Geopolymer Concrete with Rubber Latex
Geopolymer Concrete with Rubber Latex
DOI: 10.1002/suco.202000788
TECHNICAL PAPER
Badrinarayan Rath
KEYWORDS
calcined clay, porosity, rubber latex, shrinkage mechanism, shrinkage strain
Structural Concrete. 2021;1–12. wileyonlinelibrary.com/journal/suco © 2021 International Federation for Structural Concrete. 1
2 RATH
hydration reduces and develops the mechanical stresses.5 sand by pond ash increased the packing density of
The concrete compressive strength gets reduced by concrete and the addition of glass fiber arrested the
adding chemical-based SRA.6 At the initial stage, the shrinkage cracks and increased the strain hardening
strength-reducing effect is too much higher and the effect properties of concrete. Hence, the strength and
is reduced with time.7 Many researchers had paid their durability properties of this type of triple blended con-
attention to the durability of concrete over the past sev- crete had increased. But in the present research, the
eral decades and till now it is hotspot research. The dura- durability of concrete has been improved by the addition
bility of concrete has been developed by replacing of natural rubber latex as an organic admixture in fresh
cement and sand with marginal materials,8 by adding concrete.
nanoparticles in concrete,9 substituting cement with Many researchers have studied extensively geopolymer
nanoparticles with marginal materials,10,11 by adding concrete due to various environmental benefits such as
organic and nonorganic fiber 12,13 and combination of emission of the lower amount of greenhouse gasses and
both fiber and marginal materials.14 But in the present the requirement of lower energy as compared to the
research, the durability of concrete has been increased by manufacturing of Portland cement concrete. Although the
adding renewable, organic admixture. Meddah et al.10 shrinkage of geopolymer concrete is less than the Portland
suggested that the replacement of cement with 10% of cement concrete, sometimes it forms critical pore struc-
rice husk ash and 3% of Al2O3 nanoparticles to achieve tures. The formation of pore structure may depend upon
the mechanical and durability properties as the greatest binder material, water content, alkaline activator, evapora-
value. Due to the addition of Al2O3 nanoparticles in tion of water, and curing condition.16 Small quantities of
cement, the portlandite (Ca[OH]2) was consumed by zeolites are forming during the reaction process of the
those nanoparticles and formed an extra amount of binder with the present alkali activator, which creates a lot
C S H gel which filled the capillary pores. It helped to of pores at a later stage.17 Hence, the correlation between
increase the packing density of concrete and strength mixed design parameters and the formation of pore struc-
properties. The addition of rice husk ash decreased the tures should be understood properly to reduce the shrink-
hydration rate as well as the heat of hydration. The slow age. At the restraination of concrete, tensile stresses
reaction of rice husk ash and containing lower Ca/Si develop on the surface and it leads toward cracking. The
ratio reduced the amount of calcium hydroxide and hel- shrinkage behavior of geopolymer concrete may concern
ped to produce secondary C S H gel. Praveenkumar critically and may affect its durability. Using shrinkage-
et al.15 also found that replacement of cement by 10% of reducing admixture in concrete, the capillary stresses in
rice husk ash with 3% TiO2 nanoparticles have better pore water may be reduced, results in a reduction of
resistance against deterioration by hydrochloric acid. shrinkage and corresponding shrinkage cracking on the
Also, the replacement of cement by 10% rice husk ash surface of the concrete structure.18 A low-cost nonchemical
had shown low thermal conductivity. The introduction of shrinkage admixture should be searched to reduce the
rice husk ash in concrete reduced the thickness of the shrinkage of geopolymer concrete.
matrix, which helped for reduction of thermal conductiv- There are three types of mechanisms such as surface
ity.11 The combination of rice husk ash and TiO2 nano- free energy of the solid gel particles, hydrostatic tension
particle improved the microstructure of concrete and in the capillary water, and disjoining pressure in areas of
reduced the permeability of concrete to chloride ingress. hindered absorption between gel particles associated with
Kanthe et al.8 also found from SEM image that ternary shrinkage.19,20 Rath et al.21 found the shrinkage strain of
blending of cement, rice husk ash, and fly ash increased cement concrete with supplementary cementitious mate-
the packing density of mortar mix which achieved 25.06% rials due to hydrostatic tension in the capillary water and
higher strength as compared to the strength of control modified the equation of the ACI shrinkage model.22
mix. Manigandan et al.13 used chemically treated natural Some proposed equations by Powers20 given related to
fiber and polyurethane-coated coarse aggregate in con- the above mechanisms are given below. The change in
crete to improve strength and durability. They explained volume in a solid particle due to surface free energy can
that natural fiber was more flexible and able to fill the be expressed by Equation (1).
