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Gym Equipment Assembly Guide

The document appears to be an owner's manual for a piece of exercise equipment. It includes diagrams and lists of parts for the main frame, movement arm assembly, belt and pulley assembly, and weight stack assembly. It also provides contact information for parts and service.

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0% found this document useful (0 votes)
128 views12 pages

Gym Equipment Assembly Guide

The document appears to be an owner's manual for a piece of exercise equipment. It includes diagrams and lists of parts for the main frame, movement arm assembly, belt and pulley assembly, and weight stack assembly. It also provides contact information for parts and service.

Uploaded by

bvkfnsgkkm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

60,64

110,112,113
74
82
53

10 CHEST 54 107 51

OWNER'S 95

MANUAL
REVISED: Feb. 23, 2006

SERIAL NO.'S
______________
through
______________
Contents
Parts
1 MAIN FRAME TO
BENCH FRAME ASSEMBLY
2 MOVEMENT ARM ASSEMBLY 1
3 BELT & PULLEY ASSEMBLY
4 WEIGHT STACK ASSEMBLY
5 WEIGHT STACK ASSEMBLY
6 PARTS LIST
7 PARTS LIST

Maintenance
Follows page 7

See last pages of this manual for 2ST Strength


Circuit Exercise Order Diagram and 2ST Floor
Plan Kit.

5
PARTS AND SERVICE
709 Powerhouse Road
Independence, Virginia 24348
800-235-2233
Fax: 276-773-2298 19-4946
MAIN FRAME TO 71,79

