4~9050 ~ JIJ ~ 5m 'Jl * itt: III mt

HUAFE GDONGLI 4419~O SE IES DIESEL ENGINE PARTS CATALOG

J4 ~ i*~i¥-f-i}J JJ ~fft~~
Shandong Weichai Huafeng Power Co.,Ltd
 PREFACE
$$;bJJAA! 495 "K4100 ~9tl~7dlmm~fE~Hvf~"FJT&~~r~ Huafeng power 495 "K4100 diesel en&ne i~ designed by na - tiona! sci-
entific research institutes and the manufacture. The various versions of the
~-iiit 0 ~~&lt~~&lt#$ ,mmztt~, ~tfl!iJllf'F~nrm',,£~m
products possess good adaptability in application to tractors, generating SeH;,
~ILI@m~,,~ltl~1JnIm~,,~~14~ilm~~~IG~;bJJ 0 ~m~ engineering machinery, side -line agricultural product processing and irriga-
1G{lJ:~mz1E)E ,~~1f'fJ!o tion stations. The fittings of the products are ample for supply and easy to

191f-fJ!ffl? ftffl "~~,, 1*rF~7dlm~iT~IG{lJ:, ~il1~~~m. ma - intain.

For convenience of the users to, operate, maintain, repair the ma -
$t*~j:~m~~A(495 "K4100 ~9tl~7dlm~{lJ:OOM) OOM9=t .Rum 0
chine or order the fittings needed, we compile a large quantity of the main
ili$t1g.~~~{lJ:,1fffm%~ff%~~{lJ:t£:9Jfm,,~fijl:~OOM9=tum products in the Series 495 "K4100 Diesel Engine Parts Cata -log. This
ttl ~/F1fm%~~{lJ:*t1;ilL, ftiiTmJlG{lJ:~ffl? ,1iJ~OOMpg!f!~~~{lJ: hood only gives the parts of typical cases. The function and construction of
the parts in ordinal number with ( ) mark are similar in the catalog. The
1t%,,«f* ,,~mrPJ ~i&~m~mzfflHl~I1.L*.~$$;bJJff~~PJ~
users who want to order the fittings can contact the nearest Agricultural Ma-
&ff*#}fFr~~mJ~o chinery Suppling Department, Shandong Weichai Huafeng Po~er Co. ,
$$;bJJ AA! 495 "K4100 ~9tl~7dlmt£/FfJfaJl!,,!f!~ , I2iI J1t, OOM Ltd. the second engine works or its co - operation Manufactures according
to the parts number, name and specifacation on the chart of the hood.
9=t!f!~~~#1iJfm~~~~ffttlA,wffl?t£ftffl~tt~o
Huafeng power 495 "K4100 diesel engine will be modified from time to
*OOMmjfXJW1(,,£~~,,*~,,£~~,,~?1tfj~ ,~~*5Eo time. Therefore it is possible that the engine supplied may be slightly dif-
l2iI~raj1tifE,,?j(3f-FJT~,OOM9=t*ff~~~/F~Z~,~Wr*~ ferent from that given in this catalog.
The catalog is written by Zhao Rui - an, Wang Lu - hai, Ji Xing,
7lfittiifm iE 0

Wang Ai - mei ,Jiang Bo, approved by chen ling.

Compilers
2006.4
 CONTENTS
- --fJ1:f*,g,~ (00 1" 00 2) t\,,~tp*~,g,~(oo7,00 8)
CYLINDER BLOCK ASSEMBLY (FIG. I--FIG. 2) : "·1 COOLING SYSTEM ASSEMBLY(FIG. 7 "FIG. 8) ·.. 29

m1*,g,~(oo Loo 2)~{4:~ ~tp*~,g,~(oo 7,,00 8)~{4:~

CYLINDER BLOCK ASSEMBLY(FIG. I--FIG. 2)TABLE ·• ·· .. · ·3 COOLING SYSTEM ASSEMBLY(FIG. 7 --FIG. 8)TABLE .. ··· ··· '''31
=d!:i~~,g,~(oo 3) -t;,U!4:*~,g,~(oo9)

CAMSHAFT ASSEMBLY(FIG. 3) "'15 AIR INTAKE SYSTEM ASSEMBLY (FIG. 9)· ..........· ........ ························35
r!:i~~,g,~(oo 3)~{4:~ U!4:*~,g,~(oo9)~{4:~

CAMSHAFT ASSEMBLY(FIG. 3)TABLE······· .. · .... ·· .. ··· .. · .. ······················16 AIR INTAKE SYSTEM ASSEMBLY (FIG. 9)TABLE'" · .. ·· .. 36
:= ,,4:ffiI~,g,~ (00 4) J\.j:j~4:*~Jg,~(oo 10)

CYLINDER HEAD ASSEMBLY (FIG. 4) ·17 EXHAUST SYSTEM ASSEMBLY(FIG. 10)··········· ..······························· .. 39
4:ffiI~,g,JJt(00 4 )~{4:~ 14~4:*~Jg,~(oo 1O)~{4:~

CYLINDER HEAD ASSEMBLY (FIG. 4) TABLE .. ····· · .. · · ·18 EXHAUST SYSTEM ASSEMBLY(FIG. lO)TABLE ··· "·40
·1m,,~~a;ff,g,~(005) 1L,~fJm*~,g,~(oo11. 00 12)
PISTON AND CONNECTING ROD ASSEMBLY (FIG. 5) '''24 LUBRICATING OIL SYSTEM ASSEMBLY(FIG. lLFIG. 12) · .. 42

~~a;ffJg,~(oo5)~{4:~ ~fJm*~,g,~(oo 11. 00 12)~{4:~

PISTON AND CONNECTING ROD ASSEMBLY(FIG. 5)TABLE········· ... ·········25 LUBRICATING OIL SYSTEM ASSEMBLY(FIG. lLFIG. 12)TABLE.... · .. · .. · .... 44
]i,ffB~~~,g,~(oo6) +"mif!I~Hf\H4:(oo 13)
CRANKSHAFT AND FLYWHEEL ASSEMBLY(FIG. 6) ······························26 OIL PUMP SUB-ASSEMBLY (FIG. 13)········· .. ·· .. ·· .. ·.... · .... · .. ·· .. ·· .... ········ .. 48
ffB~~~,g,~(oo6)~{4:~ mif!I*${4:(oo 13)~{4:~

CRANKSHAFT AND FLYWHEEL ASSEMBLY(FIG. 6)TABLE.. ·····················27 OIL PUMP SUB-ASSEMBLY (FIG. 13)TABLE········:· .. ·· .. · .... ·· .. ···· .. ···· .. ······49

1
+-~~YIH*~1U~,~)~YIH1jLg,~~~YIH~Jg,~(~ 14) CLUTCH AND POWER TAKE-OFF ASSEMBLY(FIG. 18SIG. 19) TABLE
FUEL SYSTEM ASSEMBLY ~FUFL INJECTION PUMP ASSEMBLY ~FUEL ............•........... : ················································68
INJECTOR ASSEMBlY (FIG. 14)'" "'52 +7\~~J*Jg,~(~20)

~YIH *mJg,~~~YIH*Jg,~~~YIH~Jg,~(
~ 14 )~{tf:~ BASE FRAME ASSEMBLY (FIG. 20) ·· .. ············································· .. 73
FUEL SYSTEM ASSEMBLY ~FUFL INJECTION PUMP ASSEMBLY ~FUEL ~J*Jg,~(~ 20)~{tf:~ .

INJECTOR ASSEMBIY(FIG. 14)TABLE·············································53 BASE FRAME ASSEMBLY (FIG. 20)TABLE .. ········································74

+=~~~ffi~mJg,~(~15) +-t~~-@-~Jg,~(~21)
AIR COMPRESSOR ASSEMBLY(FIG. 15) "'58 CLUTCH ASSEMBLY (FIG. 21) "'76

~~ffi~mJg,~(~15)~{tf:~ ~ -@-~Jg,~ (~ 21) ~{Lf:~

AIR COMPRESSOR ASSEMBLY(FIG. 15)TABLE.. ··································59 CLUTCH ASSEMBLY (FIG. 21) TABLE ·········77

+=~It~*mJg,~( I )(~ 16) + J\.~t~ffi~lJl.Mm*mJg,~( ~ 22)

ELECTRICAL SYSTEM ASSEMBLY( I ) (FIG. 16) ···60 TURBOCHARGER AND ITS LUBRICATING OIL SYSTEM ASSEMBLY
1t~*mJg,~( I) (~ 16)~{tf:~ (FIG. 22) '''79

ELECTRICAL SYSTEM ASSEMBLY( I ) (FIG. 16)TABLE ·········61 ~ffi~lJl.~fJm*mJg,~(~-22)~{tf:~

+[9 ~1t~*mJg,~( IT ) (~-17) TURBOCHAGER AND ITS LUBRICATING OIL SYSTEM ASSEMBLY
ELECTRICAL SYSTEM ASSEMBLY( IT )(FIG. 17) ·································63 (FIG. 22)TABLE'" .........................................•.............. ···············80

1t~*mJg,~( IT ) (~ 17)~{tf:~ +1InHIA Y~~~ffi~${tf:(~23)

ELECTRICAL SYSTEM ASSEMBLY( IT )(FIG. 17)TABLE ... ·····················64 HIA TURBOCHARGER SUB-ASSEMBLY (FIG. 23)··· .. ····· .. ················ .... ·82
+n~~-@-~~j]ttuili~~Jg,~(~18~~ 19) HIA 1~~~ffi~${tf:(~23)~{tf:~
CLUTCH AND POWER TAKE-OFF ASSEMBLY(FIG. 18~FIG. 19) ···············66 RIA TURBOCHARGER SUB-ASSEMBLY(FIG. 23)TABLE'" ············· .. ···· .. 83
~-@-~~j]ttuili~~Jg,~(~18~~ 19)~{tf:~

2
 , fJl 1* I~'J:OC (I!I i'\ 00 2)
CYLINDER BLOCK ASSEMBLY (FIG. 1, FIG. 2)

1
 66
"

\Il2 ~Jl~~,J£
• FlG.2 CYUNDER BLOCK ASSEM.BLY

2
 fJl 1* ,~"'jl ([II 1 .. lIJ 2) ~ f4: ~
CYLINDER BLOCK ASSEMBLY (FIG. 1"FIG. 2) TABLE

~ ir±J m ~ %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 Y D ZD -1 G K4100
Model

f~% ~14=1-t % ~ 14= ~ f$ 4iJ L.>.

p ~ Jt
Item Part No. Description Q'ty per set

1 495 - 01001 4:ffiII:Hlfi Stud 135, cylinder head 14 14 14 14 14 14 14 14 14 14 ·14 14 14 14 14 14

2 495 - 01001 (A) 4:ffiIw!l'lfi Stud 116, cylinder head 14
3 495 - 01002 4:ffiIw!l'l-BJ: Nut, cylinder head 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
4 495 - 01003 4:ffiI w t'-fi Stud, cylinder head 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

5 495 - 01003 (A) 4:ffiI w t'-fi Stud, cylinder head 4

6 495 - 01004 (W) 4:ffiIwmJt Gasket, cylinder head 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
7 495 - 01005 ( W ) 4:ffiI~ Cylinder liner 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
~ra]±tWl*LPC Middle upper main· 3 .
8 495 - 01006 3 3 3 3 3 3 3 3 3 3 "3 3 3 3 3 3
bearing
~ raj ± tWl* ""f PC Middle lower main
9 495 - 01007 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
bearing

"ftiJ§±tWl*LPC Front & rear upper

10 495 - 01008 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 .2
main bearing

11 495 - 01009
"ftiJ§±tWl*""fPC Front & rear lower
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
malO bearing

12 495 - 01010 BEtWlll:mJt Thrust ring, crankshaft 2 2 2 2 2 2 2 2 2 2 2 2· 2 2 2 2

13 495T2 - 01010 BE tWlll: tt Jt Thrust ring, crankshaft 4 -

14 495 - 01012 (b) ir±J~mJt Gasket, oil sump 1 1 1 1 1 1 1 1 1 1 1 1

3
 (~~)

~ rm m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

f!F% ~flf:f~% ~ flf: ~ ftJ\ 4i L..

~
El.
1=1 !I!
Item Part No. Description Q'ty per set

15 495 T - 01051 ( b) rm*~J:f Gasket, oil sump 1 1 1 1 1

16 495 - 01013W ~~)7~%~J:f Gasket, flywheel housing 1 1 1 1 1. 1
(17) 495 Q 1 - 01075 a1':fHimJ:f Gasket, connecting plate 1 1 1 1
18 495 - 01015W -&~~wmJ:f Gasket, gear case 1 1 1 1 1 1 1 1 1 1 1 1 1
(19) 495T4 -01015W-l W~~W~.J:f Gasket, gear case 1 1 1 1
20 495 -01016(b) -&~~ Gear case 1 1 1 1 1 1 1 1 1 1 1 1 .1 1 1 1
21 495T3 - 01016 -&~~ Gear case 1

22 495 - 01017 -&~~mJ:f Gasket, gear case 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

23 495 - 01018W -&~~wf,& Gear case cover 1 1 1 1 1 1 1 1 1 1 1 1

24 495T2 - 01061 -&~~wf,& Gear case cover 1

25 495T - 01018 - 1 -&~~wf,& Gear case cover 1 1 1

(26) 495Q5 -01094 W~~wf,& Gear case cover 1

27 495 - 01019 110rm t1 mJ:f Gasket, oil filler 1 1 1 1 1 1 1 1 1 1 1 1 1

28 495 - 01021 m~at~f,&mJ:f Gasket, oil filter bracket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(29) 495 - 01021 (A) m~a~f,&mJ:f Gasket, oil filter bracket 1 1
(30) 495Q5 - 01021 m~a~f,&mJ:f Gasket, oil filter bracket 1

31 495 - 01022 mill Washer 2 2 2

32 495 - 01023 ( b ) L1!J!~Wf,& Upper side cover 2 2 2 2 2 2 2 2 2 2 2 ~ 2 2 2 2 2

4
 ( i#,t..)
--:-:-=

~ iIB m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

fJF% ~1tj:1~% ~ 1tj: ~ f$ I

4i L..
l=I ~ :i:
Item Part No. Description Q'ty per set

33 495 - 01024 ( b ) fmtl fJR tJi ~ Jt Gasket, upper side cover 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

34 495 - 01025 ~ltm:x~ Bracket, generator 1 1 1 1 1 1 1
. 1 1 1 1 1 1 1 1

~~mt~ltmiffilm~ Adjusting plate, I· . 1

35 495 - 01026W 1 1 1 I
1 1 1 1 1 1 1 1 1
generator

36 495T3 - 01026 ~ltmiJJ~~ Adjusting plate, generator 1

37 . 495T4 -01026W-l ~ltmiJJ~~ Adjusting plate, generator 1

(38) 495Q - 01077 ~ltmiJJ~~ Adjusting plate, generator 1
-

~~mt~ltmiJj~~ Adjusting plate,

(39) 495 Q 1 - 01077 1
generator
40 495 - 01027 7J(Jl~~Jt .Gasket, water pump bracket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.

