Installation and Maintenance Manual

Floor Ceiling Air-Conditioner

R-410A 50Hz T1 Heat Pump R-410A 50Hz T1 Cooling Only

Model:YFGN18BZNRZUH1 Model:YFFN18BZNRZTH1
YFGN24BZNRZUH1 YFFN24BZNRZTH1
YFGN36BZMRZUH1 YFFN36BZMRZTH1
YFGN48BZMRZUH1 YFFN48BZMRZTH1
YFGN55BZMRZUH1 YFFN55BZMRZTH1

Version：YPM2017007HA

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 Contents
Alert Symbols .........................................................................................................................................................1
Caution Statements............................................................................................................................................... 2
Composition of the Air-Conditioner ........................................................................................................................4
Special Remarks ...................................................................................................................................................6
Troubleshooting.....................................................................................................................................................6

Diagram of Refrigerant Cycle & Wiring

1. Refrigerant Flow Diagram ..................................................................................................................................8
2. Electrical Wiring Diagram ..................................................................................................................................8

Installation and Maintenance

1. Safety Notice..................................................................................................................................................... 9
2. The Tools and Instruments for Installation .......................................................................................................10
3. The Installation of the Indoor Unit ....................................................................................................................10
3.1 Before Installation .....................................................................................................................................10
3.2 Installation Location ..................................................................................................................................12
3.3 Installation.................................................................................................................................................12
4. Refrigerant Tubing............................................................................................................................................15
4.1 The Tubing Material ..................................................................................................................................15
4.2 Tubing Connection ...................................................................................................................................15
5. Drain Tubing.....................................................................................................................................................16
6. Electrical wiring ................................................................................................................................................17
7. Attaching the Air Return Grille ..........................................................................................................................17
8. The Installation of the Outdoor Unit .................................................................................................................18
8.1 Installation Sites........................................................................................................................................18
8.2 Installation of the Outdoor Unit .................................................................................................................18
9. Refrigerant Tubing............................................................................................................................................19
9.1 Flaring with Tube Expander ......................................................................................................................19
9.2 Connecting Tubing Between Indoor and Outdoor Units............................................................................19
9.3 Heat Insulation of the Refrigerant Tube ....................................................................................................19
9.4 Taping the Tubing......................................................................................................................................19
9.5 Finishing the Installation ...........................................................................................................................19
10. Air Purging and Test Run ...............................................................................................................................20
10.1 Air Purging with a Vacuum Pump............................................................................................................20
10.2 Leak Test.................................................................................................................................................20
10.3 Tidying Up the Tubing .............................................................................................................................20
10.4 Test Run ..................................................................................................................................................20
10.5 Electrical Installation ...............................................................................................................................21

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 Contents

Alert Symbols：
DANGER : The symbol refers to a hazard which can result in severe personal injury or death.
WARNING : The symbol refers to a hazard or an unsafe practice which may result in severe personal injury
or death.
CAUTION : The symbol refers to a hazard or an unsafe practice which may result in personal injury,
product or property damage.
NOTE : It refers to the remarks and instruction to the operation, maintenance, and service.
NOTE:
This air conditioner has been designed for the following temperatures.
Operate this air conditioner within this range.
18K~55K
Outdoor operating temperature tange
Series Mode Maximum Minimum
(℃) （℃）
Cooling Operation 43 -15
Heat Pump Type
Heating Operation 24 -10
Cooling Only Type Cooling Operation 43 -15

● Storage condition: Temperature -25~60℃

Humidity 30%~80%
● Heating and electric heating function are not available for cooling only models.

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 Caution Statements
This air-conditioner shall be installed properly by qualified installation technicians in accordance with the
installation instructions provided with the unit.
The appliance shall also be installed in accordance with national wiring regulations.
Before installation, check if the voltage of the power supply at installation site is the same as the voltage
shown on the nameplate.

DANGER You must not carry on any transformation to this product, otherwise, it may possibly
cause such consequences as water leakage, breakdown, short-circuit, electric
shock, fire, etc..
The work such as tubing welding, etc. should be carried out far away from flammable
explosive material vessels, including the air-conditioner refrigerant, to guarantee the
security of the site.
To protect the air-conditioner from heavy corrosion, avoid installing the outdoor unit
where salty seawater can splash directly onto it or in sulphurous air near a spa. Do
not install the air-conditioner where excessively high heat-generating objects are
placed.

