Binary settings and the displaying of LED
Range:000~FFFH【000H】
negative logic Binary settings Hex value
BIT3 BIT2 BIT1 BIT0 (Displaying of LED)
0 0 0 0 0
0 0 0 1 1
0 0 1 0 2
0 0 1 1 3
0 1 0 0 4
0 1 0 1 5
0 1 1 0 6
0 1 1 1 7
1 0 0 0 8
1 0 0 1 9
1 0 1 0 A
1 0 1 1 B
1 1 0 0 C
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
48 Chapter 5 Parameter Set
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 49
F8.03 defines the parameters that can be displayed by LED 6: pulse terminal input
See F7.35 for the relationship between the values of each Where,
BIT and the displayed value of LED. A: thousand’s place B: Hundred’s place
Note C: Ten’s place D: Unit’s place
When the rotating speed and line speed are displayed, these The reference frequency selector is defined by F0.00. See
values can be revised by pressing ▲ and ▼ in real time(no section 5.1 for details.
need to change to frequency displaying status).
Different control modes can be bundled to one same
When the setting of F8.03 is 0, the preset frequency will be
reference frequency selector.
displayed.
In stopping parameter displaying status, pressing XX can scroll There are following methods to select control modes:
through the parameters to be displayed. Method 1:Change F0.03 “Control modes selector”;
Method 2: Use PANEL/REMOTE or ENTER/DATA;
F8.04 Rotating Speed
Range:0.1~999.9%【100.0%】
displaying coefficient Method 3: Use the terminals used for selecting control
modes (Functions of terminals X1~X8 should be set to No.
F8.04 is used to correct the error of displayed rotating 28 and 29 functions.)
speed and it has no influence to actual speed. For example:
F8.05 Line speed displaying In order to detect remote and local control, it requires that:
Range:0.1~999.9%【1.0%】
coefficient
①Control modes selection: The control modes can be
F8.05 is used to correct the error of displayed line speed selected by terminal remotely or by PANEL/REMOTE
and it has no influence to actual speed. locally;
F8.06 Displaying coefficient of Range:0.1~999.9% ②If panel control mode is used, press RUN to run the drive
close-loop physics values 【100.0%】 and press STOP to stop the drive. The preset frequency
can be adjusted by pressing ▲ and ▼.
F8.06 is used to correct error between actual physics
③If terminal control mode is used, turn on FWD to run
values (pressure or flow) and reference or feedback
values(voltage or current). It has no influence to close-loop forward and turn on REV to run reverse. The preset
PI regulation. frequency is adjusted via VCI.
④ Terminal control mode is enabled after the drive is
switched on.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
50 Chapter 5 Parameter Set
remote Multi-function input local frequency is made up of main reference frequency and
Terminal Xi auxiliary reference frequency.
Terminal control panel control
mode mode
coefficient
F1 F3 adjustment F4
Main ref. freq. + preset freq.
(F9.05, F9.06)
PANEL/REMOTE Digital setting
common operating freq.
VCI input mode 1 (F0.00=0~5) F2
ENTER/DATA
Preset freq.(F3.23~F3.29)
auxiliary ref. freq.
PLC operating freq.(F4.00~F4.14)
close-loop operating freq. no auxiliary freq.(F9.01=0)
Power on (F5.00~F5.26)
digital setting of auxiliary freq.(F9.01=1~3)
analog setting of auxiliary ref. freq.(F9.01=4~12)
Figure 5-47 Remote and local control
Figure 5-49 Preset frequency
The following setting should be done to detect remote and
local control: pre-processing
▲▼
Set F0.03 to 1 to select terminal control mode and remote UPDN initial value and sign setting
digital of aux. ref.
control is enabled after the drive is switched on; serial F9.03 and F9.04 F9.04
port
Set F7.00 to 28, and F7.01 to 29 to select multi-function setting
pre-processing of aux. ref. freq.
input terminal X1 and X2 to input operating commands; VCI F9.01
Set F7.08 to 1 to select 2-wire control mode 2. The drive CCI analog
gain processing setting of
F9.02 F1.00
runs forward when FWD is enabled, and runs reverse when PULSE
REV is enabled;
Figure 5-50 Auxiliary reference frequency selector
Set F9.07 to 020 to enable PANEL/REMOTE;
If F9.00=041, then terminal control mode is bundled to Auxiliary reference frequency is controlled by F9.01~F9.04.
reference selector of VCI analog input, and the panel F9.01 defines the auxiliary reference frequency selector.
control mode is bundled to reference selector of digital Table 5-12 auxiliary reference frequency selector
setting 1. SN Reference selector Features
QF 0 No auxiliary ref. freq. Zero
R
U Digital setting 1, set the reference
3-phase V 1 Reference is set by
S
AC PV Series M by ▲ and ▼
W F9.03, the changed
supply T PE Digital setting 2, set the reference
2 frequency will be saved in
by UP/DN
. VRF P24 . digital setting 3, set the reference
F9.03 upon power
3 outage.
4.7k . VCI PLC . serial port
. GND FWD
. K1
4 VCI analog input
REV
. K2 5 CCI analog input
. X1 .
K3
6 PULSE terminal input
X2 .
