0% found this document useful (0 votes)
256 views30 pages

26071-100-GQI-GCQ-00012-003 ITP For UG Piping Fabrication & Installation

This document provides a generic Inspection & Test Plan (ITP) for underground piping installation across an EPC project for the Refinery Development Master Plan Project RU V Balikpapan. The ITP covers welding, non-destructive examination, heat treatment, pressure testing, and re-instatement of underground piping. It references over 40 documents to ensure inspections meet specifications for materials, welding, testing, and quality control requirements. The ITP will be further detailed by subcontractors to include specific procedures, drawings, and requirements for each work area.

Uploaded by

Lothar Matheus
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
256 views30 pages

26071-100-GQI-GCQ-00012-003 ITP For UG Piping Fabrication & Installation

This document provides a generic Inspection & Test Plan (ITP) for underground piping installation across an EPC project for the Refinery Development Master Plan Project RU V Balikpapan. The ITP covers welding, non-destructive examination, heat treatment, pressure testing, and re-instatement of underground piping. It references over 40 documents to ensure inspections meet specifications for materials, welding, testing, and quality control requirements. The ITP will be further detailed by subcontractors to include specific procedures, drawings, and requirements for each work area.

Uploaded by

Lothar Matheus
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 30

Doc. No.

: 26071-100-GQI-GCQ-00012

Job No. : 26071 Rev.003

INSPECTION AND TEST PLAN


FOR UNDERGROUND PIPING
FABRICATION & INSTALLATION

PROJECT : Engineering, Procurement and Construction (EPC) Inside


Battery Limits (ISBL) and Outside Battery Limits (OSBL) for
the Refinery Development Master Plan (RDMP) Project
RU V Balikpapan
LOCATION : Refinery Unit V Balikpapan, East Kalimantan,Indonesia
OWNER : PT PERTAMINA (Persero)

003 30-Sep-22 ISSUED FOR CONSTRUCTION J.H.LEE A.ARIFIN J.H.KIM

002 28-June-22 ISSUED FOR CONSTRUCTION J.H.LEE A.ARIFIN J.H.KIM

001 25-Dec-21 ISSUED FOR CONSTRUCTION D.H.KIM A.ARIFIN Y.D.KIM

000 25-Sep-19 ISSUED FOR CONSTRUCTION D.H.KIM A.ARIFIN Y.D.KIM

00A 09-Aug-19 ISSUED FOR APPROVAL D.H.KIM A.ARIFIN Y.D.KIM

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

1 of 30
Doc. No. : 26071-100-GQI-GCQ-00012

Job No. : 26071 Rev.003

REVISION LOG

REV. NO. DATE PAGE DESCRIPTION

00A 09-Aug-19 - ISSUED FOR APPROVAL


000 25-Sep-19 3~10, 17 ISSUED FOR CONSTRUCTION
ISSUED FOR CONSTRUCTION
001 25-Dec-21 8~9, 21~22 : According to the IPMT Letter No.
3429/KPB1000/2021-S0
4~5, 7~12, 18, 23,
002 28-June-22 ISSUED FOR CONSTRUCTION
27~28
003 30-Sep-22 3~13, 25~27 ISSUED FOR CONSTRUCTION

2 of 30
Doc. No. : 26071-100-GQI-GCQ-00012

Job No. : 26071 Rev.003

1. GENERAL
1.1. Purpose
This is Generic Inspection & Test Plan (ITP) for Underground Piping across the Project.
Ongoing ITP’s will be detailed with the specific requirements of each work area and work
construction package, which will have specifications, standard/codes, testing, drawing and
material requirements which will be unique/specific for each package for The Refinery
Development Master Plan (RDMP) Project RU V Balikpapan (hereinafter referred to as
PROJECT).

1.2. Scope
This ITP is applied for underground piping installation works including welding work, NDE &
HEAT TREATMENT, Pressure test, Re-instatement.

