Providence Healthcare SOLID SURFACING

Houses of Providence Alterations,Toronto, ON Section 06650

Page 1 of 4

1 GENERAL

1.1 GENERAL REQUIREMENTS

.1 The General Conditions of CCDC 3-1998 form part of this section, and must be
read in conjunction with the requirements of this section, and all related sections.

1.2 SECTION INCLUDES

.1 Provision of all labour, materials, equipment and incidental services necessary to
provide solid surfacing fabrications including, but not limited to, the following:
.1 Countertops
.2 Cove backsplashes

1.3 RELATED SECTIONS

.1 Architectural Woodwork Section 06400
.2 Plumbing Fixtures & Fittings Div. 15

1.4 SUBMITTALS
.1 Submit shop drawings in accordance with Section 01300, indicating all
dimensions, component sizes, fabrication details, attachment provisions and
coordination requirements with adjacent work.

.2 Submit duplicate 50 x 50mm samples of each colour and finish in accordance

with Section 01300.

.3 Submit manufacturer's instructions for care and maintenance of solid surface

materials including repair instructions Include in Maintenance manual.

1.5 TOLERANCES
.1 Variation in component size: ± 3mm.
.2 Location of openings: ± 3mm from indicated location.

1.6 DELIVERY, STORAGE AND HANDLING

.1 Do not deliver components to site until cabinetry or substrates are ready for
installation. Store materials indoors prior to installation.

1.7 WARRANTY
.1 Provide manufacturer's written warranty against defects in materials and
workmanship under normal usage, for a period of ten (10) years from Date of
Substantial Completion. Warranty shall provide for all material and labour to
repair or replace defective materials.

2 PRODUCTS

2.1 ACCEPTABLE PRODUCTS

.1 Corian®, by DuPont Canada (Willis Supply Company)
.2 Staron, by Samsung Cheil Industries (Leeza Distribution, St-Laurent QC)

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Providence Healthcare SOLID SURFACING
Houses of Providence Alterations,Toronto, ON Section 06650
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2.2 MATERIALS
.1 Acrylic: Homogeneous acrylic; not coated or laminated; meeting ANSI-Z124.3 &
Z124.6, Type 6. Superficial damage to a depth of 0.25mm shall be repairable by
sanding and polishing.

2.3 COMPONENTS
.1 Countertops & Backsplash: 19mm thick solid polymer material; edge details as
indicated on the Drawings. Provide counter complete with backsplash of size
shown on the Drawings. Countertop and backsplash shall be colour as selected
by Consultant.

2.4 PERFORMANCE CHARACTERISTICS

PROPERTY REQUIREMENT TEST PROCEDURE

(min or max)
Tensile Strength 35MPa min. ASTM D638
Flexural Strength 48MPa min ASTM D790
Elongation 0.3% min. ASTM D638
Hardness 90-Rockwell "M" scale min. ASTM D758
52-Barcol Impresser min. ASTM D2583
-6
Thermal Expansion 3.5 x 10 in/in/°C max. ASTM D696
Color Stability No change, 100 hours min. NEMA LD3-3.10
Wear and Cleanability Passes ANSI Z124.3
Abrasion Resistance No loss of pattern max. weight NEMA LD3-3.01
loss (1000cycles) =0.9g. ANSI Z124.3
Boiling water Surface No Change NEMA LD3-3.05
Resistance
High Temperature No Change NEMA LD3-3.06
Resistance
Impact Resistance
Notched Izod 1.06N min. ASTM D256, Method A
Gardner 40N min. ASTM D3029
Stain Resistance Passes ANSI Z124.3
Weatherability No change, min. 1000 ASTM D1499
hours
Fungi and Bacteria No Attack ASTM G21, ASTM G22
Specific Gravity 1.6 min
Water Absorption
Weight 24 hrs. Long Term ASTM D570
(% max.) 0.05 0.50
0.10 0.90

Flammability ASTM E84

SOLID COLOURS
6mm 13mm 19mm
Flame
spread 25 max 25 max 25 max
Smoke
Developed 30 max 30 max 30 max
Class 1 1 1

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Providence Healthcare SOLID SURFACING
Houses of Providence Alterations,Toronto, ON Section 06650
Page 3 of 4

PARTICULATE PATTERNS
6mm 13mm 19mm
Flame
spread 25 max 25 max 25 max
Smoke
Developed 30 max 30 max 30 max

2.5 ACCESSORIES
.1 Joint adhesive: Manufacturer's standard two-part adhesive to create
inconspicuous, non-porous joints, with a chemical bond.