BENCH FRAME ASSEMBLY


71,79

58

94
46

70,78
37 46 42

104 87
83

88

105

43
100
44 39
39 43
47
99
48 44
100 38
41 44 44
43

99 44
47
43 41 48
44
43 41

48

42
46 37 46 111 46 42
46
36

37 46

1
MOVEMENT ARM ASSEMBLY 30 28 27
34
35 35
34 32
28
30 34
19
32 29 31 21
32
34
102 6 12 27
3 29 31 22
32

106
103
102
101

101 2

103

25 25
31
31
26 31

26 31

89
89

90

2
BELT & PULLEY ASSEMBLY

40

45 4
8
13
13
15 10
41
4A

6 12
6A 12
20 20
13A

19 16 7
16
23

11
14 14

9
7

19

8
10

15
24
21

19
19
22
17
18

6 12

17
18

3
24 WEIGHT STACK
STANDARD .............
REF # ....PART # .....200 lb. WEIGHT STACK (20-250)
A ............01-0010 .....BOLT HH2 7/16-14 X 4 1/2 BLACK
B ............02-9190 .....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK USE CAUTION
C............03-1045 .....NUT NTE 7/16 BLACK WHEN WORKING
D............04-5070 .....RUBBER WEIGHT STACK WASHER WITH WEIGHT
E ............05-4020 .....BOTTOM WEIGHT BUSHING
F ............05-4055 .....TOP WEIGHT BUSHING STACK !
G............06-2005 .....CHAIN LINK #100 CONNECTING LINK
H............06-7064 .....COIL SUPER 6" J
I .............06-8150 .....1 1/4 EXTERNAL SNAP RING
J.............06-8254 .....SNAP RING 1"
K ............07-4000 .....NYLINER PLASTIC BUSHING J
L ............07-8296 .....PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH
M ...........07-9268 .....TOP WEIGHT SLEEVE
N............09-3066 .....HOLE PLUG 1 1/4 DIA WHITE M F
O............09-6135 .....BELT ROLLER O
P ............12-1024 .....DECAL WARNING 3"
Q............12-1282 .....WEIGHT STACK DECAL 20-310 lbs/kgs F M
G
R............17-2204 .....1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S ............17-2206 .....1 X 4 X 9.330 SECOND WEIGHT STEEL, 10 lbs.
T ............17-2203 .....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
U............17-2203 .....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
V ............17-4115 .....WEIGHT STACK PIN 24 HOLE K
W ...........BSF509 .....WEIGHT STACK STAND 8"
X ............07-9269 .....3" WEIGHT STACK SPACER C
Y ............09-2060 .....1 1/2 X 3" HOLE PLUG
WOMEN'S/MEDICAL
REF # ....PART #......130 lb. WEIGHT STACK (10-200)
A ............01-0010 .....BOLT HH2 7/16-14 X 4 1/2 BLACK E
B ............02-9190 .....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK R
C............03-1045 .....NUT NTE 7/16 BLACK A
D............04-5070 .....RUBBER WEIGHT STACK WASHER
E ............05-4020 .....BOTTOM WEIGHT BUSHING V
F ............05-4055 .....TOP WEIGHT BUSHING E
G............06-2005 .....CHAIN LINK #100 CONNECTING LINK
H............06-7064 .....COIL SUPER 6"
I .............06-8150 .....1 1/4 EXTERNAL SNAP RING
J.............06-8254 .....SNAP RING 1" S
K ............07-4000 .....NYLINER PLASTIC BUSHING
L ............07-8296 .....PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH B
M ...........07-9268 .....TOP WEIGHT SLEEVE
N............09-3066 .....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135 .....BELT ROLLER H
P ............12-1024 .....DECAL WARNING 3"
Q............12-1281 .....WEIGHT STACK DECAL (WOMEN'S) 10-260 lbs/kgs T
R............17-2210 .....1 X 4 X 9.330 TOP WEIGHT ALUM., 3.5 lbs.
S ............17-2212 .....1 X 4 X 9.330 SECOND WEIGHT ALUM., 3.5 lbs.
T ............17-2211 .....1 X 4 X 9.330 BOTTOM WEIGHT ALUM., 3.5 lbs.
U............17-2203 .....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs. L
V ............17-4115 .....WEIGHT STACK PIN 24 HOLE
W ...........BSF509 .....WEIGHT STACK STAND 8"
X ............07-9269 .....3" WEIGHT STACK SPACER
Y ............09-2060 .....1 1/2 X 3" HOLE PLUG
Z ............12-1048 .....WEIGHT STACK DECAL (MEDICAL) #1-30
SUPER STACK
REF# .....PART #......290 lb. WEIGHT STACK (20-365) Q,Z
A ............01-0010 .....BOLT HH2 7/16-14 X 4 1/2 BLACK
B ............02-9190 .....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045 .....NUT NTE 7/16 BLACK
D............04-5070 .....RUBBER WEIGHT STACK WASHER
E ............05-4020 .....BOTTOM WEIGHT BUSHING U
F ............05-4055 .....TOP WEIGHT BUSHING
G............06-2005 .....CHAIN LINK #100 CONNECTING LINK
H............06-7064 .....COIL SUPER 6"
I .............06-8150 .....1 1/4 EXTERNAL SNAP RING
J.............06-8254 .....SNAP RING 1"
K ............07-4000 .....NYLINER PLASTIC BUSHING
L ............07-8297 .....PIN WEIGHT SELECTOR W/MAGNET 7" LENGTH
M ...........07-9268 .....TOP WEIGHT SLEEVE
N............09-3066 .....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135 .....BELT ROLLER
P ............12-1028 .....DECAL WARNING 6"
Q............12-1283 .....WEIGHT STACK DECAL 20-455 lbs/kgs
R............17-2204 .....1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S ............17-2207 .....1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
T ............17-2205 .....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
U............17-2205 .....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs. D
V ............17-4115 .....WEIGHT STACK PIN 24 HOLE
W ...........BSF509 .....WEIGHT STACK STAND 8"
X ............07-9269 .....3" WEIGHT STACK SPACER
Y ............09-2060 .....1 1/2 X 3" HOLE PLUG
OPTION 3
OPTION 1
NO STAND
Y
Y 8"

X W
OPTION 2
2LR, 2PF 2AB, 2BP, 2CR, 2IP, 2LCP, 2LE,
01-13-99 2LB, 2OP, 2TP, 2LCS, 210, 2VC 2HAD, 2HAB, 2RT, 2SC 4
MINI 24 ADD-ON WEIGHT KIT
REF # PART # DESCRIPTION
AA ........02-4108 .......3/8-16 X 3/4 ALLEN CAP SCREW
BB ........01-1258 .......1/2 X 3/4 HEX BOLT BLACK
CC........01-4035 .......1/4 X 1-1/4 WIZ BOLT BLACK
DD........02-4110........3/8 X 1-1/4 ALLEN CAP SCREW
EE ........02-9190 .......1/4 X 1/2 PAN HD TYPE "F" SCREW BLACK
FF ........03-5111........3/8 CLIP NUT
GG .......03-4290 .......1/4 WIZ NUT BLACK ZINC
WW
HH........06-8150 .......1 1/4 EXT. SNAP RING
II...........04-5206 .......3/8 SAE FLAT WASHER BLACK CC
JJ .........04-5214 .......1/2 LOCK WASHERS BLACK HH PP
KK ........06-7062 ........450 OD 5" SUPER COIL
GG
LL.........07-8045 .......ADD ON WEIGHT SELECTOR PIN & KNOB TT
KK
MM.......07-9245 .......MOLDED WEIGHT STAND INSERT EE
NN........07-9250 .......MOLDED ADD-ON-WEIGHT BASE OO
RR
OO .......07-9255 .......MOLDED ADD-ON-WEIGHT LINK LL
PP ........09-3072 .......HOLE PLUG 3/8" BLACK
QQ .......12-1117........ADD ON WEIGHT DECAL LBS/KGS
RR........17-5998 .......CAST ADD-ON SECOND PLATE SS
SS ........17-5999 .......CAST ONE POUND WEIGHT
TT ........17-6015 .......RECTANGULAR WEIGHT BUSHING
UU........17-6020 .......ANGLE BRACKET QQ

