MOTORCYCLES DAYTONA SERIES DD125E-5C DD350E-6C DD400E-6C

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 The engi ne of thi s mot orcyc le rota tes at
high speed. In order to make sure that the CONTENTS
engine cansafeguard
life and run normally,
yourprolong its service
interests, please Safety driving through .................. 2
operate the motorcycle according to the
Position of parts mounting .............. 3
following regulations:
Function of parts ........................ 4-8

This manual including the following model 1.Lubrication ............................ 9

2.Tire pressure ........................... 9

DD125E-5C DD350E-6C DD400E-6C 3.Operating instructions .................10
4.Repair and maintenance .............. 11-16
5.Fault maintenance ..................... 17-18

6.Maintenance period table .............. 19

Sinc e this manua
Since manuall cover s a few model and
7.Motorcycle main specs ................ 20-24
specification, the pictures listed are not covering
all of the parts or spec, so please take the actual 8.Motorcycle electrical schematics .....25
prod
pr od uc
ucts
ts as th e st
stan
an da
dard
rd .

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Motorcycle safety riding and &important notice distance between them and the ground and side up
PROTECTIVE APPAREL angle, and keep suspension or steering device from
A motorcycle rider ususally has his /her head moving or affect
affe ct handling.
ha ndling. Avoid attaching
at taching any

injured in an accident. In order to ensure personal electrical equipment.Otherwise

to the electrical system. it can bring trouble
safety, the rider should wear a helmet, goggles,
boots, gloves etc.The passenger should wear the
same gear. ATTENTION
The temperature of the muffler
muffler is very
very high when Proper use can extend the lifetime of the engine
the motorcycle is ridden. The passenger should wear Play a complete role of new bike function, please
ride bike according to following requirements.
boots or shoes
prevent high
his/her enough
feet from tobeing
coverscalded.
his/her angles to
The rider 1. During the first
first 1000km, avoid full throttle
throttle
should wear close-fitting clothes to prevent loose and never labor the engine. The rotating speed of
clothing catching the handlebar,
handlebar, kick stand, footpegs the engine should
should be strictly restricted
restricted to less than
and tyres. 6000rpm.
2. After the first 300 km, 600km and 1000km,
ACCESSORIES please clean the engine and change. The engine oil
 Accessories produced by our company have in accordanc
accordancee with the requirements of operation
been under special design and test, and can render and maintenance Manual.
the motorcycle safe. They are optional for users.
Users will take responsibility for their selection, Warning:
installation and use of accessories not produced EFI model has fuel injection system replying on
by our company
company.. Please obey safe riding rules power.Please
power.Please do not add extra equipment to cause
and follow the
accessories, nextthem
make points:
out Carefully
Carefu lly line,
of sight check your
reduce the problem like default or distroy the ECU.
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2
 Motorcycle parts position
① ⑦ ⑥

③ ⑤ ④

 REAR MI
MIRROR   CLUT
CLUTCH
CH CO
CONT
NTRO
ROLL
LL GR
GRIP
IP

       THROTTL
TLE
E GRI
RIP
P  RIGHT SW
SWITCH

 BRAKE LEVER  ODOMETER

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3
 Headlock
FUNCTION OF PARTS
headlock①is below the steering.
IGNITION SWITCH
Please turn to the very left,take out
the key and turn at clockside, take
①
out the key

   

Switch at ① ri right
ght side of chasis, pls
pls open
open the
the Attention:
switch cover first. Insert key,turn 90°at clockwise，
the ignition switch can turn both sides, start the When lock the bike
bike,, ple ase don't move
engine, the key can pull out any condition. orstart the bike
Ignition at position②：engine can not start with
all routing shut off。
Ignition at position③：engine can start with all
routing on Meanwhile all head light , tail
tail light,etc
are on. Odometer dial is bright.
Ignition switch turn to position④ ：engine can
start , but position light and meter dial light is off.
Kindly suggest you to switch the ignition to position
4 when start.
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4
 FUNCTION OF PARTS  di
dist
stan
ance
ce da
data
ta re
rese
sett
ttin
ing
g
 ant
anticl
iclock
ockwis
wising
ing the
the odome
odometer
ter handl
handle,
e, the
ODOMETER
distance data changes to 0.
12 11
⑥ ⑦     speed