.2 Panel Adhesive: Manufacturer's standard neoprene-based panel adhesive

meeting ANSI-A136.1-1967, UL® listed.

.3 Sealant: Manufacturer's standard mildew-resistant, FDA/UL® recognized

silicone sealant in colour matching or clear formulations.

2.6 FABRICATION
.1 Fabrications to be performed by a Manufacturer Certified fabricator/installer.

.2 Fabricate components in shop to greatest extent practical to sizes and shapes

indicated, in accordance with approved shop drawings and Manufacturer's
requirements.

.3 Form joints between components using manufacturer's standard joint adhesive.

Joints shall be inconspicuous in appearance and without voids. Attach 50mm
wide reinforcing strip of solid surface material under each joint.

.4 Rout and finish component edges to a smooth, uniform finish. Rout all cutouts,
then sand all edges smooth. Repair or reject defective or inaccurate work.

.5 Finish: All surfaces shall have uniform finish.

.1 Matte, with a gloss rating of 5 - 20.

.6 Thermoforming: Comply with forming data from manufacturer.

.1 Construct matching molds of plywood to form component shape.
.2 Form pieces to shape prior to seaming and joining.
.3 Cut pieces larger than finished dimensions. Sand edges. Remove all
nicks and scratches.
.4 Heat entire component uniformly between 135-163°C during forming.
.5 Prevent blistering, whitening and cracking during forming.

.7 Cove Backsplashes: Fabricate 13mm radius cove at intersection of counters and

backsplashes. Form backsplashes using 19mm material. Fabricate in shop or
field.

3 EXECUTION

3.1 INSTALLATION
.1 Install components plumb and level, in accordance with approved shop drawings
and product installation details.

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Providence Healthcare SOLID SURFACING
Houses of Providence Alterations,Toronto, ON Section 06650
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.2 Form field joints using manufacturer's recommended adhesive, with joints

inconspicuous in finished work. Keep components and hands clean when
making joints.

.3 Provide backsplashes as indicated on the drawings. Adhere to countertops using

manufacturer's standard colour-matched silicone sealant.

.4 Keep components and hands clean during installation. Remove adhesives,

sealants and other stains. Components shall be clean on Date of Substantial
Completion.

.5 Make plumbing connections to sinks in accordance with Division 15 Mechanical.

.6 Protect surfaces from damage until Date of Substantial Completion. Repair or

replace damaged work that cannot be repaired to Consultant's satisfaction.

.7 Fabricator/Installer to provide Commercial Care and Maintenance instructions,

review maintenance procedures and warranty with the Owner's head of
maintenance upon completion of project.

3.2 PROTECTION
.1 Protect completed installation from damage resulting from other trades with
heavy kraft paper, or cardboard until date of final inspection.

3.3 CLEANUP
.1 Remove all excess adhesives, sealants and other contaminates from solid
surface installation and all adjacent surfaces. Leave completed installation clean
and ready for final inspection.

END OF SECTION

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Providence Healthcare ARCHITECTURAL WOODWORK
Houses of Providence Alterations,Toronto, ON Section 06400
Page 1 of 8

1 GENERAL

1.1 GENERAL REQUIREMENTS

.1 The General Conditions of CCDC 3-1998 form part of this section, and must be
read in conjunction with the requirements of this section, and all related sections.

1.2 SECTION INCLUDES

.1 Provision of all labour, materials, equipment and incidental services necessary to
provide all mill-fabricated architectural woodwork and associated hardware,
including the following:
.1 Shop fabrication.
.2 Delivery to the site.
.3 Installation on site including fit and trim.