(41 ) 495 Q5 - 01097 7j(*~~Jt Gasket, water pump bracket 1

42 495 - 01028 ~III Washer 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

43 495 -01029(A) iIB~~* Nipple 1 1 1 1 1 1 2 1 1

44 495 - 01029 ( B ) ff.j]*:t~* Nipple 1 1 1 1 1 1

(45) 495 - 01029 ( d )

ff.j]*~* Nipple 1

46 495 - 01030W
.;,-
H7.k1ll Seal, cylinder liner 8 8 .8 8 8 8 8 8 8 8 8 8 8 8 8 8
47 495 - 01031 P~7.k~ Drain cock 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

48 495 - 01032 :£JL.,t~fi Banjo connecting bolt 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i

49 495 - 01033 ~AA! Name plate 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
~
-=- .-=-
5
 (~~)

~ ~ tIL ~ % y
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 D ZD -1 G K4100
Model

t~% ~ftj:f-t% ~ ftj: ~ ~ 4iJ=

L-"o
1=1 f£ :I:
Item Part No. Description Q'ty per set

50 495 - 01034 mJt Washer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

51 495 - 01035W ~~~~:;t Flywheel housing 1 1 1 1 1 1 1 1 1

52 495T - 01052W a~fli Connecting plate 1 1
53 495 T3 - 01035 ~~~~:;t Flywheel housing 1

54 495T4 -01085 a~fli Connecting plate 1

55 495 Q 1 - 01070 a~fli Connecting plate 1 1 1
(56) 495K3 - 01081 W a~fli Connecting plate

57 495 - 01036 ~fli Cover 1 1 1 1 1

58 495 - 01037 *-~H!t{L~ Inspection window cover 1 1 1 1 1

59 495 - 01038 ~~ Plug 1 1 1 1 1 1 1 1 1 1 1 1 1 1

60 495 - 01048W ~ (8 x 32) Spacer( 8 x 32) 1 1 1 1 1

(61) 495T3 - 01048 ~ Spacer 1

62 495 - 01049W ~ Spacer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

63
64
495 - 01066
495 - 01067
_tt
-&~~JEfiI_tt

Stud
Position stud 2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4

65 495 - 01068 *~tmIm Washer 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

66 495T - 01053 JE fir fl!HL~ ~ Plug 1 1 1

~m:;j§-ftjffl~JE_~ Rear locking screw,
67 495T - 01054 2 2 2 2
oil sump

6
 (~~)

~ iItJ tIL ~ .%
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 y D ZD -1 G K4100
Model

~
f!F% ~1tf:1-t % ~ 1tf: ~ f* !HJ I=l ~ :I:
Item Part No. Description Q'ty per set

68 495T - 01056 ~iItJ7l!tm~:x~ Bracket, fuel filter 1

69 495T2 - 01065 (A) 4.*:x~ Bracket, air compressor 1 ..

70 495T2 - 01066 - ~fli Cover 1 .

71 495 Q 1 - 01074 ~Z9J tIL#A fPJ 1ft~ Engine holder 1

72 495Ql - 01072 :t:l:xtf Righe bracket 1

73 495 Q 1 - 01073 ti:xtf Left bracket 1

(74) 495 Q5 - 01092 ti:xtf Left bracket 1

(75) 495Q5 - 01093 :t:l:xtf Righe bracket 1

76 495 Q5 - 01098 Ll1:,~mtt TDP shower 1

77 495 - 01101 (c') tlLf* Cylinder block 1 1 1 1 1 1 1 1 1 1 1 1 1 1

78 495T2 - 01101 tlLf* Cylinder block 1

79 495 Q5 - 01121 tlLf* Cylinder block 1

80 495 - 01102W ±iItJif!~~ Plug 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

81 495 - 01l03W ~~ Plug 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

82 495 - 01104 8~tAAfL~Jt Plug 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

83 495 - 01105 8~tAAWJH~ Front bushing, camshaft 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8~tAA~EH~ Middle & rear bushing, 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

84 495 - 01106
camshaft

85 495 - 01107W WJ±tAA*~ Front main bearing cap ·1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7
 ~ ¥IE m ~ %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 y .D ZD -1 G K4100
Model

tiF% ~{lf:{-t% ~ {If: ~ f$ 4iJ: A

l=l ~
.J§.
11!.
Item Part No. Description Q'ty per set

86 495 - 01108 ~rB]±~*W Middle main bearing cap 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

87 495 -01109W E±~*W Rear main bearing cap 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
88 495 - 01110 ±~*W.-BJ: Main bearing nut 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
89 495 - 01111 ±~*W.ti Main bearing stud 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
±~*W}E{il~~ Dowel ring, mam
90 495 - 01112 10 ·10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
bearing
91 495 -01113W ~£ (4) 10 )Plug ( 4> 10 ) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
92 495 - 01114 ~ft (4)30) Plug{ 4?30)' 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
93 495 - 01115W ±~ *~flt~'Ut~ ft Lock plate 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

94 495 - 01201 't~-&$B~ Shaft, idling gear 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

95 495 - 01202 't~-& $B j~ III Washer, idling gear 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

96 495 - 01211 't~-&$B Idling gear 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

97 495 - 01212 '~~-&$B*t~ Bushing, idling gear '1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
98 495 - 01301 W{& Cover 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
99 495 - 01302 ¥lEtiFR~~ Tube for dip stick 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
100 495 - 01310 ¥IE tiFR mir{lf: Dip stick sub - assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(101 ) 495K1 - 01310 ¥IE tiFR mir{lf: Dip stick sub - assembly 1
102 495 Q5 - 01470 ¥lEt~Rmir{lf: Dip stick sub - assembly 1

103 495 - 01401 W ¥lEmi Oil sump 1 1 1 1 1 1 1 1

8
 (~~)

~ rIB m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 y D ZD -1 G K4100
Model

f~% ~14:{-t % ~ 14: ~ f* & ~

r::J ~ :I:
Item Part No. Description Q'ty per set

(104 ) 495T - 01431 rIB~ Oil sump 1

105 .49512 - 01431 (a) rIB~ Oil sump 1

( 1(6) 49514 -0143l(a) -1 rIB~ Oil sump 1 r

( 107) 495 K 1 - 01441 rIB~' Oil sump 1

108 495Ql -01451 rIB~ Oil sump 1

109 495 Q5 - 01461 rIB~:Jt Oil sump - 1
110 495Y -0140l(A) -1 rIB~n Oil sump 1 ,

111 495-01402(A) mUl~H1<~ Adapter, temperature gauge 1 1 1 1 1 I' 1 1 1 1

(112) 495 -01402(B) iliiL!t *11< ~ Adapter, temperature gauge 1 :

(113 ) 495T - 01434 ~11<~ Nipple 1

(114 ) 495Kl -01402(B) i1iiUl*11<~ Adapter, temperature gauge

115 495 - 01403 m~ Washer 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

116 495 - 01411 (b) JJ.trIB.~ Drain, plug 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

117 495T2 - 01435 19!H~H&m Gasket, side cover 1 1 I

.
118 495T2 - 01436 rIB ~ 19!tl it!;f,& Side cover 1 1 '.'

119 495 Q5 - 01481 rlBR~~ Tupe for dip stick 1 I'

120 R070009 ~~11<~ Nipple

~
1 .
121 R070011 11<~.-flJ: Nipple nut 1

9
 ~ ~ tIL ~ -Ii}
y
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 D ZD -1 G K4100
Model

f~-li} ~{if:{-t -Ii} ~ {if: ~ f* 4iJ: L>.

I=l ~ :I:
Item Part No. Description Q'ty per set

122 495 Q5 - 01484 ~R~~xlf{& Support plate 1

123 R070013 *!Jl3t~ Rubber ring 2

124 495Q5 - 01486 .~m~ Washer 1
125 495 Q5 - 01487 ~R~~xlf Support plate 1

126 495Q5 - 01488 ~~J5YW.nmJt Perforated plate 1 1

127 495 Q5 - 01489 ~~w;jYW.nmJt Perforated plate 1 1
128 495Q5 - 01491 ~~IDiYW.nmJt Perforated plate 1 1

129 495 - 01501 :bo~~~ Elbow, oil filling 1 1 1 1 1 1 1 1 1 1 1 1 1

130 495 - 01502 Uf PJt :Bflir Screen casing, breather 1 1 1 1 1 1 1 1 1 1 1 1 1

131 495 - 01503 UfPll:BJr£ Cover, breather 1 1 1 1 1 1 1 1 1 1 1 1 1

132 495 -01504 UfPll:BflirmJt Gasket, screen casing 1 1 1 1 1 1

133 495 - 01505 :t~{&rm~~{if: Baffle and screen 1 1 1 1 1 1

134 495 - 01506 m~f:~ Screen 1 1 1 1 1 1 1 1 1 1 1 1 1

135 495T3 - 01601 ~ilt~ Bear housing 1

136 495T3 - 01602 71tffi* {{z9J&~ Gear, oil pump 1

137 495T3 - 01603 t-=l~ Spacer 1

138 495T3 - 01604 mJt Gasket 1

139 495Q5 - 01801 ~7j(ft¥J~~ Connecting tube 1

10
 (~~)

~ YIB m ?JQ %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 Y D ZD -1 G K4100
Model

f~%
Item
~{if{~%
Part No.
~ {if ~
Description
l* !HJ L>.
l=l

Q'ty per
~
set
•
140 495 Q5 - 01802 ti.t7j( INF¥m Handle 1

141 495Q5 - 01803 -=fm3t~ Support plate 1

142 495Q5 - 01810 ti.t Jj( INJ ~JHif Drain, cock 1

143 M8 x 12 GB5783 :Ajij :~)dlfi Hexagon head bolt 1 ..
. ,
144 M8 x 16 GB5783 :Ajij~!I'lfi Hexagon head bolt 4 4 15 4 6 4 4 4 4 5 6 3 4 4 4 4

145 M8 x 20 GB5783 :Ajij~!I'lfi Hexagon head bolt 31 31 31 31 31 32 31 31 31 31 34 34 34 31 31 31 31

146 M8 x 22 GB5783 /\ jij ~ !I'lfi Hexagon head bolt 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9

147 M8 x 25 GB5783 /, jij ~ !I'lfi Hexagon head bolt 2 2 12 2 2 2 2 2 2 2 2 2 2 2 2 2 2

148 M8 x 30 GB5783 :0jij~!I'lfi Hexagon head bolt 2 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2

149 M8 x 35 GB5783 :Ajij~!I'lfi Hexagon head bolt 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

150 M8 x 40 GB5782 :Ajij~!I'lfi Hexagon head bolt 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 1

151 M8 x 50 GB5782 :Ajij~!I'lfi Hexagon head bolt 4 4 7 3 4

152 M12 x 40 GB5782 :Ajij~!I'lfi Hexagon head bolt 2 2 2 2

153 M8 x 55 GB5782 :Ajij~!I'lfi Hexagon head bolt 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

154 M8 x 60 GB5782 :Ajij~!I'lfi Hexagon head bolt 1 4 1

155 M8 x 65 GB5782 :Ajij~!I'lfi Hexagon head bolt 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

156 M8 x 70 GB5782 :Ajij~!I'lfi Hexagon head bolt 4 4 4 4 4 4 4 4 4 4 4 2 4 4 4 4 4

157 M8 x 85 GB5782 :Ajij~!I'lfi Hexagon head bolt 2 2 4 2 2 2 2 2 2

11
'"
~ ¥ltJ fit ~ -Ii}
495 T 12 T3 1'4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

;fIF-li} ~ {tt: {-t -Ii} ~ {tt: ~ f* !gJ: .L>.

I=l ~ ~
Item Part No. Description Q'ty per set

M10 x 30 AffJ3k_ti Hexagon head bolt 2 4 4 2 2 2 2 2 2 2"

158 2 2 2 2 2 2 2
GB5782 - 8. 8
159 MI0 x 30 GB5782 AffJ3k_ti Hexagon head bolt 4 3I 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4
160 MlO x 35 GB5782 AffJ3k_ti Hexagon head bolt 3
*
161 MlO x 100 GB5782 A1f33k_ti Hexagon head bolt 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

162 M12 x 30 GB5783 AffJ~_ti Hexagon head bolt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

163 M12 x 35 GB5783 AffJ3k_ti Hexagon head bolt 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

164 M16 x 45 GB5782 AffJ3k_ti Hexagon head bolt 4
165 M8 x 25 GB898 ~3kt~tt Stud 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
166 M8 x 35 GB898 ~3k_tt Stud 2 3

167 M8 x45 GB898 ~3k_tt Stud 3

168 M8 x 60 GB898 ~3k_tt Stud 1 1 1 5 1 1 1 1 1 1 1 1 1

-,
169 M8 x 70 GB898 ~3k_tt Stud 4 4 4 4 4 2

170 MlO x 65 GB898 ~3k_tt Stud" 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

171 M8 - 6 - H. YGB6170 AffJ_-BJ: Hexagon nut 4 4 4 4 4 4 4 ,4 4 4 4 4 4 4 4 4 4
172 MI0 GB6170 AffJ_-BJ: Hexagon nut 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
173 M8 GB923 W%_-BJ: Acorn nut 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
174 8 GB93 j!)!1tmlll Spring washer 69 69 79 69 69 69 69 69 69 69 66 84 67 69 69 69 69
175 10 GB93 j!)!1tmlll Spring washer 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15

12
 ~ 1IB m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

f~% ~f4:1-t% ~ f4: ~ ~ 4iJ L.>.

l=l ~ II
Item Part No. Description Q'ty per set -_ ..
A

176 12 GB93 ~iji.mlll Spring washer 10 12 10 10 10 10 10 10 10· 10 10 12 10 10 10 10 10

177 16 GB93 ~iji.mlll Spring washer 4
8 -140HV - ZnD
.
178 fmlll Plain washer 12 12 29 12 12 12 36 10 12 12 12 18 10 12 12 12 12
GB848 ...~

14 -140HV -ZnD
179 fmlll Plain washer 18 18 18 18 18 18 18 18 18 18 18 18 18 . '18 18 18
GB848
~

180 30 GB895. 1 !AA j'lH1XJ H~ t§ III Snap ring for shaft 1

181 55 GB895. 2 fL j'lHlXl g t§ III Snap ring for hole 1

182 16 GB854 !f!.Jrl1::.i9Jmlll Lock washer 10 -

183 2 x4 GB827 f~AA!jIHT Rivets for name plate 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
..
184 B8 x 20 GB119 IMIttfl1J Parallel pin 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

185 B12 x 30 GB119 IMItti~ Parallel pin 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

186 3 x 20 GB91 -3fofl1J Split pin 1

187 240 x 5.7 GB1235 "O"~~JR*!-tlll "0" seal ring 1 1 1.

