Selec Atsel VFD User Manual - 2020
Selec Atsel VFD User Manual - 2020
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User Manual Preface
PREFACE
This manual can provide you with the detailed rules and precautions,
including installation, wiring, the setting of functional parameter, daily
maintenance, malfunction diagnosis and solution etc.
To give full play to its function and ensure the safety of both users and
product, please read this manual carefully before using it. Any incorrect
operations may lead to fault, malfunction or shortened lifetime, even damage
of device and accident casualty.
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User Manual Contents User Manual Chapter 1
CONTENTS ACCEPTANCE
1. Acceptance 1-1 Inspection on delivery
1.1 Inspection on delivery
1.2 Illustrations for nameplate of FD100 Pre-delivery inspection for each converter will be implemented
1.3 Illustrations for nameplate of FD200 strictly by our QC Department; meanwhile, the packaging will be
2. Installation strengthened with special packing materials which can protect it from
2.1 Installation environment damage caused by collision. Please find the following points to check. after
2.2 Installation instructions and space limit unpacking it: Please check if there is any damage caused during the
3. Wiring transportation; Please check if the enclosed documents are all inside the
3.1 Connection methods for assorted devices case, including manual, certificate and warranty card. Please check if this is
3.2 Standard wiring diagram for FD100 & FD200
3.3 Descriptions of major loop's terminal for FD100 & FD200 the model of the product for which you placed an order. Please check
3.4 Illustrations for control loop's terminal for FD100 whether you receive the right converter accessories you ordered.
3.5 Illustrations for control loop's terminal for FD200
4. Keyboard and Panel 1-2 Illustrations for nameplate of FD100
4.1 Illustrations of keyboard for FD100
4.2 Illustrations of keyboard for FD200
Product Model MODEL : FD100–1– 010-C-CE
4.3 Operating instructions
5 . Running Power POWER : 1HP/0.75KW
5.1 Commissioning Input Power Specification INPUT : 1PH 220V ±15% 50/60Hz
5.2 Quick debugging Output Power Specification OUTPUT : 0–400Hz 5 A
6. Specification of Functional Parameters BAR CODE
6.1 Functional parameters table
6.2 Detailed of function parameters Item Number 115050001
HIGH POWERED INVERTER
7. Fault Correcting
Selec Control Pvt. Ltd
7.1 Malfunction and solutions
7.2 Common faults and processing schemes \
8. Maintenance Illustrations for product model of FD100
8.1 Daily maintenance and up keep
8.2 Warranty
9. Communication Protocol MODEL : FD100 - 1 - 010 - C- CE
9.1 Protocol content
9.2 Protocol introductions
9.3 Frame structure RS485
9.4 Command code & data description
9.5 Read-write rule of parameter address for function code Product Series 1 Phase 1.0HP Certification
9.6 Parameter description of communication 3 Phase
10. Appendix
10.1 List of braking resistor
10.2 Technical specifications
10.3 Dimension for Installation
10.4 Table of parameter setting
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User Manual Chapter 1 User Manual Chapter 2
MODEL : FD200 - 3 - 100 - C- CE • It should be installed on the fire-proof frame, for example metal frame,
in case that it causes fire accidents.
• It should be mounted by screws vertically; upside-down, slant or
RS485 horizontal mounting are not allowed.
UP
≥100mm
CONVERTER
50mm 50mm
Right
CONVERTER
CONVERTER
≥100mm
Applicable it’s applied it’s used to it’s used it’s applicable It’s used to
model should to the control the to reduce when the braking reduce the
torque doesn’t radio
Descriptions
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User Manual Chapter 3 User Manual Chapter 3
3-2-2 Standard wiring diagram for FD200 3-3 Description of major loop's terminal for FD100 & FD200 series
Terminal
Functional descriptions
symbol (code)
Single phase 220V inverter BR
input connect with L N Braking unit
R, S, T Terminals for three-phase AC input 415V
3 phase power supply Braking resistor
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User Manual Chapter 4 User Manual Chapter 4
3) Digital display area : Five LED display, can display setting frequency,
output frequency and so on all sorts of monitoring data and alarm code.
Increasing
4-1-2 Indicator light show the UP
button
1) Functional indicator light:
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User Manual Chapter 4 User Manual Chapter 5
• Please push the button & check the following points (its default jog
4-3 Illustrations of keyboard operation
frequency is 5.0 HZ):
FUNC
Whether motor is rotating in the right direction or not;
ESC
Setting frequency Operating frequency Output current Bar voltage Other information Whether its rotation is smooth or not (NO abnormal noise or vibration
FUNC
ESC
FUNC
ESC
FUNC
ESC
FUNC
ESC is permitted)
---
Basic information PRG PRG PRG PRG
Whether the acceleration or deceleration of motor is stable.
• If converter functions properly, please preset its operating frequency first;
FUNC
ESC - +
please press the button start commissioning and check whether its
Main Menu - +
output current/voltage is normal or not only after confirmation can it be
FUNC
PRG
ESC
power-on.
