990 940 WL 300A Manual Rev B 04 01 20
990 940 WL 300A Manual Rev B 04 01 20
WL-300A MARKER
WORKSTATION
OPERATION MANUAL
990-940 Rev B
Copyright © 2019 - 2020 Amada Weld Tech
The engineering designs, drawings and data contained herein are the proprietary work of
Amada Weld Tech and may not be reproduced, copied, exhibited or otherwise used
without the written authorization of Amada Weld Tech.
Revision Record
The purpose of this manual is to provide the information required for proper and safe operation and maintenance
of the Laser Work Station.
We have made every effort to ensure that information in this manual is both accurate and adequate. If you
have any questions or suggestions to improve this manual, please contact us at the phone number or
address above.
Amada Weld Tech is not responsible for any loss or injury due to improper use of this product.
CAUTION
Amada Weld Tech may be released from all warranty obligations if repairs or
modifications are made by persons other than its own service personnel, or its
authorized representatives, unless such repairs or modifications are specifically
authorized in writing by Amada Weld Tech.
Under U.S. federal law any modifications made to a laser system affecting laser
safety render the person performing the modifications a laser manufacturer who
thereafter must comply with all CDRH safety and reporting regulations. Contact
your on-site Laser Safety Officer for clarification.
Operation
Always operate the Laser with the workstation enclosure closed and the safety interlock satisfied. The design
of the enclosure and protective glass make the laser a Class 1 product when used as intended. When operating
the system as intended it is not required to wear laser safety eyewear. Do not bypass the door interlock, remove
panels, or modify the enclosure or it will revert to a Class 4 configuration.
If operating or servicing the Laser with panels removed, the interlock bypassed, or similar always wear
Protective Goggles having an optical density of at least 7+ at a wavelength of 1060-1150 nanometers for the
operation of the Laser.
Follow all OSHA requirements for workplace safety. Appoint a Laser Safety Officer. The Laser Safety Officer
(LSO) must provide personnel with sufficient training so that personnel can operate, maintain and service the
Laser safely. The LSO must take charge of the key to the Key Switch to ensure that only qualified and
authorized personnel operate the Laser Marker.
Establish and control a dedicated Laser Operation Area. The Laser Safety Officer must isolate the Laser
Operation Area from other work areas and display signs warning that the Laser Operation Area is off-limits to
unauthorized personnel.
Maintenance/Service
Before performing any maintenance on the Laser and/or Workstation, read Chapter 4, Maintenance in the 990-
559 manual and/or Section V, Maintenance in this manual thoroughly prior to starting work. Use the appropriate
tools for terminating the connecting cables, being careful not to nick the wire conductors.
Procedures other than those described in this manual or not performed as prescribed in this manual, may expose
personnel to electrical and/or laser radiation hazards.
Do not modify the Laser without prior written approval from Amada Weld Tech.
Before using this equipment, read the Safety Precautions carefully to understand the correct usage of the
equipment.
DANGER
Never attempt to disassemble, repair, or modify the Laser
Doing so may result in electric shock or fire.
Refrain from any mechanical adjustment other than the maintenance procedures specifically
described in the operation manual.
Never aim the laser at any part of your own body or other people
Exposure to laser beams will cause severe burns.
Never aim the laser at yourself or at anyone else.
During use, do not cover the Laser with a blanket, cloth, or similar articles
When using the Laser, do not cover with a blanket, cloth, or similar articles.
The Laser Marker may become extremely hot, resulting in fire.
Do not use the Laser for any purpose other than laser processing
Using the unit for non-specified applications may result in electric shock or fire.
Refer to the following standards for more information on managing laser equipment:
Warning Labels
The Laser Marker is a Class 1 laser product. It contains a Class 4 laser contained in a Class 1 workstation
and carries the following labels. It is compliant with EN60825-1:2014 and complies with 21CFR 1040.10
except for deviations pursuant to Laser Notice 50 dated June 24, 2007. Defeating interlocks, removing
labeled non-interlocked panels, modifying the beam path outside design specifications, or otherwise
making safety features ineffective will render the laser system Class 4. Read and follow the label
instructions to ensure correct use. Some label contents may differ based on configuration.
2. Delivery.
(a) The Goods will be delivered within a reasonable time after Seller provides Buyer the Acknowledgment, subject to availability of finished Goods. Seller
will endeavor to meet delivery schedules requested by Buyer, but in no event shall Seller incur any liability, consequential or otherwise, for any delays or
failure to deliver as a result of ceasing to manufacture any product or any Force Majeure Event. Delivery schedules set forth in the Acknowledgment are
Seller’s good faith estimate on the basis of current schedules. In no event shall Seller be liable for special or consequential damages resulting from failure
to meet requested delivery schedules.
(b) Unless otherwise agreed in writing by the parties in the Acknowledgement, Seller shall deliver the Goods to the Seller’s plant in Monrovia, CA, USA (the
“Shipping Point”) using Seller’s standard methods for packaging and shipping such Goods. Buyer shall take delivery of the Goods within three (3) days of
Seller’s written notice that the Goods have been delivered to the Shipping Point. Buyer shall be responsible for all loading costs (including freight and
insurance costs) and provide equipment and labor reasonably suited for receipt of the Goods at the Shipping Point. Seller shall not be liable for any delays,
loss or damage in transit.
(c) Seller may, in its sole discretion, without liability or penalty, make partial shipments of Goods to Buyer, if applicable. Each shipment will constitute a
separate sale, and Buyer shall pay for the units shipped whether such shipment is in whole or partial fulfillment of Buyer’s purchase order.
(d) If for any reason Buyer fails to accept delivery of any of the Goods on the date fixed pursuant to Seller’s notice that the Goods have been delivered at
the Shipping Point, or if Seller is unable to deliver the Goods at the Shipping Point on such date because Buyer has not provided appropriate instructions,
documents, licenses or authorizations: (i) risk of loss to the Goods shall pass to Buyer; (ii) the Goods shall be deemed to have been delivered; and (iii) Seller,
at its option, may store the Goods until Buyer picks them up, whereupon Buyer shall be liable for all related costs and expenses (including, without limitation,
storage and insurance).
3. Non-delivery.
(a) The quantity of any installment of Goods as recorded by Seller on dispatch from Seller’s place of business is conclusive evidence of the quantity received
by Buyer on delivery unless Buyer can provide conclusive evidence proving the contrary.
(b) Seller shall not be liable for any non-delivery of Goods (even if caused by Seller’s negligence) unless Buyer gives written notice to Seller of the non-delivery
within three (3) days of the date when the Goods would in the ordinary course of events have been received.
(c) Any liability of Seller for non-delivery of the Goods shall be limited to (in Seller’s sole discretion) replacing the Goods within a reasonable time or adjusting
the invoice respecting such Goods to reflect the actual quantity delivered.
4. Shipping Terms. Unless indicated otherwise in the Acknowledgment, Delivery shall be made EXW (Incoterms 2010), Shipping Point, including without
limitation, freight and insurance costs. If no delivery terms are specified on the Acknowledgement, the method of shipping will be in the sole discretion of
Seller. Unless directed in writing otherwise by Buyer, full invoice value will be declared for all shipments.