PE K4 Determined by actual
7 VCI analog input
COM . input analog value, see
8 CCI analog input
F1.00 for frequency
9 PULSE terminal input
Figure 5-48 Wiring connections for remote and local control curves
10 VCI-5
Note 11 CCI-5
12 PULSE-0.5×F1.03
Factory setting is 000:Frequency selector will not be bundled to
control mode.
If digital setting 3 is selected, and the frequency reference
F9.01 Auxiliary reference is input via the serial port, then the auxiliary frequency can
Range:0~12【0】
frequency selector be changed by setting F9.03 through the host.
F9.02 Auxiliary analog reference When selecting VCI-5 or CCI-5 to input auxiliary reference
Range:0.00~9.99【1.00】
frequency coefficient frequency, the 5V analog input should be used as a central
F9.03 Auxiliary digital reference Range:0.00~650.0Hz
point, from 0 to 5V, the reference frequency drops with the
frequency 【0.00Hz】
increase of voltage, while from 5 to 10V, the frequency
F9.04 Auxiliary digital reference
Range:000~111【000】 increases with the increase of voltage. For example, as
frequency control
shown in Figure 5-51:
The preset frequency of PV Series drive is combined by
main reference frequency and auxiliary reference frequency.
F9.01~F9.04 are used to define the auxiliary reference
frequency selector. Figure 5-49 shows the how the preset
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 51
reserved
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
52 Chapter 5 Parameter Set
A B C D Note:
STOP/RESET After selecting a control mode by using PANEL/REMOTE,
0: active in panel control mode ENTER/DATA must be pressed in 3 seconds to enable the control
1: active in all control modes mode.
2: active in panel control mode,
drive displays E015 if used
in other control modes Hundred’s place: Lock-up of keypad
PANEL/REMOTE
0:inactive
This bit is used to define the function of locking up the panel
1:active in stopping status and the operating range.
2:active in running and stopping
status 0:Locking up function is disabled and no key on the panel
Panel lock-up will be locked up.
0:no lock up
1:lock up 1: Locking up function is enabled and all keys on the panel
2: lock all the keys except STOP are locked up.
3:lock up all the keys except XX
4:lock up except RUN and STOP 2:Except STOP/RESET, all other keys are locked up. After
the locking up function is enabled, all the keys on panel
reserved
cannot be used except the STOP/RESET.
Figure 5-54 Functions of keys and locking up function of keypad
3:Except XX, all other keys are locked up. After the locking
Where, up function is enabled, all the keys on panel cannot be used
A: thousand’s place B: Hundred’s place except the XX.
C: Ten’s place D: Unit’s place 4: Except RUN and STOP, all other keys are locked up.
After the locking up function is enabled, all the keys on
Unit’s place: Function of STOP/RESET
panel cannot be used except the RUN and STOP.
This bit is used to define the functions of STOP/RESET as After correct setting, follow the procedures described in
a stopping key of STOP and the operating mode. Figure 4-8 to enable the locking up function. And follow the
0:Enabled only in panel control mode procedures described in “How to unlock the panet” in
1:Enabled in panel control mode, terminal and serial control Section 4.2.5 to disable the locking up function.
modes. The drive stops in stopping mode when this key is F9.08 Fan control mode Range:0. 1【0】
pressed.
2: Enabled in panel control mode, terminal and serial 0:Auto stopping mode
control modes. The fan runs all the time when the drive is operating. After
In panel control mode, the drive stops in stopping mode the drive stops, its internal temperature detecting program
when this key is pressed. In terminal and serial control will be activated to stop the fan or let the fan continue to run
modes, the drive alarms, displays fault code of E015 and according to the IGBT’s temperature.
coasts to stop when this key is pressed. 1: The fan operates continuously.
If STOP/RESET is used to reset the fault, then it is enabled The fan operates continuously after the drive is switched
in all control modes. on.
F9.09 Unit of Acc/Dec time Range:0. 1【0】
Ten’s place: Function of PANEL/REMOTE
This bit is used to define the functions of PANEL/REMOTE F9.09 decides the unit of Acc/Dec time.
and the operating range.
0:Second
0:PANEL/REMOTE is disabled and cannot be used to
1:Minute
select the control mode.
This function is active for all the Acc or Dec process except
1:PANEL/REMOTE is only enabled in stopping mode and
the Jogging process.
cannot be used to select the control mode in operating
status. Up to 60 hours’ Acc/Dec time can be set, and suitable for
the application with a requirement of long Acc/Dec time.
2:PANEL/REMOTE can be used to select the control mode
both in operating status and stopping status. Note
Procedures to select control modes: It is recommended to select second as the unit.
Panel control mode(PANEL/REMOTE LED turns on)→
F9.10 Droop control Range:0.00~10.00Hz【0.00Hz】
Terminal control mode(PANEL/REMOTE LED turns off)→
serial port control mode(PANEL/REMOTE LED flashes)→
panel control mode(PANEL/REMOTE LED turns on)
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 53
When several drives drive one load, F9.10 can make the After the running command is sent out, the motor will start
drives share the load equally. An example is shown in and accelerate to the frequency corresponding to the CCI
Figure 5-55, 5 drives drive one conveying belt of 5 motors. input current only when CCI input current reaches or
exceeds the preset value of Ib, or the preset frequency
load reaches fb.
belt Stopping process:
motor The drive will not stop immediately when the CCI input
drives 1 2 3 4 5 current is reduced to Ib and it will stop its output only when
the CCI input current drops to Ia and the corresponding
Figure 5-55 Droop control
frequency is fa.
