26071-100-GQI-GCQ-00012-003 ITP For UG Piping Fabrication & Installation
26071-100-GQI-GCQ-00012-003 ITP For UG Piping Fabrication & Installation
: 26071-100-GQI-GCQ-00012
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Doc. No. : 26071-100-GQI-GCQ-00012
REVISION LOG
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Doc. No. : 26071-100-GQI-GCQ-00012
1. GENERAL
1.1. Purpose
This is Generic Inspection & Test Plan (ITP) for Underground Piping across the Project.
Ongoing ITP’s will be detailed with the specific requirements of each work area and work
construction package, which will have specifications, standard/codes, testing, drawing and
material requirements which will be unique/specific for each package for The Refinery
Development Master Plan (RDMP) Project RU V Balikpapan (hereinafter referred to as
PROJECT).
1.2. Scope
This ITP is applied for underground piping installation works including welding work, NDE &
HEAT TREATMENT, Pressure test, Re-instatement.
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Doc. No. : 26071-100-GQI-GCQ-00012
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Doc. No. : 26071-100-GQI-GCQ-00012
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INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Description:
- This is the generic Inspection & Test Plan (ITP) for Underground Piping across the Project.
- This ITP is applied for underground piping installation works at all project work area including welding work, NDE & HEAT TRETMENT, Pressure
test, Re-instatement.
Remark:
- The detailed procedures, method statements and drawings will be incorporated by subcontractor on the completion of the actual work ITP.
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INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
0 Document Review
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INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
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INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
5.2.1 Check Welding(root, hot pass, fill and cap) PD&P Shop Fabrication of
Piping Per ASME B31.3 As per
WPS & ISO DWG. ITR-PI-002
5.2.2 Final weld visual inspection PD & P, Field Fabrication ASME B31.3 As Per PICS
Installation
As per Vendor Procedure
H W S -
5.2.3 Welding repair (If necessary) Spec. for Piping Support
NDE & PWHT
Approved WPS & Completed Spool ID
Orifice flange inside inspection ISO DWG
5.2.4 ITR-PI-003
(as applicable)
No Contamination,
5.3.1 Inside cleaning before installation Corrosion & Damage ITR-PI-005
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INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
NDE – RT ( RT Shooting ) H S S -
NDE – RT ( Interpretation ) H R R -
Engineering Spec. for
NDE – PAUT ( Data acquisition ) General Welding and NDE H S S -
5.4.1
Requirements for Vendor-
Fabricated Piping and Piping
NDE – PAUT ( Interpretation ) Field Welds H R R -
NDE & Heat Treatment Each applicable
NDE – UT/MT/PT PD&P Field Fabrication Procedure NDE & PWHT Report H R R -
Installation
5.4.2 NDE (PMI/Ferrite) H R R -
Engineering Specification for
PMI
5.4.3 PWHT H R R -
Material verification (heat number, size, As per approved DWG As per approved DWG
6.1.1
thickness) ISO number, bonder ITR-PI-002
Vendor procedure Vendor procedure H W S -
ITR-PI-019
6.1.2 Dimension verification (26071-100-V2A-PX12- (26071-100-V2A-PX12-
00005 00005
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INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
ITR-PI-002
6.1.3 Bonding(Lamination) Joint 26071-100-VSC-PF10- 26071-100-VSC-PF10- H W S -
ITR-PI-019
00005) 00005)
Piping Material
Specification
6.2.1 Inside cleaning before installation Vendor procedure ITR-PI-005 H W S -
(26071-100-V2A-PX12-
Vendor procedure
00005
(26071-100-V2A-PX12-
00005
26071-100-VSC-PF10- ITR-PI-006
6.2.2 Flange Joint Verification 00005) H W S -
26071-100-VSC-PF10- As Per PICS
00005)
7 Others
As per
WPS & ISO DWG.
