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25045-A1000-18-ITP-E-006r004 - ITP For Installation of Building Wires and Cables

This document provides an inspection and test plan for the installation of building wires and cables at New Doha International Airport. It outlines the key activities, including: 1) Reviewing project documentation and drawings before work commencement. 2) Conducting material incoming inspections to check for damage, shortages or overages. 3) Comparing installed cable data to drawings and specifications, and checking routes, surface contours, identification and arrangement. Traceability of megger and contact resistance tests will be provided. Hold points, surveillance checks and document reviews are defined for oversight of compliance.

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0% found this document useful (0 votes)
89 views12 pages

25045-A1000-18-ITP-E-006r004 - ITP For Installation of Building Wires and Cables

This document provides an inspection and test plan for the installation of building wires and cables at New Doha International Airport. It outlines the key activities, including: 1) Reviewing project documentation and drawings before work commencement. 2) Conducting material incoming inspections to check for damage, shortages or overages. 3) Comparing installed cable data to drawings and specifications, and checking routes, surface contours, identification and arrangement. Traceability of megger and contact resistance tests will be provided. Hold points, surveillance checks and document reviews are defined for oversight of compliance.

Uploaded by

msmkhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Digitally signed by Krzysztof Lichon

Krzysztof Lichon DN: cn=Krzysztof Lichon, c=QA, o=Bechtel,


ou=Construction, [email protected]
Date: 2007.12.10 14:35:34 +03'00'

By Michael Fahim at 3:57 pm, Dec 06, 2007


Submittal Review for Inspection and Test Plan for Installation of Building Wires and Cables

Date on Submittal : 27 Sept 2007


Date Comments Returned: 21 Oct. 2007
Reference : 25045-A1000-18-ITP-E-006 Rev. 3

Comments

Item Section
Reference Reply Comment (JT Thomas ) Action
1 ITP Section A To include approved coordinated shop drawing as
submittals Complied; Added
2 25045-A1000- Provide traceability on the megger test and contact
18-ITR-E-007 resistance test result Complied
NDIA
New Doha International Airport Project

INSPECTION AND TEST PLAN


FOR BUILDING WIRES AND CABLES INSTALLATION

Issue date:
Contract No.: 25045-000-FC1-MAHT-00018 Contract Title: Passenger Terminal Complex CP-18 Rev. 4
29.11.2007
Reference Procedure/Method Statements/ Specs. : 25045-18-3PS-16075 rev.1, , 25045-18-3PS-16120
rev.1, ,25045-A1000-18-ITP-E-006, 25045-A1000-18-3GS-E-010 Exhibit F-Clause 1.7, Exhibit B(SC6.1-
6.3, SC30, SC31), Approved Shop Drawings, Approved Material Submittals

Discipline: Electrical Page: 1 of 3

Inspection *
Activity Controlling Verifying
Activity Description Frequency Acceptance Criteria
No. : Document Documents S/C SOJV OBI

A Document Review
• Exhibit F-Clause 1.7
Confirm review of documentation and • Exhibit B(SC6.1-6.3,
drawings for works described herein. SC30, SC31)
• Shop Drawings • 25045-18-3PS-16120
Before SOJV-QP-10-
rev.1 -Document & Drawing Review
A.1 • Method Statements Commencement of 02/E-01 H H R
• Inspection and Test Plan (ITP) • Approved Coordinated work
Status: 1,2 and 4
drawings
• Material Submittals
• RFI / FC / NCR

B Material Incoming Inspection


-Accepted Manufacturers SOJV-MRR-
Visually inspect, if there is a material • Approved Material -Conformance to shopdrawings, 014-01
B.1 overage, shortage and damage. Submittal All Items specification -Approved H H S
Check the technical data sheet -Visually check if there is any Material
damage, shortage, overage Submittal