When the load of one of the drive is heavier, this drive will
“fa” is the zero-frequency operation threshold that is defined
reduce its output frequency to shed part of the load
by F9.12. “fb-fa” is the hysteresis of zero-frequency
according to the settings of F9.10. The setting can be
operation that is defined by F9.13.
increased from small to big. The relationship between the
By using this function, we can obtain the dormant function
load and the output frequency is shown in Figure 5-56:
so as to achieve energy-saving operation. Besides, the he
torque droop control
drive will not start frequently around the threshold of
no droop control
zero-frequency operation if the hysteresis is set suitably.
rated
CCI current
torque input Imax
Ib
Ic
o speed Ia
synchronuous speed
Imin
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
54 Chapter 5 Parameter Set
If F9.22 is set to 0, the drive will not operate automatically Wiring mode:
when it is switched off and then switched on again. 0:Cable(RS232/485)
1:MODEM(RS232)
If F9.22 is set to 1, when the drive is switched off and
Figure 5-58 Communicating parameters
switched on again, it will wait a certain time defined by
F9.23 and then start automatically if it meets the starting Where,
conditions A: thousand’s place B: Hundred’s place
Whether the drive will operate automatically is decided by C: Ten’s place D: Unit’s place
the setting of F9.22, the operating condition of the drive
FF.00 is used to set the bits of LED, which is used to set the
before power off and the control mode when the drive is
parameters of serial communicating port.
switched on. See Table 5-13.
Fictitious terminal is actual analog terminal used by the
Table 5-13 Restarting conditions
control PC to send commands. Each bit of the data
Status Control modes when the drive is switched on represents one terminal and the value of the bit represents
Setting before Serial 3-wire mode 2-wire mode 1 the status of corresponding terminal (see the
Panel
of F9.22 power port 1& 2 &2
communication protocol of PV Series for details). The
off None None None None Yes
actual terminal is disabled if the fictitious terminal is enabled.
Stop 0 0 0 0 0
0 The fictitious terminal is equivalent to the actual terminal.
Run 0 0 0 0 0
Stop 0 0 0 0 1 The setting of thousand’s bit does affect the communication
1
Run 1 1 1 0 1 process. If FF.00 is set to MODEM (RS232) mode, the
MODEM will be initialized via the RS232 port each time
Note when the drive is switched on, so that the MODEM can
Table 5-15 shows the drive’s action under different conditions. answer the dialing automatically after it receives 3 ringing
“0” means the drive enter ready status and “1” means the drive signals. See section 3.3.2 in chapter 3 for the wire
start operation automatically. connections of remote control circuit that is formed by
When using the panel or serial port or 3-wire modes 1 and 2 to dialing circuits.
start or stop the drive, the command signal is in pulse mode and FF.01 Local address Range:0~127【1】
there is no operating command when the drive is switched on.
If there is a stopping command, the drive will stop first.
In serial communication, FF.01 is used to identify the drive’s
When the function of restart after power failure is enabled, the address.
drive will start on the fly if it is not switched off totally(which
means that, the motor still runs and drive’s LED displays “P.OFF”) Note:”127” is the broadcasting address. When the address
and then switched on again, and it will start in the starting mode is set to broadcasting address, the drive can receive and
defined in F2.00 if it is switched off totally(LED turns off) and execute the command sent by control PC, but will not
switched on again.
answer back.
FF.02 Time threshold for judging the
Range:0~1000.0s【0.0s】
communication status
5.9 Communicating Parameters (FF)
If the drive has not detected the communication signal of
FF.00 Communication
Range:0000~1127H【0005】 the serial port for a certain time, it will judge that
configuration
communication failure occurs. The time threshold is defined
by FF.02.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 5 Parameter Set 55
If FF.02 is set to 0, the drive will not detect the The settings of FH.04 ~FH.07 are all percentage values and
communication signal of serial port and this function is the calculation formula is shown below:
disabled. Formula used for calculating stator’s resistance or rotor’s
FF.03 Delay for resistance:
Range:0~1000ms【5ms】
responding to control PC
R
%R =
The delay for responding to control PC is the waiting time (
V / 3⋅I ) × 100%
during which the drive waits before it responds to a R: stator’s resistance or rotor’s resistance that is converted
command sent from the control PC. to the rotor’s side;
V: rated voltage;
5.10 Motor Parameters (FH)
I: motor’s rated current
FH.00 Motor pole Formula used for calculating inductance (leakage
Range:2~14【4】
number inductance or exciting inductance):
Range:0.4~999.9kW【dependent on
FH.01 Rated power X
%X =
( ) × 100%
drive’s model】
Range:0.1~999.9A 【dependent on V / 3⋅I
FH.02 Rated current
drive’s model】 X:addition of rotor’s leakage inductance and stator’s
leakage inductance or the exciting inductance;
FH.00, FH.01 and FH.02 are used to set the motor’s V:rated voltage;
parameters.
I:motor’s rated current
To ensure good performance, set FH.00~FH.02 according
If motor’s parameters are available, please set FH.04
to the values on the motor’s nameplate.
~FH.07 to the values calculated according to the above
Note formula.
The motor’s power should match the drive. Generally the motor’s If the drive performs auto-tuning of motor’s parameters,
power is only allowed to be lower than that of the drive by 20% then the settings of FH.03~FH.07 after the auto-tuning
or bigger by 10%, %, otherwise good control performance cannot
be ensured process are upgraded to new values.
