Quick Start Guide Rosemount 3095ma MV en 74230
Quick Start Guide Rosemount 3095ma MV en 74230
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
End
www.rosemount.com
¢00825-0100-4716/¤
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
© 2009 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are
registered trademarks of Rosemount Inc.
IMPORTANT NOTICE
This installation guide provides basic guidelines for the Rosemount 3095 MultiVariable
Mass Flow Transmitter (reference manual document number 00809-0100-4716). It also
provides the basic electronics guidelines for the 3095MFA (reference manual document
number 00809-0100-4809), the 3095MFC (reference manual document number
00809-0100-4810) and the 3095MFP (reference manual document number
00809-0100-4686). It does not provide instructions for configuration, diagnostics,
maintenance, service, or troubleshooting. Refer to the appropriate reference manual for
more instruction. These manuals are also available electronically on
www.rosemount.com.
WARNING
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices.
• Before connecting a HART-based communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers
when power is applied to the unit.
• Do not remove the transmitter covers in explosive environments when circuit is live.
• Both transmitter covers must be fully engaged to meet explosion-proof requirements.
Process leaks may cause harm or result in death.
• To avoid process leaks, only use the o-ring designed to seal with the corresponding
flange adapter.
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and the terminals. High voltage that may be present on
leads can cause electrical shock.
2
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
Housing
Terminal Block
(HART)
O-ring
Cover Electronics Board
Nameplate
Module O-ring
Sensor Module
Housing Locking Screw
RTD Connector
Drain/Vent Valve
Coplanar Flange
LCD Display
Cover
Bolts
3
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
Flow
Flow
4
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
Field Installation
1. Mount the transmitter
a.Install the flange or flange/adapter bolt finger-tight.
b.Torque bolts to initial torque value using a cross pattern (see Table 1). When
installing to a mounting bracket, torque bolts to 125 in./lb (169 N/m)
Table 1. Torque Cross Pattern
Bolt Material Initial Value Final Value
Carbon Steel (CS) 300 in./lb (34 N/m) 650 in./lb (73 N/m)
Stainless Steel (SST) 150 in./lb (17 N/m) 300 in./lb (34 N/m)
2. Set the Security Jumper, which is located on the front of the electronics board inside the
electronics housing cover. Putting the Security Jumper in the ON position will protect
against configuration change from being unintentionally made. The transmitter operates
normally if the jumpers are not installed. The Security default is OFF.
5
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
STEP 2 CONTINUED...
3. Set the Failure Mode Alarm (HART devices), which is located on the front of the
electronics board inside the electronics housing cover. The Alarm Jumper position
determines if the output is driven high or low when a failure is detected. The transmitter
operates normally if the jumpers are not installed and the Alarm default fail is HI.
Security Jumper
Simulate Jumper
4. Set the Simulate Jumper (FOUNDATION fieldbus devices), which is located on the front of
the electronics board inside the electronics housing cover. The jumper is used to
simulate the measurement and is used as a lock-out feature for the AI function block. To
enable the simulate feature, insert the jumper across ENABLE while the transmitter is
powered. The default position for the Simulate Jumper is DISABLE. Enable the simulate
feature after power is applied to the device. Simulate is automatically disabled
regardless of jumper position if power is cycled.
5. Connect the transmitter to the process.
6. Install the RTD Cable Assembly (optional). All RTD 3095 Cable Assemblies use the
3095 RTD Cable Connector. Identify the cable type being installed and follow the steps
below.
• Installing an Armored Shielded RTD Cable (See Figure 3)
a.Fully engage the black cable connector to the 3095 RTD connector.
b.Tighten the cable adapter until metal contacts metal.
c. Install the compression fitting.
d.Tighten the cap onto the compression fitting.
6
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
STEP 2 CONTINUED...
• Installing a Shielded 3095 RTD Cable (See Figure 4)
Note: Shielded cable is intended for use in a conduit.
a.Fully engage the black cable connector to the 3095 RTD Connector.
b.Tighten the cable adapter until metal contacts metal.
Cable Gland
Black Cable Connector/ RTD Connector
7
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
STEP 2 CONTINUED...
Bolting Considerations
If the transmitter installation requires assembly of the process flanges, manifolds, or flange
adapters, follow these assembly guidelines to ensure a tight seal for optimal performance
characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by
Emerson as spare parts. Figure 6 illustrates common transmitter assemblies with the bolt
length required for proper transmitter assembly.