 showing the km/hr
 odometer
 it can
can gran
grand
d tota
totall the
the numb
number
er K
KM/m
M/mile
iles,
s, do
do not
not
delete the numbers.
 shor
shortt dis
isttan
ance
ce da
datta
① ⑨ ③ ② ⑩ ④     
for short distance purpose, it can be changed to O.
①Left idicator  water
wat er temp
tempera
eratur
turee indic
indicato
atorr (exce
(except
pt DD40
DD400E-
0E-6C)
6C)
switch to the left, it will flash when making a Suit
Suit fo
forr wa
wate
terr co
cool
olin
ing
g mode
modell
left turn.  it sho
shows
ws the tem
temper
peratu
ature
re of wat
water
er coo
coolin
ling.
g. Whe
When
n
 high beam it turns to the red,means the temperature is too high.
  hi high
gh bea
eamm wil
willl be
be on
on by
by tur
turn
nin
ing
g th
the swi
swittch to
Warning:
high beam
 neutral li
light When red light is on, please stop riding, check
  wh
when
en en
engi
gine
ne is in ne
neut
utra
ral,
l, th
thee N li
ligh
ghtt wi
will
ll be the fun, coolant is enough or not. please check
on, and others are off. the details until bike okay.
 right in
indicator
⑩EFI warning light
  sw
swiitc
tch
h to
to th
the ri
righ
ght,
t, it wi
will
ll fl
flas
ash
hwwhe
henn mak
makin
ing
g
a right turn. EFI Bike valid
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5
  cl
clut
utch
ch co
cont
ntro
roll
ll ha
hand
ndle
le
The EFI light is on when switched, it is off when  whe
when n you
you want
want to
to shift
shift the gea
gearr, pleas
pleasee hold
hold the
the
start the engine. If the light still on, it means that handle with grip hardly to seperate the clutch
the bike still have problem.  If you
you wann
wannaa to sta
start
rt the
the engi
engine,
ne, ple
please
ase pull
pull the
Please use the Diagnostic to check the failure code handle as well, then the bike can start up.
and solve it. ④ Overtake
If you want to overtake the others. Please press
Fuel gage
the high beam continuously for safety.
For EFI bike
 he head
adli
ligh
ghtt chan
changi
ging
ng sw
swititch
ch
It shows the fuel in tank. If indicating below red
  If yo youu ne
need
ed di
dipp
pped
ed he
head
adli
ligh
ght,
t, pl
plea
ease
se sw
swit
itch
ch to
line, please fuel the bike a.s.a.p.
 D  position if you need high beam, please
Warning: switch to D 
⑥Choke handle
The EFI bike need enough fuel.otherwise few
carburator version only .
fuel will cause the fuel pump idling and distroy
Please dial down the choke handle,open the choke
the fuel pump. when starting the bike,
Left switch ④ ⑤
By starting the bike, please dial up the choke handle,
③
 horn close the choke.
① ②
 Pres
Presss hor
hornn if
if you
you neneed
ed to us
usee it.
it.
 tur
urni
ning
ng li
ligh
ghtt swi
switctchh Right handle switch(no AHO)
 If yo
youu nee
needd to
to tur
turnn lef
left,
t, th
then
en  cucuto
tofff pre
rese
sett sw
swit
itch
ch
mov
mo ve pos
osiiti
tion
on If yo you
u ① ②  ×  position all circuit
need
need to tu
turn
rn ri
righ
ght,t, th
then
en mo
moveve to  posi
positi
tion
on.M
.Mov
ovee shut off engine can not start or
the arrow to the middle, then it is cutoff the running engine. ④ ③
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 ① ②
“ ”：means the bikecircuit
bikecircuit on, you can start
the engine.Please set the swith to “ ”position.  ×  position all circuit
 throttle gr
grip shut off engine can not start or
 adadju
just
st th
thee thr
throt
ottl
tlee ful
full-
l-si
size
ze co
cont
ntro
roll
llin
ing
g the
the bi
bike
ke cutoff the running engine.
speed grip turning to rider yourself,it's accelerating. ③
otherwise it's slowing speed. “ ”：means the bikecircuit
bikecircuit on, you can start
 headlight switch the engine.Please set the swith to “ ”position.
It has three swtiches“ ”“ P ”and“ ".  throttle grip
“ ”：headlight, taillight, odometer light are on  adju
ad just
st th
thee thr
throt
ottl
tlee ful
full-
l-si
size
ze cont
contro
roll
llin
ing
g the
the bi
bike
ke