188 130 x 3. 1 GB1235 "o"~~JR*MIII "0" seal ring 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

. 189 14 x 2. 4 GB1235 "o"~~JR*MIII "0" seal ring 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

190 13 x 1. 9 GB1235 "o"~~JR*MIII "0" seal ring 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

191 FB55 x 85 x 12 - B ff~~JR*!-tlll Oil seal 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

192 FBI 00 x 125 x 12 - B ff~~JR*!1111 Oil seal 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

13
 (~'~)

~ ilH tIL ~ ~
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 y D ZD -1 G K41QO
Model
-
."
f,j~ ~ftj:{-t~ ~ ftj: ~ f* 4i1: ~
l=l ~ :It
Item Part No. Description Q'ty per set

193 106 GB276 ij!~tl [U] JL,mi;fj~* Ball bearing 2

194 K4100 - 01001 ~ffiI~ Cylinder liner 4

195 HF1100 - 01003 tt;j(~ Seal, cylinder liner 8
196 K4100 - 01002 ~ ffiI 1£ flHt Gasket, cylinder head 1

197 K4100 - 01101 tlL1* Cylinder block - 1

14
 -, ~~$III,~,px: (00 3)
CAMSHAIT ASSEMBLY (FIG. 3)

6
9

III 3 CJ~$ib,~,P1
FIG. 3 CAMSHAFT ASSEMBLY

15
 CI ~ ~ ,~"'jX; ( 111 3) ~ 14: ~
CAMSHAFT ASSEMBLY (FIG. 3) TABLE

~ rm tIL ~ %
495 T T2 T3 T4 K1 K2· K5 K7 Q Q1 Q5 y D ZD -1 G K4100
Model

~
L..
tiF% ~14-1-1t% ~ 14- ~ f$ 4JJ t=l ~
Item Part No. Description Q'ty per set

1 495 - 02001 (b) 8 ~~ . Camshaft 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 495 - 02002 8~tWLiraf&~ -Timing gear, camshaft 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3 495 - 02003 ( B ) 9. n ti'*f Push rod 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

4 495 - 02004 8~~l!:t1H& Thrust plate, camshaft 1 1 1 1-' 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5 495 -02005 9.nmtt Valve tappet 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

6 495 - 01202 iN~:t~1m Washer, gear 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

..
7 C8 x 22 GB 1096 m Key 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8 M8 x 30 GB5783 /\jf:j~.fi Hexagon head bolt.; 1 1 1 "1 1 1 1 1 1 1 1 1 1 1 1 1 1

I ~

9 8 GB93 5~'Hf~1m Spring washer l

, 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

, A

, \ I

I'
I~ k
"
~

I·

"
.
16
 k=- lr.T::¥:: ~ d+
- , ~ilU..D:IL IC;' J.I-X, (00 4)
CYLINDER HEAD ASSEMBLY (FIG. 4)

~
~8
16(11

III 4 ~n~,~,px;
FIG. 4 CYLINDER HEAD ASSEMBLY

17
 ~ au: ~ I~' Ji1 ( III 4) -* f-I: ~
- CYLINDER HEAD ASSEMBLY (FIG. 4) TABLE

~ rm m ~ % .
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

t~% ~14:f-t% ~ 14: ~ ~

b.
4iJ n f{ 11
Item Part No. Description Q'ty per set

1 495 - 03001 ffiI~E~t& Rear cover, cylinder head 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1WE~t&mJt Gasket, front & rear
2 495 - 03002 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
cylinder head cover
3 495 - 03003 1lli'it~.;fi Stud 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
--
'\ Jfft 19J: 11 t1ffi. ~ Thermosta~ --\
I
4 495 - 03004 ( A ) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
,-- ------ -
5 495 -03005 t=en5~.~ Seat, valve spring 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
6 495 - 03006W ~!J= Lifting bracke~ 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
. (7) 495Q -03037 ~!J= Lifting bracket 2 2
-
8 495 - 03007 t=en5~."F~ Lower seat, valve spring 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

9 495 - 03008 ffiI~1W~t& Front cover, cylinder head 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(10) 495T4 - 03008 ffiI~1W~t& Front cover, cylinder head 1

(11 ) 495Y3 - 03008 ffiI~1W~t& Front cover, cylinder head

(12) -495 Q 1 - 03033 ffiI~1W~t& Front cover, cylinder head 1

(13) 495Q5 - 03041 -1 ffir~1W~t& Front cover, cylinder head 1
14 495 - 03009 ll~t=e'WmJt Gasket, exhaust manifold 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

15 495 - 03010 ( A ) ffir~~*Mm Gasket, cylinder head cover 1 1 1 i 1 1 1 1 1 1 1 1 1 1 1 1 1

18
 ~ rIB m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

t~% ~fttf-t% ~ ~
L..
ftt it 4iJ l=l rI :I:
Item Part No. Description Q'ty per set

16 495 - 03011 15"r!!~lii Thermostat housing 1 1 1 1 1 1 1 1 1 1 1 1

( 17) 495 ZD - 03031 15"r!!~lii Thermostat housing ,
1 1
18 495Q - 03031 15"r!!~lii Thermostat housing 1 1 1
19 495 - 03012 i1m~lii~Jt Gasket, thermostat 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
20 495 -030i3 ~n;r~~,. Valve spring, outer 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
21 495 - 03014 ~nP3~~. Valve spring, inner 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
22 495 -03015(b) ~nlm* Half collet valve 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

23 495 - 03016 IIJJ!rIB~ffifJi Injector clamp 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

24 495 - 03017 *~1f~Jt Gasket, intake manifold 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

25 495 - 03018 15"r!!~W!-t~ Seal ring 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

26 495 - 03019 ( b ) flF~n Exhaust valve 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

27 495 - 03020 ( b ) *~n Intake valve 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

mWJ*~Jt Gasket, valve rocker 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4; 4 4
28 495 - 03021 W
arm shaft bracket
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 g
29 495 - 03022W ~rIBlII Oil baffle
30 495 - 03023 ~III Washer 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 <t 4"
31 495 - 03101 (b) ~ffiIlii Cylinder head 1 1 1 1 1 1 1 1 1

(32) 495Kl - 03010 (b) ~ffiIlii Cylinder head 1 1 1 1 1 1

(33) 495 Q2 - 03111 ~ffiIlii Cylinder head 1 1

19
 (~~)
..

. ~~ ~ : ~ .rm m ~ %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 y D ZD -1 G K4100
Model

t~% ~11ft% ~ i1 ~ L..

~
.EL
$ 4fi= I=l 1E "-
.....
Item Part No. Description' Q'ty per set

34 495 - 03102 ( b ) f.fF'=\.n~ Valve seat insert exhaust 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

35 495 -03014(b) :itf'=\.n~ Valve seat insert intake 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 '4
36 . 495 - 03105W '=\.n~1j Valve guide 8 8 8 8 8 8 8 8 8 8 8 8.' 8 8 8 ,'. , 8
/
(37) 4~5Z - 03115 '=\.n~1j Valve guide 8
~i,.".~ ..

J8 495 -03106 f&[%~ Plug 7 7 7 7 7 7 7 7 7 7 7 7 7 7 . . . . 7 . .-'~7'7 7

\
39 495 - 03111 1~mE:¥:.~ Hot plug, combustion chamber 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
}

(40) 495Z - 03113 7~mE:¥:.~ Hot plug; combustion chamber 4 4

41 495 - 01103 W ttf~ Plug 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

flIT ~1l W1:£11 Cylinder, head cover sub-
1 1 1 1 1 1 1 1
42 495 -03210(A)W
assembly

flIT ~ 1lW1:£14 Cylinder head cover sub-

43 495K1 - 03200(A) 1 1 1 1 1 1
assembly
44 495K1 - 03241 1Jorm D~% Cap, oil filling 1 1 1 1 1 1 II

45 495T2 - 03200(A) '. fIIT~~m1:£11 Cylinder head cover. sub- r

assembly 1 1 1
~1I.:iitjHmiH1 Connecting shaft subassem- ,
46 495 - 03220 bly, compression release 1 1 1 1

~ 1I.:iiti tAA ir11 Connecting shaft subassem-

47 495T - 03220 bly, compression release 1 1 I-. 1 1 1 1 1 1 1 1

(48) 495T3 - 03220

~ 1I.:ii1:£ tAA ir11 Connecting shaft subassem- •
bly, compression release 1

20
 (~'*-)
~ ~ m -.
~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 y D ZD -1 G K4100
Model

fJF% ~{lf1-t% ~ {If ;g ~ 4ii: p.

l=l ~ :i:
Item Part No. Description Q'ty per set

~ffa~!RBiHlf Connecting shaft subas-

-
(49) 495T4 - 03220 sembly, compression
release
1
. .
50 495 T2 - 03250 1If J!& ~U§. {If Breather group 1 1 1 I )
r;

mW~Efl Bracket ( I ), valve rocker arm 1

51 495 - 03301 1 1 1 1 1 1 1 1 1 1 f 1 1 1 1 1 1
shaft
52 495 - 03302W ~ff!RB Shaft, compression release 1 1 1 1 1 1 1 i 1 1 1 1 1 1 1 1 1
53 495 - 03303 ~ff~lT .Screw, compression release 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
54 495 - 03304 a~!RB Connecting shaft 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
55 495 - 03305 - 1 W '=t:nmWH~ Bushing, valve rocker 8 8 8 8 ·8 8 8 8 8 8 8 8 8 8 8 8 8

56 495 - 03305 - 2W '=t:nmw Valve rocker 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

57 495 - 03306 ( B ) W
'=t: n 1'8] ~i)aJ liUl 1fT Adjusting scre~, 'valve
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
rocker

58 495 -03307W mW!RB Valve rocker shaft 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

59 495- 03308 mW!RB~~. Spring, valve ~ocker shaft 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

m'w~p;j Bracket ( ill ), valve rocker arm

60 495 - 03309 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
shaft
mW~G Bracket ( II ), valve rocker arm
61 495 - 03310W 1 1 1 1 1 1 1 1 1 1 1 1 .1 1 1 1 1
shaft I

62 495 - 03311 ~ff~~1l Spring, compression release 1 1 1 1 1 1 1 1 1 1 I· 1 1 1 1 '. 1 1- 1:

63 495 - 01402 ( A ) m)jt~~:* Adapter, temperature gauge 1 1 1 1 I' 1. 1 ...

64 495 -01402(B) mN~~:* Adapter, temperature gauge 1 1 1 1 1 1 1 .1 , 1· 1 . 1

21
 ~ rm m ~ % 495 T T2 T3 T4 Kl K2 K5, K7 Q Ql Q5 Y D ZD -1 G K4100
Model

~14:1-t% $ 14: ~ .~ 4i L.>.

~ :I:
t~% 0

Item Part No. Description Q'ty per set

65 495 -01403 ~m1 Washer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

66 495 - 01113 ~~ Plug 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

67 495Q5 - 03042 - 2 ~if Connecting pipe 1
68 M6 x 20 GB5783 t\ 1r3 :9d'l fi Hexagon head bolt 4 4 4

69 M8 x 20 GB5783 /\1r3~.fi Hexagon head bolt 12 12 12 12 12 12 12 8 12 12 12 12 10 12 12 12 12

(70) M8 x 30 GB5783 t\1r3~.fi Hexagon head bolt 2
71 M8 x 50 GB5783 t\1r3~.fi Hexagon head bolt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
72 M8 x 85 GB5783 t\1r3~.fi Hexagon head bolt 2 2 2 2 2 1 1 1 2 2 2 1 1 2 2 2 2
73 MlO x 25 GB5783 t\1r3~.fi Hexagon head bolt 4 4 4 4 4 4 '4 3 4 4 3 4 4 4 4 4 4
74 M8 x 1 x 18 GB73 7flfPfl-~~}E.n Slotted set screw 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(75) MlO x20 GB68 7fllm~.n Slotted countersunk head

1
screw 1

76 M8 x20 GB898 ~~.tt Stud 16 16 16 16 16 16 16 16 16 16 16 16 8 16 16 16 16

77 M8 x 25 GB898 ~~.tt Stud 4

(78) M8 x 50 GB898 ~~.tt Stud

79 M8 x 60 GB898 ~~.tt Stud 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

(80) M8 x70 GB898 ~~.tt Stud

(81) M8 x 95 GB898 ~~.tt Stud 1 1 1 1 1
82 M8 x 1 GB6171 I~t\1r3.-BJ: Hexagon hut 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14

22
 (~~)

~ rID tIL ?Xt! %

495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

t~% ~ftj:{-t% ~ ftj: ~ f$ 4iJ L>.

t=1 f£ :I:
Item Part No. Description Q'ty per set

83 M8 GB6170 7\ffJ!l-BJ: Hexagon nut 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

84 MlO GB6170 7\ffJ'J-BJ: Hexagon nut 4 4 4 4 4 4 4 4 4 4
.4 4 4 4 4 4 4
85 M8 GB923 1i~~-BJ: Acorn nut 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
86 6 GB93 ~ljtJHIHm Spring wash~r 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
87 8 GB93 ~ljt.mlll Spring washer 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28
88 10 GB93 ~ljt.mlll Spring washer 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
89 6 GB97.1 3f-mlll Plain washer 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
90 16 GB97. 1 3f-mlll Plain washer 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
91 8 GB848. IJ\mlm Plain washer 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
92 14 GB894. 1 ~JIBljttt~ III Circlips for shaft 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

93 16 GB894. 1 ~m~ljttt~1II Circlips for shaft 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

94 D4 x 35 GB119 rnDtt~ Parallel pin 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

95 10 x 1. 9 GB1235 "O"?Xt!*!~W#1II "0" seal ring 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

96 14 x 2.4 GB1235 "O"?Xt!*!~W#1m "0" seal ring 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

23
 1l9, j~~~ff,~,]Jjt COO 5)
PISTON AND CONNECTING ROD ASSEMBLY (FIG. 5)

q-~
\

\\
"

\\__- - 1 - - 00

-.t

III 5 ffl~~*f 1~'iiX.