1.3. Referenced Documents


The documents listed below shall be a specific reference on ITP prior to inspection :

No. Document Number Descriptions

Specification for Marking of Piping


1 26071-100-3PS-P30-00002
Materials

2 26071-100-3PS-P30-00001 Piping Material Specification

PD&P Shop Fabrication of Piping per


3 26070-100-3SS-PB00-J0003
ASME B31.3

4 26070-100-3SS-PB00-J0004 PD & P Field Fabrication and Installation

5 26070-100-3GS-FB00-JD001 PD&P Bolt Tightening & Bolt Up

Piping Material Specification


6 26071-100-3PS-P30-00001
(Amendment)

7 26071-100-3DG-P50-00001 Specification for Piping Support

Engineering Specification for General


Welding and NDE Requirements for
8 26070-100-3SS-NWP0-J0003
Vendor-Fabricated Piping and Piping
Field Welds
Engineering Specification for Positive
9 26070-100-3SS-NE00-J0001
Material Identification(PMI)

3 of 30
Doc. No. : 26071-100-GQI-GCQ-00012

Job No. : 26071 Rev.003

Engineering Specification for Hydrotesting


10 26070-100-3SS-NF00-J0003
Water Quality and Drying

11 ASME B31.3 Process Piping

12 ASME B31.1 Power Piping

13 ASME B16.5 Pipe Flanges and Flanged Fittings

14 ASME B16.47 Large Diameter Steel Flanges

Qualification Standard For Welding,


Brazing, and Fusing Procedures;
15 ASME Section IX
Welders; Brazers; and Welding, Brazing,
and Fusing Operators
Guidelines for Pressure Boundary Bolted
16 ASME PCC-1
Flange Joint Assembly

17 26071-100-GQI-GAQ-00009 Material Receiving Inspection Procedure

Welder Qualification and Control


18 26071-100-GQI-GAQ-00012
Procedure
General Welding Inspection and NDE
19 26071-100-GQI-GCQ-00001
Procedures

20 26071-100-GQI-GCQ-00002 PWHT and Hardness Test Procedure

21 26071-100-GQI-GCQ-00003 Positive Material Identification Procedure

Procedure for Ultrasonic Examination


in lieu of Radiographic Examination -
22 26071-100-GQI-GCQ-00051
Fabricated Piping and Piping Field Welds
(Based on ASME BPVC : 2019)
Scan Plan for Phased Array Ultrasonic
23 26071-100-GQI-GCQ-00052
Examination

24 26071-100-GPP-FB00-00002 Flange Management Procedure

Procedure for Pipe Flushing, Pressure


25 26071-100-G05-GSX-00006
Test, Blowing, Drying and Reinstatement

26 26071-100-PH-P50-00001 Standard Pipe Support Drawings

Method Statement for Pickling and


27 26071-100-GPP-GCX-00129
Passivation of Stainless Steel

4 of 30
Doc. No. : 26071-100-GQI-GCQ-00012

Job No. : 26071 Rev.003

28 26071-100-530-GST-00014 Build Clean Procedure

29 26071-100-400-GSH-00001 Acceptance and Handover Procedure

30 26071-100-GQI-GAQ-00011 Welding Material Control Procedure

Inspection and Test Plan for Catholic


31 26071-100-GQI-GCQ-00030
Protection System Work

32 26071-100-GQI-GCQ-00009 Inspection and Test Plan for Civil

33 26071-100-V2A-PX12-00005 Installation Manual For GRE Piping

Method Statement For Installation Pipe


34 26071-100-VSC-PF10-00005
GRE

35 Each relevant document number IFC Drawing

36 Each relevant document number Material approval Request (MAR)

37 Each relevant document number Welding Procedure Specification (WPS)

38 Each relevant document number Manufacture Recommendation

39 Each relevant document number Method Statement

40 Each relevant document number Equipment/Tools Certificate

5 of 30
INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022

Description:
- This is the generic Inspection & Test Plan (ITP) for Underground Piping across the Project.
- This ITP is applied for underground piping installation works at all project work area including welding work, NDE & HEAT TRETMENT, Pressure
test, Re-instatement.

Remark:
- The detailed procedures, method statements and drawings will be incorporated by subcontractor on the completion of the actual work ITP.

