BEER EEE E ESE BE SERRE RRR REESE ESE _ Addis Ababa University A ~_Mannnaetaricat aR : ‘SEEK WISDOM, ELEVATE YOUR INTELLECT AND SERVE HUMANITY Addis Ababa Institute of Technology School of Mechanical and Industrial Engineering Design Il yee g | Design of Gearbox Project oY | Thermal Stream BY Done By: > Birk Solomon ATRI7460/09 > Samson H/Michael ATR/9817/09 > Sophonias Dawit ATR/2651/09 Submitted to: Ato Tesfaye Submission Date: February 3, 2020 Scanned with CamScannerCoateat Lnveoducttwe — So ee eee Spenfrealeon— ——= —— en Components of Gearbox = - — ~~ 1-8 Workrag, principie ef Sunchromesh Geawase— = (oncept Generation --- -- - ~~ ~ —— <) Geometere GQnateysts " Geor Geometry = —=- = me Moania(bleomalngy i ees a alg a Force Analysis Grear Force Analysis == =-- = at | Shaft Free Analysis» -- - ~~ - --- - - 80 “ a Siress Anatysis Gear Stress Anetysis- —— - - —-~-_— 92 i Shalt Stress Analysis ee i Decliectton Analysis ob SRA - - —- —---——- ——— 408 Cartiend Syed of Stat i Sypehrontyer Rag Desegn «= Selectton of Beste Elements, Spree — 19 Gasnet ~ — ———-- - —————- 34 Retarares, &ag:———_————40 Beastay— | ——_______sa Rott Setectton ar Manofectuiag—— — ——— -- ~~ gag Gearbox Assent Pocetuce— en ee. Conetusi — S00 cet ee eige Scanned with CamScannerCREEPER Naan hitheduckion i TL proyect we as 8 Whan da 3 a og poe extensive siping nced ag aH “die a we Mwe yy Po FThave wecpes pile aye) Ai God Ake ae ce Siar we a ord * LL of Hardly were dull fe a we ad hs po Scanned with CamScannerADDIS ABABA UNIVERSITY ADDIS ABABA INSTITUTE OF TECHNOLOGY SCHOOL OF MECHANICAL AND INDUSTRIAL ENGINEERING DESIGN OF MANUAL VEHICLES GEAR BOX SPECIFICATION SHEET Cours ' a Not MEag tht Course Name:-Machine Design Project I ‘Academic Year: 2019/20 SEMESTER: -1 Design of Power Transmission Stream:- “hy Instructor.- No ToGo, Group 4 Group Member = Name [iano Frat ‘Mobite number | == 2] icboeb cat! 4 ? 4 leazansaaal 3 i a sl.tan [O124S311¢0 dpe | Specification Manual geer box Specification Product|Manual vehicle transmission gear box Gear Ratio| Four speed box Top] 7 # 4.3} 2 24 | a*| 3.4] Reverse! 35 Drive Torque |230nm@1900-780010m | Type|Constantload Synchromesh Project issued on: October 20", 2017 Submission Date: 1" week of January, 2017 1N.B.: The task sheets have to be returned together with the report. | ADDIS ABABA UNIVERSITY ADDIS ABABA INSTITUTE OF TECHNOLOGY 9] Machine Design Project I Specification | 2018/20 Scanned with CamScannerGonparents F Geer box Hag prinany 1) Gear wheel This Ho, gears sed b transler moten on He p . 