1.3 RELATED SECTIONS

.1 Finish Carpentry Section 06200
.2 Gypsum Board Systems Section 09250
.3 Mechanical Division 15
.4 Electrical Division 16

1.4 REFERENCE STANDARDS

.1 ANSI-A135.4-1987; Hardboard.
.2 ANSI A208.1-1999; Particleboard, Mat-formed Wood.
.3 ANSI A208.2-2002; Medium Density Fiberboard.
.4 ANSI/BHMA-A156.9-2003; Cabinet Hardware.
.5 AWMAC / AWI Quality Standards for Architectural Woodwork 2003.
.6 National Lumber Grades Authority (NLGA) Standard Grading Rules for Canadian
Lumber-1991.
.7 National Hardwood Lumber Association (NHLA) Rules for the Measurement
and Inspection of Hardwood and Cypress January 1986.
.8 CAN3-A172-M79, High Pressure, Paper Base, Decorative Laminates.
.9 CSA O112.6/O112.7-M1977, Resorcinol Resin Adhesive.
.10 CAN/CGSB-71.19-M88 Adhesive, Contact, Sprayable.
.11 CAN/CGSB-71.20-M88 Adhesive, Contact, Brushable.
.12 CSA-B111-1974 (R1998); Wire Nails, Spikes and Staples.
.13 CAN/CSA-G164-M92 (R1998); Hot Dip Galvanizing of Irregularly Shaped
Articles.
.14 CSA-O112 Series-M1977 (R2001); CSA Standards for Wood Adhesives.
.15 CAN/CSA-O141-91 (R1999); Softwood Lumber.
.16 CSA-O151-M1978 (R1998); Canadian Softwood Plywood.

1.5 QUALITY ASSURANCE

.1 Fabricator
.1 Work of this section shall be performed by subcontractors having a
minimum of 5 years documented experience in shop fabrication of
architectural woodwork (millwork). Submit proof of experience to
Consultant. Fabricators shall have sufficient equipment and personnel to
complete the architectural woodwork (millwork) portion of this contract.

.2 Installation
.1 Work shall be performed in strict accordance with reviewed shop
drawings, and in accordance with all warranty requirements.

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Providence Healthcare ARCHITECTURAL WOODWORK
Houses of Providence Alterations,Toronto, ON Section 06400
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.2 Installation subcontractors must have completed a minimum of 2 projects

of similar scope and size within the past 5 years.

.3 Pre-installation Meeting
.1 Convene a pre-installation meeting for the work specified in this section.
Attendees must include, as a minimum, representatives of the following:
.1 Contractor (Site Superintendent & Project Manager),
.2 Installation Subcontractor (Site Foreman & Project Manager),
.3 Product Manufacturer and/or Distributor (Technical
Representatives),
.4 Related Subcontractors, and
.5 Consultant.

1.6 SHOP DRAWINGS

.1 Submit shop drawings in accordance with Section 01300.

.2 Clearly indicate all materials, details of construction, profiles, jointing, fastening,

installation schedule , colours and other related details.

.3 Details and sections must be minimum 1:10 scale.

1.7 MOCK-UP
.1 Shop-prepare one typical base cabinet unit, complete with all hardware and
applied finishes and install on site at designated location for Consultant’s review.

.2 If approved by the Consultant, the accepted unit will establish the base minimum
for acceptable work.

.3 If rejected, remove mock-up unit and replace with unit acceptable to Consultant.

1.8 DELIVERY, STORAGE, AND HANDLING

.1 Protect finished surfaces against damage with heavy kraft paper over doors and
countertops during and after delivery.

.2 If required, store millwork in ventilated areas, protected from extreme changes of

temperature or humidity.

.3 Do not deliver or install millwork until necessitated by coordination with work of

other trades, or until area is sufficiently climate controlled so as not to expose
millwork to damage from excessive changes in temperature or humidity.

