Dosing system

eco-DUOMIX

Operation and
xxx

xx
PENx
PEN
eco-

eco-

maintenance instructions
eco-CONTROL
EC200 DUOMIX

Translation of original operation manual

TABLE OF CONTENTS

Table of contents

1 Introduction 5

2 Features 6

3 Scope of delivery 7

4 Safety 8
4.1 Informal safety measures - - - - - - - - - - - - - - - - - - - - - - - 8
4.2 Legend - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
4.3 Intended use, warranty - - - - - - - - - - - - - - - - - - - - - - - - 8
4.4 Qualification requirements of operators and maintenance staff - - - - - 9
4.5 Organisational measures - - - - - - - - - - - - - - - - - - - - - - - 9
4.6 Preparation for commissioning – visual inspection - - - - - - - - - - - 9
4.7 Preventing damage to equipment - - - - - - - - - - - - - - - - - - - 9
4.8 Potential hazards caused by the Dosing system - - - - - - - - - - - 10

5 Operation 11
5.1 Displays and operating elements - - - - - - - - - - - - - - - - - - 11
5.2 Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
5.3 Symbols on the screen - - - - - - - - - - - - - - - - - - - - - - - 13
5.4 Functional and operational schematic - - - - - - - - - - - - - - - - 14
5.5 Initial commissioning - - - - - - - - - - - - - - - - - - - - - - - - 15
5.5.1 Save the calibration values of the dosing pressure sensors 16
5.6 Start-up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
5.6.1 Important settings 17
5.7 Decommissioning - - - - - - - - - - - - - - - - - - - - - - - - - - 17
5.8 The dosing programs and their areas of application - - - - - - - - - 17
5.8.1 Dosing programs 18
5.8.2 Operating modes 18
5.9 Calibration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
5.9.1 Automatic calibration 20
5.9.2 Calibration manual 21

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TABLE OF CONTENTS

5.10 Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
5.10.1 Mixing ratio 22
5.10.2 Purge volume 22
5.10.3 Setting the pot life, purging the mixer 23
5.10.4 Setting the motor speed of the mixer 23
5.10.5 Dosing quantity 24
5.10.6 Dosing time 24
5.10.7 Flow rate 24
5.10.9 Dosing time 25
5.10.10 Dosing pressure monitoring 25
5.10.8 Suck-back 25
5.10.11 Tolerance value for inlet pressure monitoring 26
5.10.12 Password protection 26
5.10.13 Analog input 28
5.10.14 Time and date 29
5.10.15 System and error messages 30
5.11 Creating dosing programs - - - - - - - - - - - - - - - - - - - - - - - 31
5.12 Selecting the dosing program - - - - - - - - - - - - - - - - - - - - - 31
5.13 Copying the dosing program - - - - - - - - - - - - - - - - - - - - - 32
5.14 Changing a dosing program - - - - - - - - - - - - - - - - - - - - - - 32
5.15 Dosing, selected directly without dosing program - - - - - - - - - - - 34
5.16 Dosing, using a dosing program - - - - - - - - - - - - - - - - - - - - 34
5.17 Monitoring / displaying dosing pressure - - - - - - - - - - - - - - - - 35
5.18 Manual purging - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
5.19 Bleeding the 2-component dispenser after filling it for the first time or
after refilling it, and after cleaning - - - - - - - - - - - - - - - - - - - 36
5.20 Error messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
5.21 Acknowledging error messages - - - - - - - - - - - - - - - - - - - - 36
5.22 Error message – dosing pressure monitor fault - - - - - - - - - - - - 36
5.23 Service - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
5.23.1 Operating information 37
5.23.2 Formatting the memory card 37

6 Accessories / spare parts 38

7 Troubleshooting / maintenance 38
8 Technical data 39
8.1 Dosing control unit - - - - - - - - - - - - - - - - - - - - - - - - - - 39
8.2 2-component dispenser - - - - - - - - - - - - - - - - - - - - - - - - 39
8.3 Interface description - - - - - - - - - - - - - - - - - - - - - - - - - 40
8.3.1 System plug 40
8.3.2 Logical links of the outputs 42

9 Disposal 46

10 EU Declaration of Conformity 47

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INTRODUCTION

1 Introduction
Dear customer,
Congratulations on the purchase of your Dosing system. We are confident that it will meet
all of your requirements. We wish you trouble-free and successful operation.
The Dosing system eco-CONTROL EC200 DUOMIX consists of the dosing control unit
and the 2-component dispenser.
The dosing control unit has been developed and tested for high-precision work with our
2-component dispensers. The Dosing system has a wide variety of setting options for the
dosing quantity and dosing time. All the values that are related to production can be saved
and changed at any time. Operation is done via an intuitive operator guidance system
using a graphic user interface.
The 2-component dispensers have been developed and tested for high-precision work
with products ranging from low to high viscosity with extremely high repeat accuracy.
They are rotating displacement systems consisting of a rotor and stator and can be
dismantled in no time. A number of voids are produced as a result of the various
geometries of the conveying elements. Feeding that is either proportional to the angle of
rotation or else is rpm-dependent is produced by the rotation of the rotor in the stator.
Since the direction of flow is reversible, the material can be sucked back to allow a clean
thread break. Self-sealing depends on the viscosity.
We would appreciate your assistance in our efforts to maintain the highest possible
quality standards. We would be happy to consider any suggestions you may have on how
we might improve our products.

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FEATURES

2 Features
Functions in brief with your transactions in the document:

Feature Section Page

3 dosing programs: quantity program / start/stop program / time 5.8.1 18
program
24 different dosing programs (operation with memory card) 5.11 31
Suck-back of the material to prevent dripping 5.10.8 25
Adjustable pot life, automatic mixer filling 5.10.3 23
Adjustable purge time, prevents the material from hardening 5.10.3 23
in the mixer
Delivery rate per minute can be set 5.10.7 24
Calibration of the controller / 2-component dispenser for exact 5.9 19
working
Connection for foot switch and / or external signal 5.2 12
Pressure monitoring in the case of material feeding with inlet 5.10.11 26
pressure
Dosing pressure monitoring 25
Level monitoring for storage container / cartridge / tank 8.3 40
Overcurrent monitoring of the connected 2-component dispenser 5.10.15 30
to protect against damage to equipment due to sticking material,
for example.
Visualisation of the operating states via coloured displays 5.4 14

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SCOPE OF DELIVERY

3 Scope of delivery
Dosing system eco-CONTROL EC200 DUOMIX (delivery as a set with 2-component
dispenser)
- 2-component dispenser
- Calibration adapter for 2-component dispenser
- Mixer set
- Mains adapter with cable
- SD memory card
- Operation and maintenance manual
- Sticker set for marking components

Mixer set
The mixer set contains two

5:1

1:1
different mixing capsules with
different mixing ratios.
The mixing ratio is imprinted into M 1:1 – 5:1
the mixing capsule at the top.
(Fig. in original size)

10:1

5:1
M 5:1 – 10:1

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SAFETY

4 Safety
4.1 Informal safety measures
- The operation and maintenance manual must be kept together with the instructions of
the 2-component dispenser in the place where the dosing system is used at all times.
- General and local regulations on accident prevention and environmental protection
must also be provided and complied with.