NN

OPTION 1 - NO WEIGHT STAND:


2LR, 2PF
WW ......07-9292 .......SHORT MINI WEIGHT STACK PIN
XX ........BSF512........SHORT MINI WEIGHT STAND II UU
XX
AA
OPTION 2 - 3" WEIGHT STAND:
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE, 2LB, 2OP, 2TP, 2LC, 210, 2VC
WW ......17-4137 .......STANDARD MINI WEIGHT STACK PIN FF
XX ........BSF511........STANDARD MINI WEIGHT STAND
JJ
BB

OPTION 3 - 8" WEIGHT STAND:


2HAAD, 2HAB, 2RT, 2SC
WW ......17-4137 .......STANDARD MINI WEIGHT STACK PIN
XX ........BSF513........TALL MINI WEIGHT STAND DD

MM
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !

OPTION 3
OPTION 1
NO STAND
8"

OPTION 2
2LR, 2PF 2AB, 2BP, 2CR, 2IP, 2LCP, 2LE,
2LB, 2OP, 2TP, 2LCS,210, 2VC 2HAD, 2HAB, 2RT, 2SC
01-13-99 5
2ST 1O• CHEST REF#....PART# .........DESCRIPTION
E.L. CODES:.............
210S ....FULLY SHIELDED 10 DEGREE CHEST 46.........04-5214 .......WASHER INT LOK 1/2 BLACK
2W10S .FULLY SHIELDED WOMENS' 10 DEGREE CHEST 47.........09-2040 .......FRAME PLUG 1 1/2 X 2
2M10S .FULLY SHIELDED MEDICAL 10 DEGREE CHEST 48.........09-5035 .......RUBBER
............. FOOTPADS (RECTANGLE)
210.......PARTIAL SHIELDED 10 DEGREE CHEST .............
2W10 ..PARTIAL SHIELDED WOMENS' 10 DEGREE CHEST E.L. CODE:..210S, .............
2W10S, 2M10S, 210, 2W10, 2S10
2S10 ....PARTIAL SHIELDED SUPER 10 DEGREE CHEST SH56............SHIELD KIT 10• CHEST
49.........09-3063 .......PLUG HOLE 7/16 WHITE
REF#....PART# .........DESCRIPTION
............. 50......... intentionally blank
............. 51.........12-1026 .......KEEP HANDS AWAY DECAL
E.L. CODE:..210S,
.............
2W10S, 2M10S, 210, 2W10, 2S10 52.........12-1120........RED PINE TREE CLIP
WL27 ...........WELDMENT KIT 10• CHEST 53.........12-2796 .......PLACARD 10• CHEST
1...........BF501 ..........BACK FRAME ASSEMBLY 54.........14-2677 .......WORKBOX SHIELD
2...........MA527 .........MOVEMENT ARM LEFT ASSEMBLY 55.........19-4946 .......DIAGRAM
............. PARTS 10• CHEST
3...........MA528 .........MOVEMENT ARM RIGHT ASSEMBLY .............
4...........LK502 ..........IDLER BRACKET ASSEMBLY E.L. CODE:..210S, .............
2W10S, 2M10S, 210, 2W10, 2S10
4A ........LK529 ..........ANTI-JUMP ROLLER BRACKET GR01 ...........GUIDE ROD KIT 1
5...........SF519 ..........SEAT
.............
FRAME ASSEMBLY 56.........07-9269 .......3" WEIGHTSTACK SPACER
............. 57.........09-2060 .......FRAME PLUG 1 1/2 X 3 11 GA
E.L. CODE:..210S,
.............
2W10S, 2M10S, 210, 2W10, 2S10 58.........17-1375 .......GUIDE
.............RODS 51 15/16 LONG
BLT26 ..........BELT & PULLEY KIT 10• CHEST .............
6...........01-2180 .......BOLT HH5 5/8 X 1 1/2 BLACK E.L. CODE:..210S, .............
2M10S, 210, 2S10
6A ........01-2185 .......BOLT HH5 5/8 X 2 1/2 BLACK IN01 .............INSPECTION KIT
7...........01-1321 .......BOLT HH5 1/2 X 2 1/2 BLACK 59.........12-1080 .......INSPECTION STICKER DECAL
8...........01-4030 .......1/4 X 1 WHIZ FLANGE SM PATTERN BLACK 60.........12-1088 .......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long
9...........03-1055 .......NUT 1/2 BLACK 61.........19-1291 .......DECAL SERIAL # BAR CODE
10.........03-4290 .......1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK 62.........40-7167 .......BAG.............
50 X 46 X 86 X .002 THICK
11 .........04-5214 .......WASHER INT LOC 1/2 BLACK .............
12.........04-5215 .......WASHER INT LOK 5/8 BLACK E.L. CODE:..2W10S,............. 2W10
13.........06-5045 .......ROLLER BELT IN03 .............INSPECTION KIT WOMENS
13A ......07-5072 .......ANTI-JUMP ROLLER SPACER 63.........12-1080 .......INSPECTION STICKER DECAL