C Installation of Building Wires and Cables


Compare cable data with drawing and • Approved Shop Drawings
C.1 Each Location H S W
specifications. • 25045-18-3PS-16120 25045-A1000-
rev.1 Part 3.2 18-ITR-E-007
Inspection
H -Hold Point : Written notification required. Contractor may not W – Witness : Written notification required S – Surveillance : No notification required but R– Review : Record/
proceed beyond this point without written confirmation of the but Contractor may proceed if OBI do not activity may be subjected to OBI Surveillance/ Documents review
Engineer attend Monitoring
NDIA
New Doha International Airport Project

INSPECTION AND TEST PLAN


FOR BUILDING WIRES AND CABLES INSTALLATION

Issue date:
Contract No.: 25045-000-FC1-MAHT-00018 Contract Title: Passenger Terminal Complex CP-18 Rev. 4
29.11.2007
Reference Procedure/Method Statements/ Specs. : 25045-18-3PS-16075 rev.1, , 25045-18-3PS-16120
rev.1, ,25045-A1000-18-ITP-E-006, 25045-A1000-18-3GS-E-010 Exhibit F-Clause 1.7, Exhibit B(SC6.1-
6.3, SC30, SC31), Approved Shop Drawings, Approved Material Submittals

Discipline: Electrical Page: 2 of 3

Inspection *
Activity Controlling Verifying
Activity Description Frequency Acceptance Criteria
No. : Document Documents S/C SOJV OBI

Check wires and cables route and follows • 25045-18-3PS-16120 • Approved Shop Drawings 25045-A1000-
C.2 Each Location H S W
surface contour rev.1 Part 3.3 C 18-ITR-E-007
• Approved Method Statement
Check correct identification and •25045-18-3PS-16075 rev.1 (25045-A1000-18-3GS-E-010)
C.3 Each Location 25045-A1000- H S W
arrangement. Part 3.1 I • Approved Shopdrawings and
18-ITR-E-007
Details

• use pulling compound or


C.4 Check jacket insulation and condition. Each Location lubricant to avoid abrasion 25045-A1000- H S S
• 25045-18-3PS-16120 rev.1 during cable pulling 18-ITR-E-007
Part 3.3B
Check compression applied connectors for
C.5
correct cable match and identification. • 25045-18-3PS-16120 rev.1 Each Location • Installed and enough tightness 25045-A1000- H S S
Part 3.3D As per UL Standard 486A 18-ITR-E-007
Provided with slack conductor on each • 25045-18-3PS-16120 rev.1 • Minimum 150 mm long
C.6 Each Location 25045-A1000- H S S
outlet box Part 3.3 E
18-ITR-E-007
• Torque test
25045-A1000-
• Ensure tightness
Check accessible bolted electrical • 25045-18-3PS-16120 rev.1 18-ITR-E-007,
C.7
connections. Part 3.3 F
Each Location • NETA Standard ATS 7.3.1 25045-A1000-
H S W
Table 100.12 18-ITR-E-026
• UL 486A
D. Testing
Inspection
H -Hold Point : Written notification required. Contractor may not W – Witness : Written notification required S – Surveillance : No notification required but R– Review : Record/
proceed beyond this point without written confirmation of the but Contractor may proceed if OBI do not activity may be subjected to OBI Surveillance/ Documents review
Engineer attend Monitoring
NDIA
New Doha International Airport Project

INSPECTION AND TEST PLAN


FOR BUILDING WIRES AND CABLES INSTALLATION

Issue date:
Contract No.: 25045-000-FC1-MAHT-00018 Contract Title: Passenger Terminal Complex CP-18 Rev. 4
29.11.2007
Reference Procedure/Method Statements/ Specs. : 25045-18-3PS-16075 rev.1, , 25045-18-3PS-16120
rev.1, ,25045-A1000-18-ITP-E-006, 25045-A1000-18-3GS-E-010 Exhibit F-Clause 1.7, Exhibit B(SC6.1-
6.3, SC30, SC31), Approved Shop Drawings, Approved Material Submittals

Discipline: Electrical Page: 3 of 3

Inspection *
Activity Controlling Verifying
Activity Description Frequency Acceptance Criteria
No. : Document Documents S/C SOJV OBI