5. Title and Risk of Loss. Title and risk of loss passes to Buyer upon delivery of the Goods at the Shipping Point. As collateral security for the payment of the
purchase price of the Goods, Buyer hereby grants to Seller a lien on and security interest in and to all of the right, title and interest of Buyer in, to and under
the Goods, wherever located, and whether now existing or hereafter arising or acquired from time to time, and in all accessions thereto and replacements
or modifications thereof, as well as all proceeds (including insurance proceeds) of the foregoing. The security interest granted under this provision
constitutes a purchase money security interest under the California Commercial Code.
6. Amendment and Modification. These Terms may only be amended or modified in a writing which specifically states that it amends these Terms and is
signed by an authorized representative of each party.
8. Price.
(a) Buyer shall purchase the Goods from Seller at the prices (the “Prices”) set forth in Seller’s published catalogue literature in force as of the date of the
Sales Quotation. However, the Prices shown in such catalogue literature or any other publication are subject to change without notice. Unless specifically
stated to the contrary in the Sales Quotation, quoted Prices and discounts are firm for thirty (30) days from the date of the Sales Quotation. Unless otherwise
stated, prices are quoted EXW (Incoterms 2010), Shipping Point. Unless otherwise stated in the Acknowledgement, if the Prices should be increased by
Seller before delivery of the Goods to a carrier for shipment to Buyer, then these Terms shall be construed as if the increased prices were originally inserted
herein, and Buyer shall be billed by Seller on the basis of such increased prices.
(b) All Prices are exclusive of all sales, use and excise taxes, and any other similar taxes, duties and charges of any kind imposed by any governmental
authority on any amounts payable by Buyer. Buyer shall be responsible for all such charges, costs and taxes (present or future); provided, that, Buyer shall
not be responsible for any taxes imposed on, or with respect to, Seller’s income, revenues, gross receipts, personnel or real or personal property or other
assets.
9. Payment Terms.
(a) Unless otherwise provided in the Acknowledgement, if Buyer has approved credit with Seller, Buyer shall pay all invoiced amounts due to Seller within
thirty (30) days from the date of Seller’s invoice. If Seller does not have Buyer’s financial information and has not provided pre-approved credit terms for
Buyer, the payment must be made in cash with order or C.O.D. in US dollars. If Buyer has approved credit terms, the payment may be made by cash with
order, wire transfer of immediately available funds, or check in US dollars. Certain products require a down payment. Any payment terms other than set
forth above will be identified in the Acknowledgement. Notwithstanding anything herein to the contrary, all prepaid deposits and down payments are non-
refundable. If a deposit is not received when due, Seller reserves the right to postpone manufacturing of Goods until payment is received. Seller will not be
responsible for shipment delays due to deposit payment delays.
(b) In Seller’s sole discretion, Seller may access Buyer interest on all late payments at the lesser of the rate of 1.5% per month or the highest rate permissible
under applicable law, calculated daily and compounded monthly. Buyer shall reimburse Seller for all costs incurred in collecting any late payments, including,
without limitation, attorneys’ fees. In addition to all other remedies available under these Terms or at law (which Seller does not waive by the exercise of
any rights hereunder), Seller shall be entitled to suspend the delivery of any Goods if Buyer fails to pay any amounts when due hereunder and such failure
continues for ten (10) days following written notice thereof.
(c) Buyer shall not withhold payment of any amounts due and payable by reason of any set-off of any claim or dispute with Seller, whether relating to Seller’s
breach, bankruptcy or otherwise.
11. Installation and Other Services. Seller shall provide installation services (“Installation Services”) to Buyer if set forth in the Acknowledgment. If
Installation Services are provided for in the Acknowledgement, Buyer will prepare the location for the installation consistent with Buyer’s written
specifications and Buyer will install necessary system cable and assemble any necessary equipment or hardware not provided by Seller, unless agreed
otherwise in writing by the parties. For Goods that will be operated on or in connection with Buyer supplied hardware or software, Buyer is responsible for
ensuring that its hardware and software conform with Seller minimum hardware and software requirements as made available to Buyer. Seller shall provide
other field services, such as maintenance visits and field repairs (the “Other Services” and together with the Installation Services, the “Services”) if set forth
in the Acknowledgement.
14. Return Goods Policy. Seller’s products may be returned to Seller for credit within sixty (60) days of shipment subject to the following conditions.
(a) In order to return products for credit, Buyer must obtain a RMA number from Seller. Upon receipt, it must be executed by an authorized person and
then returned with the Goods. Goods returned to Seller without a RMA will be returned at Buyer’s expense.
(b) Goods are to be returned to Seller at 1820 South Myrtle Avenue, Monrovia, CA 91016 with Freight Prepaid. Seller will not accept collect shipments.
(c) Restocking fees will be assessed in accordance with the following schedules: (i) Goods returned within the first thirty (30) days from shipment date will
be restocked less twenty percent (20%) of the amount billed on the original invoice. (ii) Goods returned over thirty (30) days of shipment but less than sixty
(60) days will be restocked less thirty percent (30%) of the amount billed on the original invoice. (iii) No returns are allowed after sixty (60) days from the
original shipping date.
(d) The restocking fees set forth above are the minimum fees. If a returned Good requires rework to restore it to a saleable condition, further charges will
be assessed. Seller’s quality assurance department will document the condition of the Goods when received by Seller and report their findings to Buyer.
(e) Notwithstanding the foregoing provisions of this Section 14, the following Goods cannot be returned, are not eligible for any credit and cannot be
restocked: (i) custom or modified products and (ii) any expendable product(s) that have been used.
15. Compliance with Law and Indemnification. Buyer shall comply with all applicable laws, regulations and ordinances. Buyer shall maintain in effect all
the licenses, permissions, authorizations, consents and permits that it needs to carry out its obligations under this Agreement. Buyer shall comply with all
export and import laws of all countries involved in the sale of the Goods under this Agreement or any resale of the Goods by Buyer. Goods, Services and
technical data delivered by Seller shall be subject to U.S. export controls. Buyer shall, and shall cause its customers to, obtain all licenses, permits and
approvals required by any government and shall comply with all applicable laws, rules, policies and procedures of the applicable government and other
competent authorities. Buyer will indemnify and hold Seller harmless for any violation or alleged violation by Buyer of such laws, rules, policies or procedures.
Buyer shall not transmit, export or re-export, directly or indirectly, separately or as part of any system, the Goods or any technical data (including processes
and Services) received from Seller, without first obtaining any license required by the applicable government, including without limitation, the U.S.
government. Buyer also certifies that none of the Goods or technical data supplied by Seller under this Agreement will be sold or otherwise transferred to,
or made available for use by or for, any entity that is engaged in the design, development, production or use of nuclear, biological or chemical weapons or
missile technology. No Buyer information will be deemed “technical data” unless Buyer specifically identifies it to Seller as such. Buyer assumes all
responsibility for shipments of Goods requiring any government import clearance. Seller may terminate this Agreement if any governmental authority
imposes antidumping or countervailing duties or any other penalties on Goods. For all international shipments, Seller requires that all required Export
Control documentations, including Form BIS-711 Statement by Ultimate Consignee and Purchases, are submitted by Buyer along with the purchase order.