WARNING If the supply cord is damaged, it must be replaced by the factory or its service
department in case of danger.
The place where this product is installed must have the reliable electrical earth facility
and protections. Please do not connect the grounding of this product to various kinds of
air-feeding ducts, drain piping, lightning protection facility as well as other tubing lines to
avoid receiving an electric shock and damages caused by other factors.
Wiring must be done by a qualified electrician. All the wiring must comply with the local
electrical codes.
Consider the capacity of the electric current of your electrical meter and socket before
installation
The power wire where this product is installed is supposed to have the independent
leakage protective device and the electric current over-load protection device which are
provided for this product. If not, it will caus an eleectric shock or a fire.
The appliance is not to be used by persons who lack of experience and knowledge,
unless they have been given supervision or instruction. Children should be supervised
not to play with the appliance.
Means for disconnection, which can provide full disconnection in all poles, must be
incorporated in the fixed wiring in accordance with the wiring rules.
The cord of the H07RN-F type or the electrically equivalent type must be used for
power connection and interconnection between outdoor unit and indoor unit. The size
of the cord is detailed in “Installation and Maintenance” part.
Details of type and rating of fuses, or rating of circuit breakers / ELB is detailed in
“Installation and Maintenance” part.
If the fuses in units burn up, please call the service agency to change it.
Please do not change it by yourself, or else may result in accident, for example shock.
The wiring diagram with a clear indication of the connections and wiring to external
control devices and supply cord is detailed in “Electrical Wiring Diagram” part.
The method of connection of the appliance to the electrical supply and interconnection
of separate components is detailed in “Installation and Maintenance” part.
It is necessary to allow disconnection of the appliance from the supply after installation.
The disconnection may be achieved by incorporating a switch in the fixed wiring in
accordance with the wiring rules.
CAUTION: In order to avoid a hazard due to inadvertent resetting of the thermal
cut-out, this appliance must not be supplied through an external switching device, such
as a timer, or connected to a circuit that is regularly switched on and off by the utility.

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 Caution Statements
The information of dimensions of the space necessary for correct installation of the
appliance including the minimum permissible distances to adjacent structures is
detailed in “Installation and Maintenance” part.

Read this manual carefully before using this air-conditioner. If you still have any
difficulties or problems, consult your dealer for help.
The air-conditioner is designed to provide you with comfortable room conditions. Use
this unit only for its intended purpose as described in this instruction manual.

WARNING Never use gasoline or other inflammable gas near the air-conditioner, which will cause
fire hazards.
When the air conditioner operation is abnormal, such as burnt smell, deformation,
fire, smoke, etc., it is forbidden to continue using the air conditioner, the main power
switch the of air conditioner must be cut off immediately and the agent must be
contacted.

CAUTION Do not turn the air-conditioner on and off from the power main switch. Use the
ON/OFF operation button.
Do not stick anything into the air inlet and air outlet of both the indoor and outdoor
units. This is dangerous because the fan is rotating at a high speed.

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 Composition of the Air-conditioner

Indoor Unit

Air Intake

Filter
(Inside of Air Intake)

Display Panel

Air Outlet

Vertical Louver
(Inside of Horizontal Louver)

Horizontal Louver

Wireless Remote Controller

Outdoor Unit

18K, 24K, 36K 48K, 55K

Notes:
Figures in the manual are only simple representation of the appliance, it may not comply with the appearance
of the air conditioner you have purchased.
Vertical adjustment louver swing automatically function is only available for some models.
4

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 Composition of the Air-conditioner
Wire remote controller (optional)
You can control the air-conditioner with the wired remote controller or wireless remote controller.
It is used for power ON/OFF, setting the operating mode, temperature, fan speed and other functions.
There are different types of remote controllers which can be used.
Operation instruction will be further specified in remote controller's manual separately.
Please read it carefully before using this appliance and keep it for future reference.

Wired remote controller Wireless remote controller

JCSA21NEWH JCRA31NEWH

Display Panel

*Filter clean(Yellow)
It lights on when the filter
should be cleaned.

Timer indicator (Green)

Defrost indicator (Green) DEFROST FILTER TIME It lights on when timer is
It lights on during the activated.It lights off when
defrosting. It lights off when timer is off.
defrosting is finished.
Emergency switch
Infrarred receiver The filter clean indicator is resetted
Receives signal from the when the switch is pressed.
remote controller. The unit will stop operation if pressing
the button, if pressing for more than
RUN E MER GE NC Y 5s, the unit will operate in cooling
mode.

Run indicator (Red)

It lights on during operation.
It lights off all when setting
SLEEP mode.

The figures in this manual are based on the external view of a standard model.
Consequently, the shape may differ from that of the air conditioner you have selected.
* It can be set or canceled by professional after-sale staff.
5

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 Operation Manual

Special remarks
● 3 minutes protection after compressor stop
To protect compressor, it will be continue off for at least 3 minutes once it has stopped.
● 5 minutes protection
Compressor must run 5 minutes at least once start running. In the 5 minutes, compressor will not stop even
the room temperature reaches the set point unless you use remote control switch to turn off the unit (all
indoor unit can be turned off by user).
● Cooling operation
The fan of the indoor unit will never stop running in cooling operation. It remains running even if the
compressor stops working.
● Heating operation
Heating capacity depends on external factors as outdoor unit temperature. Heating capacity might decrease
if outdoor ambient temperature is too low.
● Anti-freezing function during cooling
When the temperature of the air from the indoor outlet is too low, the unit will run for some time under the
fan mode, to avoid frost or ice forming in the indoor heat exchanger.
● Cold air prevention
In several minutes after the heating mode is started, the fan of the indoor unit will not run until the heat
exchanger of the indoor unit reaches a certain temperature in order to prevent cold draft.
● Defrosting
When the outdoor temperature is too low, frost or ice may form in the outdoor heat exchanger, reducing
heating performance. When this happens, a defrosting system of the air conditioner will operate. At the same
time the fan in the indoor unit stops (or runs at a very low speed in some cases), to prevent cold draft. After
defrosting is over, the heating operation and fan speed restart.
● Purging of residue heated air
When stop the air conditioner in normal operation, the fan motor would run with low speed for a while to
blow out the residue heated air.
● Auto re-start from Power Break
When the power supply is recovered after power break, all preset are still effective and the air-conditioner
will run according to the previous setting.