4.2 Legend
The following symbols are used in this manual:

Text in Names of keys/buttons, connectors, sections, screen displays, proper

italics names and input dialogs
• Listing of the work flow sequence
- List
1. Numbered listing of a work flow sequence
1 Key number in a figure
Warning notice. Failure to observe these notes may result in injury and
damage to the Dosing system.
Reference to technical information about operation and / or about
preventing damage to equipment.

4.3 Intended use, warranty

The Dosing system is designed for controlling our 2-component dispensers in non
explosion-protected environments.
The warranty may be voided by any
- modifications and additions,
- use of non-genuine spare parts,
- repairs carried out by companies or persons that have not been authorized by
the manufacturer,
- use without original sensors for monitoring dosing pressure,

that are undertaken without the explicit and written approval of the manufacturer.
The manufacturer shall have no liability whatsoever for damage resulting from failure to
follow the Operation and maintenance manual.
The chemical resistance of the parts which are in contact with the material (see the
commissioning and maintenance manual of the 2-component dispenser) must be
ensured prior to commissioning.

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SAFETY

4.4 Qualification requirements of operators and maintenance staff

The operating organisation is responsible for ensuring that operators and maintenance
staff are appropriately qualified. The Operation and maintenance manual must have been
read and understood. The relevant technical rules and safety regulations must be
complied with.

4.5 Organisational measures

The necessary personal protective equipment must be

provided by the operating organisation. All safety devices
that are fitted must be checked regularly. Safety glasses
and overalls must be worn during operation and cleaning
to provide protection against any splashes of chemical
substances.
It is essential to comply with all of the safety instructions contained in the respective
Operation and maintenance manual for the 2-component dispenser that is connected to
the dosing control unit.

4.6 Preparation for commissioning – visual inspection

The Dosing system must be visually examined each day before the start of work and
before all shift changes. If there is any doubt as to the system's readiness for operation,
it must be shut down immediately and inspected by a specialist before operation
resumes.

4.7 Preventing damage to equipment

Only remove and insert the mains plug of a 2-component dispenser (plug 16,
section 5.2, Connections on page 12) once the power has been switched off.
The electronics in the drive motor could be damaged if this precaution is not
taken.
Only use the original enclosed connection cables between the dispenser and
the dosing control. The connecting cables must not be extended or shortened.
This can lead to damage to the controller.
In addition to the standard length of 1.5 m, connection cable sets with 5 m (Art.no.
22266) and 10 m (Art.no. 22267) are also available.
The 2-component dispenser should only be operated with the original pressure
sensors connected, which have been adapted to the controller.

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SAFETY

4.8 Potential hazards caused by the Dosing system

Failure to follow the instructions set out below can result in damage to the unit and
severe injury to persons in the vicinity.

- Very high dosing pressures can be produced, depending on the viscosity and the speed
of rotation, and this could result in unintended spraying of the material. Adhere to the
correct delivery rate for the dosing needle used (needle cross-section).

- During initial commissioning and after being refilled, air bubbles in the material could
cause an uncontrollable spraying from the outlet nozzle. Only start production
operation once the Dosing system has been completely bled.

- Wear suitable protective clothing if using chemical or corrosive products, or products

that are hazardous to health. The safety regulations and manufacturer's
instructions must be observed and followed. Ensure adequate ventilation or
extraction. Take special safety precautions if working with dangerous material;
for example, provide eye flushing facilities if working with corrosive chemicals.

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OPERATION

5 Operation

Before the Dosing system is operated, the safety instructions in

section 4, Safety – starting on page 8 – must have been read and understood.

5.1 Displays and operating elements

Designation Function, description
1+2 Graphic display
3 Mains switch
4 NAVI wheel Selects and sets variable values and input
dialog confirmations.
5 Key (without Fig., below) For service, software update.
6 Key “START” Starts the dosing / function
7 Key “STOP” Stops the dosing / function; emergency stop
8 Key “PRG / Esc” Selection of programming, quitting an input
dialog.
9 Key “INFO” Brings further information onto the display,
used to quit page 2 in the dosing programs.
10 Return Confirmation of a selection / value input.

Shortcut keys for dosing programs

11 Time program There is a status LED on the right next to the
12 Start / Stop program key
13 Quantity program

10 9 8 6 7 13 12 11

1 4 3 2 5

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OPERATION

5.2 Connections
Designation Function, description
14 + 15 System plugs *
16 Motor A / B
17 USB Data transfer with PC, interface
18 Foot switch Foot switch for hands-free operation
19 System plugs *
20 RS 232 Data transfer with PC, interface
21 +24 V/DC 100 VA * Mains plug, connection for power supply
22 Memory card Card reader for MMC/SD memory card
24 Inlet pressure monitoring Pressure sensor connection for material,
components A and B
25 Dosing pressure monitoring Pressure sensor connection for material,
components A and B
26 Motor X Motor connection for mixer
27 Speed Motor X Setting the speed for motor X
28 Release Motor X Resetting motor X
* See section 8.3, page 40 for the pin-outs
24 25 15 17 26 16 18 14

20
19
27
28 21
22
F
D

C1
C2

CA A B CB
eco-DUOMIX
xxx

xxx
eco-PEN

eco-PEN

C3

(The inlet pressure does not apply for self-levelling liquids)

A Material supply A C3 Dosing pressure monitoring

B Material supply B D Power supply for 2-component dispenser
C1 Inlet pressure monitoring F Power supply for mixer
C2 Compressed air

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OPERATION

5.3 Symbols on the screen

Designation / function Description

Dosing program See 5.8.1, Dosing programs, page 18

Quantity Quantity program

O Dosing program See 5.8.1, Dosing programs, page 18

Start / Stop Start / stop program

Dosing program See 5.8.1, Dosing programs, page 18

Time Time program

Flow rate Dosing quantity per minute1.

Preventing dripping of the material.

Suck-back The quantity of material that is "sucked back"
into the 2-component dispenser after the
dosing process.

Matching the 2-component dispenser by

Calibration determining the effective delivery rate.

