XXS - User Manual 3
XXS - User Manual 3
Manual
Rayvolt Bike S.L.
c/ Montcada, 1
08003, Barcelona
Spain
www.rayvoltbike.com
www.exxite.com
0.1 Introduction 1
Welcome! 2
Before each use 4
Cleaning and care 6
Storage 8
Serial number 9
Bike scheme 11
Inspection times 13
04. Maintenance 22
Braking system 23
Change brake pads 23
Chain lubrication 25
Wheels 26
Change front wheel 26
Change rear wheel 26
Change tube 27
Light system 28
User manual
05. Accessories 29
Rear rack assembly 30
Throttle installation 31
08. Troubleshooting 38
Troubleshooting 39
MicroEIVA doesn’t turn on 39
No pedal assistance 39
Noise on the rear wheel 40
Reduction of range 41
Battery doesn’t charge 42
Bike doesn’t connect with bluetooth 43
User manual
Controller 48
Electric Hub Motor 48
Power-off Control of the Brake Lever 49
Warranty terms 49
User manual
0.1
Introduction
User manual 1
Welcome!
This manual contains important instructions regarding the
safety of your Exxite XXS bike. Read it carefully before you
start riding and follow the setup procedures to ensure a
correct operation of your bike.
For your own safety and so that you always enjoy your bike,
we recommend that you read the entire manual carefully. If
after reading this guide you have any further questions visit
our website https://www.rayvoltbike.com/support/ or send
your questions to the support team at:
[email protected].
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warnings and cannot teach you how to ride a bicycle or
teach you the rules of the road.
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Before each use
To improve the experience of your ride, it is essential to
review the care of your bicycle and have it in the best
conditions. Ride your bike only if it has passed all these tests
perfectly.
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● Make sure the chain is greased on chainrings and
sprockets.
● Check the position of the saddle.
● Finally give a general review of your Bike to confirm
that everything is correct.
● Some time after being used it is advisable to carry
out a general inspection and adjust the tension of
parts such as spokes and screws.
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Cleaning and care
Dirt, impurities, sand and many other factors can damage
the condition of your bike, so taking good care of it will help
to maximize its life. Therefore, it is essential to properly clean
all components and protect them against corrosion.
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waxed surfaces with a soft cloth so that they shine and don't
make direct contact with water.
Finally, check the condition of the chain, in the case of
having too much friction it should be greased.
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Storage
You will not always be riding your XXS, so it is necessary to
know how to store it in order to keep it in the best condition.
If your bicycle receives regular care, a short-term stop doesn't
require any special preventive measures, except for anti-theft
protection.
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Serial number
The serial number of the eXXite XXS is located on the front of
the frame, above the fork.
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EC Declaration of
Conformity
This Declaration of Conformity applies only to countries
following the CE marking directives.
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Bike scheme
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1. Frame 2. Handlebar 3. Stem 4. MicroEIVA
Medium Low
Steering
5. Brake lever 6. steering 7. 8. steering
bar
latch latch
Front
9. Front light 10. 11. Tire +tube 12. Fork
mudguard
13. Spokes 14. Front hub 15. Disc brake 16. Rim
Battery
17. Pedal 18. Crankset 19. 20. Chain
plug
Rear
21. Kickstand 22. Freewheel 23. Motor 24.
mudguard
Charger Frame
29. Saddle 30. 31.
plug latch
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Inspection times
Re-grease Annualy
Re-grease Annualy
Re-grease Annualy
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Metal surfaces Check condition Half a year
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02.
Assembly
and setup
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Assembly
Before the first use, it is needed to assemble and configure
the bike. You will need to use an Allen key nº4, Allen key nº6
and a Wrench nº15. Follow the instructions below:
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14. Take the mudguards and the rods from the
components’ box.
15. Use the M4 allen key to install the rods on the rear
mudguard. The long rod has to be installed in the
rear part of the mudguard and the short one in the
front.
16. Place the rear mudguard on the rear wheel and use
the M4 Allen to lock the screws.