D.1
Insulation and Megger Test and provide • 25045-18-3PS-16120 rev.1 • NETA Standard ATS 7.3.1 25045-A1000-
H W W
traceability on test result Part 3.4 B.1 Each Location Table 100.1 18-ITR-E-027
Perform resistance test through bolted • 25045-18-3PS-16120 rev.1 25045-A1000-
D.2
connections. Part 3.4 B
Each accessible • Ensure tightness 18-ITR-E-028
H W W
location

• 25045-18-3PS-16120 rev.1
• NETA Standard ATS 7.3.2. 25045-A1000-
D.3 Perform Continuity Test Each Location Part 2.3 H W W
Part 3.4 B 18-ITR-E-027

Inspection
H -Hold Point : Written notification required. Contractor may not W – Witness : Written notification required S – Surveillance : No notification required but R– Review : Record/
proceed beyond this point without written confirmation of the but Contractor may proceed if OBI do not activity may be subjected to OBI Surveillance/ Documents review
Engineer attend Monitoring
PRE-WORK EXECUTION CHECK LIST

AREA NUMBER: WORK PERIOD:


AREA LOCATION: Passenger Terminal Complex CP-18

WORK DESCRIPTION: Installation of Building Wires and Cables

Item Document /Drawing No: Remarks


1 Sub-Contractor Approval

2 Method Statement 25045-A1000-18-3GS-E-010 Code 2

3 Inspection & Test Plan 25045-A1000-18-ITP-E-006 Code 2

A1110-18-EP-E-B10 TO B25 & A1110-18-EP-E-


006 TO 026 &A1110-18-EP-E-106 TO 126 &
A1110-18-EP-E-206 TO 226 & A1110-18-EP-E-
306 TO 325 & A1110-18-EP-E-406 TO 424 &
4 Shop Drawings A1110-18-EP-E-506 TO 626 & A1121-18-EP-E-
101 TO 105 & A1121-18-EP-E-201 TO 205 &
A1122-18-EP-E-116 TO 120 & A1122-18-EP-E-
216 TO 220 , A1121-18-EL-E-101 TO 105 &
A1122-18-EL-E-116 TO 120

5 Material Submittals 25045-A1000-18-EWD-E-007 Code 2


6 RFI/FC/NCR -

7 Sample / Mock up (If Required) No Requirement

8 HSE Requirements -

9 Equipment Certificate
-

10 Operator’s Certificate -

11 Miscellaneous
COMMENTS:

ORIGINATOR: DATE:

Document no: SOJV-QP-10-02 / E-001


INSPECTION REPORT FOR INSTALLATION OF BUILDING WIRES AND CABLE
INSPECTION REQUEST NUMBER: DATE:

CONTRACT NO: CONTRACTOR NAME: REPORT NO:

TEST CODE : REF.DWG: TAG NO.:


RESULT *
NO TITLE SOJV OBI

C. Spec Section 16120-Installation of Building Wires and Cables


1
Compare cable data with IFC drawings and specifications.
2
Wires and cables routing as per approved shopdrawing.
3
Check correct identification and arrangement.
4 Check jacket insulation and condition.

5 Check compression applied connectors for correct cable match


and identification.
6
Provided with slack conductor on each outlet box.
7
Check accessible bolted electrical connections.

D. Spec Section 16120-Testing


Cable insulation resistance and megger tests satisfactory and
1 complete. Provide traceability on megger and contact resistance
test result
2 Perform contact resistance test through bolted connections.

3 Perform continuity test to insure correct cable connection.

REMARKS:

* A : ACCEPTED C : TO BE CORRECTED
DATE:
CONTRACTOR QC REP:
__________________________________________________________
(PRINT NAME AND SIGN)

OBI REP: DATE:


___________________________
WITNESS & REVIEW ONLY REVIEW
(PRINT NAME AND SIGN)

Document No: 25045-A1000-18-ITR-E-007 Rev. 1


INSPECTION REPORT FOR CONTACT RESISTANCE TEST
INSPECTION REQUEST NUMBER: DATE:

CONTRACT NO: CONTRACTOR NAME: REPORT NO:

