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Corroline+ Hose for Chemical Use

This document provides an introduction to Corroline+ hose and its components. It discusses the benefits of using PTFE as a hose lining material due to its excellent chemical resistance, non-stick surface, and wide temperature range. It then describes the design of Corroline+ hose, which uses a PTFE liner with an EPDM rubber cover and optional stainless steel braid or helical wire for reinforcement. The document outlines the various fitting, flange, and connection options available with Corroline+ hose assemblies.

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Alencar Anschutz
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0% found this document useful (0 votes)
65 views34 pages

Corroline+ Hose for Chemical Use

This document provides an introduction to Corroline+ hose and its components. It discusses the benefits of using PTFE as a hose lining material due to its excellent chemical resistance, non-stick surface, and wide temperature range. It then describes the design of Corroline+ hose, which uses a PTFE liner with an EPDM rubber cover and optional stainless steel braid or helical wire for reinforcement. The document outlines the various fitting, flange, and connection options available with Corroline+ hose assemblies.

Uploaded by

Alencar Anschutz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 34

Contents

INTRODUCTION TO CORROLINE +

• PTFE - The Optimum Choice For Hose Linings Page 3


• Corroline+ - The New Product Design from Aflex Hose Page 4
• Corroline+ Hose Description Page 5
• Corroline+ Specifications & Properties Page 6
• Comparison with Competitors Hose Page 7
• How to Order Corroline+ Hose Assemblies Page 8
• Corroline+ EN 16643 Hose Assembly Electrical Property Grades Page 9
• Corroline+ Part Number System Page 10

HOSE

• Corroline+ Hose Liners Page 11


• Corroline+ External Protection Systems Page 12

FLANGE FITTINGS

• Swivel Flange Fittings, Non-Lined Page 13


• Flange Fittings, PTFE Lined and Step-Up Adaptors Page 14

CAM AND GROOVE FITTINGS (CAMLOCKS)

• Female Cam & Groove Fittings, PTFE Lined and Non Lined Page 15
• Male Cam & Groove Fittings, PTFE Lined and Non Lined and Cam Male-to-Flange Adaptors, PTFE Lined Page 16

SANITARY TRICLAMP (TRICLOVER) FITTINGS

• Sanitary and Mini-Sanitary Triclamp (Triclover) Fittings Page 17


• 90˚ Elbow Sanitary Triclamp (Triclover) Fittings Page 18

HYGIENIC FITTINGS (EUROPEAN)

• DIN 11851 Male and Female Fittings Page 19

JIC FITTINGS

• 37˚ JIC Female Fittings & NPT Male & Female Unions Page 20

NPT & BSPT FITTINGS and TUBE FITTINGS

• NPT & BSPT Fixed Male Fittings and NPT Fixed Female Fittings Page 21
• BSP 60˚ Cone Seat Female Unions and Non-Lined Tube Adapter (Grooved Standpipe) Fittings Page 22

DIP PIPES Page 23

CORROLINE+ LABELLING & COLOUR CODING Page 24

CORROLINE+ SPECIAL USAGE CONDITIONS Page 25

QUALITY ASSURANCE, CERTIFICATION & APPROVALS Page 26

CORRECT HOSE CONFIGURATION & LENGTH CALCULATIONS

• for Bend Radius Page 27


• for Abrasion & Torque Page 28
• for Length Calculation Page 29

CONDITIONS OF SALE Pages 30 & 31

2
PTFE - The Optimum Choice For Hose Linings

Section from a PTFE Molecule, 16 Angstrom Units long PTFE, or Polytetrafluoroethylene, comprises of long-
chain molecules of carbon atoms, each linked to two
fluorine atoms.
The fluorine atoms provide a helical spiral which
surrounds the carbon chain and protects it.
It is this structure which creates the unique properties for
which PTFE is well-known.

• Excellent Chemical Resistance


PTFE is renowned as the most chemically resistant material
known. Only a very few, very unusual substances and conditions
can affect it, like Fluorine gas at high temperature and pressure
and liquid, boiling sodium metal.

PTFE lined hoses can therefore be used for a wider variety of


chemicals than any other hose type, making it the ideal choice
for very corrosive chemical applications and multi-product
applications.

• Non-Stick Surface
The use of PTFE as a surface for cookware products has
demonstrated to the world how easily cleanable PTFE surfaces are.

This means that PTFE lined hoses can be purged 100% clean
more quickly, easily and reliably than any other type of hose.

• Excellent Temperature Range


The cookware application also demonstrates another of PTFE’s
many attributes - temperature resistance. PTFE itself can
be used as a hose liner at temperatures from -150˚C up to
+260˚C, dependent upon the hose design and the application
conditions.

This is the widest temperature range of any rubber or plastic


hose lining material.

• Very High Electrical Resistance


Most aerospace electrical wiring has a PTFE cover, due to the
excellent electrical resistance of PTFE. This property is however,
a disadvantage in some hose applications where there is a risk
of developing an electrostatic charge inside the hose bore.
Aflex Hose have developed a non-contaminant, FDA and USP
Class VI compliant solution to this problem.

= Fluorine Atom • Hose Design


The only issue with PTFE as a hose lining material is the best
= Carbon Atom way it can be integrated in to the hose design. This is where
Aflex Hose have a proven record of success over the last 40 years.

3
Corroline+ - The New Product Design from Aflex Hose

CORROLINE+ GP HOSE, FITTED WITH


A NON-LINED FLANGE FITTING

EPDM Rubber Cover


(Marked in accordance
with EN 16643)

Ferrule

Flange Retainer

1” to 3” bore sizes include


Helical Wire evenly pitched
and encapsulated in
Rubber Cover

PTFE liner, braid and rubber


cover all crimped under
ferrule on to the fitting

Swivelling Flange

Rib Section
Stainless Steel
Helical Wire
Corroline+ Hose Corroline+ PTFE Liner Tube
Web Section

Corroline hose was developed and introduced by Aflex Hose in


2008, specifically to provide customers with a new smooth bore
PTFE lined hose which had better flexibility than other chemical
hose products which were available.
More recently customers have asked whether Aflex could improve
their product further still by improving the kink resistance, while
retaining the excellent flexibility.
In response to our customer’s requests Aflex Hose have introduced
a new version of Corroline, which combines excellent flexibility
with exceptional kink resistance - CORROLINE+.

4
Corroline+ Hose Description

CORROLINE+ GP HOSE, FITTED WITH AN


INTEGRAL PTFE LINED FLANGE FITTING
EPDM Rubber Cover
(Marked in accordance
with EN 16643)
Crimped Ferrule

PTFE Liner,
Externally Convoluted

Flange Retainer

Swivelling Flange
1” to 3” bore sizes include
Helical Wire evenly pitched and
encapsulated in Rubber Cover

Stainless Steel Wire Braid

Helically wound Stainless Steel Wire

PTFE Liner flared out to


form the sealing face

Introduction
Corroline+ hose was designed and developed to provide customers with a universal chemical hose product which combined all the requirements
they had requested for chemical plant applications, particularly the need for improved flexibility and kink resistance.
Corroline+ hose provides a superior alternative to the wide variety of alternative Chemical Hose products currently available.
Construction
Corroline+ is built around a unique PTFE hose liner design, which has a slightly rippled smooth bore inside, but convoluted outside to generate
excellent flexibility combined with “hoop strength”. Grade GP hose has a natural (clear) PTFE liner tube and Grade AS hose has an antistatic (Black)
PTFE liner tube.
A stainless helical wire is wound in to the external convolutions, which adds to the kink resistance, crush resistance and the resistance of the hose
to both pressure and vacuum.
This reinforced PTFE Liner construction is strong enough to withstand vacuum to -0.9bar and kinking without the need for either internal
convolutions or the need to bond the liner to an outer cover, making it an ideal hose liner design, and a significant improvement upon standard
products currently available.
The PTFE liner is then further reinforced with a 304 SS wire braid. A smooth finish black antistatic EPDM rubber cover is extruded over the braid,
which includes a helical reinforcement wire encapsulated in the rubber cover which renders the hose kinkproof. The rubber cover has a mirror
smooth surface finish to aid cleaning, and the antistatic rubber is specially compounded to make the hose ‘fireproof’.
Corroline+ Hose - The best Flexible Hose for Chemical Plant Applications.

5
Corroline+ Specifications & Properties
Specifications for Corroline+ Hose Grades
Nominal Actual Outside Maximum Minimum **Maximum Weight per
Hose Size Bore Size Diameter Working Pressure Bend Radius Continuous Lengths Unit Length
in mm in mm in mm psi bar in mm ft mtrs Kg/Mtr lb/ft
1/2 * 13 0.51 13.1 0.85 21.5 1000 69 1 3/8 38 100 30 0.40 0.27
3/4 * 20 0.76 19.3 1.12 28.5 624 43 2 50 100 30 0.70 0.47
1 25 1.01 25.7 1.45 37.0 600 41 2 3/4 70 100 30 1.10 0.74
1 1/4 32 1.26 32.2 1.75 44.6 550 38 3 5/16 100 100 30 1.60 1.07
1 1/2 40 1.51 38.5 2.03 51.7 500 34 4 3/4 120 100 30 1.92 1.29
2 50 2.01 51.1 2.55 65.0 400 28 5 15/16 150 100 30 2.80 1.88
21/2 65 2.51 63.7 3.17 80.5 290 20 1113⁄16 300 59 18 3.98 2.67
3 80 3.02 76.8 3.65 92.8 218 15 13 3⁄4 350 49 15 4.42 2.97
* The 1/2” and 3/4” size hoses do not include the helical wire embedded in the rubber
** Longer lengths may be available, to special order

• Pressure and Temperature Limitations Rolling ‘U’ Test


Maximum Working Pressures - as listed above apply from
-40°C (-40°F) up to the maximum operating temperature of
150°C (302°F).
Burst Pressures - The hose burst pressures are equal to or more
than the maximum working pressures × 4.

• Vacuum Limitations
Usable at vacuum to -0.9bar up to 150˚C/302˚F.

• Flexibility
Much less force to bend than any other smooth bore PTFE
lined hose product.

• Kink resistance
Much more resistant to kinking than any other smooth bore
PTFE lined hose product, and much more kink resistant than
the previous Corroline product.

• Fire resistance
Corroline+ hose is Fireproof to BS5173 Section 103.13 Parts 6.2 and
6.3, and Corroline+ hose assemblies can be upgraded to Fireproof
by applying DBK 300 at each end (see pg 12). All assemblies comply
with the flammability requirement as set out in EN 16643.

• ‘Rolling U’ Flex Life Test


More than 100 × the flex life to failure compared with all other
types of smooth bore PTFE, FEP and PFA lined rubber covered
hose products.

• Flow rates
More than 2 times the flow rates for convoluted bore hose
designs. Consult Aflex Hose for specific flow rate information.

• Gas permeability
Reduced gas permeability compared with other PTFE lined
hose designs, due to the heavy compression applied to the
PTFE during processing, which reduces porosity.

6
Comparison with Competitors Hose
Competitors PTFE, FEP, PFA or another
Corroline+ PTFE lined hose, Stainless Steel
Plastic or Fluoroplastic thin wall hose
wire helix and braid, outer rubber cover.
liner bonded inside a Rubber Hose.
‘Cloth finish’ rubber cover Steel helical wire
encapsulated in the
Textile reinforcement rubber cover
Steel helical wire
Stainless steel
helical wire in
convolutions

PTFE liner internally smooth


Thin wall FEP or other liner externally convoluted

Smooth finish black antistatic,


fireproof EPDM rubber cover
Adhesive layer bonding
liner to rubber carcass Stainless steel wire braid

Smoothbore, but internal profile collapses into Smoothbore internal profile slightly rippled, ripples
Bore Profile
large uneven ripples when flexed  increase evenly when flexed 

FEP or another Fluoroplastic liner,


- Good but not as good as PTFE  PTFE Liner
Liner Material
XLPE or UHMWPE
-Best for chemical resistance
and temperature resistance

- Fair chemical resistance X

High Risk - adhesive layer can leach in to


Process Fluid Contamination contaminate the process fluid through pinholes in No Risk - no adhesive layer - no non-FDA approved
Risk the thin wall liner, caused by static discharge, flex
X
materials present in the hose construction 
induced porosity, hose kinking etc.