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the
markings on the head of the bolt and referencing Figure 7. If bolt material is not shown in
Figure 7, contact the local Emerson Process Management representative for more
information.
Use the following bolt installation procedure:
1. Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with
a lubricant to ease installation. However, no additional lubricant should be applied when
installing either type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern. See Figure 7 for initial
torque value.
4. Torque the bolts to the final torque value using the same crossing pattern. See Figure 7
for final torque value.
5. Verify that the flange bolts are protruding through the isolator plate before applying
pressure.
8
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
STEP 2 CONTINUED...
Figure 7. Torque values for the flange and flange adapter bolts
Bolt Material Head Markings Initial Torque Final Torque
316 STM SW
R 316 316
WARNING
Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or
serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring
that is designed for its specific flange adapter, as shown below.
Flange Adapter
O-ring
PTFE Based
Elastomer
Rosemount 1151
Flange Adapter
O-ring
PTFE
Elastomer
Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if
there are any signs of damage, such as nicks or cuts. If the o-rings are replaced, re-torque
the flange bolts and alignment screws after installation to compensate for seating of the
PTFE o-ring.
9
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
10
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
STEP 3 CONTINUED...
Installing the HART Modem
After installing the 3095 Engineering Assistant, the HART modem configuration window
automatically appears when the 3095 Engineering Assistant is opened. If this window is
canceled, the HART modem may be installed manually with the following procedure.
1. Close AMS. From the Start Menu select Programs > 3095 Engineering Assistant >
AMS Network.
2. Select Add from the AMS Network Configuration window. A “Select AMS Network
Component Type” window will open.
3. Select Hart Modem.
4. Select Install.
5. Step through the Wizard. A prompt will inquire a COMM PORT. A typical default is
“COMM 1”.
6. Select OK. Close out of the AMS Network Configuration window.
7. Re-open the HART Modem Properties. Click on the Connection tab and set the Retry
Count to 5. Click the Advanced tab and check the Multidrop checkbox and set the
Address Range as 0 to 2.
8. The configuration change will activate when 3095 Engineering Assistant is launched.
NOTE
Exit from the program if a Palm Pilot HotSync or any other program is shared with the
COMM PORT.
3095 Engineering Assistant (EA) for FOUNDATION Fieldbus
1. Install the 3095 Engineering Assistant for FOUNDATION Fieldbus Program and
the FOUNDATION fieldbus communication card drivers.
a.Place CD-ROM disk 2 into the drive.
b.Browse and select 3095 Engineering Assistant for FOUNDATION Fieldbus software
application from Windows NT, 2000, or XP
c. Open the ReadMe.txt file and follow the instructions provided.
2. Install the FOUNDATION Fieldbus communication card.
a.Insert either the PCMCIA card or PCI card into the computer, following the
instructions provided with the communications card.
3. Connect the 3095 transmitter to computer and establish communications.
a.Connect the 9-pin communications cable into the FOUNDATION Fieldbus card port
located in the computer.
b.Connect communication wiring to connection ports labeled “D+” and “D-”.
c. Open the transmitter cover on the side marked “Field Terminals” and connect the
communication wires to the two 3095 transmitter terminals labeled “Fieldbus
Wiring”.
4. Select the 3095 Engineering Assistant for FOUNDATION Fieldbus from the program menu
or use the 3095 EA FOUNDATION fieldbus shortcut icon.
11
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
24 Vdc Supply
Current RL 250
Meter
Operating
250 Region
0
11.0 16.5(2) 42.4(1) 55
Power Supply
(1) For CSA approval, power supply must not exceed 42.4 Vdc.
(2) HART protocol communication requires a loop resistance value between 250-1100 ohms, inclusive.
12
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
Power Supply
To operate and provide complete functionality, the transmitter requires the supply voltage to
be within the ranges shown below.
Approval Option Code Supply Voltage
B, D, F, J, K, L, N, 2, 4, 9 9-30 Vdc
A, C, E, G, H, P, R, 0, 3, 5, 7, 8 9-32 Vdc
T, U, V, W, Y, 6 9-17.5 Vdc
Power Conditioner
A fieldbus segment requires a power conditioner to isolate the power supply filter and
decouple the segment from other segments attached to the same power supply.
Grounding
Signal wiring of the fieldbus segment can not be grounded. Grounding out one of the signal
wires will shut down the entire fieldbus segment.
Shield Wire Ground
To protect the fieldbus segment from noise, grounding techniques for shield wire usually
requires one and only one grounding point for shield wire to avoid creating a ground loop.