After motor power(setting of FH.01) is changed, the drive
FH.03 Current without Range:0.1~999.9A【dependent on will set FH.02~FH.07 to corresponding motor’s parameters.
load I0 drive’s model】 FH.08 Rated slip frequency Range:0.00~20.00Hz【0.00Hz】
FH.04 Resistance of Range:0.0~50.00%【dependent on
stator %R1 drive’s model】 Motor’s rated slip frequency can be calculated by the
FH.05 Leakage Range:0.0~50.00%【dependent on motor’s rated speed (nameplate value):
inductance %Xl drive’s model】 Rated slip frequency = motor’s rated frequency (e.g. basic
FH.06 Resistance of Range:0.0~50.00%【dependent on operating frequency F0.06)×(motor’s synchronous
rotor %R2 drive’s model】
speed-motor’s rated speed) ÷ motor’s synchronous speed
FH.07 Exciting Range:0.0~2000.0%【dependent on
Where: motor’s synchronous speed = motor’s rated
inductance %Xm drive’s model】
frequency ×120÷ number of motor’s poles(FH.00)
See Figure 5-59 for the meanings of above parameters. After setting the slip frequency, the slip compensation will
be enabled by F3.07~F3.09.
R1 jX 1l R2 jX 2l
FH.09 Motor parameter auto-tuning Range:0~2【0】
I1 Rm I2
1-S
FH09 can be used to measure and write-in the motor’s
U1 R2
I0 Xm S parameters automatically.
0:Auto-tuning is disabled
1: Stationary auto-tuning (Start auto-tuning to a standstill
Figure 5-59 Motor’s equivalent circuit motor)
In Figure 5-, R1, X1l, R2, X2l, Xm and I0 represent stator’s Values on the motor’s nameplate must be input correctly
resistance, stator’s leakage inductance, rotor’s resistance, before starting auto-tuning.
rotor’s leakage inductance, exciting inductance and current When starting auto-tuning to a standstill motor,the stator’s
without load respectively. The setting of FH.05 is the result resistance (%R1), rotor’s resistance (%R2) and the leakage
of “stator’s leakage inductance + rotor’s inductance”. inductance(%X1) will be measured and the measured
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56 Chapter 5 Parameter Set
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Chapter 5 Parameter Set 57
0: disabled Where,
1: enabled A: thousand’s place B: Hundred’s place
In the drive's Dec process, the decreasing rate of actual C: Ten’s place D: Unit’s place
motor’s speed may be higher than that of drive’s output Unit’s place: overload pre-alarm
frequency due to the load inertia. At this time, the motor will
0: overload pre-alarm function is active all the time when
feed the energy back to the drive, resulting in the voltage
the drive is operating
rise on the drive's DC bus. If no measures being taken,
tripping will occur due to over voltage. 1: overload pre-alarm function is active all the time when
the motor is operating at constant speed
Function of FL.02: During the Dec process, the drive
detects the bus voltage and compares it with the over Ten’s place: Actions selection for overload pre-alarm
voltage point at stall defined by FL.03. If the bus voltage 0:The drive does not trigger the alarm and continue to run
exceeds the stall overvoltage point, the drive will stop when detecting active overload signal
reducing its output frequency. When the detected bus 1: The drive trigger the alarm and stops when detecting
voltage is lower than the point, the Dec process will be active overload signal
restored as shown in Figure 5-61.
Hundred’s place: Detected threshold selection for overload
overvolt 0:ratio of load current to motor’s rated current( (display fault
point at code of E014)
stall
1:ratio of load current to drive’s rated current(display fault
code of E013)
time
FL.05 defines the current threshold for overload pre-alarm
protection. The setting range is a percentage value of rated
output current (refer to FL.04).
freq.
FL.06 defines the time during which the drive must be in
overload pre-alarm status before pre-alarming for overload.
time If overload pre-alarming status is active, this means that the
Figure 5-61 Over voltage at stall drive’s operating current is higher than the threshold and
the time when the drive is in overload status has exceeded
Note the time defined by FL.06.
The drive will trigger the alarm and display “E015” when of
Output current
over-voltage at stall occurs for more than 1 minute
Detect threshold
If the stall point is set too low, you can prolong the Acc and Dec
time properly.
PV Series has overload protection and motor overload Figure 5-63 Overload pre-alarm function
protection functions. See Table 2-1 for drive overload
Note
protection, and see introductions to FL.00 and FL.01 for
motor overload protection. FL.04~FL.06 can monitor the 1. Overload pre-alarm detection threshold should be lower than
the overload protection threshold;
overload condition before overload protection happens.
2. During the overload detection time, if the drive’s current is
A B C D smaller than overload detection threshold, the drive will time
Overload alarm detection again for the overload pre-alarm detection time.
0:detect all the time
1:detect in constant speed status
FL.07 Auto current limiting
Range:20.0~200.0%【150%】
Overload protection threshold
0:No alarm and continue operation
1:Alarm and stop operation FL.08 Frequency slow rate in Range:0.00~99.99Hz/s
current limiting 【10.00Hz/s】
Overload detection threshold
0: % of motor’s rated current FL.09 Auto current limiting
1:% of drive’s rated current Range:0~1【1】
action selection
Reserved
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58 Chapter 5 Parameter Set
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Chapter 5 Parameter Set 59
Changing the password: 3. After the parameters are downloaded, the parameters in the
panel will not be damaged and can be copied to several drives.