“ P ”：front position light, tail light,odometer speed gripit's

otherwise turning to rider
slowing yourself,it's accelerating.
speed.
light are on.
 popowe
werr wit
withh ele
elect
ctri
ricc pres
press-
s-bu
butt
tton
on
“ ”：front light, tail light, front position light,
1、Engine is in Neutral or in gears, grasp the
odometer light are closed.
cluth handle to separate the clutch disc.
 po
powe
werr wit
with
h ele
elect
ctri
ricc pre
press
ss-b
-but
utto
ton
n
2、key to the ignition switch,turn to“ ”position.
1、Engine is in Neutral or in gears, grasp the
、 “ ”
cluth handle to separate the clutch disc. 3 cutoff
electric switch
button to position, press power with
“ ”turn throttle grip,the engine can start
2、key to the ignition switch,turn to“ ”position.
3、cutoff switch to“ ”position, press power with NOTE: EURO 4 AHO.
electric button“ ”turn throttle grip,the engine can start
warning：
Right handle switch(EURO Ⅳ） Every ignition less than 5s and 10s between
 cutoff preset switch twice.If failure,please check oil-way &system
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7
REAR SHOCK Fuel tank switch
Suit for carburator models
You can adjust the position Turn on
please loose the locknut ①，  please
ple ase tur
turn
n to thi
thiss pos
positi
ition,
on, the fue
fuell ent
enters
ers int
into
o
loose or tighten the nut ②。 the carburator smoothly.
adjust the spring tention, to Spare
tighten or loosen the rear ①locknut ②Adjust  When norma mall fu
fuel is
suspension。 used up, please handle
please make sure the same this to use the spare.
Fuel tank cover Close Turn on Spare Close
tension
Fuel tank & tank cover   Th Thee who
whole
le fu
fuel
el is cl
clos
osed
ed by th
this
is po
posi
siti
tio
on
Please close this fuel switch by long time riding.
Open the cover, insert the ignition Warning：
key turn right at 90 degree.Yo can Please fuel the bike immediatley when you start
open the cover. Press it when you to use spares(only2.7L), please turn on the switch
want to close it and pull back&take after fueling it.
out the key.
Fuel pump Fuel pu mp assy .
pump
Suit for EFI models
Attention：
 EF
EFII fue
fuell the
the bi
bike
ke us
usin
ing
g fue
fuell
It's not well locked to pull out the key.Please pump Open the ingition lock,
do not extract it strongly forced. fuel pump runs 5 s.Stop working
please do not over fuel exceeding the neck of after 2-3seconds.Pump always working afer engine
it.Please lock it when fully fuele。d.
starts, It's destroyed by the pump idling.please
idling.please pay
attention to the fuel always.
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8
 Shifter Tyre pressure
 This engine has 5 gears internationally,The Correct tyre pressure can hold the best stable ride
relationship chart please refer and comfort ride,make the tyre long time use.
to following
N     Load e Kp a ）Pressur（
Pressur（ e K pa）
Lubrication fuction Rider F.tyre:225 rear tyre:225
 lubric
lubricati
ation
on oil is ver
very
y imp
import
ortant
ant for eng
engine
ine
rider and passengers front tyre:250 rear tyre:250
lifetime,please forbid to use bad quality oil.
 We susuggest to
to us
use SAE15W / 40 API SJ oil.If you Please check the tyre pressure. Check its scratch ,
want to use others,
the viscosity showsthea level
ratherneed to reach above
pronounced
SG,
variation nail or others sharps when bike is not started.Check
the tyre sunk or out of shape. If problem, please
with temperature. Please exhaust all lubrication in repare it or replace it immediately.
the crankcase and fuel the new lubrication oil Please change tyre of following limits pattern

Attention: min.limit Deep pattern（mm ）

 Plea
Please
se se
send
nd th
thee us
used
ed Front tyre：1.5 Rear tyre：2.0
lubrication to the recycle
bin.to avoid polluting the Dangerous
environment. It's dangerous to use over worn tyre,and effect
stability,steering and operation improper pressure
can cause the extra worn and cause accident, Less
pressure can cause the damage or get out of rim
and lead to accident.
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9
Operation Guide Check throttle control…check free route of grip
Engine grinding-in tto
o handle,
handle, cable connect, adjust it or change it if
New bike grinding in is 1000km necessary.
Please use only≤3/4 thorrtle to avoid over grinding in Check lighting and signal…check front light,tail
Change gears oftenly to avoid contineously light, turning light and function of horn.
running at one RPM.
Adjust it if necessary.
Control the engine RPM max.less than6000r/min
Check drive chain…check its tension or lubrication,
Max. speed shall less than 55km/h during 500km；
If seriously worn or damaged, please change it.
during 500-1000km max speed shall less than 70km/h.
Check steering control mechanism…check its
Keep fit after first grind.tighten all screwsws ，
flexibility and stablity，adjust it when necessaty.
adjust all parts,replace all polluted oil, examine the Check engine…check its noise or not
first 1000km to ensure the best status of your
Check the coolant engough or not.
motorcycles,extend the life time of your engine.
Examination before ride
Take your few minutes to check your bike before
usage, it can save the failure rate and guarantee the Warning：
safety riding. Please don't start engine at narrow space to
check level of engine lubrication if need,add oil, escape the pollution. Please forbid to start
and check if it is oil leakage. engine when engine
engine is in gear
gear.. It can damage
Check front,rear brake…Check &adjust the free the engine parts or cause accident.
route of brake,
brake, check braking function (locking or
no braking)
…
Check tyre filling
damage,please check orboth tyre
fixing it pressure and wear
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10
Ride Check and keep in good repair
Heating up the engine gradually Oil level check
1.To release clutch when engine idling,change Please check the oil lever before
gears to first gear position.
2.throttling
2.throttlin g engine speed,releasing clucth handle， running①the
dipstick bike.There
backward is engine
the right oil
crankcase
coordinate these two steps for better starting. to measure the lubrication level.
3.when you ride the bike steady, disconnecting Please measure it after 5 minutes ①Oil gauge
clutch, shifting to 2nd gear;please use the same way by stopping the engine.Please laythe
shifting to other speed. bike vertical with the ground.Clen the
Dangerous dipstick,insert the dipstick into the oil,
②
Please
clutch do not
hand shiftotherwise
shank, gears without holding
it can
c an causehard
the unlock
Levelscrew, check
is between the③
②and level.
two means u
p
it is full of lubrication.
p
transmimission chain damaged. r
e

