OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
SUMMARY
15M − DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. PRINCIPLE OF CURRENT SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. PRINCIPLE OF CURRENT SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. PRINCIPLE OF HOIST WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. PRINCIPLE OF HOIST WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. PRINCIPLE OF HOIST WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6. PRINCIPLE OF SLEWING MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7. PRINCIPLE OF SLEWING MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8. PRINCIPLE OF SLEWING MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9. PRINCIPLE OF TROLLEY WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10. WIRING OF SOCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
EDITION : 30.03.06 15M−0000−601−1−GB
3 1
1
2
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
15M − DIAGRAMS
NOTES
EDITION : 30.03.06 15M−0010−001−0
3 1
2
2
1. PRINCIPLE OF CURRENT SUPPLY
3
DIAGRAMS
ELECTRICAL
B132N : Thermostat 4 contacts Q130A : Circuit breaker of control panel heating/ventilation supply
E350D : Main lighting Q131A : Circiut breaker of cab heating
E360D : Control panel heating Q350A : Circuit breaker of the cab lighting
E369D : Cab heating Q360F : Circuit breaker of transformer primary supply
K100M : Main contactor of current supply S350X : Main lighting switch contact
Q100F : Primary protective switch of main transformer T103F : Autotransformer 400/230 V
Q100M : Main power switch of crane supply
X370D : Connection 220V
Q104F : Differential circuit breaker 30 mA connection 220 V
15M−0100−658−1
3
2
1
EDITION :
MAINTENANCE
OPERATION
30.03.06
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
EDITION : 30.03.06 15M−0100−658−1
3 1
4
2
2. PRINCIPLE OF CURRENT SUPPLY
5
DIAGRAMS
ELECTRICAL
B132N : Thermostat 4 contacts Q101F : Secondary protective switch of main transformer
E340D : Main windscreen wiper 1 Q340A : Circuit breaker of the main windscreen wiper
E341D : Main windscreen wiper 2 Q342A : Circuit breaker of the auxiliary windscreen wiper
E342D : Auxiliary windscreen wiper 1 Q350A : Circuit breaker of the cab lighting
E343D : Auxiliary windscreen wiper 2 S100X : “ON” control contact
E344D : Windscreen washer S102X : Resetting control contact
E350D : Main lighting S320X : Horn control contact
H300H : Signal lamp ON
15M−0100−659−1
S340X : Main windscreen wiper switch contact
H314H : Signal lamp 100% S344X : Windscreen washer control contact
H320H : Horn S350X : Main lighting switch contact
H322H : Buzzer S400X : Electric locking contact at zero
K100M : Main contactor of current supply S600X : Electric locking contact at zero
3
K102A : Resetting relay
T100F : Main transformer of low voltage supply
2
1
K401A : Control relay of hoisting safety devices
V100F : Rectifier
EDITION :
K801A : Trolley winch torque relay
MAINTENANCE
OPERATION
30.03.06
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
15M−0000−750−0
EDITION : 30.03.06 15M−0100−659−1
3 1
6
2
3. PRINCIPLE OF HOIST WINCH
7
DIAGRAMS
ELECTRICAL
B132N : Thermostat 4 contacts S401X : Emergency stop button contact
K100M : Main contactor of current supply S407X : Rope reeving control contact
K403A : Limit switch safety relay S410S : Upper hoist limit switch contact
S410X : “Hoisting” control contact
K407A : Rope reeving control relay
S415S : Lower hoist limit switch contact
K410A : “Hoisting” control relay
S415X : “Lowering” control contact
K415A : “Lowering” control relay
S420S : Upper decelerating safety contact
K420A : Hoist winch control relay 2nd notch
S420X : Hoist winch control contact notch 2 or PV with PC
15M−0120−496−1
K430A : Hoist winch control relay 3nd notch
S425S : Upper decelerating switch contact
K807A : Trolley winch decelerating relay
S430X : Hoist winch control contact notch 3 or GV with PC
S101X : Emergency stop button contact
3
2
1
EDITION :
MAINTENANCE
OPERATION
30.03.06
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
EDITION : 30.03.06 15M−0120−496−1
3 1
8
2
4. PRINCIPLE OF HOIST WINCH
9
DIAGRAMS
ELECTRICAL
B402N : Inductive detector of the hoisting speed control K430A : Hoist winch control relay 3nd notch
H304H : Signal lamp 90% K804A : Control relay
K102A : Resetting relay S400S : Hoisting moment control contact
K400M : Hoist winch main contactor S403S : 90% MSWL cutout contact
K401A : Control relay of hoisting safety devices S411S : Maximum load control contact
K403A : Limit switch safety relay S431S : Control contact of load GV or 1/2 load
K413A : Relay of MSWL cutout S440S : Control contact of 1/4 load
K414A : Relay of MSWL cutout
15M−0120−497−1
S801S : Control contact of trolleying decelerating moment
K415A : “Lowering” control relay
U402N : Electronic control block of underspeed
K420A : Hoist winch control relay 2nd notch
3
2
1
EDITION :
MAINTENANCE
OPERATION
30.03.06
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