FIG. 5 PISTON AND CONNECTING ROD ASSEMBLY

24
 .; ;. \~

m
~ ii *f ,~, pX; ( III 5) ~ 1*: ~ .~
PISTON AND CONNECTING ROD ASSEMBLYd"IG. 5) TABLE

!Ji!§ jffi m ~ %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 Y D ZD -1 G K4100
Model

~
L..
~14=1~% ~ ~
..EL
fffi% 14= f* & J:l lI!.

Item Part No. Description Q'ty per set

1 495 - 04001 ( b ) ~-mmtl}lf- Compression ring, top 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

2 495 - 04002 ( b ) ~=mmtl}lf- Compres'sion ring, 2nd 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
3 . 495 - 040,03 ( b ) 1*J~~~jffi}lf- Spiral spring, oil ring ;;
3-1 495 - 04003 -l(b) jffi}lf-f* Oil r?ng body 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
3 -2 495 - 04003 - 2(b) jffi}lf-mcJl Spiral stay spring 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
3 - 3 495 - 04003 - 3 (b) ffli l:::J l XJ ~~ Pin ,4 4 4 4 4 4 4 4 .4 4 4 4 4 4 4 4
495 -04004(b) m~ Piston 4 4 4 4
4 4 4 4 4 4 4 4 4 4 4 4
.44 4
5 495 -04005W mtlf~ Piston pin 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
6 495 - 04006 JiffH~ Bushing connecting rod little end 4 4 4 4 4 4 4 ·4 4' 4 4 4 4 4 4 4 4
7 495 - 40007W Jiff Connecting rod 4 4 4 4 4 4 4 4 4 ;4 4 4 4 4 4 4 4
8 495 - 04008W Jiff~ Connecting rod cap 4 4 4 4 4 4 '4 4 4 4 4 4 4 4 4 4 ·4
9 495 - 04009 Jifft~ti Connecting rod bolt 8 '8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
10 495 - 04010 JifftAAtC Connecting rod bearing 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
11 495 - 04012 Jiff JE {V:}If- Centre ring, connecting rod 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
.,

12 495 - 04013 (b) ~=mmtl}lf- Compression ring, 3rd , 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

13 35 GB893.1 :t~1i Snap ring 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
14 HF 1100 - 04001 ~-mm~}If- Compression ring, top 4
15 HF 1100 - 04002 ~=mm~}If- Compression ring, 2rd 4
16 HF 1100 - 04003 ~=mm~}If- Compression ring, 3rd 4
17 HFllOO - 04012 jffi}lf- Spiral spring, oil ring 4
18 HF 1100 - 04004 mtl Piston , I 4

25 '
 :Ii, liE~~~,~,f.iX: (~6)
CRANKSHAFT AND FLYWHEEL ASSEMBLY (FIG. 6)

18(19)

1116 ttn~~~,~,px
FIG. 6 CRANKSHAFT AND FLYWHEEL ASSEMBLY
26
 db$dl~~,~,JiX(1II6).f*~
CRANK SHAFf AND FLYWHEEL ASSEMBLY(FIG. 6) TABLE

~ iltJ m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

tj%
Item
~{if:{~%
Part No.
~ {if: ~
Description
f$ 4fj: L...
I=l

Q'ty per
It
set
•
1 495 - 05001 j@ZSfJJR Starting dog 1 1 1 1 1 1 1 1 1 1 1 . 1 1 1 1 1 1
2 495 - 05002 aB~j@ZSfJJRmll1 Washer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 495 - 05003 aB~&:*~ Pulley, crankshaft 1 1 1 1 1 1 1 1 1 1 1 1 1 1
-
1
4 495T2 - 05021 HtI~&:*~ Pulley, crankshaft
5 495T4 - 05024 aB~&:*~ Pulley, crankshaft 1
(6) 495 Q5 - 05046 aB~&:*~ Pulley, crankshaft 1
7 495 - 05004W ~~~~.~ Flywheel bolt 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
(8) 495 T4 - 05026 ~~~~.fi Flywheel bolt 6

9 495 - 05005 WlffliltJlI1 Front oil baffle 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

10 495 - 05006 aB~iEB>f-&~ Timing gear, crankshaft 1 1 1 1 1 . 1 1 1 1 1 1 1 1 1 1 1 1

11 495 - 05007W aB~ Crankshaft 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

12 495 Q 1 - 05043 aB~ Crankshaft 1

13 495 - 05008 ftiffliltJlI1 Rear oil baffle 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

14 495 - 05009 ~~-&1I1 Ring gear, flywheel 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(15), 4R040102 ~~-&1I1 Ring gear, flywheel 1
16 495 - 05010 ~~ Flywheel 1 1 1 1 1 1

27
 (~'*--)
.
#§ 1Itl m ~ % '~~j-~ .y "
, .-
, .

.T2. T3.
> ~ .'

y
Model ; ';-1,) ';' .. ~
'~.'
:, J ~ '. • . ;:' ,495 ... T ..
T4 , Kl KZ K5 K7 Q Ql Q5 D ZD -1 G K4100

f!F% ~1It1-t% ~ 1It it .. ~ ~

., !ff]: L.>.
"
p 11
Item Part No. Description Q'ty per set

(17 ) 495T3 - 05010 ~~. Flywheel 1

I, I . 1
18 495Q - 05041 ~~ Flywheel
(19) 495 Q 1 - 05042 ~~ Flywheel 1

20 495D - 05051 ~~ Flywheel 1 I

21 495 K 1 - .05061 ~~ Flywheel 1

(22) 495 K2 - 05062 ~~ 'Flywheel 1
,.
(23) 495 K5 - 05072 ~~ Flywheel 1

24 495T4 - 05082 ~~ Flywheel 1

25 495 - 05011 ~t'~mJt Lock plate 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

26 BI0 x 50 GB1096 '~t Key 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1
27 C 10 x 25 GB 119 rnDf±ff1J Parallel pin 1 1 1 1 1 1 1 1 1 '" I 1 1 1 1 1 1 1

28 60203 GB276 ~l#J~jf( Ball bearing 1

h
(29) 60204 GB276 ~l#J~jf( Ball bearing 1
I-
(30) 60205 GB276 ~l#J~jf( Ball be~ring 1
(31) 60303 GB276 ~l#J~jf( Ball bearing 1
!i I

I·,

I
28
 /\.... ~~IJ * ~ft,~,.f.iJt (00 7, 00 8)
COOLING SYSTEM ASSEMBLY (FIG. 7, FIG. 8)

/I) 7 ~$*~1U!?,px
FIG. 7 COOLING SYSTEM ASSEMBLY

29
 00 8 ~$*~3U~,JiX
FIG. 8 COOLING SYSTEM ASSEMBLY
30
 ~$ ~;1E,~,Ji1 (III 7 .. 111 8) ~1*~
COOLING SYSTEM ASSEMBLY(FIG. 7 ,FIG. 8) TABLE

~ ¥IB m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

t~% ~{tf1-t % ~ {tf ~ l* 4ij: L.>.

p. ~ :i:
Item Part No. Description Q'ty per set

1 495 - 06300 **i${tf Radiator assembly 1 1 1 1

(2) 495 ZD - 06400 **i!i${tf Radiator assembly 1 1

(3) 495 - 06001 (A) ~)Xl.,.!J Cowling

4 495 - 06001 (B) ~)Xl.,.!J Cowling 1 1 1 1

5 495ZD - 06004 ~)Xl.,.!J Cowling 1

6 495 - 06200 ~1iiI1II~JHtf Hoge clamp assembly 4 4 4 4 4 4

7 495 - 06002W Jj(*iit!* JB(: ~ Rubber hose, water inlet 1 1 1 1 1

(8) 495 ZD - 06005 *fliiit!*JB(:~ Rubber hose, water inlet 1 1

9 495 - 06003W *fliiili*JB(:~ Rubber hose, water outlet 1 1 1 1

(10) 495ZD - 06006 **i ili*JB(:~ Rubber hose, water outlet 1 1

(11 ) 495 -06120(A) )Xl.,~~Ji{tf Fan sub - assembly 1 1 1 1 1

12 495 -06120(B) )Xl.,~~Ji{tf Fan sub - assembly 1 1 1 1 1 1 1

13 495D -06120(C) )Xl.,~~Ji{tf Fan sub - assembly 1 1 1 1

14 495 - 06140 ~ IiiIIII ~Ji {tf Hose clamp assembly 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 i 2

15 495 - 06101 7j(*/J\1jPfJB(:~ Rubber hose, waterpump 1 1 1 1 1 1 1 1 1 t 1 1 1 1 1

(16 ) 495Q5 - 06116 **/J\lIPf JB(:~ Rubber hose, waterpump 1 1

31
 (~4l)

~ rrn tIL ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Q1 Q5 Y D ZD -1 G K4100
Model

f~% ~{lf{~% ~ {If il f* !Bt Lo>.

I=l ~
..EI:
1I!.
Item Part No. Description Q'ty per set

17 495 - 06105 (b) 7./(*1* Water pump housing 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

18 495Q5 - 06117 **1* Water pump housing 1

(19) 495Y - 06117 7./(*1* Water pump housing 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
20 495 - 06102 **mtt Gasket, water pump·

21 495 Q5 - 06119 **mtt Gasket, water pump 1 1

22 495 - 06103 7./(*m:!1c Bed plate, water pump 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

23 495Q5 - 06118 7./(*m:!1c Bed plate, water pump 1 1
24 495T - 06119 )xU~~m:!1c Bed plate, fan 1 1 1
25 495 - 06106 ( B ) **ltwm Pulley, water pump 1 1 1 1 1 . 1 1 1 1 1
(26) 495D-06116 **ltwm Pulley, water pump 1 1 1 1 1 1

(27) 495ZD - 06116 7./(*ltwm Pulley, water pump 1

28 495 - 06107 ~~ Spacer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

29 495 - 06109W tJm*1II Water baffle 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

30 495 - 06104 W 7j(*~ Water pump shaft 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

31 495 - 06131 (b) DPfIDtiHlf Gasket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
32 . 495 -06132(b) lYJPf Graphite annulus 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I
-
33 495 -06133(b) ~IDtIll Rubber sleeve 1 1 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1
34 495 -06112(b) **lltm Impeller, water pump 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

32
 (~~)

~ nB m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 y D ZD -1 G K4100
Model

t~% ~ftt1-t% ~ ftt i; f* 4fi: L..

p ~ it
Item Part No. Description Q'ty per set

~~
~
35 495 Q5 - 03041 - 2 Connecting pipe 1

36 M8 X 16 GB5783 i\ jij :?k t~Hi Hexagon head bolt 4 4 4 4 4 4 4 4 4 4 4 4 4 4

37 M8 x 70 GB5783 .i\jij :?k~ti Hexagon head bolt 4 4 4

38 M8 x 45 GB5782 i\ jij :?k t~ ti Hexagon head bolt 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1

39 M8 x 55 GB5782 /\ jij :?k t~ ti Hexagon head bolt 1

40 M 12 GB6170 i\ jij t~ -BJ: Hexagon nut 3 1 1 1 1 1 1 1 3 1 1 1 1 3 3 3 3

41 M 10 GB923 ~%t~-BJ: Acorn nut 1 1 1 1 1 1 1- 1 1 1 1 1 1 1 1 1 1
42 6 GB93 5f(!.m~ Spring washer 8 8 8 8 8 8

43 8 GB93 5f(!.m~ Spring washer 5 5 5 5 5 5 5 5 5 5 5 7 7 5 5 5 5

44 12 GB859 $£~5f(!.~~ Spring washer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

45 12 GB93 5f(!.~~ Spring washer 2 2 2 2 2 2

46 6 GB97. 1 f~~ Plain washer 8 8 8 8 8 8

47 10 GB97. 1 fm~ Plain washer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

48 12 GB 848 f~~ Plain washer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-I
49 40 GB893. 1 fU'Bf(!tH§~ Circlips for hole 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

50 4x19 GB1099 -*~m Woodruff key 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

51 M6 x 8 GB67 :rHlll:?k t~ n Slotted pan head screw 8 8 8 8 8 8

52 60203 GB278 if!-jtl rPJ Jc..\~* Ball bearing 2 2 2 '2 2 2 2 2 2 2 2 2 2 2 2 2 2

33
 ~ rm m ~ %
495 T T2 T3 T4 K1 K2 K5 K7 Q1 Q5 y D ZD -1 G K4100
Q.
Model

f~% ~{4{~% ~ {4 ~ f* !flt L.>.

l=l ~ :i:
Item Part No. Description Q'ty per set

53 M6 GB1152 llJm:rtB5J£ rm ~ Grease nipple 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(54) B x 1080 GB 1171 -=:1@IDtw V - belt 1
55 Bx1143 GB1171 ::::1@IDtw V - belt1 1 1 1 1 1 1 1 1 1 1 1 1
(56) Bx1168 GB1171 -=:1@IDtw V - belt 1 1 1 1
(57) K4100 - 06001 !¥fJXl1J Cowling 1

-
I·

34
 -t:, i1t~ ~ ~3t I~' pjt (l?fI 9)
AIR INTAKE SYSTEM ASSEMBLY (FIG. 9)

2~
h'

