Series EA Electric Actuators Low Torque, Medium Torque, and Spring Return Manual 1321-In-003!0!13
Series EA Electric Actuators Low Torque, Medium Torque, and Spring Return Manual 1321-In-003!0!13
1321-IN-003-0-13
For use with VB-7000 and VB-9000 Series valve bodies from Barber-Colman
and many other commercially available rotary shaft valve bodies with crank arm
and HVAC and combustion air dampers.
Used for two position, floating, and proportional control of dampers and valves in industrial
applications. Typical applications are heat treat furnaces, ovens, heat recovery systems,
water or oil cooling systems.
Features
                                  These actuators meet the requirements of both damper control and valve control applications
                                  where it is desirable to move the load in either direction, or to stop it at any point in the stroke.
                                  All models contain feedback slidewires for true position-proportional control.
                                  Actuators are shipped without mounting hardware or linkage. In damper applications, crank
                                  arms, connectors, link rods and mounting brackets will be required. In valve applications,
                                  valve bodies and AV type linkages will be required.
                                  Before installing the actuator, look for bent or broken parts or oil leaks. Actuators should be
                                  connected to a power supply to check operation prior to installation.
                                                                                                       Instruction Manual
                  Low/Medium Torque Actuators
                                The actuator should be operated in ambient temperature of -40°F to 136°F (-40°C
                                to 58°C). Input is 28 watts and 50 VA. All standard actuators include a 100 ohm
                                feedback potentiometer. The active winding of the potentiometer is either 180 or
                                90 angular degrees, as defined by the model number code selection.
2    Specifications
          Actuator Inputs
     Input Control Signals: Refer to the actuator part number for input control signal capability of your specific
                            actuator model.
             Floating Control : Requires one SPDT switch with floating position (center off) rated at 0.9 amps @
                                24 Vac, or two SPST switches rated at 0.9 amps @ 24 Vac.
               Two Position: SPDT requires snap acting switch rated a 0.9 amps @ 24 Vac (no center off
                              position) SPST can be used with certain spring return actuators. Switch must be
                              rated to handle actuator power requirements.
             Current/Voltage/
              Potentiometer: Requires Model 658 or Model 659 position converter. See part number for
                              ranges.
                Connections: Coded screw terminals.
           Actuator Outputs
         Power Requirements: Refer to the actuator part number to determine power requirements.
                                Note: Damper ratings are nominal and based on standard (not low leakage) at 1”
                                (25.4 mm) W. C. differential pressure across the damper in the closed position
                                and 2,000 FPM (ten m/s) velocity in the full open position.
            Environment
Ambient Temperature Limits: Shipping and storage:-40°F to 160°F (-40°C to 71°C)
                            Operating:           -40°F to 136°F (-40°C to 58°C)
                              Model E A              -                      -              -        -
                               Field No. 1 2   3 4       5   6 7    8   9       10 11 12       13       14 15
Fields 1, 2. Model Series                                          Fields 7, 8. Options
 EA - Base Model                                                    00 - None
                                                                    37 - NEMA 4 weather resistant cover. This option must
Fields 3, 4. Base Model                                                  be included if rain tight converter is ordered.
        Travel        Time        Torque                            Non-Spring Return Actuators Only
        Limits     (seconds)   (lbs/in; N-m)                        Options 01 through 07 cannot be combined with rain tight
 Low Torque; Non-Spring Return                                      converters.
