We Design

We Build
We O ff e r

1
ur Existence
ur Existence

08 Vision
2020

06 Our believe in
“Rolling Excellence”
50
04 10 We continuously
assess quality at
different stages
12 - Our CNC Facilities
Our Journey To
Success & The World

Our
Message
from Desk
Infrastructure
18 - Our Hand Strengtherners 52 Clients 56 Quality
Assurance

Our Existence
“Constant struggle to
improve the quality of steel
and discover newer, faster
and more cost-effective
22
Our Products
58
Sustainable
development
and growth
for all.
methods of producing it.”

24 - Our Excellence

2 3
 Message from Desk

Dear all,

Steel is one of the most significant industrial sectors in India due to its
wide application across sectors. With the current wave of ‘Make in India’,
we are standing on the threshold of major reforms and manufacturing
sector has a key role to play in the success story of the nation. These
sectors need high quality products that can boost economic growth such
as infrastructure, power, machinery and railways. At the same time, the
steel industry is facing major changes with challenging market conditions
that mandates a high degree of flexibility to meet the complex and ever
changing needs of the customers.

Being an expert in industrial processes, Nav Bharat offers a complete

range of tailor-made solutions related to rolling mills. Our facility boasts
Our Mission :
of state-of-the-art technologies for producing equipment for value added
“To associate with the global market
steel manufacturers. We care for environment and strive to reduce
by serving craftsmanship, team
environmental footprints. Our aim is to improve the economic and
entrepreneurship and conviction towards
technical performance of our customers’ equipment.
our clients success.”

We take complete pride in our ability to partner and come up with most
constructive solutions by extending innovations to our customers.
Innovations in process are focused to ensure accessibility of the
equipment, improved productivity and minimum operational costs. We
are sure that these are the primary factors that can be instrumental in
the global success of any business. This brochure is an insight into our
portfolio of technologies and shows how earnestly we work to meet your
requirements. We look forward to hearing from you and discuss any idea
you may be contemplating.

Managing Director
Mr. Bhisham Kumar

4 5
 Our Existence
Nav Bharat Engineering Works came into existence in the year

1986 and has been a major contributor to the steel industry, since

then. We have a long list of reputed clients to our credit in India

and abroad. Being innovative leaders of the Rollling Mill industry,

we boast a wide range of products, values like hard work, honesty

and constant will to innovate is the reason of our strong hold in a

market with cutting edge competition.

Over the centuries, there has been a constant struggle to improve

the quality of steel and discover newer, faster and more cost-

effective methods of producing it. Amid global competition, the

heat is on like never before, resulting in heavier demands on the

metal industry’s approach to serve its markets. To survive, a new

type of partnership is required. It calls for team spirit and truly joint

effort by all the key players in the metal industry. We are committed

to playing our part in developing such synergetic relationships with

our current customers and future partners, we have collaratation

with European company MNSistem in tech space.

Our extensive research and development in sustainable

development has set benchmarks in the steel industry.

· State-of-the-art manufacturing technology

· Efficient and effective quality management system

· Adherence to delivery schedule with consistent supply

· Commitment towards customer satisfaction through

continual improvement

6 7
 We Believe In
“Rolling Excellence”
“The only way to discover the limits of the possible is to go beyond

them into the impossible. [A. Clarke]”

The name “Nav Bharat” evokes hope for a new India and that is

what our core philosophy is to build ‘A Marquee of Excellence’. It

typifies quality, integrity, performance, perfection, and above all,

character. We stand for all these traits.

We believe in becoming an active participant in an ever evolving

steel industry. The idea is to get grooving, working fiercely to

Our Vision 2020 explore every possibility of innovation and excellence. This is just

the beginning of a never-ending journey towards excellence.

“To be each clients’ most trusted and have a long-standing
relationship via uncompromised quality, latest technical &
innovative approach. Remain true to our commitments,
honest advice & ethics.”

8 9
 Spread over two units, Site 1, located on the main NH24, is 5400Sq Yard, with built up area of
40,000 Sq ft. and the other fabrication unit is 5000 Sq Yard with built up area of 20,000 Sq ft.,
we have a state-of-the-art infrastructure facility equipped with advanced manufacturing
technologies and machines that assist us to fabricate the best quality products.