Saving Used to save the last values that had been

amended. Only applies if an SD memory card
has been inserted.
Shows the current controlling of the 2-
Start / Stop component dispenser (high/low). The switch is
O set to I during dosing.

Relative quantity,
0% 100% capacity Dynamic display of the flow rate, for example.
Plain text messages in the status line give
Fault Fault information on the relevant error message.
Details can be called up with the “Info” key.
1
In ml or g

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OPERATION

5.4 Functional and operational schematic

The interaction of the screen displays, the input dialog and the function keys:
The control system has an intuitive input dialog. The B A
selection or the change of a value is offered on the screen to
suit the relevant program section. The corresponding area Calibration auto
(A) on the screen is then shown as inverse or framed. Motor A
ml ml
The status bar (B) provides plain text messages in Desired qty 00.500ml
00.500
accordance with the input dialogs. Actual qty 00.000ml

NAVI wheel (see 5.1, Displays and operating elements, Press Start Esc
page 11)
Enables rapid selection, input and confirmation of different functions.
The rotation of the NAVI wheel switches to the next or previous selection, depending on
the direction of rotation, or changes a value.
A press of the NAVI wheel confirms a selection or a change in value that had just been
made. (Alternatively, the “Return” key can also be used for confirmation)
The illumination of the NAVI wheel signals the following operating states:
Blue = Ready for operation, Green = Dosing in progress, Red = Fault.
Changing a setting value
1. Select the value to be changed by rotating the NAVI wheel, the value is shown in
inverse.
2. Press the NAVI wheel, numerals positions can be selected individually.
3. Select a numerals position by rotating the NAVI wheel, the numerals position flashes.
4. Press the NAVI wheel, the numerals position is shown in inverse.
5. Change the value by rotating the NAVI wheel and press the NAVI wheel for
confirmation, the numerals position flashes again. Another numerals position can
be selected.
6. If further numerals positions are to be changed, start again from point 3, and if not,
continue.
7. Press the “PRG” key to confirm the change; the value that has just been set is shown
in inverse. If other values can be changed in the input dialog, these can now be
reached by rotating the NAVI wheel.

Esc
Used to quit an input dialog. In some cases it also assumes other functions. If that is the
case, this is shown in plain text in the status bar.

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OPERATION

5.5 Initial commissioning

Attention: only remove and insert the mains plug of a 2-component dispenser (plug 16,
section 5.2, Connections on page 12) once the power has been switched off. The
electronics in the drive motor could be damaged if this precaution is not taken.
• Put the 2-component dispenser into operation*.

• Ensure that the mains switch has been turned off.

• Put the 2-component dispenser into function standby.

• Connect the plugs of the 2-component dispenser.

• Attach the pressure sensors.

Connect the plugs from both pressure sensors of the 2-component dispenser to the
dosing control unit.

• Connect the power supply to the control system.

• Connect the mains plug of the mains adapter to the electrical mains.

• Turn on the mains switch.

• Release the mixer

Switch on/off as required

* according to the manual delivered with the device

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OPERATION

5.5.1 Save the calibration values of the dosing pressure sensors

• Press the “PRG” key, system selection menu, display 2 Programs

appears. Calibration auto
Calibration manuel

Display 2
Service
Purge manually A
• Select Administration, display 25 appears. Purge manually B
Administration

10 47h Fr 10.01.20

• Select Calibr. Outp. Press. A, display 51 appears.

Display 25
10.01.20

• Enter the calibration data supplied with the sensor. Calib. Outp. Press. A
Cal. factor
• Offset calculation – for this select “set new OK”. The two

Display 51
output signal 094.7 mV
pressure sensors must be connected in a pressureless Offset 094.7 mV
presureless
state for this. Finally, close the window by pressing “OK”. set new OK
Insert value Esc OK

• Carry out the same setting with pressure sensor B.

Notice: the dosing control unit is not ready for operation until the 2-component dispenser
is connected.
Tip: use the stickers provided (letters A and B), to mark the following components.
- Both motors of the 2-component dispenser and their plugs
- Pressure sensors and their plugs
- Supply lines for the materials used

16 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

OPERATION

5.6 Start-up
• Turn on the mains switch.
• Attach new mixing capsule, if necessary. The dosing system is ready for operation.

5.6.1 Important settings

Some important settings must be made to ensure problem-free operation of the
2-component dosing station. The following set-up makes the process easier:
- Mixing ratio
- Pot life
- Purge time, if necessary
- Pressure tolerance of the input pressure monitor, where used

5.7 Decommissioning
The unit is decommissioned in reverse order of setting up.

5.8 The dosing programs and their areas of application

General
In order to achieve the most accurate results with the eco-CONTROL EC200 DUOMIX,
all the main factors for a reproducible dosing process can be set.
The dosing system must be recalibrated each time the material is changed.
See 5.9, Calibration, page 19.
All the parameters of a dosing program can be saved. When using a memory card,
24 program slots are available for permanent storage.
Without the memory card, the data is stored temporarily on program slot 00. It is kept until
the dosing system is switched off.

The following values

Suck-back volume

can be defined,
Material density

depending on the
Pause before

dosing program used:

Delivery rate

Dosing time

Suck back

suck-back
Flow rate

speed

Dosing program

Quantity program x x x x x x
Start / Stop program x x x x
Time program x x x x x

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OPERATION

5.8.1 Dosing programs

Quantity program
The Quantity program is used to give out a fixed and defined quantity of material.
Depending on the 2-component dispenser and the material used, it is possible to set very
small amounts per dosing. The dosing time is determined by the volume flow. The dosing
process can be broken off at any time before the set time has expired (“STOP” key).

Start / Stop program

The Start / Stop program is used if the 2-component dispenser is to feed the material over
an individual period controlled by the operator (or external control). The output quantity
can be defined. The dosing quantity is determined by the volume flow.

Time program
The Time program is used if the dosing is to run for a set period. This is triggered by the
operator (or an external controller). The output quantity can be defined. The dosing
process can be broken off at any time before the set time has expired (“STOP” key).
The maximum dosing time that can be set is 99.99 seconds.

5.8.2 Operating modes

Dosing manually
In the three dosing programs the dosing is initiated by pressing the “START” key.
The Quantity program and the Time program end the dosing time by themselves either
once the set values have been reached or at the end of the set dosing time.
In the Start / Stop program, dosing can be ended by pressing the “STOP” key.

Dosing with the foot switch

The dosing system reacts to the foot switch being activated as follows:
Dosing program Press the foot switch ... and release it again
Quantity program Quantity program ends
Start / Stop program Dosing on Dosing off
Time program Time program ends
In the Quantity and Time programs the dosing can be stopped by pressing the
“STOP” key before the specified values have been reached (EMERGENCY STOP).
A set pause or a suck-back will be carried out, however.