Troubleshooting
CAUTION

If overflow of drain water from the indoor unit occurs, stop the operation and contact your contractor.

If you smell or see white smoke coming from the unit, turn OFF the main power supply and contact
your installer.

1. If the trouble still remains even after checking the following, contact your installer and inform them
of the following items.
(1) Unit Model Name
(2) Content of Trouble
2. No Operation
Check whether the SET TEMP is set at the correct temperature.

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 Operation manual
3. Not Cooling or Heating properly
Check for obstruction of air flow at outdoor or indoor units.
Check if too many heating sources are located in the room.
Check if the air filter is clogged with dust.
Check if the doors or windows are open.
Check if the temperature condition is not within the operation range.

4. This is Not Abnormal

Smells from indoor unit
Smell adheres on indoor unit after a long period of time. Clean the air filter and panels or allow a good
ventilation.
Sound from Deforming Parts
During system starting or stopping, a sound might be heard. However, this is due to thermal deformation
of plastic parts. It is not abnormal.
Steam from Outdoor Heat Exchanger
During defrosting operation, ice on the outdoor heat exchanger is melted, resulting in making steam.
Dew on Air Panel
When the cooling operation continues for a long period of time under high humidity conditions (higher
than 27℃ / 80%R.H.), dew can form on the air panel.
Refrigerant Flow Sound
While the system is being started or stopped, sound from the refrigerant flow may be heard.

5.Filter removing and installing

Removing filter from air return grille
Take out the air filter according the following steps.
Step 1
Slide the air return grille holding knobs (4) , then remove the holding screws (4 or 6) as indicated by the
arrow marks.
Step 2
Open the air return grille to an angle of more than 45°and take out the air filter from the air inlet grille by
holding the air grille and lifting the air filter after detaching the filter from the hinges.

Step 1 Step 2
Installing the filter
Step 1: Insert the filer to the grille and aim the bottom hooks. Pay attention to grille top hooks is locked.
Step 2: Fix screws (4 or 6).
Step 3: The intake grille is attached.

top hook

bottom hook

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 Diagram of refrigerant cycle & Wiring
1. REFRIGERANT FLOW DIAGRAM
INDOOR UNIT OUTDOOR UNIT

Gas piping
Compressor
Accumulator
Wide service valve

4-way valve
Heat exchanger

Heat exchanger
Liquid piping

Service valve capillary tube

Heating cycle Note: Accumulator is only applicable to 48k and 60k air-conditioners.

Cooling cycle

2. ELECTRICAL WIRING DIAGRAM

Outdoor unit Indoor unit Outdoor unit Indoor unit Outdoor unit Indoor unit
Terminal Terminal
Terminal Terminal Terminal Terminal
3L 3L
L L
2L 2L L Power connecting cord
L Power connecting cord
Power connecting cord
N N
1L 1L N N
SI SI
N N SI SI

R
L
L S
N
N T
N

Power supply Power supply

Power supply

18K 24K 36K/48K/55K

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 Installation and Maintenance
1. Safety Notice
WARNING
·Installation should be performed by a professional. (Improper installation may cause water leakage,
electrical shock or fire).
· Install the unit according to the instruction given in this manual. (Incomplete installation may cause water
leakage, electrical shock or fire).
·Be sure to use the supplied or specified installation parts. (Use of other parts may cause the unit to come to
lose, water leakage, electrical shock or fire).
· Install the air conditioner on a solid base that can support the unit weight. (An inadequate base or
incomplete installation may cause injury in the event the unit falls off the base).
· Electrical work should be carried out in accordance with the installation manual and the local national
electrical wiring rules or code of practice.
(Insufficient capacity or incomplete electrical work may cause electrical shock or fire).
·Be sure to use a dedicated power circuit. (Never use a power supply shared by another appliance).
·For wiring, use a cable long enough to cover the entire distance. Do not use an extension cord.
· Do not put other loads on the power supply, use a dedicated power circuit. (Failure to do so may cause
abnormal heat, electric shock or fire).
· Use the specified types of wires for electrical connections between the indoor and outdoor units. (Firmly
clamp the interconnecting wires so their terminals receive no external stress).
·Incomplete connections or clamping may cause terminal overheating or fire.
· After connecting interconnecting and supply wiring be sure to shape the cables so that they do not put
undue force on the electrical covers or panels. (Install covers over the wires, incomplete cover installation may
cause terminal overheating, electrical shock or fire).
·When installing or relocating the system, be sure to keep the refrigerant circuit free from substances other
than the specified refrigerant (R410A), such as air. (Any presence of air or other foreign substance in
the refrigerant circuit causes an abnormal pressure rise or rupture, resulting in injury).
· If any refrigerant has leaked out during the installation work, ventilate the room. (The refrigerant produces a
toxic gas if exposed to flames).
· After all installation is completed, check to make sure that no refrigerant is leaking out. (The refrigerant
produces a toxic gas if exposed to flames).
· When carrying out piping connection, take care not to let air substances other than the specified refrigerant
go into refrigeration cycle. (Otherwise, it will cause lower capacity, abnormal high pressure in the
refrigeration cycle, explosion and injury).
·Make sure the installation has a proper earth connection. Do not earth the unit to a utility tube, arrester, or
telephone earth. Incomplete earth may cause electrical shock. (A high surge current from lightning or other
sources may cause damage to the air conditioner).
· An earth leakage circuit breaker may be required depending on site condition to prevent electrical shock.
(Failure to do so may cause electrical shock).
·Disconnect the power supply before completion of wiring, tubing, or checking the unit.
·When moving the indoor unit and outdoor unit, please be careful, do not make the outdoor unit incline over
45 degree. Pay attention to the sharp edge of the air conditioner to avoid any injury.
·Installing the remote controller: Be sure that the length of the wire between the indoor unit and remote
controller is within 40 meters.
CAUTION
·Do not install the air conditioner in a place where there is danger of exposure to inflammable gas leakage.
(If the gas leaks and builds up around the unit, it may catch fire).
·Establish drain tubing according to the instructions of this manual. (Inadequate tubing may cause flooding).
·Tighten the flare nut according to the specified method such as with a torque wrench. (If the flare nut is
tightened too hard, the flare nut may crack after a long time and cause refrigerant leakage).