003 30-Sep-22 ISSUED FOR CONSTRUCTION J.H.LEE A.ARIFIN J.H.KIM

002 28-June-22 ISSUED FOR CONSTRUCTION J.H.LEE A.ARIFIN J.H.KIM

001 25-Dec-21 ISSUED FOR CONSTRUCTION D.H.KIM A.ARIFIN Y.D.KIM

000 25-Sep-19 ISSUED FOR CONSTRUCTION D.H.KIM A.ARIFIN Y.D.KIM

00A 09-Aug-19 ISSUED FOR APPROVAL D.H.KIM A.ARIFIN Y.D.KIM

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

6 of 30
INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI

0 Document Review

0.1 Review PIM Meeting Memo PIM Meeting Memo - - R R R

1 Material Receiving Inspection (Common)

1.1 Verify the material / size / quantity Material Receiving


Inspection Procedure
1.2 Check for damage GQI-GAQ-00009-01
Specification for Marking Purchase Order (MVIR Report)
Packing List and IRC H W R&S -
of Piping Materials
1.3 Color coding OSD Report
Piping Material
1.4 Review the material test report Specification
WPS/PQR qualification and/or General Welding
Approved
2 verification Inspection and NDE ASME Sec. IX H H W W
WPS/PQR
(welding process and joint design) Procedure
3 Welder & Welding Operator and Bonder Qualification
As per WPS GQI-GAQ-00012-01
Welder Qualification
3.1 Welder / Welding Operator ASME Sec. IX Welder Qualification H W R W
and Control Procedure
AWS D1.1 Record
Vendor procedure Vendor procedure
(26071-100-V2A-PX12- (26071-100-V2A-PX12-
00005 00005 Mock up Test
3.2 Bonder (qualified by mock up test) H W R -
Report
26071-100-VSC-PF10- 26071-100-VSC-PF10-
00005) 00005)

Legend: H – Hold W - Witness R – Document Review S - Surveillance

7 of 30
INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI

4 Area Hand Over from Civil before Installation

4.1 Area Survey - - -


Basic Center line Check, Excavation and
4.2 - - -
Elevation Check
PD&P Underground
4.3 Clarification Foundation Handover Piping Execution - - -
As per ISO DWG. Survey Report Refer to
Applicable Procedure (by Civil) Civil ITP
4.4 Subgrade Compaction test 26071-100-GQI-GCQ- - - -
00009
4.5 Sand bedding installation and distance - - -

4.6 Mass Concrete (Gate Valve) Installation

5 ITP For Metalic Item

5.1 Fit-Up Inspection (Metal & Non-Metal)


Material verification (heat number, size,
As per
thickness) ISO number, shop weld/field
5.1.1 WPS & ISO DWG.
weld number, welder number, procedure PD&P, Shop Fabrication
ASME B31.3
number of Piping Per ASME
ITR-PI-001
B31.3
5.1.2 Weld Joint Alignment As per Vendor H W S -
Procedure As per PICS
PD & P, Field Fabrication
5.1.3 Dimension verification
Installation
PWHT and Hardness
5.1.4 Pre-Heat (If required) Test Procedure.

Legend: H – Hold W - Witness R – Document Review S - Surveillance

8 of 30
INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI

5.2 Welding Inspection

5.2.1 Check Welding(root, hot pass, fill and cap) PD&P Shop Fabrication of
Piping Per ASME B31.3 As per
WPS & ISO DWG. ITR-PI-002
5.2.2 Final weld visual inspection PD & P, Field Fabrication ASME B31.3 As Per PICS
Installation
As per Vendor Procedure
H W S -
5.2.3 Welding repair (If necessary) Spec. for Piping Support
NDE & PWHT
Approved WPS & Completed Spool ID
Orifice flange inside inspection ISO DWG
5.2.4 ITR-PI-003
(as applicable)

5.3 Installation / Erection Inspection

No Contamination,
5.3.1 Inside cleaning before installation Corrosion & Damage ITR-PI-005

PD&P Bolt Tightening & Flange management


Bolt Up Procedure ITR-PI-006
As Per PICS H W S -
Piping Material ASME B31.3
5.3.2 Flange Joint Verification As per ISO DWG.
Specification Mock up test
Mock up test for Report
Worker qualification

5.4 NDE & PWHT(Hardness)

Legend: H – Hold W - Witness R – Document Review S - Surveillance

9 of 30
INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI

NDE – RT ( RT Shooting ) H S S -

NDE – RT ( Interpretation ) H R R -
Engineering Spec. for
NDE – PAUT ( Data acquisition ) General Welding and NDE H S S -
5.4.1
Requirements for Vendor-
Fabricated Piping and Piping
NDE – PAUT ( Interpretation ) Field Welds H R R -
NDE & Heat Treatment Each applicable
NDE – UT/MT/PT PD&P Field Fabrication Procedure NDE & PWHT Report H R R -
Installation
5.4.2 NDE (PMI/Ferrite) H R R -
Engineering Specification for
PMI
5.4.3 PWHT H R R -

