FU90004 series high performance universal inverter Detailed function description Please refer to following figure. Gutput current a ‘Auto current lim threshoig Pi ii Crapo weeny EF LN P= Anee r deterfined by Pb.08 t Figure 6. 29Gurrent Inmiting protection funeffon. Function Code Name Setting Range Selection of overtor Pb.11 econ rererenee o-401) {OL3) PE?! Detection level of 10,0%~200.0% “ overtorque {Depend on the modell 0; No detection 1+ Valid detection of overtorque during running, then continue running 2; Valid detection of overtorque during running, then warning and stop 3: Valid detection of overtorque during constant speed running, then continue running 4; Valid detection of overtorque during constant speed running, then warning {OL3) and stop. G model: 150% P model: 120% This value is depending on madel. Pb.13 0.0~60.0s £0.18] Torus b. 12 Output logic t Fis Figure 6.30 Overtorque control function. IfPb.11 is set to be 1or 3, and if the output torque of inverter reaches to Pb.12, and with delay of Pb.13, this will output the overtorque. And the TRIP light will reflash. If P6.01 81.FU90004 series high performance universal inverter Detailed function description ~P6.03 are set to be10, the output will be valid. If Pb.11 is set to be 2 or 4, when overtorque signal meets the output conditions,inverter proforms warming signal OL3,and meanwhile stops the output. PC Group Serial Communication Function Code PC.00 Local address 0-247 £1) When the master is writing the frame, the communication address of the slave is set to 0, the address is the communication address. All slaves on the MODBUS fieldbus can receive the frame, but the salve doesn't answer. The communication of the drive is unique in the communication net. This is the fundamental for the point to point communication between the upper monitor and the drive. Note: The address of the slave cannot set to 0. This parameter determines the slave address used for communication with master. The value *0" ie the broadcast address. Function Code Name Setting Range PC.01 Baud rate selection 0-5 [4] 0: 1200BPS 1; 2400BPS 2: 4800BPS 3: 9600BPS 4: 19200BPS 5: 38400BPS ‘This parameter can set the data transmission rate during serial communication. ‘The baud rate between the upper monitor and the inverter must be the same, Otherwise, the communication is not applied. The bigger the baud rate, the quicker the commnication speed. Function Code Name Setting Range PC.02 Data format os 1) 0: RTU, 1 start bit, 8 data bits, no parity check, 1 stop bit. 1: RTU, 1 start bit, 8 data bits, even parity check, 1 stop bit. 2: RTU, 1 start bit, 8 data bits, odd parity check, 1 stop bit. 3: RTU, 1 start bit, 8 data bits, no parity check, 2 stop bits.FU90004 series high performance universal inverter Detailed function description 4: RTU, 1 start bit, 8 data bite, even parity check, 2 stop bits, ‘5: RTU, 1 start bit, 6 data bits, odd parity check, 2 stop bits. ‘This parameter defines the data format used in serial communication protocol Function Code Setting Range PC.03 Communication delay time 9~200ms [5ms} This parameter means the interval time when the drive receive the data and sent it to the upper monitor. If the answer delay is shorter than the system processing time, then the answer delay time is the system processing time, ifthe answer delay is longer than the system processing time, then after the system deal with the data, waits until achieving the answer delay time to send the data to the upper monitor. Function Code Communication timeout delay When the function code is set as 0.0, the communication overtime parameter lid. When the function code is set to a valid value, if the interval time between two communications exceeds the communication overtime, the system will report “communication faults” (CE). Generally, set it as invalid; set the parameter in the continuous communication to monitor the communication state. Function Code Name Setting Range PC.05 Communication error action O-3 Fi) 0: When communication error occurs, inverter will alarm (CE) and coast to stop. 1: When communication error occurs, inverter will amit the error and continue to run. Pc.04 0.0~100.05 [0.05] 2: When communication error occurs, if P0.01=2, inverter will not alarm but stop according to stop mode determined by P1.06. Otherwise it will omit the error. 