Seller reserves the right to postpone shipment until all documentations are completed and submitted to Seller. Seller will not be responsible for shipment
delays due to non-compliance by Buyer of the foregoing two sentences.
16. Termination. In addition to any remedies that may be provided under these Terms, Seller may terminate this Agreement with immediate effect upon
written notice to Buyer, if Buyer: (i) fails to pay any amount when due under this Agreement and such failure continues for ten (10) days after Buyer’s receipt
of written notice of nonpayment; (ii) has not otherwise performed or complied with any of these Terms, in whole or in part; or (iii) becomes insolvent, files
a petition for bankruptcy or commences or has commenced against it proceedings relating to bankruptcy, receivership, reorganization or assignment for the
benefit of creditors.
17. Waiver. No waiver by Seller of any of the provisions of this Agreement is effective unless explicitly set forth in writing and signed by Seller. No failure to
exercise, or delay in exercising, any rights, remedy, power or privilege arising from this Agreement operates or may be construed as a waiver thereof. No
single or partial exercise of any right, remedy, power or privilege hereunder precludes any other or further exercise thereof or the exercise of any other right,
remedy, power or privilege.
18. Confidential Information. All non-public, confidential or proprietary information of Seller, including, but not limited to, specifications, samples, patterns,
designs, plans, drawings, documents, data, business operations, customer lists, pricing, discounts or rebates, disclosed by Seller to Buyer, whether disclosed
orally or disclosed or accessed in written, electronic or other form or media, and whether or not marked, designated or otherwise identified as “confidential,”
in connection with this Agreement is confidential, solely for the use of performing this Agreement and may not be disclosed or copied unless authorized in
advance by Seller in writing. Upon Seller’s request, Buyer shall promptly return all documents and other materials received from Seller. Seller shall be
entitled to injunctive relief for any violation of this Section 18. This Section 18 does not apply to information that is: (a) in the public domain through no
fault of Buyer; (b) known to Buyer at the time of disclosure without restriction as evidenced by its records; or (c) rightfully obtained by Buyer on a non-
confidential basis from a third party.
19. Force Majeure. Seller shall not be liable or responsible to Buyer, nor be deemed to have defaulted or breached this Agreement, for any failure or delay
in fulfilling or performing any term of this Agreement when and to the extent such failure or delay is caused by or results from acts or circumstances beyond
the reasonable control of Seller including, without limitation, acts of God, flood, fire, earthquake, explosion, governmental actions, war, invasion or hostilities
(whether war is declared or not), terrorist threats or acts, riot, or other civil unrest, national emergency, revolution, insurrection, epidemic, lock-outs, strikes
or other labor disputes (whether or not relating to either party’s workforce), or restraints or delays affecting carriers or inability or delay in obtaining supplies
of adequate or suitable materials, materials or telecommunication breakdown or power outage (each a “Force Majeure Event”), provided that, if the event
in question continues for a continuous period in excess of thirty (30) days, Buyer shall be entitled to give notice in writing to Seller to terminate this
Agreement.
21. Relationship of the Parties. The relationship between the parties is that of independent contractors. Nothing contained in this Agreement shall be
construed as creating any agency, partnership, joint venture or other form of joint enterprise, employment or fiduciary relationship between the parties,
and neither party shall have authority to contract for or bind the other party in any manner whatsoever.
22. No Third-Party Beneficiaries. This Agreement is for the sole benefit of the parties hereto and their respective successors and permitted assigns and
nothing herein, express or implied, is intended to or shall confer upon any other person or entity any legal or equitable right, benefit or remedy of any nature
whatsoever under or by reason of these Terms.
23. Governing Law. All matters arising out of or relating to this Agreement is governed by and construed in accordance with the internal laws of the State
of California without giving effect to any choice or conflict of law provision or rule (whether of the State of California or any other jurisdiction) that would
cause the application of the laws of any jurisdiction other than those of the State of California.
25. Notices. All notices, request, consents, claims, demands, waivers and other communications hereunder (each, a “Notice”) shall be in writing and
addressed to the parties at the addresses set forth on the face of the Acknowledgement or to such other address that may be designated by the receiving
party in writing. All Notices shall be delivered by personal delivery, nationally recognized overnight courier (with all fees pre-paid), facsimile (with
confirmation of transmission) or certified or registered mail (in each case, return receipt requested, postage prepaid). Except as otherwise provided in this
Agreement, a Notice is effective only (a) upon receipt of the receiving party, upon confirmation of delivery by nationally recognized overnight courier or
upon forty-eight (48) hours after being sent by certified or registered mail (as applicable), and (b) if the party giving the Notice has complied with the
requirements of this Section 25.
26. Severability. If any term or provision of this Agreement is invalid, illegal or unenforceable in any jurisdiction, such invalidity, illegality or unenforceability
shall not affect any other term or provision of this Agreement or invalidate or render unenforceable such term or provision in any other jurisdiction.
27. Survival. Provisions of these Terms which by their nature should apply beyond their terms will remain in force after any termination or expiration of this
Order including, but not limited to, the following provisions: Compliance with Laws, Confidentiality, Governing Law, Dispute Resolution, Survival, and the
restrictions on Software in Sections 10(b), (c) and (d).
EXCEPT FOR THE WARRANTY SET FORTH BELOW IN THIS EXHIBIT A, SELLER MAKES NO WARRANTY WHATSOEVER WITH RESPECT TO THE GOODS
(INCLUDING ANY SOFTWARE) OR SERVICES, INCLUDING ANY (a) WARRANTY OF MERCHANTABILITY; (b) WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE; (c) WARRANTY OF TITLE; OR (d) WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS OF A THIRD PARTY; WHETHER
EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE.
Warranty Period: The Warranty Period for Specialty Products is for one (1) year, and the Warranty Period for laser welders and laser markers is two (2)
years (unlimited hours), and the Warranty Period for the laser pump diodes or modules is two (2) years or 10,000 clock hours, whichever occurs first (as
applicable, the “Warranty Period”). The Warranty Period begins as follows: (i) on orders for Goods purchased directly by Buyer, upon installation at Buyer’s
site or thirty (30) days after the date of shipment, whichever occurs first; or (ii) on equipment purchased by a Buyer that is an OEM or systems integrators,
upon installation at the end user’s site or six (6) months after the date of shipment, whichever occurs first.
Acceptance Tests: Acceptance Tests (when required) shall be conducted at Amada Weld Tech Inc., Monrovia, CA, USA (the “Testing Site”) unless otherwise
mutually agreed in writing prior to issuance or acceptance of the Acknowledgement. Acceptance Tests shall consist of a final visual inspection and a
functional test of all laser, workstation, enclosure, motion and accessory hardware. Acceptance Tests shall include electrical, mechanical, optical, beam
delivery, and software items deliverable under the terms of the Acknowledgement. Terms and conditions for Additional Acceptance Tests either at Seller’s
or Buyer’s facility shall be mutually agreed in writing prior to issuance or acceptance of the Acknowledgement.
Performance Warranty: The system is warranted to pass the identical performance criteria at Buyer’s site as demonstrated during final Acceptance Testing
at the Testing Site during the Warranty Period, as provided in the Acknowledgement. Seller explicitly disclaims any responsibility for the process results of
the laser processing (welding, marking, drilling, cutting, etc.) operations.