5.4.4 Hardness Test H R R -


Completion of all NDE
required according to the
5.4.5 NDE Clearance Declaration N/A relevant project ITR-PI-014 R R R -
specification and
procedure

6 ITP For Non-Metalic Item

6.1 Bonding inspection (Non-Metal)

Material verification (heat number, size, As per approved DWG As per approved DWG
6.1.1
thickness) ISO number, bonder ITR-PI-002
Vendor procedure Vendor procedure H W S -
ITR-PI-019
6.1.2 Dimension verification (26071-100-V2A-PX12- (26071-100-V2A-PX12-
00005 00005

Legend: H – Hold W - Witness R – Document Review S - Surveillance

10 of 30
INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI

ITR-PI-002
6.1.3 Bonding(Lamination) Joint 26071-100-VSC-PF10- 26071-100-VSC-PF10- H W S -
ITR-PI-019
00005) 00005)

6.2 Installation / Erection

Piping Material
Specification
6.2.1 Inside cleaning before installation Vendor procedure ITR-PI-005 H W S -
(26071-100-V2A-PX12-
Vendor procedure
00005
(26071-100-V2A-PX12-
00005
26071-100-VSC-PF10- ITR-PI-006
6.2.2 Flange Joint Verification 00005) H W S -
26071-100-VSC-PF10- As Per PICS
00005)

7 Others

As per
WPS & ISO DWG.
PD&P Shop Fabrication
of Piping Per ASME ASME B31.3
Spool release to painting/coating&wrapping B31.3
or storage As per Vendor Procedure
7.1 Thru PICS H R - -
(Refer to Painting ITP if the spool is issued Spec. for Piping Support
for painting) NDE & PWHT
Approved WPS & Completed Spool ID
ISO DWG
Inside Cleaning &
End Capping
Welding Material Control Welding Material Control
7.2 Welding consumable Procedure Procedure
- S S S

Legend: H – Hold W - Witness R – Document Review S - Surveillance

11 of 30
INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
Engineering Spec. for
General Welding and NDE
Welding condition Approved WPS &
7.3 Requirements for Vendor- - S S S
(Welding parameter, welding machine etc.) Fabricated Piping and Piping ISO DWG
Field Welds
Refer to
7.5 Anode Installation 26071-100-GQI-GCQ-00030 - - - - -
E&I ITP

9 Pressure Test (Metal & Non-Metal)


Procedure for Pipe Completion of all
Flushing, Pressure Test, inspection activities
9.1 Test Package Welding Summary ITR-PI-013 R R R -
Blowing, Drying and required according to
Reinstatement the report form
9.2 PKG Review ITR-PI-007 R R R -
As per
9.3 Punch list walk through for piping PD&P Field Fabrication As per H H W -
Pressure Test PKG
and Installation. Pressure Test PKG
9.4 Punch clearance/verification Procedure for Pipe ITR-PI-008 H H W -
Engineering Spec. for
Flushing, Pressure
Hydro-testing Water
9.5 Pressure test Test, Blowing, Drying ITR-PI-009 H H W R
Quality and Drying
and Reinstatement
9.6 Internal cleaning (Drain & Dry) ITR-PI-010 H W S -

10 Re-instatement (after Hydro)


PD&P Field Fabrication As per
and Installation Pressure Test PKG
Re-instatement
10.1 ITR-PI-011 H H W -
(V/V, instrument, blind, touch-up paint, etc.)
PD&P Bolt Tightening & Procedure for Pipe
Bolt Up Flushing, Pressure

Legend: H – Hold W - Witness R – Document Review S - Surveillance

12 of 30
INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
Test, Blowing, Drying
and Reinstatement

Flange management
Procedure
(26071-100-GPP-FB00-
00002)

11 Coating & Wrapping for Joint (If Applicable), refer to Painting ITP if being issued for coating.
Engineering
11.1 Surface cleaning and preparation ITR-PI-018 H W S -
Specification for Shop
PD&P Field Fabrication
and Field Painting ITR-PI-018
and Installation
Visual & coating thickness including ITR-PI-015
11.2 Engineering H W S -
coating/wrapping (not only joints) PD&P Underground ITR-PI-016
Specification for ITR-PI-017
Piping Execution
Galvanized Steel.
PD&P Underground
11.3 Holiday test As per ITR-PI-018 H W S -
Piping System
applicable procedure
and specification
12 Area Hand Over For Back Fill
PD&P Underground
12.1 Interdisciplinary check ITR-PI-020 R R R -
Piping Execution As per
applicable procedure
12.2 Back Fill PD&P Underground and specification N/A S R R -
Piping System
13 Final Dossier
Acceptance and Acceptance and
13.1 Final Document/Dossier - R R R -
Handover Procedure Handover Procedure