Fair to Poor Good


Flexibility
- Very stiff, with a large minimum bend radius
X
- More flexible, reduced minimum bend radius 

Flex Life
(Rolling ‘U’ Test)
Poor, typically from 1000 to 7000 cycles to failure X Excellent 100,000+ cycles without failure 

Kink Resistance Good  Excellent 

Cut Through or Fair Good


Puncture Resistance (Textile braid protection)  (Stainless Steel Wire Braid Protection) 

Antistatic Liner Quality to Often more than 2.5% Black (non-FDA), often Always less than 2.5% Black, very evenly dispersed
FDA Requirements (<2.5% unevenly dispersed, leading to carbon agglomerates
which contaminate Process Fluid
X and guaranteed agglomerate-free. ‘Leachable and
Extractable’ testing yields zero carbon

High Purity Black)

Tested and approved


Fire Resistance Not tested or approved to be Fireproof X
‘Fireproof’ to BS5173 Section 103.13 

7
How to Order Corroline+ Hose Assemblies
Corroline Hose Assemblies
Corroline+ hose is custom built into hose assemblies after the hose size and grade, length and end fittings have been selected.
The specification and information contained in this brochure can be used to make these selections, but if there are any doubts concerning the hose
usage limitations or performance capabilities, customers should request expert advice from Aflex Hose.

Selecting the Hose Grade


There are two types of PTFE hose liner tube available, natural (GP) grade and antistatic black (AS) grade, fully described on page 11
If needed there are 3 options for extra protection of the hose against externally applied abrasion and mechanical damage, fully described on page 12:
• Double Rubber Cover end protection cuffs (DBK)
• Safegard HDPE spiral-wrap for abrasion protection (SG)
• Helically wound, heavy guage SS wire outer Protection Coil (PC)

Selecting the Hose Assembly Length


The lengths of Corroline+ hose assemblies are as specified by the customer and the length is measured from the sealing face at one end fitting
to the same at the other end of the hose.
Length tolerances are normally -0% +2%.
Maximum lengths are given under Specifications on page 6
Minimum lengths can be calculated from the configuration data on pages 27 - 29.

Selecting the End Fittings


The range of non-lined standard PTFE tail end fittings and materials are given on pages 13 - 23
Flange fittings and Cam and Groove fittings are available either non-lined, or with integral PTFE lined and flared ends, see pages 14-16

Stainless Steel End Fitting Materials


Non-Lined Spigots - are all made from Grade 316L SS
PTFE Lined Spigots - are all made from Grade 316L or Grade 316C SS
Cam and Groove Female Fittings - are made from Grade 316C SS (Body) and 316L SS (Spigot)
Swivelling Nuts and Flanges - are all made from Grade 304 SS
Ferrules - most ferrules are made from Grade 304 SS, except some which are made from Grade 316L SS. Consult Aflex Hose if necessary.
The equivalent specification for the different Grades of Stainless Steel are listed below:

Specification Equivalent List


AISI - American Standard or
Grade BS - British Standards EN - European Norm
C = Casting Grade
316L SS BS 316 S11 AISI 316 L EN 1.4404
316C SS BS 316 C16 CF8M EN 1.4408
304 SS BS 304 S15 AISI 304 EN 1.4301
*To special order, end fittings components can be made in non-standard grades of SS such as 1.4571, 1.4435, or other materials such as Hastelloy or Monel

How to Order
The quantity, hose size, grade, length and fittings must be specified in full.
Either by a full, written description. The hose grade can be specified by the code initials e.g. ‘Corroline+ AS, SG’ defines an antistatic PTFE lined
hose which includes an outer Safegard sleeve.
The quantity, length and fittings can then be written in - e.g. “4 off x 1” bore Corroline+ AS, SG hose x 3.00 metres long. Both ends non-lined ANSI
150# S/S Flanges”.
Or by Part Numbers, as defined on page 10 - e.g. 4 off Part No. 16-CLN+AS-SG-3.00m-12-12
Any special requirements relating to the hose construction, or information required on Tags, or Certificates, or special testing requirements, must
be specified in full on the enquiry or purchase order.
Conditions of Sale
Corroline+ hose and hose assemblies are only supplied on the basis that the customer has read and accepted the Conditions of Sale as given on pg's
30 & 31. Customers own Conditions of Sale (or equivalent) are not accepted unless an acceptance signed by a Director of Aflex is supplied.

8
Corroline+
EN 16643 Hose Assembly Electrical Property Grades

The hose assembly electrical property grades and electrical resistance limits are defined within EN 16643 and tested in accordance with BS EN
ISO 8031. Aflex Hose electrically conductive (EC) assemblies are defined in EN 16643 as electrically bonded and given the symbol M. M-grade
assemblies exhibit a maximum electrical resistance of 100Ω between end fittings. Aflex Hose anti-static (AS) PTFE liners and rubber covers are
termed static dissipative within EN 16643 and given the symbol Ω followed by letters that specify either the liner, cover or both; L=liner, C=cover,
CL= cover & liner. Ω-grade covers or liners exhibit an electrical resistance of 103-108Ω.

The table below identifies each EN 16643 electrical grade for a hose assembly along with a brief description and example assembly configuration.

EN16643 Electrical Grade EN16643 Example Hose


For Hose Assembly Description Assembly

Grade M Electrically bonded without static-dissipative lining or cover Not available

M/Ω-L Electrically bonded and static-dissipative lining Not available

CLN+
M/Ω-C Electrically bonded and static-dissipative cover
Ends ASA150 Lined

CLN+AS
M/Ω-CL Electrically bonded and static-dissipative cover and lining
Ends ASA150 Lined

Electrically insulated
I Not available
(no electrical bonding AND no static-dissipative layers)

Ω-L Static dissipative lining without electrical bonding Not available

CLN+
Ends ASA150 PP
Ω-C Static dissipative cover without electrical bonding
spigot and flange
(special order)

CLN+AS
Ends ASA150 PP
Ω-CL Static dissipative cover and lining without electrical bonding
spigot and flange
(special order)

9
Part Numbers for Corroline+ Hose Assemblies

If required, Corroline+ Hose Assemblies can be defined by an individual Part Number, made up of 5 entries as below:

1 Hose Size Size Part No. 5 Assembled End Fitting Description


* All Components in Stainless Steel
End Fitting
Part No.
1/2” 08 & N/L = Not PTFE Lined, PTFE/L = PTFE Lined and Flared
3/4” 12 N/L JIC Female 02
1” 16
6 N/L Fixed Male Pipe, NPT Thread 03
11/4” 20 N/L Fixed Female Pipe, NPT Thread 06
11/2” 24 N/L JIC-to-NPT Male Union 08
2” 32 N/L JIC-to-Female Union 08F
21/2" 40 N/L Straight Sanitary Tri Clamp, 50.5mm, 1.984” Diameter -
3" 48 22mm, 0.870” Exit Diameter (Standard) 10
34.9mm, 1.370” Exit Diameter (Set Up) 10/S

N/L Straight Mini Sanitary Tri Clamp, 0.984” Diameter -


0.370” Exit Diameter (Standard) 11
2 Hose Type Type Part No. 0.625” Exit Diameter (Step-Up) 11/S

Corroline+ GP CLN+
N/L *ANSI 150# Swiveling Flange 12
(Natural PTFE Liner)
PTFE/L *ANSI 150# Swiveling Flange 12L
Corroline+ AS CLN+AS N/L Cam and Groove, Locking Arm Swiveling Female 16
(Antistatic PTFE Liner)
PTFE/L Cam and Groove, Locking Arm Female 16L
N/L Cam and Groove Male 17
External PTFE/L Cam and Groove, Male 17L
3 Protection
Type Part No.
N/L DIN 11851 Female 23
Double Rubber PTFE/L DIN 11851 Female 23L
DBK
Cover
Safegard HDPE
SG Notes - For Flange only: Add ‘/ZP’ for Carbon Steel Zinc Plated
Sleeve
S/S Wire Elbows: Add ‘/90°’ for Non-Lined 90° elbows or, add ‘/90° L’ for PTFE Lined 90 °elbows
PC
Protection Coil
Additional Requirements:
- Any additional requirements which are not included in the Part Number must be
written out in full in the Order, including any special labelling or colour coding.
4 Length
- When purchasing Triclovers/Sanitary Fittings please specify the surface finish required.

The overall hose length between the


sealing faces at each end is given as the
Length Part No either in decimal Metres
followed by ‘m’ or inches followed by ‘in’

Example:

A 3/4” bore Corroline+ Hose Assembly with an Antistatic PTFE Liner and an outer Safegard
Sleeve with:
End (1) - a 3/4” ANSI 150# Swivel Flange, PTFE Lined

End (2) - a Cam and Groove Swivelling Female, PTFE Lined

and a Length of - 2.35 metres

Hose Assembly Part No. = 12 - CLN+AS - SG - 2.35m - 12L - 16L

Entry No. 1 2 3 4 5 6

10
Corroline+ Hose Liners

GP - General Purpose Liner AS - Anti-Static PTFE Liner

Purpose Purpose
Corroline+ GP is the ‘General Purpose’ grade, for use in all Corroline+ AS is an essential requirement in applications where
applications where fluids or gases are being conveyed which do there is the risk of an electrostatic charge build-up on the inside
not generate a risk of static charge development (see ‘AS’). surface of the PTFE tube which may then discharge through the
Materials & Specifications tube wall. Media passing through which create such a risk are
fluids which have a Conductance of less than 10-8 S/m (Siemens per
Corroline+ GP is a virgin PTFE liner, manufactured from hose grade
Metre), or 104 pS/m such as fuels, solvents, freons, some WFI (ultra-
PTFE which conforms to the requirements of:
pure ‘Water for Injection’) and non-polar organics which are being
FDA 21 CFR 177.1550. transferred at a medium to high flow velocity.
The helical reinforcement in the convolutions in the liner is High
Tensile Grade 316 SS wire. The helical reinforcing wire embedded All twin or multi phase media, and any non-mixing media, such
in the rubber cover is carbon steel. The specially compounded, as powder in air, or water droplets in steam, in gases or in oil,
black EPDM rubber cover is antistatic in accordance with EN ISO also colloidal fluids constitute a particular hazard for static charge
8031 Annex A and the stainless steel braid is grade 304 SS. generation, and always require grade AS.

GP & AS grade approvals If in doubt, consult Aflex Hose.


The full list of approvals and certifications are given on page 26. Materials & Specifications
FIREPROOF Corroline+ AS is an anti-static PTFE liner manufactured from
FDA 21 CFR 177.1550 approved PTFE, and less than 2.5% of
‘high purity’ Carbon Black material to FDA requirement 21 CFR
178.3297 and European Commission Directive 2007/19/EC. The
carbon is encapsulated by the PTFE, and in normal, non-abrasive
applications will not come loose to contaminate any fluid passing
through. This has been proved during Leachables and Extractables
testing.
Antistatic Hose Assemblies
When ‘AS’ (Antistatic) grade hose is specified, then the hose
Corroline+ GP and AS grade hose is Fireproof to BS5173 Section or hose assembly supplied will be tested in accordance with
103.13 Part 6.2 and 6.3. When end fittings are assembled to the EN ISO 8031 and meet the Antistatic requirements of EN 16643.
hose, the assembly is Fire Resistant, but can be made Fireproof by This requires, for an antistatic liner or antistatic cover, that the
adding DBK-300 rubber cover end protection. Corroline+ meets resistance between an appropriately placed foam electrode and
the requirements of German safety regulation TRbF 131/2 and EN a metallic end fitting will be between 103 to 108 Ohms per
16643 flame resistance. assembly. For hose assemblies which meet these requirements
SPECIAL NOTE: an appropriate Grade ‘Ω’ marking is applied in accordance
Electrical Continuity (Also known as ‘Electrically Bonded’) with EN 16643.
Electrical continuity requires that the hose assembly supplied is NOTE: When in service, at least one end fitting must be connected
electrically continuous, or conductive, between metal end fittings to earth, to permit dissipation of the static charge from the end
at each end of the hose. This can apply whether the hose is GP or fitting.
AS grade.
The requirements for this are specified in the German Document
BRG 132 and EN 16643, when tested in accordance with EN ISO
8031, which requires that the resistance between end fittings shall
be <102 Ohms per assembly. For hose assemblies which meet this
requirement a Grade ‘M’ marking is applied in accordance with EN
16643.
Corroline+ Hose Assemblies are all electrically continuous with a
resistance of less than 100 ohms.