Exclusions: Seller makes no warranty, express or implied, with respect to the design or operation of any system in which any Seller’s product sold hereunder
is a component.
Limitations: The limited warranty set forth on this Exhibit A does not cover loss, damage, or defects resulting from transportation to Buyer’s facility, improper
or inadequate maintenance by Buyer, Buyer-supplied software or interfacing, unauthorized modification or misuse, operation outside of the environmental
specifications for the equipment, or improper site preparation and maintenance. This warranty also does not cover damage from misuse, accident, fire or
other casualties of failures caused by modifications to any part of the equipment or unauthorized entry to those portions of the laser which are stated.
Furthermore, Seller shall not be liable for a breach of the warranty set forth in this Exhibit A if: (i) Buyer makes any further use of such Goods after giving
such notice; (ii) the defect arises because Buyer failed to follow Seller’s oral or written instructions as to the storage, installation, commissioning, use or
maintenance of the Goods; (iii) Buyer alters or repairs such Goods without the prior written consent of Seller; or (iv) repairs or modifications are made by
persons other than Seller’s own service personnel, or an authorized representative’s personnel, unless such repairs are made with the written consent of
Seller in accordance with procedures outlined by Seller.
Seller further warrants that all Services performed by Seller’s employees will be performed in a good and workmanlike manner. Seller’s sole liability under
the foregoing warranty is limited to the obligation to re-perform, at Seller’s cost, any such Services not so performed, within a reasonable amount of time
following receipt of written notice from Buyer of such breach, provided that Buyer must inform Seller of any such breach within ten (10) days of the date of
performance of such Services.
Seller shall not be liable for a breach of the warranty set forth in this Exhibit A unless: (i) Buyer gives written notice of the defect or non-compliance covered
by the warranty, reasonably described, to Seller within five (5) days of the time when Buyer discovers or ought to have discovered the defect or non-
compliance and such notice is received by Seller during the Warranty Period; (ii) Seller is given a reasonable opportunity after receiving the notice to examine
such Goods and (a) Buyer returns such Goods to Seller’s place of business at Buyer’s cost (prepaid and insured); or (b) in the case of custom systems, Seller
dispatches a field service provider to Buyer’s location at Buyer’s expense, for the examination to take place there; and (iii) Seller reasonably verifies Buyer’s
claim that the Goods are defective or non-compliant and the defect or non-compliance developed under normal and proper use.
All consumable, optical fibers, and expendables such as electrodes are warranted only for defect in material and workmanship which are apparent upon
receipt by Buyer. The foregoing warranty is negated after the initial use.
No warranty made hereunder shall extend to any product whose serial number is altered, defaced, or removed.
Remedies. With respect to any such Goods during the Warranty Period, Seller shall, in its sole discretion, either: repair such Goods (or the defective part).
THE REMEDIES SET FORTH IN THE FOREGOING SENTENCE SHALL BE BUYER’S SOLE AND EXCLUSIVE REMEDY AND SELLER’S ENTIRE LIABILITY FOR ANY
BREACH OF THE LIMITED WARRANTY SET FORTH IN THIS EXHIBIT A. Representations and warranties made by any person, including representatives of
Seller, which are inconsistent or in conflict with the terms of this warranty, as set forth above, shall not be binding upon Seller. Products manufactured by
a third party and third party software (“Third Party Product”) may constitute, contain, be contained in, incorporated into, attached to or packaged together
with, the Goods. Third Party Products are not covered by the warranty in this Exhibit A. For the avoidance of doubt, SELLER MAKES NO REPRESENTATIONS
OR WARRANTIES WITH RESPECT TO ANY THIRD PARTY PRODUCT, INCLUDING ANY (a) WARRANTY OF MERCHANTABILITY; (b) WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE; (c) WARRANTY OF TITLE; OR (d) WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS OF A THIRD
PARTY; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE. Notwithstanding
the foregoing, in the event of the failure of any Third Party Product, Seller will assist (within reason) Buyer (at Buyer’s sole expense) in obtaining, from the
respective third party, any (if any) adjustment that is available under such third party’s warranty.
Since the WL-300A is based on a LM-F family laser marker, the 990-559 Operator Manual for the 8-79
LM-F is valid and can be used for any specification or instruction that is not otherwise provided in this
document. Although this document refers to the general term “WL-300A” it will also at times refer to
specific configurations of the laser marker or workstation (ex, LM-F020A-HP or WL-P302A).
The laser safety enclosure component of the WL-300A has an easy to use automated door, 270 degree part
access, tooling plate, fume extraction port, internal lighting, adjustable Z-height for easy focus,
programmatic 6” x 6” rotary axis and Z-axis options and a large viewport for easy process monitoring.
Autofocus options, CCTV, and many other options are available.
Laser Marking
● Permanent marking.
In contrast to ink-based printing, laser marking is
permanent, since the laser beam changes the
material itself.
● Environmentally friendly.
No ink is needed, so no solvent is used.
Recycling marked materials is easier because
they contain no ink.
● Non-contact marking.
Permits marking of curved and concave surfaces.
Laser Welding
● High Speed Welding of Thin Materials
● Weld Dissimilar Metals
Almost any two metals can be welded.
● No heat affected zone
High peak power and low energy reduces or
eliminates heat affected zone compared to
traditional CW laser welding
Front of Unit
AXIS JOG
SYSTEM ENABLE
AIR FILTER
SYSTEM POWER
STATUS INDICATORS
System Power
The power switch turns the system on and off.
Cycle Start
The Cycle Start button is used to begin a process cycle. The Cycle Start button’s LED indicates that a job
has been loaded and is ready to be started using the Cycle Start button.
Door Open/Close
The Door Open/Close button will trigger a door open or door close cycle. There are a few possible states
for the door. Please review the Section IV: Operating Instructions for more details.
Guide Beam
The Guide Beam button is a toggle switch that turns the visible red laser guide beam on and off. This is
an override and will force the guide beam on. When the guide beam is on the infrared laser will be
disabled. The Guide Beam button will be illuminated when the Guide Beam override is on.
Lighting Mode
The Lighting Mode button controls the intensity of the unit’s internal LED lighting. The momentary
button will cycle the unit lights between OFF, 50% intensity, 75% intensity, and 100% intensity as
measured by duty cycle. The Lighting Mode LED will be on when the lights are on.
Air Filter
The air filter is a replaceable dual element filter. Replace when dirty.
LCD Display
The LCD Display shows important information about the WL-300A system. For details of laser messages
please consult the LM-F Fiber Laser Operator’s Manual, 990-559. When equipped with the Manual Z-
Jog stage the stage motion setting (FAST/SLOW/LOCK) will be visible as well as any error messages.
Indicator Lights
Please refer to the LM-F Fiber Laser Operator’s Manual, 990-559, for details on indicator light behavior.
The following is a summary.
Ready
Ready indicates that the system is enabled, no faults are present, and the key switch is turned on.
Ready is required to enable door movement.
Emission
Emission indicates that the laser system is currently executing a job and warns of laser emission.
Shutter
The Shutter LED indicates that the laser safety shutter is open. This will be extinguished when the
shutter closes because of a fault, shutter close command, or interlock event.
Fault
The Fault LED indicates that a system fault has occurred. Consult the LCD screen and LM-F Fiber
Laser Operator’s Manual 990-559 for details.