Level is under③,please add SAE

c
please do not shift to neutral when down hilling,
a
li
b
you need to hold the bike by engine power. 15W/40 API Sj engine oil to this top ra
ito
level. n
Brake and park
li
Fit on the dipstick&check whether
n
e
Please reduce throttle until close for low speed ③
Lowing speed by front&rear brake,hold clutch handle, it is leakage
lo
w

shift to neutral, hold the bike and kick the stand up.
e
r
li
Before cornering please close the throttle&low it
n
e

by brakes. Otherw
Otherwise,
ise, you could not contro
controll it by warning：
sudden braking and cause the slide and turnover. It leads to parts damage due to
please pay attent
attention
ion to contro
controll bike evenly on less oil. It effects the max.speed
wet road,If you accelerate it too much, the bike can
be out of contro
controll due to over oil.
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11
Change lubrication oil Check the spark plug seal gasket is ok.
 Oi
Oill by ma
mach
chin
iner
ery
y ru
runn
nniing ca
cann be Attention：
poured out thoroughly. Please mount the spark plug by hand, then
 Se
Sett a su
suit
itab
able
le ve
vess
ssel
el fo
forr us
used
ed oi
oill tighten it by the special spanner.
under
cove
co thed engine,
verr and
an on then
piston
pist ,rel
,releaopen
ease oilrefueling
se oil and loc
and lock
k Pay attention to the dirt inside the engine
during having the spark plug out.
the secrew,Leaning the engine for 2-3  drain plug
hours until used oil is all out, then add How to choose spark plug
1.8L new oil. ①low speed or winter time, electrode show
DD150E-2 add 0.9L new oil black please choose type CR5HSA
 Pl
Plea
ease
se stri
strike
ke the
the strai
straine
nerr then ②Hig speed or hot summer time, electrode
clean it. shos white,please
③ choose
standard type type CR7HSA
is CR6HSA （original is
Please reverse spring, take out the  oil pump
strainer by holding the pot head. seal ring CR6HSA）。
  Please ensure the oil pump seal Air filter
ring is wel
ring welll befo
before
re fit
fitti
ting
ng on
on the
the drai
drain
n The core is made by filter,
plug.Otherwise please change the seal please always check it to avoid
ring to avoid leakage.  strainer blocking up by dirt and reduce
Spark plug the output power.
Take out plug cap,clean it,strike Disasemble the outer cover, ① ②
spa rk plug by special spanner，
the spark loose every bolt②，
Please clean its dirts by wire brush， take out the air filter cover①。
check it damaged or not, fired by take out the locater，strike ④
electrodes,if damaged, please change the core③，install new core.
the spark plug. please use new air filter core.
check the clearance between side Install air filter with different step ③
electrode① ,and adjust to 0.6-0.7mm. https://www.motomanuals.net/
side electrode as above.
12
 BATTERY   Loosen thethe locknut
locknut at crankcase
 Pl
Pleas
 ease
e ch
chec
eck
k
its el
its elec
ectr
troy
oyte
te clutch control plate bracket 
alway
ayss keep it bet
etw
ween UPPER   adjust screw rod .turn ad
and LOWER If be belo
loww LO
LOWE
WER
R acco
accord
rdiing toto(A
(A)) reredu
duce
ce j
please id add distilled
herr waterid to Upper travel of left handle
u
s
Fo
Forbrbid to ad
addd ot
othe liqu
liquid t
turn according to (B)side
i
n
  Check voltage of battery either UPPER LOWER g

end
en d ch
char
arg
gin
ing
g it bel
elo
ow 12 3V incr
in crea
ease
se fr
free
ee tr
trav
avel
el LoLock
ck sc
 If you
you star
startt the
the engin
enginee hard
hard or
or meet
meet the
the elec
electri
tricit
city
y the top and below nuts nuts re
①locknut
faiilu
fa lure
re du
duee to lac
ack
k of elelec
ecttro
royt
ytee pl
plea
ease
se ex
exam
amiine it after finishing adjustment. rw ②plate bracket
by local repair station  AdAdjujust
st sc
scre
rew w ro
rodd at le
left
ft od

Attention ： and air drain of battery well connected.

Check outtake swit
sw itch
ch Loose
travel. can
ca n ad
adju
just
st th
thee fr
locknut free
ee

Pls take off battery
battery if you do not use bike long time adjust the adjusting rod,
Please take out the negative first, store at ventilated locknut it when handle has
place after charing.. enough free travel.
Please clean the wiring terminal
terminal of battery oftenly
oftenly, adjust
adjust pole  locknut
andensure it no loose. Adjust of throttle cable
Please use same battery spec as 12V9Ah  ch
chec
eck k thr
hrot
ottl
tlee gr
grip
ip fl
flex
exib
iblle fr
from
om
Red sheath wire
wire to connect positive, blackblack to open to close side
negative.Please do not mix them   Check if cable from throttle
Adjust of clutch lever grip
grip to carb
carburat
uratoror well con
connect
nected
ed
The free clearance is 10-20 If ca
cabl
blee is wren
wrench ched
ed cu
cutt or im
impr
propoper
er
mm by hol
holdi
ding
ng cl
clut
utch
ch ha
hanl
nlee an
and
d rout
routin
ing
g yoyou
u sh
shou
ouldld re
repl
plac
acee ca
cabl
blee
①locknut
feeling
feeling the resistanc
resistancee If you ind Check
Ch eck th
thee gr
grip
ip id
idli
ling
ng fr
free
ee tr
trave
avell
10-20mm ②
the fr
the free
ee cl
clea
eara
ranc
ncee wr
wro
ong
ng ple
leas
asee is between 2 6mm upprt adjust coil
adjust
adj ust it as follo
followin
wingg steps
steps  Please loose locknut
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13
 Adjust nut a Adjust nut b
Then turn top adjust coil②、②、 Lubrication on chain
stil
stilll need
need adj
adjus
ust,
t,lo
loos
osee nut
nut a、b Dirt
Di rty
y ch
chai
ainn wi
willll we
wear
ar th
thee sp
spro
rock
cketet
adjust pole to 2～6mm free and
an d ch
chai
ainn mo
morere Pl
Plea
ease
se ch
chec
eck k re
regu
gula
larr
travel, lock adjust nut a、b。 date acc ccoording to check list
Adjust idle of carburator  Clean ch chain by by detergent oil Lock clip