 21*-      90°        12          50; 5.6                           01 - Two auxiliary SPDT switches
 22*-     180°        25          50; 5.6                           02 - Four auxiliary SPDT switches
 23 -      90°        12          50; 5.6                           03 - Rear shaft
 24 -     180°        25          50; 5.6                           04 - 100 Ω rear slidewire
 Low Torque; Spring Return                                          05 - 100 Ω rear slidewire with two switches
 41 -      90°        45          50; 5.6 (cw)                      06 - 1000 Ω rear slidewire
 42 -     180°        90          50; 5.6 (cw)                      07 - 1000 Ω rear slidewire with two switches
 44 -     180°        90          50; 5.6 (ccw)                     31 - One 100 Ω rear slidewire, weather resistant
 Medium Torque; Non-Spring Return                                   32 - Two 100 Ω rear slidewires, weather resistant
 51 -      90°        12 (adj)    60; 6.8                           33 - Three 100 Ω rear slidewires, weather resistant
 52 -     180°        25 (adj)    60; 6.8
 53 -      90°        12          60; 6.8                          Field 9. Motor Voltage/Frequency
 54 -     180°        25          60; 6.8                           0 - 120 Vac 60 Hz
 55 -      90°        40 (adj)   220; 24.9                          1 - 120 Vac 50 Hz (n/a with EA52, 54)
 56 -     180°        80 (adj)   220; 24.9                          3 - 240 Vac 60 Hz (n/a with EA21, 23, 24, 41)
 57 -      90°        40         220; 24.9                          4 - 240 Vac 50 Hz (n/a with EA21, 23, 41, 53, 58)
 58 -     180°        80         220; 24.9                          5 - 24 Vac 60 Hz (n/a with EA21, 23, 41, 51, 53, 54 or
 60 -      90°        65         450; 50.9                                658A or 659A)
 61 -     180°       130         450; 50.9
                                                                   Fields 10, 11. Transformer
Fields 5, 6. Input                                                  Non-Spring Return Actuators Only
 Note: Model 658A is a current to position converter;               00 - None
 model 659A is a resistance to position converter.                  01 - Built-in 120 – 24 Vac (n/a with 658A or 659A)
             Input Signal Converter Model                           02 - Built-in 240 – 24 Vac (n/a with 658A or 659A)
00 - Contact
11 -         4 to 20 mAdc 658A-00001                               Field 12. Feedback Slidewire
12 -         4 to 12 mAdc 658A-00002                                0 - 100 Ω
13 -       12 to 20 mAdc 658A-00003                                 1 - 135 Ω
14 -         2 to 12 mAdc 658A-00004                                2 - 500 Ω
15 -          2 to 7 mAdc 658A-00005                                3 - 1000 Ω
16 -         7 to 12 mAdc 658A-00006
19 -        Other, Special 658A-00008-000-X-XX**                   Fields 13, 14, 15. Special
31 -              Slidewire 659A-00000                              0-00 - None
 The following codes are rain tight input converters mounted
 to the series EA. To order the series EA weather resistant,
 you must select cover option 37 (fields 7, 8).
       Rain Tight Converters:                                       *Note: Models EA21 and EA22 do not include end of
21 -         4 to 20 mAdc 658A-00011                                travel limit switches or an auxiliary switch.
22 -         4 to 12 mAdc 658A-00012
23 -       12 to 20 mAdc 658A-00013
24 -         2 to 12 mAdc 658A-00014
25 -          2 to 7 mAdc 658A-00015
26 -         7 to 12 mAdc 658A-00016
29 -        Other, Special 658A-00018-000-X-XX**
41 -              Slidewire 659A-00010
  **Consult factory.
                                                                   CAUTION!
                                               Disconnect the power supply (line power) before
                                             installation to prevent injury and equipment damage!
                                                                   CAUTION!
                                                    Do not exceed the ratings of the devices!
                     Note: If, after wiring is completed, the actuator shaft does not turn in the desired
                           direction, invert leads to terminals 2 & 3, and to 7 & 8 of the actuator
                           terminal block!
                            Make all electrical connections in accordance with the job wiring diagram and in
                            compliance with national and electrical codes. Power wire selection is shown
                            below. When multiple 24 Vac actuators are powered from the same transformer,
                            the actuators must be in phase; connect the same transformer lead to the “G”
                            terminal on all actuators and the same transformer lead to the “H” terminals on all
                            actuators.
                                                 Power      AWG        Maximum Run
                                                24 Vac        14        115’    (35 m)
                                                24 Vac        12        180’    (55 m)
                                                24 Vac        10        285’    (87 m)
                                               120 Vac        14        810’ (247 m)
                                               120 Vac        12      1275’ (388 m)
                                               120 Vac        10      2040’ (622 m)
                                               240 Vac        14      3340’ (1018 m)
                            Line voltage units include a barrier which separates the line voltage terminals from
                            the low voltage. On line voltage actuators, Class I circuits must be used for
                            connections to power terminals (L1, L2) and auxiliary switch terminals (1, 5, 6) On
                            24 Vac actuators, Class II circuits may be used for connections to power terminals
                            (G, H) and auxiliary switch terminals (1, 5, 6) if the auxiliary switch terminals are
                            connected to 24 Vac or are not being used. Class II circuits may be used in the
                            low voltage compartment to make connections to control circuit terminals (X, 2,
                            3) and potentiometer terminals (4, 7, 8).
         Damper Mounting Do not mount low torque actuators upside down. Do not mount adjustable speed
                         units with output shaft up, or with speed adjustment screw pointing up. Other
                         actuators may be mounted in any position, although the upright position is
                         recommended.