The ground point is typically at the power supply.
Signal Termination
For every fieldbus segment a terminator should be installed at the beginning and at the end
of each segment.
13
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
14
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
15
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
16
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
17
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
PRODUCT CERTIFICATIONS
Rosemount 3095 with HART
Approved Manufacturing Locations
Rosemount Inc. — Chanhassen, Minnesota USA
Emerson Process Management GmbH & Co. — Wessling, Germany
Emerson Process Management Asia Pacific Private Limited — Singapore
Beijing Rosemount Far East Instrument Co., Limited – Beijing, China
European Directive Information
The EC declaration of conformity for all applicable European directives for this product can
be found on the Rosemount website at www.rosemount.com. A hard copy may be obtained
by contacting our local sales office.
ATEX Directive (94/9/EC)
Emerson Process Management complies with the ATEX Directive.
European Pressure Equipment Directive (PED) (97/23/EC)
3095F_2/3,4/D and 3095M_2/3,4/D Flow Transmitters
— QS Certificate of Assessment - EC No. PED-H-100 Module H Conformity
Assessment
All other 3095_ Transmitters/Level Controller
— Sound Engineering Practice
Transmitter Attachments: Process Flange - Manifold
— Sound Engineering Practice
Electro Magnetic Compatibility (EMC) (2004/108/EC)
3095 Flow Transmitters — EN 61326-1:1997 – A1, A2, and A3
Ordinary Location Certification for Factory Mutual
As standard, the transmitter has been examined and tested to determine that the design
meets basic electrical, mechanical, and fire protection requirements by FM, a nationally
recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and
Health Administration (OSHA).
Rosemount 3095 HART Hazardous Locations Certifications
North American Certifications
FM Approvals
A Explosion Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition Proof for Class
II/Class III, Division 1, Groups E, F, and G. Enclosure Type 4X. Factory Sealed. Provides
nonincendive RTD connections for Class I, Division 2, Groups A, B, C, and D.
J Intrinsically Safe for use in Class I, II and III, Division 1, Groups A, B, C, D, E, F, and G
hazardous outdoor locations. Non-incendive for Class I, Division 2, Groups A, B, C, and
D. Temperature Code T4. Factory Sealed.
For input parameters and installation see control drawing 03095-1020.
18
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
19
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
G ATEX Type n
Certificate Number: BAS98ATEX3360X II 3 G
Ex nL IIC T5 (Tamb = –45 °C to 40 °C)
Ex nL IIC T4 (Tamb = –45 °C to 70 °C)
Ui = 55V
20
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
The capacitance and either the Inductance or the Inductance to Resistance Ratio (L/R)
of the load connected to the 4-pin connector must not exceed the following values:
Group Capacitance (F) Inductance (mH) or L/R Ratio
H/Ohm
IIC 0.066 96 247
IIB 0.56 365 633
IIA 1.82 696 633
NOTE
1. The external circuit contains no combined lumped inductance and capacitance greater
than 1% of the above values.
Or 2. The inductance and capacitance are distributed as in a cable.
Or 3. The external circuit contains only lumped inductance or only lumped capacitance in
combination with a cable.
In all other situations e.g. combined lumped inductance and capacitance, up to 50% of each
of L and C values is allowed.
Conditions of Certification (X):
When fitted with the transient option, the apparatus is not capable of withstanding the
500V electrical strength test as defined in Clause 6.3.12 of IEC 60079-11. This must be
taken into account during installation.
5 IECEx Type n
Certificate Number: IECEx BAS06.0071X
Ex nA nL IIC T4 (-45°C Ta 70°C)
Ex nA nL IIC T5 (-45°C Ta 40°C)
Ui = 55V dc max
Conditions of Certification (X):
When fitted with the transient option, the apparatus is not capable of withstanding the
500V electrical strength test as defined in Clause 6.8.1 of IEC 60079-15. This must be
taken into account during installation.