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OPERATION

Dosing by external control unit

This is the same as when dosing with the foot switch, except the dosing is triggered and
ended by supplying an electrical signal. See 8.3, Interface description, page 40.
Notice: if a memory card is being used, press the foot switch briefly to load the saved and
most recently run program and to display it on the screen. Press the foot switch once
again to start the dosing. It behaves in exactly the same way with an external signal.

5.9 Calibration

Preparation

• Switch off the motor of the mixer before calibration. After successful calibration,
switch on the motor of the mixer again.
• Mount the calibration adapter (see 2-component dispenser operation manual).
• Connect to the controller the 2-component dispenser that has been made ready for
production and bled.
Attention: only remove and insert the mains plug of a 2-component dispenser (plug
16, section 5.2, Connections on page 12) once the power has been switched off.
The electronics in the drive motor could be damaged if this precaution is not taken.
• Keep at hand a suitable vessel (calibration pot) to catch and measure the quantity
required for calibration.

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OPERATION

5.9.1 Automatic calibration

Notice: during the calibration operation the Dosing system cannot be operated by
either the foot switch or an external control signal.
• Press the “PRG” key, system selection menu, display 2 Programs
appears. Calibration auto
Calibration manuel

Display 2
Service
Purge manually A
• Select Calibration auto Purge manually B
• Select motor A or B, menu Calibration auto, display 15 Administration
appears.
10 47h Fr 10.01.20

Select whether the calibration is to be performed with

quantity unit ml(µl) or g(mg)* and confirm this; the set Calibration auto
quantity can be set as desired. Motor A

Display 15
ml ml
Desired qty 00.500ml
Actual qty 00.000ml

Press Start Esc

• Set and confirm the set quantity.

The set quantity preset in the Dosing system is to be regarded as the ideal value.

• Position the calibration pot under the calibration adapter of the 2-component
dispenser.
• Press the “START” key. The calibration will start. The 2-component dispenser will
switch on and feed the quantity specified by the system. This process can be
repeated as often as desired. e.g., for comparative measurements.
• The ACTUAL amount that goes into the calibration pot is determined in the
previously set quantity unit. See also 5.10.5, Dosing quantity.
• Input and confirm the ACTUAL quantity that has been determined.
• Select the OK button and confirm, the next dialog to save the calibration value
appears (display 17).
Calibration auto
• Accept or discard the suggested program slot, confirm this,
and the system has been calibrated.
Display 17

Save calibration value

at prog. no.: 07

Save with OK Esc OK

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OPERATION

5.9.2 Calibration manual

The Calibration manual function provides a simplified option to recalibrate the system
without having to run through the entire process in the Calibration auto menu.
This can be helpful, for example, after changing the stator, in the event of batch-
related product variations, etc., whereby the set dosing value is not to be changed
(QA documents...).

Attention: setting the flow rate in the Calibration manual menu also changes the
dosing results of all the dosing programs by a linear factor.

Programs
• Press the “PRG” key, system selection menu, display 2 Calibration auto
Calibration manuel
appears.

Display 2
Service
• Select Calibration manual. Purge manually A
Purge manually B
• Select motor A or B, menu Calibration manual, display 40 Administration
appears.
10 47h Fr 10.01.20

Calibration manual
• Confirm the flow rate and set the desired value with the
NAVI wheel.

Display 40
Degree of dosing qty
• Press the NAVI wheel and confirm entry, system selection 100.0 %
menu, display 2 appears. Adjustment range 90 ..110%

Accept with OK Esc OK

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OPERATION

5.10 Settings
5.10.1 Mixing ratio
If a dosing program is active, the mixing ratio is shown inMixture 1.0:1.0
the right-hand display and can be changed. The value for Purge volume small
dispenser A can be set (1:1 to 10:1). Pot time 00 : 23 : 45
Blank shot endless

Display 26.3
Purge
See also 5.14, Changing a dosing program Purge Time 00 : 23 : 00
Purge A
Pruge B
NOTE on dosing with the right mixing ratio based on volume Program no. 07 G
or weight:

• If the dosing program is calibrated in g, use the mixing ratio based on weight
(gravimetric).

• If the dosing program is not calibrated, use the mixing ratio based on volume.

5.10.2 Purge volume

If a dosing program is active, the purge volume is shown in Mixture 1.0:1.0
the right-hand display and can be changed. Purge volume small
There is a choice of 3 sizes: small, medium and big.

Display 26.3
Pot time 00 : 23 : 45
Blank shot endless
See also 5.14, Changing a dosing program Purge
Purge Time 00 : 23 : 00
Purge A
The purge volume is taken into account in the delivery rate Pruge B
in the purge mixer functions. Program no. 07 G

Purge volume: Volume:

small 0.85 ml
medium 1.00 ml
big 1.15 ml

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OPERATION

5.10.3 Setting the pot life, purging the mixer

The pot life is shown in display 26.3. It can be set in every Mixture 1.0:1.0
program (Section 5.14). It starts running backwards Purge volume small
following every dosing. The remaining time is shown.

Display 26.3
Pot time 00 : 23 : 45
Blank shot endless
Purge
It is necessary to enter the pot life. Purge Time 00 : 23 : 00
Purge A
Pruge B
Program no. 07 G
Once the pot life has expired, dosing takes place (blank shot) in accordance with the
set mixer size, filling it with "fresh" material.
Blank shot = single dosing
Endless = ongoing in accordance with the pot life.

The Purge function can be activated after a pot life has been entered.
The value must be smaller than the pot life. It starts running backwards after the
mixing capsule has been filled (while the pot life is running). The remaining time is
shown.
Once the purge time has expired, the mixing capsule is purged once with the
component from the selected dispenser (A or B). This ensures that the mixing
capsule is filled with just one material, and protected against sticking. The quantity
corresponds to the set mixing capsule.

5.10.4 Setting the motor speed of the mixer

Use the “Release Motor X” key (28) to switch the mixer on
or off. The mixer will not run unless the key is pressed and
illuminated.
27
The motor speed of the mixer can be adjusted continuously 28
using the “Speed Motor X” controller (27). Speeds between
83 and 800 rpm (± 10 %) are possible.

The key and the controller are on the rear of the dosing
control unit.

Error message
If a fault occurs with the mixer motor, it is not shown on the
display. The error can be externally queried via an error
signal on the system connector (15). The error does not
have to be acknowledged. An error in the mixer motor does
not stop the dosing process.

