YB3 AF a RAY Zo RS BH i YB3 Series 3- Phase Explosion-proof Induction Motor Ba DL 3c DOCUMENTS PROVIDED WITH THE MOTOR ZN THERA IRA al TAIZHOU HUAYUAN ELECTRICAL MACHINERY CO.LTD1 Operation ranges and conditions “i jiliti RE-ANE FHA 1.1 Series YB three phase asynchronous motors are designed and manufactured into flameproof type in accordance with the china national standards: GB3836.1 - 2010 {Electrical apparatus for explosive gas atmospheres part 1: General requirements } ,GB9836.2 - 2010 ¢ Electrical apparatus for explosive gas atmospheres part 2: Flameproof electrical “d”) . YB3 AAMAS OUR A, MASA GB3836.1—2010 CAREER 3B 1 MS: He MBER), GBI836.2—2010 CARAS 2 2 AL: AARNE a ARIA) ‘Series YB3 motors can be safely used on the fixed equipments in the underground coal mining , on the equipments installed at the indoor and outdoor locations in the factories where are present both slight and middle-class chemical corrosion materials. these locations mentioned above are present explosive gases and the climates of them belong to general zone. They can be used as drivers. YB3 RAVE RAUL SET, a SA a LAR BE UR ‘The legible and durable raised sign Ex should be marked on the distinct position of the enclosure of motors. For motors used in underground coal mining, the mark of explosion protection is Ex d I Mb. For motors used in factories, the mark of explosion protection is Exd II AT Gb, d Il BT4 Gb. the mark consists of three parts, name, the type of protection, the explosion class and the ignition group of the explosive mixture, FSR a Ex REO TAM AE AHIR HLA OR, CHO Y Ex a 1 Mb, er AoiRe HbiniE I Exd ATS Gb, dIBT4 Gb, fate WES. SAMUR, DSS, BPR, ROR YBS series motor accord with GB18613-2006 (Minimum allowable values of energy ef?ciency and the energy effciency grades for srhall and medium three-phase asynchronous motors) , Energy efficiency grade of the motors are class 3, and the value of energy efficiency are shown on see rating plate. ‘YB3 APB SST GB18613-2012 4 Hy) M1 HFA He BBL ALIA EA ERLE) RE, HER BA 3, FARMERS TEM. Classes of flammable gases and vapors ustially encountered and groups of their temperatures are shown in table 1 FRETS, RA, EMS, WF 1. : Tablet #14 [Class Group 41) ] | ges | Tt 2 | _ 13 T Ta | Methane, Ethane, | Butane, Ethanol, | Gylohexane, Pentane | Aldehyde, Propane, Styrene, | Propane, Hexane, Heptane Three toluene Toluene, Xylene, Ethylbenzene, Octane, Kerosene ZR. SA IIA | Carbon monoxide, | Methanol, Propanol | Diesel cil, gasoline | Acetic acid Butanol | Decane BBE. CAE, PSE, AE] Tihs ab, Zak, | BURR. ER. BU BE. | [| 2a RE, IE | aaa ime ame, | SARS IRCA 9 | |MULTE, PRR Te 3h, ah 7 ] Propine, Ethylene, Dimethyl ether, Ethyl methylether, Cyclopropane, 1.3-butadiene Tetrahydrofuryl alcohol , | Diethyl ether, Coke-oven gas Ethane oxide, Crotonaldehyde, Tetrafluoroethylene TB | Pabk, PEPE. ARPS | 1.2-epoxyropane Aerylaldehyde, | ZAR REER— Zt | x | Zk 1.3—T= it | Hydrogen sulphide | paz, RR Ci. 1.2 FR | SIAR TSMR, Ba AK ESR, HER 1.2 The output ratings, the mounting arrangements and the correlations of these series motors conform to JB/T7565.1-2011 ( Specification of flameproof three phases asynchronous motor part: ‘Series YB3 flameproof three phases asynchronous motor (Frame size 63 to 355) ) . YES APIA DE, RRVAMAERRMAS JB/T7565.1-2011 (YB3 RARMB= 1S SRBURRA HE ( HUB 63-355 )). 1.3 The degree of protection of motor IPSS. The cooling method: IC411, total enclosed self-fan cooling. HOLA Sty IPSS, YATTON C41, RAAB. 1.4 The operation conditions are: ‘Ambient temperature: not exceeding 40°C. Altitude above sea level: not be over 1,000 meters. The rated frequency: S0Hz. The rated voltage: 380V, 660. 