Press MENU/ESC, input the primary password, select
FP.00(at this time FP.00=0000), input new password and FP.04 Reserved
press ENTER/DATA to confirm. The password will become
effective after waiting for 5 minutes without pressing any
key.
Note
Please memorize the password.
FP.01 Parameter write-in protection Range:0~2【1】
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
60 Chapter 6 Troubleshooting
Chapter 6 Troubleshooting
All the possible faults of PV Series have been given in Table 6-1. Fault code range is E001~E020. You can check the faults
according to the following table himself and record detailed fault phenomena before seeking service. Please contact the sales
distributor when seeking service.
Table 6-1 Fault information and diagnosis
Fault Fault
Possible reasons of trip Actions to take
code description
Too short Acc time Prolong the Acc time
Check and adjust V/F curve, adjust torque boost
V/F curve is not suitable. or set the motor parameters correctly to ensure
Over-current in Acc the normal auto torque boost works well.
E001
process The rotating motor re-starts after the drive stops Start when the motor stops, or
instantly. Set F2.00 to “start on fly” function
Low AC supply voltage Check the drive’s input AC supply
Drive power is too small Select a higher power drive
Too short Dec time Prolong the Dec time
Over-current in Dec
E002 Negative-torque load or the load inertial is too high Connect suitable braking device
process
Too low drive’s power Select the drive with bigger power
Sudden change of load Reduce the change of the load
Over-current in Too short Acc/Dec time Prolong Acc/Dec time
E003 constant speed Abnormal load Check the load
operation Low AC supply voltage Check the AC supply voltage
Too low drive’s power Select the drive with bigger power
Abnormal AC supply voltage Check the AC supply voltage
Over voltage in Acc Too short Acc/Dec time Prolong the Acc time
E004
process Start when the motor stops, or
The drive is re-started with a rotating motor
Set F2.00 to “start on fly” function
Over voltage in Dec Too short Dec time(with reference to generated energy) Prolong the Dec time
E005
process Negative-torque load or the load inertial is too high Use suitable dynamic braking device
Abnormal AC supply voltage Check the AC supply voltage
Over voltage in
Too short Acc/Dec time Prolong the Acc/Dec time
E006 constant-speed
Abnormal change of input voltage Install input reactor
operating process
Too high load inertia Use suitable dynamic braking device
Over voltage of
E007 drive’s control Abnormal AC supply voltage Check the AC supply voltage or seek service
power supply
Check the wiring and installation
E008 Input phase failure Input phase failure among Phase R, S and T
Check the AC supply voltage
Output phase Check the drive’s output wiring
E009 Output phase failure among Phase U, V and W
failure Check the cable and the motor
Refer to the fault handling methods for
Instantaneous over-current of drive
over-current
Short-circuit among 3-phase output or line-to-ground
Check and re-wire
short circuit
Ventilation channel is obstructed or fan does not work Clear the ventilation channel or replace the fan
IGBT protection Ambient over-temperature Lower the ambient temperature
E010
Active Wires or connectors of control board are loose Check and re-wire
Current waveform distorted due to output phase failure Check the wiring
Auxiliary power supply is damaged or IGBT driving
Seek service
voltage is too low
Short-circuit of IGBT bridge Seek service
Control board is abnormal Seek service
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 6 Troubleshooting 61
Fault Fault
Possible reasons of trip Actions to take
code description
Ambient over-temperature Lower the ambient temperature
IGBT module’s Obstruction of ventilation channel Clear the ventilation channel
E011
heatsink overheat Fan does not work Replace the fan
IGBT module is abnormal Seek service
Ambient over-temperature Lower the ambient temperature
Rectifier’s heatsink
E012 Obstruction of ventilation channel Clear the ventilation channel
overheat
Fan does not work Replace the fan
Too short Acc/Dec time Prolong the Acc/Dec time
Improper V/F curve Adjust V/F curve or torque boost value
Start when the motor stops, or
E013 Drive overload The drive is re-started with a rotating motor
Set F2.00 to “start on fly” function
Low AC supply voltage Check the AC supply voltage
Too heavy load Select the drive with bigger power
Improper V/F curve Set V/F curve and torque boost value correctly
E014 Motor over-load Low AC supply voltage Check the AC supply voltage
Load changes fast Check the load
Press STOP when the drive is in stall status Set the operating parameters correctly
Emergency stop or The drive will report E015 fault if it is in stall status for 1
Set the operating parameters correctly
E015 external equipment minute
fails Terminal used for stopping the drive in an emergency is Disconnect the terminal if the external fault is
closed cleared
Press STOP/RESET to reset
E016 E2PROM R/W fault R/W fault of control parameters
Seek service
Wrong baud rate setting Set the baud rate correctly
Press STOP/RESET to reset
RS232/RS485 Serial port communication error
Seek service
E017 communication
Alarming parameters have not been set correctly. Change the settings of FF.02, FF.03 and FL.12
failure
Check whether the host PC is working or not;
Host PC does not work
Check the wiring
Low AC supply voltage Check the AC supply voltage
Replace the contactor in main circuit and seek
Contactor not Contactor damaged
E018 service
closed
Soft start resistor is damaged Replace the soft start resistor and seek service
Control circuit is damaged Seek service
Wires or connectors of control board are loose Check and re-wire
Current detection
Auxiliary power supply is damaged Seek service
E019 circuit
Hall sensor is damaged Seek service
is faulty
Amplifying circuit is abnormal Seek service
Press STOP/RESET to reset or install power filter
Severe disturbance
at the input side of the drive.