11
Corroline+ External Protection Systems

SG - Safegard Protections Sleeve PC - Protection Coil

Purpose Purpose
To protect the hose from excessive external abrasion and To protect the hose from excessive external abrasion and
mechanical damage in rough applications.. mechanical damage in rough applications without the temperature
limitations which apply to the Safegard sleeve.
Design
A lightweight black HDPE (High Density Poly Ethylene) ‘Safegard’ Design
strip is spirally wound along the hose and secured by crimping at A large diameter stainless steel wire is spirally wrapped on to the
each end. rubber cover, and welded to the ferrule at each end.
Limitations Maximum assembly lengths for all sizes are capped at 20 metres
Temperature Range -40˚C (-40˚F) up to 110˚C (230˚F). (65 feet)
Internal fluid temperatures up to +140˚C (284˚F) are acceptable,
when external temperatures are ambient.
The minimum hose assembly length must be doubled if Safegard
is being used, and the maximum assembly lengths for all sizes are
capped at 20 metres (65 feet).
Safegard is available with anti-static properties and complies
with the requirements of a static-dissipative cover within
EN 16643 (see page 9 for further information). Request details upon
enquiry.

DBK 300 - Double Rubber Cover End Protection

Purpose
In applications where the hose assembly may be mechanically
abused by pulling the hose with excessive force at an angle to a
connected end fitting. Also to render a hose assembly ‘Fireproof’
by protecting the end fitting area against the effects of fire.
Design
A second layer of rubber is applied and vulcanised directly on to
the hose and the end fitting ferrule, 12” (300mm) along the hose
from the fitting.

12
Corroline+ Non-Lined Swivel Flange Fittings

End Fitting Specifications End Fitting Materials


• ANSI B16.5 (also ASME B16.5) Class 150# and 300# • Flanges normally in Grade 304 SS, or Grade 316 SS if required
• DIN PN10, PN16 and PN40* • Flange Retainers in Grade 316L SS
• JIS 10K • Ferrules, most in Grade 304 SS, some sizes in Grade 316 SS
• Other Pressure Ratings and Flange Specifications are also available. Alternative Options for Flange Component only:
*DIN PN10, PN16 and PN40 Flanges all have the same dimensions, • Zinc Plated Carbon Steel
and so are fully interchangeable • Grade 316 SS
Surface Finish :
Temperature and Pressure Ratings • All surface finishes are to ASME BPE-SF-O
• ANSI 150# = 16 Bar (230 psi), ANSI 300# = 41.4 Bar (600 psi) (No finish required).
• DIN PN10 = 10 Bar (145 psi), DIN PN16 = 16 Bar (230 psi) • If a specified finish on a particular surface is required,
• DIN PN40 = 40 Bar (580 psi) please state on the enquiry and order.

Retainer Spigot

Ferrule Swivelling
Flange

Fitting Length A Flared Diameter D Fitting Inside Diameter I


Nominal Hose Size Weight of Fitting
ASA150 ASA150 ASA150
in mm in mm in mm in mm Kg Lbs
1/2 13 1.67 42.50 1.38 35.00 0.37 9.40 0.57 1.25
3/4 20 1.86 47.24 1.69 42.90 0.62 15.75 0.84 1.84
1 25 2.36 60.00 2.00 50.80 0.85 21.50 1.20 2.63
1 1/4 32 2.67 67.72 2.50 63.50 1.03 26.21 1.59 3.50
1 1/2 40 2.75 69.86 2.87 73.00 1.25 31.75 2.15 4.73
2 50 3.20 81.22 3.62 92.00 1.76 44.60 2.92 6.41
21/2 65 3.70 94.00 4.13 105.00 2.25 57.15 4.36 9.59
3 80 3.74 95.00 5.00 127.00 2.63 66.7 6.02 13.24

Fitting Length A Flared Diameter D Fitting Inside Diameter I


Nominal Hose Size Weight of Fitting
PN10/16 PN10/16 PN10/16
in mm in mm in mm in mm Kg Lbs
1/2 13 1.79 45.50 1.77 45.00 0.37 9.40 0.78 1.72
3/4 20 2.11 53.50 2.28 58.00 0.62 15.75 1.12 2.47
1 25 2.44 62.00 2.68 68.00 1.12 28.50 1.43 3.15
1 1/4 32 2.70 68.50 3.07 78.00 1.03 26.21 2.35 5.17
1 1/2 40 2.91 74.00 3.49 88.00 1.70 43.10 2.76 6.06
2 50 3.50 89.00 4.02 102.00 2.15 54.50 3.62 7.96
21/2 65 3.62 92.00 4.80 122.00 2.25 57.15 4.58 10.07
3 80 3.74 95.00 5.43 138.00 2.63 66.70 6.03 13.26

13
Corroline+ Integral PTFE Lined Flange Fittings
& ‘Step - Up’ Design
Flange Specifications End Fitting Materials
• ANSI B16.5 (also ASME B16.5) Class 150# and 300# • Flanges in Grade 304 SS
• *DIN PN10, PN16 and PN40 • Flange Retainers in Grade 316L SS
• JIS 10K • Ferrules, most in Grade 304 SS, some sizes in Grade 316 SS
• Other Pressure Ratings and Flange Specifications are also available. Alternative Options for Flange Component only:
*DIN PN10, PN16 and PN40 Flanges all have the same dimensions, and so are • Zinc Plated Carbon Steel
fully interchangeable • Grade 316SS
Maximum Pressure Ratings for Flange Fittings 90° Elbow Flange Fittings
• ANSI 150# = 16 Bar (230 psi), ANSI 300# = 41.4 Bar (600 psi) • 90˚ Elbow Integral PTFE lined Flange Fittings are available for
• DIN PN10 = 10 Bar (145 psi), DIN PN16 = 16 Bar (230 psi) sizes 1”, 11/2” and 2” - Consult Aflex Hose for details.

Integral PTFE Lined Flange Fittings

Swivelling
Flange

Flared Diameter D Recommended


Fitting Length A *Fitting Length A Fitting Inside Dia. Weight of
Nominal Hose Size Bolt Tightening
ASA PN ASA 150# DIN PN10/16/40 & Hose Bore I Fitting
Torques
in mm in mm in mm in mm in mm in mm ft.lbs mtr.kgs Kg Lbs
1/2 13 2.24 57.0 2.28 58 *1.25 *32 *1.25 *32 1/2 13.2 8 1.10 0.54 1.20
3/4 20 1.89 48.0 1.93 49 1.69 43 *1.97 *50 3/4 19.4 8 1.10 0.88 1.90
1 25 2.40 61.0 2.48 63 2.00 50 *2.50 *63 1 25.2 10 1.40 0.96 2.10
11/4 32 2.24 57.0 2.32 59 2.48 63 3.10 78 11/4 32.0 12 1.66 1.15 2.53
1 1/2 40 2.36 60.0 2.44 62 2.875 73 3.50 88 1 1/2 38.6 15 2.10 1.75 3.80
2 50 2.72 69.0 2.91 74 3.625 92 4.00 102 2 51.2 25 3.50 2.70 5.95
21/2 65 4.86 123.5 4.86 123.5 4.13 105 4.80 122 21/2 63.7 30 40.18 4.21 9.26
3 80 5.17 131.4 5.17 131.4 5.00 127 *5.00 *127 3 76.8 40 53.94 4.75 10.44
*The listed Flare Diameters are not all full size due to limitations on PTFE flare diameters.

Solid PTFE Adaptor Plate

‘Step-Up’ PTFE Lined Flange Fitting Design for Corroline Hose


A = Pipe Inlet Diameter
B = Hose Inlet Diameter
Because Corroline+ Hose has better flow rates than some larger bore
sizes of Convoluted PTFE hose, it represents a superior alternative
when fitted with the larger size flanges in some applications.
It is, however, necessary to also “Step-Up” the PTFE-lined bore, to 3” PTFE Lined Pipe 2” Bore Hose
ensure a diameter match with the mating connector.
This is best achieved using a solid PTFE Adaptor Plate, as shown in the
drawing.

Example: a 2” hose to 3” ANSI 150#


PTFE Lined Flange Joint >
3” ANSI 150# Flanges

14
Corroline+ Female Cam & Groove Fittings
PTFE Lined & Non-Lined
End Fitting Specifications Temperature and Pressure Ratings
• Generally in accordance with A-A-59326 (replaces MIL-C-27487) and • When used with a Buna N Gasket all sizes up to 16 Bar (230 psi) and up to
EN14420-1 (replaces DIN 2828), and all are fully interchangeable. a maximum temperature of 65˚C (149˚F).
• When used with FEP, Fluoro Rubber or other encapsulated gaskets all sizes
End Fitting Materials up to 10 Bar (145 psi) and up to a maximum temperature of 204˚C (400˚F).
• Spigot in Grade 316L SS
• Body in Grade 316C SS 90˚Elbow Cam & Groove Fittings (PTFE Lined Only)
• Ferrules, most in Grade 304 SS, some sizes in Grade 316L SS • 90˚ Elbow Integral PTFE lined Cam & Groove Fittings are available for
• Standard Gasket is Buna N (Nitrile) Rubber. sizes 1”, 11/2” and 2” - Consult Aflex Hose for details.
• FEP encapsulated Silicone Rubber Gaskets also available.
Surface Finish: (Non-Lined Fittings only) Notes for Integral PTFE Lined Fittings Only:
• FEP Gaskets require higher clamping forces to flatten the Seal and make
• All surface finishes are to ASME BPE-SF-O (No finish required). the joint. This is made easier by ‘pre-setting’ these gaskets by clamping
• If a specified finish on a particular surface is Polypropylene Cam Male Inserts to the assembled fittings, which must
required, please state on the enquiry and order. then be kept in place during storage, until use.
• Any Customer’s Own ‘Special’ Gaskets must be pre-supplied to Aflex for
special assembly and testing of hose assemblies, to ensure suitability.
Swivelling, Locking Arm Female Cam and Groove Fittings - Non-Lined

Nominal Hose Size *Fitting Length A Cam Sleeve Inside Diameter D Fitting Inside Diameter I Weight of Fitting
in mm in mm in mm in mm Kg Lbs
3/4 20 2.10 53.00 1.26 32.0 0.62 15.75 0.58 1.28
1 25 2.32 59.00 1.45 37.0 0.85 21.50 0.72 1.58
1 1/4 32 2.54 64.60 1.81 46.0 1.03 26.21 1.10 2.42
1 1/2 40 2.65 67.20 2.12 54.0 1.25 31.75 1.21 2.66
2 50 3.11 79.00 2.52 64.0 1.76 44.60 1.48 3.26
21/2 65 2.99 76.00 3.01 76.5 2.25 57.15 1.42 3.12
3 80 2.80 71.00 3.63 92.2 2.63 66.70 1.88 4.14

Fixed or Swivelling, Locking Arm Female Cam and Groove Fitting - Integral PTFE Lined

Nominal Hose Size *Fitting Length A Cam Sleeve Inside Diameter D Fitting Inside Diameter I Weight of Fitting
in mm in mm in mm in mm Kg Lbs
3/4 20 2.16 54.75 1.26 32.0 0.76 18.6 0.42 0.93
1 25 2.72 69.00 1.46 37.0 1.01 25.2 0.59 1.30
1 1/4 32 2.56 65.50 1.81 46.0 1.26 32.0 0.98 2.16
1 1/2 40 2.61 66.35 2.13 54.0 1.53 38.6 1.15 2.50
2 50 2.97 75.35 2.52 64.0 2.03 51.2 1.40 3.08
*21/2 65 5.31 135.0 3.01 76.5 2.36 60.0 1.17 2.57
*3 80 5.45 138.4 3.63 92.2 2.87 73.0 1.40 3.07
*PTFE lined 21/2" and 3" sizes are fixed only

15
Corroline+ Male Cam & Groove Fittings
& Lined Flange Adaptors
End Fitting Specifications End Fitting Materials
• Generally in accordance with A-A-59326 (replaces MIL-C-27487) • Fittings in Grade 316L SS
and EN14420-1 (replaces DIN 2828), and all are fully interchangeable. • Ferrules, most in Grade 304 SS, some sizes in Grade 316L SS
• Adaptor Flange Only in Grade 304 SS
Temperature and Pressure Ratings Surface Finish: (Non-Lined Fittings only)
• Temperature and pressure determined by the type of gasket in the • All surface finishes are to ASME BPE-SF-O
Female connecting component and the hose grade. (No finish required).
• If a specified finish on a particular surface is
required, please state on the enquiry and order.