14.........07-8363 .......IDLER PULLEY SPACER 64.........12-1175........NAUTILUS WOMENS NAMEPLATE 2 1/2 x 9 1/4
15.........07-8982 .......END STRAP CLAMP 65.........19-1291 .......DECAL SERIAL # BAR CODE
16.........07-9079 .......IDLER PLATES 66.........40-7167 .......BAG.............
50 X 46 X 86 X .002 THICK
17.........08-7063 .......TEARDROP (FOR CAM) .............
18.........08-7064 .......TEARDROP INSERT E.L. CODE:..210, .............
2W10, 2S10
19.........09-8323 .......PULLEY 2" SH02............OUTER PARTIAL SHIELD BF501 KIT
20.........09-8327 .......PULLEY 3" 67.........02-4070 .......SCREW SHIELD 1/4 X 3/4
21.........11-3305........CAM 10• CHEST RIGHT 68.........02-4074 .......SCREW TRUSS 1/4 X 1/2
22.........11-3306........CAM 10• CHEST LEFT 69.........03-4060 .......1/4-20 CLIP NUT
23.........24-6030 .......KEVLAR BELT 1" X 69” 70.........07-9137 .......FRONT FRAME WORKBOX BRACKET
24.........24-6030 .......KEVLAR
............. BELT 1" X 62” 71.........07-9138 .......UPPER MAIN FRAME SHIELD BRACKET
............. 72.........19-1015 .......2" SQ SERIES 170 DUAL LOC
E.L. CODE:..210S,
.............
2W10S, 2M10S, 210, 2W10, 2S10 73.........19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC
MV15 ...........MOVEMENT ARM KIT 10• CHEST 74.........14-2074 .......SHIELD
............. 2ST OUTER BF501
25.........01-1271 .......BOLT HH5 1/2 X 1 1/4 .............
26.........01-1560 .......BOLT HH5 1/2 X 1 3/4 E.L. CODE:..210S, .............
2W10S, 2M10S
27.........02-4119........BOLT AC 1/2 X 1 3/4 SH03............OUTER SHIELD BF501 KIT
28.........02-9210 .......BOLT HH5 3/8 X 1 75.........02-4070 .......SCREW SHIELD 1/4 X 3/4
29.........03-1055 .......NUT 1/2 NTE BLACK 76.........02-4074 .......SCREW TRUSS 1/4 X 1/2
30.........04-5213 .......WASHER INT LOK 3/8 BLACK 77.........03-4060 .......1/4-20 CLIP NUT
31.........04-5214 .......WASHER INT LOK 1/2 BLACK 78.........07-9137 .......FRONT FRAME WORKBOX BRACKET
32.........07-5064 .......203 PP BEARINGS 79.........07-9138 .......UPPER MAIN FRAME SHIELD BRACKET
33.........07-8233 .......MOVEMENT ARM STOP PLATES 80.........19-1015 .......2" SQ SERIES 170 DUAL LOC
34.........07-8408 .......BEARING MOUNT (203PP) 81.........19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC
35.........19-1565 .......COUNTERWEIGHT
............. 3X4 82.........14-2011........SHIELD
............. OUTER BF501
............. .............
E.L. CODE:..210S,
.............
2W10S, 2M10S, 210, 2W10, 2S10 E.L. CODE:..210S, .............
2W10S, 2M10S
FR23............FRAME KIT 10• CHEST SH11............INNER SHIELD BF501 HARDWARE KIT
36.........01-1271 .......BOLT HH5 1/2 X 1 1/4 BLACK 83.........01-1540 .......BOLT HH5 5/16 X 1
37.........01-1321 .......BOLT HH5 1/2 X 2 1/2 BLACK 84.........02-4134 .......1/4 X 1/2 PAN HD. TYPE "F" CUTTING SCREW
38.........02-9071 .......BOLT HH5 3/8 X 3 3/4 BLACK 85.........03-4040 .......1/4-20 X 5/8 REV NUT (BRASS)
39.........02-9074 .......BOLT HH5 3/8 X 4 1/4 BLACK 86.........03-4060 .......1/4-20 CLIP NUT
40.........02-9210 .......BOLT HH5 3/8 X 1 BLACK 87.........03-4066 .......CLIP-NUT 5/16-18
41.........03-1035 .......NUT 3/8 BLACK 88.........07-8307 .......SHIELD MOUNT 1" SQ TUBE X 2 7/8
42.........03-1055 .......NUT 1/2 BLACK 89.........07-9135 .......BRACKET SMALL LOWER BASE SHIELD
43.........04-5145 .......PLASTIC BOLT CAP 90.........07-9136 .......BRACKET LARGE LOWER BASE SHIELD
44.........04-5135 .......3/8 BOLT CAP WASHER
45.........04-5213 .......WASHER INT LOK 3/8 BLACK
6
REF#....PART# .........DESCRIPTION