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24 Scanned with CamScannerWoustas, Geamerrre Anelasis Che housme witt be dimensioned Wsing Some formwied obtained From “miren Basseef Lndesire) Gearboxes “and” Automotive Tronsentas forge! for the Aesign te evaluate a sWewall Thirenen of a avar Case 122 Ue a formuie obtained teom™ Deana Besce of Int asteral Gencvoxes “; For tay Tnrcuneas $1 SE OOAATLD?Smm , where A & ThE centerdBtacce $= oor Gz)ts b= 3:44 > Asta So the wall Thickness can be tanenad Smm ree) STHELTE Wasto be gree men Smee Tre distance room Ane inner lower Surtace a} HE Cassa, to HE Guntorshoatt Center gens ¥ Distances A= AzZZ—— 00 Ane Nacgest Coccrersmatt agarside + Lt wit\ ot Lower on Wt scde!) of HE Goentesrakt ; for Voweratton ower side (oppesite Pesparea- + Structural wks art en beering, walls Snoura be arranged MS Sree She pe from the weaema vores , the dimenstona of te, Tihs Felaring to the woalltwreynes, 3 a Meta = @-4)8= 3-5(8) = 28rm btonith = (6-2)8 = 3-5 (8) = Lar = Shreaghes lngpoatacl walls with corde Mes (v-096 ) worn leva radios of Cocvaluce TFL2G mounts Och an angle OF 4s to the lonettodinal ax. of ht Gearbo é re s2ls)=eebmmn - Hees i ‘ ey Bos sei Spacing, ,$, achieve aged O.coustic transmission Characteratas . S=6-35) 5 $230 = 30(8)= 30mm agghuan, frere Should be A ISmm Qa between the oottomes the Sheitand the dear addendunanialie a S¢mmaap mint tvanvese Sector behoren | Gear addendum and wall of the Snell + | Ana aecoratny to) Buromariie Traumasnn Dercga, on Ne Ms Scanned with CamScannere. ole vag Re Gets a heal j am The Copenh gy foes Ty ~ | Tau rte» Badal fone od ae We: Wines 3 aL handel Za nly | Ds atl fw dbs eh = 10, 8(230 am) . 515 ke Jominn | 1) foe He ewe al he Paid sedichrea Wys We Dan fz std Melee) We: 2.38 ha Dae MW Jan f = ot5%e date) 2 3-32 da Gu Yow oe. aden veka at on ay gon” oF al Rvp Sok got | a fe te fl gor (o*St) | Wee a(ga9sin\, pee Fe & Sf 4) Gasaaee = scaler | ADps 1 Due fe = sr0abe beee® 1D: 457 AL | Dee WAL pe shotta Bose 2 Gare Scanned with CamScanner 47 |ae BhRER RRR RBBB RB RB Gaeae eee 3) fe age (2S) Wee BGFASIM) —gasy “TSH Me = Sine thes 0 Some for bounke iy) f a Jadmm Wee Fost Ven tes 2a bl we 1D dnp 2 Poghel Jane” > 06M 4) fr sant enstye) 1- Bree, eoesky Jeon Wee We foo fv 8 asa! Ton 225 2.62 kd. | Dae De on 61325 fon 36° | 3.69 5) fhe We vemete cor (2° tshae) fi dboaes Dy. od feral) | ae este. sense be rn | Dee Wa an f= ve ron Used fp saute edlckon on fen Snub | § axial fore anol f= 20" proven agh ates Heke Fae 8 6) fe deloven Eller an goo ae if) S76 30s) | 10> 2 (305) yo.y4ne Dacia D308 Wee We Tanpe NEM Scanned with CamScannerLulkteabon dy 9 4 Sn, «grit TCA Hae re ae pe rer 4 a Cored end - ne Ee hee eT Nal Silat “apie ed pat aie int J Mba 3) Fh Gones'oe ~ daeaton Sheol) pals « 97 & Pf ‘7 or il 1 bec! ee! Split sbidlee wid - Aye agi al 4 enieh Lice posit gr d bal A se 39 is hes a ot: seit! “ip astae pstovdl Ca haul “Bg 4» Oe Bll yard em me oe = Bed we Me satiny “tag on wager jet = LOT gad of Be 1a ot wh he ‘ea it ofa Mh ved foster V0 a “re = sorsdue Pefad, egoam K ba oh w= on a ane So ps0. aa ing flee aw eomeel S50 roi Go ase Ip bed , Sane et? seal sé) Zebd Foo thes) Gide we Scanned with CamScanner AVShas force analysis on the Oulput Shaft + Forces on tne fret Gece! x Bit fitessds tree | » . Ris eat ne Fc sf Sin 20°2 =n.04 KO Forces on the Sevond Gece! Fx ag 7 D3 KO FE = 406K