140V, 380/660V, 660/1140V., ‘The duty type St (continuous operation), full voltage starting if necessary, is allowed . Insulation class: F class ete. but the temperature-rise limit of the stator win 80K. ADU N : RRBEAALAS + 40°C, MERAH 1000 2K, SUEUR SOHZ, URAL 2 380V, 660V, L140V, 380/660V, 66O/140V, CE ArstH S1, TERM AT LRA, aOR JAF RB, EF SEALANT SOK BK. 1.5 The terminal boxes which are designed and fabricated with either three or six terminals (for frame size H80-100, only three terminals. for frame size H112-355,have six terminals) are suitable for both rubbers (or plastic) insulated cables and conduit entry. In the case of three terminals, they are suitable 19S Is not higher than for connecting copper cables. For motors of frame size H63-225, they are fabricated with only one entty and suitable for connecting copper or aluminium cables. For motors of frame sizes H250-355, they are fabricated with one or two entries and suitable for connecting copper cables. BRAHAM RE A RT (PUES 80-100 LASER, PUES B12 ~ 355 AAMT ), PRATER EAN ERA, = MRE A PSE, ap FUURS HO3-225, RA-MERO, BA PARAAEEA, MTULES H250-355, MLA ROMERO, APR. 1.6 Explanation of type designation of YB3 132822 is as follows: YB3-13282-2 hPL OTE :Y B 3 132 @ —8 fo F No. of poles #3 2 Short frame, No. 2 core length sass, Frame center height LIPO 132 ‘Secondly design 38 3 wit Flameproof type FRE! Asynchronous motor Sara ahi BOR RE 2 Explosion protection requirements [ABREU EER 2.1 These series motors are so designed in mechanical construction that should the explosive mixture inside the motors be ignited by some cause or other, the flameproof enclosures are capable of withstanding the explosion, and of preventing the sparks inside passing through the flameproot joint surfaces and the ignition of explosive mixture surrounding the enclosures by sparks. SORSHPLATABAUMEPHLIR A DEAREST, FARMER AEC MERE MATE, DSBRHRKE AGAR ESN FEBS ER eS LARS) RA HAE A AE 2.1.1 All the parts constituting the flameproof enclosures are bydraulically tested in accordance with the specifications of the china national standard GB3836.2 to ensure that the enclosures can withstand the maximum internal explosion pressure. STARE RS TRIAS R CB3836.2, ORR AMAR P MEMES tink A eh BLP Bo 2.1.2 Between the flange surfaces of all the parts constituting the flameproot enclosures, the flameproof joint surfaces’ length, gap or diameter clearance, the surface roughness, the electric Clearance and creepage distance between bare conducting parts in the terminal box, and those between the bare conducting parts and the metallic enclosure are indicated in figs 1and figs 2. FRR BESS NOISIER, FETA ER RR EIA Z I, WE Sk em sez Lae, AUFRBUCE ESAS MEER, IU. 2. 2.1.9 The bolts joining the flameproof enclosure are provided with spring washers to prevent working loose. For the d I motors ( for coal minings ) the bolt heads are made to be protected by a concave shroud, if itis required, to avoid damage and untightening. SERRA eA A, Bh FTHABLS 2.1.4 Flameproot parts are the frame, the end shields, the inner bearing covers, the base of terminal box, the cover of terminal box, the terminal bolts, the terminal sleeves, the shaft and the sealing gaskets, Bearing codes are indicated in table 5. FARE PATOL, ae. RAR a. ee: HM, GAMMA 5. 