The units are segregated into various departments such as manufacturing, quality control,
research and development, warehouse and packaging, sales and marketing, etc.

The maintenance technologies adopted by us are one of the best in the industry that ensure
smooth and efficient functioning of the machinery at all time giving optimum performance in
order to meet our client’s bulk requirements, we ensure that the machinery is updated on
regular basis in order to maintain our production rate.

Infrastructure
Nav Bharat is a one-stop Rolling Mill solution provider
offering comprehensive solutions. We believe in

delivering results without any compromise on quality.

This is being made possible with in depth research

involved in creating processes. We continuously

assess quality at different stages and set new

benchmarks to stay ahead in our business.

Designing Planning Manufacturing Commissioning

We have a dedicated, At this stage, it is We have highly We meet the needs

creative and proficient utmost important to advanced of optimising plants &
design team that understand client’s infrastructure setup commission through
acknowledges the expectations along in our operational high quality control
fact that every client’s with what can be done units for machining, phase & testing.
requirements are to serve them in the production support Our experience speaks
different and so should best possible manner. and handling of heavy values that offers
be our solutions. Here our research and machinery. impeccable services
development team and timely delivery.
waves its magic wand.

10 11
World class
CNC
section
with highly
precise and
accurate
machines
from Japan,
Germany,
etc

HOFLER Gear Grinder

1500 gear dia, 26 module,
2000mm between centers

12 13
 Our CNC
Facilities

SNK Double Column VMC - RB 6MII-E

5-Axis
X: 7,250mm, Y: 3,900mm, Z: 800mm, W:1,850mm
Table: 7000x3000mm
Weight on table: 30,000kg

14 15
 Our CNC
Facilities

TOSHIBA CNC BORER

130 dia X: 3m, Y: 2.3m, Z: 1.5m
Weight on table: 20mt

16 17
 Our CNC
Facilities

HOFLER Gear Grinder MAZAK VTL MAZAK HMC

18 1500 gear dia, 26 module, 900mm X,Y,Z: 1200mm 19
2000mm between centers Weight on table: 2mt
 • Hofler Rapid 1250Xlk CNC Gear Grinder • Hobbing Machine • E.O.T. Cranes:
30/5Mt -3Nos

Our Hand • Mazak CNC VTL

• Toshiba CNC Boring Machine

• Plano Miller

• Band Saw
20 Mt -1Nos
10 Mt -5Nos

Strengtherners • Mazak CNC Horizontal Machining Centre 8800 Nexus • Radial Drill Machine

• CMA Tapping Machine • Hydraulic Press

• Messr CNC Plasma Cutting Machine • Lathe Machines : 12”, 10”, 8”, 6” & 4”

• CNC Turning Center • Horizontal Boring, Drilling and Milling Machines

20 21
 Our Design
Capabilites

3D modelling of block mill for 5.5mm

wire cut 100m/s

At Nav Bharat Engineering Works we have a

dedicated team of designers who have
academic proficiency and long standing hands
on experience of developing customer specific
designs.

Our Team works on various

softwares to design and deliver
an optimum solution for every
client. We use 2D/3D software:
Autocad, Inventor, Solidworks,
BearinX, and roll pass/ load
design software.
22 23
 Nav Bharat is a result
Our Products of years of hard
work, perseverance,
integrity and
delivering consistent
performance.
Over the past 30 years,
Nav Bharat has
developed expertise
in heavy machinery
in general and Rolling
Mills in particular.
24 25
 Our Excellence
• Hot Rolling Mills • Gear Couplings
• Flying Shears • Industrial Gear Box
• Cold Shears • Punching Cropping Machine
• Crank Shears • Hot Saw
• Quenching Boxes • Automatic Cooling Bed
• Twin Channel • Housingless Stand
• Mill Stands • Gear Grinding Service
• Cold Rolling Mills • Tying Machine

‘We believe it is more economical to make good

quality products than to make a bad quality
product and provide field service.’

26 27
 Salient features of
Combined Gear Boxes cum
Pinion Stand

Ÿ Made out of case

carburising material,
forged, isothermally
annealed, case carburised,
hardened (up to 60+/-
2HRC) and teeth grounded
on our CNC Hofler Rapid
1250 XLK gear profile
grinding machine.

