Victora Tool Engineers Pvt. Ltd.
Warm Welcome
Contents….
Mission & Vision
Evolution of Group
Group Facilities
Esteemed Customer with Sale Shares
Product Range
VTEPL Gujarat Presentation
Die Shop Presentation
Vision & Mission
Vision
“To become an Indian Conglomerate with Global reach having a constant Thrive
for Excellence by being concurrent with Technology and Management Skill thus
achieving total customer satisfaction through continuous improvements”
Mission
“ To produce product of high quality at optimum cost through
perfect execution and delivering prompt and efficient services
by adopting best business practices through dedicated & proactive
Team.”
Evolution of the Group
FY 2018-19
SALE
627.40 CR.
Mr. G.S. BANGA Mr. S.S. BANGA Mr. SATBIR BANGA Establishment of
VTEPL UNIT-2
2014-17
Establishment of
BANGA UDYOG,
1997
Successfully Lead by Establishment of
Mr. S.S. Banga
2010-11
VTEPL UNIT-7
Establishment of VTEPL UNIT-3,UNIT-4,
Foundation of Victora
UNIT-5, UNIT-6, Successfully Lead by
Tool Engineers Pvt. Ltd.
By Mr. G.S. Banga With
1978 Mr. Satbir Banga
VTEPL UNIT-1
1972
Group Facilities (STAMPING & WELDING FOR MSIL)
Group Facilities
UNIT-1 UNIT-2 UNIT-3 UNIT-4
UNIT-5 UNIT-6 UNIT-7
Esteem Customers of the Group
Share of Business Customer Wise
SALE / ANUM
CUSTOMERS
in CR. (FY 2018-19)
MSIL + SMG 291.50
OTHERS
MSIL + SMG
36%
47%
TEAR 1 (MSIL + SMG) 60.52
MACHINING (FCC + EXEDY) 46.76
TEAR 1
( MSIL +
SMG)
10%
OTHERS 209.62 MACHINING
(FCC+EXEDY)
7%
Products Range
Panel Cowl Top Reinf. Front Door Hinge R/L Cross Member R
Side Sill Strength Cowl Top
Mbr. Roof Upper
Panel Side Sill
Mbr. Steering
Side Sill Strength Reinf. Front Door Hinge R/L Panel Dash Side R/L
Products Range
Pedal Assy, Clutch
Member Comp, Eng Mtg
Stay Front Hood
Oil Pan Heat Shield
Pedal Assy, Accelerator
Heat Shield Aluminium/Steel for Plastic Fuel Tank
Strikers Member Comp, Steering Support
JCB F.Tank
Products Range
VICTORA LIFTS
Victora Tool Engineers Pvt. Ltd.
Gujarat
Plant Location
• Victora Tool Engineers Pvt. Ltd. Gujarat Established in 2017
Becharaji, Gujarat
Victora Gujarat Plant
Total Land - 50000 Sq. Mtr.
Covered Area - 6000 Sq. Mtr.
Expansion plan- Phase II
Covered Area- 9000 Sq. Mtr. (July 2020)
Facilities
Press Shop
Weld Shop
Machine Shop
Tool Room
Std. Room
Organisation Structure
S.S. Banga San
(M.D.)
Satbir Singh Banga San
(C.E.O)
Rajesh Sharma San
(President Operations)
Virender Kr. San
(Regional Head)
Kamal Kishore San Arvind San Rajendar San
(Plant Head) (Quality Head) (Production Head)
Plant Certification
IATF 16949:2016 OHSAS 18001:2007 ISO 14001:2015
Plant Certification
ISO 9001:2015 Fire Safety Certificate
Plant Facilities
Stamping Facilities & Capacity Welding Facilities & Capacity
HPL Presses : 250T – 800T 10 Welding Stations ( Nos) 16
SPL Presses : 63T - 250T 26 MIG Welding Robots (Nos) 1
Blanking line: 160T, 200T, 400T 3 Spot welding Robots (Nos) 9
Welding Capacity (Number of Assemblies / Day – 2 Shifts)
Plant Stamping Capacity (Number of Strokes / Day)
YSD HB (Vehicle Sets) 960
HPL Presses –(250T -800T) 98000 YRC MC (Vehicle Sets) 1200
SPL Presses (63T – 250T) 210000 YSD NB (Vehicle Sets) 960
Press Strokes Distribution
HPL STROKES DATA / MONTH YRC YSD(HB+NB) SPARE HPL
TOTAL 21.73 Lac 16%
22%
YRC 4.85 Lac
YSD (HB+NB) 13.44 Lac 62%
SPARE 3.44 Lac
SPL STROKES DATA / MONTH YSD(HB+NB) YRC SPARE
SPL
TOTAL 27.54 Lac 17%
YSD (HB+NB) 15.28 Lac
YRC 7.63 Lac 28% 55%
SPARE 4.64 Lac
Press Shop - HPL
800 TON LEADING FOLLOWED BY 400, 630, 400 & 400 TON.
(WITH MOVING BOLSTER AND UNDER GROUND SCRAP 630 T LEADING FOLLOWED BY 400T, 400T & 400T.