3: When communication error occurs, inverter will not alarm but stop according to stop mode determined by P1 Function Code Setting Range Unit's place of LED 0: Response to writing 1: No response to writing Ten's place of LED 0: Reference not saved when power off 8.FU90004 series high performance universal inverter Detailed function description 1: Reference saved when power off Pd Group Supplementary Function Function Code Name Setting Range Pd.00-Pd.09 Reserved PE Group Factory Setting This group is the factory-set parameter group. It is prohibited for user to modify.FU90004 series high performance universal inverter 7. TROUBLE SHOOTING This chapter tells how to reset faults and view fault history. It also lists all alarm and fault messages including the possible cause and corrective actions. 7.4 Fault and Trouble shooting ‘Trouble shooting motor after sudden Fault | Fault Type Reason Solution Code 1. Acc time is too short. outt | IGBTPh-U faut 4 fnorease:Avo ine. 2. IGBT module fault. ou | I6BT Prev faut | Oa “spy | 288K fr support. ‘ (iti a interference. equipment and eliminate Us | IGBTPhWieult | 4, Grounding is not | interference. properly. 1. Acc time is too short. 4. Increase Acc time. Over-current | 2. The vottage of the grid 2. Check the input power oct when is too low. . Geiec bigger capaci acceleration | 3. The power of the | gor cape . - inverter. inverter is too low. 1. Increage Dec time. 1.Dectime istoo shor, | oer ene Over-current | 2. The torque of the load | ~~ - peor ray maaan consumption braking ocz when inertia is big. . components deceleration | 3. The power of the 3. Select bigger capactty inverter is too low. inverter. 1 The load transients or | 4. Chack the load or reduce is abnormal. the transient of the load Overcurrent | » the voltage ofthe grid | 2. Check the input power 0C3 | whenconetant | “* 5 ” Ps running Is too low. ‘supply ages 3. The power of the | 3. Select bigger capacty inverter is too low. inverter. 1. The inj voltage is Over-voltage put vallng 41 Check the input power abnormal ” ov when 2Avoid restart-up fier 2. Restart the running acceleration stoppingFU9O00A series high performance universal inverter Trouble shooting Fee rat Type Re Solution aul ason lu Code power loss. 1. Dec time is too short. | 1.Increae the Dec time Over-voltage 2.The inertia of the load | 2. Increase the ove when is big. ‘energy-consuming deceleration | 3.The input voltage is | components abnormal 3. Check the input power 1. The input voltage | 4. Install the input reactor Overvoltage | ‘ Wy aad janges abnormally. i roper OV3 | when constant oe Prope 2. The inertia of the load | energy-consuming ‘speed running is big. components uv DC bus 4. The voltage of the grid | 1.Check the input power Under-voltay is low of the grid 1. The voltage of the 1. Check the power of the power supply Is too low. ‘supply line 2, The motor setting 2. Reset the rated current of rated current is incorrect. OL Motor overload the motor 3. The motor stall or load ” ‘3. Check the load and adjust transients is too strong. the torque lift 4.The power of the motor : ; 4, Select a proper motor. is too big. 1. The acceleration is too | 1. Increase the ACC time fast 2. Avoid the restarting after 2. Reset the rotating | stopping. Inverter oL2 motor 3. Check the power of the overload 3. The voltage of the | supply line power supply is too low. | 4. Select an inverter with 4. The load is too heavy. | bigger power 41. Check input power Phase loes or fluctuation i " SPI | Input phase loss z Check installation of input R, S and T ae distribution aro Output phase | U, V and W phase loss | 1. Check the output loss input (or__serious | distributionFU90004 Series high performance universal inverter ‘Trouble shooting Fault Code Fault Type Reason Solution asymmetrical — three phase of the load) 2. Check the motor and cable OH1 Reotify overheat OH2 IGBT