Suit for carburator models afte

af terr dr
dryy pl
plea
ease
se ad
add d pr
prop
oper
er en
engi
gine
ne
Heatt the eng
Hea engine
ine,, ope
operat
ratee it oill or ch
oi chai
ainn oi
oill
after high temperature. attention
enssure the open si
en side of clip is
opposi
opp osite
te as nor
normal
mal run
runnin
ningg way
way
WARNING: ④ ③ ②
you can not adjust EFI model since it is
is softwared

Check ,adjust &lubricate drive chain

Check the sprocket,chain

Check the pin of chain loose or not damaged on

pin roller
Che
C heck
ck ru
rust
sty
y or dry up on chchai
ainn
Che
C heck
ck ch
chai
ain
n mo
movi
ving
ng fl
flex
exib
ible
le
Chec
Ch eckk it ove
verr wo
worn
rn on
on ch
chai
ain
n an
andd sp
spro
rock
cket
et
Chec
Ch eckk te
teet
ethh of sp
spro
rock
cket
et da
dama
mage
ge
Cheeck the loose of fixing bolt loose or not
Ch
Disc Max worn limit
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14
Adjustment on brake
Rear brake disc suitable 20-30mm If you happens often burnout fuse,
short circuit or overload. Please check
 Holding motorcycle,test the with the local repair station.
pedal from update to free travel,
it is 20-30mm. Coolant
If adjustment,loose the nuts Suit for
for water cooling bike
⑦,adjust the doble bolts⑧,increase ⑥adjust nut
Coolant
Cool ant is ma
made
de by co
cool
olan
antt and di
dist
stil
ille
led
d wa
water
ter
or reduce pedal route and brake it
freeze-proofing
freeze-proofing function
function It can reduce
,
several times,release brake turn the engine temperature by circularly
rear wheel checking its running,
radiati
radi ation
on of coo
coolan
lantt
lock it.
    The new bi bike is wi
with coolant
Fuse replacement Plea
Pl eaee pay atattten
enttion to volume of

  
please check fuse first when coolant when maintaining
maintaining You need
Radiator cover①

bike incoperation or cutoff. to add if nee

needed
ded op
open
en wat
water
er bo
bott
ttle
le Water bottle
bottle cover
cover  add coolant into water
Loose the cross screw on right
bottlee until 80
bottl
cover when replacing.disassemble
 If co
cool
olan
antt bec
becom
omee mud
muddydy or ti
time
me
the right cover,
cover,open
open the fuse box
forr ma
fo main
inta
tain
in pl
plea
ease
se ch
chan
ange
ge co
cool
olan
antt
you can replace it. Fuse box  Please follow th the below ststeps
The rated fuse is 15A。  Stanand
d the motorcycl clee at smooth ground
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
15
Checklist on braking system：
braking Brake liquid
A:check the level of brake liquidcup Check the liquid level of right
handle switch and brake liquid cup .
B:check leakage If it is few, please add the
5-10mm
C:check the cable leakage or crack appointed brake liquid inside.
D:check worn of disc &friction plate If the brake disc is worn , then
20-30mm lower limit
E:front brake lever free travel the liquid will be auto matically flow
hole of observatio
observation
n
into oil-pressure pipe.Check and fill
5-10mm,rear brake foot bar free
in liquid is the most important item.
travel is 20-30mm
Attention：
Liquid disc brake pump is working under high
pressuree to ensure its safe,please do not change
pressur Danger：
it exceeding. Liquid has strong corrosive. Please
disgorge it if you drink it.please wash
Please maintain the braking system or disc
it if it is in eye or on skin. And see
brake to special appointed repair station. doctor immediately.
Brake friction plate
Chec
Checkk if th
thee fr
fric
icttio
ionn pl
plat
atee is ma
max
x wor
orn
n Pl
Plea
ease
se
 ange
 ge it if ex
chan
ch exce
ceed
edin
ing g
Attention：
Please do not ride it just after changing. Please
run the front brake lever several time or rear
foot bar,let the disc brake and caliper well cotact ,
function of brakin
brakingg sytem return to normal
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 16