91.........12-1120........RED PINE TREE CLIP


92.........02-4070 .......SCREW
............. SHIELD 1/4 X 3/4
.............
E.L. CODE:..210,.............
2W10, 2S10
SH19............INNER PARTIAL SHIELD BF501 HARDWARE KIT
93.........03-4060 .......1/4-20 CLIP NUT
94.........07-9274 .......16GA SHEET METAL 2ST SHIELD SHROUD
95.........12-1120........RED PINE TREE CLIP
96.........19-1015 .......2" SQ SERIES 170 DUAL LOC
97.........19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC
98.........02-4070 .......SHIELD
............. SCREWS
.............
E.L. CODE:..210S,
.............
2W10S, 2M10S, 210, 2W10, 2S10
UPH24 .........UPHOLSTERY KIT 10• CHEST
99.........02-9220 .......BOLT HH5 3/8 X 1 1/4 BLACK
100.......04-5213 .......3/8 INT LOK WASHER BLACK
101.......06-8257 .......SNAP RING 1 1/2 EXT. BLACK
102.......07-7041 .......ROLL PIN BLACK 1/4 X 2
103.......09-3075 .......PLUG HOLE 1 1/4
104.......UP714..........UPH. SLIPCOVER
105.......UP8370........UPH. BACK PAD
106.......UP8385........UPH. ROLLER
107.......UP8505........UPH.
.............
HEADPAD BELTED 10 CHEST
.............
E.L. CODE:..210, 2W10, 2S10
108.......09-3065 .......PLUG HOLE 9/16 WHITE
109.......09-3067 .......PLUG HOLE 1/4 WHITE
110 .......14-2676 .......INNER FRAME SHIELD PARTIAL
111 .......07-9004 .......CENTER
............. WORKBOX MOUNT
.............
E.L. CODE:..210S, 2W10S, 2M10S
112 .......14-2678 .......INNER MAIN SHIELD FULL
113 .......14-2679 .......INNER FRAME LOWER SHIELD FULL