Ÿ Rigid Housing,
incorporating extra face
width gears for increased
service factor. Double
lapped parting one face
with ‘O’ rings for sealing.

Ÿ ’No Oil Seals’, provided

Gear Box with labyrinths for life long

sealing.

24
28 25
29
 Our Products Quenching Box for 8-32mm, 8x4, 10x3, 12x2,16-32x1

Bar Receiving Twin Channel

High Speed Continuous Rotating Shear to cut 8mm Flying Shear for 8-32mm, 8x4, 10x3, 12x2,16-32x1 Hot Saw
30 31
at 24m/s, 12mm at 14m/s
 Rake Type Cooling Bed 10.3m Wide x 66m Long With Lifting Cassette for Braking Slide and Layer Transfer

32 33
34 35
 260/ 230/ 200/ 160 mm Roll Neck Housingless Mill Stand for Slit Rolling Mill

36 37
Quick stand changing platform for eight stand finishing mill.

38 39
40 41
42 43
44 45
 400,000 TPA
Bar Mill (Proposed)

300,000 TPA Slit Bar Mill

(M/s Bhagyalaxmi Rolling Mills
Pvt. Ltd., Jalna
and
M/s. Jai Ambe Steels (P) Ltd.,
Nepalganj,Nepal)

46 47
 250,000 TPA Bar Mill
(M/s Sagamu Steel Ltd., Lagos, Nigeria)

300,000 TPA Bar Mill

(M/s Omsairam Steel &Alloy Pvt. Ltd.,
Jalna)

48 49
 180,000 TPA Bar Mill
(M/s Pulkit Alloy & Steel Ltd.,
A Lagos, Nigeria)

100,000 TPA Bar Mill

(M/s Sri Jai Balaji Steel Rolling Mills Ltd.,
Muzaffarnagar)

50 51
 Working diligently with our
clients in order to meet their
Nav Bharat shifts
Nav Bharat gets
another order of
expectations and make due
its manufacturing
plant to the prime Nav Bharat gets its
Slit Rolling Mill of
capacity 200000
contribution in their success
industrial area first project of Slit
TPA.
of Ghaziabad - Rolling Mill
Bulandshahr Road Nav Bharat
Industrial area, Nav Bharat adds completes its
facing NH 24.

Nav Bharat takes

a quantam leap
and adds fleet
of world’s best
another CNC -
turning centre

Nav Bharat
adds its first cnc
(computerised
second Slit Rolling
Mill project for
Sunflag Group
Nigeria.

Nav Bharat adds

80+ 18+
machinery in numerical control) hofler gear grinder

We value time Nav Bharat

its plants. Nav
Bharat becomes
Nav Bharat assist
global customers
machine from
Japan - horizontal
in its unit 1 with Domestic International
in-built probe,
and have an ventures in the a renowned brand and deliver great machining centre achieving quality -
impeccable record export market and in Gear Boxes and production results (mazak 8800 nexus) DIN 1 and DIN 2
of timely delivery. goes global Steel Rolling Mill.

1985 1990 2000 2003 2007 2010 2015

2011 2016
Nav Bharat
2012
reform quality
Nav Bharat adds
policies to World
CNC plasma
class standards. 2013 cutting machine
in its unit 2 .
2014

Our Nav Bharat

opens its another

Journey manufacturing
unit in the same
industrial area in
Nav Bharat adds 2
more cncs - Toshiba
boring and mazak

To Ghaziabad
vtl in its unit 1

Nav Bharat takes

Success & part in metec

exhibition in
Germany.

The World Nav Bharat

completes another
slit rolling mill
project for its client
January 2016
in Maharashtra

52 53
 Asia
Africa

Nepal
Our Clients
Nigeria
M/s. Jai Ambe Steels (P) Ltd, Overseas
Nepal

M/s.Sunflag Steel (Nigeria) Ltd., M/s. Himal Iron & Steel Co. (P)
Lagos, Nigeria Ltd., Nepal

M/s.Sagamu Steel Nigeria Ltd., M/s. Goenka Steel, Nepal

Lagos, Nigeria.