voids in the cement matrix, which improved the micro-
Z
structural property. Rath et al.14 increased the durability ΔV 2 RT h2
wa
¼ K dðlnhÞ: ð1Þ
of concrete by replacing both cement and sand simulta- V 3 M h1 V s
neously by fly ash and pond ash with the addition of 0.1%
glass fiber. The partial replacement of cement with fly
ash helped in the formation of secondary C S H gel by The change in volume due to hydrostatic tension can be
reducing additional Ca(OH)2, the partial replacement of expressed by Equation (2).
RATH 3
ΔV RT certain amount to improve the performance of concrete
¼β lnh : ð2Þ
V Mvw because at the higher dose the concrete mold cannot be
demoulded in a stipulated time which hampers the
proper curing process. The improper curing process will
The change in volume for disjoining pressure can be decrease the strength and durability of concrete. But this
expressed by Equation (3). natural rubber latex can be used at a higher dose without
facing any demoulding problem after casting for 24 h.
ΔV RT Hence, the curing process can be forwarded smoothly for
¼ βf ðwa Þ lnh: ð3Þ
V Mvw rubber latex concrete.
The development of cracks on structural or non-
The Equation (2) of change in volume due to hydrostatic structural elements may be due to the shrinkage of con-
tension can be derived from the Laplace equation and crete. The shrinkage of concrete occurs due to losses of
kelvin equation which is given below water within the concrete due to various reasons such as
evaporation, chemical reactions, bleedings, and so
2σ on. Many researchers have suggested using fiber, expan-
pv pc ¼ cosθ ðLaplace EquationÞ, ð4Þ
r sive cement, SRA, and so on, for controlling the develop-
ment of shrinkage cracks in concrete structure.25–27 But
RT those suggestions have some limitations. The fiber does
pc pv ¼ lnh ðKelvin EquationÞ, ð5Þ
Mvw not reduce the shrinkage but prevents the cracks from
widening more. Using fiber at a higher percentage may
where V is the volume, M is molecular weight, T is the cause fiber balling, which results in the segregation of
temperature, wa is the absorbed water content, Vs is concrete. The expansive cement expands more after hard-
the absorbed volume, vw is the specific volume of water, ening by the formation of ettringite, which compensates
“h” is the relative vapor pressure, K is the compressible for the possible shrinkage. Since the production of
coefficient of solid particles, R is the universal gas con- ettringite is not possible in the fresh stage of concrete, it
stant. The above deformational behavior of concrete is is very difficult to reduce the early age shrinkage of con-
influenced by relative humidity, microstructure geome- crete by using expansive cement. On the other hand, the
try, and interaction between solid substance and water. It shrinkage-reducing admixture plays a vital role to reduce
is found that the disjoining pressure is nothing but the the early age shrinkage, but they are chemical-based and
change in volume at relative humidity beyond 50%.23 hazardous as well as highly expensive. It cannot be used
The characteristics of an intervening fluid can modify to in concrete at a higher percentage. Because a high dose
potential energy interaction between two planar surfaces. of chemical-based admixture prolongs the setting time of
Both surface force and corresponding shrinkage may be concrete and cannot be demoulded easily at a stipulated
changed by the presence or absence of a shrinkage- time. Also, the polycarboxylate easter-based admixture
reducing admixture in capillary pore solution. From creates bleeding initially and later makes the mix stick
Equation (3), it can be found that increasing water pres- which creates a honeycomb. Hence, a nonchemical SRA
sure results in a reduction in surface tension keeping should be searched to use in concrete at a higher dose
constant water vapor pressure and pore radius. It is and to avoid the demoulding problem. Hence, natural
observed that the addition of SRA to water reduces the rubber latex has been selected as an organic shrinkage-
surface tension.24 A protective outer layer of mortar con- reducing admixture in the present research. Also, it was
sisting rich SRA protects the inner layer from drying found that rubber latex improved both the workability
because of its lower surface tension. and rheology properties of concrete.21 Hence, the other
durability properties and improvement of the microstruc-
ture of various types of concrete should be checked by
2 | R ESEAR CH SIGNIFICANCE using rubber latex at a higher percentage. Various dura-
bility tests such as shrinkage, oxygen permeability, capil-
In the present research, an organic, renewable, and low- lary suction, and water absorption of concrete with and
cost shrinkage-reducing admixture has been explored, without rubber latex have been measured in the present
which can easily replace to chemical admixture available research and results are correlated with the shrinkage
in the market. The main aim of this research is to mechanism.