INST-008759 / 0 eco-CONTROL EC200 DUOMIX 23 / 47

OPERATION

5.10.5 Dosing quantity

General information on determining the dosing quantity.
Notice: if a value that differs from 100% is set in the Calibration manual menu
(section 5.9.2), this affects the dosing results.
The smallest dosing quantities can be determined most easily via the weight.
We recommend setting the material density first.
Dose your required quantity with the Start / Stop program and weigh it. Now input the
quantity in g in the Quantity program.

Setting the dosing quantity as a value

1. Press the “Quantity program” shortcut key, display 3 Suck-back

appears.
2. Ensure that the required quantity unit* has been selected

Display 3
in the Quantity display area.
3. Set and confirm the dosing quantity.

5.10.6 Dosing time

1. Press the “Time program” shortcut key, display 10 Time Flow rate Suck-back
appears.
2. Set, confirm and save the dosing time.

Display 10
The set value remains active until the next change or until the 0% 100%
Dosing system is switched off. Alternatively, a separate value sec ml/min ml
can be assigned to each dosing program for the flow rate 01.00 03.000 00.000
(see 5.14, Changing a dosing program, page 32). Time program Esc

5.10.7 Flow rate

The flow rate in quantity/min can be set in each dosing program. Flow rate
The maximum possible flow rate that can be set depends on the set
mixing ratio. A set mixing ratio of 1:1 results in the following maximum
volume flows:
Display 34

0% 100%
- eco-DUOMIX 330: 6,60 ml/min (per dispenser (A or B) 3,30 ml/min) ml/min
- eco-DUOMIX 450: 12 ml/min (per dispenser (A or B) 6 ml/min) 03.000

• Selecting, changing and saving the displayed value.

24 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

OPERATION

The bar chart shows in what range (%) the flow rate is.

The set value remains active until the next change or until the Dosing system is
switched off. Alternatively, a separate value can be assigned to each dosing program
for the flow rate (see 5.14, Changing a dosing program, page 32).

5.10.8 Suck-back
Suckback
In order to effectively prevent any dripping of the material, a value for the
suck-back can be set. For safety reasons, the suck-back is restricted to a

Display 35
maximum quantity of 0.02ml.
• Selecting, changing and saving the displayed value.
ml
00.000
Suck-back is carried out after each dosing process.

The set value remains active until the next change or until the Dosing system is
switched off. Alternatively, a separate value can be assigned to each dosing program
for the suck-back (see 5.14, Changing a dosing program, page 32).
.

5.10.9 Dosing time

1. Press the “Time program” shortcut key, display 10 Time Flow rate Suck-back

appears.
2. Set, confirm and save the dosing time.

Display 10
The set value remains active until the next change or until the 0% 100%
Dosing system is switched off. sec ml/min ml
Alternatively, a separate value can be assigned to each 01.00 03.000 00.000
dosing program for the flow rate (see 5.14, Changing a Time program Esc
dosing program, page 32).
5.10.10 Dosing pressure monitoring
The dosing pressure monitor protects the 2-component dispenser. If the mixing
capsule were to become blocked, the pressure inside the dosing pumps could
increase to a level where these could be damaged.

Output
In the dosing program currently opened (see also 5.14, pressure
Changing a dosing program), the value for the dosing
Display 26.1

Max. press. A 20 Bar

pressure monitor can be entered in level 2 (display 26.1). Max. press. B 20 Bar

Esc

INST-008759 / 0 eco-CONTROL EC200 DUOMIX 25 / 47

OPERATION

5.10.11 Tolerance value for inlet pressure monitoring

• Press the “PRG” key, system selection menu, display 2 Programs
appears. Calibration auto
Calibration manuel
• Select Administration, display 25 appears.

Display 2
Service
Purge manually A
Purge manually B
Administration

10 47h Fr 10.01.20

• Select “Tol. of input pressure”, display 29 appears.

Display 25
10.01.20

• Input the tolerance into the “Tol. of input pressure” input Tol. of input pressure
dialog and confirm with “OK”, display 25 appears.

Display 29
Tolerance ± 0.3 Bar

Accept with OK Esc OK

5.10.12 Password protection

The password protection blocks access to the settings of the controller and all
function keys. Dosing is possible via a foot switch (optional) and an external signal
(system plug). The most recently selected dosing program is always run and shown
on the display.

Setting range for the password: 0000 to 9999

Time of the automatic blocking after the last input: 30 seconds.

Turning on password protection Programs

Calibration auto
Calibration manuel
• Press the “PRG” key, system selection menu, display 2
Display 2

Service
appears. Purge manually A
Purge manually B
• Select and confirm Administration, Administration menu, Administration
display 25 appears.
10 47h Fr 10.01.20

26 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

OPERATION

• Select Password protection, display 41 appears.

Display 25
10.01.20

• Press the NAVI wheel, display On, changes to Off,

Protection active appears in the status bar.

Display 41
• Select and confirm the password (code).
• Set the password by turning* the NAVI wheel.
• Press the OK button and confirm, password protection has
been activated.

* Dynamic behaviour: the faster it is turned, the quicker the range of

numbers changes.

Notice: if no further keys are pressed, the password protection blocks the controller
after 30 seconds.
Releasing the controller (if password protection has
been activated)

Display 42
The start screen is shown when it is in the blocked state.
Display 42 appears if a key is pressed.
• Select the correct password by turning the NAVI wheel
and confirm it by pressing, then the start screen appears.

Notice: if no further keys are pressed, the password protection blocks the controller
after 30 seconds.

Turning off password protection Programs

Calibration auto
Calibration manuel
Release the controller as described above. Service
Display 2

Purge manually A
Purge manually B
• Press the “PRG” key, system selection menu, display 2 Administration
appears.
• Select and confirm Administration, Administration menu, 10 47h Fr 10.01.20
display 25 appears.

INST-008759 / 0 eco-CONTROL EC200 DUOMIX 27 / 47

OPERATION

• Select Password protection, display 41 appears.

Display 25
10.01.20

• Press the NAVI wheel, display Off, changes to On,

Protection inactive appears in the status bar.

Display 41
• Press the OK button and confirm, password protection has
been deactivated.

5.10.13 Analog input

Description: the flow rate for the connected pumps is regulated proportional to the
applied analog signal (V or mA).
This function is only effective in the Start / Stop program.

Technical connection data on the system connector (15)

Pin Analog signal Input resistance / resolution
A1 0-10 V Ri = k 20 k / 10 Bit
A2 04-20mA Ri = 100 / 10 Bit, maximum input voltage +5 V
GND GND analog

Notice: whatever the setting of the flow rate in the Start / Stop program, the
maximum flow rate of the pump (12 or 32 ml/min) must always be assumed.
The suck-back remains unaffected by this setting.

