Digitally signed by Krzysztof Lichon
Krzysztof Lichon DN: cn=Krzysztof Lichon, c=QA, o=Bechtel,
ou=Construction,
[email protected] Date: 2007.12.10 14:35:34 +03'00'
By Michael Fahim at 3:57 pm, Dec 06, 2007
Submittal Review for Inspection and Test Plan for Installation of Building Wires and Cables
Date on Submittal : 27 Sept 2007
Date Comments Returned: 21 Oct. 2007
Reference : 25045-A1000-18-ITP-E-006 Rev. 3
Comments
Item Section
Reference Reply Comment (JT Thomas ) Action
1 ITP Section A To include approved coordinated shop drawing as
submittals Complied; Added
2 25045-A1000- Provide traceability on the megger test and contact
18-ITR-E-007 resistance test result Complied
NDIA
New Doha International Airport Project
INSPECTION AND TEST PLAN
FOR BUILDING WIRES AND CABLES INSTALLATION
Issue date:
Contract No.: 25045-000-FC1-MAHT-00018 Contract Title: Passenger Terminal Complex CP-18 Rev. 4
29.11.2007
Reference Procedure/Method Statements/ Specs. : 25045-18-3PS-16075 rev.1, , 25045-18-3PS-16120
rev.1, ,25045-A1000-18-ITP-E-006, 25045-A1000-18-3GS-E-010 Exhibit F-Clause 1.7, Exhibit B(SC6.1-
6.3, SC30, SC31), Approved Shop Drawings, Approved Material Submittals
Discipline: Electrical Page: 1 of 3
Inspection *
Activity Controlling Verifying
Activity Description Frequency Acceptance Criteria
No. : Document Documents S/C SOJV OBI
A Document Review
• Exhibit F-Clause 1.7
Confirm review of documentation and • Exhibit B(SC6.1-6.3,
drawings for works described herein. SC30, SC31)
• Shop Drawings • 25045-18-3PS-16120
Before SOJV-QP-10-
rev.1 -Document & Drawing Review
A.1 • Method Statements Commencement of 02/E-01 H H R
• Inspection and Test Plan (ITP) • Approved Coordinated work
Status: 1,2 and 4
drawings
• Material Submittals
• RFI / FC / NCR
B Material Incoming Inspection
-Accepted Manufacturers SOJV-MRR-
Visually inspect, if there is a material • Approved Material -Conformance to shopdrawings, 014-01
B.1 overage, shortage and damage. Submittal All Items specification -Approved H H S
Check the technical data sheet -Visually check if there is any Material
damage, shortage, overage Submittal
C Installation of Building Wires and Cables
Compare cable data with drawing and • Approved Shop Drawings
C.1 Each Location H S W
specifications. • 25045-18-3PS-16120 25045-A1000-
rev.1 Part 3.2 18-ITR-E-007
Inspection
H -Hold Point : Written notification required. Contractor may not W – Witness : Written notification required S – Surveillance : No notification required but R– Review : Record/
proceed beyond this point without written confirmation of the but Contractor may proceed if OBI do not activity may be subjected to OBI Surveillance/ Documents review
Engineer attend Monitoring
NDIA
New Doha International Airport Project
INSPECTION AND TEST PLAN
FOR BUILDING WIRES AND CABLES INSTALLATION
Issue date:
Contract No.: 25045-000-FC1-MAHT-00018 Contract Title: Passenger Terminal Complex CP-18 Rev. 4
29.11.2007
Reference Procedure/Method Statements/ Specs. : 25045-18-3PS-16075 rev.1, , 25045-18-3PS-16120
rev.1, ,25045-A1000-18-ITP-E-006, 25045-A1000-18-3GS-E-010 Exhibit F-Clause 1.7, Exhibit B(SC6.1-
6.3, SC30, SC31), Approved Shop Drawings, Approved Material Submittals
Discipline: Electrical Page: 2 of 3
Inspection *
Activity Controlling Verifying
Activity Description Frequency Acceptance Criteria
No. : Document Documents S/C SOJV OBI
Check wires and cables route and follows • 25045-18-3PS-16120 • Approved Shop Drawings 25045-A1000-
C.2 Each Location H S W
surface contour rev.1 Part 3.3 C 18-ITR-E-007
• Approved Method Statement
Check correct identification and •25045-18-3PS-16075 rev.1 (25045-A1000-18-3GS-E-010)
C.3 Each Location 25045-A1000- H S W
arrangement. Part 3.1 I • Approved Shopdrawings and
18-ITR-E-007
Details
• use pulling compound or
C.4 Check jacket insulation and condition. Each Location lubricant to avoid abrasion 25045-A1000- H S S
• 25045-18-3PS-16120 rev.1 during cable pulling 18-ITR-E-007
Part 3.3B
Check compression applied connectors for
C.5
