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BM Harbison Ficher

The document describes a new downhole reciprocating pump called the Sand-Pro Pump. It uses a unique dual plunger design that separates sand from the pressure sealing part of the plunger to extend pump run times in heavy sand production. Key benefits include longer lifespan, reduced maintenance needs, and durability against abrasive materials like sand.

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Jonattan SJ
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0% found this document useful (0 votes)
551 views8 pages

BM Harbison Ficher

The document describes a new downhole reciprocating pump called the Sand-Pro Pump. It uses a unique dual plunger design that separates sand from the pressure sealing part of the plunger to extend pump run times in heavy sand production. Key benefits include longer lifespan, reduced maintenance needs, and durability against abrasive materials like sand.

Uploaded by

Jonattan SJ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SAND-PRO

TM

PUMP
Dover Artificial Lift, part of Dover Energy, is a team of
industry-leading companies that utilize their collective resources to help
oil & gas producers optimize revenues, profitability, safety and
environmental compliance through high-quality production,
completion, gathering and control systems.

Dover Artificial Lift delivers the latest technologies, innovations and


solutions in rod lift, plunger lift, progressing cavity pump, surface
production equipment, well site controls and analytic tools. Our
expanding production offering consists of brands with industry-leading
quality, performance and reputation.

2
Sand-Pro™ Pump
The newest tool in the sand box

Harbison-Fischer is the global leader in downhole reciprocating pumps


and related equipment for the upstream oil and gas market. We are proud to be the
industry leader in service, quality and technology for more than seven decades.

The patent-pending Sand-Pro Pump from the lower-stage, pressure-sealing


utilizes a unique method of separating plunger. The upper, soft-packed plunger
produced sand from the pressure- has no pressure across it to force
sealing, leading edge of the sprayed- sand into it which will wear out its soft
metal plunger. By keeping these hard packing. This extends the wear life of the
sand particles separated from the upper plunger. The lower, metal-sprayed
plunger/barrel interface, the surface plunger has no sand at its leading edge
of the plunger and barrel can seal the to wear it out, due to the upper plunger
pressure longer and thus improve handling the sand. This gives the Sand-
downhole run times. Pro the best of both worlds for each
plunger’s function. The Sand-Pro Pump
The Sand-Pro Pump uses two plungers is available in abrasive- and corrosive-
connected in tandem to separate the resistant materials and coatings.
upper-stage, sand-handling plunger

Extends pump run times in heavy sand production


conditions

Cost effective due to the use of mostly standard pump


components

Available in abrasion and corrosion resistant


materials and coatings

3
The Sand-Pro™ Advantage

Particulate buildup becomes subject to


hydrostatic pressure, which causes friction and
abrasion that will degrade seal surfaces.

How a Typical Downhole Pump Works


Typical downhole pumps create an uneven pressure distribution during operation, which causes sand or other abrasive
particulate to accumulate near the top of the plunger. This uneven pressure and lack of method for the removal of
particulates cause a buildup at the pump’s leading edge. As time goes on, this particulate buildup becomes subject to
hydrostatic pressure, which causes friction and abrasion that will degrade seal surfaces.

PAIN POINTS OUR SOLUTION RESULTS


Abrasive particulate, such as sand, The Sand-Pro’s innovative double- The Sand-Pro’s unique design
is one of the leading causes in plunger design is specifically provides it a number of explicit
pump downtimes and inefficiencies. engineered to prevent sand and other financial benefits over competing
When trapped by the pump plunger, abrasive particulates from becoming and less application-specific
these particulates can grind away trapped within the pump system. This equipment. Longer pump lifespan
at equipment causing abrasion, prevents the pump from becoming and a reduction in the need for
followed by corrosion—and compromised by abrasive materials, well interventions directly reduce
ultimately—the need for intervention, extending equipment lifespan and the costs associated with your
replacement and a decrease in enhancing long-term, measureable operation, while maximizing
overall well production and profit. efficiency. operational revenue.

4
Small holes above and below the upper plunger
allow for the pressure to equalize around the
upper plunger during operation.

How the Sand-Pro™ Pump Works


The Sand-Pro actively combats particulate build up during its normal operation. Small holes above and below the
upper plunger allow for the pressure to equalize around the upper plunger during operation, which alleviates the
impact of particulates as they pass through the pump. These holes also allow for a small amount of fluid to act
as lubrication through the area where the two main pump components overlap, and help prevent particulate from
becoming trapped. The tube shield also further protects the cavity above the lower-stage plunger from particulate
accumulation.