Switching the analog input on / off Programs

Calibration auto
Calibration manuel
• Press the “PRG” key, system selection menu, display 2
Display 2

Service
appears. Purge manually A
Purge manually B
• Select and confirm Administration, Administration menu, Administration
display 25 appears.
10 47h Fr 10.01.20

28 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

OPERATION

• Select Analog input, display 43 appears.

The current setting is shown in the status bar.

Display 25
10.01.20

Analog input
• Select the desired setting and press the NAVI wheel,
the status bar displays Accept with OK.

Display 43
• Select the OK button and confirm; the setting is activated. Off A1 A2

Analog activ A2 Esc OK

Start/ stop Flow rate Suckback

Notice: if one of the two analog inputs is active, this will be

Display 44
O
indicated in plain text in the display of the Start / Stop
program (display 44) instead of the dynamic flow rate 0% 100%
display. ml
A2 activ 00.000
Start/stop Esc
5.10.14 Time and date
• Press the “PRG” key, system selection menu, display 2 Programs
appears. Calibration auto
Calibration manuel
• Select Administration, display 25 appears.

Display 2
Service
Purge manually A
Purge manually B
Administration

10 47h Fr 10.01.20

• Select Adjust Time; the time and the date can be set in the
status bar with the aid of the NAVI wheel, field by field.
• Confirm the setting with PRG.
Display 25

10.01.20

INST-008759 / 0 eco-CONTROL EC200 DUOMIX 29 / 47

OPERATION

5.10.15 System and error messages

Switching error messages on / off

Display 1
• Press the “PRG” key, the start screen, display 1 appears.
Dosierstation
eco-CONTROL EC200 DUOMIX
10 47h Fr 10.01.20

• Press and hold down the “START” key.

• Press the “Quantity program” key, “Config. alarm messages” is displayed (display
33).
Select the desired error message or setting and switch it on or off with the “Enter” key.

Auto fill Automatic filling of the connected mixing capsule after initialisation of the
program.

Output pressure sensors Monitoring of the signal of the pressure sensors.

ATTENTION The pressure monitoring is a safety-related function. If the sensors are

switched off, the system is not secured against overpressure.

Config. alarm messages Config. alarm messages

Level control Off Brightness LED 08
Primary pr. control Off Auto fill Off

Display 33
Over-curent control On Output pressure sensors Off
Volume OK 30 Safety shutdown On
Volume alarm 30

10 47h Fr 10.01.20

The volume is set with the NAVI wheel and confirmed with the “Enter” key.

Press the “Esc” key to quit the menu.

All the values that are set here are saved permanently in the Dosing system.
Notice: the over-current control is set permanently to ON.
The primary pressure (inlet pressure) and level control functions protect the 2-
component dispenser. This is an effective way of preventing damage to the equipment
due to dry running if there is too little material. (Connection for the level signal, see 5.2,
Connections, page 12)

30 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

OPERATION

V1.00/1002/205G

Memory card error message

Can’t find memory card.

Display 37
If the memory card is defective or has not been inserted,
a corresponding message (display 37) is shown for
3 seconds when the Dosing system is switched on.
10 47h Fr 10.01.20

5.11 Creating dosing programs

Only possible when using a memory card, a diskette symbol appears in the display on the
lower right. If there is no memory card, then only program 00 (volatile memory) is
available.
The creation of a dosing program is done as part of the Save function by inputting a
dosing program number.
• Select the dosing program (e.g. Quantity program).
• Set the values (quantity, flow rate, suck-back).
• Save and input a dosing program number.

Use a memory slot that is still free, so that no existing data is overwritten.
All the setting options for this dosing program are now available for editing. Do this as
described below under 5.14.

5.12 Selecting the dosing program

Only possible if using a memory card. If there is no memory card, then only program 00
(volatile memory) is available.
• Press the “PRG” key, system selection menu, display 2 Programs
appears. Calibration auto
Calibration manuel
• Select Programs, display 26.5 appears. Service
Display 2
Purge manually A
Purge manually B
Administration

10 47h Fr 10.01.20

• Press “Enter” for longer than 1 second, display 26.4

appears.
Display 26.5

10.01.20

INST-008759 / 0 eco-CONTROL EC200 DUOMIX 31 / 47

OPERATION

• Select the desired dosing program number and confirm;

the dosing program is activated and can be used.

Display 26.4
10.01.20

5.13 Copying the dosing program

Only possible if using a memory card. If there is no memory card, then only program 00
(volatile memory) is available.
• Select the dosing program to be copied (see 5.12), display
26.5 appears.

• Select the diskette symbol on the bottom right, display 27

appears.

Display 26.5
10.01.20

• Enter the dosing program number of the new memory slot

and confirm with OK.

Display 27
10.01.20

5.14 Changing a dosing program

Only possible if using a memory card. If there is no memory card, then only program 00
(volatile memory) is available.
• Press the “PRG” key, system selection menu, display 2 Programs
appears. Calibration auto
Calibration manuel
• Select Programs, display 26.5 appears.
Display 2

Service
Purge manually A
Purge manually B
Administration

10 47h Fr 10.01.20

32 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

OPERATION

• Press “Enter” for longer than 1 second, display 26.4

appears.

Display 26.5
10.01.20

• Select the desired dosing program number and confirm;

the dosing program is activated and can be edited.

Display 26.4
10.01.20

Two levels are available for the settings of a program:

Level 1
Mixture 1.0:1.0 Notice: the value in the
Purge volume small Pause function defines
Pot time 00 : 23 : 45 the amount of time
Blank shot endless between stopping the
Purge
Purge Time 00 : 23 : 00 dosing and starting the
Purge A suck-back.
Pruge B
10.01.20 Program no. 07 G The pressure unit Bar
can be changed over to
psi.
Level 2
Select the diskette
symbol on the bottom
Output
pressure right to save.
Max. press. A 20 Bar
Max. press. B 20 Bar

10.01.20 Esc

Output pressure monitoring only in the case of eco-DUOMIX 330 and eco-
DUOMIX 450

INST-008759 / 0 eco-CONTROL EC200 DUOMIX 33 / 47

OPERATION

5.15 Dosing, selected directly without dosing program

• Select the dosing program. To do so, use the shortcut keys for the following dosing
programs:
- Quantity program
- Time program
- Start / Stop program
• The associated main display appears for the relevant dosing program.

Suck-back Time Flow rate Suck-back Start/ stop Flow rate Suck-back

0% 100% 0% 100%
sec ml/min ml ml/min ml
01.00 03.000 00.000 03.000 00.000
Time program Esc Start/stop Esc

• Make settings for dosing where necessary.