~
""'-/
26 . . ..' '
. , /'.
27 13 '..;

III 9 i!I: 9: ~ ;1U~, JiX

FIG. 9 AIR INTAKE SYSTEM ASSEMBLY

35
 i£~~~!t,~,P1(1II9}~1*~
ALR INTAKE SYSTEM ASSEMBLY (FIG. 9) TABLE

~ ilE m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 K8 Q Ql Q5 Y Yl Y3
•
D ZD- G K4100
Model
-

;f~% ~{tt{-t % ~ {if: ~

L>.
~
-EI.
f* & r=t !I!
,
Item Part No. Description Q'ty per set

1 495 - 07001 *I=(~ Air intake manifold 1 1 1 1 1 1 1 1 1 1

2 495T3 - 07001 *I=(~ Air intake manifold 1 1

3 495T - 07021 Jt!1=(~ Air intake manifold 1 1 1 1
- 1
(4) 495T2 - 07021 (a) *I=(~ Air intake manifold
1
5 495Q2 - 07041 *I=(~ Air intake manifold
6 495Q5 -07081 *I=(~ Air intake manifold 1 1
7 495 - 07002 *1=(*~mJt Gasket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8 495 Q5 - 07083 *1=(*~mJt Gasket 1 1

*I=(~*t~
I
9 495 - 07003 Sleeve .gasket 1 1 1 1 1 1 1
''; ,
10 495 ZD - 1 - 07024 *I=(~~H~ Sleeve gasket 1

11 495 - 07010 ( B ) *I=(~~~ Air intake connecting pipe 1 1 1 1 1 1 1 1 1 1

12 495 ZD - 1 - 07021 *I=(~~ Air intake connecting pipe 1

13 495T - 07022 *I=(~~ Air intake connecting pip~ 1 1

(14) 495 Q 1 - 07031 *I=(~~ Air intake connecting pipe 1

15 495 K5 - 07062 *I=(~~ Air intake connecting pipe 1 1

16 495 Q5 - 07082 *I=(~~ Air intake connecting pipe 1

36
 ~ YI8 m ~ %
495 T T2 T3 T4 Kl K2 .K5 K7 K8 Q Ql Q5 Y Yl Y3 D ZD- G K4100
Model

fiF% ~ftf:f~% ~ ftf: ~ f* !flJ: L.>.

l=l ~
-'3.
.m
Item Part No. Description Q'ty per set

17 495Y - 07086 ilt4J~1i Air intake connecting pipe 1

18 495 Y3 - 07086 iltl=(~1i Air intake connecting pipe 1

(19 ) 495Y - 07088 iltl=(~1i Air intake connecting pipe 1

20 495Q2 - 0701O(A) iltl=(l!:11i Air intake connecting pipe 1

iltl=(~1i:9d!j!~tf: Air intake connecting pipe

21 495T3 - 07100 1
sub - assembly
.
22 495 ZD - 1 - 07022 ~1i Connection pipe 1
23 495 ZD - 1 - 07023 ~~~1i Air filter connecting pipe 1
\

24 495 K 1 - 07061 ~~a~~~ Rubber pipe 1 1

25 495T3 - 07072 iltl=(~1i Rubber pipe 1

26 495 K5 - 07072 iltl=(~1i Rubber pipe 1
,
27 495 ZD - 1 - 07025 ~1i~rtfR 2" Clamp 2" 2 2 2 2
28 495 K2 - 07050 ~~5t~mHtf: Saddle 1
29 495K5 -07070 :2 rm -trtfR;t!j!iHtf: Saddle 1
30 K2007 - 0000 ~l=(~m~mHtf: Air filter sub - assembly 1 1 1 1 1 1

31 K1317Q6S - 0000 ~l=(~m~mHtf: Air filter sub - assembly 1 1

32 495 T3 - 07200 ~l=(~m~$ftf: Air filter sub - assembly 1 1

33 K1532Al ~l=(~.m~$ftf: Air filter sub - assembly 1

37
 ~ ¥HI m ~ %
495 T T2 T3 T4 K1 K2 K5 K7 K8 Q Q1 Q5 Y Y1 Y3 D ZD_l G K4100
Model

f~% ~{tt{~% ~ .{tt ~ f$ 4iJ A

p ~ :I:
Item Part No. Description Q'ty per set

34 495Z - 07100 2:~tmm~fffHtt Air filter sub - assembly 1

35 495 Q 1 - 07031 Jl!~~t'-¥ Plug 1 1 1 1 1

36 M6 x 16 GB5783 i\ffj~!I'I:ti Hexagon head bolt 3

37 . M8 x 16 GB5783 i\ ffj ~ t'-:ti Hexagon head bolt 2 2

38 M8 x 25 GB5783 i\ffj ~t'-:ti Hexagon head bolt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

. 39 M8 x 30 GB5782 i\ ffj ~ t'-:ti Hexagon head bolt 2 2 2
40 M8 x 55 GB5782 i\ffj~!I'I:ti Hexagon head bolt 2 1
41 M10 x 20 GB898 X1(~!I'Itt Stud 2 2 .
42 M6 GB6170 /\ ffj!l'l-flj: Hexagon nut 3
,
43 M8 GB6170 i\ffj t'--flj: Hexagon nut 2 3
44 M10 GB6170 i\ffj t'--flj: Hexagon nut 2
45 8 GB9J sili'H~1II Spring washer 2 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

46 10 GB93 silijtmlll Spring washer 2

47 8 GB848 /J\mlll Plain washer 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

I' I· "

38
 )\., ~~~~ ~~ft/~'f.OC (00 10)
EXHAUST SYSTEM ASSEMBLY (FIG. 10)

r:
1~~)r'6
13

3 "'~

, i:
, I!,
:1
Ii
,I it

1.
1

. I
12 -----4r,.•. II

f
1

. ,I
'f

'7

CN
\0
, .
1II 10 ~~~~t1E,~,PX;
! " , "

FIG.I0 EXHAUST SYSTEM ASSEMBLY

 *
~~ 9: ~ !jf,~djl (III 10) f4: ~
EXHAUST SYSTEM ASSEMBLY (FIG. 10) TABLE

#t!§ ¥itJ m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

f~%
Item
~{lf{-t%
Part No.
~ {If ~
Description
~ 4ij; ~
1=1

Q'ty per
~
set
•
1 495 - 08001 j4~9:~ Exhaust manifold 1 1 1 1 1 1 1 1 1 1
2 495 ZD- 1 - 08011 j4~9:~ Exhaust manifold 1
,
3 495 K 1 - 08011 j4~9:~ Exhaust manifold 1

(4) 495 Q 1 - 08022 j4~9:~ Exhaust manifold 1 1 1

I'
(5) 495Q5 - 08027 j4~9:~ Exhaust manifold 1 1
6 495 - 08002 j4~9:~~ Exhaust elbow 1 1 1 1 1 1 1 1 1 1
7 495 Q 1 - 08021 j4~9:~~ Exhaust elbow 1
8 495 Q5 - 08028 j4~9:~~ Exhaust elbow 1 1
(9) 4RT23004 - 1 j4~9:t1<~ Exhaust elbow 1

10 495 - 08003 j4~9:~~~Hf Gasket, exhaust elbow 1 1 1 1 1 1 1 J 1 1 1 1 1 1 1 1

11 495 ZD - 1 - 08012 j:~ffi~mj:f Gasket 1

12 495 - 08100 mF~${lf Silencer sub - assembly 1 1 1 1 1 1 1

13 M8 x 25 GB5783 A jij :~Jdlti Hexagon head bolt 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

14 M 10 x 25 GB5783 t\jij~dlti Hexagon head bolt 4

15 M10 x 20 GB898 ~~dltt Stud 2

16 8 GB93 jfj!.mlm Spring washer 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
 (~~)

~ ita m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

f~% ~f4:f-t% ~ f4: ~ f* .4it L>.

p ~ :I:
Item Part No. Description Q'ty per set

17 10 GB93 ~!'(!.ml!l Spring washer 4 4

1-

,
.".

41
 •
fL, iIi] j11 *
~ft,,~tOC (00 11 ~ 00 12).
. LUBRICATING OIL SYSTEM ASSEMBLY (FIG. 11'\ FIG. 12)
17

I 21 9
44 20, ~.,
20~~
18~~
6

"" 23

IE 11 iIi] ~ff ~ ~1t ,~, JiX

FIG. 11 LUBRICATING OIL SYSTEM ASSEMBLY
- -
42
 ; ~ .

\ ~ !

.,

33
1
\.
47 !,
., i
11 .!i
~;
34 ;j ~t ;
,
47 i

~~
50 . /
57

27

IJI 12 jji] m- ~ i1U~, fiX;

FIG. 12 LUBRICATING OIL SYSTEM ASSEMBLY
43
 jl¥j m~ t1E ,~"'i.~; ([II 11 .. [II 12) ~ i4: ~
LUBRICATING OIL SYSTEM ASSEMBLY(FIG. 11 "FIG. 12) TABLE

~ tm m ?JM %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q3 Q5 Y D ZD -1 G K4100
Model
---
f~% ~ftj:{-t% ~ ftj: ~ l* 4fi: L.,..
t=l ~ :I:
Item
- Part No. Description Q'ty per set

1 495 - 09001 W *Jl~~mh Gasket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 495 - 09002 *mt~JL\:r.\;mtm~mJt Gasket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 495 - 09003W ;i!;JL\mtm~:f& Cover 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4 495 - 09003 ( B ) ~JL\mtm~:f& Cover 1

5 495 -09300· mtm1JHffHtj: Oil pump assembly 1 1 1 1 1 1 1 1 1 1 1 ~ 1 1 1 1 1

6 495 Q5 - 09300 mtm*fffHtj: Oil pump assembly 1
7 495 - 09400 ~tm1f$ftj: Oil pipe assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8 495 - 09501 mtm~t3:::f& Oil filter bracket 1 1 1 1 1 1 1 1 1 1 1 1 1 1

9 495 Q5 - 09511 mtm~t3::fIi Oil filter bracket 1

10 495 - 09501 (A) mtm~t3::fIi Oil filter bracket 1 1 1

11 495 - 09502 ( A ) ~~~ Change - over· valve shaft 1 1 1

12 495 - 09503 '( A ) ~ ~ Yalve cover 1 1 1

13 495 - 09504 ( A ) ~~mJt Gasket, valve cover 1 1 1

14 495 - 09505 ( A ) ~~m Valve handle 1 1 1

15 495 - 09506 ( A ) s.F¥. Spring 1 1 1

16 495 K5 - 09511 mtm~:i:1~f& Transition plate 1

44
 (~~)

~ rm m ~ % y
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q3 Q5 D ZD -1 G K4100
Model

t~% ~itt:i-t% ~ itt: ~ ~ 4iJ L.>.

t=I ~ :It
Item Part No. Description Q'ty per set

17 495 K5 - 09512 ~~ Plug

18 495 Q5 -09512 ~JL.'!lIn Banjo connecting bolt 1

19 495 K5 - 09513 ~~ Plug 1

20 495Q5 - 09513 mill Gasket 2 .

21 495 Q5 - 09514 @lrm1fttc~ Check valve body 1 ~

22 495 Q5 - 09515 mtmJittc!lltiI Bolt I 1

23 495 Q5 - 09516 mtmm1& Washer plate 1

24 495 Q5 - 09517 mtmJittc!lltiII .Bolt II 1

25 495 K5 - 09521 mtm:i:i~:f1imJ:t Gasket 1

26 495Z - 09600 )xlJt mrmf{t~~ Oil radiator 1

27 495Z - 09606 JXlttmrmf{tm~Jittcm:l3c Washer plate 4

.
~JFdl!rm ~~11. itt: Oil inlet pipe sub - assembly,
28 495T2 - 09710 1
air compressor

L'={Jj @l rEt! 1fm itt: Oil drain pipe sub - assembly,

29 495 T2 ~ 09720 1
air compressor

~~*ittrm1f~lI.itt: Oil inlet pipe subassembly,

1 1
30 495 Q 3 - 09730
vacuum pump

31 495 Q5 - 09750
~~* @lrm~~1I.itt: Oil drain pipe subassembly, .. 1
vacuum pump
.
JXlttmrmf{t~ Inlet oil pipe sub - assem-
32 495Z - 09810 (B) 1
~ ittrm
1f~11. itt: bly, oil radiator
.. . - .

