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Carens 2004-2006 1.6

This document provides instructions for removing and installing a timing belt. The key steps are: 1) Disconnect the battery cable and remove accessories like the power steering pump belt before removing the timing belt. 2) Check timing marks and remove covers to access the timing belt. Remove the timing belt by loosening the tensioner pulley bolt. 3) Install the new timing belt by refitting covers and components in reverse order, ensuring proper tension by measuring deflection and checking timing marks.

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cliverrojas
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505 views7 pages

Carens 2004-2006 1.6

This document provides instructions for removing and installing a timing belt. The key steps are: 1) Disconnect the battery cable and remove accessories like the power steering pump belt before removing the timing belt. 2) Check timing marks and remove covers to access the timing belt. Remove the timing belt by loosening the tensioner pulley bolt. 3) Install the new timing belt by refitting covers and components in reverse order, ensuring proper tension by measuring deflection and checking timing marks.

Uploaded by

cliverrojas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Timing belt: removal/installation

General
Before disconnecting the battery cable, check the audio system security code
Always check the timing marks before timing belt removal

Removal
Disconnect the battery earth cable
Loosen the power steering pump bolts
Remove the power steering pump belt

DataCar Kia Motors.


Timing belt: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Always check the timing marks before timing belt removal

Remove the alternator mounting bolts


Remove the alternator drive belt
Remove the coolant pump pulley
Remove the crankshaft pulley
Remove the timing belt guide
Remove both timing belt covers
Align the timing marks
Camshaft (I + E)

Removal
Disconnect the battery earth cable
Loosen the power steering pump bolts
Remove the power steering pump belt

DataCar Kia Motors.


Timing belt: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Always check the timing marks before timing belt removal

Crankshaft

Loosen the tensioner pulley bolt

Removal
Disconnect the battery earth cable
Loosen the power steering pump bolts
Remove the power steering pump belt

DataCar Kia Motors.


Timing belt: removal/installation
Generalthe tensioner pulley
Remove
Before disconnecting
Remove the timing belt
the battery cable, check the audio system security code

Installation
Always check the timing marks before timing belt removal
Renew the tensioner spring
Fit the tensioner pulley
Tension the tensioner pulley
Tighten the tensioner pulley bolt
Check the timing marks

Removal
Disconnect the battery earth cable
Loosen the power steering pump bolts
Remove the power steering pump belt
Fit the timing belt
In the order shown

DataCar Kia Motors.


Timing belt: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Always check the timing marks before timing belt removal

Loosen the tensioner to tension the timing belt


Tighten the tensioner pulley bolt (38 - 51 Nm)

Removal
Disconnect
Turn the battery
the engine earthclockwise
2 rotations cable
Loosenthe
Check thetiming
powermarks
steering pump bolts
Remove the power steering pump belt

DataCar Kia Motors.


Timing belt: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Always check the timing marks before timing belt removal

Repeat the procedure if the tension marks are misaligned


Check the drive belt tension

Removal
Disconnect the battery earth cable
Loosen the power steering pump bolts
Remove the power steering pump belt

DataCar Kia Motors.


Timing belt: removal/installation
General
Apply tension to the timing belt (98 N / 10 kg)
Before disconnecting
Measure the timing belt
thedeflection
battery cable, check
(11 the
- 13audio
mm) system security code
Always
Refit thecheck
timing
thebelt
timing
lowermarks
coverbefore timing
(10belt
Nm) removal
Refit the timing belt upper cover (10 Nm)
Refit the timing belt guide
Refit the crankshaft pulley (12.3 - 17.2 Nm)
Refit the coolant pump pulley (12.3 - 17.2 Nm)
Refit the alternator belt
Refit the power steering pump belt
Reconnect the battery earth cable

Torque settings
Tensioner pulley: (38 - 51 Nm)
Crankshaft pulley: (12.3 - 17.2 Nm)
Coolant pump pulley: (12.3 - 17.2 Nm)

DataCar

Removal
Disconnect the battery earth cable
Loosen the power steering pump bolts
Remove the power steering pump belt

DataCar Kia Motors.

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