Non-Lined Cam & Groove Male Fitting Integral PTFE Lined Cam & Groove Male Fitting

AL

Nominal Hose Outside Non-Lined Fitting Non-Lined Inside PTFE Lined Fitting PTFE Lined Inside Weight of Fitting Weight of Fitting
Size Diameter D Length A Diameter I Length AL Diameter B Non-Lined PTFE Lined
in mm in mm in mm in mm in mm in mm Kg Lbs Kg Lbs
3/4 20 1.26 32.0 2.40 61.0 0.62 15.75 2.82 71.58 0.71 18.6 0.22 0.49 0.35 0.77
1 25 1.46 37.0 3.00 77.0 0.85 21.50 3.74 95 0.81 20.7 0.33 0.72 0.45 0.99
11/4 32 1.79 45.5 3.54 90.0 1.03 26.21 3.62 92 0.97 24.8 0.57 1.25 0.45 1.09
11/2 40 2.11 53.5 3.70 94.0 1.25 31.75 3.98 101 1.35 33.5 0.78 1.71 0.84 1.85
2 50 2.48 63.0 4.45 113.0 1.76 44.60 4.61 117 1.72 41.5 1.08 2.37 1.10 2.42
21/2 65 2.98 75.8 4.13 105.0 2.23 56.6 6.50 165 2.17 55.0 1.22 2.68 1.17 2.57
3 80 3.60 91.5 4.76 120.8 2.87 73.0 6.98 177.4 2.84 72.2 1.79 3.94 1.45 3.20

PTFE Lined Male Cam & Groove X Flange Adaptors


AS Grade PTFE Liner GP Grade PTFE Liner

øI øD

Cam Action Flange Size Weight of


Adaptor Size &Specification øD A øI Fitting

in mm in mm in mm in mm Kg Lbs

A 1 25 1” ANSI 150 2.00 50 41/8 105 0.84 21 1.246 2.75


1 25 DN25/PN16 2.58 64 41/8 105 0.84 21 1.538 3.39
11/2 40 11/2” ANSI 150 2.87 73 43/8 118 1.35 34 2.228 4.92
Note: Other Flange Specifications and Pressure Ratings are also 11/2 40 DN40/PN16 3.47 88 43/8 118 1.35 34 2.753 6.07
available. Non-Lined adaptors and Female Cam & Groove X 2 50 2” ANSI 150 3.63 92 43/8 118 1.69 43 3.359 7.40

Flange Adaptors are also available, to special order. 2 50 DN50/PN16 4.00 102 43/8 118 1.69 43 3.714 8.19

16
Corroline+ Sanitary & Mini-Sanitary Triclamp (Triclover) Fittings
Introduction Temperature and Pressure Ratings
There are many different specifications, dimensions and surface finishes • Pressures up to 16 Bar (230 psi)
for triclamp fittings. Those listed below are the popular fittings, which are • Temperatures up to 120˚C (250˚F) with EPDM Gaskets
stocked as standard fittings by Aflex. • Temperatures up to 180˚C (356˚F) with PTFE, Silicone
All the alternative fittings can be supplied to special order if the following or Viton Gaskets
information can be given; • Higher Pressures and Temperatures with Special Clamps
and Gaskets.
• Flange diameter D and Outlet diameter I
• Hose size if known, or Aflex can recommend a hose size to suit Internal Surface Finish Specifications
• The internal Surface Finish, if it is required to be better than the ASME
BPE SF3 surface finish of <0.76μm.Ra = <30μ in Ra • ASME BPE SF3 (mechanical polish, not electropolished)
non-electropolished. Surface Finish, Maximum reading: <0.76μm Ra = <30μ in. Ra
• Standard (see below) if known. • ASME BPE SF4 (mechanical polish and electropolished)
Surface Finish, Maximum reading: <0.375μm Ra = <15μ in. Ra
Standards (SF4 is the highest level of surface finish specified in
• ASME BPE ASME BPE, and the standard, stocked fittings listed are all
• DIN 32676 (types A, B and C are available) to this finish).
• BS 4825 Pt.3 (equivalent to ASME BPE) • DIN 32676 H4 (mechanical polish, not electropolished)
• ISO 1127 Surface Finish, Average reading: <0.4μm Ra = <16μ in.
RA
End Fitting Materials If the standard SF4 finish is not acceptable, H4 must be requested on
• Fittings in AISI 316L = EN 1.4404 = BS 316 S11 the enquiry/order.
• Ferrules, most in Grade 304 SS, some sizes in Grade 316L SS Note: ASME BPE Triclamp suppliers often quote an ‘Average’ of surface finish
• Fittings for DIN32676 are available in 1.4435 (316L) reading only, for example ‘average 15 Ra or better’, but this is not in accordance
• Fittings in 1.4571, Hastelloy, Monel, PVDF and other materials to with the stricter ASME BPE requirement that a ‘Maximum’ for individual
special order readings should be complied with.

Standard Fittings Available:

Mini-Sanitary Triclamp Fittings


Nominal Flange Outlet Fitting
Specifications
Mini-Sanitary Triclamp Fittings

Hose Size Diameter D Diameter I Length A


ASME DIN
in in mm in mm in mm
BPE 32676
1/4 0.984 25.0 0.172 4.37 1.3 33 -SF4 -
1/4 0.984 25.0 3/8 9.53 1.3 33 -SF4 Type C
3/8 0.984 25.0 0.305 7.75 1.7 42 -SF4 -
3/8 0.984 25.0 3/8 9.53 1.7 42 -SF4 Type C
1/2 0.984 25.0 5/8 15.88 1.7 44 -SF4 Type C
1/2 0.984 25.0 3/8 9.5 1.7 44 -SF4 Type C
3/4 0.984 25.0 5/8 15.85 2.0 50 -SF4 Type C

3/4 1.340 34.0 5⁄8 15.88 2.0 50 -SF4 Type C


3/4 1.340 34.0 0.630 16.0 2.0 50 - Type A

1/2 1.984 50.5 7/8 22.2 1.7 44 -SF4 Type C


Sanitary Triclamp Fittings
1/2 1.984 50.5 13/8 34.8 1.7 44 -SF4 Type C
Sanitary Triclamp Fittings

3/4 1.984 50.5 0.713 18.1 1.8 45 ISO1127 Type B


3/4 1.984 50.5 7/8 22.1 1.8 45 -SF4 Type C
3/4 1.984 50.5 5/8 15.88 1.8 45 -SF4 Type C
1 1.984 50.5 7/8 22.2 2.3 58 -SF4 Type C
1 1.984 50.5 13/8 34.8 2.3 58 -SF4 Type C
11/2 1.984 50.5 13/8 34.8 2.6 67 -SF4 Type C

11/2 2.516 64.0 17/8 47.6 2.6 67 -SF4 Type C


2 2.516 64.0 17/8 47.6 3.1 78 -SF4 Type C
21/2 3.05 77.5 2.37 60.2 2.80 71 -SF4 Type C
3 3.58 91 2.87 72.9 3.17 80.4 -SF4 Type C

17
Corroline+ Sanitary Triclamp (Triclover) Fittings - 90° Elbow

Fitting

Ferrule

End Fitting Specifications Outlet Diameters


• BS4825 Pt 3 The outlet diameters as listed are in accordance with BS4825. The ASME
• ASME-BPE-a specification, however, requires these diameters to be 0.005” (0.125mm)
• Others to Special Order less in each case. An Outlet Diameter tolerance of +0.000 -0.005” has
therefore been applied, so that the same fitting satisfies requirements of
End Fitting Materials both specifications.
• Fittings in Grade AISI 316L = EN 1.4404 = BS 316 S11
• Ferrules, most in Grade 304 SS, some sizes in Grade 316L SS Temperature and Pressure Ratings
Surface Finish : • Pressures up to 16 Bar (230 psi)
• The internal surface is to ASME BPE-SF-3 • Temperatures up to 120˚C (250˚F) with EPDM Gaskets
(<0.76 μm Ra, not electropolished). • Temperatures up to 180˚C (356˚F) with PTFE, Silicone
• If a specified finish on a particular surface is required, please state on the or Viton Gaskets
enquiry and order. • Higher Pressures and Temperatures with Special Clamps
and Gaskets.

Standard Fittings Available:


Nominal *Centre Line to
Centre Line to Face B Flange Diameter D Outlet Diameter I Weight of Fitting
Hose Size Fitting End A
in mm in mm in mm in mm in mm Kg Lbs
1/2 13 5.12 130.0 1.60 41.0 0.98 25.0 3/8 9.5 0.09 0.21
3/4 20 5.26 133.5 1.60 41.0 0.98 25.0 5/8 16.0 0.14 0.30
1 25 5.64 143.2 2.00 51.0 1.98 50.5 7/8 22.2 0.26 0.58
11/2 40 6.69 170.0 2.75 70.0 1.98 50.5 13/8 34.9 0.45 1.00
2 50 8.10 205.7 3.50 88.9 2.16 64.0 17/8 47.6 0.75 1.65
21/2 65 7.32 186.0 4.25 108.0 3.05 77.5 2.37 60.2 1.48 3.25
3 80 10.43 265.0 5.00 127.0 3.58 91.0 2.87 72.9 1.99 4.38

18
Corroline+ DIN11851 Male and Female Fittings

End Fitting Materials End Fitting Specifications


• Spigots in Grade 316L SS (Non-Lined Spigot in 1.4571*) • Generally to DIN 11851 specifications.
• Nuts in Grade 304 SS
• Ferrules, most in Grade 304 SS, some sizes in Grade 316L SS Temperature & Pressure Ratings
* 1.4571 is a special grade of 316 stainless steel, equivalent to AISI 316Ti • Sizes up to 11/2” MWP = 40 Bar (580 psi) up to 140˚C (284˚F)
Surface Finish: • Sizes 2” to 3” MWP = 25 Bar (360 psi) up to 140˚C (284˚F)
• All surface finishes are to ASME BPE-SF-3 > 0.76 μm Ra mechanical polish. Except where hose pressure ratings are lower (page 6)
• If a specified finish on a particular surface is
required, please state on the enquiry and order.

DIN11851 Female Fitting - Non Lined

Nominal Hose Size I Diameter Fitting Length A Weight of Fitting

in mm in mm in mm Kg Lbs
1/2 15 0.37 9.4 1.63 41.5 0.20 0.44
3/4 20 0.62 15.8 1.87 47.5 0.34 0.76
1 25 0.85 21.5 2.33 59.2 0.49 1.08
11/4 32 1.03 26.2 2.58 65.5 0.64 1.40
11/2 40 1.25 31.8 2.76 70.0 0.85 1.86
2 50 1.76 44.6 3.23 82.0 1.20 2.04
21/2 65 2.25 57.2 3.03 77.0 1.59 3.50
3 80 2.63 66.7 2.97 75.5 2.04 4.49

DIN11851 Male Fitting - Non Lined

Nominal Hose Size I Diameter Fitting Length A Weight of Fitting

in mm in mm in mm Kg Lbs
1/2 15 0.37 9.4 1.82 46 0.14 0.30
3/4 20 0.62 15.8 2.05 52 0.28 0.62
1 25 0.85 21.5 2.68 68 0.40 0.87
11/4 32 1.03 26.2 2.48 63 0.55 1.21
11/2 40 1.25 31.8 2.84 72 0.76 1.68
2 50 1.76 44.6 3.23 82 0.92 2.04
21/2 65 2.25 57.15 3.23 82 1.27 2.79
3 80 2.63 66.7 3.23 82 1.62 3.56

19
Corroline+ 37° JIC Female Fittings
and NPT Male & Female Unions
37° JIC Female Fitting
End Fitting Specifications End Fitting Materials
• SAE J514 37˚ Flare JIC Female Fitting • Spigots in Grade 316L SS
• 37˚ JIC Male-to-NPT Male/Female Adaptors • Nuts in 316L SS
• NPT Threads to ANSI/AMSE B1.20.1 • Ferrules, most in Grade 304 SS, some sizes in Grade 316L SS
Alternatives:
Temperature and Pressure Ratings
• Available in other materials to special order
• Same Maximum Working Pressure and Temperature as for the
relevant size of Corroline+ Hose, on page 6. Surface Finish :
• All surface finishes are to ASME BPE-SF-O (No finish required).
Note: Not usable with SAE 45˚ Flare fittings which have the same thread. • If a specified finish on a particular surface is required, please state
on the enquiry and order.