7
Kevlar Belt Adjustment
™ TM

Instructions Warranty Information


Belts require tightening when a lack of resistance and Nautilus® Variable Resistance Warranty Limited
uneven feel is noticed at the beginning of an exercise. USE Warranty Terms & General Specifications
CAUTION AROUND THE WEIGHT STACK WHEN
TIGHTENING KEVLAR™ BELTS. Nautilus warrants only to the original purchaser
that Nautilus® exercise equipment from the
To adjust belt: manufacturer is free from defects in material and
workmanship under normal use and service. Our
1. Remove the Shielding.
obligation under this warranty shall be limited to the
2. Remove the Tethered Weight-Pin from weight stack hole. repair or exchange at our plant (a) of any part or parts
See Figure 3. of the structural frame, moving weldments or weight
3. Lift top weight using the appropriate lifting mechanism stacks which may thus prove defective under normal
- in most cases the moving arms for exercising. use and service for the lifetime of the product from
4. While top weight is suspended, insert a shim between delivery to the original purchaser; (b) of any moving
the first and second weight (two quarters will suffice). part or parts not otherwise disclosed within this
5. Release top weight so the first stack is resting on the warranty which thus may prove defective under
shim. normal use and service within one (1) year from
6. Loosen the two bolts at the end of the belt and pull delivery to the original purchaser; and (c) of any
through excess belting until tight. upholstery, pads, grips or tethered weight pin
7. Tighten belt bolts and lift top weight to remove the shim. connectors which thus may prove defective under
8. Lower the mechanism to rest on the weight stack. normal use and service within 120 days from delivery
to the original purchaser. This warranty only applies
9. If belt is still loose, repeat this procedure until there is
no looseness at the beginning of an exercise.
to those parts that our own examination discloses to
our satisfaction to be thus defective.
10. If you experience difficulties in tightening the belts, This warranty is expressly in lieu of all other
please contact your Nautilus service professional or call
1-800-NAUTILUS (1-800-235-2233), Parts & Service warranties, express or implied, including the
Department, for assistance. warranties of merchantability and fitness for use and
of all other obligations or liabilities on our part, and
we neither assume nor authorize any other person to
assume for us any other liability in connection with
the sale of this NAUTILUS® exercise equipment. This
BOLTS warranty shall not apply to this NAUTILUS® exercise
equipment or to any part thereof which has been
TOP subject to accident, negligence, alteration, abuse, misuse,
WEIGHT or a lack of maintenance in accordance with our
STACK recommended maintenance instructions. We make no
TWO warranty whatsoever in respect to accessories or parts
QUARTERS not manufactured by us and disclaim all warranties,
FOR SHIMS 20
LB
.
express or implied, as to such accessories and parts. The
30
9
KG
.
term “original purchaser”, as used in this warranty, shall
LB
. be deemed to mean that person or entity for whom this
14
40
LB
KG
. NAUTILUS® exercise equipment is originally installed.
.

50
18
KG
This warranty shall apply only within the boundaries of
LB
.
.
the continental United States.
23
60
LB
KG
. NAUTILUS® shall not be liable for any loss or
WEIGHT-PIN .
27 damage, including incidental or consequential damages
70 KG

resulting directly or indirectly from the use or loss of use


.
LB
.
32
80
LB
.
KG
. of our NAUTILUS® exercise equipment. Without
90
36 limiting the generality of the foregoing, this exclusion
Figure 3 LB
.
KG
.
from liability embraces the purchaser’s expenses for
41
KG
. downtime or for making up downtime, damages for
WARNING which the purchaser may be liable to other persons,
Store indoors only. Do not subject damages to property, and injury to or death of any
machine to high humidity or damp persons. We neither assume not authorize any person to
conditions. assume for us any liability in connection with sale or use
of our equipment. There are no oral agreements or
warranties collateral to or affecting this agreement.

4
TM

® Contents

Maintenance Welcome ...........................................................1


Parts & Service ..................................................2

INSTRUCTIONS
For Variable Resistance Strength Training Equipment
Safety/Before Exercising...................................2
Maintenance Schedule...................................2
General Maintenance .....................................2
Cleaning ............................................................3
Lubrication.........................................................3
Hydraulic Unit Adjustment ...............................3
Kevlar Belt Adjustment Instructions .................4
Warranty Information........................................4