E020 System disturbance
Press STOP/RESET to reset
R/W fault of DSP in main control board
Seek service
E021 Reserved Reserved Reserved
E022 Reserved Reserved Reserved
Update the keypad’s parameters and version
Keypad’s parameters are not complete or the version of
again. First set FP.03 to 1 to upload the
Parameter copy the parameters are not the same with that of main
E023 parameters and then set FP.03 to 2 or 3 to
error control board
download the parameters.
Keypad’s E2PROM is damaged Seek service
Set the parameters correctly according to the
Incorrect settings of parameters on the nameplate
E024 Auto-tuning fails nameplate values
Overtime of auto-tuning Check the motor’s wiring
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62 Chapter 6 Troubleshooting
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Chapter 7 Maintenance 63
Chapter 7 Maintenance
Many factors such as ambient temperature, humidity, dust, vibration, internal component aging, wear and tear will give rise to
the occurrence of potential faults. Therefore, it is necessary to conduct routine maintenance to the drives.
Notes:
As safety precautions, before carrying out check and maintenance of the drive, please ensure that :
The drive has been switched off;
The charging LED lamp inside the drive is off.
Use a volt-meter to test the voltage between terminals (+) and (-) and the voltage should be below 36V.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
64 Chapter 7 Maintenance
.TA P24 . aging of electrolyte and large pulse current induced by rapid
. TB X .8 changing loads.
TC
. X .6
Criteria: Check if frequent over-current or over-voltage
failures occur during drive start-up with load. Check if there
Figure 7-1 Insulation test of drive is any leakage of liquids. Check if the safety valve protrudes.
8. Before the insulation test of the motor, disconnect the Measure static capacitance and insulation resistance.
motor from the drive to avoid damaging the inverter.
PV Series 7.4 Storage
P1 (+) (-)
U
The following points must be followed for the temporary and
R
S V M long-term storage of drive:
W
T PE 1. Store in locations free of high temperature, humidity, dust,
metal powder, and with good ventilation.
. VRF FWD . 2. Long-term storage will cause the deterioration of
. VCI
COM . electrolytic capacitors. Therefore, the drive must be
. GND
TA
X7 . switched on for a test within 2 years at least for 5 hours. The
. P24 . input voltage must be boosted gradually by the voltage
. TB X8 .
.
TC
X6 . regulator to the rated value.
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Appendix 1 Parameters 65
Appendix 1 Parameters
PV Series drive’s parameters are organized in groups. “Factory settings” means the default value of the
Each group has several parameters that are identified by parameter. When the parameters are initialized, they will
“Group No.+ Function Code.. For example, “F5.08” resume to the factory settings. But the actual detected or
belongs to group 5 and its function code is 8. recorded parameters cannot be initialized;
For the convenience of setting, parameter group number The parameters can be protected against unauthorized
corresponds to the first level menu, parameter sub-group modifications by password. After the user’s password is
corresponds to the second level menu and parameter set up (FP.00 is not set to zero), you are required to input
value corresponds to the third level menu. password when you press MENU/ESC to enter menu. For
The parameter descriptions are listed in the tables below. the parameters exclusive for factory use, you cannot
change them.
Note:
After the password is set, if no keypad operation within 5
1. The “modification” column in the parameter table means
minutes, the modification of parameters will be protected
whether the parameter can be modified.
by password. You can modify the password at any time.
“O” denotes the parameters can be modified during The last input password is valid.
operation or at STOP state;
The user’s password can be disabled by setting FP.00 to
“×” denotes the parameters cannot be modified during 0.
operating;
The above rules should be observed when changing the
“*” denotes the parameters are actually detected and password or setting the parameters via the serial port.
cannot be revised;
“-” denotes the parameters are defaulted by factory and ! Attention
cannot be modified ;
When you try to modify some parameters, the system will After the delivery of the drive from factory, all
parameters except the frequency are allowed to be
check their modification property automatically to avoid
changed. If you really wants to change, he should
mis-modification. first set FP.01(parameter write-in protection) from 1
Parameter settings are expressed in decimal (DEC) and to 0.
hexadecimal (HEX). If the parameter is expressed in
hexadecimal, the bits are independent to each other. The
value of the bits can be 0~F.
In the tables, “LCD display” is available only for the drive
with LCD keypad;
Table 1 Parameters
Group F0: BASIC FUNCTIONS
Factory
Parameter Name LCD Display Setting range Unit Modification
setting
0:digital input 1:set the reference via ▲ and ▼
keys on panel
1:digital input 2:set the reference via terminal
Set frequency SET FREQ. UP/DN
F0.00 1 0 ○
mode MODE 2:digital input 3:set the reference via serial port
3:set the reference via VCI
4:set the reference via CCI
5:set the reference via PULSE terminal
Unit’s place of LED:
0:frequency value can be saved at power off
1:frequency value can not be saved at power off
Digital
DIGITAL FREQ. Ten’s place of LED:
F0.01 frequency 1 00 ○
CTRL 0:stopping frequency holding
control
1:stopping frequency recovery
F0.02
Note :Only for F0.00=0,1,2
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
66 Appendix 1 Parameters
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Appendix 1 Parameters 67
Note: In order to be simple, all the analog value is expressed by voltage value. The formula that converts the current (mA) into
voltage(V) is: Voltage(V) =Current (mA)/2.
