TR150D Spare Parts Manual
TR150D Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
Preface
Beijing CSR TIMES Locomotive & Rolling Stock Mechanics CO.,Ltd
welcome you to become one of the users of our company. We will provide high-
The Spare Parts Manual mainly introduces TR150D Hydraulic Piling Rig
structure and spare parts , including all parts of the complete machine ,such as
mechanical parts ,electrical parts and hydraulic parts.So the operator should read
carefully to use the rig rightly.We will consummate our rigs continuously, the
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TR150D Rotary Drilling Rig Spare Parts Manual
List
Mechanical parts assembly…………………………………………………………………… 1
Mast section………………………………………………………………………………………… 1
Mast assembly………………………………………………………………………………… 1
Cathead assemby…………………………………………………………………………… 2
Connection between upper mast and cathead……………………………………………… 4
Middle mast……………………………………………………………………………………… 6
Pressurization cylinder installation………………………………………………………………… 8
Winch frame unit assemby…………………………………………………………………… 9
Connection between lower mast and winch frame……………………………………………… 11
Lower mast……………………………………………………………………………………… 12
Parallelogram section……………………………………………………………………………… 13
Parallelogram mechanism………………………………………………………………………… 13
Auxiliary winch assembly…………………………………………………………………… 15
Work device section………………………………………………………………………………… 16
Slave frame……………………………………………………………………………………… 16
Electricalal device…………………………………………………………………………………… 17
Electrical parts………………………………………………………………………………………17
CAT Chassis………………………………………………………………………………………… 30
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TR150D Rotary Drilling Rig Spare Parts Manual
Drive GP-swing………………………………………………………………………………… 30
Fastener GP-swing & final DR………………………………………………………………… 31
Lines GP-travel motor…………………………………………………………………………… 32
Link AS-track…………………………………………………………………………………… 34
Roller ar-track & carrier………………………………………………………………………… 35
Roller GP-track-single flange…………………………………………………………………… 36
Spring GP-recoil………………………………………………………………………………… 37
Track GP………………………………………………………………………………………… 38
Guard GP-track guide…………………………………………………………………………… 41
Tank & filter GP-hydraulic……………………………………………………………………… 42
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
Serial number Spare part number Quantity Parts description
1 GB/T70.1-2000 M10×20 8 Screw
2 MTD2206010402 2 Shaft of small pulley
3 MTD2206010403 4 Bushing ring of bearing
4 GB/T893.2-86 B150 2 Circlip of hole
5 MTD1606020101 2 Small pulley
6 GB/T276-94 6314-Z 4 Bearing
7 GB/T858-88 52 2 lock washer
8 GB/T812-88 M52×1.5 2 Circular nut
9 GB/T6170-2000 M16 8 Nut
10 GB/T95-85 16 8 Flat Washer
11 GB/T95-85 22 8 Flat Washer
12 MTD2206010224 4 Sleeve pipe of big pulley frame
13 MTD2206010225 4 Shaft(2)
14 GB/T858-88 76 2 lock washer
15 GB/T812-88 M76×2 2 Circular nut
16 MTD1806050301 3 Bearing cover
17 GB/T276-94 6319-Z 2 Bearing
18 MTD1806050101 1 Big pulley (1)
19 GB/T893.2-86 B200 2 Circlip of hole
20 GB/T819.1-2000M8×20 18 Screw
21 GB/T70.1-2000 M10×20 8 Screw
22 MTD2206010104 2 Shaft
23 GB/T276-94 6314-Z 2 Bearing
24 MTD1806050301 1 Big pulley (1)
25 MTD2206010302 1 Fluted disc of sensor