CAUTION!
                          1. During installation of the linkage assembly, place the primary controller in the
                             manual mode to drive output high or low. Or, control the actuator manually
                             as shown in Figure 11 on page 13.
                          2. Mount the actuator in an appropriate position near the damper. Actuator must
                             be linked to the damper so that it can complete its full stroke. Damper rod that
                             is too long is not rigid enough for good control and damper rod that is too short
                             makes it difficult to adjust the linkage.
                          3. Attach a ball joint (linkage connector) to the actuator and damper crank arms
                             at the correct position in the crank arm slot depending on the application. See
 AM 132                      Figure 1. A 180° rotation damper actuator provides the best close-off at the
 Ball Joint                  end of stroke and the best controllability (turn down ratio).
 Linkage Connector
                          4. Typically the damper should be linked for an angular rotation of less than 90°
                             that provides the required flow (typically 60°). This provides the optimum
                             close-off and controllability.
1 2 3
                          5. With the actuator powered, manually position the actuator to the position that
                             is required for the closed position of the damper. Rotate the damper to its mid-
                             stroke. Install the crank arms on the damper shaft and the actuator so that
                             crank arms are parallel. The crank arm on damper shaft should be secured
                             to the shaft and the crank arm on the actuator should be free to rotate.
                          6. Attach the push rod to the ball joint connectors on both crank arms and tighten
                             the ball joint screws only thumb tight.
             8. Return the damper to its closed position and tighten to secure the actuator
                crank arm.
             9. While pushing the damper closed, tighten the ball joint screws to secure the
                damper rod.
             10. Run the actuator back and forth through its full stroke and check for proper
                 damper and linkage operation. Adjust linkage if required.
CAUTION!
                 If the crank arm does not provide proper travel, reset the linkage.
                  Never attempt to turn the actuator shaft with a wrench or crank;
                                   this may damage the actuator!
                   Note: If, after wiring is completed, the actuator shaft does not turn in the desired
                         direction, invert leads to terminals 2 & 3, and to 7 & 8 of the actuator
                         terminal block!
                                       Preferred mounting is with valve stem upright, but can be mounted in other positions.
                                       Valve assemblies using an adjustable speed actuator should never be mounted
                                       upside down or with front (indicator side) of actuator facing up.
                                                                                   Actuator
                                                                                      1
                                                        Nylon Bushing
                                                            2 3
                                                 Plunger Assembly
                                                       2   4
                  Indicator
                   2    3                                                                                  Mounting Bracket
                                                                                                                       2   3
Indicator Screw
                                                                                                    Stem Extension
     2   3
                                                                                                           2       4
                                                Connecting Pin
   Cover Screws (2)                                                                             Mounting Screws (3)
                                                    2 3
        2 3                                                                                            2       3
                               Stem Locknut
                                  2 3                                                    1 Not included in AV Kits.
                                                                                         2 These items are included in AV-391
                                 Packing Nut                                               and AV-393 Linkage Kits.
                                      1                                                  3 Included in AV-390 Common Parts Kit.
                                                                                         4 Included in AV-91 and AV-93 Cam,
                                      Mounting Nut                                         Plunger, and Stem Extension Kit.
                                                                    Valve Body           5 Use cam marked "7" for 1/2" to 1-1/4"
                                            1
                                                                        1                  VB-9XXX. Use cam marked "77" for
                                                                                           1/2" to 2" VB-7XXX.
                                          Figure 4. Typical Valve/Actuator Assembly Components.
                                       Note: Information for linkage kits to Barber-Colman Series VB-7000 and VB-9000
                                       valves is available as accessory information in document 1322-IN-007-0-XX. Link-
                                       age to other valve bodies of similar stem stroke and collar size may be achieved by
                                       adjustment of these linkage kits.
                                       Valves are normally factory assembled and tested prior to shipment, but when
                                       necessary to assemble the valve, proceed as follows:
                                                                   Spring
                                                                   Compression
                                               Plunger Spring
                                                                               Valve Open
                                                     Housing
                                                                               Valve Closed
                                               Stem Extension
                                                                              Connecting Pin
                                                                              Stem Lock Nut
                                                                              Valve Stem
                                                          Figure 5. Stem/Plunger
                               7) Push down on the valve stem to make sure the disc is on the valve seat.
                               8) Turn the stem extension up into the bottom of the plunger assembly until hole
                                   line up with the holes in the plunger assembly. Then turn the stem extension
                                   two complete turns further in the same direction.