Legend: H – Hold W - Witness R – Document Review S - Surveillance

13 of 30
FIT-UP INSPECTION REPORT

Project : Subcon Date :


Report No : Location : (Area or Unit)

No Result Area ISO DWG Rev Shop


Spool No Type Joint Size Sch Class Date Base Mat’l Heat No Remark
ACC REJ /Field

Inspection by Subcontractor Contractor IPMT


Name
Signature
Date
ITR-PI-001

14 of 30
WELDING INSPECTION REPORT

Project : Subcon Date :


Report No : Location : (Area or Unit)
Result Shop Welder No
No Area ISO DWG Rev Spool No Type Joint Size Sch Class WPS Date Base Mat’l Heat No NDE Remark
ACC REJ /Field TIG ARC

Inspection by Subcontractor Contractor IPMT


Name
Signature
Date
ITR-PI-002

15 of 30
INTERNAL CLEANING
INSPECTION REPORT

Project : Report No. :


Area : Date :
System No. : Subcon :
Result
No ISO DWG Spool No Size Class Remark
ACC REJ

Inspected by Subcontractor Contractor Construction Contractor QC


Name
Signature
Date
ITR-PI-005

16 of 30
FLANGE JOINT
INSPECTION REPORT

Project : Report No. :


Package No. : Date :
Area : System No :
Gasket / Flange Bolt Tightening
No ISO DWG Rev Joint
Type Size Rating Req. Value Act. Value Sign

Inspected by Subcontractor Contractor IPMT


Name
Signature
Date
ITR-PI-006
17 of 30
TEST PACKAGE
TABLE OF CONTENTS

Project : Package No. :

Subcon : System No :

Sub-system No :

No Document Description YES NO Remark

1 Pressure Test Cover Sheet

2 Table of Contents

3 Test Legend and Symbols

4 NDE Clearance Declaration

5 Punch List

6 Pre-Test Check List

7 Pressure Test Report

8 Line Designation Table

9 Marked-up P&ID

10 Marked-up Isometric Drawings

11 Test Package Welding Summary

12 Calibration Report (Pressure Gauge, Relief Valve)

13 Water Analysis Report

14 Test Certificate of Manifold

15 Drying Report

16 Pipe Wall Thickness Report (If Required)

17 Flange Joint Report

18 Orifice Flange Inside Inspection (If Required)

19 Line Reinstatement Report

20
ITR-PI-007

18 of 30
PUNCH LIST

Project : Package No : Test Type :

No ISO DWG Description Category Issue by Issue Date Clear Date Sub-con Contractor IPMT Remark

10

11

12

13

14

15

Category Legend : A – Before Pressure Test B – Before Reinstatement C – Before Commissioning


ITR-PI-008
19 of 30
PRESSURE TEST REPORT

Project : Package No. :


Subcon : System No :
Area : Sub-system No :
Pressure Gauge Details Type of Test
Instrument Instrument No. Calibrated On Calibration Due Date Hydrostatic
Pneumatic
In-Service
Visual
Other( )
Test Pressure Test Medium Holding Time (Required time: )
Design Test Start Time Date Finish Time Date

No ISO DWG Rev P-Partial / F-Full Remark


1
2
3
4
5
6
7
8

9
10
11
For detail guidance to control of pressure gauge, refer to 26071-100-GQI-GAQ-00004 Inspection, Measuring and
testing Equipment Control Procedure

Inspection Result: : □ Accept □ Reject


Inspected by Subcontractor Contractor IPMT
Name
Signature
Date
ITR-PI-009
20 of 30
DRYING REPORT

Project : Package No. :


Date : System No :
Area : Sub-system No :
Drying Method
Dry Air Dry Gas Vacuum Drying Others

Data
Test Medium Test Date

Inspection Result: : □ Accept □ Reject


Inspected by Subcontractor Contractor IPMT
Name
Signature
Date
ITR-PI-010

21 of 30
LINE REINSTATEMENT
REPORT

Project : Package No. :