17. For the front mudguard, bend one of the plates to
pass it through the fork. Once the mudguard is on
position, unbend the plate.
18. Introduce the axle screw and nut and lock it with the
M4 Allen key.
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EIVA 2.0 Setup
Before the first ride, it is needed to connect the bike to the
EIVA 2.0 app in order to install the latest parameters. Follow
the instructions below:
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03. Folding and
unfolding the
XXS
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Folding your XXS
One of the biggest benefits of having an XXS is that you can
fold it to transport or to store it. In order to fold your XXS,
follow the next steps:
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Unfolding your XXS
The quick unfolding system allows you to go out and ride
your bike without losing time. To unfold your bike, follow the
instructions below:
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04.
Maintenance
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Braking system
The brake system allows the rider to control the bike speed
and in case of emergency they must be able to stop the bike
as soon as possible. That’s why inspecting and having them
in good conditions is critical.
The left lever activates the front brake and the right lever the
rear brake. Both levers stop the motor and charge the
battery if the RBS is activated.
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5. Place the wheel again. Using an allen key adjust the
caliper.
6. If it is not well adjusted, brake and tighten the screws
at the same time.
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Chain lubrication
Regularly check the tension and the condition of the chain, it
must always be lubricated and clean. In order to grease the
chain follow the next instructions:
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Wheels
Exxite XXS is equipped with two 20” wheels. The tires and
tubes used are 20” x 2.4 and they can handle 40psi (280kPa)
as maximum.
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6. To place it again, fit the brake disc in the caliper and
adjust the position of the wheel.
7. Put the washers and nuts again and lock them with
the wrench.
8. Put the chain in its position.
9. Connect the motor wire.
Change tube
In order to change the tube, follow the instructions below:
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Light system
Exxite XXS has an integrated light system. Lights are
activated/deactivated from microEIVA holding the PLUS
button for three seconds.
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05. Accessories
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Rear rack assembly
The rear rack is an accessory that allows you to carry up to
20kg of luggage. In order to install it, check the following
instructions:
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Throttle installation
The throttle is an accessory used to ride the bike without
pedaling. Use of throttle is limited in some countries, so
check your country’s regulations before installing it. If you
want to add this accessory, follow the instructions below:
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06. Electric
components
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Component
description
In this section are described the electrical components of
the XXS. It is important to know the parts of the bike in order
to use them properly and know how to solve issues.
Motor
The motor is located on the rear wheel. It is connected to the
controller using a wire on the right side of the bike. It is a
250W - 35 Nm motor, so it is perfect for city driving with
some minor hills.
Battery
The battery is used to feed all the electric systems. In the XXS,
the battery is also the seatpost. It has a rated voltage of 36V.
There are three types of batteries with different capacities.
- 8 Ah - 290 Wh (40km)
- 10,5 Ah - 380Wh (60km)
- 14 Ah - 500 Wh (100km)
The range will vary depending on the driving style, the use of
the regenerative braking system, speed, level of assist,
carried weight…
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Controller
The controller receives the information from bike sensors
and sends the signal to the components to behave as
desired. It is the “brain” of the system and has the firmware
necessary to ride the bike.
MicroEIVA
MicroEIVA is the display of the bike and it is located on the
handlebar. It is used to turn on and off the bike, so without
this display the bike won’t work. From the MicroEIVA it can
be adjusted the PAS level, some bike parameters, turn on the
lights and turn on the lights. You can find more information
on the MicroEIVA manual.
PAS
The Pedal assist sensor (PAS) measures the cadence of the
pedaling and sends this information to the controller. The
more cadence, the faster the motor will turn.
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Brake sensor
There are two brake sensors located on each brake lever on
the handlebar. They detect when the brake lever is activated
and send a signal to the controller to stop the motor and to
activate the RBS.
Lights
XXS lights are integrated on the bike. They are activated from
the microEIVA and they are fed with 6V directly from the
controller.