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 Installation and Maintenance

2. The Tools and Instruments for Installation

Number Tool Number Tool

1 Standard screwdriver 8 Knife or wire stripper
2 Vacuum pump 9 Gradienter
3 Charge hose 10 Hammer
4 Tube bender 11 Churn drill
5 Adjustable wrench 12 Tube expander
6 Tube cutter 13 Inner hexagon spanner
7 Cross head screw-driver 14 Tape measure

3. The Installation of the Indoor Unit

CAUTION
During installation, do not damage the insulation material on the surface of the indoor unit.

3.1 Before installation

·When moving the unit during or after unpacking, make sure to lift it by holding its lifting lugs.
Do not exert any pressure on other parts, especially the refrigerant tubing, drain piping and flange parts.
·Wear protective gears when install the unit.

·Install correctly according to the installation manual.

·Confirm the following points:

○ Unit type/Power supply specification

○ Pipes/Wires/Small parts

○ Accessory items

10

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 Installation and Maintenance

ACCESSORY ITEMS

8 For Unit Hanging

For Unit Hanging And

Paper Pattern 1
Adjustment

1
For Refrigerant Piping
Connection
1

10 For Tube Cover Fixing

1 For Drain Tube Connection

2 For Joint Socket Connection

Heavy Insulation 2 For Drain Hose Cover

Joint Socket 1 For Drain Hose Connection

Jump Ring 1 For Drain Hose Connection

For Drain Hose And Piping

Plastic Sheath 1 Connection

Ac
ce
ss
or
ies
ar
Air Return Grille
e
loc
at
ed
ins
ide
th
e
un
it

11

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 Installation and Maintenance
3.2 Installation location 3.3 Installation
·Select the suitable areas to install the unit under According to the actual installation space, installation can be
approval of the user. done at in the ceiling or on the floor.
·The air path is not blocked. 3.3.1 Suspension bolts
·Condensate can drain properly. (1) Consider the pipe direction, wiring and maintenance
·The ceiling is strong enough to bear the weight of access carefully, and choose the proper direction and
the indoor unit. location for installation.
·Sufficient clearance for maintenance and servicing (2) Install the suspension bolts as shown in Fig. 3.3.1
is ensured. (See Fig. 3.2.1 ) below.
·Tubing between the indoor and outdoor units is ·For the concrete ·For the steel beam
within the allowable limits. (refer to the installation of
Screw in
the outdoor unit ). 150 to160mm （100 to150kg）

·The indoor unit, outdoor unit, power supply wiring

and transmission wiring is at least 1 meter away from Concrete
televisions and radio, to prevents interference and Steel bar
Suspension bolts
noise in those electrical appliances. (Noise may be (W3/8 or M10) “ ” shaped steel beam
generated depending on the conditions under which Suspension bolts
the electric wave is generated, even if a one-meter (W3/8 or M10)
allowance is maintained).
·Use suspension bolts to install the unit, check ·For the wooden beam

whether or not the ceiling is strong enough to support

Wood rib
the weight of the unit. If there is a risk that the ceiling （60mm to 90mm ）
is not strong enough, reinforce the ceiling before Nut Round washer
installing the unit.
·If there are 2 units of wireless type, keep them Square washer
away for more than 6 m to avoid malfunction due to Nut
Suspension bolts
cross communication. Wooden beam

·When several indoor units are installed nearby, keep

Fig. 3.3.1 Fixing the suspension bolts
them away for more than 4-5m.
3.3.2 The position of the suspension bolts and the tubes
(1) Mark the positions of the suspension bolts, the
Space for installation and service positions of the refrigerant pipes and the drain tubes.
(2) The dimension are shown below.
4000~5000mm or more