increase the workability and durability of cement con- The novelty of the present research is to analyze the
crete/geopolymer concrete with the help of natural volumetric shrinkage of geopolymer concrete with and
admixture. The chemical admixture can be used up to a without rubber latex and establish a correlation between
4 RATH
3 | METHOD OLOG Y
FIGURE 1 Shrinkage cone used in present research
414 MPa and reach a cylindrical pore diameter of approx- early age shrinkage property has been studied in the pre-
imately 890 μm. The mercury porosity of the sample can sent experiment. How the various doses of natural rubber
be found by taking the ratio of the volume of total latex affect different mixes of concrete are explained
injected mercury to the total volume of the sample. below. Comparing the shrinkage result of traditional
cement concrete (MT-0) and calcined clay-based geo-
polymer concrete (MG-0), it was found that the calcined
4 | R ES U L T S A N D D I S C U S S I O N clay-based geopolymer concrete shrinked 47% less than
traditional cement concrete (Figure 2). There are two rea-
4.1 | Shrinkage sons behind the less shrinkage value of calcined clay-
based geopolymer concrete. The first reason is that the
The early age shrinkage had been found out in present calcined clay did not shrink like the cement. As the parti-
research because it was found that the shrinkage rate was cle size of calcined clay was less than 45 μm, the fineness
more for the first 8 h for traditional concrete without rub- value of calcined clay was more than the cement. Hence,
ber latex (MT-0). After 8 h, the shrinkage process slowed the bleeding was restricted by the calcined clay. The sec-
down and it appeared near about to constant. Hence, the ond one is that saturated brick aggregate inside geo-
polymer concrete had absorbed water before mixing and
T A B L E 1 Properties of different ingredients used in released that absorbed water at the time of setting. This
geopolymer concrete released water compensated for the evaporation of water
S. No. Material Properties
from the concrete. Hence, the shrinkage of concrete was
restricted. Again, it was noticed that the shrinkage value
1 Cement OPC of 43 grade
of geopolymer concrete gradually decreased as the dose
2 Sand Specific gravity of 2.65, grading as of rubber latex increased. The shrinkage of geopolymer
zone-III
concrete reduced 18, 43, 59, and 69% for the dose of rub-
3 Aggregate Maximum sizes are 20 mm, ber latex 0.5, 1.0, 1.5, and 2.0%, respectively, added to
specific gravity = 2.73
control geopolymer concrete mix (MG-0) after 8 h. It hap-
4 Calcined clay Particle sizes are finer than 45 μm, pened due to the restriction of evaporation of water from
specific gravity = 2.85, blain air
the concrete by the rubber latex. It is concluded that a
permeability = 410 m2/kg
higher dose of rubber latex helps to decrease the shrink-
5 Brick aggregate Maximum sizes are 20 mm, age rate of geopolymer concrete.
specific gravity = 1.84
There are so many reasons for the reduction of
6 Sodium White color pellets having a shrinkage of concrete due to the addition of rubber latex.
hydroxide density of 2.15 g/cm3
The first one is, when rubber latex was mixed in cement
7 Calcium Viscous gel concrete or geopolymer concrete, a thin layer of rubber
silicate
latex was formed around the water particle by which
8 Rubber latex The natural white liquid collected water could not evaporate easily. This increases the dura-
from the rubber tree, specific tion of the constant rate period. The constant rate period
gravity = 1.1, pH = 8.1
is nothing but the loss of water in the first stage of drying.
Note: (i) The number attached with each code of mix denoted as percentage rubber latex added to that
corresponding mix. (ii) All ingredients are in kg/m3.
6 RATH
The second reason is due to the addition of rubber latex increased the specific surfaces. Hence, the require-
in the concrete mixture resulted in decreasing the surface ment of water had increased for the hydration pro-
tension of the pore water in the geopolymer concrete and cess. Also, the rubber latex reduced the large pores of
increased the viscosity of the pore fluid. Rubber latex the concrete and delayed the crack initiation time. As
reduced the moisture saturation at most for the interme- a result, the crack width reduced significantly. From
diate values of relative humidity. As a result, the main the above results, it is concluded that natural rubber
driving force (known as capillary suction) for transporta- latex can be used as a shrinkage-reducing admixture
tion of water to the concrete surface at a constant rate in concrete. It can minimize the shrinkage cracks and
decreased. Hence, it broke the continuous capillary brid- allow to decline both curling and joint contraction.