- + PRG
Secondary Menu - +
FUNC
PRG
data storage and return
ESC
- +
Data - +
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User Manual Chapter 5 User Manual Chapter 6
Converter must be switched off immediately by pushing the button SPECIFICATION OF FUNCTIONAL PARAMETERS
STOP/RESET if there is anything goes wrong with converter or motor; meanwhile,
6-1 Functional Parameters Table
please refer to Chapter 7 Fault Correcting to find out the reason why it
malfunctions. Even it is shut off, output terminals(U, V, W) may still cause electric P0: Basic functional parameters
shock to anyone who touches them unless power ports(R, S, T) are disconnected Function Description Modbus
Description and Range Default Modifi-
cation Address
from main circuit. Code
Additionally, it will take some times for filter capacitor to discharge because
0 : Enabled (except those
there is still charging voltage stored in the filter capacitor even main power source Parameter parameters marked with”x”)
P0-00 setting 0 ● 40001
is shut off. Charging indicator will be off if main power source is shut off; voltage in 1 : Disabled (except P0-00)
mode 99 : Factory reset
the middle DC circuit must be tested by voltmeter. Only after it's confirmed that the
voltage is lower than specified value can internal circuit be touched. 0 : Frequency setting (UP/
DOWN)
1 : Panel potentiometer
2 : External AI1
Frequency 3 : External AI2
5-2 Quick debugging P0-01 setting 4 : PI regulation 0 ● 40002
mode 5 : UP/DOWN by the P5-20
add and subtract
Start
6 : UP/DOWN by the P5-20
0 : Preset frequency
add and subtract, frequency
1 : Preset panel potentiometer
Select preset P0-01 2 : Preset external Ai1
qing zero downtime
frequency (P0~01) 3 : Preset external Ai2 0 : Controlled by keyboard
Control 1 : Controlled by terminals,
0 : Keyboard control STOP Key disabled
Select running &
1 : Running by terminal, P0-02 mode for 2 : Controlled by terminals, 0 ● 40003
effective control by STOP key running
control mode (P0~02) P0-02 2 : Running by terminals, STOP Key enabled
ineffective control by STOP key 3 : Controlled by communication
3 : Controlled by communication
Frequency 0.0 Hz ~ Upper limiting
Select Starting
0 : Starting directly P0-03 50.0Hz ○ 40004
mode (P2-00~04) P2-00 setting frequency (P0-09)
1 : Starting after DC braking
P0-04 Acceleration 0.1s~3600.0s 20.0s ○ 40005
Select Acc-Dec time
time 0
(P0-04/P0-05)
P0-05 Deceleration 0.1s~3600.0s 20.0s ○ 40006
time 0
Select running 0 : Default direction Running
P0-06 0 : Default direction
direction (P0-06) 1 : Reverse direction direction ●
P0-06 0 40007
Option 1 : Reverse direction
0 : Freely stopping
Select half mode 1 : Stopping by decelerating Anti- 0 : Enabled
(P2-05~08) P2-05 2 : Decelerating-DC braking P0-07 Reversion 0 ● 40008
stopping Setting 1 : Disabled
Upper
Optimization of
limiting Lower limiting frequency (P0-10) ●
parameters
P0-09 50.0Hz 40010
~ Maximum frequency (P0-08)
frequency
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User Manual Chapter 6 User Manual Chapter 6
Multi-func-
P6: Output function parameters
4 ref. ●
P5-13 tional Input velocity 1 40084 Func-
6: Multi- Phase reference tion Description Setting range Default Modifi- Modbus
Terminal X4 cation Address
velocity 3 Code
Multi-func- 7: JOG forward 0: Disabled, 1: Running
tional Input Y1 output 2: Direction, 3: Fault output ○
8: JOG reverse 5 ref. P6-00 1 40102
P5-14 Terminal X5 ● 40085 options 4: On standby
9: Increasing frequency velocity 2
(CN1needle 5: Frequency received
10: Decreasing frequency 6: FDT
base input)
11: Acc-Dec time Option 1 Y2 output 7: Upper limiting frequency
12: Acc-Dec time Option 2 P6-01 received 2 ○ 40103
Multi-func- options
13: Stop of Acc/Dec 8: Lower limiting frequency
P5-15 tional Input Reserved ● 40086 received
14: External fault Input
Terminal X6 9: Setting count value
15: Fault reset
Relay output received ○
16: Regular stopping P6-02 10: Designated count value 3 40104
Multi-func- options
17: External count value received
P5-16 tional Input Reserved ● 40087
input 0: Operating frequency
Terminal X7 1: Output current
18: count clear
P6-03 AO1 options 2: Bus voltage 0 ○ 40105
19: program run
Multi-func- 3:Output voltage
20: pause of program run
P5-17 tional Input Reserved ● 40088 AO1 correction
Terminal X8 P6-04 0.0~250.0% 100.0% ○ 40106
coefficient
PI output
0: Positive
P7-03 characteristics 0 ○ 40114
1: Negative
options
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User Manual Chapter 6 User Manual Chapter 6
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User Manual Chapter 6 User Manual Chapter 6
“o” : It indicates that it's only when converter is running or shut down on 2 / 3 : Preset of external analog voltage AI1 /AI2 Operating frequency not only
○ condition that P0-00 equals zero that code parameters can be changed
the can be set by the signal of external analog voltage(0.0~10.0V) sent out by
or modified. AI1 or AI2 whose input voltage is formed by the synergy of internal +10V
“●” : It indicates that code parameters cannot be changed or modified power source and potentiometer. AI2 can be done through the signal of
while converter is running. external analog current (0~20mA) via J4 jumper.
“×” : It indicates that code parameters are read-only, which cannot be 4 : PI regulation
changed or modified. Precaution: Corresponding multi speed frequency will be applied
firstly when external multi speed terminals are enabled.
6-2 Detailed of function parameters (Explanations of Functional
Parameters) For detailed information, please refer to the standard wiring diagram on
Chapter 3.