Blowout opening
or more
300mm

100mm or more 150mm or more

Obstacle

5mm or more
Ceiling Installation
100mm or more 150mm or more
4000~5000mm
150mm or more

wall (Unit:mm)

Capacity(Btu/h) A B
floor 18K,24K 990 912
36K 1285 1207
48K,55K 1580 1502
150mm or more

Wall

Fig. 3.3.2 Suspension bolts

Floor standing Installation
Fig. 3.2.1 Floor
12

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 Installation and Maintenance
※The outlet through which the pipings are (2)Remove side panel.
taken out is available in three directions.
Remove the screw and detach the side panel by
※Tubes can be taken out in 3 directions (rear, right
or top). (See Fig. 3.3.3) sliding it toward the direction indicated by the
Cut out holes using nippers, etc.. arrow mark.
Cut out holes to taken out pipes along the cutoff line
Side panel screw
on the rear cover. (1 each on the left and right)(M4)
Cut out the top face cover aligning to the tubing
position.
When taking tube out to right-hand side, cut out a
hole along the groove at the inside of the side
panel.
After installing tubs and wires, seal clearances
around pipes and wires with putty, etc. to shut off
dust.
Make sure to install the covers at rear and top in
Side panel
order to protect the inside of unit from intrusion of
dust or protect wires from damages by sharp edges.
When taking them out to the right-hand side, Fig. 3.3.5
remove burrs or sharp edges from the cut out.
(3) Remove the hanging plate.
Remove the screw and then fixing bolts.

Drain outlet
(left)

Hanging plate
Drain outlet screw (M5)
Top outlet
(rear left)

Rear outlet
Hanging plate
Right outlet Drain outlet
(rear right)
Drain outlet Hanging plate
(right) fixing bolts(M8)

Fig. 3.3.3
3.3.3 Indoor unit preparation Fig. 3.3.6 Suspension bolts and nuts
(1) Remove the air return grille.
3.3.4Install the indoor unit
Slide stoppers (4 places) of the catches, then Ceiling type installation
remove the screws (4 or 6 places). (1) Select the suspension bolt locations and the tube
hole location.
Screw Screw i.Use enclosed paper pattern as a reference, and drill
the holes for the suspension bolts and tube.
Note: Decide the locations based on the direct
measurements.
ii.Once the locations are properly placed, the paper
pattern can be removed.
(2) Install the suspension bolts in place.
Ceiling Pattern board

Fig. 3.3.4

Walls
13 Fig. 3.3.7

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 Installation and Maintenance
Floor standing type installation
·Place the left hanger bracket on the nuts and (1) Select the suspension bolt locations and the
washers of the suspension bolts. tube hole location.
·Make sure that the left hanger bracket has been i.Use enclosed paper pattern as a reference, and drill
fixed on the nuts and washers securely, install the the holes for the suspension bolts and tube.
right hanger bracket suspension hook on the nuts Note:
and washers. Decide the locations based on the direct
(When installing the indoor unit, you can slightly measurements.
remove the suspension bolts.) ii.After the locations are properly placed, the paper
pattern can be removed.
(2) Install the suspension bolts in place.

Ceiling Wall Pattern board

Hanging plate
25mm or more
45mm or less

Suspension bolt

Floor

Fig. 3.3.8 Fig. 3.3.10

(3) Fix with 4 suspension bolts, and fasten the four
(3) Fix with 4 suspension bolts, which can endure fixing bolts (M8:2 each on the left and right sides)
load of 530N. firmly.
(4) Check the measurements of the length of the (4) Fasten the two screws of Air Intake Grille (M5:1
suspension bolts. each on the left and right sides).
(5) Fasten the hanging plate onto the suspension 3.3.5 The horizontal adjustment of the indoor unit
bolts.
(6) Install the unit to the hanging plate. (1) Make sure that the hanger bracket is fixed by the
i.Slide the unit from front side to get it hanged on the nut and the washer.
hanging plate with bolts. (2) Adjust the height of the unit.
ii.Fasten the four fixing bolts (M8:2 each on the left (3) Check if the unit is positioned horizontally.
and right sides) firmly. *To ensure smooth drain flow, install the unit with a
iii.Fasten the two screws (M5:1 each on the left and descending slope (0-3mm) toward the drain outlet.
right sides). (4) After the adjustment, tighten the nut and smear the
thread locker on the suspension to prevent the nuts
from loosening.
Hanging plate

CAUTION
Hanging plate
fixing bolts(M8)
During the installation, please cover the unit with the
plastic cloth to keep it clean.

Hanging plate
screw (M5)

Fig. 3.3.9

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 Installation and Maintenance
4. Refrigerant Tubing

DANGER (2) As shown in Fig. 4.3, nut tightening with 2 spanners.

Use the R410A refrigerant. When carrying on the

leakage check and test, do not mix in the oxygen, the
acetylene and flammable and the reactive gas, these
gases are quite dangerous, and may possibly cause
explosion. It is suggested that the compressed air,
the nitrogen or the refrigerant is used to perform
these experiments.