45
 (~~)

~ rIB m ~- %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q3 Q5 y D ZD -1 G K4100
Model

!Hj: L..
fiF% ~ilf:i-t% ~ ilf: ~ f$ 1=1 Jfi iI
Item Part No. Description Q'ty per set

33 495Z - 09816 ~'L'~ti Banjo connecting bolt 2

JXl.ftmrIB1tt~ Drain oil pipe sub - assem-

34 495Z - 09820 (B) 1
~ ill rIB 1f ~JHlf: bly, oil radiator

35 495 - 09901 (b) ~W Low cover 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

36 495 Q5 - 09906 ~'L,~n Banjo connecting bolt 1

37 495 - 09910 '!lkrIB 1f mitilf: Oil suction pipe sub assembly 1 1 1 1 1 1 1 1 1 1 1 1 1

38 495Q5 - 09910 '!lkrIB 1fmitilf: Oil suction pipe sub assembly 1

(39) 495 K 1 - 09930 '!lkrIB 1fmitilf: Oil suction pipe sub assembly 1 1 1

(40) 495 K 5 - 09930 '!lkrIB 1f mitilf: Oil suction pipe sub assembly 1
41 495 - 09920 tm/ijJitilf: Screen sub - assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

42 J0810 mrIBtmm~ Oil filter 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

43 J0812 mrIBtmm~ Oil filter 1

I:
44 FL85 *mt:~'L,~mrIBtmm~ Oil filter 1

45 495 - 01028 m~ Washer 4 4 4

46 495 - 01032 ~'L'~ti Banjo connecting bolt 2 2 2

47 495 - 01403 m~ Washer 4

48 M8 x 50 GB5782 /\1FJ*~ti Hexagon head bolt 1 1 1 1

49 M8 x 55 GB5782 /\1FJ *!I'lti Hexagon head bolt 1 1 1

50 M8 x 70 GB5782 /\1FJ*~ti Hexagon head bolt 4

46
 ~ rIB m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q3 Q5 Y D ZD -1 G K4100
Model

t'F% ~{Lfft% ~ {Lf ~ f* 4iJ=

L..
l=l fi :it
Item Part No. Description Q'ty per set

51. M8 x 80 GB5782 AjH~dlti Hexagon head bolt 1 1 1

-~

52 M8 x 20 GB5783 AjH~~ti Hexagon head bolt 1 1 -: ... ,

53 M8 x 25 GB5783 AjH~~ti Hexagon head bolt 1 1 .,

54 M8 GB6170 AjH~-BJ: Hexagon nut " 4

55 8 GB93 ~!tiJH1Hi Spring washer

t, 1 2 1 1 5
'.
~
56 8 GB96 *ml!! Plain washer 4

57 8 GB848 /J\mllJ Plain washer

1-
. I~/, 4
"-
58 3 x 20 GB91 7fOfl1] Split pin 1 1 1

59 18x2.4GB1235 "O"~~JttWtt~ "0"seal ring 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 1

60 24 x 2. 4 GB 1235 "O"~~JttWttllJ "0"seal ring 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

<

1-

"
I '~
. i
s

47
 +, *Jlim*$14: coo 13)
OIL PUMP SUB -ASSEMBLY (FIG. 13)

13

o~7 8
2

III 13m idl ~ ilIH4=

FIG. 13 OIL PUMP SUB - ASSEMBLY

48
 fJliEb ~ $i*
(III 13) ~ *i*
OIL PUMP' SUB - ASSEMBLY (FIG. 13)TABLE

~ rm m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

t'F%
Item
~fttf-t%
Part No.
~ ftt
Description
il f$ 4iJ L..
I:J

Q'ty per
fL
set
:i:
.
1 495 - 09301 W mrm*lHli Cover, oil pump 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 495 - 09302 mrm*)t Oil pump housing 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 495 - 09304 6'r~T Outer rotor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
4 495 - 09305 I*J~T Inner rotor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

~.ffi1fiJ5!(!. Spring, Ifressure regulating

5 495 -09306 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
valve

6 495 :.. . 09307 iftJ.ffi!Plfi" Pressure regulating screw 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7 495 - 09308 mrm*mJt Gasket 1 ~lI. 1 ~lI. 1 ~lI. 1 ~lI. 1m 1 ~lI. 1 ~lI. 1 £lI. 1 ~lI. 1 ~lI. 1 ~lI. all. 1 ~lI. 1 ~lI. 1 ~lI. 1m
8 495 - 09309 mrm*~M~ Bushing 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

9 495 - 09310 mrm*~ Shaft, oil pump 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

10 495 - 09311 *1:tf15b iN!ffi

tIL rIB Gear, oil pump 'I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

mrm* q:trBJ iN!ffi

~

11 495 - 09312 Intermediate gear 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

12 495 - 09313W mrm*q:trBJ~: Shaft, intermediate gear 1 1 1 1 1 1 1 1 I, 1 1 1 1 1 1 1

mrm*q:trBJ~M~ Bushing, intermediate

13 495 - 09314 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
gear

14 495 - 09315 IQDttfl1i Dowel pin 1 1 1 1 1 1 1 1 1 1 1 1 1 'I 1 1

15 495 - 01202 &!ffit~m1 Washer, gear 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

49
 (~~)