P0 Basic functional parameters
5, 6 : frequency by external terminals given (note: each time the increase or
0 : Enabled (except those parameters decrease of a given frequency range be determined by the P5-20), when set
Parameter marked with"×")
P0-00 setting 1 : Disabled (except P0-00) Default : 0 to 6, the frequency converter after every stop, zero frequency
mode 99 : Factory reset
0 : Controlled by keyboard
1 : Controlled by terminals,
• It's mainly applied to the setting of functional parameters; "factory Control mode
STOP Key disabled
reset" option should be used with caution, especially after all these P0-02 for Default: 0
parameters are set. 2 : Controlled by terminals,
running
STOP Key enabled
0 : Frequency setting (UP/DOWN) 3 : Controlled by communication
1 : Panel potentiometer ; 2:External AI1
3 : External AI2 ; 4:PI regulation • It's mainly applied to the instruction sources of booting, stopping or jog
Frequency
P0-01 setting 5 : UP/DOWN by the P5-20 Default : 0 for converter.
mode add & subtract 0 : Converter can be controlled through the following three keys
6 : UP/DOWN by the P5-20 add & which stand for booting, stopping, jog or forward/reverse accordingly.
subtract, frequency qing zero downtime
1: key will be disabled when converter is controlled by external
• It's mainly applied to the setting of functional parameters; "factory terminals, including its booting, stopping, jog or forward/reverse running.
reset" option should be ssed with caution, especially after all these 2: key will be enabled when converter is controlled by external
parameters are set. terminals, including its booting, stopping, jog or forward/reverse running.
0 : Frequency setting 3 : This will allow user to control the parameters by communication.
The frequency of converter can be preset by parameter P0-03;
frequency can be preset or changed directly through these two keys Frequency 0.0 Hz ~Upper limiting frequency Default:
P0-03 setting
on the panel when state information is displayed; it also can be changed (P0-09) 50.0Hz
directly by external terminals UP/DOWN when they are enabled.
1 : Panel potentiometer
• Frequency of output can be set by setting this parameter only when
Operating frequency can be set by the potentiometer on the panel. P0-01 equals zero.
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User Manual Chapter 6 User Manual Chapter 6
• It's mainly applied to the setting of the amplitude between upper limiting
frequency and lower limiting frequency, which are also the range values of
Time frequency regulation displayed on the panel potentiometer.
Actual acceleration time Actual deceleration time • These two parameters are also related to the amplitude of upper limiting
Preset deceleration time voltage and lower limiting voltage set by AI1 or AI2. For detailed
Preset acceleration time
information, please refer to P5-00~08.
• Running direction can be preset through this parameter, which will also • It's mainly applied to the setting of running frequency for jog.
be taken as forward direction by default. It will also be chosen as a
Carrier Default:
reference for reverse direction which is controlled by key as well P0-12 1~16KHz Depending
as external terminals frequency on model
0 : Converter will be running in default direction
1 : Running direction will be changed, which also means that it is • The switching frequency of interior power module is controlled by this
changed by altering any two of motor wires(U, V, W). parameter.
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User Manual Chapter 6 User Manual Chapter 6
Audio noise and heat effect generated during the process of running P1: Human Interface parameters
are mainly affected carrier frequency. Carrier frequency must be increased 0:Setting frequency
slightly in order to achieve a quieter running; however, the maximum load will 1:Output frequency
be decreased somehow at the same time, which may increase the risk of 2:Output current
electric leakage between motor lines or between wires and earth. When 3:Bus voltage
ambient temperature is too high or there is too much load for motor, carrier 4:Rotational Speed of motor
5:Percentage of output current
frequency should be decreased properly to improve converter's thermal Default 6:IGBT temperature
characteristics. display 7:Output voltage
Generally, carrier frequency will be preset right before delivery; P1-00 information Default: 0
8:Output power
therefore, it doesn't need to be reset or modified. It should be used by for Starting 9:Count value
derating if the carrier frequency which is being applied by operator exceeds 10:PI index value
the default value preset by factory. 11:PI feedback value
12:Accumulated running time (hour)
13:Input terminal status
Carrier 0:Regular PWM mode 14:Output terminal status
P0-13 frequency Default: 0 15:Power
Regulation 1:Random PWM mode
Ÿ It's mainly applied to the setting of default display information for
• Noise frequency of motor is fixed while running in regular PWM mode; starting.
frequency domain of noise is wider while the running of motor is set in random
Set Status Discriptions
PWM mode. Unit
Value Information
Keyboard 0:Automatic storage when it powers 0 Preset Frequency Hz
P0-14 frequency down Default: 0
(UP/DOWN) 1:No storage when it powers down
1 Output Frequency Hz
• It's mainly used to alter the operating frequency through keys or
Output Current
2 A
external terminals UP/DOWN. Whether a modified operating frequency
would be saved in the parameter P0-03 after it powers down depends on the
setting of this parameter. 3 Bus Voltage V
6 IGBT Temperature 0
C
7 Output Voltage V
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User Manual Chapter 6 User Manual Chapter 6
It's mainly applied to the features setup of key; and when running
8 Output Power KW
is under the control of keyboard:
0: Jogging will be enabled by pressing key;
9 Count value 1: Forward direction and reverse direction can be switched to each other
by key.
10 PI preset value
P2 : Parameters of Start-Stop Mode
11 PI feedback value
0: Starting directly
1: DC braking-Starting
12 Total run time H P2-00 Starting Mode Default: 0
2:Speed tracking after startup
3:Adaptive direction of speed tracking
13 Status of input terminal
0: It starts directly with the original start frequency;
1: DC braking-Starting -- DC braking will be enabled first; then motor starts running
14 Status of output terminal
with the original start frequency; this is applicable for the situation when reverse may
be caused by small inertia load during the process of starting.
15 Converter power KW 2: The speed tracking after startup. Frequency converter for motor speed, but the
motor according to the last stop in the direction of the direction to run by default.