Throttle (optional)
The throttle is an accessory used to ride the bike without
pedaling. Its parameters can be adjusted from the EIVA 2.0
app.
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07. Technical
specifications
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Technical
specification
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08.
Troubleshooting
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Troubleshooting
Exxite bikes are quality tested and use high-technology.
However, electronic devices tend to break after a while using
them, so here is an explanation of how to identify the
problem and solve it.
Scenario 1
MicroEIVA doesn’t turn on
First of all check that all wires are connected, specially the
battery connector and the microEIVA plug. Then, charge the
battery fully, until the charger turns green.
Scenario 2
No pedal assistance
First, check that the microEIVA is on. Increase the PAS level
pushing the PLUS button. If it is not solved, follow next
instructions (if after doing one step it is solved, it is not
needed to continue with the troubleshooting):
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6. Go to Settings→Reset parameters and select XXS.
Apply and wait until it finishes. Keep the phone and
the bike on and close to each other while the process
is done.
Scenario 3
Noise on the rear wheel
First, it is needed to identify if it is an electric noise or a
mechanical noise. To do that, turn off the bike and ride it, if
the noise is still there, it is a mechanic noise. Otherwise, it will
be an electrical noise.
Mechanical noise:
Then, press the brake lever (right) and tighten the screws
while pressing the lever. If you have used your bike a lot, the
brake pads may need to be changed.
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Electrical noise:
Scenario 4
Reduction of range
Battery range depends on many factors, so it is needed to
check everything before considering a faulty battery. These
factors are:
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- Battery age: batteries lose capacity with time.
Exxite’s batteries ensure 70% of the capacity after 2
years or 1000 charge cycles.
- Throttle usage: riding using a lot of throttle instead
of pedaling reduces the range, since all the
movement is generated by the motor,
- Road conditions: riding on hills, slopes, on soft
surfaces or with strong headwind reduces range.
- Wheel low pressure: increasing friction with ground
due to low pressure will reduce the range.
- Low temperature: low temperatures reduce battery
capacity.
- Not enough charging time: charge the battery until
the charger led turns green.
- Long storage: storing the battery for a long time
reduces the battery capacity. To avoid this issue,
charge it frequently at a warm temperature (around
15º C).
Scenario 5
Battery doesn’t charge
If your battery is not charging it may mean the charger is not
working well, so try to use another one to charge it (check
the voltage). If it works, check the fuse on the first charger,
and if it is broken replace it.
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Scenario 6
Bike doesn’t connect with
bluetooth
If your bike turns on but it is not connecting with bluetooth,
to identify the source of the problem you’ll need to proceed
as follows:
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09. Take care of
your XXS
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Conditions for riding the eXXite
XXS
This pedal electric assisted bicycle is designed for riding on
road or riding on a paved surface where the tires do not lose
ground contact. It must be properly maintained according to
the instructions found within this book;
⚠ You are warned that you assume the risk for personal
injury, damage or losses if you breach the above
conditions and the warranty will be void
automatically.
⚠ You must ride with your helmet and follow the local
laws and regulations.
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Battery
To ensure a longer battery life and protect it from damage,
please use and maintain it according to the guideline below.
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Battery Charger
Before charging the battery please note the following points.
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⚠ You should only use the charger provided with the
electric bike, otherwise damage could occur to your
battery and void the guarantee.
Controller
It is very important to take care of this electronic component
according to the following guideline:
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1. Our intelligent ebikes are programmed to start with
the electric assistance after rotation of the chain
wheel.
2. Do not use the bike in flood waters or
thunderstorms. Do not immerse the electric parts in
water. Otherwise, the electric components may be
damaged.
3. Avoid any impact towards the hub motor, otherwise,
the casting alloy aluminum cover and body may
break.
4. Make regular checks on the screws on both sides of
the hub motor; fasten them even if they are just a
little bit loose.
5. It is necessary to check the cable connection to the
motor.
Warranty terms
For Warranty terms on your Rayvolt, please refer to our
website: www.exxite.com
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www.exxite.com