26 GB/T70.3-2000 M8×25 6 Screw
27 MTD1506010100 1 pulley frame assembly
28 MTD2206010222 4 Sleeve pipe of small pulley
29 MTD2206010223 4 Connection shaft(1)
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
Serial number Spare part number Quantity Parts description
1 MTD15060100 1 Cathead
2 MTD150603 1 Pin roll 1
3 MTD150604 6 Bushing ring 1
4 MTD150605 2 Bushing ring 2
5 GB/T858-1988 45 3 Washer
6 GB/T810-1988 M45×1.5 3 Nut
7 GB/T6170-200 1 Nut
8 GB/T97.1-2000 1 Washer
9 MTD22060210 1 Connection shaft
10 MTD150607 3 Shaft 2
11 MTD150608 6 Bushing ring 3
12 MTD15060300 1 Middle mast
13 MTD1506020500 1 Top mast
14 GB/T68-2000 M8×35 4 Screw
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
Serial number Spare part number Quantity Parts description
1 GB/T6170-200 24 1 Nut
2 GB/T97.1-2000 24 1 Washer
3 MTD22060210 1 Connection Shaft
4 MTD220603 2 Shaft of support cylinder
5 MTD220704 4 Bushing ring
6 GB/T858-1988 72 2 Washer
7 GB/T810-1988 M72×2 2 Nut
8 2 Mast cylinder
9 MTD12060300 1 Middle mast
10 GB/T93-1987 8 1 Washer
11 GB/T97.1-1987 8 1 Washer
12 GB/T5783-1986 M8×30 1 Bolt
13 MTD220612 1 Safety cover of sensor
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
Serial number Spare part number Quantity Parts description
1 Rexroth A2FE107 1 Motor of Main winch
2 GB/T1228-91 M20X80 24 Bolt
3 GB/T1230-2000 20 24 Washer
4 Rexroth GFT60 1 Reducer of main winch
5 GB/T70.1-2000 M20X60 24 hexagon socket screw
6 GB/T1230-2000 20 24 Washer
7 MTD13806040100 1 Winch frame
8 MTD15060402(713) 1 Main winch drum
9 MTD18060202 1 Wedge
10 GB/T70.1-2000 M20X60 12 hexagon socket screw
11 GB/T93-87 20 12 Washer
12 MTD2506040300 1 Standard end bearing
13 GB/T1228-2000 M16X60 12 Bolt
14 GB/T1230-2000 16 12 Washer
15 GB/T5783-2000 M16X50 2 Bolt
16 GB/T93-87 16 4 Spring washer
17 MTD1806020200 1 Rope pressing device
18 MTD2206040209 2 Spring
19 MTD2206040204 2 Shaft
Screw stem of spring
20 MTD2206040400 2
adjustment
21 GB/T6170-2000 M20 4 Nut
22 MTD22060402 2 Connecting sleeve of spring rod
23 MTD22060403 2 Backing plate
24 GB/T5783-2000 M16X50 2 Bolt
25 MTD1806020208 1 Pressure roller
26 MTD1806020207 1 Shaft of pressure roller
27 GB/T276-94 6409-2Z 2 Bearing
28 MTD2206040206 2 Bushing ring
29 MTD180602020100 2 Connection shaft
30 MTD2206040205 2 Clamp
31 GB/T93-87 20 4 Thackeray washer
32 GB/T5783-2000 M20X45 2 Bolt
33 MTD2206040203 2 Tension bar
34 MTD2206040202 2 Connection shaft of spring
35 GB/T93-87 10 2 Thackeray washer
36 MTD2206040201 4 Apron of spring
37 GB/T5783-2000 M10X30 4 Bolt
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
Parallelogram section
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
Electrical device
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TR150D Rotary Drilling Rig Spare Parts Manual
Drawing15 Electric parts in the switch board Drawing16 Electric parts in the cab
Serial
numbe Spare part number Quantity Parts description
r
1 SP1,SP2 2 Proximity switch
2 LS 1 Horizon sensor
3 XC1-XC19 19 Solenoid valve
4 STI-ST5 5 Limit switch
5 CODER 1 Rotatory encoder
6 XCM4 1 Proportion solenoid valve
7 EL1 1 Audible-visual annunciator
8 WL 1 Liquid level gage
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TR150D Rotary Drilling Rig Spare Parts Manual