M/s. Pulkit Alloy & Steel Ltd.,

Lagos, Nigeria.
Kenya
M/s. Prism Steel Mills Ltd., Nigeria M/s. Apex Steel Ltd., Nairobi,
KENYA.
M/s. Phoenix Steel Mills Ltd.,
Nigeria M/s. Steel Makers Ltd., Kenya.
Sri Lanka
M/s. Colombo Copper Pvt. Ltd.,
M/s. Miriam Steel Holdings Horana, Sri Lanka,Colombo
M/s. Gemini Mechandise Pvt. Ltd.,
Nigeria. (M/s. Steel Makers Ltd., Kenya)
M/s. Multi Steel, Sri Lanka.
M/s. Strategic Impex Pvt. Ltd.,
Nigeria.
Middle East
M/s. Land Craft Industries Ltd.,
Nigeria.

M/s. Real Infrastructure (Nig.) Ltd.,

Nigeria. South Africa Bangladesh
M/s. Barnes Fencing Industries
M/s. Bangladesh Steel Re-rolling
Oman
M/s. Monark Reed, Nigeria (Pty) Ltd., Gauteng, South Africa. M/s. Sharq Sohar Steel
Mills Ltd., Chittagong, Bangladesh
RollingMills LLC., Oman

Egypt Zimbabwe Indonesia

M/s. Six October for Light M/s. Steel Makers (Zimbabwe) Pvt. M/s. P. T. Citra Tanamas, Iraq
Sections Co., Egypt. Ltd., Zimbabwe. Indonesia. M/s. G. K. Steels, Erbil, Kurdistan.

54 55
 West
M/s. Bhagyalaxmi Rolling Mills Pvt. Ltd.,
Jalna

North M/s. Omsairam Steel & Alloys Pvt. Ltd.,

Jalna

India M/s. Sri Jai Balaji Steel Rolling Mills M/s. Kalika Re-rollers Pvt. Ltd., Jalna
Ltd., Muzaffarnagar