overheat 1,Sudden overourrent of ‘the inverter 2qThere is direct or indirect short — circuit between output 3 phase 3.Air duct jam or fan damage 4.Ambient temperature is. too high. 5.The wiring of the control panel or plug-ins are loose 6.The assistant power supply is damaged and the drive voltage is undervoltage 7.The bridge arm of the power module is. ‘switched on 8.The control panel is abnormal 1. Refer to the overcurrent solution 2. Redistribute 3. Dredge the wind channel or change the fan 4. Low the ambient temperature 5. Check and reconnect 6. Ask for service 7. Ask for service 8. Ask for service EF External fault $81: External fault input terminal take effect. 1. Check the external device input CE ‘Communication fault 1, The baud rate setting is incorrect. 2.Communication fault 3.The communication is off for a long time. 41, Set proper baud rate 2. Press: to reset and ask for help ‘3. Check the communication connection distribution Current detection fault 1. The connection of the control board is not good 41. Check and reconnect 2. Ask for service 87.FU9000A Series high performance universal inverter ‘Trouble shooting Fault Code Fault Type Reason Solution Assistant power is bad 2. Assistant power is damaged 3. Hoare components is broken 4, The modifying circuit is abnormal. 3. Ask for service 4. Ask for service EEP Autotuning fault EEPROM fault 1. The motor capacity does nat comply with the inverter capability 2. The rated parameter of the motor does not set correctly. 3. The offset between the parameters from autotune and the standard parameter Is huge 4. Autotune overtime 1. Errar of controlling the write and read of the parameters 2. Damage to EEPROM 1.Change the inverter model 2Set the rating parametersaccording to the nameplate of the motor 3.Empty the motor and identity again 4.Check the motor wiring and set the parameters 1.Press STOP/RST|to reset 2. Ask for service PIDE PID feedback fault 1, PID feedback offline 2. PID feedback source disappear 1.Check the PID feedback signal wires 2Check PID feedback source bCcE Braking unit fault 1. Braking circuit fault or damage to the braking pipes 2.The external braking resisitor Is a Iittle low 1.Check the braking unit and change new braking Pipes 2Increase the braking resistorFUS90004 series high performance universal inverter ‘Trouble shooting Fault | Fault Type Reason Solution Gode enp | TMEFeRCh OF | ia time arrival 1. Ask for service factory setting 1. Increase the ACC time 1. The acceleration is too | 2. Avoid the restarting after fast stopping. 2. Reset the rotating | 3. Check the power of the OL3 | Overtorque | motor supply line 3. The voltage of the | 4. Select an inverter with power supply is too low. | bigger power 4. The load is too heavy. 5. Adjust Pb.11 to a proper value 7.2 Common Faults and Solutions Inverter may have following faults or malfunctions during operation, please refer to the following solutions. No display after power on: @ = Inapect whether the voltage of power supply is the same as the inverter rated voltage or net with multi-meter. If the power supply has problem, inspect and solve @ Inspect whether the three-phase rectify bridge is in good condition or not. If the rectification bridge is burst out, ask for support. @ =~ Check the CHARGE light. If the light is off, the fault is mainly in the rectify bridge or the buffer resistor. If the light is on, the fault may be lies in the switching power supply. Please ask for support. Power supply air switch trips off when power on: © Inspect whether the input power eupply is grounded or short circuit. Please solve the problem. © Inspect whether the rectify bridge has been burt or not. If it is damaged, ak for support. Motor doesn’t move after inverter running: © Inspect if there is balanced three-phase output among U, V, and W. If yes, then motor could be damaged, or mechanically locked. Please solve it.Fug9000A series high performance universal inverter Trouble shooting @ Ask for help if the output is unbalanced, @ — Ask for help if there is no output voltage. Inverter displays normally when power on, but switch at