Date : System No :
Area : Sub-system No :
No Description Accept Reject N/A Remark
1 Drain & Drying completed
2 Gasket & Bolts Installed
3 All Instruments and valves reinstalled
4 Temporary blind flanges removed
5 Temporary pipes removed
6 Test gauges and fitting removed
7 Blind flanges Installed as per latest P&ID
8 Bolt torqueing done
9 Spring supports adjusted to cold position
10 Vents and drains plugged as specified
11 Conformance with final P&ID ensured
Filters, strainers, traps, check valves, globe
12 valves & control valves Installed for correct flow
and orientation
13
14
15

Inspected by Subcontractor Contractor IPMT


Name
Signature
Date
ITR-PI-011

22 of 30
Test Package Welding Summary

Project : Test PKG : Area :

ISO No. : Rev.No. :

Report No.
Joint Material- Material- Heat Heat Weld Welder1 Welder3 WPS
S/F Type Size Sch. Thick Mat.Class No-1 No-2
No. 1 2 Date Welder2 Welder4 No.
WIR RT/UT MT/PT PWHT PMI Ferrite

Inspected by Subcontractor Contractor QC IPMT

Name

Signature

Date
ITR-PI-013

23 of 30
NDE CLEARANCE
DECLARATION

Project : Package No :

System No. : Sub-system No. :

1. SHOP

NDE
Lot Joint Summary Welding Date
Welder No Rate Result
(%) Q’ty
Total Shot Ratio From To

2. FIELD

Welding NDE STATUS


NDE WELDER
(JT) RT MT/PT
Rate
(%) PMI FE PW
Butt Fillet Required Shot Result Required Shot Result TOTAL Verified Result

REVIEWED BY APPROVED BY

Name Name

Signature Signature

Date Date

ITR-PI-014

24 of 30
FIELD JOINT COATING REPORT
DUST CONTAMINATION

Company :
Contractor :
Sub.Contract
:
or
Project :
Location :
Subject : Dust Contamination Level
Ambient Condition & Preheat Information
Date / Time Remark
Relative Humidity (%)
Dew Point Temp.(℃)
Substrate Temp.(℃)
Ambient Temp.(℃)
No Joint No. Dust Contamination Level Result Remark

Inspected by Subcontractor Contractor IPMT


Name
Signature
Date
ITR-PI-015

25 of 30
FIELD JOINT COATING REPORT
WET FILM THICKNESS (WFT)

Company :
Contractor :
Sub.Contract
:
or
Project :
Location :
Subject : Wet Film Thickness (WFT)
Date :
Actual Thickness Epoxy Primer
No Joint No. (Microns) Remark
12 O’Clock 3 O’Clock 6 O’Clock 9 O’Clock Result

…….Micorns …….Micorns …….Micorns …….Micorns

…….Micorns …….Micorns …….Micorns …….Micorns

…….Micorns …….Micorns …….Micorns …….Micorns

…….Micorns …….Micorns …….Micorns …….Micorns

…….Micorns …….Micorns …….Micorns …….Micorns

Inspected by Subcontractor Contractor IPMT


Name
Signature
Date
ITR-PI-016
26 of 30
FIELD JOINT COATING REPORT
COATING THICKNESS

Company :
Contractor :
Sub.Contract
:
or
Project :
Location :
Subject : Coating Thickness
Date :

Actual Coating Thickness (Microns) HSS


No Joint No. Result Remark
Material
12 O’Clock 3 O’Clock 6 O’Clock 9 O’Clock

…….Micorns …….Micorns …….Micorns …….Micorns

…….Micorns …….Micorns …….Micorns …….Micorns

…….Micorns …….Micorns …….Micorns …….Micorns

…….Micorns …….Micorns …….Micorns …….Micorns

…….Micorns …….Micorns …….Micorns …….Micorns

Inspected by Subcontractor Contractor IPMT


Name
Signature
Date
ITR-PI-017
27 of 30
COATING & WRAPPING
INSPECTION REPORT

Project : Report No. :


Package No. : Date :
Area : System No :
Result
No ISO DWG Rev Joint Size Surface Coating & Remark
Holiday Test
Preparation Wrapping

Inspected by Subcontractor Contractor IPMT


Name
Signature
Date
ITR-PI-018

28 of 30
ITR-PI-019
29 of 30
ITR-PI-020

30 of 30

You might also like