4.1 The Tube Material Tube size Torque（N·m）

(1) Prepare the copper Tube on the spot.
(2) Choose dustless, non-humid, clean copper tube. φ6.35mm 20
Before installing the tube, use nitrogen or dry air to φ9.52mm 40
blow away the tube dust and impurity.
φ12.7mm 60
(3) Choose the copper tube according to Fig. 4.2.
φ15.88mm 80
4.2 Tubing connection φ19.05mm 100
(1) The connection positions of the tube are shown in Fig. 4.3 Nut tightening torque
Fig. 4.1 and Fig. 4.2.
unit: (mm) (3) After finishing connecting the refrigerant tubes, keep
it warm with the insulation material.
Liquid piping Drain piping
(left)
Gas piping

Clamp(attached) Insulation (attached)

Refrigerant tube
Drain piping
(field supplied)
(right)

Fig. 4.1 The connection positions of the tube Side of the

indoor unit
Capacity
Gas tube Liquid tube Drain tube
(Btu/h) Insulation
(field supplied)
18K φ12.7 φ6.35 De25
24K φ15.88 φ9.52 De25 Fig. 4.4 Tubing insulation procedure
36K,48K,55K φ19.05 φ9.52 De25

Fig. 4.2 The tube diameter

CAUTION
The tube can be connected from three different
directions. (rear, right, top). ·The tube go through the hole with the seal.
When the tube is routed through the back.
If the bracket is removed, tubing work will become
·Do not put the tubes on the floor directly.
easier.
After tubing, reinstall the removed bracket. Do not put the pipes on the
floor directly.

Protected with the tape or plug.

When the tube is routed through the back.
Cut the removed top cover, and install to the rear
panel instead of rear cover.
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 Installation and Maintenance

5. Drain Tubing CAUTION

·Install the drain tubing
Drain tubing connections
·Do not connect the drain directly to sewage tubes that
Refrigerant pipes smell of ammonia. The ammonia in the sewage might
enter the indoor unit through the drain tubes and corrode
the heat exchanger.
·Do not twist or bend the drain hose, so that excessive
force is not applied to it.
Drain pipe connection hole This type of treatment may cause leaking.
(external straight pipe thread)
·After tubing work is finished, check drainage flows
smoothly.
·Make sure the drain works properly. ·Gradually insert approximately 1000 cc of water into
·The diameter of drain tube connection hole should the drain pan to check drainage in the manner described
below.
be same as that of the drain tube.
·Gradually pour approximately 1000 cc of water from
·Keep the drain tube short and sloping down wards at the outlet hole into the drain pan to check drainage.
a gradient of at least 1/100 to prevent air pockets from ·Check the drainage.
forming.

INDOOR INDOOR Refrigerant

UNIT UNIT pipes

CAUTION

Water accumulating in the drain tubing can cause

the drain to clog.
Bucket
·To keep the drain tube from sagging, space hanging
wires every 1 to 1.5 m.
·Use the drain hose and the clamp. Insert the drain
hose fully into the drain socket and firmly tighten the
drain hose and warm-keeping material with the clamp.
·The two areas below should be insulated because
condensation may form there causing water to leak.
·Drain tubing passing indoors
·Drain sockets.
·Referring the figure below, insulate the drain socket
and drain hose using the included large sealing pad.

Sealing material Sealing material

Drain hose

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 Installation and Maintenance
6. Electrical wiring

CAUTION
·When clamping the wiring, use the included clamping material as shown in the Fig. 6.1 to prevent outside
pressure being exerted on the wiring connections and clamp firmly.
·When doing the wiring, make sure the wiring is neat and does not cause the control box lid to stick up, then
close the cover firmly. When attaching the control lid, make sure you do not pinch any wires.
·Outside the machine, separate the weak wiring (remote controller and transmission wiring) and strong wiring
(earth and power supply wiring) at least 50 mm so that they do not pass through the same place together.
Proximity may cause electrical interference. Malfunction, and breakage.

WARNING
·If the fuses burn up, please call the service agency. Please do not replace by yourself, as
may result in accident, for example shock.
(1) Remove the screws on the control box.
(2) Connect the power cord and earth wire to the main terminal.
(3) The remote control wire to the subsidiary terminal box according to electric wiring diagram.
(4) Connect the power supply of the indoor and outdoor units to the main terminal.
(5) Tie the wire in the control box with the clamp tightly.
(6) After finishing the wiring, seal the wiring hole with the sealing material (with the lid) to prevent the
condensed water and insects entering.

7. Attaching the air return grille

·The air return grille must be attached when electric cabling work is completed.
(1) Fix the air return grille onto the indoor unit with screws supplied as accessories (4 pieces).
(2) Close the air return grille.
This completes the unit installation work.

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 Installation and Maintenance

8. The Installation of the Outdoor Unit

8.1 Installation sites Tube length L
Indoor unit
Avoid
Direct sunlight Aisle Or sideway
Height difference H Outdoor unit
Thick Oil fog Wet Or Uneven place
Container With Flammable materials
Near Heat Source/ventilation fan

Max. Tube Add.