9 SBI-SB6 6 Console switch
10 LEAVER1-LEAVER3 3 Operating handle
11 ES 1 Direct current supply
12 DIS 1 Display screen
13 QF1-QF3 3 Protective breaker
14 CONTROL 1 Master control
15 KA1 1 Intermediate relay
16 SD1,SD2 2 Wiring plug
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TR150D Rotary Drilling Rig Spare Parts Manual
Serial Spare part number
Quantity Parts description
number
7 W200013646 1 Hose AS
8 W200015263 1 Connector
9 W200013012 1 Balanced valve
10 W200015240 1 Connector
11 W200015186 1 Connector
12 W200015237 5 Connector
13 W200013802 2 Hose AS
14 W200013680 1 Hose AS
15 W200013673 1 Hose AS
16 W200013676 1 Hose AS
17 W200015203 5 Connector
18 W200015596 2 Plug
19 W200015221 1 Connector
20 W200013903 1 Hose AS
21 W200013755 1 Hose AS
22 W200015211 1 Connector
23 TD22-04-03-06-01 1 Connector
24 W200016025 1 filter
25 W200015259 1 Connector
26 W200013545 1 Hose AS
27 W200014898 1 Hose AS
28 W200015572 1 Flange
29 W200015245 1 Connector
30 W200013344 1 Pump
31 W200013040 1 Multiple unit valve
32 W200013606 1 Hose AS
34 TD22-02-03 1 Connect flange
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
CAT Chassis
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
Drawing34 Track GP
Serial number Spare part number Quantity Parts description
1 201-9116 1 Link AS-track
2 126-5304 45 Shoe-track
3 6Y-0846 180 Bolt-track
4 9W-3361 180 Nut-track
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TR150D Rotary Drilling Rig Spare Parts Manual
Drawing35 Track GP
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TR150D Rotary Drilling Rig Spare Parts Manual
Drawing36 Track GP
Serial number Spare part number Quantity Parts description
1 199-2788 1 Track GP
2 235-7520 2 Step
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
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TR150D Rotary Drilling Rig Spare Parts Manual
Serial number Spare part number Quantity Parts description
1
2
3 2455402 1 Cover AS
4
5 165-3256 1 Pipe AS
6 292-7297 1 Support AS
7 227-0620 1 Gauge AS
7A 236-3258 2 Block
7B 236-3259 2 Bolt
7C 095-1519 4 Seal-o-ring
7D 6F-4855 4 Seal-o-ring
7E 236-3257 1 Pipe
8 4J-5267 1 Seal-o-ring
9 095-1608 1 Seal-o-ring
10
11 292-7297 1 Support
12 289-8194 1 Filter GP-oil
13 158-8987 Filter GP-oil
14 188-4140 1 Filter GP-oil
15 213-0677 1 Switch as(hydraulic oil level)
102-8802 1 Kit-receptacle(2 pin)
9X-3401 1 Wedge-receptacle lock(2 pin)
16
17 8T-0267 2 Bolt
18 8T-7971 2 Washer-hard
19
20 6J-2680 1 Seal-o-ring
21 6J-2680 1 Seal-o-ring
22 3K-0360 1 Seal-o-ring
23
24 4I-5394 1 Sender as-temperature
24A 4I-5490 2 Bolt
24B 095-0826 2 Lockwasher
25
26 9X-8256 1 Washer
27 095-1608 1 Seal-o-ring
28 4B-7739 1 Plug-oil drain
29
30
31 6V-0852 1 Cap-dust
32
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TR150D Rotary Drilling Rig Spare Parts Manual
Serial number Spare part number Quantity Parts description
33 164-5590 1 Valve GP-fluid sampling
34 8C-3451 1 Cap-dust
35
36 8T-4121 16 Washer-hard
37
38 8T-4136 2 Bolt
39 8T-4137 8 Bolt
40 8T-4183 2 Bolt
41 8T-4195 4 Bolt
42
43 8T-4224 4 Washer -hard
44 8T-4908 4 Bolt
45 8T-4956 6 Bolt
46
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