CONVEYER)
COIL FEEDER 400T, FOR
BLANKING, AUTO FEED
AND AUTO DECOILING
FACILITIES AVAILABLE.
Press Shop -SPL
SMALL PRESS LINE
RANGING FROM
63 TON TO 250
TON
SHEARING MACHINE 2 COIL FEEDER (200 TON + 160 TON)
Tool Maintenance Shop
TOOL ROOM RADIAL DRILL MACHINE MILLING MACHINE
LATHE MACHINE SURFACE GRINDING MACHINE
Weld Shop – Robotic
ROBOTIC CELL FOR SPOT WELDING – YSD-HB ROBOTIC CELL FOR SPOT WELDING – YRC-MC
SPOT WELDING ROBOTS YSD HB – 3 NOS
SPOT WELDING ROBOTS YRC MC – 2 NOS
SPOT WELDING ROBOTS YSD NB – 4 NOS
MIG WELDING ROBOT YSD HB – 1 NOS
ROBOTIC MIG WELDING
Machine Shop
TMC- 7 NOS INDUCTION HARDENING -2 NOS
CENTRE LESS GRINDER – 11 NOS CNC -11 NOS
Standard Room
ROUNDES TESTING PENETRATION TESTING HARDNESS TESTING
CONTOUR MACHINE ROUNGHNESS TESTING M/C SCANNER & FERRO
Product Range-YSD HB
Product Range-YRC
RISER,FR CUSH
OUTSIDE, LH
PANEL COMP,RR LAMP
HOUSE OUTER R
RISER,FR CUSH HOOK
BRKT, FR CUSH OUTSIDE, RH ENGINE
OUTSIDE RH
BRKT, FR CUSH PANEL COMP,RR LAMP
INSIDE RH HOUSE OUTER L
BRACKET DASH
LOWER PAD RENIF BACK DOOR
BALANCER
PLATE CAUTION INSULATOR
HEAT SHIELD
COVER COMP. EXH
MANIFOLD
REINF, CHILD ANCHOR
OUTSIDE
INSULATOR HEAT INSULATOR,PARKIN
BKT SET ESP G CABLE
ACTUATOR HEAT
INSULATOR,SUB
CROSS CHAMBER HEAT
CROSS MEMBER, CROSS MEMBER, D MEMBER, DASH
DASH UPPER, R ASH UPPER CTR UPPER, L
Product Range-FCC
BOSS DRIVE FACE CAM DRIVEN FACE BOSS DRIVEN FACE NUT BOSS CLUTCH
Esteemed Customer at Gujarat Plant
DPCR Check Sheet
Employee Welfare
IN-HOUSE ACCOMMODATION MANIDHAR VILLAGE - BECHRAJI
EMPLOYEE RESIDENCE FACILITIES
DIE SHOP PRESENTATION
( at Faridabad)
List of Die Shop Machines With Spec.
S.NO. MACHINE MAKE BED SIZE
1 VMC 5 AXIS OKUMA 3000 X 2000 X 800
2 DOUBLE COLUMN VMC EUMAC 2200 X 1600 X 700
3 VMC 3 AXIS KAFO 1100 X 600 X 600
4 VMC 3 AXIS SHARNOA 1400 X 700 X 650
5 VMC 3 AXIS OKUMA 1200 X 600 X 600
6 VMC 3 AXIS BFW 1250 X 600 X 630
7 LASER CUT 5 AXIS PRIMA 4000 X 2500 X 1000
8 WIRE CUT ELETRONICA 300 X 400 X 200
9 CNC JIG BORING OKUMA 1800 X 1000 X 1000
10 PLANO MILLER KOTOBUKI 3000 X 1100 X 800
11 TOOL TRIAL PRESSES YANGLI 63 TO 400 TON
12 CMM BROWN & SHARP 2200 X 1200 X 1000
13 CMM ACCURATE 3000 X 1600 X 1600
14 ROMER ARM HEXAGON R 1500
Capacity of Die Shop
TOOL MANUFACTURING CAPACITY / ANNUM :-
Casting Structured Tools = 150 NOS. Plate Structured Tools = 350 NOS.