Swivelling Nut

Nominal 37° JIC Fitting Inner


*Fitting Length A Hex Size H Weight of Fitting
Hose Size Thread Size Diameter I
in mm in in mm in mm in mm Kg Lbs
1/2 13 3/4 - 16 1.57 40 0.88 22.2 0.37 9.40 0.09 0.20
3/4 20 11/16 - 12 1.89 48 1.25 31.7 0.62 15.75 0.20 0.44
1 25 15/16 - 12 2.28 58 1.50 38.1 0.85 21.50 0.30 0.66
11/2 40 17/8 - 12 2.72 69 2.25 57.1 1.25 31.75 0.62 1.37
2 50 21/2 - 12 3.27 83 2.88 73.0 1.76 44.60 1.10 2.42

JIC to NPT Male Union (including a JIC Male to NPT Male Adaptor)

A1

Nominal *Male Union


Weight of Fitting
Hose Size Length A1
in mm in mm Kg Lbs
1⁄2 13 2.95 75 0.17 0.37
3/4 20 3.74 95 0.34 0.75
1 25 4.49 114 0.64 1.40

Swivelling Nut Male Adaptor

JIC to NPT Female Union (including a JIC Male to NPT Female Adaptor)
A2

*Female Union Fitting Inner


Weight of Fitting
Length A2 Diameter I
in mm in mm Kg Lbs
3.07 78 2.95 75 0.17 0.37
3.78 96 3.74 95 0.34 0.75
4.17 106 4.49 114 0.64 1.42

Swivelling Nut Female Adaptor

20
Corroline+ NPT and BSPT Fixed Male
& NPT Fixed Female Fittings
End Fitting Specifications Alternatives - Hydraulic design BSPT Male Fittings in Zinc Plated Carbon
• NPT Taper Threads to American National Standard Pipe Taper Thread Steel, to special order.
design to ANSI/AMSE B1.20.1. Surface Finish :
• BSPT Threads to British Standard Pipe Taper Thread design to BS21 • All surface finishes are to ASME BPE-SF-O
Alternatives - Parallel Threads, Metric Threads and Others. (No finish required).
• If a specified finish on a particular surface is
End Fitting Materials required, please state on the enquiry and order.
• Fittings in Grade 316L SS
• Ferrules, most in Grade 304 SS, some sizes in Grade 316L SS
• Available in other materials to special order

Fixed Male NPT or BSPT

Nominal NPT or BSPT Fitting Inside Weight of


*Fitting Length A
Hose Size Thread Size Diameter I Fitting
in mm in in mm in mm Kg Lbs
1/2 13 1/2 2.40 61 0.37 9.40 0.14 0.30
3/4 20 3/4 2.68 68 0.62 15.75 0.25 0.54
1 25 1 3.07 78 0.85 21.50 0.33 0.73
11/4 32 11/4 3.58 91 1.03 26.21 0.61 1.34
11/2 40 11/2 3.82 97 1.25 31.75 0.81 1.78
2 50 2 4.57 116 1.76 44.60 1.17 2.58
21/2 65 21/2 5.31 135 2.25 57.15 1.84 4.04
3 80 3 5.39 137 2.63 66.7 2.49 5.47

Fixed Female NPT

Nominal NPT Fitting Inside Weight of


*Fitting Length A
Hose Size Thread Size Diameter I Fitting
in mm in in mm in mm Kg Lbs
1/2 13 1/2 2.40 61 0.37 9.40 0.18 0.39
3/4 20 3/4 2.52 64 0.62 15.75 0.24 0.54
1 25 1 3.23 82 0.85 21.50 0.37 0.81
11/2 40 11/2 3.62 92 1.25 31.75 0.83 1.82
2 50 2 4.13 105 1.76 44.60 1.24 2.72

21
Corroline+ BSP 60° Cone Seat Female Unions
and Non-Lined Tube Adapter (Grooved Standpipe) Fittings
End Fitting Specifications Alternatives:
• BSPP Threads to British Standard Pipe Parallel Thread design to BS21, • Hydraulic design Cone Seat Female Unions can be supplied in Zinc
60˚ Cone Seat design, or Flat Seat. Plated Carbon Steel to special order.
• Lug Nuts can be supplied in Gun Metal (Bronze) if required.
End Fitting Materials
Surface Finish :
• Spigots in Grade 316L SS
• Nuts in Grade 316L SS • All surface finishes are to ASME BPE-SF-O
• Ferrules, most in Grade 304 SS, some sizes in Grade 316L SS (No finish required).
• If a specified finish on a particular surface is
required, please state on the enquiry and order.

BSP 60° Cone Seat Female Union Fitting

Nominal NPT or BSPT Fitting Inside Weight of


*Fitting Length A
Hose Size Thread Size Diameter I Fitting
in mm in in mm in mm Kg Lbs
1/2 13 1/2 1.46 37 0.37 9.40 0.09 0.21
3/4 20 3/4 1.89 48 0.62 15.75 0.20 0.44
1 25 1 2.17 55 0.85 21.50 0.33 0.72
11/4 32 11/4 2.48 63 1.03 26.21 0.49 1.07
11/2 40 11/2 2.87 73 1.25 31.75 0.79 1.73
2 50 2 2.91 74 1.76 44.60 1.07 2.36
21/2 65 21/2 3.15 80 2.25 57.15 1.37 3.02
3 80 3 3.21 81.5 2.63 66.7 2.10 4.62

Non-Lined Tube Adapter (Grooved Standpipe) Fitting

End Fitting Specifications Surface Finish:


• Compatible with existing Industrial Standard Tube Fitting Components. • All surface finishes are to ASME BPE-SF-O (No finish required).
• If a specified finish on a particular surface is
End Fitting Materials required, please state on the enquiry and order.
• Fitting in grade 316L SS
• Ferrule (for hose attachment) in Grade 304 or 316L SS Temperature &Pressure Ratings
Alternatives can be supplied with matching Female nuts & Ferrules • As for the relevant size of hose on Page 6.
(clamping Ferrules) to suit.

Nominal Hose Size Fitting Length A Diameter D Fitting Inside Diameter I Weight of Fitting
in mm in mm in mm in mm Kgs Lbs
3/4 20 2.48 63 3/4 19.05 0.62 15.75 0.16 0.35
1 25 2.87 73 1 25.40 0.85 21.50 0.25 0.55

22
Corroline+ Dip Pipes,
Straight or 90° Elbow

Fixed Dip Pipes


Description Fixed Dip Pipe (90° Elbow)
Fixed Dip Pipes are fairly rigid, thick wall PTFE tubes, either straight
or 90˚ elbowed, which are directly crimped to the end of Corroline+
hoses. They are designed for insertion into drums, tanks and reaction
vessels in order to suction drain (or inject) process fluids transferred
through the hose.

Materials
• Standard dip pipes are in anti-static (AS) PTFE
• Ferrules, most in Grade 304 SS, some sizes in Grade 316L SS

How to order
Specify the size and material of the dip pipe, whether it is straight or
90˚ elbowed. Give the length of the straight leg of the dip pipe and
the length of the rest of the hose assembly separately.

Maximum Working Pressures


Dip Pipes are normally only tested to 6 Bar Pressure, and are not
suitable for use at pressures higher than 3 Bar. They are usable at
negative pressure up to -0.9bar vacuum.
If higher pressure ratings are required, consult Aflex Hose.

Lengths
Dip Pipes are supplied as standard in 1 metre straight lengths, but
can be supplied in any length to individual requirements.
Note: Not available as a Hydraulic Fitting.
Fixed Dip Pipe (Straight)

Nominal Hose Approximate Dip Pipe Dimensions


Bore Size Outside Diameter D Inside Diameter I
in mm in mm in mm
3/4 20 0.87 22 0.51 13
1 25 1.14 29 0.83 21
11/2 40 1.54 39 1.00 27
2 50 2.17 55 1.58 40

Detachable Dip Pipes


Description
As Fixed Dip Pipes above, but connected to the hose through an end Detachable Dip Pipe
fitting, not by crimping direct to the hose.
Overall length of dip pipe
Design
A straight, or 90˚ elbowed anti-static PTFE Dip Pipe, fitted with a
Flange or Cam & Groove Male PTFE Lined & Flared end fitting.
The most usual end fitting is a Cam Male (as shown), so the dip pipe
can then be connected to a hose with a Cam Female end fitting.

Specifications
As above for Fixed Dip Pipes

23
Corroline+ Standard Labelling
and Colour Coding Systems
Standard Labelling Colour Coding

All Corroline+ hose assemblies are labelled with the following A coloured PTFE spiral strip is wound on to the hose.
information: It can be left loose, or it can be encapsulated under a transparent,
heat-shrunk polyolefin sleeve.
Manufacturer’s Name (Aflex Hose Ltd)
Hose Size and Grade
EN
EN16
1664
643
3 an
EN16643 aand
d year of standard publication
EN16643 Elec
ctr
tric
ical
al P
Electrical rope
ro pert
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Property Grad
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Gradee
Max. Working Pressure and Test Pressure
Working Temperature Range
Unique Serial Number
Mont
th & Year of Manufacture
Month
Aflexx Ho
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se TTelephone
elep
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Number
umbe
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his iinformation
Th nfor
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on o Aflex
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lex Hose, the in
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n may
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ta inle
in le ss ssteel
ess plate
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ose se stainless
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q ires additional
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om
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Customers mayy sp
spec
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ing
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mation o
information onn th
the
e la
labe
bel.l.
label.

24
Corroline+ Hose: Special Usage Conditions

• Cleaning & Sterilising Systems - CIP, SIP and Autoclave


CIP & SIP – PTFE liner tubes are chemically resistant to all CIP, SIP and Autoclave conditions. A primary consideration is whether the cleaning and
purging cycle is likely to develop an electrostatic charge on the internal surface of the liner, in which case AS (Anti-Static) grade hose is required.
AS grade hose and Electrostatic charge generating systems are fully described in the hose liner section.
CIP systems using high electrical resistivity solvents like Toluene will require AS grade hose.
Another electrostatic generation problem arises when wet steam is passed through, or when the cleaning fluids or WFI are purged out of the line using
nitrogen, compressed air or another gas, because droplets of liquid or water in the gas then generate a multi-phase condition until they are cleared
out, which will generate a static charge, and so will require AS grade hose.

• Autoclave
Corroline+ hose is able to withstand at least 100 x 30 minute autoclave cycles at relatively high autoclave temperatures (upto 135°C, 275°F). Consult
Aflex Hose for more specific information.

• PTFE Hose-Use with Alkali Metals, Halogens and certain Halogens containing Chemicals
PTFE hose liners react chemically with Fluorine, Chlorine Trifluoride and molten Alkali Metals and so no hose grades are suitable for use with these chemicals.
When PTFE lined hose is used to carry Chlorine or Bromine, either as gasses or fluids, trace quantities can diffuse into and through the PTFE liner wall
thickness. These will then combine with atmospheric moisture to corrode the SS braid or rubber cover outside the liner tube. It has been found that
Corroflon SP, HB or KYB hose is best suited for these applications - Please consult the Corroflon brochure.
Depending upon the internal pressures and temperatures, some other gasses and fluids with a high halogen content may also be transmitted in trace
quantities through the wall of the PTFE tube, including Hydrogen Fluoride, Hydrogen Chloride, Carbonyl Chloride (Phosgene), Carbon Tetrachloride
and others. Please consult with Aflex Hose for a suitable hose grade recommendation.
• Other “Penetrating” Fluids and Gases
Sulphur Trioxide, Methyl Methacrylate, Caprolactam and Glacial Acetic Acid are some other chemicals which do not react chemically with the PTFE,
but which can be absorbed and transmitted in trace quantities through the PTFE liner tube wall - please consult Aflex Hose for the optimum solution
with these chemicals.
Generally, however, as a hydrophobic (non-wetting) material, PTFE is very resistant to the absorption of chemicals. In some cases, PTFE has superior
resistance to diffusion, for example to the diffusion of automotive fuels, in comparison with all other plastics and rubbers.

