Flooring
Flooring
INTRODUCTIOON
the
provide a level surface capable of supporting
floor is to
nurpose of
a
a
internal partitions. To
f building, furniture, equipment and sometimes, situation
others which may vary according to the
a
occupants
occupais function, and in addition,
this functioz
must satisty
the nature of the building itself, a floor
the building and
pertorm
r in
in th
floor
the
t h e f o l l o w i n g r e q u i r e m e n t s
of
Adequate fire resistance.
the Adequate strength
and stability (ii)
)
(iii) Sound insulation (iv) Damp resistance
Thermal insulation.
a r e known as ground floors,
resting directly on the ground surface
and (v)
floors known a s
The
floors of each storey, situated
above the ground level a r e
the other
whilk
upper floors.
ground at and
stability are usually minor o n e s
of strength and
The problems available at all points. HoweveTI,
leve since full support from the ground is
insulation. Moisture
floors is damp exclusion and thermnal
b a s e m e n t
of ground
maior problem
major proble
in the ground, which may pass into the building
through the floor
rally present
is ge are taken to check it.
measures
unless since they
The upper major problems of strength and stability
floors have the
structural design of a floor
only at their ends, on wals, beams etc. The
supported in additionn
the loads set up by the use of the building,
are
appearance.
good
marble gve and it
9 Cleanliness. The flooring should be capable of being cleaned easily,
It should have effective resistance against absorption of ol,
shou
ld he non-absorbent.
grease etc.
bed in fu
mortar
are
-endered
rendered flush and finished. The work is then
properly cured.
joints
the
CONCRETE FLOORING
11.8 CEMENT
and even industrial building,
used for residential, commercial consists
This is commonly construct. The floor
durable and easy to
since it is moderately cheap, quite or wearing
surface. The two
base concrete, and (i) topping
of two components: (i) be constructed either monolithically (i.e. topping laid immediately
components of the floor can When the floor is laid
monolithically,
non-monolithically.
after the base course is laid) or smaller over all thickness.
is obtained resulting in
bond between the two components () the topping is damaged
g0Od has three disadvantages :
construction settlement
iowever, such a
are developed
because of the
(ii) hair cracks because
uring subsequent operations, and (iü) work progress is slow
which has not set, Hence in
ireshly laid base course initial setting of the base course.
atleast till the
Workman has to wait construction is preferred.
OT the non-monolithic
D cases,
The base course may be 7.5 to 10 cm thick, either
either
cement
in lean
lean cemer
(1 3: 6 to 1 5 10) or lime concrete containing 40% mortar of 1.
concret
(or 1 lime: 1 surkhi: 1 sand) and 60% coarse aggregate of 40 mm nominal si
lime-sand
base course is laid over well-compacted soi, Compacted properly and levellede.
surface. It is properly cured.
evelled size.
to roughhe
When the base concrete has hardened, its surface is brushed with
with stiff broom
and cleaned thoroughly. It is wetted the previous night and excess water is
is årained,
The topping is then laid in square o r rectangular panels, by either ained
of either
use of
use
plain asbestos strips or by use of wooden battens set on mortar bed. The glass
The panelsass oror
be 1 x 1 m, 2 x 2 m or 1x 2 m in size. The topping consists of 1: 2:4 cement mmay con
laid to the desired thickness (usually 4 cm) 1in one single operation in the panel A14 ete,
panels are laid first. Prior to laying the concrete in the panel, a coat of neat ohate
ate
slurry is applied. This cement slurry laid on rough-finished base course ensures e n t
es
bond of topping with the base course. Glass strips or battens should
ould have depth roper
have depthper
to thickness of topping. Topping concrete is spread evenly with the help of a st a
edge, and its surface is thoroughly tamped and floated with wooden floates tillaight
cream of concrete comes at the top. Steei trowel is used for something
thing and finishthe
and finiche
the top surface. Further troweling is done when the mix has stiffened. Dustine
the surface with neat cement and then troweling results in smooth finish at the Dusting of
Other alternate layers are then laid after 72 hours, so that initial shrinkage of alron
laid panels take place, thus eliminating the cracks. The prepared surface is
protected
from sunlight, rain, other damages for 12 to 20 hours. The surface is then properl
cured for a period of 7 to 14 days.
When monolithic construction is laid, the topping is laid 1 hour to 4 hours after
placing the base concrete.
Granolithic finish.
In industrial building. hard wearing surface is sometimes required. This can be
achieved by applying granolithic finish over the concrete topping described above. Granolithic
finish consists of rich concrete made with very hard and tough quality coarse aggregate
(such as granite, basalt, quartzite etc.) graded from 13 mm to 240 No. I.S. sieve. The
concrete mix proportion varies from 1:1:2 to 1:1:3 for heavy duty floors to 1:2
3 for public buildings. The thickness of finish may be minimum 25 mm when laid
monolithically with the top concrete, and 35 mm when laid over hardened surface.
However, for public buildings such as schools, hospitals etc. the thickness of the finish
surface
may be 13 mm to 20 mm. using small size aggregate. If exceptionally hard
is required, sand may be replaced by fine aggregate of crushed granite, and/or abrasive
grit may be sprinkled uniformly over the surface ( 1.5 to 2.5 kg/m), during floating
operation.