Parts & Services


Regular and scheduled maintenance will prolong the life
of your Nautilus equipment. Should you have to replace
parts, use only genuine Nautilus parts. The Nautilus
Customer Service Team invites you to call in your order
for replacement parts. They’re never too busy to discuss
or offer a tip on your maintenance tasks.
Nautilus machines -- the culmination of years of research
and refinement -- are made from the highest quality
materials, under exacting conditions. The quality control
tag attached to each machine before shipping ensures that
each unit has been thoroughly inspected to meet Nautilus'
strict requirements.
Should you, the owner of a Nautilus machine, need to
replace any parts because of normal wear and tear, or should
your machine ever need maintenance, Nautilus invites you
to call our Virginia Headquarters office for information on
parts and service.
Nautilus has available: detailed isometric drawings on
the website @ www.nautilus.com for each machine
manufactured, genuine Nautilus Upholstery Pads,
Naugahyde® Spray Cleaner/Conditioner recommended for
Getting maximum results from Nautilus® Nautilus upholstery pads and TFL #50 Wet Lubricant
machines depends on proper maintenance recommended for the care of the guide rods of Nautilus
of equipment. selectorized resistance machines.
Nautilus’ concern for the customer does not end with
the purchase of equipment. Your comments are always

Welcome welcomed. In the unlikely event that a problem occurs, call


us toll free:

Congratulations on choosing Nautilus® Variable


Resistance strength training equipment. The addition
of several exciting new features to the Nautilus® line, Nautilus
as outlined in these instructions, ensures that your TM
Customer Service
equipment will operate with little scheduled
maintenance. We know this is important to you and
1-800-235-2233
your customers, so please take a few minutes to read
Fax: 276-773-2298
the following instructions for keeping your Nautilus®
equipment in the best working condition.

1
Before Exercising
Safety To guard against injury, all equipment users
should follow these instructions.
1. Supervision is necessary when the machine is
■ Check with your physician and get approval
used by or near children, invalids, or disabled before beginning a training routine.
persons.
2. Follow the instructions for specific exercises on ■ Become familiar with the equipment before
each machine beginning a training routine.
3. Get in and out of the equipment carefully.
4. Never operate the machine without shields in ■ Always warm-up before and cool down after
exercising.
place.
5. Use only Nautilus selector pins in weight stack. ■ Move slowly during each exercise. Do not jerk
Never drop or insert any other object into or "throw" the weight.
machine opening.
6. Use this machine only as intended or described ■ Breathe freely. Do not hold your breath while
in this manual. lifting or lowering weight.
7. Do not operate equipment with loose or damaged
■ Hold movement arms and handles firmly, do
parts. If machine fails to operate correctly, do not not squeeze or grip tightly.
attempt to repair. Notify authorized personnel of
the problems. ■ Structure each workout to exercise the largest
8. Keep hands and feet clear of weights and other muscles first. Suggested routines are found in
moving parts when in use. Keep hands and feet the Nautilus Total Fitness Program.
only on the hand grips and foot pads provided.
9. Failure to comply with these instructions may ■ Experiment to find the exact weight you need
for each exercise. Select a resistance that allows
result in personal injury. you to perform eight to twelve slow repetitions.
Take two seconds to lift the weight. Pause briefly,
and take four seconds to lower the weight.
Stop exercising immediately if you experience a sharp
nerve or joint pain, and seek medical advice.

Maintenance Schedule
EVERY 6
DAILY WEEKLY MONTHLY MONTHS

General Maintenance
Check Safety & Warning Decals ✿✿✿✿✿✿✿✿✿✿✿✿✿■
Inspect Belts & Cables ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Belt ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Nuts and Bolts ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check All Pegs and Stops _______________________________________________________■
Examine Rotation Points _________________________________________________________________________■
Cleaning
Clean Upholstery _____________________________________■
Use Nautilus Disinfectant Cleaner.
Clean Surface Area _________________________________________________■
Remove Dust___________________________________________________________________________________■
Lubrication
Lubricate and Clean Guide Rods Using TFL 50___________________________■
Do not lubricate hydraulic cylinders.