• Gas/Fluid Cycling
There are some applications where fluids then gasses are passed through the hose, in a cyclic sequence.
This is normally associated with changes in temperature and/or pressure. For complex reasons these conditions are extremely damaging to the hose
liner, whatever material it is made from.
For example, hoses are sometimes used to pass steam, water, steam etc into rubber moulding presses, in order to heat the mould, then rapidly cool it
before reheating in the next cycle. Hoses of all types fail rapidly in such an application and PTFE lined hoses are no exception.
Please contact Aflex Hose for further information if these conditions apply.

• Connecting Assemblies for Use in Applications


The lengths of hose assemblies and their configuration in use when connected into the application must always be in accordance with the Hose
Configuration information at the end of this product literature.
When being connected for use in applications, the end fittings on hose assemblies must be connected to correct mating parts in the correct way, using
the correct tools, spanners, clamps, nuts and bolts etc. The connections must be sufficiently tightened to ensure that the joint is leak free but not be
over tightened as this can damage the sealing surfaces, especially with PTFE lined and flared end fittings.
In applications involving the transfer through the hose of expensive or dangerous fluids or gases, the hoses and connections must be pressure
tested in situ before being put in to service. This should be done with some harmless media to 1.5 times the maximum working pressure of the hose
assembly, as stated in the product literature.
If in doubt please contact Aflex Hose for advice.

• Special Applications
Aflex Hose PTFE lined hose products are not rated as suitable for use in the following, special applications:
• All Radioactive Applications involving high energy radiation, including Gamma radiation (degrades PTFE)
• All Medical Implantation Applications.
For Aerospace Applications, please contact Aflex for the appropriate hose choice.

• Silicone-Free Application requirements


Some applications, particularly paint manufacturing plants, and other specialised applications require that hoses do not include any silicone containing
materials in their manufacture, or sometimes that hoses are guaranteed to be 100% Silicone Free. Customers or Distributors must specifically identify
and define any such requirements in writing on all enquiries/orders.

25
Quality Assurance, Certification and Approvals,
and Hose Testing
BS EN ISO 9001:2015
Aflex products are all manufactured in accordance with BS EN ISO 9001 Quality Management Systems independently assessed and registered by The
British Standards Institution (BSI).
EN 16643:2016
Corroline+ meets the requirements of EN 16643 (type SC), which include the electrical and electrostatic requirements of hose assemblies.
OHSAS 18001:2007
Aflex Hose Ltd have been successfully assessed to the requirements of OHSAS 18001, by the British Standards Institution (BSI). By gaining this
accreditation Aflex Hose Ltd are demonstrating our commitment to the health and safety of our employees by consistently identifying and
controlling risks to health and safety, reducing the potential for accidents, complying to relevant legislation and improving overall awareness
throughout the business.

ISO 14001:2015
Aflex Hose Ltd have been successfully assessed to the requirements of ISO 14001, by the British Standards Institution (BSI).
By gaining this accreditation Aflex Hose Ltd are demonstrating our commitment to reducing our impact on the environment.
USP Class VI and ISO 10993-5, 6, 10 and 11 guidelines
Natural and Antistatic PTFE Hose Liners, Platinum Cured Silicone Rubber Covers (White and Clear) and EPDM Rubber Cover (Blue) have been
independently tested in accordance with USP protocols and are found to conform to the requirements of USP Class VI Chapter <88>.
Natural and Antistatic PTFE Hose Liners now also meet the more stringent USP Class VI and ISO 10993-6,10 and 11 guidelines at 121˚C (250˚F) with a
“no reaction” classification.
Natural and Antistatic PTFE Hose Liners and Platinum Cured Silicone Rubber Covers (White and Clear) have also been tested in accordance with USP
protocols and are found to conform to the requirements of USP Class VI <87>, the L929 MEM Elution Test and are considered non-cytotoxic.
Natural and Antistatic PTFE Hose Liners have now been further tested and have passed the more stringent USP Class VI and ISO 10993-5 guidelines
at 121˚C (250˚F).
USP <661> Physicochemical Test for Plastics
Natural and Antistatic (Carbon filled) Externally Convoluted Smoothbore PTFE hose has been tested in accordance with USP Physicochemical Test for Plastics and found
to meet the criteria of the following reference: USP34, NF 29, 2011. Monograph <661> Containers, Physicochemical Test-Plastics.

FDA
The Materials used to manufacture the natural PTFE Tube liner conforms to FDA 21 CFR 177.1550, and the antistatic PTFE liner conforms to FDA 21
CFR 178.3297.
BPSA leachables and extractables testing
Aflex Hose Natural and Antistatic PTFE Hose Liner Tube has been independently tested in accordance with BPSA recommendations, and found to
be satisfactory.
Copies of the Test Report are available for specific assessments to be made.
Flame Resistant
To special order only, Aflex Hose are able to supply hose with a special rubber cover which is compliant with the requirements of
EN 45545, DIN 5510 and NFF 16101 specifications.
Pharmaceutical and Chemical Manufacturers Approvals
Most of the major pharmaceutical and Chemical manufacturing companies in the world have audited and/or approved Aflex Hose as a Hose Supplier.
CE Marking (Europe only)
Aflex has been assessed by The British Standards Institution (BSI) and found to comply with the Pressure Equipment Directive 2014/68/EU Conformity
Assessment Module D1, approved to CE Mark applicable hose products, accompanied by a Hose Usage Data Sheet, and a Declaration of Conformity.
Attestations of Conformity to ATEX Directive 2014/34/EU (Potentially Explosive Atmospheres)
Available for hose assemblies for components used in Gas Zones 1 & 2 and Dust Zones 21 & 22, when applicable.
Material Certification to EN10204
Available for all the hose or hose assembly components.
Certificates of Conformity to BS EN ISO/IEC 17050
Are available for all products.
Hose Testing
Each assembly is pressure tested to 1.5 times maximum working pressure before despatch, and pressure test certificates can be supplied.
Fire Resistance to BS5173 Section 103.13 Part 6.2 and 6.3
RC Grade Corroline+ hose assemblies are “Fire Resistant”. If DBK-300 is added at both ends, the assemblies are upgraded to “Fire Proof”.

Food Contact
Manufactured in compliance with Regulation (EC) No 1935/2004 - on materials and articles intended to come in to contact with food, Commission
regulation (EU) No 10/2011 - relating to plastic materials and articles intended to come into contact with food and Regulation (EC) No 2023/2006 - on
26 good manufacturing practise for materials and articles intended to come in to contact with food.
Hose Configuration & Length Calculations
- for Bend Radius

Hose Configuration Requirements


Hose Assemblies are usually connected at both ends in service. They may then either remain in a fixed, or static configuration or in a flexing, or
dynamic configuration.

Whether static or dynamic, the First Rule concerning the configuration of the hose is that the bend radius of the hose must never be less than the
Minimum Bend Radius (MBR) for the hose as listed in the relevant hose brochure.

The most common situation when this is likely to occur is when the hose is flexed at the end fitting, with stress being applied to the hose at an
angle to the axis of the end fitting. Typically, this happens either because the length of the hose is too short, or because the weight of the hose plus
contents creates a stress at an angle to the end fitting.

The Second Rule, therefore, if possible, is to design the configuration to ensure that any flexing in the hose takes place away from the end fittings.

(Dynamic) Configuration (Static) Configuration

INCORRECT - Hose too short INCORRECT - Weight of hose is at 90° to Axis of End Fittings

Less than MBR Less than MBR

CORRECT - No flex at End Fittings CORRECT - No flex at end fittings

90° Elbow
End Fittings

27
Hose Configuration & Length Calculations
- for Abrasion & Torque
The Third Rule is that the hose configuration should always be designed, and supported where necessary, to avoid any possibility of external abrasion.
In some cases, the length, configuration and angle of the hose can be designed to avoid abrasion. In others, static or moving support frames or
support wheels are required.

INCORRECT - Abrasion against hose INCORRECT - Abrasion inside support

Abrasion

CORRECT - No hose abrasion CORRECT - No abrasion over support

The Fourth Rule is that the hose must not be subjected to torque, either during connection, or as a result of the flexing cycle.
Torque (twist) in the hose can be applied during connection if the hose is accidentally twisted, or if the second end being connected is a screwed connection,
and the hose is subjected to torque during final tightening.
In a flexing application, if any flexing cycle of the hose occurs in 3 dimensions instead of 2, then torque will also occur:

INCORRECT - Flexing movement takes place in 3 dimensions so


CORRECT - Flexing movement takes place in 2 dimensions
torque is applied

28
Hose Configuration - for Length Calculation

Calculating the Hose Length

The formula for calculating the bent section of the hose length
around a radius is derived from the basic formula that the
L = 1/4 x 2πR
circumference of a circle = 2πR, where R = the radius of the circle,
and π = a constant, = 3.142.

So, if the hose goes around a 90˚ bend, which is 1/4 of a full
circumference, and the radius of the bend is R, then the length of

R
the hose around the bend is = 1/4 x 2πR. Or half way round, in a
U-shape, = 1/2 x 2πR.

Note :
In calculating the length of a hose assembly, the (non-flexible)
length of the end fittings must be added in, also the length of any
straight sections of hose, as in the following example:

Example :
To calculate the length for a 2” bore size hose with flange end
fittings, to be fitted in a 90˚ configuration with one leg 400mm long,
the other 600mm long.

Length of Bent Section (yellow) = 1/4 x 2πR (334)

= 1/4 x 2 x 3.142 x 334 = 525mm

Length of top, Straight Section, including the top end fitting length
R
= 600 - 334 = 266mm L = 1/2 x 2πR

Length of bottom end fitting = 66mm

Total length of Hose Assembly = 525 + 266 + 66 = 857mm

Things to consider

(a) A hose will normally take the longest radius available to it to


go around a corner, not the MBR! Also - always remember to
include the non-flexible end fitting lengths.

(b) In dynamic applications, remember to always calculate the


lengths for the most extended configuration during the
flexing cycle, not the least extended.

(c) If the configuration is simply too complex for calculation, then


obtain a length of flexible tubing of some kind, mark on paper,
or a wall, or floor, or both where the connection points will be
relative to each other, scaled down if necessary, then manually
run the flexible tubing between them with full radii round
bends. Measure the extended length, then scale up if necessary
to determine the approximate length of the hose.

If in doubt, consult Aflex Hose. Note: The bend radius is measured to the inside edge of the hose,
For the minimum bend radius refer to page 6.

29
Conditions of Sale
DEFINITIONS and responsibility for damage or loss to the Goods after Aflex Hose delivers the
Goods to the carrier at its point of shipment. Customer agrees to provide and
(1) “Aflex Hose” shall mean Aflex Hose USA, LLC.
maintain adequate insurance for the equipment supplied under the Order to
(2) “Aflex Hose Products” shall mean those products which are manufactured by fully protect Aflex Hose’s interest during the time between delivery and final
Aflex Hose USA, LLC and/or Aflex Hose Ltd and are described on the Aflex Hose payment. Loss or damage by fire or other causes during such period shall not
website. relieve Customer from its obligations under the Order.