SEAMLESS FIT LESS MAINTENANCE DURABLE


Industry-standard components The Sand-Pro’s focus on The Sand-Pro was engineered
allow the Sand-Pro to fit into durability reduces the need for specifically to stand up against
nearly any well and make for a pump interventions and the the abrasive properties of sand
simple installation process. associated downtime. and other potentially site-com-
promising particulate.

CUSTOM BUILT CLIENT SATISFACTION LONGEVITY


Each Sand-Pro pump is built to Almost 100% of Sand-Pro In 70% of past installations, the
meet the specific needs of the customers re-order the product Sand-Pro has lasted significantly
well in which it will be installed, when the equipment reaches longer than the product it
enhancing product lifespan and the end of its lifespan or for replaced.
efficiency. their other wells. 5
Technical Specifications
14 The Sand-Pro™ Pump is available in all standard configurations of
sucker rod pumps that are compatible with soft-packed plungers. For
severe sand conditions that will stick the pump it is recommended to
15 1 use a Top Sand Seal.

Part Number
2
Tubing Size & Pump Bore
Item Description No. Req’d. 2-3/8" x 1-1/4" 2-3/8" x 1-1/2" 2-7/8" x 2"

1 Bushing, Valve Rod 1 60E2 60K2 60K2

2 Rod, Valve 1 65E* 65K* 65K*


3
3 Coupling, Plunger 1 4-84C1 4-84E2 4-84K1

4 Plunger, Soft-Packed 1 SEE PLUNGER SECTION OF HF CATALOG

5 Coupling 1 88C13 88E12 88K12


4
Plunger Assembly

6 Tube, Connecting 1 533B20-1 533C20-1 533E20-1

7 Tube, Shield 1 5831C11 5831E1 5831K1

5 8 Bushing 1 4-88C132 4-88E121 4-88K121

16 9 Extension, Plunger 1 OPTIONAL1

6 10 Plunger 1 642C* 642E* 642K*

11 Cage, Closed, Plunger 1 22-903C2-45 22-903E2-45 22-903K2-45


7
12 Ball & Seat 1 2C2 2E2 2K2

13 Plug, Seat 1 146C1 146E1 146K1

8
14 Guide, Rod 1 71E1 71E2 71K1
9 15 Connector, Barrel 1 90C3 4-90E22 4-90K22
Assembly
Barrel

16 Barrel 1 222C* 222E* 222K*


10
17 Cage, Closed Barrel 1 22-358C22-45 22-358E22-45 22-358K22-45

18 Ball & Seat 1 2H2 2H2 2L2


17
18 19 Mandrel 1 95H1 95H1 95L1
Seating Assembly, 3-cup

11
19 20 Cup 3 180-190J+30 180-190J+30 180-190L+70
12
20
21 Spacer 2 175H1 175H1 175L1
21 13
22 22 Locknut 1 156H1 156H1 156L1

23 23 Coupling 1 163H21 163H21 163L21

Nipple, Seating 1 299K312 299K213 299M312


Seating
Nipple

Nipple I.D. 1 1.780" 1.780" 2.280"

6
Part Number
Pump Bore
Item Description No. Req’d. 1-3/4" 2-3/4" 3-1/4" 3-3/4"

5 Coupling 1 88H22 88N12 88S12 88T12

6 Tube, Connecting 1 533H20-1 232M20-1 232S20-1 232T20-1

7 Tube, Shield 1 5831H1 5831N1 5831S1 5831T1

8 Bushing 1 4-88H221 88N121 88S121 88T121

Parts list for additional sizes, see opposite page for complete parts list and more sizes.

Tubing Size 2-3/8" 2-3/8" 2-7/8"

Pump Bore 1-1/4" 1-1/2" 2"

Bore Factor 0.182 0.262 0.466

Barrel O.D. 1.500 1.750 2.250

* Specify the following:


- Valve rod length (inches)
- Plunger length (feet) and plunger minus size (thousands of an inch)
- Barrel length (feet)
1
Soft-packed plunger extension not shown, see plunger section of catalog, used to add additional life to plunger.

Note: Slippage should be minimized by using -0.002" lower metal plunger. Use -0.060" ball clearance cages for heavy sand conditions.
7
To learn more about the Harbison-Fischer Sand Pro™ Pump, visit:
www.doverals.com

201.1

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