Process Costing
Process Costing
Processing Departments
A processing department is an organizational unit where work is performed on a product
and where materials, labor, or overhead costs are added to the product.
Examples of processing departments as: preparing food, one for cooking, and one for inspecting and
packaging.
Some products and services may go through a number of processing departments, while others may go through
only one or two but typically has flow in sequence from one department to another.
Second, note that the completed production of the first processing department (Department A in the exhibit) is
transferred to the Work in Process account of the second processing department (Department B). After
further work in Department B, the completed units are then transferred to Finished Goods. (In Exhibit 4–3 , we
show only two processing departments, but a company can have many processing departments.)
Finally, note that materials, labor, and overhead costs can be added in any processing department—not just the
first.
Costs in Department B’s Work in Process account consist of the materials, labor, and overhead costs incurred
in Department B plus the costs attached to partially completed units transferred in from Department A (called
transferred-in costs).
1. Materials Costs Materials can be added in any processing department, although it is not unusual for
materials to be added only in the first processing department, with subsequent departments adding only
labor and overhead costs.
At Megan’s Classic Cream Soda, some materials (i.e., water, flavors, sugar, and carbon dioxide) are added in
the Formulating Department and some materials (i.e., bottles, caps, and packing materials) are added in the
Bottling Department.
The journal entry to record the materials used in the first processing department, the Formulating Department,
is as follows:
2. Labor Costs In process costing, labor costs are traced to departments—not to individual jobs. The
following journal entry records the labor costs in the Formulating Department at Megan’s Classic Cream
Soda:
3. Overhead Costs In process costing, as in job-order costing, predetermined overhead rates are usually
used. Manufacturing overhead cost is applied according to the amount of the allocation base that is
incurred in the department. The following journal entry records the overhead cost applied in the
Formulating Department:
Work in Process—Formulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXX
Manufacturing Overhead. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXX
A similar entry would be made to apply manufacturing overhead costs in the Bottling Department.
4. Completing the Cost Flows Once processing has been completed in a department, the units are
transferred to the next department for further processing, as illustrated in the T-accounts in Exhibit 4–3 .
The following journal entry transfers the cost of partially completed units from the Formulating
Department to the Bottling Department:
After processing has been completed in the Bottling Department, the costs of the completed units are
transferred to the Finished Goods inventory account:
Finally, when a customer’s order is filled and units are sold, the cost of the units is transferred to Cost of
Goods Sold:
To summarize, the cost flows between accounts are basically the same in a process costing system as they are
in a job-order costing system. The only difference at this point is that in a process costing system each
department has a separate Work in Process account.
After materials, labor, and overhead costs have been accumulated in a department, the department’s output
must be determined so that unit product costs can be computed. The difficulty is that a department usually has
some partially completed units in its ending inventory. It does not seem reasonable to count these partially
completed units as equivalent to fully completed units when counting the department’s output. Therefore, these
partially completed units are translated into an equivalent number of fully completed units. In process costing,
this translation is done using the following formula:
500 units in ending work in process inventory that are 60% complete with respect to processing in the
department. These 500 partially complete units are equivalent to 300 fully complete units (500 x 60% = 300).
Therefore, the ending work in process inventory contains 300 equivalent units. These equivalent units are
added to any units completed during the period to determine the department’s output for the period—called the
equivalent units of production.
Weighted-Average Method
Under the weighted-average method, a department’s equivalent units are computed as
follows:
equivalent units of production = (the number of units transferred out of the department) + (the equivalent units
in the department’s ending inventory)
We computed the equivalent units of production for materials and for conversion.
We will compute the cost per equivalent unit for materials and for conversion.
We will then use these costs to value ending work in process and finished goods inventories.
That is why it is called the weighted-average method; it averages together units and costs from both the prior
and current periods.
The costs per equivalent unit for materials and for conversion are computed below
for the Shaping and Milling Department for May:
The costs per equivalent unit are used to value units in ending inventory and units that are transferred to the
next department.
Each unit transferred out of Double Diamond’s Shaping and Milling Department to the Graphics Application
Department will carry with it a cost of $149.00
($76.25 for materials cost and $72.75 for conversion cost).
Because 4,800 units were transferred out in May to the next department, the total cost assigned to those units
would be $715,200 ( =4,800 units x $149.00 per unit).
The $715,200 cost of the units transferred to the next department, Graphics Application, will be accounted for
in that department as “costs transferred in.”
It will be treated in the process costing system as just another category of costs like materials or conversion
costs.
The only difference is that the costs transferred in will always be 100% complete with respect to the work done
in the Graphics Applications Department. Costs are passed
on from one department to the next in this fashion, until they reach the last processing
department, Finishing and Pairing. When the products are completed in this last department,
their costs are transferred to finished goods.
The costing systems discussed in Chapters 3 and 4 represent the two ends of a continuum.
On one end is job-order costing, which is used by companies that produce many different products in one
facility.
On the other end is process costing, which is used by companies that produce homogeneous products in large
quantities.
Between these two extremes there are many hybrid systems that include characteristics of both job-order and
process costing. One of these hybrids is called operation costing.
Operation costing is used in situations where products have some common characteristics and some individual
characteristics.
Shoes, for example, have common characteristics in that all styles involve cutting and sewing that can be done
on a repetitive basis, using the same equipment and following the same basic procedures.
Shoes also have individual characteristics—some are made of expensive leathers and others may be made
using inexpensive synthetic materials.
In a situation such as this, where products have some common characteristics but also must be processed
individually, operation costing may be used to determine product costs.
As mentioned above, operation costing is a hybrid system that employs aspects of both job-order and process
costing.
Products are typically processed in batches when operation costing is used, with each batch charged for its own
specific materials. In this sense, operation costing is similar to job-order costing. However, labor and overhead
costs are accumulated by operation or by department, and these costs are assigned to
units as in process costing. If shoes are being produced, each shoe is charged the same
per unit conversion cost, regardless of the style involved, but it is charged with its specific
materials cost. Thus, the company is able to distinguish between styles in terms of
materials, but it is able to employ the simplicity of a process costing system for labor and
overhead costs.
Examples of other products for which operation costing may be used include electronic
equipment (such as semiconductors), textiles, clothing, and jewelry (such as rings,
bracelets, and medallions). Products of this type are typically produced in batches, but
they can vary considerably from model to model or from style to style in terms of the cost
of materials.