~' rm m 1j!t %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 y D ZD -1 G K41()(
Model

~~~: ~{lf:{t%
-,
~ {1 ~ f* !flJ L>.
l=l ~
-EI..
.m.
Ite'm " Part No: Description Q'ty per set
_.
16 495 Q5 - 09321 mrm*1* Oil pump body 1

17 495 Q5 - 09322 mrm*I£ Cover, oil pump 1

18 495 Q5 - 09323 ·mrm*tfttJ Shaft, oil pump 1
,
19 495 Q5 - 09324 mrm*iN~ Gear, oil pump. , 1

20 495 Q5 - 09325 mrm*~~~T Outer rotor 1

21 495 Q5 - 09326 mrm*J*J~T inner rotor 1

,.
22 495 Q5 - 09327 jJJ~~Jt Gasket 1
I

23 495 Q5 - 09328 IMIttm Dowel pin 2

24 M6 x 14 GB5783 7'\ jfj :~)d.m ti Hexagon head bolt 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

25 M8 x 28 GB5783 7'\jij :9d"~ti Hexagon head bolt 2 2 2 2 2 "2 2 2 2 2 2 2 2 2 2 2

(

26 M8 x 35 GB5783 7'\jij~!/',lti Hexagon head bolt 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

27 M14 xl. 5 GB6173 7'\jij~!/',l-BJ: Hexagon thin nut 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

28 6 GB93 , ~~.~Im Spring washer 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

29 8 GB93 ~~.~Im Spring washer; 3 ' 3 3 ,3 3 3 3 3 3 3 3 3 3 3 -3 3

30 14 GB894. 1 ffllm Circlips for shaft 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

31 4 x 13 GB1099 *lMIm Woodruff key 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

32 A5x28GB117 IMImm Taper pin 1

33 A4 x6 Gin 19 IMIttm Parallel pin 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

50
 ~ 7Itl m ~ %
495 T T2 T3 T4 Kl K2' K5 K7 Q Ql Q5 y D ZD -1 G K4100
Model

'f,j% ~{tf{-t% ~ {tf ~ l* 4iJ: L.>.

1=1 ~ :II:
Item Part No. Description Q'ty per set

34 A5 x 12 GB119 mDttm Parallel pin 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

35 A5 x20 GB1l9 mDttm Parallel pin 2
36 8 GB308, mJJJ( Ball steel 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
~

.,
-,

I ....

"

51
 ·+-., ~jm ~~1f,~,):ijt, ~jEb*_I~,):ijt,
(00 14) ~jmH,~,):ijt
FUEL SYSTEM ASSEMBLY" FUEL INJECTION PUMP ASSEMBLY" FUEL INJECTOR ASSEMBlY (FIG. 14)
· f(
~ ~
Vl
(

~ 00

/~
/ g---....
~
,,/1 ?tl=l)-,
.:~~

~_c~~_~ r =- ~
III 14 1t!.Wb ~t1c,~,~, 1Il1fb*,~,~, IIl1fbH·,~,~
FIG. 14 ..FUEL SYSTEM ASSEMBLY,\ FUEL INJECTION PUMP ASSEM,BLY,\ FUEL INJECTOR ASSEMBlY

52
 *
~ jfb ~ tic I~' P1 , II§! jfb I~' P1 , II§! jfb ft I~' P1 (Ill 14)
FUEL SYSTEM ASSEMBLY"FUEL INJECTION PUMP ASSEMBLY"FUEL INJECTOR ASSEMBIY(FIG. 14)TABLE
~ *f*
~ YItJ. m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

fJF% ~{if:1-t% ~ {if: ~ f* 4ij: L..

l=l ~ il
Item Part No. Description Q'ty per set

1 495 - 10002 *~t~~ Sleeve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 495 Q 1 - 10011 ~YItJtm~1J~X~ Bracket, fuel filter 1

3 495 Q5 - 10021 ~YItJtmm~x~ Bracket, fuel filter 1 1

4 495Q5 - 10022 ~YItJmtm~anH1i Fuel prefilter connect-

ing broard 1 1

5 495 - 10110 j'§jffYItJ'lf( -{fir) . Fuel delivery pipe sub-

assembly, cylinder 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(6) 495Y -10710

j'§jffYItJ 'If (- ffiI ) Fuel delivery pipe sub-
assembly, cylinder 1 1 1

7 495 -10120
j'§jffYItJ'lf(=ffiI) Fuel delivery pipe sub-
assembly, cylinder 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

j'§jffYItJ 'If (= ffiI ) Fuel delivery pipe sub-

8 495Y -10720 1 1
assembly, .cylinder 2

j'§jffYItJ 'If ( ~ ffiI) . Fuel delivery pipe sub-

9 495 - 10130 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
assembly, cylinder 3

(10) 495Y -10730 j'§jff YItJ 'If C~ ffiI ) Fuel delivery pipe sub- ,
1 1
assembly, cylinder 3

11· 495 -10140 j'§jff YItJ 'If ( !ill ffiI ) .Fuel delivery pipe sub- !,
assembly, cylinder 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

53
 ( ~;fl)

~ rIB m ~ %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 Y D ZD -1 G K4100
Model

tffi% 4tfLj:1~% 4t
. fLj: 1i f* & L..
J:l ~
.El.
.m
Item Part No. Description Q'ty per set

~ ffi YI/31f (lZ9 ffiI) Fuel delivery pipe sub-

(12) 495Y -10740 1 1
assembly, cylinder 4

13 495 - 10151 1f-F( '=t') Pipe clamp I 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

14 495 - 10152 1f-F( G) Pipe clamp II 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

15 495 - 10200
P]ttEBOl[QJtEBw$f!t Injector leak off pipe
1 1 1 1 1 1 1 1 1 1 I 1 1 1
assembly

P9tYI/3~ @IYI/31fmHLj: Injector leak off pipe

16 495Q3 - 10200 1 1 1
assembly

tl!tiff~m:YI/31f~iI.fLj: Fuel inlet pipe suhassem-

17 495 -1031OW 1 1 1 1 1 1 1 1 1 1 I
bly, filter

(18) 495T3 - 10310 tl!tiff ~ m:YI/31f ~iI. fLj: Fuel inlet pipe subassem-
1
bly, filter

(19) 495T4 - 10310 tl!tiff~m:YI/31f~iI.fLj: Fuel inlet pipe subassem-

bly, filter 1

20 495Ql - 10810
tl!tiff ~ m:YI/31f ~iI. fLj: Fuel inlet pipe subassem-
bly, filter 1 1 1

21 495 - 10320 P9tYI/3*m:YI/31f~iI.fLj: Fuel inlet pipe sub - as-

sembly, injection pump 1 1 1 1 1 1 1 1 1 1 1 1

(22) 495T3 - 10320 ~iffi*m:iffi1f~il.fLj: Fuel inlet pipe sub - as-

sembly, injection pump "1

(23) 495T4 - 10320 ~YI/3 *m:YI/31f~il.1Lj: Fuel inlet pipe sub - as-
sembly, injection pump 1

54
 (~-*-)
#§ rm m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

L.>.
f~% ~141-t% ~ 14 ~ f* & l:1 f£ :II:
Item Part No. Description Q'ty per set

24 495Ql - 10820
~rm**rm~tli 14 Fuel inlet pipe sub - as-
1 1 1
sembly, injection pump

25 495 - 10330 ~rm**rm~tli 14 Fuel inlet pipe sub - as-

sembly, supply pump
1 1 1 1 1. 1 1 1 1 1

(26) 495T -10630

~rm**rm~tli14 Fuel inlet pipe sub - as-
1 1 1
sembly, supply pump

27 495Q5 - 10910
~rm**rm~tli 14 Fuel inlet pipe sub - as-
1 1 .
sembly, supply pump

28 495K5 - 10340
~rm*@]rm~f£~ Fuel leak off pipe - connec-
1
~miH4 tor, injection pump ,

29 495K5 - 10350 ~rm**rm~ Fuel inlet pipe connector,

1
f£~~ supply pump

30 495Q3 - 10801 tmtrrm**rm~ Fuel inlet pipe connector,

1
f£~~ supply pump

31 495 Q3 - 10802 f£~~ Connector 1 1 1

32 495 Q3 - 10803 1i~~ Connector 1 1 1

33 495 Q3 - 10804 ~rmJBt~ Oil rubber pipe supplying 1 .. 1 1

34 495Q3 - 10805 m~ Washer 2 2 2

\

35 495Q3 - 10806
~ffirm* @]rm ff~ Injection pump check
1 1 - 1
valve
36 C0708 #§ rm rm 1ff~mH4 Fuel filter assembly 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

37 C0708S #§ rm rm 1ff~mH4 Fuel filter assembly 1 1

55
 (~~)

~ rEB m ~ %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 Y D ZD -1 G K4100
Model

fjft% 4t14=ft% 4t 14= ~ $ ~

~
I=l ~ iI
Item Part No. Description Q'ty per set.

38 NJ252C . ~rlt!mtm~tiH4= Fuel prefilter assembly

, . 1 1

39 495 - 10401 1;ftrlt!1j Fuel supply hose 1 1 1 1 1 1

40 495 - 10402 rEB*Fw Gap, fuel cup 1 1 1 1 1 1

41 495 - 10410 rm*FiH4= Fuel cup sub - assembly 1 1 1 1 1 1

42 495 - 13100 ~rlt!*$14= Fuel injection pump assembly 1 1 1 1 1 1 1 1 1

(43) 495 T3 - 13100 ~rEB*$14= Fuel injection pump assembly 1

(44) 495 K 1 - 13100 ~rlt!*$14= Fuel injection pump assembly 1 1
(45) 495Q1 -13100 ~rEB*$14= Fuel injection pump assembly 1 1

(46) 495D - 13100 ~rEB*$14= Fuel injection pump assembly 1

(47) 495 ZD - 13100 ~rEB*$14= Fuel injection pump assembly 1

48 495 - 13001 ~rEB*-W~ Gear, injection pump 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
,
49 495T - 13001 ~rEB*-W~ Gear, injection pump 1 1

50 495T - 13002 9:*1~ij]il Coupling disc, air compressor 1 1

51 495G - 13003 ~J!t& Position plate 1

52 495G - 13004 ~ (6) Sleeve (6) 2
53 495Y - 13005 Pltl Plug
...
1 1

54 495 - 14000 ~rlt!~Jg,~ Fuel injector assemblt 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4- 4 4

55 M6 x 25 GB5783 t\Jij3kPlfi Hexagon head bolt 1

56
 #k ¥Ill m ~ %
495 T T2 T3 T4 KI K2: K5 K7 Q QI Q5 y D ZD -1 G K4IOO
Model

f~% ~{Lj:{-t% ~ {Lj: ~ ~ 4iJ L->.

I=l ~ jI
Item Part No. Description Q'ty per set

56 M6 x 50GB5782 t\jij3k!lJlfi Hexagon head bolt 2

57 M8 x I6GB5783 /\ jij 3k!IJIfi Hexagon head bolt :-- 1 1

58 M8 x 20GB5783 t\jij3k!lJlfi Hexagon head bolt 4 4 , ( 2 2 2

59 . M10 x 25GB5783 t\jij:*!lJlfi Hexagon head bolt 1 1 1 1 1 1

60 M6 GB6I70 t\jij!IJI-BJ: Hexagon nut . 1

61 MlO GB6I70 t\jij!IJI-BJ: Hexagon nut 1 1 1 \ 1 1 1

62 MI2 GB6I70 R jij !IJI-BJ: . Hexagon nut 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

63 M6 GB62 ~~!IJI-BJ: Wing nut 1

64 4 GB93 5l(i.m~ Spring washer 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

65 6 GB93 5l(i.m~ Spring washer \ 2

66 8 GB93 5l(i.m~ Spring washer 4 4 I~

2 3 3

5l(i.m~
~
67 10 GB93 Spring washer 1 1 1 -I 1 1

68 12 GB859 $£~5l(i.m~ Spring washer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

69 6 GB97.1 1jZ-m~ Plain washer 3

70 8GB848 1jZ-m~ Plain washer 2

71 M4 x 14 GB67 7flf:ll~!lJln Slotted pan head screw 3 3 3 3 3 ·3 3 3 3 3 3 3 3 3 3 3 3

72 495Z - 13100 ~¥Ill*${Lj: Fuel injection pump assembly 1

l , .
57
 +=, ~~ffi~*Jt)~~f.OC COO 15)
AIR COMPRESSOR ASSEMBLY(FIG. 15)

lI) 15 ~ ~ffi ~l1aJt ,~, PX;

FIG. 15 AIR COMPR~SSOR ASSEMBLY

58
 ~ 9J.li 'f*j fJl ,~, PX; (III 15) ftf:
AIR COMPRESSOR ASSEMBLY(FIG. 15)
* * TABLE

~ ¥IE m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

f~% ~ftt{-t% ~ ~
L.
ftt f* 4IJ r::l f£ -EI.
m
Item. Part No. Description , Q'ty per set

1 495 T2 - 11000 ~9.ffigmm Air compressor 1

2 495T3 - 11100 ~9.ffigmm Air compressor 1 1 1

3 495T3 - 11001 ~9.ffigmmm# Gasket 1 1 1

4 M8 GB6170 /\ jij t~ -BJ: Hexagon nut 5 5 5 . ,

5 M8 x 95 GB898 ~*t~tt Stud 5 5 5

6 8 GB93 5Ij!~mlll Spring washer 5 5 5

8 - 140HV - ZnD
7
GB848
1fmlll Plain washer 5 5 5

8 B x 1143 GB 1173 =jijBlw V - belt 1

:-

I'
,

...

59
 +_, ~ft~~ft,~~p'x:( I) (00 16)
ELECTRICAL SYSTEM ASSEMBLY( I ) (FIG. 16)

~22(2» .

'(6X1X8X9)12~

11116 ~ft ~i1t,~,1i.X; ( I )

FIG. 16 ELECTRICAL SYSTEM ASSEMBLY( I )

60
 ( I ) (III 16) ~ 14: ~
~ H ~ ~1t ,~, JiX;
ELECTRICAL SYSTEM ASSEMBLY( I ) (FIG. 16) TABLE

~ YIB m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

f1F%
Item
~1lf1-t %
Part No.
~ 1lf
Description
i'1 fJ\ 4iJ L.>.
p

Q'ty per
~
set
•
1 495 - 12100(b) (B) jffiiYJlt'.m Starting motor 1 1 1 1 1 1 1 1 1 1 1
(2) 495Kl -12100 jffiiYJlt'.m Starting motor 1 1 1 1

(3) 495T3 - 12100 jffiiYJlt'.m Starting motor 1 1

4 495 - 12200 Nim~ Preheater 1 1 1 1 1 1 1

5 495 - 12400 ii1~ mLt5t It'. m Silicon ·rec~ifier generator 1 1 1 1 1 1 1 1 1

(6) 495T3 - 12400 ii1~mt~lt'.m Silicon rectifier'generator 1 1

(7) 495 K 1 - 12400 ii1~mt~lt'.m Silicon rectifier generator 1 1 1

(8) 495 K5 - 12400 ii1~mt~lt'.m Silicon rectifier generator 1 1

(9) 495 Q5 - 12400 ii1~t1E~lt'.m Silicon rectifier generator . 1

10 495G - 12500 'i'It'.M Storage battery 1 1 1 1

11 495Q5 - 12660 ffiJ31PI?~ Pressure alarm 1

12 495Q5 - 12670 ¥liftJ3t!®m~ Temperature sensor 1

13 495G -12670
ffiJ ~ ~~JHlf Pressure gauge tube sub-
assembly 1 1 1 1

14 495 G - 12801 It'.~~~~-T Clamp, wire shielding hose 2 2 2 2

jffiiYJm~~~~ Battery. cable and connec-

15 495G -12810 1 1 1 1
tor

61
 (~~)

~ tIB m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

f,~% ~1tt:1-t % ~ 1tt: ~ f4\ 4i L.>.

r:1 ~ it
Item Part No. Description Q'ty per set

m:tk~J!~~ Battery ground cable and

16 495G -12820 1 1 1
connector
r
17 495 G - 012830 1t~*~li1tt: Wire bundle sub - assembly 1 1 1

18 495G -12840 JYi~~~J!~~ Wire and connector, pre-

heater 1 1 1

(19) 495Ql - 12840 1t~£~J!.~~ Wire and connector,

electric plug 1 1 1

20 495G -12850
'fJt!& 1f* It mt ~ Wire and con~ector switch .
1 1 1
~J!~~ and ammeter conn~cting

21 495G -12860 1f*J!~J!~~ Wire and connector switch

connecting 1 1 1

22 495T2 - 12900 It~£ Glow plug 4 4 4 4 4

(23) 495 K 1 - 12900 It~£ Glow plug 4 4 4 4

I,

62
 + 1m, Jt!H ~~ft,tr1. . PX: ( II ) (00 17)
ELECTRICAL SYSTEM ASSEMBLY( n) (FIG. 17)

. ,

~
6'\.

,..,L'~~'. . ____!
--I
.\~
. ~/
",' L.

11117 ~ft ~ift,~,J£ (IT )

FIG. 17 ELECTRICAL SYSTEM ASSEMBLY ( IT )

63
 tt! ft ~ ~ I~' JiX ( n)( III 17) 14: ~
ELECTRICAL SYSTEM ASSEMBLY( n ) (FIG. 17) TABLE
*
~ ·iIB m ?it! -'%
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

fif-'% ~1Lf:1~-'% ~ 1Lf: ~ f$ & L..

I=l ~ :I:
Item Part No. Description Q'ty per set

1 495 - 12300 F:t!ffiJJ~$ Regulator 1 1 1 1 1 1 1 1 1 1 1 1 1

(2) 495 K 1 - 12300 F:t!ffiJJ~$ Regulator 1 1 1 1
. 1'-.
3 495G - 12610 Jj(t./ffi.* Water temperature gauge 1 1 1
I~
4 495G - 12620 iIBWt* Oil temperature gauge Or 1 1 1

5 495 G - 12630 F:t!¥frt* Ammeter 1 1 1

miIBffJJ*!1l1Lf: Oil pressure gauge sub-

6 495G -12640 1 1 1
assembly

7 495 G - 12650 rw ;Jt.U~ Z9J 7f.* Preheater and starting switch I,

1 1 1

8 495G - 12660 F:t!~fA~7f.* Switch circulate 1 1 1

-~

9 495 G - 12701 1:X*ii Instrument panel- board 1 1 1

10 495G - 12702 ~ Spacer 2 2 2

11 495 G - 12710 1:X*ii~miHLf: Panel support 1 1 1

12 495G - 12720 ~S$!1l1Lf: Cushion sub - assembly 3 3 3

13 M8 x 35 GB5782 7\ ff3 ~d'y'- fi Hexagon head bolt 2 2 2