(3) “Factored Products” shall mean products which are supplied by Aflex Hose, but (11) Security Interest. As collateral security for the payment of the purchase price
are not manufactured by Aflex Hose USA, LLC and/or Aflex Hose Ltd, and are of the Goods, Customer hereby grants to Aflex Hose a lien on and security
purchased by Aflex Hose from another supplier or manufacturer. interest in and to all of the right, title and interest of Customer in, to and under
the Goods, wherever located, and whether now existing or hereafter arising or
(4) “Customer” shall mean the individual or entity that is purchasing Aflex Hose acquired from time to time, and in all accessions thereto and replacements or
Products hereunder. modifications thereof, as well as all proceeds (including insurance proceeds) of
the foregoing. The security interest granted under this provision constitutes a
(5) “Full Product Brochure” shall mean the brochure for each specific product
purchase money security interest. Customer agrees Aflex Hose may record its
available at http://www.aflex-hose.com/products-and-markets.
interest on public records evidencing such interest of Aflex Hose. Customer
GENERAL shall, on request of Aflex Hose, execute any instrument required to perfect,
maintain or enforce such security interest. Aflex Hose shall release such
(6) Applicability. These terms and conditions of sale (these “Terms”) are the security interest upon payment of the purchase price in full by the Customer.
only terms which govern the sale of the goods (“Goods”) by Aflex Hose
to the Customer. Notwithstanding anything to the contrary, if a written (12) Postponement and Cancellation. No Order shall be cancelled by the Customer
contract signed by both parties is in existence covering the sale of the Goods except with Aflex Hose’s prior consent in writing. In the event of Aflex Hose
covered hereby, the terms and conditions of that contract shall NOT prevail agreeing to the Customer cancelling all or any part of the Order, Aflex Hose
to the extent they are inconsistent with these Terms. The accompanying may, without prejudice to any other rights against the Customer which it may
confirmation of sale (“Order Confirmation”) and these Terms comprise the entire have, require the Customer to pay a cancellation charge. Any cancellation
agreement between the parties, and supersede all prior or contemporaneous charge will correspond to the type of contract being cancelled and will be
understandings, agreements, negotiations, representations and warranties, notified in writing to the Customer within 7 days of its request for cancellation.
and communications, both written and oral. These Terms prevail over any Contracts for specialized or tailored Goods may be subject to a cancellation
of Customer’s general terms and conditions of purchase regardless whether charge of 100% of the price of the Order after the Confirmation has been sent.
or when Customer has submitted its purchase order (“Order”) or such terms. Aflex Hose may terminate an Order with immediate effect upon written notice
Fulfillment of an Order does not constitute acceptance of any of Customer’s to Customer, if Customer: (i) fails to pay any amount when due under an Order
terms and conditions and does not serve to modify or amend these Terms. and such failure continues for 7 days after Customer’s receipt of written notice
Materially different or additional terms contained in an Order are rejected and of nonpayment; (ii) has not otherwise performed or complied with any of
not binding on Aflex Hose unless accepted in writing by Aflex Hose. Orders these Terms, in whole or in part; or (iii) becomes insolvent, files a petition for
must be sent to Aflex Hose’s designated address and are valid only after receipt bankruptcy or commences or has commenced against it proceedings relating
of an Order Confirmation by Aflex Hose. to bankruptcy, receivership, reorganization or assignment for the benefit of
creditors.
(7) Payment. The price, taxes, and charges as stated on the Order Confirmation
and/or invoice shall be paid before shipment or according to Customer’s CUSTOMER RESPONSIBILITIES AND OBLIGATIONS
account credit limit and payment terms established with Aflex Hose. Payment
(13) It is the Customer’s strict responsibility to review all of the usage conditions
terms are typically 100% Net 30 for standard products. Custom Goods orders
and usage limitations given for the Aflex Hose Products which are intended
may be subject to milestone payment terms, as defined by Aflex Hose at time
for use in a particular application, to ensure that the application conditions
of Order Confirmation. Unless otherwise agreed to in writing, delivery will be
are in compliance with those usage limitations. The usage conditions and
[F.O.B.] Aflex Hose’s facilities in Pipersville, Pennsylvania. Title and all risks
limitations are referred to in these Conditions of Sale, and are further specified
of loss or damage pass to the Customer upon delivery to the Customer or
in the relevant Full Product Brochure. The Customer shall consult the latest,
third party carrier. Ship dates specified by Aflex Hose are only Aflex Hose’s
up to date hose product information and Full Product Brochure at the time
best estimates and Aflex Hose’s only responsibility will be to use reasonable
of ordering, which are only available and downloadable from the Aflex
commercial efforts to meet all specified delivery dates.
Hose website at http://www.aflex-hose.com/products/, or on request from
(8) Returns. Returns are only authorized by express consent of Aflex Hose and in Aflex Hose. The Customer here represents and warrants that it has read and
accordance with Aflex Hose’s return process and policy. Each return must be understands the applicable Full Product Brochure and the usage conditions
accompanied with a Return Material Authorization number and, to ensure the and the usage limitations set forth therein, and has ensured their compliance
safety of Aflex Hose’s employees and to minimize environmental risks, Aflex with the application conditions.
Hose will require a Certificate of Decontamination or other documentation
(14) If the Customer sells or assigns any Aflex Hose Products to any other person
prior to authorizing the return.
or entity, the Customer shall ensure that the final end user of the Aflex Hose
(9) Taxes and Assessments. Prices quoted exclude assessments, sales, use, value Products is supplied with these Conditions to Sale, the applicable Full Product
added or excise taxes, freight, duties, imposts, and other charges which are the Brochures, the Aflex Hose website address, together with notification of the
sole liability of Customer. If Customer asserts no sales tax is due, Customer shall requirement to review the usage conditions and limitations. The Customer
furnish, a tax exemption certificate for the jurisdiction where the sale deemed is shall include the terms and conditions set forth herein in its Conditions of
made, prior to Aflex Hose accepting the Order from Customer. Sale to any third party. The Customer hereby agrees and acknowledges that
Aflex Hose shall have no liability whatsoever for claims arising in whole or
(10) Delivery, Title, Shipment, and Risk or Loss. Date of delivery requested in the
in part out of the Customer selling or assigning the Aflex Hose Products to a
Order may be modified by the Acknowledgment or by occurrence of a Force
third party that does not use the Aflex Hose Products in accordance with Aflex
Majeure event. Risk of loss passes on delivery Ex Works. Unless otherwise
Hose’s usage requirements and limitations (“Non-Conforming Use Claims”).
stated in writing by Customer: (i) Aflex Hose may select packing, shipment,
The Customer shall indemnify and hold harmless Aflex Hose, its officers,
routing and carrier; (ii) goods will be packaged according to industry standards
directors, employees, affiliates and representatives for any and all claims,
and special packaging or designated carriers will be subject to additional
damages, penalties and losses arising out of or related to Non-Conforming
charges; (iii) Customer shall inspect goods within 10 days of receipt; Any claim
Use Claims
for quality or shortages must be made in writing within ten (10) days after
Customer receives a shipment, and if not made, shall be deemed waived. (15) The Customer agrees and acknowledges that for any intended hose application
If Customer wrongfully fails to accept a shipment after placing an order, in which special conditions apply which are not defined, or not defined
Customer shall be deemed in default of these Terms and the goods may be sufficiently in the Product Brochure, the Customer shall write to Aflex Hose
held at Customer’s expense in a third party facility and disposed per applicable requesting written advice relating to any usage limitations resulting from
law without prejudice to Aflex Hose’s remedies. Customer shall bear all risk of special conditions. The Customer shall ensure the design suitability and safety

30
Conditions of Sale continued
of the Aflex Hose Products in their intended applications, giving particular period set forth in Section 21, the Customer shall provide Aflex Hose with
consideration to any special condition relating to, but not restricted to the written notification within forty-eight (48) hours of discovering the fault. Aflex
chemical and electrostatic compatibility of the fluids or gases passing through, Hose requires that the Aflex Hose Products not be cut up or tampered with, but
the possibility of diffusion of fluid or gases through the PTFE hose lining, should be decontaminated and returned to Aflex Hose, plus a decontamination
the possibility of external corrosive conditions, the types and likelihood of certificate, for examination and analysis of the fault. The Customer should
excessive mechanical abuse, such as abrasion (internal or external), crushing, also provide full details in writing of the application conditions under which
excessive flexing or vibrations, etc. and any excessive temperature and/ the hose failed, including Pressure, Vacuum, Temperature, Flexing and any
or pressure “pulsing” conditions, or any other condition which may cause cycling of any of these, also the fluids, gases and any cleaning products passed
premature hose failure. The Customer shall consider, and take account of the through the hose, and the total time that the hose has been in service also the
degree of risk involved in any hose failure, including the provision of adequate original order number and the Serial Number for the hose. The Customer may
protection in the event of any risk to any persons. In applications where any send its own witness to the examination if required. Aflex Hose will provide a
type of hose failure would lead to financial losses if the hose is not replaced Non-Conformance Report to the Customer. The Customer shall bear the cost
immediately, the Customer agrees and acknowledges that it shall be the of returning the Aflex Hose Products that have failed; provided, however, as
Customer’s responsibility to order and hold in stock spare hose(s) accordingly. set forth in Section 20 below, Aflex Hose shall reimburse the Customer for any
The Customer shall advise Aflex Hose in writing at the time of placing the shipping costs if it is determined that the failure is covered by the warranty set
enquiry and on any purchase order if there are any special requirements for forth in Section 21.
the hose, including special cleaning, or drying, or extra testing requirements
(23) In the event of a Factored Product failure, the Customer shall advise Aflex
which are in addition to normal industrial standards. The Customer agrees and
Hose written notification within 48 hours of discovering the fault. The failed
acknowledges that Aflex Hose, its officers, directors, employees, affiliates and
product shall not be tampered with or de-constructed in any way, but shall
representatives shall not be held liable for any claims or obligations arising
be decontaminated as required to render it fully safe and free from harmful
out of the Customer’s failure to fulfill any or all of its responsibilities set forth
substances and held awaiting advice concerning its disposition from Aflex
in this Section 15.
Hose. Full details concerning the application, the time in use in the application
(16) The Customer accepts that Aflex Hose are not expert in the technical features and a full description of the type of failure shall be supplied to Aflex Hose, who
which apply to Factored Products and their use in application. Aflex Hose will shall pass this information on to the supplier or manufacturer of the Factored
pass on to the Customer all the written information which they have regarding Product for advice concerning the appropriate course of action. The Customer
the Factored Product, but the Customer shall be responsible for ensuring that will then be advised as to the disposition of the failed product.
this and any other necessary Factored Product information is obtained and
(24) If Aflex Hose determines that the faulty materials or a manufacturing defect in
is reviewed which is sufficient to ensure that the Factored Product is fit for
the Aflex Hose Product or Factored Product is responsible for the hose failure,
purpose in the intended usage application. If any application requirements
the maximum liability shall be the invoice value of the failed hose itself, or the
apply which are not fully covered by the information which the Customer
invoice value of the whole customer order as determined by Aflex Hose in its
can obtain, then the Customer undertakes not to use or supply the Factored
sole discretion, along with any reasonable costs for removal and replacement
Product for use in that application. The Customer is also responsible for
of the hose, and costs for packing and despatching the failed hose back to
ensuring that the Factored Product will not be subjected to levels of usual or
Aflex Hose.
accidental physical abuse in service which would cause the Factored Product
to fail. The Customer agrees and acknowledges that Aflex Hose, its officers, UNTESTED HOSE FOR SELF ASSEMBLY BY CUSTOMERS
directors, employees, affiliates and representatives shall not be held liable for
any claims or obligations arising out of the Customer’s failure to fulfill any or (25) Aflex Hose sometimes supplies “loose” hose, without end fittings attached to a
all of its responsibilities set forth in this Section 16. Self Assembly Customer, who will then cut the hose to length and attach end
fittings to make up Hose Assemblies for their own use, or for sale to their own
(17) If the Customer has any doubts concerning these or any other usage conditions customers.
and limitation or safety parameters, the Customer shall consult Aflex Hose at
the number and address in the Notice Provisions below and request a written (26) Unless the Customer requests, and Aflex Hose confirms that the ‘loose’
response to any queries. HOSE SERVICE LIFE; 24 MONTH WARRANTY. hose is pressure tested before supply, such testing is not normally applied
by Aflex Hose, because this testing requirement is otherwise satisfied by
(18) It is not possible to guarantee a minimum service life for any of the Aflex the Self Assembly Customer during his own testing of the finished Hose
Hose Products or Factored Products which can be applicable for every type of Assemblies made up using the “loose” hose. Self Assembly Customers agree
application. As such, Customer acknowledges that, except as provided below and acknowledge that they are soley responsible for carrying out hydrostatic
in Sections 19, 20, and 21, Aflex Hose is not guaranteeing a minimum service pressure testing of 100% of such assemblies. The Maximum Working Pressure
life of any of the Aflex Hose Products. (MWP) of the hose assembly is specified in the relevant Full Product Brochure.
(19) Service life predictions or guarantees can only be given in cases where all the For hose products with a safety factor of 3.0 the hydrostatic pressure should
relevant information concerning the application is given in writing to Aflex be 1.5 times MWP. For hose product with a safety factor of 4.0 the hydrostatic
Hose, and Aflex Hose subsequently replies in writing with the service life pressure should be 2.0 times MWP. The safety factor is noted within the Full
prediction prior to the order being placed. Product Brochure. Hydrostatic testing is conducted before supply for end use,
to validate both the hose and the end fitting attachment.
(20) If such a written undertaking is not sought and given, Aflex Hose shall not
be held liable for any Aflex Hose Product or Factored Products failure which (27) When pressure testing braided hoses with a plastic or rubber outer cover,
the Customer considers to be premature, excepting failures which are due to the cover will mask any signs of leakage for a time. The Customer agrees and
faulty materials or manufacturing defects which occur within 24 months or 12 acknowledges that after the hydrostatic pressure test, it is required to test
months, as applicable, of supply as provided in Section 21 below. each covered hose assembly with an internal helium gas pressure of 30 Bar
(450 psi) for hose sizes up to 1” and 15 Bar (225 psi) for hose sizes above 1”,
(21) Aflex Hose warrants its Aflex Hose Products to be free from faulty materials or with the hose assembly immersed in water to enable leak detection by gas
manufacturing defects from the date of the delivery, for 24 months; provided, bubbles, for a minimum test period of 5 minutes.
however, that all Hose Assemblies which are “ETH” (Electrical Trace Heated)
Grade or are Factored Products are only warranted for 12 months. (28) The “Self Assembly” Customer agrees and acknowledges that it shall determine
and approve the Design Suitability of the hose assemblies for their intended
AFLEX HOSE MAKES NO WARRANTY OF ANY KIND WHATSOEVER, EXPRESS use before supply and that, except as set forth in Section 22, it shall indemnify
OR IMPLIED OTHER THAN AS SPECIFICALLY STATED HEREIN, AND THERE ARE and hold Aflex Hose harmless from any Claims and Losses arising from
NO WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR Design Suitability for a Self Assembly Customer. This includes proceeding in
PURPOSE WHICH EXCEED THE OBLIGATIONS AND WARRANTIES SPECIFICALLY accordance with Section (13) and Section (14) above.
STATED HEREIN.
(29) Aflex Hose’s liability is limited to Aflex Hose Products which are assembled by
PRODUCT FAILURE approved Self Assembly Customers if all the hose and fitting components were
supplied by Aflex Hose or approved for use by Aflex Hose in writing,
(22) In the event of an Aflex Hose product failure during the applicable warranty