EDITION : 30.03.06 15M−0120−497−1
3 1
10
2
5. PRINCIPLE OF HOIST WINCH
11
DIAGRAMS
ELECTRICAL
K100M : Main contactor of current supply K420A : Hoist winch control relay 2nd notch
K400M : Hoist winch main contactor K430A : Hoist winch control relay 3nd notch
K401A : Control relay of hoisting safety devices M400M : Hoist motor
Q400M : Main circuit breaker of the hoist winch
K403A : Limit switch safety relay
R400D : Resistant element of the hoist winch
K409M : Hoist winch brake contactor
U400X : Electronic control block of hoist winch
K410A : “Hoisting” control relay
V401F : Overvoltage limiter of the hoist brake
K413A : Relay of MSWL cutout
V402F : Hoist winch brake rectifier
15M−0120−498−1
K414A : Relay of MSWL cutout
Y400M : Hoist winch brake
K415A : “Lowering” control relay
3
2
1
EDITION :
MAINTENANCE
OPERATION
30.03.06
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
EDITION : 30.03.06 15M−0120−498−1
3 1
12
2
6. PRINCIPLE OF SLEWING MECHANISM
13
DIAGRAMS
ELECTRICAL
C600F : Current supply filter L600M : Slewing motor eddy current brake
K100M : Main contactor of current supply R600X : Slewing control potentiometer
K600A : Slewing validation relay S609X : Slewing brake control contact
S610S : “Slewing to right” limit switch contact
K609A : Control relay of slewing brake
S610X : “Slewing to right” control contact
K610M : Control contactor “Slewing to right”
S615S : “Slewing to left” limit switch contact
K615M : Control contactor “Slewing to left”
S615X : “Slewing to left” control contact
K810M : “Trolley out” contactor
U600X : Electronic block of slewing control
15M−0130−543−1
K815M : “Trolley in” contactor
3
2
1
EDITION :
MAINTENANCE
OPERATION
30.03.06
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
EDITION : 30.03.06 15M−0130−543−1
3 1
14
2
7. PRINCIPLE OF SLEWING MECHANISM
15
DIAGRAMS
ELECTRICAL
K610M : Control contactor “Slewing to right” M600M : Slewing motor
Q600M : Main circuit breaker of the slewing mechanism
K615M : Control contactor “Slewing to left”
U601X : Electronic block of slewing mechanism supply
M600A : Fan of slewing motor
15M−0130−544−1
3
2
1
EDITION :
MAINTENANCE
OPERATION
30.03.06
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
EDITION : 30.03.06 15M−0130−544−1
3 1
16
2
8. PRINCIPLE OF SLEWING MECHANISM
17
DIAGRAMS
ELECTRICAL
H302H : Weathervaning signal lamp S510X : Travelling forward control contact
H303H : Weathervaning signal lamp S515X : Travelling backward control contact
K100M : Main contactor of current supply S520X : Travelling control contact notch 2
S640X : Weathervaning control contact
K401A : Control relay of hoisting safety devices
S641X : Weathervaning control contact
K600D : Magnet coil of weathervaning
V302F : Overvoltage limiter of weathervaning signal lamp
K609A : Control relay of slewing brake
V303F : Overvoltage limiter of weathervaning signal lamp
K640A : Control relay of weathervaning
V601F : Overvoltage limiter of the slewing brake
15M−0130−545−1
K641A : Control relay of the weathervaning relay
Y600M : Slewing mechanism brake
K801A : Trolley winch torque relay
3
2
1
EDITION :
MAINTENANCE
OPERATION
30.03.06
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
EDITION : 30.03.06 15M−0130−545−1
3 1
18
2
9. PRINCIPLE OF TROLLEY WINCH
19
DIAGRAMS
ELECTRICAL
D800D : Electronic delay time 2nd notch trolley winch R800D : Resistant element of the trolley winch
K407A : Rope reeving control relay S800S : Trolleying moment control contact
K801A : Trolley winch torque relay S810S : Trolley out limit switch contact
K804A : Control relay S810X : Trolley out control contact
K807A : Trolley winch decelerating relay S815S : Trolley in limit switch contact
K809M : Trolley winch brake contactor S815X : Trolley in control contact
K810M : “Trolley out” contactor S820S : Trolley out decelerating switch contact
K815M : “Trolley in” contactor
15M−0140−463−1
S820X : Trolley winch control contact notch 2 or PV
K820A : Control relay − trolley winch 2nd notch S825S : Trolley in decelerating switch contact
K830A : Trolley winch control relay notch 3 S830X : Trolley winch control contact notch 3
L800M : Eddy current brake of trolley winch motor U801X : Electronic block of trolley winch supply
M800A : Fan motor of trolley winch motor
V801F : Overvoltage limiteur of trolley winch brake
3
M800M : Trolley winch motor
Y800M : Trolley winch brake
2
1
Q800M : Main circuit breaker of trolley winch
EDITION :
MAINTENANCE
OPERATION
30.03.06
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
EDITION : 30.03.06 15M−0140−463−1
3 1
20
2
10. WIRING OF SOCKETS
21
DIAGRAMS
ELECTRICAL
U400X : Electronic control block of hoist winch U601X : Electronic block of slewing mechanism supply
U402N : Electronic control block of underspeed U801X : Electronic block of trolley winch supply
U600X : Electronic block of slewing control
15M−0156−275−1
3
2
1
EDITION :
MAINTENANCE
OPERATION
30.03.06
OPERATION ELECTRICAL
MAINTENANCE DIAGRAMS
EDITION : 30.03.06 15M−0156−275−1
3 1
22
2