SY956H5 Electrical Circuit Diagram
Prepared by ： Edited by: Reviewed by: Approved by:
Medium-size excavator research institute of Sany Heavy Machinery
June 25, 2017
1
先做人 后做事 品质改变世界
Instrument light description
Engine alarm, check
fault code,
troubleshoot
Engine emergency
alarm, immediately
stop inspection
The engine enters the
warm-up state, please wait,
the green light will be
extinguished before
starting the engine.
2
先做人 后做事 品质改变世界
Instrument display operation instructions
• Start interface:
After the meter is powered on, enter the power-on self-test interface, and the
pointer will return to zero and start working. After the self-test is completed, the
relevant work interface is displayed according to the model, as shown below:
3
先做人 后做事 品质改变世界
Instrument display operation instructions
1、SYL958H working interface ：
1. Machine working hours (unit: hour, h)
2. Machine speed (unit: kilometers per hour, Km/h)
3. Engine speed (unit: turn per minute, RPM)
4. Gear position (neutral N, forward gear F, reverse gear R)
5. Voltage (unit: volt, V)
6. Current date and time (year, month, day, week, minute: minute) 4
先做人 后做事 品质改变世界
Instrument display operation instructions
1. Machine working hours (unit: hour, h)
2. Engine speed (unit: turn per minute, RPM)
3. Hydraulic oil temperature (unit: Celsius, °C)
4. Current date and time (year, month, day, week, minute: minute)
5. Voltage (unit: volt, V)
5
先做人 后做事 品质改变世界
。
Instrument display operation instructions
•Menu operation
1 main menu
Press the menu button on the main
interface to enter the main menu options, as
shown on the right:
Through the up and down keys of the button
panel, you can select the menu item and
press the enter key to enter the operation.
2 Use information
The usage information includes detailed
information and host information. The
detailed information displays the current
operating parameters such as power supply
voltage, cooling water temperature, fuel
quantity, oil pressure, and working hour
meter. You can view the relevant operating
parameters by turning up and down.
6
先做人 后做事 品质改变世界
Instrument display operation instructions
Host usage information ：
The host information shows the model
and serial number that was programmed
when the machine was shipped from the
factory. Machine information
identification for after-sales maintenance,
only for viewing, cannot be reset
3 user settings
User settings include three basic
settings: clock settings, language
settings, brightness settings
7
先做人 后做事 品质改变世界
Instrument display operation instructions
1. The clock setting is used to set the current
date and time. After entering, press the
confirmation button once, the square cursor
appears, move left and right to select the content
to be set, then press the confirmation button
once, select the setting bit left and right, set the
value up and down, press the button after the
setting is completed. Confirm the key to
confirm, then press the back key to exit.
2. Language setting Select the language to be
set by using the up and down keys, and press
the enter key.
8
先做人 后做事 品质改变世界
Instrument display operation instructions
3. Brightness setting Adjust the brightness to
the appropriate position by the up, down, left
and right keys, and press the enter key.
4. system settings
Please enter the password before entering
the system setting, the password is
40095500, the left and right buttons move
the selection bit, the up and down buttons
change the value, press the enter button after
entering and enter
9
先做人 后做事 品质改变世界
Instrument display operation instructions
System settings include model settings,
fault code information, host information
settings, fault logs, delete fault records, and
view meter information.
1.Model setting ： It is used to set the
machine model, corresponding to different
models, the main interface display content is
different, provide SY956H, SY958H and
SY956H5 three models to choose. Press the
button up and down to select the model to be
set, press the confirm button to confirm, if
you return, if the setting is successful, the
main interface display content changes.
10
先做人 后做事 品质改变世界
Instrument display operation instructions
2. Fault code information:
used to view the current fault
code of the engine or gearbox.
3. Host information setting:
used to set the serial number of
the model assigned to the
machine when the machine
leaves the factory, service phone
and website address, etc.
1. Fault log: used to view the occurrences
and alarm log items after the machine
is working.
2. Delete fault record: used to clear the
fault record. Follow the prompts.
11
先做人 后做事 品质改变世界
956H5 instrument fault information inquiry
Press the menu
button to enter the
main menu
Press ↑↓ to enter
system settings
Press ↑↓ to enter the number, Read SPN###### (6 digits),
Press √ to enter press ←→ key to move the Select the fault code and FMI** (maximum two
digit, complete the password information and digits) code, and find the
40095500 input. press √ to enter fault content by looking up
the fault code table. 12
先做人 后做事 品质改变世界
956H5 instrument panel wiring
13
先做人 后做事 品质改变世界
Power supply box
14
先做人 后做事 品质改变世界
Power Integration Box 03
15
先做人 后做事 品质改变世界
Power Integrated Box - Check of Preheat Relay
16
先做人 后做事 品质改变世界
Power Integrated Box
---Inspection of Generator Excitation Resistance
17
先做人 后做事 品质改变世界
Power Integration Box – Relay
BOSHI、HELLA 20A Relay circuit
18
先做人 后做事 品质改变世界
Power Integration Box 03
19
先做人 后做事 品质改变世界
Power supply box
20
先做人 后做事 品质改变世界
Power Integrated Box - Output Port Wiring
Line number description: P - power + ; G - ground / power -; F - functional circuit
21
先做人 后做事 品质改变世界
Rear frame and cab floor, cab, front and rear frame connector wiring
22
先做人 后做事 品质改变世界
Power supply and start circuit
23
先做人 后做事 品质改变世界
Control switch wiring
24
先做人 后做事 品质改变世界
Wiper/watering can circuit
前雨刮器
25
先做人 后做事 品质改变世界
Parking brake principle
26
先做人 后做事 品质改变世界
Control switch wiring
27
先做人 后做事 品质改变世界
Accelerator
信号1
一级油门
二级油门 信号2
信号1
Secondary throttle (determined by +5V 0V
signal 1)
Level 1 range: 800~2000rpm +5V 0V
Secondary range: 2000~2300rpm
信号2
28
先做人 后做事 品质改变世界
Engine and ECU wiring
29
先做人 后做事 品质改变世界
Transmission control system
30
先做人 后做事 品质改变世界
Gearbox electrical principle
31
先做人 后做事 品质改变世界
H311 controller wiring
32
先做人 后做事 品质改变世界
H311 controller power supply
33
先做人 后做事 品质改变世界
H311 controller input / communication
34
先做人 后做事 品质改变世界
H311 controller input ---- shifting handle wiring
35
先做人 后做事 品质改变世界
H311 output circuit - gearbox solenoid valve / reversing signal
电磁阀控制表
档位 前进 后退 1速 2速 高/低
前进1 ● ● ●
前进2 ● ●
前进3 ●
前进4 ● ●
N1 ● ●
N2 ●
N3
后退1 ● ● ●
后退2 ● ●
后退3 ●
36
先做人 后做事 品质改变世界
Gearbox wiring harness
37
先做人 后做事 品质改变世界
Startup schematic
38