31
Conditions of Sale continued
and they were assembled and tested in accordance with Aflex Hose’s current Terms shall be construed as if such provision is not contained herein, and
Manufacturing and Testing Instructions, available to approved Self Assemblers such offending provision shall be stricken. Provisions of these Terms which
in an I-Bay on the Aflex Hose website. by their nature should apply beyond their terms will remain in force after any
termination or expiration of this Order.
UNTESTED HOSE ASSEMBLIES
(38) Confidential Information. All non-public, confidential or proprietary information
(30) Aflex Hose is sometimes requested by Customers to attach non-standard end of Aflex Hose, including but not limited to specifications, samples, patterns,
fittings to hose assemblies which they, supply, and in some cases it is not designs, plans, drawings, documents, data, business operations, customer lists,
possible to connect these fittings to the Aflex Hose pressure test system. In pricing, discounts or rebates, disclosed by Aflex Hose to Customer, whether
such cases a “concession not to test” is obtained from the Customer, and a disclosed orally or disclosed or accessed in written, electronic or other form
label is attached to the hose assembly, warning that it requires pressure testing or media, and whether or not marked, designated or otherwise identified as
before use. The Customer agrees and acknowledges that Aflex Hose shall have “confidential” in connection with an Order is confidential, solely for the use of
no liability whatsoever if the Customer does not comply with the warning that performing the Order and may not be disclosed or copied unless authorized in
requires pressure testing before use. advance by Aflex Hose in writing. Upon Aflex Hose’s request, Customer shall
FORCE MAJEURE promptly return all documents and other materials received from Aflex Hose.
Aflex Hose shall be entitled to injunctive relief for any violation of this Article.
(31) Aflex Hose shall not be liable for any delay in delivery, failure to deliver or This Article does not apply to information that is: (a) in the public domain;
default in performing in accordance with any Customer’s order if the delay (b) known to Customer at the time of disclosure; or (c) rightfully obtained by
or default is due to: (a) fires, floods, strikes, or other labor disputes, accidents Customer on a non-confidential basis from a third party.
to Aflex Hose’s production facilities, acts of sabotage, riots, natural disasters,
difficulties procuring materials, shortages of raw materials, interference by civil (39) Anti-Corruption.
or military authorities, whether legal or de facto, governmental restrictions, (i) Neither party will:
including but not limited to failure to obtain export licenses, delays in
transportation or lack of transportation facilities, restrictions imposed by (a) Resort to fraudulent practices in relation to the obtaining or execution of any
federal, state or other governmental legislation or, rules or regulations thereof, Order especially by deceit concerning the nature, quality or quantity of the Goods
including a force majeure event occurring in respect to one of Aflex Hose’s supplied or to be supplied or the methods or processes of manufacture employed;
suppliers; or (b) any other cause beyond Aflex Hose’s control.
(b) Offer to give or agree to give to any employee of the other party, any gift or
LIMITATIONS OF LIABILITY consideration of any kind as an inducement or reward for doing or omitting to do or
for having done or omitting to do any act in relation to the obtaining or execution
(32) Aflex Hose Products and Factored Products have not been designed or tested of the Order; and
for use in aerospace, medical implantation or radioactive applications, and
such use is therefore strictly prohibited unless written approval from Aflex (c) Commit any offence:
Hose has been given. Customer agrees and acknowledges that it is aware
of the limitations set forth in this Section 32 and hereby agrees that Aflex 1. Under the Prevention of Corruption Acts 1889-1916 or US Foreign Corrupt
Hose shall not have any liability whatsoever in the event Customer uses Aflex Practices Act of 1977 (FCPA) (15 U. S. C. § 78dd-1, et seq. ) or UK Bribery Act 2010;
Hose Products and Factored Products for aerospace, medical implantation or 2. Under any law creating offences in respect of fraudulent acts; or
radioactive applications.
3. Of defrauding, attempting to defraud or conspiring to defraud.
(33) Aflex Hose will not accept liability for any failures of the Aflex Hose Products
and Factored Products which are caused by Customers failing to perform their (ii) In the event that any party is in breach of the provisions of this Article, the
Responsibilities as specified in these Conditions of Sale. other party will be entitled to terminate the Order and all Orders in writing with
immediate effect.
(34) NOTWITHSTANDING ANYTHING TO THE CONTRARY HEREIN, IN NO EVENT
SHALL AFLEX HOSE BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, (40) Trade Prohibitions. The Customer undertakes to Aflex Hose that the Customer
CONSEQUENTIAL, EXEMPLARY, OR PUNITIVE DAMAGES, LOSS OF PROFITS OR shall not re-sell or otherwise supply the Goods to a third party which is the
REVENUE, LOSS OF PROCESS PRODUCTS, DAMAGE TO EQUIPMENT, DOWNTIME subject of any statutory trade prohibition of the United States of America or
COSTS, OR LOSS OF USE EVEN IF INFORMED OF THE POSSIBILITY OF SUCH a member state of the European Union or the United Kingdom or the United
DAMAGES. IN ANY EVENT, NOTWITHSTANDING THE AFOREMENTIONED Nations (“Sanctioned Third Party”). Without prejudice to the foregoing, if Aflex
EXCLUSIONS, AFLEX HOSE'S AGGREGATE TOTAL LIABILITY TO CUSTOMER Hose shall have notice of or reasonable grounds to believe that the Customer
UNDER AN ORDER SHALL NOT EXCEED THE ORDER PRICE. TO THE EXTENT intends to re-sell or otherwise supply the Goods to a Sanctioned Third Party
PERMITTED BY APPLICABLE LAW, THESE EXCLUSIONS AND LIMITATIONS Aflex Hose may upon giving notice thereof to the Customer refuse to deliver
WILL APPLY REGARDLESS OF WHETHER LIABILITY ARISES FROM FAILURE OF the whole or any part of the Goods and shall have no liability to the Customer
THE PRODUCT(S), BREACH OF CONTRACT, FAILURE TO DELIVER ON TIME, for such refusal. Aflex Hose shall have the right to refuse to supply or complete
WARRANTY, TORT (INCLUDING, BUT NOT LIMITED TO, NEGLIGENCE), BY an Order without liability where it reasonably determines that the Customer
OPERATION OF LAW, OR OTHERWISE. is subject to any of the above sanctions. The party which is exporting, in the
case of exports, or the party which is importing, in the case of imports, will
COMPLETION OF BULK HOSE ORDERS be responsible for obtaining all necessary licenses, or other governmental
(35) Due to the nature of the production of PTFE hose, Aflex Hose reserves the right authorizations required in connection with any export, re-export, or imports, as
to call an order complete in the following situations. If a product is a standard the case may be, under the Order. The parties will co-operate with each other
Aflex product (as listed in Aflex product brochures) a figure of +10% of original in securing any such licenses or authorizations as may be required and each
order quantity can be supplied. If the product is a nonstandard product and will provide such statements, certificates and assurances regarding transfer,
outside the Aflex standard product range the figure of +/- 10% of the original use, disposition, end-use, source of supply, nationalities and re-export of the
order quantity can be supplied. Goods supplied within these parameters Goods as may be required in connection with each party’s application for
would render the order complete. any required license or governmental authorization. Any government fees or
charges in connection with obtaining such licenses or authorizations will be
OTHER the responsibility of the party which is exporting, in the case of exports, and
(36) Notice Provisions. Any written notice required to be provided to Aflex Hose the party which is importing, in the case of imports, the Goods. The Customer
shall be sent to the following address: Aflex Hose USA LLC 32 Appletree Lane, undertakes will indemnify Aflex Hose for all liabilities, loss, damages, costs
Pipersville, Pennsylvania, PA18947. PRODUCT FAILURE and expenses awarded against or incurred by Aflex Hose arising out of in
connection with any breach of the Customer’s obligations contained in this
(37) Modification. This document represents the integrated agreement of the Article. The Customer agrees to provide Aflex Hose with any information Aflex
parties. No modification shall be effected by any receipt or acknowledgment Hose reasonably requires concerning the destination and use of the Goods, to
of Aflex Hose of any Order containing additional or different terms. If any allow Aflex Hose to comply in full with any relevant export legislation.
provision herein shall be held to be invalid, illegal or unenforceable, these

32
Conditions of Sale
(41) Instructions and Health and Safety at Work
(i)The Customer shall observe strictly the provisions of Aflex Hose’s instructions
in writing regarding use and application of the Goods together with any
revisions thereof and shall ensure that any person other than the Customer
who acquires or has access to the Goods is furnished with and observes such
instructions.
(ii)The Customer shall be solely responsible for and shall keep Aflex Hose
indemnified against all Losses incurred by Aflex Hose in relation to any use
of the Goods other than in strict accordance with Aflex Hose’s installation,
operating, and maintenance instructions.
(42) Governing law; Jurisdiction. These Conditions of Sale and all rights, duties and
obligations hereunder, including any and all other Customer agreements and
orders shall be governed by Pennsylvania law without regard to its conflicts
of laws principles. The Customer acknowledges and agrees that any disputes
arising out of or related in any way to this Agreement, including a breach of
this Agreement, shall be brought exclusively in the state courts located in Bucks
County, Pennsylvania or in the Federal District Court located in the Eastern
District of Pennsylvania. Furthermore, Customer knowingly, voluntarily and
irrevocably (a) consents to the exclusive jurisdiction of these courts, (b) waives
any immunity or objection, including any objection to personal jurisdiction or
the laying of venue or based on the grounds of forum non conveniens, which it
may have from or to the bringing of the dispute in such jurisdiction, (c) waives
any personal service of any summons, complaint or other process that may be
made by any other means permitted by the Commonwealth of Pennsylvania,
(d) waives any right to trial by jury, (e) agrees that any such dispute will be
decided by court trial without a jury, (f) understands that it is giving up valuable
legal rights under this Section 42, including the right to trial by jury, and that it
voluntarily and knowingly waives those rights.
(43) Exclusion of CISG. The United Nations Convention on Contracts for the
International Sale of Goods shall not apply to these Conditions of Sale and any
and all other Customer documents.

33
USA CLN+/16.01.19 Rev 19

BIOFLEX ULTRA
CORROFLON
CORROLINE+
PHARMALINE N&X
SMOOTHBORE
HYPERLINE FX
VISIFLON

UK USA
Spring Bank Industrial Estate
32 Appletree Lane
Watson Mill Lane
Pipersville
Sowerby Bridge
Halifax Bucks County
West Yorkshire, HX6 3BW Pa 18947
Tel: +44 (0) 1422 317200 Tel: 215 - 766 - 1455
Fax: +44 (0) 1422 836000 Fax: 215 - 766 - 1688 WWW.AFLEX-HOSE.COM

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