LM-F Laser
Power Supply
Laser Port
The Laser Isolator is a tube that is installed in the laser head and passes through the laser port. The laser
head is a part of the workstation enclosure. Refer to the Installation section of this document for
information on connecting. If the laser isolator tube is not installed in the laser head it will not be possible
to clear the Emergency Stop condition.
Remote I/L
The Remote Interlock connector on the back of the enclosure connects to the Remote Interlock connector
on the back of the fiber laser marker power supply. If this cable is disconnected it will not be possible to
clear an interlock fault and the laser safety shutter will remain closed. Do not attempt to bypass or defeat
the remote interlock.
Door/Light
The Door/Lighting connector carries power to the 24VDC LED lighting inside the unit and is controlled
by the Lighting Mode button. The Door/Lighting connector also provides electrical connections for the
automated door. It is possible to unplug the LED lights inside the unit and use alternate internal lighting
selected and installed by the customer.
X/Y/Z/R-Axis Connectors
The Axis connectors are used by the Marker Motion or Rotary Jog Controlled Manual Z-Stage as well as
optional XY table and/or Rotary axis.
Z-Axis
When using the Rotary Jog Controlled Manual Z-Stage this will be connected to a cable harness
coming from the back of the power supply near the fiber optic output.
When using the Marker Motion Z-Axis configuration this will connect to one of the MTR connectors
on the back of the fiber laser power supply using a short cable harness assembly. Do not attempt to
connect or disconnect with the system power on or damage to the motor will occur.
XY/R-Axis Connectors
When using an XY table or rotary axis connect this connector to one of the MTR connectors on the
back of the fiber laser power supply using a short cable harness assembly. Do not attempt to connect
or disconnect with the system power on or damage to the motor will occur.
Head I/O
This connector controls other I/O in the scanhead including LEDs, safety features, shutter, etc.
Laser Line
This connector powers the optional Laser Line Focus Finder accessory. Follow the instructions provided
with the accessory to connect.
WARNING
Failure to properly install the Fume Exhaust assembly (in addition to the issues noted below)
can create light-leakage and cause the system to no longer comply with Class 1 laser safety
regulations. The Fume Exhaust assembly is shipped with the unit but not installed. Before
using the fume exhaust assembly must installed according to the instructions in the
Installation section of this document and the system checked for light leakage.
The Fume Exhaust Port is a 2.5” diameter fitting designed to be connected to a customer or an Amada
Weld Tech supplied fume extractor. If particulate matter is generated by the laser mark process, a
fume extractor MUST be used. Selection of the appropriate fume extractor is the responsibility of the
customer as it is application dependent. Failure to use an appropriate fume extractor will cause
contamination on the door slides, motion stage, laser head, and potential inhalation hazard to the operator.
Damage to the WL-300A system due to particulate contamination in absence of appropriate fume
extraction may not be covered by the system warranty.
WARNING
Failure to properly install the expansion panel or any accessories using the expansion panel
can create light-leakage and cause the system to no longer comply with Class 1 laser safety
regulations.
A blank accessory panel is provided to allow accessories to be installed in the workstation. Design and
installation of these accessories is up to the customer and it is the responsibility of the customer to
implement it in such a manner as to ensure that the system complies with Class 1 laser safety regulations
and requirements.
Component Description
High Precision Serial Stepper Up to 4 motors can be connected for stepper motor control with
Motors with cables optional encoders.
Ref No:
EN61326-1, EN61010-1, EN55011 Class A Group 1, EN61000-4-2, EN61000-4-3, EN61000-4-4, EN6100-4-5, EN61000-4-6,
EN61000-4-8, EN61000-4-11, EN50581:2012 (EU RoHS)
We hereby declare that the equipment named above has been designed to comply with the relevant sections of the above
referenced specifications and is in accordance with the requirements of the Directive(s)
We undertake to transmit, in response to a reasoned request by the appropriate national authorities, relevant information on
the equipment identified above. The method of transmission shall be at the discretion of Amada Weld Tech.
I, the undersigned, hereby declare the equipment specified above conforms to the above Directive(s) and Standard(s)
The WL-300A consists of a power supply and enclosure assembly which can be installed on a workbench
or shipped pre-assembled on the base stand. In both cases the laser power supply, fiber optic cable, and
laser isolator are shipped separately and must be installed by the end user.
See Appendix A for detailed dimensional data of the Workstation. Allow adequate clearance around
the Workstation for proper ventilation as shown below:
WALL WALL
DOOR
OPEN
WALL
WALL
CLOSED
(150mm) (150mm)
WALL
*6.0”
(150mm)
59.0”
(1499mm)
Note*: Depending on the fume extraction ducting, more than 6” of clearance may be required.
If your WL-300A enclosure came equipped with a stand the laser power supply ships separately and
will need to be installed and fastened to the stand. In addition, the laser optic must be inserted in the
laser head.
c. Roll the workstation to the desired working location using the casters built into the base to
roll it into position.
i. Lower the leveling feet to lift the casters off the ground.
ii. Level the unit.
ii. Confirm that the cables in the enclosure base will not obstruct the power supply when
installed in the enclosure base cavity.
Flush
Left Side
One Thumbscrew, One Nut/Stud
CAP CAP
c. Prepare to install the fiber. Lift the fiber pass through to align with the laser head. Sight down
the fiber pass through to ensure that it is lined up with the head. For certain types of laser (square
isolator) the laser pass-through is permanently attached to the laser isolator and is installed as a
unit.
VERTICAL
ADJUST
LASER
PASS-THROUGH
SCAN HEAD
d. Carefully insert the laser isolator into the pass-through and into the head. Be careful not to
damage the fiber by pushing on the strain relief or fiber. Push only on the metal. You may need
to rotate the isolator slightly to overcome friction from the sealing O-rings. If there is an
excessive amount of resistance STOP and verify all parts are aligned, no obstructions exist, etc.
WORKSTATION
LASER
ISOLATOR
DO NOT
PUSH HERE
FRONT
the clamp screw on the pass through.
Use a 3mm hex wrench with a ball-end
or L shaped.
g. Install and tighten the four screws attaching the laser pass-through/isolator assembly
to the accordion block for square isolator models using a Torx screwdriver. Skip this
step for cylindrical isolators.
CAUTION
Be sure to securely fasten all D-Sub connectors using a screwdriver before
powering up the unit. Failure to do so can damage the unit.
a. To install, remove the exhaust port blanking plate and install 2.5” exhaust port using Torx type
driver using the same hardware.
REMOVE EXHAUST
PORT COVER
(for shipping)
INSTALL
EXHAUST
PORT
b. From the inside, install the extractor tube and fittings. It may be necessary to shorten or lengthen
the tube to meet application requirements. During installation of fume extraction components
the Class 1 Laser Safety Certification will be void. Once the fume extraction system is complete,
the system will once again satisfy the Class 1 Laser Safety Certification.
LENS CAP
Sample cable routing is shown below. Optimize the cable routing based on the preferred final position
of the ergo arm. Cables should be routed into the ergo arm cable retainer channel and into the machine
base where the power cables can be connected to a customer supplied power strip.
The ergo arm can be mounted on the left side of the unit if desired.