(11 kw models more effective)
0 : 0~3 messages
Setting of 1 : 0~7 messages 3: adaptive direction of speed tracking. Before starting the inverter in the automatic
P1-01 display 2 : 0~11 messages Default: 1 detection the direction of the electric motor no impact on the smooth startup of
information 3 : 0~15 messages rotation of the motor. (11 kw models more effective)
Starting Default:
• It's mainly applied to the setting for how many messages are allowed to P2-01 frequency 0.0~10.0Hz
0.5 Hz
displayed on the panel. About the corresponding information for No. Retention time Default:
0~15, please refer to P1-00. P2-02 for starting 0.0~50.0 s
0.0s
Display • Applicable starting frequency can ensure that there is enough torque for
coefficient of Default: starting. Retention time for starting is needed for the formation of
P1-02 mechanical 0.1~60.0
29.0 magnetic flow while motor is on standby, so that it can start accelerating
speed after start frequency is stabilized for a certain time.
• It's mainly applied to the adjustment of displayed value for the P2-03 Braking current before starting 0~150.0% Default: 50%
rotational speed of motor. Display coefficient of mechanical speed =
P2-04 Braking time before starting 0~50.0 s Default: 0.0s
rotational speed of motor / operating frequency
• It's only when P2-00 equals 1 that DC braking can be enabled before
JOG / REV 0 : Jog starting. When converter is about to be started, DC braking should be
P1-03 Function Default: 0 proceeded according to thepreset braking current(P2-03); after the
selection 1 : FDW/REV switching
preset braking time(P2-04) is over, it will start running.
• Braking current means the percentage comparing with rated current. The
higher braking DC is, the stronger braking force will be.
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User Manual Chapter 6 User Manual Chapter 6
0 : Regular stopping
P2-05 Stop Mode 1 : Stop by decelerating Default: 1 Output frequency
2 : Decelerating - DC braking - Stopping
Start frequency
of Default:
P2-06 0.0 ~ 10.0Hz
DC braking 2.0Hz
Run signal
Run time
Dead time
REW
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Lower limiting 0:running in lower limiting frequency These parameters above are mainly applied to the setting of basic
frequency electrical parameters, which are essential to complete the algorithm of self-
P2-10 1:on stand by Default: 0
for running adaptive control.
2:stopping
control
If the capacity of the matched motor is also the same as that of typical
motor, the default parameters can be applicable.
• It's mainly applied to the setting of running status when preset
frequency is less than lower limiting frequency. They can also be input manually if those precise parameters can be
obtained in advance. All the internal default parameters will be restored
0: Converter will be running in lower limiting frequency if preset frequency automatically according to its model during the process of initialization.
is less than lower limiting frequency.
Precaution : Do not change or modify these parameters casually.
1: Converter will be shut down when preset frequency is less than lower
P4: V/F Control Parameters
limiting frequency; and it will be started again automatically when preset
frequency is higher than or equivalent to lower limiting frequency. 0 : General V/F
1 : 2 power V/F
2: This parameter is applicable to stop the converter in case that motor V/F curve 2 : 3 power V/F
keeps running in a low speed. P4-00 setting 3 : high starting torque V/F Default: 0
4 : Self-setting V/F
P3: Parameters of Motor 5 : Self-adaptive control
P3-00 Rated frequency F3 (P4-05) ~ 400Hz Default: 50.0Hz
• It's mainly applied to the setting of corresponding curves for output
P3-01 Rated voltage 200 ~ 440V Default: Depending on model voltage and output frequency according to different conditions of loading.
P3-02 Rated current 0.1 ~ 999.9A Default: Depending on model
0: General V/F is generally applicable to constant load torque;
P3-03 Rated power 0.1 ~ 630.0KW Default: Depending on model
• 1/2 : 2 or 3 power V/F is applicable to the operation with centrifugal load,
P3-04 Rated rotational speed 1 ~ 3600rpm Default: 1440rpm for example draught fan or pump, etc.
3 : high starting torque V/F is applicable to the operating situations which
These parameters above must be set according to the information of
require higher starting torque.
nameplates on the motor.
These parameters of motor must be accurate in order to improve the 4 : Self-setting V/F indicates that V/F curve can be preset randomly by the
performance of self-adaptive control. These parameters of typical four-pole functional codes P4-01~P4-06, which is applicable to the operation with
motor which is compatible with this converter by default are included, special load, for example dewaterer or centrifuge, etc.
which should be input when the capacity of motor is not in conformity with
5 : Self-adaptive control can be applied to running regulation by adapting
that of this converter. itself to actual load automatically, which is applicable to the operating
situations which require greater low-frequency torque as well as strict control
P3-05 No-load current 0.1 ~ 999.9A Default: Depending on model on speed.
P3-06 Stator resistance 0.001 ~ 50.000Ω Default: Depending on model Parameters must be set correctly according to the information of nameplate
on the motor if this function needs to be enabled; it's only when the capacity of
Excitation/Magnetic Default: Depending on model the motor is the same as that of this converter can its performance be
P3-07 0.1 ~ 5000.0mH improved greatly.
inductance
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User Manual Chapter 6 User Manual Chapter 6
0 : Disabled
AVR 1 : always enabled
Voltage V P4-09
function Default: 0
2 : only enabled in process of
deceleration
Vb
V3
• AVR function is also known as Automatic Voltage Regulation function.
Adjustment will be made automatically to stabilize output voltage whenever
there is fluctuation of input voltage, so that it can prevent converter from
V2 overheat of motor caused by high output voltage or poor performance
caused by low output voltage.