                               9) Run actuator partly open by placing a jumper between terminals 3 and X and
                                   raise valve stem until the connecting pin can be inserted through the plunger
                                   and stem extension holes together. Tighten stem lock nut against stem
                                   extension.
                               10) Place front cover over plunger assembly and fasten to the actuator with the
                                   self-tapping screws provided. Install position indicator to end of actuator shaft
                                   by aligning the key in the indicator with the notch in the plunger arm. Then
                                   fasten in place with the provided screw.
                   Checkout After the system has been installed, the following checks for proper operation may
                            be used:
                            1) Set controller to call for process variable decrease. Check actuator rotation
                                to insure correct direction.
                            2) Set controller to call for process variable increase. Check actuator rotation
                                to insure correct direction.
                          All actuators in this series utilize a reversible shaded pole motor with two shading
                          coils. The field of the motor is typically energized continuously. Shorting either
                          shading winding (X-2 or X-3) will cause the motor to run in the appropriate direction.
                          In spring return models, interruption of power to the field will cause the motor to drive
                          to the selected end of stroke (fully CW or CCW, depending on model)
                                                                                                 REMOVABLE JUMPER
                                                   AUXILIARY SWITCH             X                       (GREEN WIRE)
                                                  (see note 3)                       LIMIT
                                                                                1    SWITCHES (except low torque, non spring
                                                                                                return actuators do not have
                                                                                2                             limit switches)
                                                                                3
                                 TRANSFORMER                                    4
                                 (OPTIONAL)
                                                                                5                      CCW            CW
                                         0V
                                                                                6
                                                  e
                                                 Blu
                                                                         CW
                                                                                          FIELD COIL
                                          12 V           100 Ω                  7
                                                                                                          MOTOR
                                                          POT
                                                                       CCW      8
                                                                                                                      SHADING
                                            24 V Red                            L1                                    COILS
                                                                                L2
                                NOTES:
                                1) Open circuit shading coil voltage = 24 Vac (supplied by actuator).
                                2) Transformer secondary leads must be removed from terminals 7 and 8 if actuator is
                                   operated by a current or resistance converter, or external temperature controller.
                                3) Some low torque non-spring return models available without built-in auxiliary switch.
                           The clockwise, low end of travel limit switch (middle switch) is fixed and cannot
                           be field adjusted. If the actuator terminal block plate is ever removed, it is
                           imperative that it be replaced in its original position. If this is not done, the
                           clockwise limit switch setting may change slightly as the switches themselves are
                           anchored to the underside of the terminal block plate. Rotation is stopped when
                           the switch cam follower rides up a lobe of its cam.
                           On valve actuators, it is important that the plunger cam and indicator point straight
                           down at the clockwise end of the actuator rotation. Minor adjustments in the
                           clockwise limit switch can be made to accomplish this by loosening the top plate
                           and shifting it slightly in the screw slots until the proper location is attained.
                           Note: If, through mis-adjustment or damage, actuator travel has been increased
                           beyond 180°, the auxiliary switch may, depending on its switch point, operate
                           twice in a given stroke.
                                                           CAUTION!
                           Disconnect the power to the actuator at the power terminals (H and G or
                           L1 and L2) plus the auxiliary switch terminals (1, 5, 6) More than one
                           disconnect may be required!
                           5. Turning the cam CW (as seen from the front of the actuator) increases the
                              length of actuator rotation. Each click of the cam represents about 3° change
                              in actuator rotation.
                           6. After adjusting the cam, check the rotation by shorting actuator terminal X to
                              terminal 3 to drive the actuator to its new CCW limit setting.
                           7. If the travel is not what is desired, repeat steps 2 through 6 until desired results
                              are obtained.
                           You can adjust the timing speed of some models of medium torque actuators with
                           the slotted adjustment screw on the lower left side of the front housing. Turn the
                           screw clockwise to decrease the speed. Total timing can be decreased to about
                           1/10 the normal. For example, an actuator whose timing is normally 25 seconds
                           to travel full open can be increased to approximately 250 seconds. Take care not
                           to turn the adjustment screw too far clockwise as this will stall, but not damage,
                           the actuator. If stalling occurs, turn the screw counter-clockwise until the motor
                           resumes operation. The total adjustment is normally 3-1/2 turns.
6     Maintenance
                           Minimum maintenance is required since the motor and gear train are submerged
                           in oil for continuous lubrication and cooling. If necessary to refill the actuator with
                           oil (refill capacity 1 to 1-1/4 pints), always use immersion oil which is available in
                           quart containers (BYZP-195). For best performance, oil level – with actuator
                           upright – should be up to the edge of the oil fill hole which is located in the front
                           case of the actuator. In this case, lay the actuator on its back when refilling with
                           oil.