Max. Height
You should Model length(L) Refrigerant
difference(H)
(exceed 5m)
Place it in cool temperature.
18K 20(m) 15(m) 15(g/m)
Place it in an area with good ventilation.
24K 30(m) 15(m) 35(g/m)
Have desired space for air inlet, outlet and
36K 30(m) 20(m) 35(g/m)
maintenance. (Fig. 8.1)
Make a strong base(10X40cm2 board made of 48K/
55K 50(m) 30(m) 35(g/m)
concrete or similar). The appliance should be placed
not less than 10 cm high to avoid being wet or
corroded. Otherwise, it may cause damage to the
appliance or reduce its life time. (Fig. 8.2)
Fig. 8.3
Fix the base with hook bolts or alike to reduce 8.2 Installation of the Outdoor Unit
vibration and noise. Firstly select the installation site and fix the outdoor
unit. If it needs to be fixed onto the wall, make sure
If the total tube length is between 5m and 50m (Max. that the wall and the supporting rack is strong enough
length), an additional refrigerant must be added. It's not to hold the weight of the appliance.
necessary to add compressor oil.（Fig. 8.3） Wiring instruction for outdoor unit

Release the setscrews of the electric cover,

remove the electric cover (If the valve cover is
Top obstacle there either, please release it).
Connect the indoor unit wiring to the outdoor unit
Air inlet Min. 10cm 2m 2m
panel according to the electric wiring diagrams.
Min. Air outlet Be sure to make each wire allowing 10cm longer
35cm
Obstacle
than the required length for wiring.
Min. Air outlet Ground the unit following local electrical
10cm
Min.40cm regulations.
Ground Min.10cm Check the wiring with the wiring diagrams and
Air inlet
make sure it's well connected. Fix the wiring with
Fig. 8.1 clips and reinstall the electric cover.
●Fix the unit with wire ropes to prevent overturning
in case a seasonal strong wind（storm, etc.）
Concrete base or similar

Setscrew
(at least 4) blows against the unit .
Min.10cm
Wire Ropes

Ab
o m
ut t 10c
40
cm Abou

Fig. 8.2 Fig.8.4

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 Installation and Maintenance

9.Refrigerant Tubing
The two refrigerant tubes (and electrical wire if local
9.1 Flaring with Tube Expander codes permit) should be taped together with white
Note: A good flare have the following characteristics: armoring tape. The drain hose may also be included
Inside surface is glossy and smooth. and taped together as a bundle with the tubing.
Edge is smooth.
Wrap the tape from the bottom of the outdoor unit to
Tapered sides are of uniform length.
the top of the tubing where it enters the wall. As you
Remove the burrs at the end of the copper tube wrap the tubing, overlap half of each previous tape.
with a tube reamer or file. When reaming, hold the (See Fig. 9.7)
tube bend downward and be sure that no copper Clamp the tubing bundle to the wall, using one
scraps fall into the tube. This process is important clamp approx. every 120 cm.
and should be done carefully to make a good flare.
(Fig. 9.1, 9.2) 9.5 Finishing the installation
Remove the flare nut from the unit and be sure to After completion of wrapping and insulation, seal the
mount it on the copper tube. hole on the wall with suitable seal against wind and rain.
Make a flare at the end of copper tube with a flare
tool. (Fig. 9.3)
Fig. 9.1 Fig. 9.2
Tube Before After
9.2 Connecting Tubing between Indoor
and Outdoor Units
Reamer
Be sure to apply a sealing cap or water-proof tape
to prevent dust or water from getting into the tubes
before they are used. Fig. 9.5
Fig. 9.3
Be sure to apply refrigerant lubricant to the
matching surfaces of the flare and union before Tapered nuts
Tube
connecting them together. This is effective for Union Flare nut
reducing gas leaks. (Fig. 9.4) Flarer
Fig. 9.6 Insulation
For proper connection, align the union tube and Fig. 9.4
flare tube straight with each other, then tighten the
flare nut lightly to obtain a smooth match. (Fig. 9.5)
Apply refrigerant lubricant here and there
Tighten the sets crew with torque wrench to prevent
leak of refrigerant. Carefully test leak before running Fig. 9.7
the appliance.

9.3 Heat Insulation of the Refrigerant Tube

Clamp
To avoid loss of heat and in prevention of the Insulated tubes
ground being wet by condensed water, all
refrigerant tubes must be insulated with suitable
insulating materials whose minimum thickness will
be 6 mm. (See Fig. 9.6)

9.4 Taping the Tubing

Note: Do not bind the armoring tape too tightly because
this will decrease the heat insulation effect. Also be
sure the condensed drain hose splits away from
bundle and drips clear of the unit and the tubing.