11) Check panels on rear and fume exhaust for light tightness
The system is tested for light tightness before shipping to ensure Class 1 compliance. If any panels
were removed to mount accessories, install fume extraction, or for other purposes they must be
replaced and light tightness must be confirmed before using the system. Under federal law it is the
responsibility of the person making modifications to a laser product to ensure that the system is still
compliant with laser safety regulations before use. Contact Amada Weld Tech or your Laser Safety
Officer and review your organization’s laser safety policies if there are any questions.
When the system is powered up, no emergency stop exists, the key switch is on, and the laser
controller is ready the door button will flash indicating ready to home the door. Press the door button
once to start a home routine and the light will go out while the system is homing. Wait 10-15 seconds
for the routine to finish and the light to turn back on before attempting to command the door. If the
door is already open it may look like nothing is happening during the home routine. Pressing the door
button again before the home routine is completed will abort the home routine. Once the home is
completed the door light will turn on indicating that the door can be closed.
Common errors: An Emergency Stop error is the most common issue. Verify:
a) The laser isolator is fully installed in the laser head. This is the single most common cause of
this issue.
b) The red emergency stop button is released. Rotate ¼ turn clockwise if the button is depressed
c) The 15 pin scanner cable is disconnected between the workstation and laser power supply
d) The Emergency Stop jumper is installed on the back of the power supply or user emergency stop
wiring is installed correctly according to the fiber laser marker user’s manual.
Refer to 990-559 LM-F Fiber Laser Marker manual for troubleshooting information on this and
other potential issues.
Specific operating instructions for the Marker Motion system of the fiber laser marker can be found in the
990-559 – LM-F Fiber Laser Marker Operator Manual, Chapter 6.
Large ball bearing roller slides guide the door and counterweights for easy and reliable operation. The door
is opened and closed using a motorized belt-and-pulley system with a built in friction clutch to ensure safe
operation. The door cycle is controlled by a door control PLC.
The Door Open/Close button will trigger a door open or door close cycle. When powered up the door is
in the “Home Required” state and needs to be homed before use. There are a few possible states for the
door.
a. Normal Operation - Under normal operation the button will be illuminated indicating that the door
can be opened or closed. Pushing the button once will cause the door to alternately move to the open
or closed position. The button will not be illuminated while the door is moving. Pressing the Door
Open/Close button while the door is moving will immediately stop the movement and put the door
into the Door Disabled/Home Required state.
b. Home Required – A flashing Door Open/Close button LED indicates that the door is disabled and
requires a home. The system can only be in this state if the System Enable key switch is on and the
Laser Ready LED on the front panel is illuminated. Pressing the button in this state will cause the
motor to move to the open position and acquire home. When the process is complete the LED will
illuminate steadily indicating Normal Operation. When in the Home Required state the stepper
motors will not be energized and it is possible to easily move the door manually if required.
c. Door Disabled – The door is disabled if the Emergency Stop is active, System Enable key switch is
off, or Laser Ready LED is not illuminated. It can take some time when the system is first turned on
for the system to boot to the Laser Ready state and allow the door to move to Home Required. The
Door LED is off in this state indicating that the user can’t interact with the door.
d. Door Moving – While the door is moving the Door LED is off. Pressing the Door Open/Close button
while the door is moving will immediately stop the movement and put the door into the Door
Disabled/Home Required state.
Fixturing
The tooling baseplate is drilled for M6 (1.0mm pitch) screws on a 25mm square pattern to a depth of 12mm.
Accessories and tooling can be mounted to the plate as necessary. Accessories must not interfere with door
operation. The weight limit on tooling for systems not equipped with the 6x6” XY table is 100lb. The
weight limit for systems equipped with the stage is 50lb.
Finding Focus
Laser processing requires that the part is located at the laser focal point. The head must be moved up and
down to locate the part at the laser focus.
There are two popular methods of setting the focus. Method 1 is recommended.
1) Use the specified working distance for the chosen lens to move the head to the focal point. This can be
determined by measuring from the part to the lowest point on the lens housing. Use the Z-Axis to move
the head up and down until the correct measurement is reached. Specified working distances for each
lens can be found in Appendix A of this manual and the Fiber Laser Marker Operator’s Manual 990-
559. A “focus stick” made out of a piece of material cut to the working distance length is a common
aid when frequently changing parts.
2) Find the focus experimentally using the Z-axis and the laser. Place a piece of metal on the tooling plate.
Set the laser to a setting that will mark. 25kHz, 100mm/s, 95% power is a good starting point but
specific settings will vary based on the laser. Add a filled rectangle to provide a consistent mark and
have the system mark on repeat. Using the Z-axis vary the focal distance until the correct focus is
found. The correct focus is found when the mark is brightest, sounds the loudest, and makes the smallest
spot. Lowering the frequency range for –HP models to the audible range helps make the sound of the
mark more distinct and easier to lock in on the focus. This method is useful when questions about mark
process arise and the process engineer wants to prove that the specified focus is correct.
Note: The total allowable Z-stage travel is adjusted during manufacture depending on the lens
originally equipped with the unit. If the lens is changed it may be necessary to adjust the Z-stage
limit to permit the required travel. Each lens has a unique focal distance. By limiting Z-stage
travel to the range of distances over which it is possible to focus the lens the possibility of a z-axis
crash with tooling is greatly diminished. See Appendix A for details on the Z-stage travel for each
configuration.
Fume Extraction
The fume extraction kit provides a flexible length of tubing, two tubing end pieces, and fume extractor
nozzle. These items can be configured to safely remove airborne particulate matter generated by the laser
process. Specific fume extraction configuration is determined by the end application. Depending on how
the parts are tooled, arranged, and under what circumstances the marking occurs the fume extraction at the
point of use will need to be customized. Customization can include shortening the flexible tube, choosing a
different end piece, or supplying a complete custom tube and nozzle for the inside of the workstation tailored
to a specific application.
A good starting point is to set up your fume extraction nozzle as shown in the image below. The hose should
be shortened to keep the fume exhaust nozzle out of the laser field area if necessary. If used with the 6” XY
table option the fume extraction hose should be mounted to the table as required by the application.
System Controls
Cycle Start
The Cycle Start button is used to begin a process cycle. If all conditions required to run a cycle are
ready (door homed, laser enabled, job configured to look for a cycle start input, job loaded and ready,
no faults present) the Cycle Start button will be illuminated. When illuminated, pressing the button
begins a process cycle. The door will close if it is not already closed, the laser job will execute, and
the door will open after completion. If the laser job has been configured to run multiple times with a
LOW → HIGH hardware trigger the light will re-illuminate and the process can be started again. If
the Cycle Start button is not illuminated one of the necessary conditions is missing and pressing the
button will have no effect.
If an Emergency Stop condition can’t be cleared there are diagnostic instructions located in the LM-
F Fiber Laser Marker Operator Manual 990-559. Common causes include missing or loose head I/O
cables inside or external to the workstation, the laser isolator not being completely installed in the scan
head, or the Emergency Stop button being latched in the pushed condition.
Power
The power switch turns the system on and off. Line voltage is present inside the unit with the power
switch off so it is necessary to unplug before servicing the power supply.