2
3. SHIELD REMOVAL
Nautilus® 2ST machines are equipped with quick- Hydraulic Unit Adjustment
release shield fasteners. To remove Quick-Release Note: The hydraulic unit only needs adjustment if the
shielding, gently pull shielding away from the frame. seat will not stay in position.
Use a proper screwdriver to remove front shielding,
which is attached to the frame with screws. 1. Remove CLEVIS and COTTER PINS. Remove
CIRCULAR COTTER PINS by lifting up the wire that crosses
Cleaning over straight end of pin, see Figure 1. Save all PINS.
2. Use a flat blade screwdriver to gently unsnap CABLE
1. UPHOLSTERY CLEANING AND PROTECTION from LEVER MECHANISM. Be careful not to break cable
fitting.
A. Keep pads free of perspiration at all times.
B. Clean and disinfect upholstery at the end of each 3. Remove hydraulic unit from machine, loosen NUT by
backing it down ROD. Hold LEVER MECHANISM and twist
day, especially areas where perspiration and scalp
SHAFT until there is free play in LEVER, as shown by "B" in
oil collect. Figure 1.
C. Clean all outside surfaces with non-abrasive, non-
4. Hold LEVER MECHANISM and twist SHAFT (as shown
chlorinated household cleaners. Nautilus by "C" in Figure 3) until LEVER free play is gone, then back
Disinfectant Cleaner is an effective upholstery care off 1/8 turn. Tighten NUT against LEVER MECHANISM. The
product. NUT MUST BE PROPERLY TIGHTENED to keep hydraulic
2. CLEANING AND CARE OF PAINTED unit in adjustment.
SURFACES 5. Twist SHAFT slightly to realign the top and bottom
A. Wipe painted surfaces with a clevis pin holes.
damp cloth and car wax. 6. Use pliers to snap and lock the CABLE on to the LEVER
B. Let dry and buff with a dry MECHANISM.
cloth. 7. Reposition the hydraulic unit on machine and insert
CLEVIS and COTTER PINS. The circular COTTER PINS can
3. CLEANING AND CARE OF ABS PLASTIC be pushed into holes.
SHIELDING 8. The HANDLE NUT should be tight against the
PART A. Clean with non-abrasive, non- HANDLE HOUSING, see Figure 2. The HANDLE LEVER
NUMBER chlorinated household cleaners. should touch the GRIP when squeezed. If it does not touch,
Detergent/
Disinfectant-Odor
19-1175
B. Vacuum or wipe dust from adjust as follows:
Counteractant
Detergente/ a. Loosen the HANDLE NUT by turning counter
Desinfectante
y Neutralizante
de Olores
Keep out of Reach of
recessed areas and surfaces clockwise.
QUIK FILL A-33 b. Turn the ADJUSTMENT BARREL clockwise until the
Children • For Industrial
Use Only

Detergent/Disinfectant Odor Counteractant HANDLE LEVER has approximately 1/4" free play.
H

FIR
LT
A

E
E
H

c. Tighten the HANDLE NUT against the HANDLE


REACTIVE

HOUSING.
Lubrication LEVER HANDLE HOUSING
MOVING PARTS MECHANISM
A. To clean and lubricate guide rods, apply TFL#50 LEVER
Wet Lubricant to a clean cloth then use to wipe A NUT
HANDLE
rods. LEVER

HANDLE
WARNING
PART
NUMBER CABLE NUT
SHAFT 1/4" free play
STOCK NO.
19-1160 ADJUSTMENT
BARREL
RG 60127

Do not lubricate
*TFL 50
HIGH PRESSURE : DO NOT LUBRICATE

EYE AND INJECTION HAZARD EXISTS.

HIGH PRESSURE : DO NOT LUBRICATE

EYE AND INJECTION HAZARD EXISTS.

HIGH PRESSURE : DO NOT LUBRICATE

EYE AND INJECTION HAZARD EXISTS.

Figure 2
ROD. SEAL DAMAGE WILL OCCUR.

ROD. SEAL DAMAGE WILL OCCUR.

ROD. SEAL DAMAGE WILL OCCUR.

MINI WEIGHTS. B C
■ Cleans/Lubricates/Protects
■ Homogenized/No Kerosene/No Wax Wet
May cause damage ■ Non-Toxic/Environmentally Safe
■ Nettote/Lubrifie/Protege
■ Produit Homogénéisé/Formule
D'avant-Garde/Sans Cire Lubricant
■ Non-Toxique/Sans Effet Sur HIGH PRESSURE : DO NOT LUBRICATE
E'environnement
Recommended
and VOID NET WT. 10 OZ. (283.5g)
for Nautilus CLEVIS
ROD. SEAL DAMAGE WILL OCCUR.
EYE AND INJECTION HAZARD EXISTS.
Machines. PIN
WARRANTY. DANGER! EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED.
CONTENTS UNDER PRESSURE. SEEBACK PANEL.

DANGER! EXTREMEMENT INFLAMMABLE.


CONTENU SOUS PRESSION. VOIR ETIQUETT AL'ENDOS.

CIRCULAR COTTER PIN


or COTTER PIN
Do not place equipment in direct sunlight as ultra violet
rays can damage shields and upholstery. Figure 1

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