Scr
crew
ew up the ra radi
diat
ator
or ca
cap
p  pu putt ful
fully
ly co
cool
olaant Fault repair
 Scr
Screwew tigh
tighten
tenly
ly afte
afterr fitti
fitting
ng on rad
radiat
iator
or cove
coverr Suit for carburator model
 St
Star
artt the
the bi
bike
ke an
andd idl
idlee it
it at
at 2 3s
3sececon
onds
ds op
open
en it ca
capp Please
  check out the reason if engine can not start
agai
ag ain
n co cont
ntin
inuo
uous
usly
ly add
add coola
coolant
nt Ad
Add d tripe
tripe cool
coolan
antt  1.C
1.Chec
heck
k if the
the fuel
fuel tank
tank swit
switch
ch at open
open posi
positi
tion
on
tml
ight
ighten
enlant
it  t tot
opeal
op en volu  2.
2.Ch
 Chec
eck
k if fu
fuel
el is eno
enoug
ughh
coo
coolan total vwat
water
er
mebo
olume bot
isttl
tle
e cap
160c0ml
ap pu
1600ml putt ap
appr
prox
ox 40
400
0
 3.Pull out out the oil tube below
below fuel tank and check
Attention： if fu
fuel
el is out
outfl
flow
owin
ing
g
When engine temperature reaches 125℃，  4.d4.disa
isassem
ssemble
ble spa
spark
rk plu
plugg and con
connec
nectt ign
igniti
ition
on
odometer sense light on,means the engine need coil
co il pl
plea
ease
se pu
putt sp
spar
ark
k pl
plug
ug on un
unpa
pain
inte
ted
d ha
hardrdwa
ware
re
to have a rest,otherwise it will effect lifetime of press electric botton If it has blue spark ignition
engine. system is fine If no spar ark
k please go to the repai airr
Warning： stat
statio
ionn an
and
d fi
fix
x it
Fault repair Suit for EFI model
Please use 3500 anti-rusty antifreeze fluid
coolant is harmful and corrosive. please do Ple
leas
asee ch
chec
eck
k as fol
ollo
lowi
wing
ng if en
engi
gine
ne ca
can
n not st
star
artt
 EF I fault light no on
not drink it or infect with skin. Please recycle
it to avoid pollution.  1.1.ch
chececk
k the
the fuel
fuel ind
indic
icat
ator
or and
and en
ensu
sure
re if
if you
you have
have
Please do not open the radiator cover,to enough fuel
avoid expulsion out and hurt people.  2.Check if the battery connect is correct
Please exhaust coolant by disassembly cylinder  3.Check if the fuse is okay
body when repairing engine,this can avoid it into Warning：
crankcase. Start 3-5 minutes after replacing ECU,close
ignition switch and re start
Please check the leakage every 400km
please shut down ignition switch when you
water pump or circulating tube is leakaged. want to pull out the EFI connector otherwise it will
Press the tube to find if it has flaw and replace it. leave the historic record,you need to get rid of it
Please
do not contact maintainance
yourself. people if leakage,Please by special diagnostic.please press the plug
open it by connector and pull out.
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 17

Clean switch when installation.

You should clean the motorcycle,and check its 5.air th
thee tyre to regular ai
airr pr
pres
essure, stand it
sure
damagement,wear an andd oi
oill leakage or no nott. r&ear wheel ou
until front rear outt of ground.
Please do not clean the bike by high-pressure water 6.Please cover the motorcycle by cloth or
to cause the damage.： breath
breathab
abil
ility,save in the dry with ood ventilation place.
ity
Ignition swtich,electric switch,odometer,exhaust ex. Use it
fuel tank。
pleas
pleasee av
avoi
oidd we
wett th
thee ex
exha
hausustt,spark plug and battery 1.Take off the cover, clean it.
pleas
pleasee us
usee clean water to wash 2.check the voltage of battery, if it is below
Dry motorcycle,start engine by running few minutes. 12.3V，charge the bike then install battery.
lubricate ththee drive chain. 3.get rid of antirust agents, add new fuel
. .
please
pleas
ride outet.te
ou test
st yo
your
ur br
brak
akes
es fo
forr go
good
od fu
func
ncti
tion
on be
befo
fore
re yo
you
u 4 test the bike carefully
Daily maintain
Motorcycle storage Please clean it by cloth oftenly
oftenly,, dry the
the wet.
You should do special check before your longtime storage. Put some antirust oil on chrome, put some wax on
1.clean an and d drdry
y th
thee motorcycle paint.
2.exhaust th thee fuel in fuel tank an andd carburator air the tyre accoring to pressue.
and
an d have some antirust. . check every bolt and nuts to avoid falling
3.Take out the spark plug,pu putt so
someme（15-20ml） down and cause accident.
lubrication in cylinder bo dy. Close ignition switch,
body Check the tyre and brakes flexibility if i,f it
pres
presss it se
seve
vera
rall ti
time
me agagai
ain
n fo
forr mo
more
re oi
oill in
insi
side
de cy
cycl
clinderr,
inde is over worn or damagement, please change it.
plea
please
se install spark pl ug again.
plug
4.disassemble the battery and store it into well Maintain chart
ventilate, dry shady pl acee.
plac  Please maintain the bike according to following
Attention: please close ignition switch, pl plea
ease
se symbols：
disassemble negative wire first,then positive electrode; y
you
* ou can fix it by your self if you can
plea
please
se fi
fix
x po
posi
sitive first then negative ,close
tive ignition **you need to go the maintain shop to fix it
you
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 18