Door Open/Close
The Door Open/Close button will trigger a door open or door close cycle. There are a few possible
states for the door. Please review the Section IV: Operating Instructions for more details.
Lighting Mode
The Lighting Mode button controls the intensity of the unit’s internal LED lighting. The momentary
button will cycle the unit lights between OFF, 50% intensity, 75% intensity, and 100% intensity as
measured by duty cycle. The Lighting Mode LED will be on when the lights are on. When the unit
is first turned on it defaults to 100% intensity.
Axis Jog
Control
Knob
Configurations which include marker motion controlled stages come equipped with the Axis Jog Control
Interface. In these configurations the user can interact with a series of menus on the system front LCD
display to jog an individual axis and configure and run autofocus routines if equipped with an appropriate
laser distance sensor. Controlling the Axis Jog Control Interface is done using the rotary control knob on
the front panel of the workstation.
The Axis Jog Control Interface can be used on a homed, enabled system to individually program and
execute movements. If the system is in a fault state (system fault, emergency stop, key switch off, etc.)
the problem must be resolved before the axes will move.
The Axis Jog Control Interface works with and supplements the Winlase software motion control system.
The Axis Jog Control Interface issues movement commands to the laser controller and results in stage
movement. The Axis Jog Control Interface is connected to the laser controller API COM2 port internally
and units equipped with the Axis Jog Control Interface are unable to use the external COM2 port for any
purpose.
Each stage is equipped with end of travel limit switches which will stop movement at the end of stage
travel. The XY and Rotary axes have home flags used to provide a stable zero position for reference
within Winlase motion objects. The Z-axis uses the upper end of travel limit switch for this purpose.
1) Set up Winlase to control the installed axes and verify that they are moving correctly when
commanded by Winlase. See Section V of Chapter 6: Motion Control in the 990-559 - LM-F
Fiber Laser Marker Manual for information on configuring and using the built-in motion
controller.
Use the following provided motion software configurations included in the Winlase installation
package to save time. Some minor adjustments to parameters may be necessary to fine-tune
behavior to process requirements and user preferences.
8-792-xxx-xxx-xFx (WL-P307A)
“XY+Z+Direct_Drive_Rotary”
8-792-xxx-xxx-xEx (WL-P306A)
“XY+Z_Axes”
2) Configure Winlase to accept Axis Jog Control Interface commands by setting the laser’s COM2
to REMOTE API at 38,400 baud. This configuration is done at the factory.
a. In Winlase, right click on the connected laser in the Laser System Viewer and click
“Settings”
b. Click “COM Ports” tab
c. Change COM2 to REMOTE API, 38400 baud
d. Click OK, and restart the machine if necessary.
The bottom center of the LCD display shows messages from the Axis Jog Control Interface. During
normal operation a number is displayed indicating the absolute position of the currently selected axis. The
axis can be selected from within the Axis Jog Control Interface menu system.
If the Axis Jog Control interface says “HOME” it indicates that a home operation is required and
motion can’t be executed from the front panel. Home the system using Winlase or run a job
containing motion to initialize the axes and complete the home routine. Refer to the Motion Control
chapter in the LM-F Operator’s manual 990-559 for more information.
LM-F020A-HP Current
Absolute
Position
When the Axis Jog Control Knob is rotated an up or down arrow will appear on the incremental movement
line as the incremental movement number changes. This number is the total distance the system will move
when the jog is executed. Below the incremental movement line is the absolute movement line, indicated
by “abs”. This is the absolute position that the stage will occupy when the jog movement is completed.
Clicking the Axis Jog Control Knob will cause the movement to execute. A long press at any point will
cause the system to return to the main screen without performing the movement. A double press will
cause the programmed position to reset to zero and the projected absolute position at end of move to return
to the current absolute position.
Jog Z_Axis
rel 5.6 mm Movement in
abs 1.6 mm Progress
Moving…
When the movement has been completed the display will return to the regular laser monitoring display.
The system can also be locked/unlocked from the main screen by double clicking the control knob.
Main Menu
>> Lock
Perform Autofocus
↓ Select Axis
LM-F020A-HP
ENABLED | 24.2C
Long press from the lock screen to get back to the main menu and click “Unlock”.
Main Menu
>> Unlock
Perform Autofocus
↓ Select Axis
LM-F020A-HP
Main Menu
Unlock
>> Perform Autofocus
↓ Select Axis
The Perform Autofocus selection implements a z-axis autofocus operation. When equipped with a Z-axis
laser sensor clicking Perform Autofocus will cause the laser sensor to take a reading, determine the
appropriate offset from the programmed focus position to the laser sensor measurement, and make the
appropriate adjustment to the Z-axis. This option is only valid when a ZX-1 laser sensor is equipped and
selected in the Configuration menu. When complete an “Autofocus Complete” message will appear.
Autofocus Complete
If the autofocus sensor is set to “None” in the configuration menu the system will respond with an error.
No Autofocus Sensor
Main Menu
Unlock
Perform Autofocus
↓ >> Select Axis
Select Axis is used to pick the axis jogged by the Axis Jog Control Interface. The list of axes is configured
in the Configuration menu.
Select Axis
>> (x) R-Axis
( ) X-Axis
↓ ( ) Y-Axis
Select Axis
↑>> ( ) R-Axis
Change units
Change units allows the Axis Jog Control Interface to be operated in inches or millimeters. Rotary axes
are always programmed in degrees.
Change Units
>> ( ) Inches
(x) mm
Exit
Main Menu
↑ Change Units
>> Configuration
Exit
System Configuration
>> Autofocus
Available Axes
↓ Start-up Options
Zero Autofocus
Autofocus
>> Zero Autofocus
Calibrate AF
↓ Select AF Device
Zero Autofocus is used to perform the zero offset calibration for the Autofocus function. Use this
after Autofocus Calibration has been performed. The Z-axis must be physically located at the
specified working distance of the laser and the laser distance sensor must be located at approximately
its zero position before performing the Set Autofocus zero calibration. This function is not valid if
an autofocus sensor is not installed and configured in the Select AF Device menu.
Note: Do not use the laser distance sensor’s “Zero” function as it does not update the detected
sensor value used by the Axis Jog Control Interface Autofocus feature.
Calibrate AF
Autofocus
Zero Autofocus
>> Calibrate AF
↓ Select AF Device
Calibrate AF is used to perform span and angle offset calibration for the Autofocus sensor. To
perform this calibration the focus sensor must be approximately in the middle of its range. Selecting
the Calibrate option will cause the Z-axis to execute test moves while taking measurements from the
sensor. If successful these measurements will be used to calibrate the sensor to the Z-axis. Otherwise
an error message will be displayed. Typical causes of autofocus calibration failure are motion
configuration errors, system faults preventing motion movement, and the autofocus sensor running.
Autofocus
↑>> Select AF Device
Autofocus Values
Exit
Select AF Device is used to choose the Autofocus sensor. The valid choices are “None”, disabling
Autofocus, ZX1-300 for the 300mm focal length laser sensor, and ZX-1 100mm for the 100mm focal
length laser sensor. Selecting “None” will cause the other Autofocus menu items to return “No
Autofocus Sensor” if selected. Select “Save” to save the selection.