7 IECEx Flameproof
Certificate Number: IECEx KEM 06.0018
Zone 0/1 Ex d IIC T6 (-20°C Ta 65°C)
Zone 0/1 Ex d IIC T5 (-20°C Ta 80°C)
Vmax = 55 Vdc
Imax = 23 mAdc
8 IECEx Dust
Certificate Number: IECEx KEM 06.0018
Ex tD A22 T90°C
IP66
INMETRO Certifications
E INMETRO Flameproof
BR-Ex d IIC T6/T5
21
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
22
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
11.When installation, use and maintenance transmitter, observe the following standards
GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13:
Repair and overhaul for apparatus used in explosive gas atmospheres”
GB3836.15-2000 “Electrical apparatus for explosive gas atmospheres Part 15:
Electrical installations in hazardous area (other than mines)”
GB3836.16-2006 “Electrical apparatus for explosive gas atmospheres Part 16:
Inspection and maintenance of electrical installation (other than mines):
GB50257-1996 “Code for construction and acceptance of electric device for
explosion atmospheres and fire hazard electrical equipment installation engineering”
3 China Flameproof
Ex d II B+H2T4~T6
Special conditions for safe use (x):
1. The ambient temperature range is (-20 ~ +60) °C.
2. The relation between temperature class and maximum temperature of process
medium is as following.
Maximum Temperature of
Process Medium (°C) Temperature Class
121 T4
95 T5
80 T6
R TIIS Flameproof
Consult factory for availability
23
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
Combinations of Certifications
Stainless steel certification tag is provided when optional approval is specified. Once a
device labeled with multiple approval types is installed, it should not be reinstalled using any
other approval types. Permanently mark the approval label to distinguish it from unused
approval types.
B A and J combination
D C and K combination
L F, G, H, and P combination
9 4, 5, 7, and 8 combination
Rosemount 3095 with Fieldbus
Approved Manufacturing Locations
Rosemount Inc. — Chanhassen, Minnesota USA
European Directive Information
The EC declaration of conformity for all applicable European directives for this product can
be found on the Rosemount website at www.rosemount.com. A hard copy may be obtained
by contacting our local sales office.
ATEX Directive (94/9/EC)
Emerson Process Management complies with the ATEX Directive.
European Pressure Equipment Directive (PED) (97/23/EC)
3095F_2/3,4/D and 3095M_2/3,4/D Flow Transmitters
— QS Certificate of Assessment - EC No. PED-H-100
Module H Conformity Assessment
All other 3095_ Transmitters/Level Controller
— Sound Engineering Practice
Transmitter Attachments: Process Flange - Manifold
— Sound Engineering Practice
Primary Elements, Flowmeter
— See appropriate Primary Element QIG
Electro Magnetic Compatibility (EMC) (2004/108/EC)
3095 Flow Transmitters
— EN 50081-1: 1992; EN 50082-2:1995; EN 61326-1:1997 –
A1, A2, and A3
Ordinary Location Certification for Factory Mutual
As standard, the transmitter has been examined and tested to determine that the design
meets basic electrical, mechanical, and fire protection requirements by FM, a nationally
recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and
Health Administration (OSHA).
24
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
25
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
26
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
P ATEX Dust
Certificate Number: KEMA02ATEX2321
II 1 D T90°C (-50°C Tamb 80°C)
Vmax = 55 Vdc
Imax = 23 mA
IP66
1180
IECEx Certifications (Fieldbus)
4/Y IECEx Intrinsic Safety
Certificate Number: IECEx BAS05.0023X
Ex ia IIC T4 (-45°C Ta 70°C)
Ex ia IIC T5 (-45°C Ta 40°C)
The capacitance and either the Inductance or the Inductance to Resistance Ratio (L/R)
of the load connected to the 4-pin connector must not exceed the following values:
Group Capacitance Inductance or L/R Ratio
(F) (mH) H/Ohm
IIC 0.066 96 247
IIB 0.56 365 633
IIA 1.82 696 633
27
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
7 IECEx Flameproof
Certificate Number: IECEx KEM 06.0018
Zone 0/1 Ex d IIC T6 (-20°C Ta 65°C)
Zone 0/1 Ex d IIC T5 (-20°C Ta 80°C)
Vmax = 55 Vdc
Imax = 23 mAdc
8 IECEx Dust
Certificate Number: IECEx KEM 06.0018
Ex tD A22 T90°C
IP66
Combinations of Certifications
Stainless steel certification tag is provided when optional approval is specified. Once a
device labeled with multiple approval types is installed, it should not be reinstalled using any
other approval types. Permanently mark the approval label to distinguish it from unused
approval types.
B A and J combination
D C and K combination
L F, G, H, and P combination
6 T, G, H, and P combination
9 4, 5, 7, and 8 combination
28
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
29
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
30
Quick Installation Guide
00825-0100-4716, Rev DA
October 2009 Rosemount 3095 MultiVariable
31
Quick Installation Guide
00825-0100-4716, Rev DA
Rosemount 3095 MultiVariable October 2009
32