ges between the interior matrix and surface of the con- Also using broken brick pieces as coarse aggregate
crete. It reduced the capillary tension within the pore provided an additional benefit to reduce the shrink-
structure as a result shrinkage process was obstructed age of concrete.
during the evaporation of water. The water transporta-
tion from the interior matrix to the concrete surface is
further reduced due to the increased viscosity of the 4.2 | Shrinkage strain of different mixes
matrix. As a result, the earlier rate of evaporation of
the concrete with rubber latex decreased in the first hours In the present research, the shrinkage strain has been
of drying. The third reason is saturated brick aggregate calculated for four different mechanisms such as water
released water from its surface up to the initial setting of evaporation, the surface energy of solid gel particles,
cement paste. At that time, the capillary suction started hydrostatic tension due to capillary action, and dis-
by pulling the water drops from the large pores of brick joining pressure. Shrinkage strain due to evaporation
aggregate. Since the brick aggregate released the water at of water has been determined from the present experi-
an earlier stage, it is responsible for capillary suction ment and the other three types of shrinkage strains
developing in between the fresh and plastic stage of con- have been determined from Power's equation and tab-
crete. It may be influenced positively on reduction of ulated in Table 3. Shrinkage strain due to evaporation
plastic shrinkage cracking since the water supplied by was calculated by dividing the shrinkage of the
saturated brick aggregate might retard the capillary pres- corresponding mix by the total volume of the conical
sure development in the concrete matrix and ultimately sample.
reduce the amount and width of plastic shrinkage cracks. V = Volume of concrete mix = Volume of shrinkage
The fourth reason might be the delaying of hydration cone = 285,099 mm3.
reaction at the initial setting of concrete due to the addi- K = Compressible coefficient of solid particles = 0.85.
tion of rubber latex. It happened due to the presence of R = Universal gas constant = 8.314 103 N-m-
organic molecules in natural rubber latex. Rubber latex kmol1 k1.
molecules decreased the polarity of concrete and T = Room temperature = 35 C.
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Shrinkage strain
Wa = Absorbed water content = Water added in the 4.3 | Oxygen penetration test
mix (from Table 2).
h = Relative vapor pressure = 101,325 Pa. The oxygen penetration test results are shown in Figure 3.
It is found that the shrinkage strain due to evapora- It was found that as the dose of rubber latex was increased,
tion of water for traditional concrete is 83% more than there is a significant reduction in the penetration of oxygen.
the shrinkage strain of geopolymer concrete with 2% rub- The oxygen penetration value of traditional cement con-
ber latex. From Table 3, it can be noticed that the shrink- crete (MT-0) was 30% more than geopolymer concrete with-
age strain for all mechanisms gradually decreased as the out rubber latex (MG-0). It can be assumed that part of the
dose of rubber latex increased. It happened due to oxygen permeability reduction in geopolymer concrete may
the dual action of geopolymer concrete. The first one is be attributed to the presence of brick aggregate since it was
saturated brick aggregate-released water, which compen- continuously releasing water and compensating for water
sated the evaporation at the fresh stage and the second loss due to drying. But if it is compared with the test result
one is rubber latex reduced the number of micropores in of oxygen permeability in between MG-0 and MG-2.0, it
fresh concrete and sealed all the pores in the hardening can be found that the oxygen penetration value of MG-2.0
stage. One interesting thing is found that is the summa- is one-fourth of the MG-0. The result indicates that the liq-
tion of shrinkage strains due to surface energy, hydro- uid rubber latex filled internal pores, which reduced the
static tension, and disjoining pressure gives the shrinkage connectivity between the open pores. From the bulk liquids
strain at water evaporation. That means the shrinkage test, it is observed that the natural rubber latex remained in
strain due to water evaporation is showing as total liquid form after evaporation of the water up to the first
shrinkage strain. Among the three mechanisms described 8 h. After that, the rubber latex became solid inside the con-
by power, more than 60% contribution contributes by crete mix. That means it indicates that rubber latex did not
shrinkage due to surface energy. participate in the hydration reaction. Despite this, the
The weight loss of the concrete specimens without released water from the brick aggregate compensated for
rubber latex was found 3% more than the concrete speci- the loss of evaporated water and participated in the hydra-
men with rubber latex during the period of shrinkage. tion process. In a later period, the solid form of rubber latex
That means all the mixtures contained the same amount improved the microstructure of concrete and formed a pro-