Energy-efficient 0:Disabled
V1
P4-10 running Default: 0
1:Enabled
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User Manual Chapter 6 User Manual Chapter 6
P5: Input function parameters The sensitivity of analog input is decided by AI1 input filtering time. The
parameter must be increased to improve the anti-jamming capability which
P5-00 AI1 lower limiting value 0~10.00V Default: 0.05V can prevent analog quantity from being interfered, so malfunctions can be
reduced somehow; however, it may reduce the sensitivity of analog input.
Corresponding setting
P5-01 0~100.0% Default: 0.0%
for AI1 upper limit
P5-05 AI2 lower limiting value 0~10.00V Default: 0.05V
AI1 upper limiting value Ai1 lower limiting
P5-02 Default: 10.00V
value~10.00V Corresponding setting
P5-06 0~100.0% Default: 0.0%
Corresponding setting for AI2 upper limit
P5-03 0~100.0% Default: 100.0%
for AI1 upper limit AI2 lower limiting
P5-07 AI2 upper limiting value Default: 10.00V
value~10.00V
P5-04 AI1 input filtering time 0.0s~10.0s Default: 0.1s
Corresponding setting
P5-08 0~100.0% Default: 100.0%
for AI2 upper limit
• The functional codes above define the relationships between analogue
input voltage and corresponding setting of AI. Calculation will be based on P5-09 AI2 input filtering time 0.0s~10.0s Default: 0.1s
the maximum or minimum one whenever analogue input voltage exceeds
the range between preset maximum input and minimum input. The setting of AI2 function is similar to that of AI1. 0~20mA input current
The corresponding nominal value of analogue setting varies from is equivalent to 0~10V input voltage when analogue input is preset as
situation to situation. current input. 0~10V or 0~20mA input can also be selected through jumper
4(J4).
For detailed information, please refer to the relevant instructions for each
parameter. P5-10 Multi-functional Input 0 : Disabled ; 1 : Forward
2 : Reverse Default: 1
Terminal X1
The following graphs are listed to demonstrate several situations of setting. 3 : Three-wire control
Multi-functional Input 4 : Multi-phase reference
Precaution : Preset lower limiting value of AI1 must be less than or P5-11 velocity 1 Default: 2
Terminal X2
equivalent to preset upper limiting value of AI1. 5 : Multi- phase reference
Multi-functional Input velocity 2
P5-12 6 : Multi- phase reference Default: 14
Terminal X3 velocity 3
Corresponding present value
Multi-functional Input 7 : JOG forward
P5-13 8 : JOG reverse Default: 4
frequency, PI present value, PI feedback Terminal X4
9 : Increasing frequency
100.0% Multi-functional Input 10 : Decreasing frequency
P5-14 Terminal X5 11 : Acc-Dec time selection 1 Default: 5
(CN1 needle base input) 12 : Acc-Dec time selection 2
13 : Acc-Dec pause
P5-15 Multi-functional Input 14 : External fault Input Reserved
Terminal X6 15 : Fault reset
Multi-functional Input 16 : Freely stopping
P5-16 17 : External count value input Reserved
Terminal X7 18 : count clear
0.0%
AI Multi-functional Input 19 : program run
P5-17 20 : pause of program run Reserved
0V 10V Terminal X8
(0mA) (20mA) Ÿ It's mainly applied to the setting of corresponding functions for digital
mutil-functional input terminals.
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User Manual Chapter 6 User Manual Chapter 6
Table of Functions It's applied to the setting of external terminals which can
Decreasing change or modify the instructions to increase or decrease
Set Functions Descriptions
value 10 Increasing frequency. Upward or downward adjustment of frequency can
(Down) be made through these two functions when frequency is set
Please set unused terminals to be invalid to avoid decided by number.
malfunction. It's applied to the setting of terminals which have
0 Disabled 4 groups of ACC/DEC time can be selected by the
no function; those additional terminals can be set as non-
Acc-Dec time combination of these two terminals. Four kinds of Acc-Dec
functional terminals to prevent converter from malfunctioning 11 Option 1 times can be set through the combination of numbers which
1 Forward Set the forward and reverse of converter. are decided by two terminals separately
Please refer to description of P5-18 Terminal 2 Terminal 2 Acc-Dec time options Parameters
It's applied to the setting of terminals which control the 0 0 Acc-Dec time 0 P0-04, P0-05
2 Reverse running direction(forward/reverse) of converter; Acc-Dec time PA-00, PA-01
12 0 1 Acc-Dec time 1
for detailed information, please refer to the instruction Option 2
1 0 Acc-Dec time 2 PA-02, PA-03
on Page5~18 1 1 Acc-Dec time 3 PA-04, PA-05
Please refer to description of P5-18
It's applied to the setting of three-wire control terminals When the terminal is valid, in ACC/DEC situation, it is
running as current frequency.
3 3-wire control (it's activated only when three-wire control is enabled); Stop of
for detailed information, please refer to the instruction 13 Acceleration or deceleration mode will be shut down when
Acc/Dec terminals are enabled; converter will be running in current
on Page5~18
frequency.
8 steps speed control can be realized by the combination of
Multi-phase
these four terminals. Stop the inverter and output a alarm when a fault occurs in a
4 reference External fault
velocity 1 Eight kinds of speeds can be set through the combination 14 peripheral device Converter can detect fault and shut itself
of numbers which are decided by three terminals separately Input
down automatically when external fault signal is received.
Multi-phase S3 S2 S1 Frequency Parameters
5 reference 0 0 0 Multi-phase reference velocity 0 P0-03 Resets faults that have occurred. It has the same function a
velocity 2 0 0 1 Multi-phase reference velocity 1 P8-01 15 Fault reset RESET key It functions as RESET key functions, which can
0 1 0 Multi-phase reference velocity 2 P8-02 also be used to achieve remote control of fault reset.