Group F2: START & STOP MODE
Parameter Name LCD Display Setting range Unit Factory setting Modification
0:start at start frequency
1:brake first, then start at start frequency
2:Start on the fly(including direction
judgment), start at start frequency when
speed is zero
F2.00 Start mode START MODE 1 0 ×
Note: Starting process includes
switching on the drive for the first time,
recover of AC supply after power failure,
reset upon external fault and
coast-to-stop
F2.01 Start frequency START FREQ 0.20~60.00Hz 0.01Hz 0.50Hz ○
Start frequency holding
F2.02 HOLD TIME 0.0~10.0s 0.1s 0.0s ○
time
Dependent on drive’s model
BRAKING Drive with power of 75kW or above:
DC injection braking
F2.03 CURRENT AT 0.0~80.0% drive’s rated current 0.1% 0.0% ○
current at start
START Other models:
0.0~100.0% drive’s rated current
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68 Appendix 1 Parameters
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82 Appendix 2 Communication Protocol
1. Networking Mode
2. Interfaces
RS485 or RS232: asynchronous, semi-duplex
Default: 8-N-1, 9600bps. See Group FF for parameter settings.
3. Communication Modes
The drive is a slave device, to communicate is in ‘point to point’ mode. The slave drive will not response to the command sent
by the master drive in broadcast address.
Users can set the drive’s current address, baud rate and data format by using slave drive’ keypads or using the serial
communication mode.
The slave drive can report the current fault information when it responses to the polling done by the master drive.
PV Series provides two interfaces such as RS232 and RS485. Pay attention that the Jumper CN14 should be in correct
position.
4. Protocol Format
ccoom
mmm aanndd fr
fraam
m ee ooff m
m aasste
terr
s e n d in g 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
sequence
A B B C C D D E E F F F F I I I I J
d e fin itio n
head Add C om m and in d e x d a ta s e ttin g v e rific a tio n ta il
s e n d in g 1 2 2 4 4 4 1
b y te
ccoom
mmm aanndd fr
fraam
m ee ooff m
m aasste
terr
s e n d in g 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
sequence
A B B H H G G E E F F F F I I I I J
d e fin itio n
head Add Response In d e x d a ta s e ttin g v e rific a tio n ta il
s e n d in g
b y te 1 2 2 4 4 4 1
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Appendix 2 Communication Protocol 83
5. Explanations Of Format
Definition of Data: the slave drive’s address. Two bytes, ASCII format.
Configuration range: “00”~”7F”. “7F” is communication broadcast address. The default is 01.
Definition of Data: The response of slave drive to the command sent by the Master Drive. Two Bytes. ASCII Format.
Classification of Parameters:
Command Code == “00”: Master drive asks Slave drive to feed back the current status (ready or not ready) and control status.
Table 2 Meaning of response code to command code 00
Meaning
Respond Code
Ready or not ready status of slave
ASCII Master drive control enabled Setting frequency enabled
drive
10 Not Ready No meaning
11 Ready Enabled Enabled
12 Ready Enabled Disabled
13 Ready Disabled Enabled
14 Ready Disabled Disabled
20 Frame wrong
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84 Appendix 2 Communication Protocol
The control command to the slave drive is inactive. The changes of parameters are invalid. The data in
“configuration/operation data” section overflow. The password is incorrect.
Note: Report whether the response code is related to the current configuration status of the slave drive. Refer to the notes of
“command code = 5”. When reporting the response code, data in “command section”, “index section” and “operation data
section” will be reported according to the requirements of the protocol.
Meaning of Data: Auxiliary index bytes and command index bytes are included.
For master drive, auxiliary index and command index are used to cooperate with the master computers to accomplish
concrete functions.
For slave computers, auxiliary index is used to report malfunction status code. The command code will not be changed but
reported directly.
Data type: Hex, four bytes. ASCII format.
Command code uses the lower two bytes, data range: “00”~”FF”.
Auxiliary code uses the higher two bytes, data range: “00”~”FF”.
The malfunction status of the slave drive will take up “auxiliary index” byte, to see table 3.
Table 3 Type of faults
Fault index Description of fault Fault Index Description of fault
01 Over current in Acc process 02 Over current in Dec process
03 Over current in constant-speed Running process 04 Over voltage in Acc process
05 Over voltage in Dec process 06 Over voltage in constant-speed Running process
07 Over voltage in stopping process 08 Phase failure of AC supply
09 Phase failure of drive’s AC output 10 IGBT fault
11 IGBT overheat 12 Rectifier bridge overheat
13 Drive overload 14 Motor overload
15 External equipment fault of emergent stop 16 E2PROM fault
17 Serial communication error 18 Contactor unclosed
19 Current detection error 20 CPU error
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Appendix 2 Communication Protocol 85
Frequency setting at
0Hz~uppe
Freq. at slave’s forward the forward start-up
02 00 05 r freq. ~0102000503E80268\r 0.01 Hz
start-up of the slave
limit
=10.00Hz
0Hz~ slave’s reverse
Freq. at slave’s reverse
02 00 06 upper ~0102000603E80269\r 0.01 Hz start-up Freq.