TAG NO:
TEST CODE: REF. DWG:

Test Equipment: ______________________________ Calibration Date : ______________________________


Location : ___________________________________ Calibration Due Date : __________________________

DESCRIPTION BUSBAR/CABLE BOLT CONNECTION Results


Resistance ( micro-ohm) SOJV OBI
A-A B-B C-C N-N G-G

REMARKS:

*:A: ACCEPTED C: TO BE CORRECTED


CONTRACTOR QC REP: DATE:
_________________________________________________
PRINT NAME AND SIGN
OBI REP: DATE:
______________________________ WITNESS AND REVIEW ONLY REVIEW
(PRINT NAME AND SIGN)

Document No:25045-A1000-18-ITR-E-028 Rev.1


INSPECTION REPORT FOR TORQUE TEST
INSPECTION REQUEST NUMBER: DATE:

CONTRACT NO: CONTRACTOR NAME: REPORT NO:

TEST CODE: REF DWG. LOCATION:

Test Equipment: Calibration Date:


Calibration Due Date:
Size of Remarks
Description Bolt
Required Torquing
SOJV OBI

REMARKS:

* : A : ACCEPTED C: TO BE CORRECTED
DATE:
CONTRACTOR QC REP:
__________________________________________________________
(PRINT NAME AND SIGN)

OBI REP: DATE:


___________________________
WITNESS & REVIEW ONLY REVIEW
(PRINT NAME AND SIGN)
Document No: 25045-A1000-18-ITR-E-026 Rev.1
il

INSPECTION REPORT FOR INSULATION RESISTANCE TEST OF BUILDING WIRES AND CABLES
INSPECTION REQUEST NUMBER: DATE:
CONTRACT NO: CONTRACTOR NAME: REPORT NO:
TEST CODE : REF.DWG: TAG NO.:

Description : Type Equipment: Voltage Rating:


Insulation Resistance - Megaohms
Continuity Remarks
PHASE TO PHASE PHASE TO NEUTRAL PHASE TO GROUND
Cable Size and Type
A-B B-C C-A A-N B-N C-N A-G B-G N-G A-B-C-N-G SOJV OBI

REMARKS:

*: A : ACCEPTED C : TO BE CORRECTED
CONTRACTOR QC REP :
____________________________________________________________________ DATE :
PRINT NAME AND SIGN
OBI REP :
WITNESS AND REVIEW ONLY REVIEW DATE:
(PRINT NAME AND SIGN )
Document No: 25045-A1000-18-ITR-E-027 Rev.1
MATERIAL RECEIVING REPORT

P.O. No. : M R R No.


Supplier/Sub-Contractor: Date:
Delivery Note/Reference: Inspection Request No.:
Date Received : Inspection Date:
Category: (Mechanical / Structural / Chemicals Location of Use:
Civil / Electrical / Instrumental / Utility) Yard / Store Location:

ITEM MATERIAL
DESCRIPTION UNIT QUANTITY REMARKS
NO. CODE

STOREKEEPER: CONSTRUCTION MANAGER:

ASSESSMENT OF CONFORMITY

Check Point Check Method Characteristic to be Verified YES NO REMARKS


-Acceptance Certificate
Document - Test Certificate
1 Review
Review - Packing List, Purchase Order
- Attached Drawings FRC, Shipping Document
- Apparent damage to body and attachments
2 Assembled Body Visual
- Adverse defects to surface coating and/or painting
- Indicated markings on the body shall be as per the drawing &
Marking/Name
3 Visual technical data sheet (Manufacturer's Name, Type/Model, Origin)
Plate/Tag - Serial No., Rating, etc.
Damage Assessment

Repair / Replacement Approval: (If Necessary)


Accepted
To be Replaced
SOJV Site Engineer / Discipline Date To be Repaired Site Engineer/Discipline Date

REMARKS:

Contractor QC Representative: Date:

(Print Name and Signature)

OBI Representative: Date:

(Print Name and Signature) Witness & Review Only Review


Form: SOJV-MRR-014-01 Rev. 1

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