0 1 1 Multi-phase reference velocity 3 P8-03
Multi-phase 1 0 0 Multi-phase reference velocity 4 P8-04 The inverter blocks the output immediately. The motor coasts
reference to stop by its mechanical inertia.
6 1 0 1 Multi-phase reference velocity 5 P8-05 Regular
16 The process of stopping will not be affected by converter
velocity 3 1 1 0 Multi-phase reference velocity 6 P8-06 stopping
if there is no output signal sent to motor. It's applicable to
1 1 1 Multi-phase reference velocity 7 P8-07 any situation and the operation with large inertia load.
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1: Two-wire control mode 2 can keep directions separated with each other;
FWD terminal will be enabled while this mode is enabled; but direction will be 3-wire control mode 2
decided by REV.
Tips: As for two-wire control mode, with the premise of the following two
K1 K1 K2 Command points, even control terminals FWD/REV remain enabled, converter will not
code
FWD OFF OFF Stop be running any more after stop signal disappears:
K2
REV OFF ON Stop
1.FWD/REV terminals are enabled;
COM ON OFF Forward
2.Converter is shut down because of stop signal generated by the other
ON ON Reverse
source; FWD/REV terminals must be enabled again if converter needs to be
2-wire control mode 2 started.
2: Rising edge of pulse and terminal SIn will be enabled while three-wire
control mode 1 is enabled; direction is controlled by REV key; stop signal is
controlled by input terminal SIn. The function of corresponding input terminal
is defined by SIn terminal as No.3 function "three-wire control".
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Ÿ When frequency increment/decrement with external terminal set, every Establish main circuit and control circuit power, the
protection function of the converter is not change, and the
time the frequency of the increase or decrease in value is decided by the 4 On standby converter is running, output the close signal Major loop
P5-20. and control circuit are established; protection function isn't
enabled; converter is on standby; closed signal is output.
P6: Output function parameters
5 Frequency
received
P6-00 Y1 output options 0: Disabled Default: 1 Please refer to the explanations of function code PA-11~13
1: Running 6 FDT
P6-01 Y2 output options 2: Direction Default: 2
3: Fault output Upper limiting ON: Running frequency reaches the value of P0-09
7 frequency Signal "ON" is output when running frequency reaches
4: On standby upper limiting frequency
received
5: Frequency received
6: FDT Lower ON: Running frequency reaches the value of P0-10
Relay output
P6-02 Default: 3 frequency Signal "ON" is output when running frequency is
options 7: Upper limiting frequency received 8
limiting
8: Lower limiting frequency received equivalent to or lower than lower limiting frequency
received
9: Setting count value received
10: Designated count value received Setting count ON: the value of count reach the setting value of PA-14
9 value Signal "ON" is output when count value reaches the value
received set by PA-14.
Designated ON: the value of count reach the setting value of PA-15
10 count value Signal "ON" is output when count value reaches the value
received set by PA-15.
11~15 Reserved Reserved
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Proportional gain (P) determines the intensity of adjustment of PI Deviation limit Default:
P7-06 of PI control 0.00~2.00
regulator; the larger P value is, the higher the intensity of adjustment will be. 0.02
Integral time (I) determines the speed of integral regulation on the Deviation limit of PI control defines the comparison between PI
difference between PI feedback quantity and given quantity. The less integral system output and maximum deviation value which is limited by closed-loop
time is, the higher the intensity of adjustment will be. set value. As is shown in the graph, PI regulator is shut down while it's within
PI is the most common control method for process control; the deviation limit. The precision and stability of PI system can be improved by
setting this function code properly.
function of each part is different from each other's. Please refer to the
following brief introduction of operating principles and regulation methods:
Proportional gain (P): There will be proportional adjustment between Feedback variable Deviation limit
output and deviation if there is difference between feedback value and set Present value
value; if deviation is constant, regulating variable is also constant.
Proportional control responses to the change of feedback quickly; however,
error control can't be proceeded only by proportional control. The greater
proportional gain is, the smaller adjusting speed of system will be. But the Output Frequency Time
proportional gain is excessive, it may cause vibration. The adjustment
method is to extend the integral time and make system running only by
proportional control; meanwhile, set value should be changed in order to
observe its stable deviation(static error) between feedback signal and given
quantity; if static error is in compatible with the change of given quantity, Time
proportional gain can be increased continuously, for example increasing
given quantity, or feedback quantity is always less than given quantity after Sampling period Default:
system is stable; otherwise, please reduce it. The instruction above should be P7-07 (T) 0.1~100.0s 0.02s
implemented repeatedly until deviation is optimized/minimized(tips: zero
offset is almost impossible). Sampling period (T) means sampling period of feedback quantity;
operation is performed by regulator once every one sampling period. The
Integral time (I): when there is difference between feedback value longer sampling period is, the slower response will be.
and set value, regulating variable of output should be accumulated
continuously; if the deviation can't be eliminated, the regulating variable Detected value
P7-08 of feedback 0.00~5.00 Default:
should be increased continuously until there is no deviation. Deviation can be 0.0
eliminated effectively by integral controller. However, overshoot may be disconnection
caused repeatedly if the adjustment of integral controller is too much, which Time for detecting
P7-09 feedback 0.0~100.0s Default:
makes system unstable and even causes vibration. If vibration is caused by 10.0s
excessive integral action, following characteristics can be observed- disconnection
oscillation of feedback signal on given quantity, expanding amplitude of
The feedback variable of PI can be always detected by system; if
oscillation, even vibration. The parameter of integral time should be adjusted feedback variable is less than the detected value of feedback dis-
generally from maximum value to minimum value so that the integral time can connection, system will consider feedback signal to be disconnected by
be changed gradually. Observation should be made on the effect on the default; if feedback variable is still less than the detected value of feedback
system. Adjustment can't be stopped until the sable speed of system meets disconnection while actual time is more than the time for detecting feedback
the requirements. disconnection, PIE can be detected and sent out by the system.