1.9 SEQUENCING AND SCHEDULING

.1 Do not commence millwork installation until resilient flooring and carpet work has
been completed in area to receive millwork.

1.10 GUARANTEE
.1 The millwork fabricator shall guarantee cabinetwork against warpage, opening of
joints, shrinkage, and similar defects for a period of two (2) years from the Date
of Substantial Completion.

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Providence Healthcare ARCHITECTURAL WOODWORK
Houses of Providence Alterations,Toronto, ON Section 06400
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1.11 EXTENDED WARRANTY

.1 The millwork fabricator shall supply from the manufacturers of the plastic
laminate and the melamine panels standard written warranties against
delamination or surface degradation under normal usage for a period of two (2)
years from the Date of Substantial Completion.

2 PRODUCTS

2.1 SOURCE QUALITY CONTROL

.1 Millwork fabricator will supply to the Consultant, shipping labels and/or bills of
lading for panel materials used in the work of this Section, for verification
purposes.

2.2 MATERIALS
.1 Mat-Formed Wood Particleboard: to ANSI-A208.1, Grade M-2, minimum density
641 kg/m3.

.2 Hardboard: to ANSI-A135.4, Class 1 (tempered), thickness as indicated.

.3 Medium Density Fibreboard: to ANSI-A208.2, Grade 130, density 769 kg/m3,

thickness as indicated.

.4 Plywood: Waterproof Douglas Fir Plywood to CSA-O121, G2S, standard

construction, thickness as indicated.

.5 Laminated Plastic
.1 Flatwork: high pressure laminate to CAN3-A172, Grade GP, 1.15mm
thick; based on printed patterns range, with matte finish.

.2 Post Forming Work: high pressure laminate to CAN3-A172, Grade PF,

0.76mm thick; based on printed patterns range, with matte finish.

.3 Backing Sheet: supplied by same manufacturer as facing sheet, high

pressure laminate Grade BK, not less than 0.5mm thick and same
thickness and colour as face laminate.

.4 Cabinet Liner: supplied by same manufacturer as facing sheet, ISO

Grade CLS; colour as selected by Consultant.

.5 Acceptable manufacturers are;

.1 Wilsonart
.2 Formica
.3 Arborite
.4 Nevamar
.5 Pionite

.6 Hardwood Finish Lumber

.1 Type 1: Grade A, flat sliced, White Hard Maple, moisture content 4½ %,
then tempered to a moisture content of 6%, in accordance with National
Hardwood Lumber Association (NHLA), and AWMAC/AWI.

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Providence Healthcare ARCHITECTURAL WOODWORK
Houses of Providence Alterations,Toronto, ON Section 06400
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.2 Type 2: Grade A, flat sliced, European Steamed Beech, moisture content

4½ %, then tempered to a moisture content of 6%, in accordance with
National Hardwood Lumber Association (NHLA), and AWMAC/AWI.

.7 Hardwood Plywood
.1 Type 1: to CSA O115, veneer core, G2S, Grade A, flat sliced White Hard
Maple, book-matched veneers, thickness as indicated on drawings.

.2 Type 2: to CSA O115, veneer core, G2S, Grade A, flat sliced European
Steamed Beech, book-matched veneers, thickness as indicated on
drawings.

.8 Melamine Composite Panels

.1 General purpose grade (GP) melamine resin-impregnated decorative
paper thermally fused to core. Minimum 80g paper weight for patterns,
120g for whites and almonds.

.2 Colour and gloss: colours as selected by the Consultant from

manufacturer's full range of solid colour designs, matte finish.

.3 Backing Sheet: 0.5mm backing sheet by face sheet manufacturer, same

colours as face sheets.

.4 Cores
.1 Particleboard (PB): Mat-formed Wood to ANSI-208.1, Grade M-2,
minimum density 641 kg/m3.
.2 Medium Density Fiberboard (MDF): to ANSI-A208.2, Grade 130,
minimum density 769 kg./m3.