Remark：
①Often clean it driving in dusty area times maintance KM
②if data is over max speed of odometer，please times
proj
projeect pe
peri
riod
od 1000 4000 8000 12 000
check details according to below details.
③to adjust timing chain and valve clearanc, must br ak e wear check check check
every 4
be adjusted by authorized service shop for safety. ** pi pe years check check check check

** fluid cu p check check check check

Times Milage（km）
pe ri od ** fluid once every 2 years
Period 1000 4000 8000 12000
200
** front br ak
akee check check check check
*
Fuel route check check check check rear brake per
* throttle system
* month check check check check
check check check check
check check check check
* carburator check check check
change
clutch friction disc adjust adjust adjust adjust
core Replace check check check check
hanger check check check check
spark plug 4000km check check check check
br ac
acke
ke t check check check check
lubricate first 500km, them 1000 km one
* nu t bo lt check check check
month
filter net clean it by placing the oil
** wheel/ tyre 3months check check check check
** tention adjust check check check check
** bear
be ar in g 3months check check check check
** valve clearance adjust adjust adjust adjust adjust
** coolant check check check check
drive chain c check check check check
**
fuel injector clea
clean
n ev
ever
ery
y 30
3000
000k
0km
m
** rear br
brak
ak e check check check
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Remark
Remark val
valid
id for
for all
all EFI
EFI mod
modles
les..
 19

DD125E-5C specification

Part Item Un it Specification Part Item Unit Specification

size 2335×965×1100 Model DD244MI

mm type Water cooling
wheel base 1660
displacement ml 125
weight 184
kg min.fuel consuming g/(kw-h) 340
Body Max.load 150 compression ratio 10.2：1
Max speed km/h ≥90 min.idlespeed r/min 1500±100
0.6～0.7
front tyre 90/90-21 225kpa clearance of spark plug mm
Fuel type RQ-93
rear tyre 160/80-16 225
5kpa
Lubrication tyre SAE15W/40 APE SJ
fuel tank capacity L 13.5 Engine
Max Power(9500r/min) kw 7. 8
Ignition L EFI transmissiontype five gears
prim
primarary
y ra
rati
tio
o 3.833
front light 12V35W/35W 1st ratio 2.769
2nd ratio 1.882
F&R turning light 12V10/3W(12V10W)
3nd ratio 1.450
n
Tail light 12V21/5W
4th ratio 2.217
l o
a i license plate 12V10W
c t 5th ratio 1.083
i a
r l
t l spark plug CR7HSA last ratio 2.857
c a
t
e
l s batt
batter
ery
y 12V9A.H Fan switch temp ℃ 85
n
E i
fuse 15A sensor temp ℃ 125
12 5
Cooling
horn 12V 105dB cooling liquid capacity L 1.6
1. 6
cooling liquid type 3500 anti-cold
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 20

DD350E-6C specification

Part Item Unit Specification Part Item Unit Specification

size 2335 ×965 ×11 00 Model DD262MP

mm type Water cooling
wheel base 1660
displacement ml 320
weight 18 4
kg min.fuel consuming g/(kw-h) 3 40
Body Max.load 150 compression ratio 10.2：1
Max speed km/h ≥130 min.idlespeed r/min 1500±100
front tyre 90 /90- 21 225kpa clearance of spark plug mm 0.6～0.7
rear tyre 160/ 80- 16 225kpa Fuel type RQ-93
Lubrication tyre SAE15W/40 APE SJ
fuel tank capacity L 13.5 Engine
Max Power(9500r/min) kw 16.8
Ignition EFI
transmission type 5 gears
prim
pr imar
ary
y ra
rati
tio
o 3.631
front light 12V35W/35W 1st ratio 2.846
F&R turning light 12V10/3W(12V10W)
2nd ratio 1.777

Tail
Tail light 12V21/5W 3nd ratio 1.333
n 4th ratio 1.083
l o
a i license plate 12V10W
c t 5th ratio 0.913
i a
r l spark plug
t l CR7HSA last ratio 2.286
c a
t
e
l s batt
batter
ery
y 12V9A.H Fan switch temp ℃ 85
n
E i
fuse 15A sensor temp ℃ 125
12 5
Cooling
horn 12V 105dB cooling liquid capacity L 1.6
1. 6

cooling liquid type 3500 anti-cold

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 21

DD400E-6C specification

Part Item Specification Part Item Unit Specification

size Unit 2335 ×965 ×11 00 Model DD269FMQ

mm type Air cool
wheel base 1660
displacement ml 396
weight 18 4
kg min.fuel consuming g/(kw-h) 354
Body Max.load 150 compression ratio 9.8 ： 1
Max speed km/h ≥130 min.idlespeed r/min 1500± 100
front tyre 90 /90- 21 225kpa clearance of spark plug mm 0.6 ～ 0.7

rear tyre 160/ 80- 16 225kpa Fuel type RQ-93

Lubrication tyre SAE15W/40 APE SJ
fuel tank capacity L 13.5 Engine
Max Power(9500r/min) kw 19.8
Ignition EFI
transmission type 5 gears
prim
pr imar
ary
y ra
rati
tio
o 3.631
front light 12V35W/35W 1st ratio 2.846
2nd ratio 1.777
F&R turning light 12V10/3W(12V10W)
Tail
Tail light 12V21/5W 3nd ratio 1.381
n 4th ratio 1.083
l o
a i license plate 12V10W
c t 5th ratio 0.913
i a
r l spark plug CR7HSA last ratio
t l 2.286
c a
t ℃
e
l s batt
batter
ery
y 12V9A.H Fan switch temp 85
n
E i
fuse 15A sensor temp ℃ 125
12 5
Cooling
horn 12V 105dB cooling liquid capacity L 1.6
1. 6

cooling liquid type 3500 anti-cold

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 22

Inlet pressure temperature sensor

Oxygen Sensor(L) Ignition coil(L)

