JOB SAFETY ANALYSIS
Chemical Ware House Structural Steel Erection JSA NO./ REVISION:JSA SGDP 01/ 00
JOB TITLE / AIM: Chemical Ware House Structural Steel Erection
JSA DATE: 09/06/2013
JSA LEADER: Mr. Royichen Thomas,
PARTICIPANTS: Mr.Muhammad Wajid, Mr. Md Salauddin.
Brief description about the job:
SGDP EPC10,
Machinery to be used: Crane, MEWP, Forklift
Manpower: 1 project Engineer, 1 foreman, 1 rigger, 10 workers
Job Safety Analysis - Sequence of Job Steps:
Step Describe Job Step Hazards Hazard Controls
No
1. Ground Preparation Slip/Trip/Falls Ensure all slip & trip hazards are addressed adequately
Injury Area is clea r from any obstruction
Manual Handling Appropriate PPE-Hand Gloves
Correct Manual Handling Techniques
2. Mobilization Of Crane Collision
Trained Banksman/Signal man with blow whistle & flag (red & green) – High
Persons Hit/Crushed
Visible vest.
by movement of
Automatic sound signal for reverse movement
Crane.
Warning lights for the Crane.
3. Crane Set-up Damage to property
Ensure sufficient load bearing capabilities of the ground.
and Injury or fatality
to person Get valid permit for job.
Ensure permit to work is available at site.
Step Describe Job Step Hazards Hazard Controls
No
- Loose Ground
Survey the ground prior to set-up crane and ensure proper area & surface.
- Un-Even Ground The rigging supervisor will layout the exact location of the crane as mentioned on
Level the rigging study.
- Hit against Consider wind direction before start activity.
existing Minimum No. of worker & equipment will be involved.
structure/pipes
Assign trained and experienced signal man with high visible reflective vest.
Collision No lifting above peoples head.
Lack of predefined Use guide rope / tag lines to control the load while lifting.
Set-up Area.
Ensure that qualified and certified personnel operate the equipment’s
Obstruction
- Existing Structure
Banksman to guide crane movement.
Daily Thorough inspection of vehicle with the checklist.
Conduct tool box talk- discuss coordination’s, signaling & responsibilities before
carrying out the set up.
4. Lifting & Rigging of 40 Damage to property Ensure valid Permit.
meter rafter by means of and Injury or fatality
to person STARRT/Tool Box to be conducted prior to start the activity.
two crane (Tandem Lift)
Unapproved Lifting Safety signs to be placed before start of work and Area to be barricaded.
operation All lifting equipment’s must have third party certificates, inspected monthly color
Improper positioning code.
of crane on uneven All lifting equipment’s must be thoroughly inspected before use every time for
ground. any possible defects.
Faulty Lifting Defective lifting equipment’s must be immediately removed and discarded.
Equipment & Gears
(Slings, Shackles etc) Lifting Supervisor to supervise the whole lifting operations
Toppling of crane Ensure that the crane set up is firm.
Crane out of working Double check lifting slew/swing radius.
Step Describe Job Step Hazards Hazard Controls
No
Re-check weight of load, lifting radius to be within the capacity of the crane.
radius
Positions of cranes and loads to be carefully assessed in the Lift Plan,
Toppling of crane due documented in drawings, and verified by the Lifting supervisor prior to
to overloading. commencing the lift
Unauthorized entry Loads for both cranes to be calculated, including the range of permitted
tolerances, and documented. Speeds of raising / lowering the load and slewing
Load swing and fell off of the cranes shall be documented in the Lift Plan
during lifting The lift area to be fenced off and a permit-to-work system in operation, the load
Falling object shall not be transferred over personnel at any time
Injuries due to pinch A full function test of all power, transmission, control, and safety systems to be
point carried out prior to the commencement of the lift, by competent personnel
Only one person giving signals to be appointed for both cranes and shall have
direct sight vision (or permanent radio contact) to the Crane Operators.
Use of tag lines to prevent load swinging.
Approved Rigger to carry out rigging works.
Predefined communication mode between two crane operators, Riggers and
signal man.
Pre-lift meeting should be conducted by the Lifting Supervisor.
Ensure all activity is pre-defined and area is well prepared for the operation.
Weather conditions specially wind speed to be closely monitored
Halt the operations if weather condition is not appropriate according to contractor
crane and lifting procedure.
Proper gloves to be used.
No person is allowed under suspended load.
Use sufficient length guide rope / tag lines to control the load while lifting.
Remove all the obstruction from lifting operation way prior to the lift.
Rigging supervisor to coordinate with crane operator to locate most suitable
position for crane prior to the start lift.
Step Describe Job Step Hazards Hazard Controls
No
Tools & tackles to be arranged & kept appropriately to avoid any slip or trip.
Safe access/egress to br provided
5. Climbing, standing and Working at height All working at height procedures must be strictly adhered to.
working up on Man lift
Manual handling Barricade the area & warning signs to avoid the unauthorized entry
/platform
- For securing Wrong Hand/Power .Ensure usage of correct tools for right job; follow all electrical safety rules &
the rafter. tools
procedures while using power tools.
- For removing Fall from height
the slings form Use correct manual handling techniques.
the rafter. Falling objects
Proper housekeeping to be maintained at all time.
Pinch point
Proper PPE shall be provided
Hot weather condition
Slip/trip Adequate drinking water shall be always available
6. Housekeeping Slip/trip/fall Proper housekeeping to be maintained at all time.
All lifting gears, hand & power tools should be stored properly
Unwanted barricades should be removed from the site after accomplishing the
job
Unwanted material and equiiment should also be removed from the site
Project Manager Royichen Thomas
Project Engineer Ahmed Roustom
HSE Manager Karthitkeyan B
HSE Engineer Md Salauddin
HSE In Charge Muhammad Wajid