11.10 MOSAIC FLOORING
of
Mosaic flooring is made of small pieces of broken tiles of china glazed or
marble, arranged in different pattern. These pieces are cut to desired
cement, or of and
sizes. A concrete base is prepared as in the case of concrete flooring,
shapes and which
ver it 5 to 8
cm is spread and leveled, over an area
thick lime-surkhi mortar
OvE
not get
within working period so that the mortar may
can be completed conveniently
in the
before the floor is finished. On this, a 3 mm thick cementing material,
dried one part
of slaked lime, one part of pawdered marble and
form of paste of two parts small
and is left to dry for about 4 hours. Thereafter,
of puzzolana material, is spread
are arranged in definite
of broken tiles or marble pieces of different colours
pieces surface is gently rolled by a
hammered into the cementing layer. The
patterns and water the surface,
stone roller of 30 cm dia. and 40 to 60 cm long, sprinkling over
surface is obtained.
so that cementing material comes up through the joints, and an even
for 1 day,
and 1s, thereafter,
rubbed with
with a pumice
to dry and polish surfaco ace. The logr
is allowed to get
smooth
The surface wooden handle,
fitted with a long before use.
stone
two weeks
is allowed to dry for
A1.11. TTLED FLOORING.
or other shanes
constructecd from square, hexagonal
Tiled flooring
is These are available
in different
ent sizes and
terrazzo.
or
cement concrete
clay ( pottery), used in
r e s i d e n t i a l houses, offices, ols, hospitals
schools
thicknesses. These
are commonly
alternative to terrazzo flooring,
specially w
buildings, as an tiled flooring is similar to the
and other public The method of laying tor
floor is to be laid quickly.
care is required.
Over the ete has
concrete
base, a 25
except that greater
flooring sand or surkhi) is
flag stone
(1 lime and 3
mortar 1:3 spre
thick layer of lime 24ead
to 30 mm mortar is allowed to harden for 12 to
This bedding
to serve as bedding over the bedding mortans
neat cement slurry is spread
Before laying the tiles, them into the bedding mortar with the
the tiles are laid
flat over it, gently pressing
surface is obtained. Before laying
the tiles .
of wooden mallet, till levelled
help the tiles have a thin coat of cemo
of cement is applied on their sides, so that
paste between adjacent til
surface. Next day, the jOints
mortar over the entire perimeter wire brush, and tho
are cleaned of
loose mortar etc. to a depth of 5 mm, using then
shade as that of the tiles. The slur
same colour
grouted with cement slurry of the
coat. The flooring is then cured for 7 dav
is also applied over the flooring in thin
the same manner as that for terrazz
and then grinding and polishing is done in
flooring.
11.12. MARBLE FLOORING
It is a superior type of flooring, used in bath-rooms and kitchens of residential
where extra cleanliness is an essential
buildings, and in hospitals, sanitoriums, temples ete.
requirement. Marble slabs may be laid in different sizes, usually in rectangular or
square shapes. The base concrete is prepared in the same manner as that for concrete
flooring. Over the base concrete, 20 mm thick bedding mortar of either 1:4 cement
:sand mix or 1 (lime putty): 1 ( surkhi): 1 coarse sand mix is spread under the
area of each individual slab. The marble slab is then laid over it, gently pressed with
wooden mallet and levelled. The marble slab is then again lited up, and fresh mortar
is added to the hollows of the bedding mortar. The mortar is allowed to harden slightly,
cement slurry is spread over it, the edges of already laid slabs are smeared with cement
slurry paste, and then the marble slab in question is placed in position. It is gently
pushed with wooden mallet so that cement pastes oozes out from the joint which should
be as thin as possible (paper thick). The oozed out cement is cleaned with cloth. The
paved area is properly cured for about a week.
s o l i d t y p e ' ( f u
supported on the ground). The suspended type timber flooring 15
11.2. alternative sketch of
An
vn in Fig. 'suspended' or 'supported' timber flooring
i, 11.5. The hollow space between the flooring and over site
hownand well-ventilated by providing air bricks in the outer walls, andconcrele
in
h o
voids
kept
dr
sleeper wall. all. The flooring consists of boarding supported on bridging or loor
the
hich
of timber, which are nailed to the wall plates at their ends. Sleeper walls are
joists o f
ced more than 1.8 to 2 m.
n o t s p a c e d
Boarding
wwwwWw WINunNwwNU m/Iw
Air
bricks
Wall plate Sleeper
D.P.C D.P.C plate
Joists
Void
G.L Sleeper
wall
Concrete bed
Where the problems of dampness is not acute, timber floors may be supported
on the ground all along. For this type of construction, base concrete is first laid in
15 to 20 em thickness. Over it, a layer of mastic asphalt is applied. Wooden block
foring is then laid over it, as shown in Fig. 11.6. Wooden blocks are short but thick
Wooden
blocks asphaltlayer
Mastic
Compacted
soil sub-base
TE Mostic
asphalt layer
Concrete base