FiS2 nano e. asa ch the) Forces on the Tied Gear! Fig, o- dicacis along . Force acs: | Fag? 6-325 ka Tris the gene or bearing MBps 9 theforce A= 2-62K0 Sri toindiccle welorce & < appked entheshafe. | Fos = Ses ued Tre negative sie are veto | aad cco ett ia Forces enne Reverse Gear inde thet the Free a¥e xd We = 4244 bo Tran forces tre offset Feonthe Blane Geaneting | Wee 4-42? trecenters of tne dxtgut Anpur and Coonteshalt ; So we need to Som up forces to get lotstada the ek forza on the flee connecking the Comers of he Sha. | Npesaaeo 1 Fat WeGsats rose fur Wesing= tone We? 4:42 KO { Friedde (ad 62" = -2-08 HW Fue Wesinee= 34K Fis= Puts one Dore t- The Yapur Shaft With bearitteh tn its Center, 9 eer ase Support far the leftmost end of the colpubdnast, Since x Fes = Fayr Fue 8:64 Ko | | | Living i M2 & Gantitever Witt toute Shaft defteddionss0 | the Output Shaft canbe Constdered OS © SimOly Supported | Skat Cooth ends Sopp)» | ~The moment diaggem, Sheer Beaqyem and reactron forces | WIN be determing) Using formulas provided on PaRe Loas, Scanned with CamScanner 0 iTable A-A4son Shigley's Mechanical Engineering Desrga on the “yepenet On the AZPlanes | Ete=0 Fels ae fis? ale | Fran (meee | - 2 2 865 fs | Fez ae sohe Fels sf | fly aazan Fike 2-01 no | Bearing, reactrony Gacloneea, ozivene | Fase) (Regen Me he) bsssé) Ae FSC a ss (¢ss2) Sets o8aS | “Fag Cees) (eB) = ane | Mear(eaaserae ten bb og ze aeas Ca 42 plane Me -aserz t afore M=-06sz4z 4508 vies — — ; el V= Fee e391 Ve gir Eso Vw — ME) eres 4% plane \ | - _,zfme] im zL mma] ae lt aoe eas 2237 | 7 WZ plane wat 663 2” ea — antwe] | seen J) | ff A \ | oly Lene A i \ fd) lal abe? F When Reverse Cea i Eaage pt a b ne Zorz we eas “Bask ys.6y%, e201 ne trans He lesdluors-2), meafes(l2) Scanned with CamScannerTH When I* Gear is Engaged! | Faso ) " i ~% + | 31 1 a On tre yz planet On the XZ pleney | | fi! tes Re ppluet) Fes 350 (4.9) | wo ans | + asthe = kaiwe - ps AR FST ASFA, 2 sino = esiee FS = 4-stK0 = : Section oA, O£7€260 | Fe cee MEFS (6D, werlansd ne Filed) 4ntansd) ses T sere Bearing Reactions’ Me Meadeart r2SE = Faas afes) CF = 382m Section bb, ” ole aad a 7 ROL). 2 GAT pace me ale MMs =P 49460 | | Winn seas" ae as aitnel con st nee] | | | BES: k | | | | ; | | | | ek ee) ol thee] | | | | | | | sss: | | | | Mow] | vEns) Beseas. 4 ss , | ee A ° | \ zoe] | | | | wsu4 — | | Be ——— | 52 | Scanned with CamScanneraus 2 Sens | Ri rane | BB+ suo | Bearing Peactrons: | TORS | Fuss eaD: Woug Cae SD avened sate | ear | ny | , ote 4a t pn Elmer] 444 sas ~238} v [ m. oo S ee Enaegerl On y-z plone on the x2 plene fae afte we ow Fas “a oe 3) = katne sew Fde= 3-62 Fels Gifts mind rer Séciwne-B, OLB 2144 met, aula) we beter See | mise medasz | Ve-Re apne Ve Ryetaene Stamawe, aezenrs | reBiettD, sculngies), re fbe(l-2) ere He sbateetitot recaase ty, Ve Fsuuase Vey \\ zim) aes nbomd t bie 1 | \, Pend deve Scanned with CamScanner= —T TE. 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