• If the pot life has not yet been entered, a message appears. Enter the pot life and
press Start.
• If the mixing capsule has not yet been filled (after every program change) a message
appears. Press Start, the mixing capsule is filled and the dosing system is ready for
operation.
• Press the “Start” key and dosing begins.

• After the first dosing process, the display changes to the associated detailed display
for the relevant dosing program.

Program no. 00 Program no. 00 Program no. 00

Quantity 00.100ml Time 01.00s Flow rate
Speed 03.000ml/m Speed 03.000ml/m Speed 03.000ml/m Detailed display
O
Suckbac 00.000ml Suckbac 00.000ml Suckbac 00.000ml
Speed 03.000ml/m Speed 03.000ml/m Speed 03.000ml/m
Pause 0.00 s Pause 0.00 s Pause 0.00 s
Calibr. A B Calibr. A B Calibr. A B
Quantity program Esc Time program Esc Start / stop Esc

5.16 Dosing, using a dosing program

See 5.12, Selecting the dosing program on page 31.

34 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

OPERATION

5.17 Monitoring / displaying dosing pressure

The dosing pressure monitored by the sensors can be displayed as follows when the
dosing program is activated.

• Select letter G in the right display (display 26.6) and Mixture 1.0:1.0
Purge volume small
confirm; the relevant dosing pressure is shown for both Pot time 00 : 23 : 45

Display 26.6
pressure sensors in the left display (display 26.7). Blank shot endless
Purge
Purge Time 00 : 23 : 00
Purge A
Purge B
Program no. 07 G

The range of the display corresponds to the settings in the

dosing program.

Display 26.7
5.18 Manual purging

• Press the “PRG” key, system selection menu, display 2 Programs

appears. Calibration auto
Calibration manuel
• Select Purge manually A (or B), display 52 appears and a

Display 2
Service
Purge manually A
single dosing takes place in the selected dispenser (A or Purge manually B
B). The dosing quantity corresponds to the set mixing Administration
capsule. Display 2 then appears again.
10 47h Fr 10.01.20

Purge manually A
Display 52

10 47h Fr 10.01.20

INST-008759 / 0 eco-CONTROL EC200 DUOMIX 35 / 47

OPERATION

5.19 Bleeding the 2-component dispenser after filling it for the first time or
after refilling it, and after cleaning

Attention: Dosing system do not switch on until material has been fed. Otherwise there
is a risk of damage to the equipment. Even a brief period of dry running can lead to
the stator being destroyed.
The 2-component dispenser must be bled when it is used for the first time and each time
after refilling or cleaning. Do this in accordance with the notes given in the operating
instructions of the 2-component dispenser.
It is best to use the Start / Stop program with a medium flow rate to control the
2-component dispenser.

5.20 Error messages

5.21 Acknowledging error messages

If an error message is present, a flashing symbol appears in the status bar and an
acoustic signal sounds.
(if not switched off, see 5.10.15, System and error messages, page 30)

• Press the “Info” key, the acoustic signal is switched off, and the corresponding error
message appears.
- Overcurrent shutdown! Check the pump and motor
- Check the minimum fill level
- Check the compressed air
- Fill level A (or B) minimum
• Correct the fault and acknowledge the error message with OK.

Attention: if the error message Overcurrent shutdown appears,

the 2-component dispenser must be cleaned before any further use.

5.22 Error message – dosing pressure monitor fault

If an error is present in one of the two dosing pressure monitor sensors, an error
message appears in the display. The error-code number provided enables us to
describe the error exactly. Please tell us the number or replace the relevant sensor.

36 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

OPERATION

5.23 Service
5.23.1 Operating information
Programs
• Press the “PRG” key, system selection menu, display 2 Calibration auto
Calibration manuel
appears.

Display 2
Service
• Select and confirm the Service function, display 38 Purge manually A
Purge manually B
appears. Administration

10 47h Fr 10.01.20

All the main system and operating times are displayed. ViscoTec E C200 DUOMIX
The language for the displays can be set. Serial number 7512
Software E C200 2K V1.00

Display 38
Motor totally 00002h13m
System totally 00152h26m
Error msg
Type of pump eco-PEN450
Language English
10 47h Fr 10.01.20
5.23.2 Formatting the memory card
• Insert the memory card.
• Press the “PRG” key, the start screen, display 1 appears.
• Press and hold down the “START” key.

Display 1
• Press the “PRG” key.
• Release both keys again, the memory card is reformatted, Dosierstation
eco-CONTROL EC200 DUOMIX
and any data on it is deleted. A confirmation message
appears on the display: Chipcard initialized and ok.
10 47h Fr 10.01.20

INST-008759 / 0 eco-CONTROL EC200 DUOMIX 37 / 47

ACCESSORIES / SPARE PARTS / Troubleshooting

6 Accessories / spare parts

Item Art no. Designation
1 20118 MMC/SD memory card
2 22062 Mains adapter
3 20781 Pressure sensor (inlet pressure monitoring)
4 20165 Foot switch cpl. for eco-CONTROL EC200
5 20055 Plug for foot switch
6 22266 Connection cable set 5 m cpl.
7 22267 Connection cable set 10 m cpl.
8 20326 eco-REMOTE 232 interface for external program
selection

7 Troubleshooting / maintenance
Troubleshooting
Fault Possible cause Action

Dosing system cannot be No 2-component dispenser Connect 2-component dispenser

operated, no display. connected (always ensure that the mains
plug has been removed
beforehand)
Mains switch turned off Turn on the mains switch
Mains adapter has no power or Check the mains adapter
is defective
Material not sufficiently Mixer not switched on Switch on mixer
mixed (e.g. streaks) Speed of the mixer too low Increase speed
Mixing capsule has hardened Replace mixing capsule
Dosing program cannot be No MMC/SD memory card Insert/format MMC/SD memory
saved, only program 00 is inserted or formatted card
offered

Error messages

Overcurrent monitoring Dispenser parts do not run Dismantle and clean the
smoothly due to hardened 2-component dispenser, replace
material or as a result of dry the stator if necessary.
running. See the operating instructions for
the 2-component dispenser.
Level of material critical Not enough material in the Refill material. If the error
storage container message remains, check the
sensor and sensor input; if
necessary, brief "emergency
operation" without level
monitoring.

38 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

TECHNICAL DATA

Motor A (B) not type 450 or Incorrect 2-component Connect 2-component dispenser
330 dispenser connected. eco-DUOMIX 450 or 330
Drive motor plug not connected Connect the plug
Fault at sensor A (B) Sensor faulty or not connected Check the sensor connection, or
replace.
Maintenance
The dosing control unit is to be considered maintenance-free. The ventilation louvres in
the mains adapter and housing must be kept clear at all times. Do not use any aggressive
solvents or cleaners for cleaning, only a damp cloth. Isolate from the power supply before
cleaning.