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 Installation and Maintenance
10. Air purging and test run WARNING
Air and moisture remaining in the refrigerant system ·Only after all the checking points have been checked
the unit can be operated.
have undesirable effects. (A) Check and make sure that the resistance of the
Therefore, they must be purged completely following terminal to ground is more than 2 MΩ, otherwise, you
the steps. cannot operate the unit before the electricity leakage
10.1 Air Purging with a Vacuum Pump (See point is found and repaired.
(B) Check and make sure that the stop valve has been
Fig. 10.1, Fig. 10.2)
opened before operating the unit.
(1) Check that each tube (both narrow and wide tubes
between the indoor and outdoor units) have been Make sure the power and unit run well then plug in.
properly connected and all wiring for the test run has Turn on the appliance and adjust it to Cooling,
been completed. Note that both narrow and wide tube dehumidifying and Heating mode according to the
valves on the outdoor unit are kept closed at this stage. room temperature. Check if the appliance can run
(2) Using an adjustable wrench or box wrench, remove well.
the bonnet from the service valve.
Installation of the appliance is generally finished after
(3) Connect a vacuum pump and service valve together the above operations are done. If you still have any
tightly. trouble, please contact local technical service center
(4) Turn on the vacuum pump and till the pressure is of our company for further information.
-4 Fig. 10.1
lower than 15 Pa(or 1.5×10 bar) for 5 minutes. Narrow tube
(5) With the vacuum pump still running, disconnect
tube of vacuum pump from the service valve. Then stop Hex wrench
the vacuum pump. Wide tube
(6) Replace the bonnet on the service valve and fasten it
Bonnet of wide valve
securely with an adjustable wrench or box wrench. Bonnet of narrow valve
(7) Using an adjustable wrench or box wrench, remove Service valve
the bonnet of both narrow and wide valve. Bonnet of service valve

(8) With the hex wrench, turn the wide and narrow tube Fig. 10.2
Indoor unit
valves stem counter clockwise to fully open the valves.
(9) Replace the bonnets on the wide and narrow valves
and fasten it securely with an adjustable wrench or box
wrench.
Outdoor unit
10.2 Leak Test
Leak test all joints and valves of the indoor unit and
outdoor unit with liquid soap. Checking of the orifice
cap shouldn't be less than 30 seconds. Clean the
liquid soap after the test in case that the color of
the copper tube may change for erode.

10.3 Tidying Up the Tubing

If the leak test turns out to be all right, preserve heat Pressure
the joints of the indoor unit. gauge
Straighten the connecting tubes and make them
Manifold
flush and fixed to the wall. Seal the space around valve
the hole in the wall through which the tubes come
out with gypsum.

10.4 Test Run

The trial should be carried out according to the
installation and maintenance manual.
Vacuum pump

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 Installation and Maintenance
10.5 Electrical Installation

● Use an ELB (Electric Leakage Breaker). If not used, it might cause an electric shock or a fire.
● Do not operate the system until all the check points have been cleared.
(A) Check to ensure that the insulation resistance is more than 2 MΩ, by measuring the
resistance between ground and the terminal of the electrical parts. If not, do not operate the
system until the electrical leakage is found and repaired.
(B) Check to ensure that the stop valves of the outdoor unit are fully opened and then start the
system.
Power Source Transmitting Cable
ELB
Cable Size Size
Power
Model Capacity (Btu/h) Nominal
Supply Nominal
Sensitive EN60335-1 EN60335-1
Current (A)
Current (mA)
2 2
18K 220-240V ~, 50Hz 20 30 3×2.5mm 5×1.5mm

24K 220-240V ~, 50Hz 32 30 3×4.0mm2 4×1.5mm2

36K 380-415V 3N~, 50Hz 40 30 5×2.5mm2 4×1.5mm2

48K/55K 380-415V 3N~, 50Hz 32 30 5×2.5mm2 4×1.5mm2

Max. Running Current(A): REFER TO NAMEPLATE

NOTES:
1) Follow local codes and regulations when selecting field wires.
2) The wire sizes marked in the table are selected at the maximum current of the unit according to the
European Standard, EN60335-1. Use the wires which are not lighter than the ordinary polychloroprene
sheathed flexible cord (code designation H07RN-F).
When connecting the terminal block using flexible cord, make sure to use the round crimp-style terminal
for connection to the power supply terminal block. covered part
Flexible cord
Round crimp-style terminal
Place the round crimp-style terminals on the wires up to the covered
part and secure in place. Terminal

When connecting the terminal block using a single core

wire, be sure to perform curing. Single core wire

3) When transmitting cable length is more than 15 meters, a larger wire size should be selected.
4)Use a shielded cable for the transmitting circuit and connect it to ground.
5)In the case that power cables are connected in series, add each unit maximum current and select
wires below. Selection According to EN60335-1
Current I (A) Wire Size (mm2)
i≤6 0.75
6＜i≤10 1
10＜i≤16 1.5
16＜i≤25 2.5
25＜i≤32 4
32＜i≤40 6
40＜i≤63 10
63＜i *
*In the case that current exceeds 63A, do not connect cables in series.
6)To be in compliance with EN 61000-3-3, the product shall be connected only to a supply of the system
impedance:Zsys≤0.27Ω(18Κ), Zsys≤0.123Ω (24Κ). Before connecting the product to public power network，
please consult your local power supply authority to ensure the power network meet above requirement.

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 Correct Disposal of this product
This marking indicates that this product should not be disposed with other household wastes throughout the EU. To prevent possible
harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of
material resources. To return your used device, please use the return and collection systems or contact the retailer where the product
was purchased. They can take this product for environmental safe recycling.

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