2.2 Under the rated voltage operation, the surface temperatures of the d I motors ( for coal mings ) not exceeding 200°C, the motors surface may be accumulated with coal dust, the maximum permitted enclosure surface temperatures of the motors not exceeding 150°C, the maximum permitted Rm, SORA, ARS Pas. shan enclosure surface temperature of the d I 874 ( for factories ) should conform to the specifications of aaatable2. (et LAPIS F , WLAADLITER EEE, NOTRE IB+200°C , (ATH P ER abby eT Bt, AAMBDE+1S0C, LANA 2 HOMES Table2 #2 Group of explosive mixture MAFERA MAS | oT | T2 13 14 Max. permitted enclosure surface temperature 450 300 200 135 iLL ARH RG FOP RIEC 2.3 The temperature at the cable entry should not exceed the cable's permissible temperature to ‘ensure the cable from harm. SUR UAB AH EAS PE FTL SOULE, DUPRIER SETA RS 3, Installation and operation 32:2 7(241 3.1 The following points must be observed before installation. No operation is allowed if any point is unsatisfactory. REM 3.1.1 The protection mark and the certificate's number must have been attached to the motor. AONE AA ERS LTS 3.1.2 Class group of the motors must conform to those of the explosive in the atmosphere where the ‘motor is intended to be used BLES AU AS EAGER, 3.1.3 All the bolts are tightened and their spring washers are present and the parts of the flameproot enclosure are properly assembled. SBA BS AR ET ALTE REA HRRER 8.1.4 No cracks or defects affecting the flameproof properties could be found on the flameproof parts. SPARE FTO ERE TA 8.1.5 The insulation resistance of the stator winding to the frame should not be less than 0.38 egohma for the rated voltage 380V and 0.66 megohms for 660V. FE BULA TSR RH EUR ORTHO, ERIE 380V MAMIE 0.38MO; BLEHE, EE 660V A}, AMRF 0.66MO, 3.2 These series motors adopt the drive method of the flexible shaft coupling, special order should be made, if gear of belt drive is necessary. When the shaft coupling drive method is used, the alignment between the axis of the motor shaft and that of the main driven machine should be precisely made, or else, the bearings may be damaged and the shaft fractured RAR Aes, BASSE DESK, MSS RA HAT 3.3 The terminal box is located on the top of the motor. ELAR PALO 3.4 Cables and copper or aluminium connections should be carefully chosen according to the valued of the electrical currents and operating conditions ,the diameter of the cable brought into the terminal a4box should conform with that of the bore in the sealing gasket (several different concentric round slots are made in the sealing gasket in order to adjust its diameter to that of the cable, see fig 3), the oupler should be so tightened that no gaps exist between the sealing gasket and the cable, and between the sealing gasket and the base of the terminal box, otherwise the flameproof property of the enclosure would be lost FAB SARA MTSE Ne OLA MATT, MRSA MS ES OFLA #, SHERTAA 3, MRRBRES, REESE RHE SH ee TID, NERA AMERE 8.5 The cores of the copper cable and the internal ground wire of the cable should be set between the ‘two bow-shaped clamps, the core wire burrs must be carefully done without any risk of them getting caught up. GLA BRATS BSH S EAPNZ [6], TERT AOE RABE HH, 3.6 The cores of the cable brought in must be tightly fixed by the clamping plate and the bow-shaped washers to prevent the cable from moving. ABM EAR ERS PAM REE, Lesh, 3.7 The terminal box with six terminale is suitable for two different voltages by changing the connection with the connecting plates. See table 3 BAR AWA TM TRIER HBA, We 3 ] Wy oO 9 © 4A B c A Y Tabie3 #3 Phase sequence 4ii/¥ A Bo c Head 35 uw wt Tail_ Fé ve fe we The terminal box with two entries can bring in two multicore cables, if one entry is employed for ‘one multicore cable, the metal plate of 2mm thickness fixed on the other one should not be absent in order to ensure the flameproof property of the terminal box. FB TERT ATS] ARS eH AAR SA BR ay, BR AY Qe ESR AR, MPR ARB EME 38.8 The external ground bolt should be earthed reliabiy, Sh ALA ADAR IE HT SEH,3.9 Clockwise rotation will be viewed in the face of the shaft extension end if the motor's