.5 Edge Treatment
.1 PVC Edging: 3mm thick solid polyvinyl chloride with a measured
degree of hardness of 95 Shore D; by Woodtape®.
.2 Adhesive: Ethylene Vinylacetape Thermalset adhesive with a
temperature resistance of not less than 100°C; a processing range
of 190 to 200°C. Contact cement or other adhesive not
acceptable.
.3 Application: Edging material shall be applied using only equipment
designed for the application of thick PVC in accordance with the
manufacturer's specifications. All edges are to be machined to a
3mm radius.
.4 Colour: as selected by Consultant.

.6 Acceptable Manufacturers
.1 Uni-Board/Panval
.2 Flakeboard
.3 Panolam

.9 Cork Roll Stock: 6mm thick Forbo Krommenie cork. Colour as selected by the
Consultant.

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Providence Healthcare ARCHITECTURAL WOODWORK
Houses of Providence Alterations,Toronto, ON Section 06400
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2.3 COLOURS
.1 The Consultant will select colours from the ranges specified in the preceding
paragraphs.

2.4 ADHESIVES
.1 Contact Adhesive: to CAN/CGSB-71.20.

.2 Hot Melt Adhesive: of approved manufacturer.

.3 Resorcinol Adhesive: to CSA-O112.6 or O112.7.

.4 Sealer: approved water-resistant sealer or glue.

2.5 ACCESSORIES
.1 Draw Bolts: Industry standard, cadmium plated, self-tightening type for use in
panel and countertop jointing.

.2 Nails and staples: to CSA-B111, plain finish.

.3 Wood screws: to CSA-B35.4, cadmium plated.

.4 Sealants: to Section 07900.

2.6 HARDWARE
.1 Cabinet hardware shall meet or exceed ANSI/BHMA-A156.9.

.2 Refer to Hardware Schedule at end of this section.

2.6 FABRICATION
.1 Assemble all cases with properly dowelled or biscuited joints.

.2 All cabinets and cases shall be fabricated as self-contained modules. Exterior

and interior surfaces shall be finished to allow for future relocation without the
need for additional finishing.

.3 Make up the units in sections, which can be easily handled into and through the
building to the final location without alteration or damage to the building, or
fitments already in place.

.4 Shop-install cabinet hardware for doors, shelves and drawers.

.5 Provide site-measured cutouts for plumbing fixtures, inserts, appliances, outlet

boxes and other fixtures.

.6 Shop-assemble work for delivery to site in size easily handled and to ensure
passage through building openings.

.7 Factory-finish all casework and cabinetwork surfaces.

.8 Ensure adjacent parts of continuous laminate work match in colour and pattern.

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.9 Form shaped profiles and bends as indicated using postforming grade laminate,
to laminate manufacturer's instructions.

.10 Apply laminate backing sheet to reverse side of core of plastic laminate flatwork.

.11 Counter tops

.1 Use draw bolts and splines in countertop joints. Maximum spacing
450mm o.c., 76mm from edges.

.2 Veneer laminated plastic to core material in accordance with adhesive

manufacturer's instructions. Ensure core and laminate profiles coincide to
provide continuous support and bond over entire surface. Use continuous
lengths up to 3050mm.

.3 Keep laminate joints 305mm from sink cutouts. Obtain Consultant's

approval for locations of all laminate joints in counter tops prior to
fabrication.

.4 Make joints where approved to hairline width. Offset joints in plastic

laminate from joints in substrate.

.5 Provide cutouts as required for inserts, grilles, outlet boxes and other
fixtures. Radius internal corners, chamfer laminate edges, and apply
uncut shellac sealer to exposed edges of substrate at all cutouts.

.6 Nosing: D-wrap plastic laminate.

.7 Backsplash: postformed plastic laminate 102mm high. Provide square

edged returns at ends of counter only where indicated on drawings.

.8 Aprons: particleboard core with plastic laminate finish on all exposed

surfaces to match countertop; plastic laminate bottom edge.