correct cable match and identification. • 25045-18-3PS-16120 rev.1 Each Location • Installed and enough tightness 25045-A1000- H S S
Part 3.3D As per UL Standard 486A 18-ITR-E-007
Provided with slack conductor on each • 25045-18-3PS-16120 rev.1 • Minimum 150 mm long
C.6 Each Location 25045-A1000- H S S
outlet box Part 3.3 E
18-ITR-E-007
• Torque test
25045-A1000-
• Ensure tightness
Check accessible bolted electrical • 25045-18-3PS-16120 rev.1 18-ITR-E-007,
C.7
connections. Part 3.3 F
Each Location • NETA Standard ATS 7.3.1 25045-A1000-
H S W
Table 100.12 18-ITR-E-026
• UL 486A
D. Testing
Inspection
H -Hold Point : Written notification required. Contractor may not W – Witness : Written notification required S – Surveillance : No notification required but R– Review : Record/
proceed beyond this point without written confirmation of the but Contractor may proceed if OBI do not activity may be subjected to OBI Surveillance/ Documents review
Engineer attend Monitoring
NDIA
New Doha International Airport Project
INSPECTION AND TEST PLAN
FOR BUILDING WIRES AND CABLES INSTALLATION
Issue date:
Contract No.: 25045-000-FC1-MAHT-00018 Contract Title: Passenger Terminal Complex CP-18 Rev. 4
29.11.2007
Reference Procedure/Method Statements/ Specs. : 25045-18-3PS-16075 rev.1, , 25045-18-3PS-16120
rev.1, ,25045-A1000-18-ITP-E-006, 25045-A1000-18-3GS-E-010 Exhibit F-Clause 1.7, Exhibit B(SC6.1-
6.3, SC30, SC31), Approved Shop Drawings, Approved Material Submittals
Discipline: Electrical Page: 3 of 3
Inspection *
Activity Controlling Verifying
Activity Description Frequency Acceptance Criteria
No. : Document Documents S/C SOJV OBI
D.1
Insulation and Megger Test and provide • 25045-18-3PS-16120 rev.1 • NETA Standard ATS 7.3.1 25045-A1000-
H W W
traceability on test result Part 3.4 B.1 Each Location Table 100.1 18-ITR-E-027
Perform resistance test through bolted • 25045-18-3PS-16120 rev.1 25045-A1000-
D.2
connections. Part 3.4 B
Each accessible • Ensure tightness 18-ITR-E-028
H W W
location
• 25045-18-3PS-16120 rev.1
• NETA Standard ATS 7.3.2. 25045-A1000-
D.3 Perform Continuity Test Each Location Part 2.3 H W W
Part 3.4 B 18-ITR-E-027
Inspection
H -Hold Point : Written notification required. Contractor may not W – Witness : Written notification required S – Surveillance : No notification required but R– Review : Record/
proceed beyond this point without written confirmation of the but Contractor may proceed if OBI do not activity may be subjected to OBI Surveillance/ Documents review
Engineer attend Monitoring
PRE-WORK EXECUTION CHECK LIST
AREA NUMBER: WORK PERIOD:
AREA LOCATION: Passenger Terminal Complex CP-18
WORK DESCRIPTION: Installation of Building Wires and Cables
Item Document /Drawing No: Remarks
1 Sub-Contractor Approval
2 Method Statement 25045-A1000-18-3GS-E-010 Code 2
3 Inspection & Test Plan 25045-A1000-18-ITP-E-006 Code 2
A1110-18-EP-E-B10 TO B25 & A1110-18-EP-E-
006 TO 026 &A1110-18-EP-E-106 TO 126 &
A1110-18-EP-E-206 TO 226 & A1110-18-EP-E-
306 TO 325 & A1110-18-EP-E-406 TO 424 &
4 Shop Drawings A1110-18-EP-E-506 TO 626 & A1121-18-EP-E-
101 TO 105 & A1121-18-EP-E-201 TO 205 &
A1122-18-EP-E-116 TO 120 & A1122-18-EP-E-
216 TO 220 , A1121-18-EL-E-101 TO 105 &
A1122-18-EL-E-116 TO 120
5 Material Submittals 25045-A1000-18-EWD-E-007 Code 2
6 RFI/FC/NCR -
7 Sample / Mock up (If Required) No Requirement
8 HSE Requirements -
9 Equipment Certificate
-
10 Operator’s Certificate -
11 Miscellaneous
COMMENTS:
ORIGINATOR: DATE:
Document no: SOJV-QP-10-02 / E-001
INSPECTION REPORT FOR INSTALLATION OF BUILDING WIRES AND CABLE
INSPECTION REQUEST NUMBER: DATE:
CONTRACT NO: CONTRACTOR NAME: REPORT NO:
TEST CODE : REF.DWG: TAG NO.:
RESULT *
NO TITLE SOJV OBI
C. Spec Section 16120-Installation of Building Wires and Cables
1
Compare cable data with IFC drawings and specifications.
2
Wires and cables routing as per approved shopdrawing.
3
Check correct identification and arrangement.
4 Check jacket insulation and condition.
5 Check compression applied connectors for correct cable match
and identification.