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7 6 5 4 3 2 1 0
These parameters from P8-08 to P8-15 are mainly applied to the Parameter values = bit7×2 +bit6×2 +bit5×2 +bit4×2 +bit3×2 +bit2×2 +bit1×2 +bit0×2
7 6 5 4 3 2 1 0
setting of run time for the velocity of each phase. Time unit can be preset by =0×2 +1×2 +0×2 +0×2 +1×2 +0×2 +1×2 +0×2
parameter P8-16. =0+64+0+0+8+0+2+0
=74
Namely (01001010)2 = (74)10
Frequency (Hz) Hence P8-17 should be set as 74
P8-01
Timing for each 0~65535
P8-02 FWD P8-18 program's Acc-Dec BIT 0~15 indicates the ACC/DEC Default: 0
P8-03 time of 0~7
P8-03
Time (t) It’s mainly applied to the setting of Acc/Dec time for each program,
P8-08 P8-09 P8-10 P8-11 P8-12 P8-13 P8-14 P8-15 which is preset by binary mode (16 bit). Parameter can be entered only after
the binary value is converted into decimal value.
P8-07
P8-04 REV Take the following settings for example:
P8-06
P8-05 Weighted value 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
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Prameters of PA Enhancements
Setting frequency
PA-00 Acceleration time 1 0.0~3600.0s Default: 20.0s after regulation
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Fault Fault
Code Fault type Fault cause Solutions Code Fault type Fault cause Solutions
indication indication
1. please refer to 1. R/W errors of
fault cause of over 1. Factory reset
1. Please refer to EEPROM parameter 2. Seek technical
current (OC) EEP 1
solutions for over fault 2. Damage of support for damages
2. short circuit of EEPROM
current(OC)
output terminal
2. Check the state of 1. Check the voltage of
Short- (U,V,W) or earth 1. low voltage of grid
insulation (motor & grid
SC 9 circuit terminal 2. damage of
cable) Contactor 2. Replace the contactor
output 3. loose plug-in units NCE 16 contactor
3. Check the connection fault of major loop
or wiring of control 3. the other damaged 3. Seek technical support
of plug-in units
panel circuit
4. Seek technical for damages
4. damages of power
support for damages install additional
module or other Severe interface
parts System filter or seek
OPSE 10 external factors,
failure technical support
1. Check power source e.g. noise
for damages
Input default phase of and its voltage
SPI 7 power source R,S,T 2. Check the connection 1. The current
Failure The current 1. Change the current
of power line sensor is damaged
detecting 2. Signal lines, sensor
CF 20 2. Check the Signal line
1. Default phase of 1. Check the signal poor contact
failure 3. Seeking services
output terminals connection of 3. Other line fault
Output
SPO 8 U,V,W output line
failure 2. Unsymmetrical 2. Check motor and 7-2 Common Faults and Processing Schemes
three-phase load its cables
If the following situations are met during the application of converter;
1. High ambient 1. Lower the ambient please refer to the instructions below:
temperature temperature
2. Obstruction of 2. Clear the ventilation • No information display after power on
OH 13 Overheat ventilation duct or duct and replace the
damage of cooling Please confirm whether the voltage of power source is compatible with
cooling fan
fan the rated voltage of converter.
3. Reduce motor load
3. Excessive motor
or carrier frequency Please check whether three-phase rectifier bridge is in good condition; if
load
it's damaged, please seek for technical support.
No detection of PI Check on PI feedback
PIE 12 PI Fault feedback signal Please check if power indicator is on or not; if it's off, malfunction is mainly
signal and connection
for a certain time caused by abnormal rectifier and buffer resistance; if it's on, malfunction
is mainly caused by switching power supply. Meanwhile, please seek for
Input terminal for Check the input of
External technical support.
EF 11 external fault signal external devices
fault
is enabled
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Examination period
• Air switch of power source trips while running
Check points
Criterion and
Items non-peri
regular Maintenance
Please check whether output modules between phase and phase are odical
short-circuited; if there is short circuit, please seek for technical support. 1. Temperature 1. Temperature <400C,
Environ- humidity humidity < 90%, no frost
Please check whether motor lines are short-circuited or grounded; if they mental √
are, please solve it accordingly. conditions 2. Dust & mist 2. No odor, No flammable
3. Gas & or explosive gas
If stripping take places sometimes, not regularly; and there is a long 1. Good ventilation, no
distance between motor and converter, please take the installation of 1. Installation obstruction of ventilation
Cooling duct
additional AC reactor into consideration. system √ environment
2. Built-in fan 2. Normal operation of built-
in fan, no abnormal noise
1. Vibration
1. Stable vibration, normal
temperature
blast temperature
rise
2. No abnormal noise or
2. Noise
Converter √ odor
3. Dust or
3. Remove dust by dry
impurity
compressed air
4. lead and
4. No loose screws
terminals
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User Manual Chapter 9 User Manual Chapter 9
Frame Format of RTU Data 9.4.2 Format of No.1 address for reading as follows, setting
frequency (PO-03)
MODBUS Message
Note: register number must be one only when reading
Initiate: a interval Function Terminate: a
Slave
of code Data Verification interval of at Superior host command: Converter's response:
address
at least 3.5 bytes least 3.5 bytes
Frame header 3.5-byte interval Frame header 3.5-byte interval
A frame message must be transmitted in a consecutive data stream; if the Address 0x01 Address 0x01
interval is more than 1.5-byte transmission time before transmission of the Function code 0x03 Function code 0x03
whole frame is finished, those incomplete messages will be cleared by the Register address 0x0003 Register address 0x02
receiver which will take the next byte as part of address field of new frame by Register information 0x0001 Register information 0x01F4
mistake; likewise, if the interval is less than 3.5-byte transmission time, the Checksum 0x740A Checksum 0xB853
receiver will identify it as the extension of last frame. Because of disorder of END 3.5-byte interval END 3.5-byte interval
frames, CRC value will be incorrect, which may result in malfunction.