start-up
freq. limit =10.00Hz
Slave stop 02 00 07 None ~01020007018A\r None
Jog operation of slave 02 00 08 None ~01020008018B\r None
Forward jog operation
02 00 09 None ~01020009018C\r None
of slave
Reverse jog operation
02 00 0A None ~0102000A0194\r None
of slave
Stop the jog operation
02 00 0B None ~0102000B0195\r None
of the slave
Reset the slave upon
02 00 0C None ~0102000C0196\r None
failure
Coast-to-stop of slave 02 00 0D None ~0102000D0197\r None
Emergent stop of slave 02 00 0E None ~0102000E0198\r None
0~65535
Set the rate of analog correspon Set AO1 output to
02 00 13 0~FFFF ~0102001333330253\r
output AO1 ding to 20%
0~100%
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
86 Appendix 2 Communication Protocol
0~100%
0~65535
Set the rate of digital correspon Set DO to
02 00 15 0~FFFF ~0102001533330255\r
output DO ding to 20%*F7.32 Hz
0~100%
Ratio of frequency Set the frequency
02 00 16 0~7D0 ~0102001603E8026A\r 0.1%
(preserved) ratio to 100%
bit0~12: Fictitious
control and
adjustment
Operation
terminal:X1~X8,
Set the terminal status
02 00 17 0~FFFF ~01020017FFFF02A3\r 1 FWD, REV, Y1, Y2
of fictitious control
and TC
of slave
and adjust
functions; 1:
response, 0: not
response, default is
5
12000+version
number, if the
Inquire the slave’s type version is V1.0, then
05 00 01 0~FFFF ~010500010187\r 1
and software version the read value is :
12000+10 =12010,
that is 2EEA
Read the parameters (Group
06 See table 10 None See table 10 1
No.+Index mode)
Depend
Read the parameters (Group on
07 See table 11 0~FFFF See table 11
No.+Index mode) function
codes
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
Appendix 2 Communication Protocol 87
PV Series Variable Speed Drive for Fan & Pump Applications User Manual
88 Appendix 2 Communication Protocol
Send the command of running the drive, stopping the drive and setting the frequency (need to set F0.00 to 2, and set F0.03 to
2 first.)
#include <dos.h>
#include <bios.h>
#include <conio.h>
#include <stdio.h>
#define COM1 0 /*serial port 1*/
#define COM2 1 /*serial port 2*/
#define SET_COMPARA 0 /* To set the parameters of communication ports */
#define DEFAULT_BAUD 0xE3 /*8-N-1,9600bps*/
#define PORT_ADDR 0x3F8 /* Address of serial port is 13F8H*/
#define delaytime 100 /*100ms delay time */
char run_drive[20]="~010200000183\r"; /* Command of running the drive */
char stop_drive[20]="~01020007018A\r"; /* Command of stopping the drive*/
void send_comd(char *sendstr,char *display_type); /* Send the command */
void checksum(char *sendstr,char result_sum[]); /*Calculate verify checksum*/
main()
{
char sum_of_cmd[5],buf[25]; /*store the string of 4-byte verify checksum */
char set_frequency[25]="010200010BB8"; /* set the running frequency at 30.00Hz */
bioscom(SET_COMPARA,DEFAULT_BAUD,COM1); /* set COM1, 8-N-1, 9600bps */
send_comd(run_drive,"HEX"); /* Send run command, display in HEX format */
printf("\nPress anykey to set frequency to 30.00Hz ...");
while(!kbhit()); /* wait for pressing any key to input */
getchar(); /* get character */
checksum(set_frequency,sum_of_cmd); /* get the verify checksum of the sent command */
sprintf(buf,"~%s%s\r",set_frequency,sum_of_cmd);
strcpy(set_frequency,buf); /* combine the sent frames */
send_comd(set_frequency,"HEX"); /* set to 30.00Hz, display in HEX format */
printf("\nPress anykey to stop ...");
while(!kbhit()); /* wait for pressing any key to input */
send_comd(stop_drive,"ASCII"); /* Send stop command, display in ASCII format */
}
void send_comd(char *sendstr,char *display_type)
{
unsigned int i;
char buf[5]; /* used for character display */
printf("\nSend(%s):",display_type);
for(i=0;i<strlen(sendstr);i++){ /* send the frame command */
outportb(PORT_ADDR,sendstr[i]);
delay(delaytime); /* The delay time should ensure the command can be sent */
if(display_type[0]=='H') /* determine the display format */
{printf("%02x ",sendstr[i]);} /* display in HEX format */
else{printf("%c",sendstr[i]);} /* display in ASCII format */
}
}
void checksum(char *sendstr,char result_sum[])
{
unsigned int i,sum=0;
static char sum_string[5]; /* calculate the sum of all the characters */
for(i=0;i<strlen(sendstr);i++)sum+=(unsigned int)sendstr[i];
sprintf(sum_string,"%04x",sum);
for(i=0;i<4;i++)
result_sum[i]=toupper(sum_string[i]); /* convert into capital letters */
result_sum[i]=0x0; /* end of string */
} /*result_sum return ASCII string of Verify checksum */
PV Series Variable Speed Drive for Fan & Pump Applications User Manual