.9 At counters with sinks use waterproof plywood core only

3 EXECUTION

3.1 GENERAL
.1 Examine the site and take all measurements necessary to ensure accurate and
proper fitting of this work into the building and around all obstructions or
projections already in place and/or shown on the drawings and to suit the
locations of service piping, all as required to produce a neat, first class
installation.

3.2 CABINETWORK INSTALLATION

.1 Install prefinished millwork at locations shown on drawings. Position accurately,
level, plumb straight.

.2 Fasten and anchor millwork securely. Provide heavy-duty fixture attachments for
wall-mounted cabinets.

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Providence Healthcare ARCHITECTURAL WOODWORK
Houses of Providence Alterations,Toronto, ON Section 06400
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.3 Scribe and cut as required to fit abutting walls and to fit properly into recesses
and to accommodate piping, columns, fixtures, outlets or other projecting,
intersecting or penetrating objects. Provide filler panels of same construction and
finish as cabinets. Maximum size of fillers not to exceed 25mm. Maximum
uniform joint between fillers and adjacent wall surface not to exceed 3mm.

.4 At junction of plastic laminate counter or backsplash and adjacent wall finish,

apply small bead of clear sealant in accordance with Section 07900.

3.3 FASTENINGS
.1 Provide all fastenings, anchors, and accessories required for installation of this
work.

.2 Keep exposed fastenings to a minimum; evenly spaced, and uniformly arranged.

.3 Supply adequate instructions and/or templates and if necessary supervise

installation where fastening or accessories are required to be built into work of
other trades.

3.4 PROTECTION
.1 Cover finished surfaces with heavy kraft paper or put in cartons during shipment.
Protect installed laminated surfaces by approved means. Do not remove until
immediately before final inspection.

3.5 HARDWARE INSTALLATION

.1 Supply and install all finish hardware required for cabinetwork.

.2 Neatly mortise and fit finishing hardware. Cut mortises straight and sharp without
ragged edges and sized accurately to accommodate hardware. Where mortising
and application has not been done in a first class manner, such work must be
replaced.

.3 General Installation
.1 Hinges: minimum two (2) per door panel, three (3) where doors exceed
1200mm in height.
.2 Pulls: One (1) for each door and drawer.
.3 Door and Drawer Bumpers: minimum two (2) per panel.
.4 Cabinet Locks: All doors to be locked. Where locked panel is one of a
pair, install interior top and bottom surface bolts to opposite panel.

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Houses of Providence Alterations,Toronto, ON Section 06400
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3.6 HARDWARE SCHEDULE

Hardware
Manufacturer Model/Type Locations
Item
Documentation Centre
011944 Chrome Tuck Shop/Reception
Metal Pulls Hettich
011949 Chrome Servery / Nourishment
Centres
Staff Rooms
Clean Utility/Medicine
Metal D Pulls Hettich 011149 Chrome
Rooms
Supply Rooms
Cabinet Door
Hafele 300 Series Nickel All areas
Hinges
Door Slide
Blum Pocket Door Set Documentation Centre
Hinge
Door Slide
Blum Flipper Door Set Reception
Hinge
th
Sliding 4 Floor East
Hafele Hawa Aperto 50H
Millwork Door Documentation
Millwork Screens at
Pivot Hinge Hafele #362.10.803
Directors Office
Concealed
Soss Heavy Duty Concealed 4th Floor East Servery
Hinge
Round Vinyl, self
Silencers All doors and drawers
adhered – 2 per door
Where shown; keyed as
Drawer Locks National Cabinet Lock #C8702
directed by Consultant
Sliding
Glass/Fixed Hafele EKU Porta 100 Documentation Centre
Glass Panels
Folding Table
Hafele #287.42.421 Servery
Bracket
Drawer Slides Halfele/Accuride Nova Drawer Slide All areas
Keyboard Tray
Hettich 077 803 Documentation Centre
Slide
Adjustable
Nickel plated steel pins All areas
Shelf Supports
Pinion Pivot Heavy Duty Rack and
Chapel
Set Pinion Pivot Set

END OF SECTION

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