Throttle position sensor ECU
Left Injector Oxygen Sensor (R) Diagnostic Unit
Ignition coil(R) Idle stepper motor
Water Temperature Sensor Fuel pump Right Injector

Gn/Bk Br/Bk Gr/V Bk Gn/Bk Gr /V Bl/W Gr/Y Gr W Gr W Gr/R Bl/R Or/R G n B r /R Bl/R W/R Br/R LG/R Gr/w Gn/Br Gn/Bl Gn/Y Y/W Gr/Y Bl /Br Bk/Bl R /Or Gn/W Bk/W Or/R
Br/Gn Gn/Bk R Or/Gr V/Y Bk/Or Bk/Or Bk V Bk V Gn/Y Br/W Gn/Bl Gn/Br Y/W Gr /W Br /V LG Br/V Gn Bk/Or P/W Gr/R Br/W G n B l/Y Bl/W Or/Gr Br/Bk Gr/V Br/Gn V/Y Gn/Bk
Bk/Or Bk/Or

Bk/Or Bk/Or
Br/Gn Br/Bk Gr/V Bk/Or Gn/Bk Gr /V R/Or Bk /Or P/W Bk/Or Gn/Y Br/W Gr/R Bl/R Or/R Gn Br/R LG Br/V Gn Bk/Or P/W Gr/R Br/W Gn Bl/Y Bl/W Or/Gr Br/Bk Gr/V Br/Gn V/Y Gn /Bk
Bk/Or Bk/Or Gn/Bl Gn/Br Y/W Gr/W Br/V Bl/R W /R Br/R LG/R Gr/w Gn/Br Gn/Bl
Gn/Bk Gn/Bk Bk/Bl Or/Gr V/Y Gn/Bk Bl/Br Gn/Bk W /R Gn/Y Y /W Gr/Y Bl/Br Bk/Bl R/Or Gn/W Bk/W Or/R
Bl/W Gr/Y

Front brake switch

Lignting switch Flameout switch Relay
Ignition switch Rectifer Flash Rear brake switch Kickstand switch
Start switch

Bk
R BK Y/Gn Bl/W Br/R Y/R Gn Bk/W Bk Gn R Y Y Y Bk GnGr Gn Gn/Y Gn/Y
LG/R Or/R Bk/W Gn
Br Bk Br Bk Y/Bk Bk/Or Or/R Gn
Gn/W Bl/Y LG
Bk/Or

R BK Y/Gn Br Y/R Gn Bk/W Gn R Y Y Y Bk GnGr Gn/Bk Gn/Y

Br Bk Bk LG/R Or/R Bk /W Gn Gn
Y/Bk Bk/Or Or/R Gn
Gn/W Bl/Y Bl/Gn Bk/Or

Gn Gn
Right front turn light12V10W
LB LB LB LB
Right rear turn light12V10W
Gn Gn

Br Br
Odometer light12V3
Gn .4W Gn
Gn/Y Gn/Y
LB LB Gn Gn License plate light.
Right indicator12V2W
Gn Br Br
Tail light12V21W/5W
Or Or
Left indicator12V2W
Gn

Gn
High beam12V2W
Bl Bl

Bk Bk
Neutral indicator 12V2W
LG/R LG/R
Bk
EFI indicator12V2W
Gn/Bk LG
Gn Gn
Left rear turn light 12V10W
Or Or

Bl Bl

Head light12V35W/35W
W W
Gn Gn

Charge
Fuse
Gn
Front
Br position light12V5W
Br/R

LG Gn
Single-Wizard Electric
Gn Gn LG/R P
Left front
Or
turn light12V10W
Or
Single-Wizard Electric
Bl/Y Bk Gr P Bl/Y
Gn R/Bk Y Y Y P
W Bl LG Or LB Gn Bk Bk R/Bk Bk Gn/W LG/R Y/R
Fuse

W Bl Bl P Bk Bk Bl/W
Bl/Y LG Or LB Gn R/Bk Bk R/Bk Gn/WBl/Y YY Y LG/R R Gn Gn/RY/R
Bk Gr Bk

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M Start relay
Horn switch
Dimmer switch
ClutchHorn
Turn signal switch switch
Fan Water temperature
Magneto sensor Battery
Neutral switch
R
Overtake switch

Start motor
 Black
SYMBOL White Blue Brown Green Red Yellow Grey Orange Light Blue Light Green Pink
Violet
COLOR Bk W Bl Br Gn R Y Gr Or LB LG P V

燃油类型：
93号汽油
有关细节，可参照第6页

机油类型：
SAE15W/40 APE SJ

有关细节，可参照第7页
燃油箱：
容积为18.5L，备用燃油容量为2.7L。

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