Standard Structure of RUT Frame : 9.4.3 Frame format of response error as follows, setting frequency
60Hz (PO-03)
Frame header T1-T2-T3-T4 (3.5-byte transmission time)
Type of error:
Communication address: 0~147(decimal system) / 01H - Data address overrun
Slave address field
(Zero stands for broadcast communication address) 02H - Number of data overrun & read-in data content exceeding bounds
Function domain 0x03: reading parameters of slave controller (ceiling & floor)
(CMD) 0x06: programming parameters of slave controller 03H - Operating, no read-in data are permitted
Data field 2*N-byte data is not only the main content of
Superior host command: Converter's response:
ENTER (N-1) communication but also the core of data exchange
… ENTER(0) during the communication. Frame header 3.5-byte interval Frame header 3.5-byte interval
Estimated value: CRC value (16BIT) Address 0x01 Address 0x01
Checksum
Function code 0x06 Function code 0x86
Frame ending T1-T2-T3-T4 (3.5-byte transmission time)
Register address 0x0003 Error code 0x02
9.4 Command code & data description Register information 0x0258 Checksum 0xC3A1
9.4.1 Format of No.1 address for Setting as follows, setting frequency 50Hz Checksum 0x7950 END 3.5-byte interval
(PO-03) END 3.5-byte interval
Superior host command: Converter's response: 9.4.4 CRC Mode
Frame header 3.5-byte interval Frame header 3.5-byte interval
RTU frame format is mainly applied to CRC (Cyclical Redundancy
Address 0x01 Address 0x01 Check), error detecting field based on CRC is included in the message.
Function code 0x06 Function code 0x06 CRC domain can detect all the information of message, which is two bytes
Register address 0x0003 Register address 0x0003 with 16-bit binary value included. It will be added into the message after the
Register information 0x01F4 Register information 0x01F4 calculation of transmission devices. The receiver will recalculate the CRC
Checksum 0x79DD Checksum 0x79DD
receiving the message, and compare it with the values in the CRC domain
received by devices; if the CRC value is not equivalent to another one, it
END 3.5-byte interval END 3.5-byte interval
proves that there is error in the transmission.
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CRC will write 0xFFFF in superior host, and call a program to process 9.5 Read-write rules of parameter address for function code
the consecutive 8 bytes in the message as well as the values in the register. 1. Descriptions of the other functions' address
Only 8-bit data of each character is valid to CRC, the others are all invalid, Parameters address monitoring:
including start bit, stop bit and parity check bit.
Register Address Register Address Data Description
Data Description
During the operation of CRC, each of 8-bit character is exclusive(XOR) address S/N address S/N
with register content separately; result will be inclined to the least significant 0xDC 220 Setting freqency 0xE6 230 PI preset value
bit(LSB) while the most significant bit will be filled with Zero. LSB will be
0xDD 221 Output freqency 0xE7 231 PI feedback value
extracted from the data for checking; if LSB is one, register will be
exclusive(XOR) with preset value separately; if LSB is zero, calculation will 0xDE 222 Output Current 0xE8 232 Run time
not be conducted. This instruction of process will repeat for 8 times; when it 0xDF 223 Busbar voltage 0xE9 233 Input interface
comes to the last bit (8th bit), the next 8-bit bytes will be exclusive(XOR) with
0xE0 224 Motor speed 0xEA 234 Output interface
register value again. The final value in the register is the CRC value after the
calculations of all the bytes in the message. 0xE1 225 Percentage of current 0xEB 235 Rated power
Compensation
0xE2 226 IGBT temperature 0xEC 236 Frequency
When CRC is added into the message, lower byte will be added first,
then the high byte. The simple function of CRC is as follows: 0xE3 227 Output voltage 0xED 237 Compensation voltage
unsigned int crc_chk_value(unsigned char *data_value,unsigned char length) { 0xE4 228 Output power 0xEE 238 Phase angle
unsigned int crc_value=0xFFFF;
0xE5 229 Count value 0xEF 239 Load factors
int i;
while(length--) {
crc_value^=*data_value++; Control command
for(i=0;i<8;i++) { (valid when P0-02 is changed into 3) Status of Converter
if(crc_value&0x0001)
Register Address Data Description Register Address Data Description
{ address S/N address S/N
crc_value=(crc_value>>1)
1 : FWD run 0 : Operating
^0xa001
} 2 : FWD jogging 1 : FWD running
else 0xF0 240
5 : REV run 2 : REV running
{
crc_value=(crc_value>>1) 0xC8 200 6 : REV jogging 6 : Malfunctioning
}
8 : Stop
}
} 16 : Regular stopping
return(crc_value);
32 : Reset
}
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E Operational Telephone
environment
F Address
A
W D
FD200 - 7.5HP-100HP Keyboard tap installation hole size : E=85mm ; F=115mm long.
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