phase sequence U.V.W, corresponds to the power supply phase sequence A.B.C, or else vice versa, HE SDBLATHIY U,V. WATS ASHAMCBE a, 8, CHD, RAPES SAN EEULS MELT fi), A HOLE. 4 Maintenance and repair (Re 8845 4.1 The motor must be Inspected and cleaned up periodically and no dust should be accumulated on the surface. Cleaning up the motor by spraying with water is prohibited. SLUM ESU REA, OEE, ANAK RUSS BL 4.2 During the operation, the maximum permissible temperature of the bearings should not exceed 95°C (with a thermometer ). The bearings must be inspected at least once for running 2500 hours ( about half a year ). And it is necessary to change for lubricating grease in time after cleaning them with gasoline if any degeneration is found. For 2 ploe motors, an amount of grease to be filled up should be one half the net volume of the bearing house, and for 4 ploe and above motors two thirds. Bearing codes are indicated in table 4. FS BPPLS TATRA ICVTS ARAL 95°C (ABET ER), RABE FT 2500 sat CEE) BHA — Ye, WARN AEN ARRAS MR, RAT UMAR he. ICTS ABE UA DRE BE BE AO WPS, TAMU T OS, IENMRSURR 2 ALR REA RAY 12, 4 RELL 213. AWKES ILA 4 tables #4 Frame §LHEG | Pole #38 Shaft extend end #43 Not shaft extend end fe#th(iiie 80 6204-2R2 6204-2Rz, 90 6205-2Rz 6205-2Rz 100 6206-282 6206-2Rz 112 6206-282 (6206-22. 132 (6208-2Rz 6208-2Rz = 2 (6209-2Rz 6209-287 4-8 6309-2Rz 6209-2R2 oa 2 62113, 6211C3 4-8 6311Z1 21121 621203 6212C3, 200 4-8 631221 621221 = 2 631203 6312C3 4-8 631321 631221 2 6313C3 6313C3, 250 4-8 631421 631321 a 2 631403 63143, 4-8 631721 631421 AG [2 6316C3 6316C3 [4-10 631921 631921 = A 6319C3 6319C3 4-10 632221 6322214.3 While the motor being assembled or dismantled, its flameproof joint surfaces must be kept from mechanical damage or rusting, ( the rotors only be taken out from the fan end. The surfaces, before the motor being assembled, should be daubed with a thin layer of antirusting grease 204-1 ) RERUN RE RP AE. PLU RUSH . FENCHT, MR TTAUR 200-1 BHT. 4.4 The damp motor must by an electric oven, the short circuit method or an electrical heat tracing ect. During the process of drying, the temperature of the winding should gradually rise but not exceed 120°C, Then the short circuit method is used, the rotor should be in the state of short circuit, and the current passing through the motor be preferably from 60% to 80% of the rated value. The wet motor should not be dried with direct current in order to avoid electrolytic action. SOLEMN, LPM, RTPA AEP, SET EMIT, BAAS 120°C, FULRSLIRIATPOROT, AULA TSR AS, SEB A HLL 0.60.8 FEMALE Er, FRAMGUASAAMETR, URED, nd transportation P-77-AlE Ht 5 Storag Avoid any tilt or up side down during storage and transportation. SPE, MOIR SIAL. (AR. BER, AK. 5.2 The motor must be in a dry space where no sudden change of air temperature. HASLAM AP CR, FR, FARE OE UREN, SESE 5.3 Do not stack too high to damage the packages undemeath, BULAN AERA, Lise PAHS 6. Quality assurance HiAtGtiE If users correctly operate and maintain motors depending on the regulations specified in this instruction, manufactures should make sure that the motor can fine revolve for a year, or not exceed two years since the motor is start transported, In the period given above, if the motor can’ t work normally due to the quality, Manufacture should repair or replace parts and motor gratuitously. CAP RE TREOALE, TEOMOALS ACR SULRRL Fike ADLER (EA BLa 2 FT MOA ERT, IEE Re RR RERABABIEM LAGOS, HU MTL FAR EE RH HBLtableS #5 Frame D ot b2 03 bas bt b | Hea-192 | 42 | 14 | 020 - - 25 26 Hieo-180| 58 | o14 | 20 31 35 24 26 H200-225| 72 | 20 | 26° | 38 | a2 30 22 | | H250-260| 90 | 25 | 31 | 945 | 50 36 38 | H315-355| 105 | 40 | 46 o57_| 064 42 45