the input side trips when running: @ Inspect whether the output side of inverter is short circuit. If yes, ask for support. © Inspect whether ground fault exists. If yes, solve it. @ — Iftrip happens occasionally and the distance between motor and inverter is too far, itis recommended to install output AC reactor.FU9000Aseries high performance universal inverter Maintenance 8. MAINTENANCE ZN RNING ‘© Maintenance must be performed according to designated maintenanes methods. ¢ Maintenance, inspection and replacement of parts must be performed only by certified person. © After tuming off the main circuit power supply, wait for 10 minutes before maintenance or inspection. ‘* DO NOT directly touch components or devices of PCB board. Otherwise inverter can be damaged by electrostatic. « After maintenance, all screws must be tightened. 8.1 Daily Maintenance In order to prevent the fault of inverter to make it operate smoothly in high-performance: fora long time, user must inspect the inverter perladically (within half year). The following table indicates the inspection content. Checking item Content Ensure the temperature is among O'C~d0'C, and the humidity is ‘Temperature/Humidity among 20-90% Ensure that there is no oil fog, dust and condensation in the Oil fog and dust inverter. Enaure thera is no abnormal heating, and abnormal vibration to the The invertor inverter. — Ensure the fan rotates normally and there is no foreign objection in e fan the inverter. Ensure the voltage and frequency of the power supply is in the Input power supply allowed range. Ensure there is no abnormal vibration, heating noise and phase The motor \ loss. 8.2 Periodic Maintenance Customer should check the inverter every 6 months according to the actual environment.FUg000A Series high performance universal inverter Maintenance Checking item Gontent Method ‘Screws of the Cherck If the screw is external Tighten up loose or not. terminals PCB board Dust and dirtness Clear the sundries with dry compressed Check if the accumulative time of abnormal noise | 1. clear the sundries and vibration exceeds | 2. change the fan 20,000 hours. ‘The fan Electrolytic Check if the color has Change the electrolytic capacitance. capacitance | changed and if it smelly ee beara Heatsink Dust and dirtness Clear the sundries with dry compressed Power Dust and dirtness Clear the sundries with dry compressed air. components 8.3 Replacement of wearing parts Fans and electrolytic capacitors are wearing parts; please make periodic replacement to ensure long term, safety and failure-free operation. The replacement periods are as follows: @Fan: Must be replaced when using up to 20,000 hours; ‘Electrolytic Capacitor: Must be replaced when using up to 30,000~40, 000 hours. 92.FU90004 series high performance universal inverter Communication protocal 9. COMMUNICATION PROTOCOL 9.1 Interfaces RS485: asynchronous, half-duplex. Default: 8-E-1, 19200bps. See Group PC parameter settings. 9.2 Communication Modes 9.2.1 The protocol is Modbus protocal. Besides the common register Read/Write operation, it is supplemented with commands of parameters management. 9.2.2 The drive is a slave in the network. It communicates in ‘point to point’ master-slave Mode. It will not respond to the command sent by the master via broadcast address. 9.2.3 In the case of multi-drive communication or long-distance transmission, connecting a 100~120N resistor in parallel with the master signal line will help te enhance the immunity to interference. 