Select AF Device
(x) None
>> ( ) ZX1-300
↓ ( ) ZX1-100
Select AF Device
↑ ( ) ZX1-300
>> ( ) ZX1-100
Save
The Autofocus Values screen is used to display the results of the Autofocus calibrations. Focus Pos
indicates the Focus Position Offset from the Set Auto-focus command, and the Dist/Cnt value is used
to provide the scaling factor of the autofocus sensor determined using the Calibrate AF function.
These values will be zero or “NONE” if the Autofocus option is not equipped.
Autofocus
↑ Select AF Device
>> Autofocus Values
Exit
Config Information
Focus Pos : 000
Dist/Cnt : 0
The LCD display will read “SLOW”, “FAST”, or “LOCK”. When the LCD display reads
“SLOW” or “FAST”, the System Enable key switch is on, and no faults are present the Z-Axis
Jog knob will cause the stage to move. Each “click” of the rotary knob will move the stage a
fixed distance. Continuously moving the rotary knob will cause the stage to move at the
preprogrammed maximum velocity for a given speed. This maximum speed is not adjustable. If
the rotary knob movement stops axis movement will stop as well. System faults will prevent
stage movement.
FAST / SLOW
Holding the Z-Axis Jog knob down for 2 seconds or more will toggle the Z-Axis between active
(FAST or SLOW) and Locked (LOCK). While active pressing the Z-Axis Jog button for less
than 2 seconds will toggle between FAST and SLOW.
The Z-Axis stage is equipped with end of travel limit switches which will stop movement at the
end of stage travel. Movement commands in the direction of an active limit will be ignored.
CAUTION
To prevent dust contamination, always wear powder free latex gloves before
performing any steps involving optics. Perform the following steps in a location free
of dust or other airborne contaminants.
Required Items:
• Lens Cleaning Paper
• Acetone or Lens Cleaning Solution
• Air Blower
• Powder-free Vinyl Gloves or Finger Cots
To change, locate the thumb screws that secure the air filter grill in place and remove. Remove the old
filters and install the new ones as shown in the picture below. The blue/white filter is installed first with
the blue side facing out, then the black filter goes in second on the outside (as shown below).
The slides and ball bearing carriages are wear items and will eventually need to be replaced. When
lubrication fails to restore proper door movement it may be time to replace. Before replacing these
components the system should be evaluated to see if there is some other cause like a trapped wire,
misalignment, obstruction, clutch adjustment, pulley system issue, etc.
Lubrication should occur every 6-9 months, when the lead screw and ways appear dry of lubricant, or when
symptoms of excessive friction occur. Possible symptoms include excessive noise during stage movement,
stalls during motion commands, etc.
Amada Weld Tech recommends Velmex BL-1 oil for this purpose.
Symptom: Door closes hard or makes “clicking” noises when manually operated against force of motors.
Cause: Clutches set too tight.
Solution: Make even minor counterclockwise adjustments of clutch adjusting rings.
Item Description
Optical Tooling Plate Metric threaded M6 (1.0mm pitch) on 25mm centers
Ambient Temperature 41 - 95°F (5 - 35°C)
Relative Humidity Less than 90% Non-Condensing
Do not use where there is considerable dirt, dust, oil mist, chemicals, fumes,
Installation Site
moisture, metalliferous dust, vibration or near a high frequency noise source
Power Supply: 90 - 130VAC/180 - 260VAC ± 10%, 50/60 Hz, Single-Phase
Electrical Specifications
Maximum Running Current: 10A @ 110VAC
2.42 in. × 2.42in. 3.89 in. × 3.89 in. 6.18 in. × 6.18 in. 11.44 in. × 11.44 in.
Marking Area
(61.5mm × 61.5mm) (98.9mm × 98.9mm) (157 mm × 157mm) (290.6mm × 290.6mm)
Working Distance 3.86 ± 0.04 in. 6.93 ± 0.08 in. 11.65 ± 0.12 in. 19.45 ± 0.20 in
(approximate) (98 ± 1mm) (176 ± 2mm) (296 ± 3mm) (494 ± 5mm)
Actual working envelope depends on stage limit switch adjustment and application.
Measurement from bottom lens housing to center of focus range.
Some applications will have a larger or smaller depth of focus than rated tolerances.
Rotary measurements taken from chuck centerline to bottom of lens housing.
Nominal Working Envelope without XY Table Option (450mm x 450mm tooling plate)
WL-300A Models: 8-792-xxx-xxx-xAA (WL-P302A)
8-792-xxx-xxx-xBA (WL-P303A)
8-792-xxx-xxx-xCA (WL-P304A)
8-792-xxx-xxx-xDA (WL-P305A)
Nominal Working Envelope with XY Table Option (300mm x 300mm tooling plate)
WL-300A Models: 8-792-xxx-xxx-xEA (WL-P306A)
8-792-xxx-xxx-xFA (WL-P307A)
LN2 LN5
LN6 LN3
LN1 LN8
LN7 LN4
LN1 Length 61.5 ± 0.4mm 98.8 ± 0.5mm 157 ± 0.6mm 290.6 ± 1mm
LN2 Length 61.5 ± 0.4mm 98.8 ± 0.5mm 157 ± 0.6mm 290.6 ± 1mm
LN3 Length 61.5 ± 0.8mm 98.8 ± 1.0mm 157 ± 1.2mm 290.6 ± 2mm
LN4 Length 61.5 ± 0.8mm 98.8 ± 1.0mm 157 ± 1.2mm 290.6 ± 2mm
LN5 Length 61.5 ± 0.4mm 98.8 ± 0.5mm 157 ± 0.6mm 290.6 ± 1mm
LN6 Length 61.5 ± 0.4mm 98.8 ± 0.5mm 157 ± 0.6mm 290.6 ± 1mm
LN7 Length 61.5 ± 0.4mm 98.8 ± 0.5mm 157 ± 0.6mm 290.6 ± 1mm
LN8 Length 61.5 ± 0.4mm 98.8 ± 0.5mm 157 ± 0.6mm 290.6 ± 1mm
41.81”
(1062)
37.60”
(955.1)
31.12”
(790.5)
58.44”
(1484.3)
16.38”
(416)
9.96”
(253)
73.55”
(1868.1)
38.54” – 40.54”
(978.9 – 1029.7)
34.52”
(876.9)
31.12”
(790.5)
37.60”
(955.1)
90.17”
(2290.4)
41.04”
(1042.4)
34.52”
(876.9)
74.36”
(1888.8)
38.36”
(974.4)
R38.00”
(965.2)
ERGO ARM
SWING ARC
66.53”
(1689.8)
17.72”
(450)
17.72”
(450)
4-77193-01
Mounting location of
Rotary Axis Assembly Ø M6 x 1.0mm, 12mm ↓
on 0.98” (25mm) centers
(324 places)
Front of
Enclosure
Note: XY Tooling Plate shown in the neutral position (origin) below, coordinates: (0,0)
17.81”
(452)
Dashed line represents the Maximum Travel Limits of the XY Tooling Plate
11.81”
(300)
XY Tooling Plate
Y-Axis direction
11.81” 17.81”
X-Axis direction (300) (452)
4-77192-01
Limits of motion
(typical 4 corners)
Ø M6 x 1.0mm, 12mm ↓
on 0.98” (25mm) centers
(140 places)
Front of
Enclosure