VMC 5 Axis, Make – OKUMA, BED SIZE- 2000 X 3000 Double Column VMC, Make - Eumac 3 Axis VMC for Die Manufacturing, Make – BFW ,
BED SIZE- 2200 X 1600 X 700 MM BED SIZE- 1250x600x630 (Accuracy :- 50 Micron)
VMC Machine, Make – Kafo (Taiwan) 3 Axis VMC for Die Manufacturing, Make – Sharnoa
(Swiss) 5 Axis Laser Cut, Make – Prima (Italy)
BED SIZE- 1100 X 600 X 600 MM (Accuracy :- 30
BED SIZE- 1400x700x650 (Accuracy :- 50 Micron) BED SIZE-4000x2500x1000 (Accuracy 50 Micron)
Micron)
Wire cut Machine for Die Manufacturing Plano Millar for Die Manufacturing Tool Trial Press Make- Yangli (China)
Make – Electronica (India) Make – Kotobuki (Japan) 400 Ton
BED SIZE- 300x400x200 (Accuracy :- 10 Micron) BED SIZE- 3000x1100x800 (Accuracy :- 50 Micron) HIGHLY PRECISED
CNC Jig Boring Machine for Die Manufacturing Tool Trial Press Make- Yangli (China) CMM, Make- Brown & Sharp, (USA)
Make – Okuma (Japan) 63 Ton to 250 Ton Bed Size- 2200 X 1200 X 1000 MM
BED SIZE- 1800x1000x1000 (Accuracy :- 20 Micron) HIGHLY PRECISED Accuracy :- 01 Micron
CMM : 01 No’s Make – Accurate (China)
Bed Size – 3000 x 1600 x 1600 mm, Accuracy :- 01 Micron
ROMER ARM FOR SCANNING
S. No. Part Customer Part Tensile Part Picture
Description Name Strength
1 Main Frame Front TS Tech-sun 590 N/mm2
Back- Civic (1.6mm) India (Honda)
(Since 2004)
2 Member Frame Front TS Tech-sun 590 N/mm2
Back – Civic (1.4mm) India (Honda)
(Since 2004)
3 Side Frame Front Back TS Tech-sun 590 N/mm2
R/L – Jazz (1.2mm) India (Honda)
(Since 2011)
S. Part Customer Part Part Picture
No Description Name Length
1 Locker (YE-3) MSIL 545 mm
2 Cross member Comp, MSIL 726 mm
RR Floor CTR (YP8)
3 Member, Deck Floor MSIL
Tail (Y9T) 1544mm
S. Part Customer Part Part Picture
No. Description Name Length
4 Member, Front Window MSIL
Inner (Y9T) 1256 mm
5 Panel, FR Pillar Inner MSIL
Upper, R/L (Y9T) 856mm
6 Panel, RR Lamp House MSIL
Lamp, R/L (YRA) 430mm
S. Part Customer Part Part Picture
No Description Name Length
7 Oil Pan MSIL 393 mm
(YL8,YP8) Draw height
128mm
8 Heat Shield YUTAKA ALUMINIUMIED
(Twin Sheet Draw) COATED
S. Part Customer Raw Part Picture
No Description Name Material
1 Heat Shield YUTAKA SA1E
(Twin Sheet Draw)
2 DISC FRONT YUTAKA SA1E
BRAKE
3 Heat Shield TENNECO SS439
4 PLATE, RR YUTAKA SS439
S. Part Customer Raw Part Picture
No Description Name Material
5 HEAT SHIELD FAURECIA SS439
6 HEAT SHIELD FAURECIA SS439
7 HEAT SHIELD TENNECO SS439
S. Part Customer Part Tensile Part Picture
No. Description Name Strength
1 ADIENT 590 N/mm2
UPPER SIDE MEMBER
RH/LH
2 ADIENT 590 N/mm2
3 4WAY CUSHION SIDE ADIENT 590 N/mm2
MEMBER RH/LH
4 ADIENT 590 N/mm2
S. Part Customer Part Tensile Part Picture
No. Description Name Strength
5 ADIENT 590 N/mm2
2WAY CUSHION SIDE
6 MEMBER RH IB/LH IB ADIENT 590 N/mm2
7 2WAY CUSHION SIDE ADIENT 590 N/mm2
MEMBER RH OB/LH OB
8 ADIENT 590 N/mm2
THANKS