9.3 Protocol Format Modbus protocol supports both RTU. The frame format is illustrated as follows: RTU Mode [-— Modus 0-t2—J =] ee] feel [= ][--] Modbus adopts “Big Endian” representation for data frame. This means that when a numerical quantity larger than a byte Is transmitted, the most significant byte Is sent firet. RTU mode In RTU mode, the Modbus minimum idle time between frames should be no less than 3.5 bytes. The checksum adopts CRC-16 method. All data except checksum Itself sent will be counted into the calculation. Please refer to section: CRC Check for more information. Note that at least 3.5 bytes of Modbus idle time should be kept and the start and end idle time need not be summed up to it. The table below shows the data frame of reading parameter 002 from slave node address 1. Node addi Command Data addi Read N cRC x01 Ox03 Ox00 | 0x02 x00 0x01 0x25 | OxCA The table below shows the reply frame from slave node address 1FUS0004 series high performance universal inverter Communication protocol Node addr. Command Bytes No. Data RC 0x01 0x03 x02 x00 0x00 OxBS 0x44 9.4 Protocol function Different respond delay can be set through drive's parameters to adapt to different needs. For RTU mode, the respond delay should be no less than 3.5 bytes interval. The main function of Modbus is to read and write parameters. The Modbus protocol ‘supports the following commands: 0x03 Read inverter's function parameter and status parameters x06 Write single function parameter or command parameter to inverter All drive's function parameters, control and status parameters are mapped to Modbus RW data address. ‘The data address of control and status parameters please refer to the following table. Parameter RW Address Meaning of value Description Feature i: Forward Reverse JOG forward Control i: JOG reverse command 1000H Stop we Coast to stop Reset fault |: JOG stop {: Forward running Reverse running Inverter status 1001H Standby R i: Fault 0005H: Status of inverter POFF Communication Setting Range (-10000~10000) Communication Note: the communication setting is ‘setting 2000H the percentage of the relative value wR (-100.00%~100.00%). Ifitissetas frequency source, the value is the 84FU9000A series high performance universal inverter Communication protocal Parameter RW ae Address Meaning of value Description Feature percentage of the maximum. frequency. If it is set as PID (preset value or feedback value), the value is the percentage of the PID. PID setting, 2001H WR Range: 0~1000, 1000 means100.0% PID fedback, 2002H wR Range: 0~1000, 1000 means100.0% ‘Setting value of torque 2003H | Range: -1000~1000 wR 1000 means 100.0% ‘Setting value of upper limit frequen: 2004H ° me i” WR (0-Fmax) Status 3000H —_| Output frequency parameters: 3001H Reference frequency 3002H DC Bus voltage 3003H —_| Output voltage 3004H —_| Output current 3005H Rotation speed 3006H —_| Output power 3007H —_| Output torque 3008H PID preset value ‘3009H PID feedback value 300AH Input terminal status 300BH Output terminal status. 300CH Input of Alt 300DH Input of Al2 300EH Reserved ‘300FH Reserved 3010H =| HDI frequency 3011H Reserved alalala|alalalalalalal|alaialalaloloFU90004 series high performance universal inverter Communication protocol Parameter Description Address RW Meaning of value Feature 3012H Step No. of PLC or multi-step 3013H Reserved 3014H Extemal counter input 3015H Torque setting 3016H Device code ala|ala|a Inveter fault info address ‘5000H ‘OXO0H: No fault OX01H: OUT1 0X02H: OUT2 OX03H: OUTS OX04H: OC1 OX05H: OC2 OX06H: OC3. 0X07H: OV1 OX08H: OV2 OX09H: OV3 Ox0A: UV ‘Ox0B: OL1 Ox0C:OL2 ‘Ox0D: SPI ‘Ox0E: SPO. ‘Ox0F: OH1 0x10: OH2 0x11: EF 0x12: CE 0x13: IE 0x14: tE 0x15: EEP ‘Ox16:PIDE 0x17: bCE 0x18: END 0x19: OL3 The above shows the format of the frame. Now we will introduce the Modbus command 96.FUS9000A series high performance universal inverter Communication protocol and data structure in details, which is called protocol data unit for simplicity. Also MSB stands for the most significant byte and LSB stands for the least significant byte for the ‘same reason. The description below is data format in RTU mode. Protocol data unit format of reading parameters: Request format: Protocol data unit Data length(bytes) Range Command 1 x03 Data Address 2 Q~OxFFFF Read number 2 0x0001~0x0010 Reply format (success): Protocol data unit Data length(bytes) Range Command 1 0x03 Returmed byte number 2 2° Read number Content 2* Read number Ifthe command is reading the type of inverter (data address 0x3016), the content value in reply message is the device code: The high 6 bit of device code is the type of the inverter, and the low 8 bit of device code is the sub type of inverter.