14 M4 GB6170 7\ ff3 t'--BJ: Hexagon nut 3

J
3 3

15 M6 GB6170 7\Jij~-BJ: Hexagon nut 2 2 2

64
 (~~)

~ iIII m 7Jll -'%

495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

;f~-,% ~{f{~ -'% ~ !6 f* L.

~
J§.
{f 4iJ: p .m..
Item Part No. Description Q'ty per set

16 4 GB93 5!(!'Hl~~ Spring washer 6 6 6

17 6 GB93 5!(!JHt':~ Spring washer 6 6 6
18 8 GB93 5!(!'Ht':~ Spring washer 2 2 2
. ,
,.
19 4 GB97. 1 -v-m~ Plain washer I ~
6 6 6
20 6 GB97.1 -v-m~ Plain washer 2 II 2 2
21 8 GB97.1 -v-m~ Plain washer 2 2 2
22 M4 x 9 GB67 *m1i~.n Slotted pan head screw 3 I, 3 3
'I ....
23 M6x8 GB67 *m1i~t~n Slotted pan head screw 2 2 2
I-

!
~

65
 + 3i , 1iI ~ H f;/J jJ ~ tI::I ~ .Ii ,~~ J.iX: (00 18'\ 00 19)
CLUTCH AND POWER TAKE - OFF ASSEMBLY (FIG. 18, FIG. 19)

,
81 ,

11I18 iII~H~:n~IfU~I,~,.sX;
FIG. 18 CLUTCH AND POWER TAKE - OFF ASSEMBLY

66
 III 19 ~.6.ft-
FIG. 19 CLUTCH AND~POW i;l]f1~tfU~.!?i!1- ~ dt
.8. ":-'lJ)(, •
ER TAKE - OFF ASSEMBLY

67
 ~ftHf;fJ:h$lfHfj~~,~,px; (III 18 .. 11I 19) *f*~
CLUTCH AND POWER TAKE - OFF ASSEMBLY (FIG. 18 FIG. 19) TABLE

~ 1ltl m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Mod~l

r~J
;i]\7·'

Item
~{It1-t %
Part No.
~ {It
Description
~ f}J\ 4IJ
Q'ty
L..
hl

per
~
set
• ,

~~
1 495 G - 15001 7~Ht:BJt Housing, clutch
- I
2 495G - 15002 ffll Pressure plate 1 1
3 495G - 15003 ?t i!*! tr;ff f~ Pin, release lever 3 3

4 I 495 G - 15004 xffll Support plate 1 1

5 495G -15005 X*f~n Support pin .,

3 3

6 495 G - 15006 iJJmt~n Adjusting screw 3 3

7 495 G - 15007 ?t ~tr;ffff ~ 5•• Spring, release lever 3 3

8 495 G - 15008 ff~*5•• Outer spring , pressure plate 6 6

9 495G - 15009 ff~/J\5•• Inner spring , pressure plate I.

6 6

10 495G - 15010 5•• ~ Spring seat 6 6

11 495 G - 15011 ~it;fi On - off position plate ~ 1 1

12 495G - 15012 ~fg~m Gasket, heat insulation 6 6

13 495G - 15013 t1ltrte~ Power take - off shaft 1

14 495G - 15014 ?t~~*~ Seat clutch release bearing 1 1

15 495 G - 15015 @]{:V:5•• Return spring 2 2

16 495 G - 15016 iJJmfLw. Cover adjusting window < 1 1

68
 ~ ntl m !il! %
495 T T2 T3 T4 Kl K2 K5 . K7 Q Ql Q5 Y D ZD -1 G K4100
Model

t~% ~{4={-t % ~ 14= ~ f* !ffJ L.",

p t!x :I:
Item Part No. Description Q'ty per set

17 495 G - 15017 1*~;ff Control lever 1 1

18 495G-15018 El*~ Pulley 1
19 495 G - 15018'( A) -=jf3El*~ Pulley 1
20 495G -15019 ~IJi'tItH~1i Washer shaft 1
21 495G - 15020 7t~*I;ff Release lever, clutch 3 3
22 495 G - 15021 7t~X Release fork, clutch 1 1

23 495G - 15022 ~1E Handle 1 1

24 495G - 15023 ~ Spacer I. 1

25 495G - 15024 ff~t1 Bearing cap, right 1

26 495 G - 15025 ff~ft Bearing cap, left 1

27 495G - 15026 ttitmJt Spring holder 2 2

28 495 G - 15027 ~~ Forked connection 1 1

29 495 G - 15028 ffHT Pin 1 I 1

30 495 G - 15029 !fIE Shaft 1 1

31 495 G - 15030 ~tt~t'i Lock wire 1 1

32 495 G - 15031 mJt Gasket 2 2

33 495 G - 15032 ~JEt"n Lock screw 1 1
34 495 G - 15100 ]A Z9J 1lmH4= Clutch disc & facing assembly 1 1

69
 ~ rEB m ?j'l %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 Y D ZD -1 G K4100
Model

fJF% ~{tt:1-\:% ~ {tt: ~ l$ !ffi: L.,.

l=l ~ ]I
Item Part No. Description Q'ty per set

35 495 K7 - 15041 ~it~J'l:. Clutch housing 1

36 495 K7 - 15201 ~J!~7C Reductor housing 1
37 495 K7 - 15202 !fIbjf(J* Bearing seat 1
38 495 K7 - 15203 ±~!fIb Driving shaft 1
39 495K7 - 15204 ±~&~ Driving gear 1
40 495K7 - 15205 ~ili!flb Take - off shaft 1

41 495 K7 - 15206 pg-&~ Inner gear 1

42 495 K7 - 15207 !fIbjf(~ Bearing cover 1

43 495 K7 - 15208 rEB~t~ Seal cover 1

~
44 495 K7 - 15209 JIIL Cover 1

45 495 K7 - 15210 ~m Gasket 1

46 495K7 - 15211 !fIb!iffij:t~ III Washer, shaft 1

47 495 K7 - 15212 mJt Gasket 1

48 495 K7 - 15213 mJt Gasket - I

-
49 495 K7 - 15214 mJt Gasket 1

50 495 K7 - 15215 rEBfJFRm~{tt: Dip stick sub - assembly -I

51 495 - 01403 mill Washer 1
52 495 - 01411 (b) n~rEB~£ Drain plug 1

70
 (~~)

~ iIH m ~ %
495 T T2 T3 T4 K1 K2 K5 K7 Q Q1 Q5 y D ZD -1 G K4100
Model

;f~% ~14:1-t;% ~ 14: i:t ~ 4IJ L>.

I=l ~ it
Item Part No. Description Q'ty per set

53 495 - 05004W lS~1{~~fi Flywheel bolt 6

54 495 K7 - '15220 ~~P1Jt~ Breather 1
55 495 Q3 - 10805 m~ Washer 1
56 M8 x 20 GB5783 7\jfL~k~fi Hexagon head bolt 8
57 M8 x 25 GB5783 7\jlt~k~fi Hexagon· head bolt 4
58 M8 x 35 GB5783 7\~~~fi Hexagon head bolt 4

59 M10 x 25 GB5783 7\~~~fi Hexagon head bolt 2 2

60 M 10 x 28 GB5783 7\~~~fi, Hexagon head bolt 8

-
61 M12 x 35 GB5783 7\~~t~fi Hexagon head bolt 6 6

62 M12 x 50 GB5782 7\~~~fi Hexagon head bolt 9 9

63 M16 x45 GB5782 7\~~t~fi Hexagon head bolt 1 1

64 M6 x 8 GB67 '*~~t~n Button head capscrew 4 4

65 M8 x 12 GB65 ~tt~t~n Button head capscrew 4

66 M12 x 1. 25 ffiU~-BJ: Thin nut 3 3

GB6173

67 8 GB93 5I(!.m~ Spring washer 8 8

68 10 GB93 5I(!.m~ Spring washer 8 2

69 8 GB859 ~~5I(!.m~ . Spring washer 4

71
 ~ 1m tIL ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

flF% ~f4:1-t% ~ 14: ~ 4it L..

~
.J§..
f$ r:::l .!It

Item Part No. Description Q'ty per set

70 12 GB859 $£~~!ji.~1iI Spring washer 15 5

71 16 GB93 ~!ji.~1iI Spring washer 1 1

72 10 GB97.1 -¥-~1iI Plain washer 4 3
73 B 14 x 80 GB1096 m Key I
1
74 C 16 x 80 GBI096 m Key 1
75 10 x 40 GB 119 IMIttf~ Parallel Pin 1

76 3 x 20 GB91 3fom Split pin 1 4

77 40 'GB894. 1 ~1iI Washer 1

78 13 x 1.. 9 GB1235 "O"~~JR*:ttlil "0" seal ring 1

79 HG4 - 692 - 67 1ES:tt PD85 x 110 x 12 Oil seal PD85 x 110 x 12 1

80 310 GB276 mi;b~jf( Ball bearing 3 2

81 60204 GB276 mi;b~jf( Ball bearing 2 1
82 42211 GB283 mi;b~jf( Ball bearing 2

83 9688213 GB301 mi;b~jf( Ball bearing 1 1

84 M6 GB1152 ]GjJ'tff ff: 1ES;ff Grease nipple 2

85 M 10 x 1 GB 1152 liJ]iJ'tffff:1E8;ff Grease nipple 1

72
 +~ . . ~~~"f.OC (l!120)
BASE FRAME ASSEMBLY (FIG. 20)

11

16

00 20 Jt¥.Jil~,JiX.
-J FIG. 20 BASE FRAME ASSEMBLY
V.)
 Ji~ ,~,px; (III 20) ~i*~
BASE FRAME ASSEMBLY (FIG. 20) TABLE

~ j[ij m ~ -'%
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

f~%1 ~{lf{-~ -'% ~" {If ~ ~ 4ft L.>.

I=l ~ :I:
Item Part No. Description Q'ty per set

1 495G - 16101 If!jmi~ Front base frame 1 1 1 1

,"

2 495 G - 16102 j§mi~ Rear base frame 1 1 1 1

3 495 G - 16103 j§x~ Rear support 2 2 2 2
4 495G - 16104 ft7j(~~ Radiator support, left 1 1 1 1

5 495G -16105 t1*~~ ,Radiator support, right 1 1 1 1

6 495G ~ 16106 *~m~ Cap, rubber cushion 2 2 2 2

7 495G - 16107 *~~m(EfI) Rubber cushion I 2 2 2 2
8 495 G - 16108 *~~m(;~J) Rubber cushion II 2 2 2 2
..
9 495 G - 16109 ~m~~ Sleeve, rubber cushion 2 2 2 2
10 495ZD - 16112 *~X~m~ Sleeve, radiator support 4
11 M12 x 30GB5783 7\jfL~k~fi Hexagon head bolt 12 12 12 12

12 M12 x 35GB5783 7\ftJ,*~fi Hexagon head bolt 4 4 ,4

13 M12 x 55 GB5783 7\ftJ,*~fi Hexagon head bolt 4

14 M 16 x 65 GB5782 7\ftJ '* t'-fi Hexagon head bolt 4 4 4 4

15 M 16 GB6170 7\ftJ t'- -flt Hexagon nut 4 4 4 4

16 12 GB859 $£~jij!.mlm Spring washer 12 12 16 12

74
 ( ~-fl)
~ YlB m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

;f~% ~{lf:{~% ~ {If: ~ f$ 4IJ L>.

l=l ~ :I:
Item Part No. Description Q'ty per set

17 16 GB93 541itmlll Spring washer 4 4 4 4

18 12 GB848 ;J\mlll Plain washer .~
2 2 2 2

.-
'I ~
i~

"
i.
ll ...

,:

75
 +-t, ~~H/~,JJ.X: (00 21)
CLUTCH ASSEMBLY (FIG. 21)

12

4(5)

00 21 ~.g.~/~,PX
FIG. 21 CLUTCH ASSEMBLY
76
 ;lI~H ,~,JiX; (III 21 ) ~1!f~
CLUTCH ASSEMBLY (FIG.21) TABLE

~ rm m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD--l G K4100
Model

f~% ~{t{-t% ~ {t it f* !£it L>.

l=l ~ ii
Item Part No. Description Q'ty per set

1 495Y - 17001 ~it:g:Jt Clutch housing 1

(2) 495 Q 1 - 1700 1 ~it:g:Jt Clutch housing 1

(3) 495 Q5 - 17011 ~it:g:Jt Clutch housing 1

4 495 Q2 - 17002 ~it:g:Jtm;~ Clutch housing lid 1 1

(5) 495Ql -17002 ~it:g:Jtm;~ Clutch housing lid 1

6· 495 Q5 - 17012 :5t*:R~ Bracket 1

NJ -130 ~it:g NJ - 130 clutch plate
7 130 - 160140A 1 1 1
lllk ~ ,g, JJX; and lid assembly
130 ~~it:g 130 clutch driven
8· 130 - 1601050 1 1 1
)}.J9J 1l ,g, JJX; disc assembly
9 M8 x 16 GB5783 i\jfj~.fi Hexagon head bolt 4 4 4

10 M8 x 20 GB5783 i\ jfj ~ t'- fi Hexagon head bolt 6 8 6

11 M 12 x 40 GB5782 i\jfj~.fi Hexagon head bolt 6 6 6

12 M12 x 55 GB5782 i\jfj~.fi Hexagon head bolt 2 2 2

13 8 GB93 5!,(!'H~1i Spring washer 10 10 10

14 12 GB93 5!,(!'H~1i Spring washer 8 8 8

15 8 GB848 /J\mli Plain washer 10 6 10

77
 (~~)

~ ir!J m ~ %
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model .

t~% ~{4:-{-t % ~ {tt: ~ ft & L.>.

I=l f£ :I:
Item Part No. Description Q'ty per set

16 B12 x 30 GB119 rnJlttm Parallel pin 2 2 2

,.

• ,

I'

78
 + )\., is ffi H Jjtjli] jft ~ ~3t ~,Ji.X: (00 22)
TURBOCHARGER AND ITS LUBRICATING OIL SYSTEM ASSEMBLY (FIG. 22)

III 22 if: IIH :&iii] 7ft ~ i1t ,~, PX;

FIG. 22 TURBOCHARGER AND ITS LUBRICATING OIL SYSTEM ASSEMBLY

79
 *
it ffi H.& iii] 7ft t1f ,~, JiX; ( III 22) ~ itt: ~
TURBOCHAGER AND ITS LUBRICATING OIL SYSTEM ASSEMBLY (FIG. 22) TABLE

~ ntJ m ~ -'%
495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 y D ZD -1 G K4100
Model

L..
~ ~ 4it ~
.E!..
fiF% ~f4:f~ -'% ~ f4: P .m.
Item Part No. Description Q'ty per set

1 4952 - 23001 J~ ff ~mim:iit3H,& Turbocharger bracket 1

2 495ZD - 1 - 23002 @] ntJ l! ~ 1'lHt Gasket 1

3 495Z - 23003 m~ Washer 2

4 495Z - 23004 ~*.n Banjo connecting bolt 1

5 495ZD - 1 - 23006 ~ff~H1ntJ~l!~ Flange 1

6 495ZD - 1 - 23007 H1ntJ~l!~mJt Gasket 1

~im~H1ntJ~ Oil inlet pipe sub -

7 495Z - 23100 1
$f4: assembly, oil filter

~ff~H1ntJ~ Oil inlet pipe sub -

8 495Z - 23200 1
$f4: assembly, tur bocharger
I-
9 495Z - 23301 ~IDtntJ~ Rubber oil pipe 1
I'
10 495ZD - 1 - 23302 r@]ntJ~ Low oil drain pipe I' 1
r

11 495ZD - 1 - 23306 wf& Cover 1

12 495Z - 23307 IDt~-Ffim 3/4" Clamp3/4" 2

13 495ZD - 1 - 23310 L@]ntJ~WiH4: Upper oil drain pipe 1

14 495Z - 23400 mntJmim~$f4: Oil filter sub - assembly 1

80
 ~ rm m ~ %
495 T T2 T3 - T4 Kl K2 K5 K7 Q Ql Q5 y D ZD -1 G K4100
Model

fiF% 4tfLj:1~% 4t fLj: ~ f* 4iJ L.>.

1=1 ~
..EL
.m.
.
-

Item Part No. Description Q'ty per set

HIA t~~~ff~$fLj: HI A turbocharger

15 495ZD - 1 - 23500 1
sub - assembly
16 M8 x 20 GB5783 7\Jij~!/Jlti Hexagon head bolt 2
17 M8 x 25 GB5783 7\ifJ~!/Jlti Hexagon head bolt 4 .
18 MIO x 30 GB5783 7\Jij~!/Jlti Hexagon head bolt 2

19 8 GB93 s!(!1iHl~rm Spring washer 6

20 10 GB93 s!(!.Jl~rm Spring washer 2

21 8 GB848 /J\mrm Plain washer 4

81
 +iL, RIA j~~~±~ffiBifBf* COO 23)
HIA TURBOCHARGER SUB - ASSEMBLY (FIG. 23)

J2--J'_~

2'l-~ .._· 2
JJ- ,---

----J5

IJI 23 HIA j;ij~~ffi~mWf

FIG. 23 HIA TURBOCHARGER SUB - ASSEMBLY

82
 HIA ~~iflffiftmH*(II] 23) *1*~
HIA TURBOCHARGER SUB -ASSEMBLY (FIG. 23) TABLE

~ ntJ ffL ~ .Ii}

495 T T2 T3 T4 Kl K2 K5 K7 Q Ql Q5 Y D ZD -1 G K4100
Model

f~.Ii} ~ftj:1-t.li} ~ ftj: ~ & L..

~ :I:
**
I=l

Item Part No. Description Q'ty per set

1 WJ65.01 "O"~Wttlll "0" ring seal 1

2 WJ65.02 ffil=(ffL:ttffi.wflR Pressure diffuser 1

3 WJ65.03 t1th !Jlb ;if( Thrust bearing 1
4 WJ65.04 ffil=(ffLltifflWMlf Seal sleeve 1

5 WJ65.05 WM~ Seal sleeve 1

6 WJ65.06 ffil=(ffLlIt~ Blower impeller

.
1

7 WJ65.07 ffli~~-flj: End nut 1

8 WJ65.08 t1tiJ Jt Thrust plate 1

9 WJ65.09 !Jlb 7fc t~ :!R Thurst bearing 1

10 WJ65. 10 t~ ntJ 1'J ~ -% T ~ll. Oil shield sub - assembly 1

11 WJ65. 11 ~Jj$ Name plate 1

12 WJ65. 12 ffil=(ffL'iE Blower casing 1

13 WJ65. 13 ffil=(ffL'iEffiflR Washer 6

14 WJ65. 14 9=t 18]:J{. Central casing 1

15 WJ65.15 t1th~lII Thrust ring 1

16 WJ65.16 5C1It7~'iE Spiral casing 1

83
 ~ rm m ~ %
495 T T2 T3 T4 . Kl K2 K5 K7- Q Ql Q5 y D ZD -1 G K4100
Model

f,y,,%
Item
_ _J
I ~flf:f-t %
Part No.
~ ftt ~
Description
f;J\ 4ij:
Q'ty
L.>.
J:J

per
~
set
it

17 WJ65.17 jtiJmt4ffl~HPf Seal sleeve 1

18 WJ65. 18 fLflH~1i Round wire snaping for hole 3
19 WJ65.19 j~Z9J~* Bearing 2
20 WJ65.20 jlitJm~~if~.fJ. Turbine - shaft sub - assembly I. 1
2] WJ65.21 jtiJm~ffit& Washer 4 .
22 WJ65.22 jtiJmt4fflt~ti Bolt 4

23 M6 x 12 GB5783 i\~:!k~ti Hexagon head bolt 6

24 6GB93 ~!)iJHJ~1i Spring washer 6

25 4 GB93 ~!)i.mli Spring washer 4

26 M5 x 14 GB819 +~*,m:!k~n Countersunk head screw 3

27 1. 6 x 6 GB827 t~AA!mfgpn Rivets for name plate 4

84
 L1J*~~~$f;IJ:n1i~~~ Shandong Weichai Huafeng Power Co.,Ltd
i1!!tJl:: L1J*~itti:jnfi.:X:[g~I:'a*f!j 337 ~ Add:No.377 Beigong East Street WeiFang ShanDong China
dl~t.I16: 261 009 Postal Code:261009
JtI.~: (0536) 8192800 ( .~m) 8192735 Telephone:+86-536-8192800 8192735
~.: (0536) 8192711 Fax:+86-536-8192711
IXiltJl:: http://www.huafengdongli.com Website:http://www.huafengdongli.com
E-mail:[email protected] E-mail:[email protected]