of pore water and assume a negligible difference in the tective layer on the concrete surface, helped to decrease the
solid part of the pore structure of all mixes of concrete. liquid and gas permeability.21
The rubber latex had formed a thin film that acted as a
protective cover and resisted evaporating the water from
the concrete specimen. Again, according to the Laplace 4.4 | Capillary suction test
equation (i.e., Equation (4)) the difference between the
pressure in water vapor and the pressure in pore water From Figure 4, it is found that the capillary suction value
reduces as the surface tension decreases for the same is increasing with lapsing of time for each mix. Initially,
radius of the pore. The reduction of shrinkage for the tra- the capillary suction was very less, but after 24 h it was
ditional mix of concrete may be due to a reduction in the eight times more than the capillary suction of 15 min of
depression of pore water pressure (pc). For getting a bet- the traditional mix (MT-0). But the rate of increase
ter understanding of the mechanism of reduction of of capillary suction is slightly less than geopolymer con-
shrinkage oxygen permeability and capillary suction, crete mix (MG-0). This happened due to the presence of
tests were carried out. saturated brick aggregate in geopolymer concrete. The
8 RATH
saturated aggregate released water at a regular interval 2.0 was one-fifth of the capillary suction of mix MT-0
and decreased the dryness of concrete, which reduced after 48 hours of immersion in water. The increasing
the formation of capillary tubes inside the concrete dose of rubber latex decreased the capillary suction.
mix. But when the rubber latex was used in the con- The values indicate that the presence of rubber latex
crete mix the capillary suction rate decreased gradually does not take part in the hydration reaction. The rela-
up to 0.5% water replacement and suddenly at beyond tive behavior of concrete mixes is not showing any
0.1% of water replacement. It indicates that there was change significantly, indicating the presence of homo-
a tremendous improvement in the microstructure of geneous pore structure in depth. But, the initial mois-
concrete for the replacement water above 1% with rub- ture profile of concrete may change the relative
ber latex. Generally, the rubber latex is in the liquid behavior of mix with the presence or absence of rubber
stage up to the first few hours of the collection and it latex. It may be concluded that the initial condition
becomes solid after that. Hence, after 24 h of cube cast- has not induced significant heterogeneity in the distri-
ing, rubber latex became solid and filled all the micro- bution of moisture and rubber latex.
pores of the concrete. Also, it forms a solid coating on
the surface of the concrete. Hence, not only the water
permeability had reduced but also decreased in the 4.5 | Water absorption test
rate of capillary suction. The best result goes in favor
of mix MG-2.0 in accordance with the oxygen perme- After the capillary suction test, the specimen cubes of all
ability test results. The capillary suction for mix MG- mixes were immersed in water until gaining constant
RATH 9
Figure 8. It was found that as the percentage of rubber latex and as well as their physical and chemical properties, but
increased in geopolymer concrete, the diameter of capillary that amount would be negligible.
pores increased rapidly. When 2% of rubber latex was
induced in geopolymer concrete, the pore size diameter
increased 18 times that of geopolymer concrete without 5 | CONCLUSIONS
rubber latex. The water inside the larger diameter dried and
rubber latex filled that empty portion and was sealed by The following conclusions can be drawn from the present
becoming harden paste. Hence, the shrinkage process was research.
stopped for mix MG-2.0. Also, it had found that as the (i) By using rubber latex in calcined clay-based geo-
shrinkage increased, the size of critical diameter ds polymer concrete, it was found that the workability of
decreased. For both traditional concrete and geopolymer geopolymer concrete was increased as well as the micro-
concrete without rubber latex, the shrinkage rate decreased pores inside the concrete mix were decreased.
rapidly as the value of ds decreased from 250 nano micron. (ii) Replacing water with rubber latex up to 2%, the
Beyond this size, the shrinkage rate became constant. Since shrinkage of geopolymer concrete decreased up to 44%,
the particle size of calcined clay was less than the particle shrinkage strain decreased up to 83%, oxygen permeabil-
size of cement, the shrinkage rate was more in geopolymer ity decreased up to one-fourth and capillary suction at
concrete than the traditional concrete. As the rubber latex 48 h decreased up to 66% w.r.t. traditional concrete.
percentage increases in geopolymer concrete from mix MT- (iii) Since the rubber latex is easily available and mixes
0.5 to MT-2.0, the curve becomes flat. Also, the evaporation homogeneously with water, it can be recommended for
of water might be influenced by the geometry of the pores using rubber latex in concrete instead of water.
RATH 11
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