8 Technical data
8.1 Dosing control unit
Dimensions (h x w x d) 110 x 240 x 210 mm
Weight approx. 1.3 kg
Voltage 24 V/DC, mains adapter supplied
Voltage of mains adapter 230 V / 50 / 60 Hz
Performance Max. 50 W
depending on the set flow rate
ON / OFF switch Yes
Interface RS232 / USB
Dosing pressure monitoring 0 to 40 bar
External memory MMC/SD card: min. 64 MB, max. 24 dosing programs
Operating conditions +10°C to +40°C (ambient temperature), air pressure 1
bar
Material temperature +10°C to +40°C
Storage conditions dry / dust free -10 to +40°C

8.2 2-component dispenser

See the commissioning and maintenance manual supplied with the 2-component
dispenser.

INST-008759 / 0 eco-CONTROL EC200 DUOMIX 39 / 47

TECHNICAL DATA

8.3 Interface description

8.3.1 System plug

Suitable system plugs from the manufacturer Wieland Article number (Wieland)
Mains switch (2-pin) 25.345.3253.0, RM5.08
System plug 19 25.345.4053.0, RM5.08
System plug 15 25.345.4253.0, RM5.08
System plug 14 25.630.1453.0, RM3.5
Compatible plug terminals: manufacturers Phoenix-Contact and Weidmüller

System plug (14)

Pin Type Range Designation
O
+24 V Output +24 V/100 mA for supplying the connected sensors
GND GND GND
IL1 Niveausensor1
Digital input 0/24 V
IL2 Niveausensor2
OA1 Dosing pressure A (no pressure = 0 V)
Analog output 0-5 V
OA2 Dosing pressure B (no pressure = 0 V)
GND
GND GND
GND
OA3 Analog output 0-5 V Pot life / purge time (pot life expired = 0 V)
OHC Collector*
OHE Emitter* max. 24 V/ not used
OMC Collector* 10 mA
OME Emitter*
GND GND
* galvanically separated

40 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

TECHNICAL DATA

System plug (15)

Pin Type Range Designation
O1C Collector* Dosing
O1E Emitter* (Dosing running=transistor interconnected)
O2C Collector* Remote mode
(local operating mode or no ecoRemote
O2E Emitter* max. 30V/10 mA connected=transistor interconnected)
Error signal mixer motor,
O3C Collector*
High(+24V)=error, Low(0V)=no error
O3E Emitter* not used
ISS Make contact 0-24 V external start (0 V = stop, 24 V = start)
IA1 0-10 V Analog input 1 (voltage)
IA2 4-20mA Analog input 2 (current)
GND GND analog
GND
GND sensor
GND
* galvanically separated

Foot switch (18)

1 Contact via make contact

2 Contact via make contact
3 not used
Matching plug: art no. 20055
(view of rear of controller EC200)

INST-008759 / 0 eco-CONTROL EC200 DUOMIX 41 / 47

TECHNICAL DATA

System plug (19)

Pin Type Range Designation
I0A galvanically separated
max. 24 V/10 mA Safety shutdown
I0C galvanically separated
I1A galvanically separated
max. 24 V/10 mA Level sensor
I1C galvanically separated
OFC Collector* Fill level alarm (no alarm=transistor
OFE Emitter* interconnected)
ORC Collector* Ready for operation (no error=transistor
max. 30V/10 mA interconnected)
ORE Emitter*
OEC Collector*
Error output
OEE Emitter*
* galvanically separated

8.3.2 Logical links of the outputs

Dosing (system plug 15, pins O1C + O1E) The output has H-level during the dosing
process, otherwise it has L-level.
Fill level alarm (system plug 19, pins OFC + OFE) The output is activated following
successful initialisation (H-level). It switches to L-level if the connected level sensor
switches to L-level.
Under system and error messages, the fill level monitoring function on page 30 in section
5.10.15 can be used to activate or deactivate the monitoring of the sensors.
Ready for operation (system plug 19, pins ORC + ORE) An initialisation is carried out
after the control system has been switched on. The output is activated when the
initialisation has been successfully completed (H-level).
Error output (system plug 19, pins OEC + OEE) The output is activated following
successful initialisation (H-level). If vacuum, overpressure or overcurrent is registered,
the output switches to L-level.
Connections for inlet pressure monitoring The sensors for inlet pressure monitoring
are connected to the connections Input Pressure A and Input Pressure B (24). Entering
the tolerance value is described on page 26 in section 5.10.11.

42 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

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TECHNICAL DATA

44 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

 Safety shutdown

INST-008759 / 0
Error signal mixer motor
TECHNICAL DATA

not used

Safety shutdown

eco-CONTROL EC200 DUOMIX

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DISPOSAL

9 Disposal
Dispose of the Dosing system in an environmentally-appropriate way. All materials
and residues inside the container must be handled in accordance with the
appropriate recycling stipulations.
Electrical parts must not be disposed of with household garbage. They must be
taken to the collection points provided for this purpose.
2012/19/EU (WEEE) EU Directive on waste electrical and electronic equipment.
This unit complies with RoHS requirements.

46 / 47 eco-CONTROL EC200 DUOMIX INST-008759 / 0

EU DECLARATION OF CONFORMITY

10 EU Declaration of Conformity
In accordance with the Machinery Directive 2006/42/EC, Annex II A

We,
ViscoTec Pumpen- und Dosiertechnik GmbH
Amperstraße 13
D-84513 Töging,
Germany

hereby declare that the product described below meets the fundamental requirements of the
following requirements of Machinery Directive 2006/42/EC in its design and construction, as well
as in the configuration placed on the market by us.

Product description
Function Dosing system with dosing pump (2-component
dispenser)
Model eco-CONTROL EC200 DUOMIX with dosing
pump
eco-DUOMIX 330 or eco-DUOMIX 450

Applied harmonised standards

DIN EN ISO 12100:2013-08 Safety of Machinery
DIN EN 809:2012-10 Pumps and pump units for liquids
(Common safety requirements)
DIN EN ISO 13857:2008-06 Safety of machinery - Safety clearances
DIN EN 61000-6-3:2011-09 Electromagnetic compatibility (EMC)
DIN EN 61000-6-2:2011-06 Electromagnetic compatibility (EMC), Immunity for
industrial environments

Töging, 21 January 2020

Martin Stadler
Managing Director and authorised for the compilation of the
technical documents. (See above for the address.)

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