6
Provided with slack conductor on each outlet box.
7
Check accessible bolted electrical connections.
D. Spec Section 16120-Testing
Cable insulation resistance and megger tests satisfactory and
1 complete. Provide traceability on megger and contact resistance
test result
2 Perform contact resistance test through bolted connections.
3 Perform continuity test to insure correct cable connection.
REMARKS:
* A : ACCEPTED C : TO BE CORRECTED
DATE:
CONTRACTOR QC REP:
__________________________________________________________
(PRINT NAME AND SIGN)
OBI REP: DATE:
___________________________
WITNESS & REVIEW ONLY REVIEW
(PRINT NAME AND SIGN)
Document No: 25045-A1000-18-ITR-E-007 Rev. 1
INSPECTION REPORT FOR CONTACT RESISTANCE TEST
INSPECTION REQUEST NUMBER: DATE:
CONTRACT NO: CONTRACTOR NAME: REPORT NO:
TAG NO:
TEST CODE: REF. DWG:
Test Equipment: ______________________________ Calibration Date : ______________________________
Location : ___________________________________ Calibration Due Date : __________________________
DESCRIPTION BUSBAR/CABLE BOLT CONNECTION Results
Resistance ( micro-ohm) SOJV OBI
A-A B-B C-C N-N G-G
REMARKS:
*:A: ACCEPTED C: TO BE CORRECTED
CONTRACTOR QC REP: DATE:
_________________________________________________
PRINT NAME AND SIGN
OBI REP: DATE:
______________________________ WITNESS AND REVIEW ONLY REVIEW
(PRINT NAME AND SIGN)
Document No:25045-A1000-18-ITR-E-028 Rev.1
INSPECTION REPORT FOR TORQUE TEST
INSPECTION REQUEST NUMBER: DATE:
CONTRACT NO: CONTRACTOR NAME: REPORT NO:
TEST CODE: REF DWG. LOCATION:
Test Equipment: Calibration Date:
Calibration Due Date:
Size of Remarks
Description Bolt
Required Torquing
SOJV OBI
REMARKS:
* : A : ACCEPTED C: TO BE CORRECTED
DATE:
CONTRACTOR QC REP:
__________________________________________________________
(PRINT NAME AND SIGN)
OBI REP: DATE:
___________________________
WITNESS & REVIEW ONLY REVIEW
(PRINT NAME AND SIGN)
Document No: 25045-A1000-18-ITR-E-026 Rev.1
il
INSPECTION REPORT FOR INSULATION RESISTANCE TEST OF BUILDING WIRES AND CABLES
INSPECTION REQUEST NUMBER: DATE:
CONTRACT NO: CONTRACTOR NAME: REPORT NO:
TEST CODE : REF.DWG: TAG NO.:
Description : Type Equipment: Voltage Rating:
Insulation Resistance - Megaohms
Continuity Remarks
PHASE TO PHASE PHASE TO NEUTRAL PHASE TO GROUND
Cable Size and Type
A-B B-C C-A A-N B-N C-N A-G B-G N-G A-B-C-N-G SOJV OBI
REMARKS:
*: A : ACCEPTED C : TO BE CORRECTED
CONTRACTOR QC REP :
____________________________________________________________________ DATE :
PRINT NAME AND SIGN
OBI REP :
WITNESS AND REVIEW ONLY REVIEW DATE:
(PRINT NAME AND SIGN )
Document No: 25045-A1000-18-ITR-E-027 Rev.1
MATERIAL RECEIVING REPORT
P.O. No. : M R R No.
Supplier/Sub-Contractor: Date:
Delivery Note/Reference: Inspection Request No.:
Date Received : Inspection Date:
Category: (Mechanical / Structural / Chemicals Location of Use:
Civil / Electrical / Instrumental / Utility) Yard / Store Location:
ITEM MATERIAL
DESCRIPTION UNIT QUANTITY REMARKS
NO. CODE
STOREKEEPER: CONSTRUCTION MANAGER:
ASSESSMENT OF CONFORMITY
Check Point Check Method Characteristic to be Verified YES NO REMARKS
-Acceptance Certificate
Document - Test Certificate
1 Review
Review - Packing List, Purchase Order
- Attached Drawings FRC, Shipping Document
- Apparent damage to body and attachments
2 Assembled Body Visual
- Adverse defects to surface coating and/or painting
- Indicated markings on the body shall be as per the drawing &
Marking/Name
3 Visual technical data sheet (Manufacturer's Name, Type/Model, Origin)
Plate/Tag - Serial No., Rating, etc.
Damage Assessment
Repair / Replacement Approval: (If Necessary)
Accepted
To be Replaced
SOJV Site Engineer / Discipline Date To be Repaired Site Engineer/Discipline Date
REMARKS:
Contractor QC Representative: Date:
(Print Name and Signature)
OBI Representative: Date:
(Print Name and Signature) Witness & Review Only Review
Form: SOJV-MRR-014-01 Rev. 1