PD&P Shop Fabrication
of Piping Per ASME ASME B31.3
Spool release to painting/coating&wrapping B31.3
or storage As per Vendor Procedure
7.1 Thru PICS H R - -
(Refer to Painting ITP if the spool is issued Spec. for Piping Support
for painting) NDE & PWHT
Approved WPS & Completed Spool ID
ISO DWG
Inside Cleaning &
End Capping
Welding Material Control Welding Material Control
7.2 Welding consumable Procedure Procedure
- S S S
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INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
Engineering Spec. for
General Welding and NDE
Welding condition Approved WPS &
7.3 Requirements for Vendor- - S S S
(Welding parameter, welding machine etc.) Fabricated Piping and Piping ISO DWG
Field Welds
Refer to
7.5 Anode Installation 26071-100-GQI-GCQ-00030 - - - - -
E&I ITP
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INSPECTION AND TEST PLAN
FOR U/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00012
: EPC ISBL and OSBL for RDMP PROJECT
Project. Revision No. 003
RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
Test, Blowing, Drying
and Reinstatement
Flange management
Procedure
(26071-100-GPP-FB00-
00002)
11 Coating & Wrapping for Joint (If Applicable), refer to Painting ITP if being issued for coating.
Engineering
11.1 Surface cleaning and preparation ITR-PI-018 H W S -
Specification for Shop
PD&P Field Fabrication
and Field Painting ITR-PI-018
and Installation
Visual & coating thickness including ITR-PI-015
11.2 Engineering H W S -
coating/wrapping (not only joints) PD&P Underground ITR-PI-016
Specification for ITR-PI-017
Piping Execution
Galvanized Steel.
PD&P Underground
11.3 Holiday test As per ITR-PI-018 H W S -
Piping System
applicable procedure
and specification
12 Area Hand Over For Back Fill
PD&P Underground
12.1 Interdisciplinary check ITR-PI-020 R R R -
Piping Execution As per
applicable procedure
12.2 Back Fill PD&P Underground and specification N/A S R R -
Piping System
13 Final Dossier
Acceptance and Acceptance and
13.1 Final Document/Dossier - R R R -
Handover Procedure Handover Procedure
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FIT-UP INSPECTION REPORT
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WELDING INSPECTION REPORT
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INTERNAL CLEANING
INSPECTION REPORT
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FLANGE JOINT
INSPECTION REPORT
Subcon : System No :
Sub-system No :
2 Table of Contents
5 Punch List
9 Marked-up P&ID
15 Drying Report
20
ITR-PI-007
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PUNCH LIST
No ISO DWG Description Category Issue by Issue Date Clear Date Sub-con Contractor IPMT Remark
10
11
12
13
14
15
9
10
11
For detail guidance to control of pressure gauge, refer to 26071-100-GQI-GAQ-00004 Inspection, Measuring and
testing Equipment Control Procedure
Data
Test Medium Test Date
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LINE REINSTATEMENT
REPORT
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Test Package Welding Summary
Report No.
Joint Material- Material- Heat Heat Weld Welder1 Welder3 WPS
S/F Type Size Sch. Thick Mat.Class No-1 No-2
No. 1 2 Date Welder2 Welder4 No.
WIR RT/UT MT/PT PWHT PMI Ferrite
Name
Signature
Date
ITR-PI-013
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NDE CLEARANCE
DECLARATION
Project : Package No :
1. SHOP
NDE
Lot Joint Summary Welding Date
Welder No Rate Result
(%) Q’ty
Total Shot Ratio From To
2. FIELD
REVIEWED BY APPROVED BY
Name Name
Signature Signature
Date Date
ITR-PI-014
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FIELD JOINT COATING REPORT
DUST CONTAMINATION
Company :
Contractor :
Sub.Contract
:
or
Project :
Location :
Subject : Dust Contamination Level
Ambient Condition & Preheat Information
Date / Time Remark
Relative Humidity (%)
Dew Point Temp.(℃)
Substrate Temp.(℃)
Ambient Temp.(℃)
No Joint No. Dust Contamination Level Result Remark
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FIELD JOINT COATING REPORT
WET FILM THICKNESS (WFT)
Company :
Contractor :
Sub.Contract
:
or
Project :
Location :
Subject : Wet Film Thickness (WFT)
Date :
Actual Thickness Epoxy Primer
No Joint No. (Microns) Remark
12 O’Clock 3 O’Clock 6 O’Clock 9 O’Clock Result
Company :
Contractor :
Sub.Contract
:
or
Project :
Location :
Subject : Coating Thickness
Date :
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ITR-PI-019
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ITR-PI-020
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