M/s. Parvati Alloys (P) Ltd. Jalna

M/s. Galwalia Ispat Udyog Pvt. Ltd.,
Kashipur, Uttarakhand
South M/s. MITC Rolling Mills (P) Ltd.,
Ghatkopar East, Mumbai
M/s. Fortune Metals Ltd.,Talwara Road,
M/s. Prince TMT Steels Pvt. Ltd., Adj. PSEB PowerGrid, Mandigobidgarh
M/s. Bhagwati Ferro Metal (P) Ltd.
Kanjikode (E), Palakkad Silvasa
M/s. Petropol India Ltd. A1121/22, Indl.
M/s. Dindigul Iron & Steel Co.(P) Ltd, Area, Bhiwadi, Rajasthan
M/s. Balbir Rolling Mills Ltd., Mumbai
Dindigul, Tamil Nadu.
East M/s. Crest Steel & Power Pvt. Ltd. Una
Road, Amb, The. Amb, Dist: Una (H. P.) M/s. Quartz Metal Inds., Silvasa
M/s. ARS Metals Ltd., Chennai
M/s. BDG Metal & Power Ltd., Kadasole,
Barjaora M/s. Himalayan Rolling Steel M/s. Bhagwati Steel Cast Ltd., Mumbai
M/s. V. V. Iron & Steel Co. Pvt. Ltd.,
Tirunelveli, T. N. IndustriesPvt. Ltd.,Barzulla, Srinagar,
J&K
M/s. Shyam Steel Inds. Ltd., Kolkata. M/s. R. L. Steels Ltd., Aurangabad
Central M/s. Jairaj Ispat Ltd., Hyderabad
M/s. Shree Balaji Pigments Pvt. Ltd.,
M/s. Shri Ramrupai Balaji Steels Ltd., Kathua, J & K M/s. Guardian Steels Pvt. Ltd.,Chembur,
Durgapur Mumbai
M/s. Pioneer Torsteel Mills (P) Ltd.,
M/s. Fortune Metaliks Ltd., Raipur
Medak, Hyderabad
M/s. Upper India Steel Mfg. & Engg. Co.
M/s. Sharda Shree Ispat Ltd., Raipur M/s. Adhunik Ispat Pvt. Ltd., Kolkata. Ltd., Ludhiana & Tirupati. M/s. Shri Karvir Nivasini Mahalaxmi
Ispat Pvt. Ltd., Kolhapur.
M/s. Devshree Ispat Pvt. Ltd., Hyderabad.
M/s. R. K. Structures Pvt. Ltd., Raipur M/s. Durgapur Steels Ltd., Durgapur. M/s. Capital Ispat Ltd., Bhiwadi
M/s. Khatu Shyamji Steel Rolling Mills
M/s. Maa Mahamaya Inds. Pvt. Ltd., Pvt. Ltd., MIDC Area, Nanded
Vizianagaram Distt, A. P.
M/s. Sanvijay Industries Pvt. Ltd., M/s. B. M. A. Stainless Ltd., Distt M/s. Barnala Steel Inds. Ltd.,
Nagpur. Budwan, Kolkata Muzaffarnagar (U.P.)
M/s. Sun Metallics & Alloys Pvt. Ltd.
M/s. Chitrakoot Metal Ltd., Denkanikottai Wada
Taluk, Krishnagiri District, Tamil Nadu.
M/s. Shivali Udyog (I) Ltd., Raipur. M/s. Zion Steel Ltd., Sundargargh M/s. Shri S. S. Shyam Steels Pvt. Ltd.,
Faridabad.
M/s. Hans Ispat Ltd., Kutch, Gujarat
M/s. P. R. Rolling Mills Pvt. Ltd., Tirupathi
M/s. S.D.Bansal Iron & Steel Pvt. Ltd., M/s. Shree Metaliks Ltd., Angul.
Bhopal. Rathi Udyog Ltd., Ghaziabad.
M/s. Shri Khatu Shyam Industries,
M/s. Khayati Steel Inds. Pvt. Ltd., Silvasa
M/s. Usha Martin Ltd., Jamshedpur. Thandavapura, Nanjangud Taluk, Mysore
M/s. Inertia Iron & Steel Inds. Pvt. Ltd., M/s. Gallantt Ispat Ltd., Gorakhpur
Dist.
Raipur.
M/s. Shyam Sel Ltd., Burdwani, West M/s. Shree Om Steel Rolling, Jalna
Bengal M/s. VRKP Steel Industries Pvt. Ltd. M/s. Shree Krishna Steel Rolling (Jaipur)
M/s. Nalwa Steel & Power Ltd., Rigarh Ltd., Jaipur M/s. Sunflag Iron & Steel Co. Ltd.,
Bhandara, Maharashtra.
M/s. Maithan Steel & Power Ltd., 57
M/s. Aaryan Hitech Steels India Pvt. Ltd., M/s. Sharda Shree Ispat Ltd., Nagpur
M/s. Shilpa Re-rollers Ltd., Nagpur Burdwan, West Bengal, Kolkata M/s. Usha Martin Inds. Ltd., Agra.
Gowribindpur, Karnataka.
 Nav Bharat Engineering Works is a certified ISO

: 2008 & member of EEPC (Engineering Export

Promotion Council). Excellence is an integral element

behind Nav Bharat’s success story. We give utmost

importance to our customers. Timely delivery with

uncompromising quality is what we are known for.

With our strong supply chain we ensure timely delivery

of manufactured products to our clients.

Quality systems existing at Nav Bharat Engineering

Works are at par with the International standard

systems. To meet the quality policy, company plans

to implement & achieve Total Quality Management.

Quality checks have been established at various

centers of the company under the supervision

& expertise of Certified Quality Management

Quality Consultants.
Assurance
Continuous follow up by management, audits (both

internal, as well as external) and persistent efforts

on the part of employees have all translated in to

premium quality delivered to all our clients. Adherence

to high quality systems has now become a way of

working at Nav Bharat Engineering Works.

In our long journey of achieving excellence, we have

redefined quality standards and keep on reinventing

ourselves to match the requirements of changing

times. Special emphasis is laid on research and

development that keeps us on our toes.

58 59
 Sustainable
development and
growth for all.
Nav Bharat Engineering Works is actively Rotary Club ( Sahibabad ) & tree plantation

engaged in Corporate Social Responsibility drives.

(CSR) programs supported by experienced Apart from this, there are few healthcare

and qualified professional for execution. The initiatives extended for the less fortunates.

company works extensively to give back to

society through its close association with

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