7     External Wiring
                           A primary controller with current output driving either a Model 658 Current to
                           Position Converter, or a retransmitting slidewire driving a Model 659 Resistance
                           to Position converter can be used to control an EA Series Actuator as illustrated
                           in Figures 13 and 14. Also, see wiring table on last page.
                                                                                                                   5               L1
                                                                                                                           1
                                                                                                                         1
                                                              3       4                    Temp rises closes C to B for CW rotation
                                                      2                        7           Temp drop closes for C to R for CCW rotation
                                                 X
                                                                                            1 = Line Voltage
                                                                                    8
                                                  6                                L2
                                                                                        Figure 11. Two Position Control by an On/Off
                              H   L   C
                                                                                        Temperature Controller or Thermostat.
                                                          5               L1
                                                                  1
                            Primary
                            Controller        Actuator
                                                                               1
                             1 = Line Voltage
                                      6                                L2                                                                                                   5                 L1
                                                                                                                                                                                     1
                                              5               L1
                                                                                                                  +    -   4 7 8 x 2 3
                                                      1
                                                                                                         Auxiliary Potentiometer
                                                                                         CCW             100 to 1000 Ohm Retransmitting Slidewire
                                                                                          CW
                                                                                                                      Orange
                                                                                                                      Yellow
                   No.     Normal                     Reverse
                   L1      Black- White – 240         Vac                                                             Brown
                           Blue – 120 Vac
                   L2      Violet                                                                                               Wht-Blu                         3           4
                   X       Red-Yellow                                                                                           Blk-Blu                 2                            7
                   2       Black-Blue                 White-Blue                                                                Red-Yel
                   3       White-Blue                 Black-Blue                                                                                    X                                     8
                                                                                                 Red
                   4       Brown
                                                                                                                                                    6                                    L2
                   7       Yellow                     Orange
                   8       Orange                     Yellow                                            N.C.                                                5                   L1
                                                                                                                                                                    1
                   +       Red
                   -       Black                                                                   +    - 4 7 8 x 2 3
                                                             Spring Return
                                                                  Only
        7"
     (178 mm)
                                 1/2" Conduit Knockouts                        4-3/16"
                                     (Two Each Side)                         (106 mm)
           3-7/8"
          (97 mm)
                                         6-5/16"               1-13/16"
                        8-1/8"          (160 mm)               (46 mm)
                      (206 mm)
        4"                                                                           4-3/4"
                                           17/64" (6.7 mm)                         (121 mm)
    (102 mm)
                                              Dia. Holes
                                                                                            5-3/8"
                                                                                          (136 mm)
             2"                                                               2-3/8"
          (51 mm)                                                            (60 mm)
   7"                                                                                                                       3-7/8"
(178 mm)                                                                                                                   (96 mm)
                                                                 4-3/16"
                                                                (106 mm)
                                                                                                                                  7"
                                                                                                                               (178 mm)
                                                                                                                658A
     3-7/8"                                                                                                      or
    (97 mm)                                                                                                     659A        3-1/8"
                                                                                                                           (79 mm)
                            6-5/16"                  1-13/16"
                           (160 mm)                  (46 mm)
                8-1/8"
              (206 mm)
   4"                                                                   4-3/4"
(102 mm)                                                              (121 mm)             7-1/2"
                                  17/64" (6.7 mm)
                                     Dia. Holes
                                                                              3-1/8"
                                                                             (79 mm)
       2"                                                         2-3/8"
    (51 mm)                                                      (60 mm)
                                   A special option (65 or 66 in fields 14, 15 of the converter model code) is available on Model
                                   658A that provides an extra (white) wire for activation of the purge option used on a burner
                                   control. A dry contact closure between the purge wire and the input + (red) wire will drive the
                                   actuator full open to provide 100% flow for air purge of a gas burner. Converters with special
                                   option 65 are wired for mounting on the left side of the actuator; converters with option 66 are
                                   wired for the right side of the actuator.
                   Model 659 Using the connections shown in the table below, CW rotation of slidewire (or potentiometer)
                             causes CW actuator rotation. To reverse actuator rotation, invert leads A & B
Note: All references to direction of rotation are determined by looking at actuator output shaft.
Barber-Colman Company
Industrial Instruments Division
1354 Clifford Avenue
P.O. Box 2940
Loves Park, IL U.S.A. 61132-2940