Job Hazard Analysis (J.H.
A)
M/S CMG Enterprise
Area: Cold Zone. DIP#2 J.H.A NO: 58-B
Supervisor Involved: TUFAN KOLYA Start Date: 03-12-2023
Mobile Number: +91-9547182045
Safety Personel Name: SK SARFARAZ AHAMED Emergency Contact Number: +91-9073384856
Job Description: FL 4 & 5 CMS Dome Valve Seal Change, Servicing & Rubber Change & Rectification
Team:
Sequence of basic
Potential Hazards Safeguard/Controls to be put in place Responsibility
job steps
Permitting Work Work Condition Not Safe Safety Supervisor needs to assess continuously the condition of work area. Safety Supervisor
Procedures & Task not clear Site Supervisor needs to issue the Work permit & TBT before job start.
Lack of Supervisory Supervisor needs to be competent enough and must be available all the tme at site
during work.
Miss Communication Define hirarchy of communication flowchart incase of emergency/else. Site Supervisor
Non Correct PPE Wear Proper PPE's as per TML controlled checklist.
Non calibrated/inspected Use inspected equipments & tools by verifying through TML controlled checklist.
tools/Equipments
Inspection of Safety Hazards: 1.Vertical 1. Use properly guarded & green tagged Scaffolding with proper access & working
Site Supervisor
Equipment & Height, 2. Forklift Movement platform. 2. Baricade the work area and be aware of forklift movmt.
Surrounding work area Physical Hazards: 1. Noise, 2. 1. Use Ear plug to avoid noise if more than noise level expousure limit.
Illumination, 3. slippery floor, 4. 2. Proper lighting is required.
Site Supervisor
Dust 3. Remove all Slippery materials from working platform.
4. Wear Safety Goggles & Respirator mask to be protected from dust & Fumes
Chemical Hazard: Toxic gas Wear Respirator mask. Workers
Shut off the Physical Hazard: Stored Isolate the valve and "LOTOTO" needs to be applied before valve opening.
Site Supervisor
Line/Isolate the Valve material/gas/liquid
Valve Checking & Seal Safety Hazards: Move any tools & boults/nuts safely without fall and place it on a tin
Workers
and Rubber Change Fall of Material/Tools sheet/container. Place on platform by nylon rope slowly.
Finger entanglement Wear hand gloves. Workers
Ergonomic Hazards: Have correct back posture, don’t try to lift any load by alone. Carry loads by using
Manual Lifting/bad posture of chainblock/rope. Workers
JHA Revision No: 00
Made/Revised Date: 27-11-2023
Made/Revised By: Approved/Authorized By (Client's Signatory):
Verified by: Page:1 of 2
work.
Using of DA-Oxgen gas Remove Combustable Material from working area and if it is not possible then
cutting set as when
required Fire & Explosion Keep Fire Extinguisher & Fire blanket near gas cutting job.
Keep hoses away from the working area to prevent contact with flames, heat or
Assign trained fire watcher where Gas Cutting work is going on.
Shut off the torches & cylinders when not in use.
Leakage of Gas
Regularly check all connections & equipments for faults & leaks by soap solution.
Site Supervisor & Welder/Gas
Before start the gas cutting set, make sure that Flash Back Arrestor is provided for
Flash back fire Cutter
Shall keep cylinders in upright position & secure it by the chain in wheeled trolley.
Keep hoses away from the working area to prevent contact with flames, heat or
Ensure hot metal or spatters should not fall on hoses.
Lighted Blow Pipe
Never place the gas cutting set near grinding or welding work.
Keep hoses clear of sharp edges & abrasive surfaces.
Always use mandatory PPE's along with Face Shield, Leather Gloves, Leg guard,
Eye Injury,Body Burn
Apron & Cutting Goggles.
Housekeeping Safety Hazards:
Materials remaining on place Collect all remaining materials after work and place it to a designated area.
Site Supervisor & Workers
causing hazards - Trip
Hand Injury needs to wear handgloves during housekeeping. Workers
Required PPE Required Tools and Equipment’s Required Training Employees with special skills
Safety Helmet, Safety Shoe, NM Cutting torch, hoses, Hammer SOP BIJAY MAHATA
Hand glove, Safety Goggles, Adjusting spanner, FBA, Wrench, Rope Behaviour based Safety
Respirator Mask, Ear Plug Pressure Gauges, Chain block, d shackle
JHA Revision No: 00
Made/Revised Date: 27-11-2023
Made/Revised By: Approved/Authorized By (Client's Signatory):
Verified by: Page:2 of 2