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EDC-DTS-MV001 - Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

This document provides technical specifications for pole-mounted three-phase and two-phase outdoor distribution transformers for Electricite du Cambodge (EDC). It outlines testing and quality requirements and gives detailed specifications for performance characteristics, materials, construction, bushings and other components. Version 2.0 updates include requiring hermetically sealed transformers, modifying temperature ranges, and correcting minor errors from the previous version 1.0 issued in February 2017.

Uploaded by

Joe biloute
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0% found this document useful (0 votes)
177 views69 pages

EDC-DTS-MV001 - Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

This document provides technical specifications for pole-mounted three-phase and two-phase outdoor distribution transformers for Electricite du Cambodge (EDC). It outlines testing and quality requirements and gives detailed specifications for performance characteristics, materials, construction, bushings and other components. Version 2.0 updates include requiring hermetically sealed transformers, modifying temperature ranges, and correcting minor errors from the previous version 1.0 issued in February 2017.

Uploaded by

Joe biloute
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 69

KINGDOM OF CAMBODIA

NATION RELIGION KING

ELECTRICITE DU CAMBODGE

TECHNICAL SPECIFICATION

EDC-DTS-MVOO1
Pole Mounted Three-Phase and Two-
Phase Outdoor Distribution Transformers
August 2019

Version 2.0
EDC-DTS-MVOO1- Pole Mou nted Three-Phase and Two-Phase Outdoor Distribution Transformers

ELECTRICITE DU CAMBODGE

Version Date Technical Specification Name Authorized by:


(name and signature)

1.0 February, 2017 Pole Mounted Three-Phase and Two-Phase


Outdoor Distribution Transformers
A

2.0 August, 2019 Pole Mounted Three-Phase and Two-Phase


Outdoor Distribution Transformers
RAiNG.CR. LAS.A

Page 3/ 70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

Version Drafted/reviewed by Verified by Approved by Date

Draft 1

DRAFT2 AD

FINAL AD

Appro AD/EDC

V 2.0

Draft 1 AD/EDC August 2018

FINAL AD/EDC August 2019

Version 2.0: Main modifications from version 1.0 (February 2017) are below:

• All transformer of hermetically sealed type


• Modification of thermometer range and max/mm ambient temperatures
• Open to powder and other kind of paint (epoxy or acrylic) but salt spray test or equivalent to
be supplied
• LV bushing location for 2-phase transformers
• LV Aluminum ABC 2x150 mm 2 for 200 and 250 kVA
• Rated impulse withstands voltage test for LV bushing not required
• Loses [C tolerances are now included in maximum loses values
• Correction of minor typing mistakes and sentences wording.

Page 4/70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

Content
1 Scope 9

2 Standards 9

3 Definitions 9

4 Testing and Inspection 9

4.1 GeneralNotesforTest 9

4.2 Type Tests 10

4.3 Routine Tests 10

4.3.1 Oil Routine Tests 10

5 Quality Management 10

6 Technical Requirements 10

6.1 General 10

6.2 Primary Voltage Rating 11

6.3 Secondary Voltage Rating 11

7 Performance Characteristics 11

7.1 Ambient Conditions 11

7.2 Rated Capacity 12

7.2.1 Overload Capacity 12

8 Technical Characteristics 13

8.1 Off-Load Tap Changer(s) 13

8.1.1 Voltage Ratio 13

8.1.2 Tapping Method 14

8.2 Core 14

8.3 Winding 14

8.3.1 Connections and Vector Group 14

8.4 Insulation Levels 15

8.5 lmpedanceVoltage(Uk%) 15

8.5.1 Two-phase Transformers 15

8.5.2 Three-phase transformers 15

8.6 Short Circuit Performance 16

8.7 Losses

8.8 Regulation

8.9 Over Fluxing

Page5/70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

8.10 Acoustic Sound Level 18

9 Materials and Construction 19

9.1 TankandCover 19

9.1.1 Special Fitting for Surge Arresters (option) 19

9.2 Sealing 19

9.3 Oil Preservation System 20

9.3.1 Three-phase Transformers 20

9.3.2 Two-phase Transformers 20

9.4 Cooling 20

9.5 Transformer Lifting 20

9.6 Under Frame 20

9.7 Filling and Draining 20

9.8 Earthing 21

9.8.1 Three-phase Transformers 21

9.8.2 Two-phase Transformers 21

9.9 Core and Coils 21

9.10 Accessories 21

9.10.1 Overpressure Relief Device 21

9.10.2 Thermometer Pocket 21

9.11 Surface Treatment 22

10 Bushings 22

10.1 Primary Bushings 22

10.1.1 General 22

10.1.2 Location 22

10.1.3 Insulation Level 22

10.1.4 Creepage Distance 22

10.1.5 Construction 23

10.1.6 Terminals 23

10.1.7 Insulating Covers 23

10.2 Secondary Bushings 23

10.2.1 General 23

.2 Location 23

4t?31ctrical Characteristics 24

1Q2 4Niber of Two phase Transformer LV Bushings 24

ic)

Page6/70 LL
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

10.2.5 Construction 24

10.2.6 Terminals 25

10.2.7 Insulating Covers 26

10.3 Terminal Marking 26

10.3.1 Three-phase Transformer: 26

10.3.2 Two-phase Transformer: 26

11 Label and Rating Plates 26

12 Oil 27

13 Delivery 27

14 Technical Data Sheets 28

14.1 22 kV Two-Phase Pole Mounted Transformers 28

14.2 35 kV and 35(22) kV Two-phase Pole Mounted Transformer 36

14.3 22 kV Three-Phase Pole Mounted Transformers 45

14.4 35 kV and 35(22) kV Three-Phase Pole Mounted Transformers 56

15 ANNEX 70

Page 7/70 kJ-


EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

[Blank]

Version 2.0: Page 8 / 70


Ii'
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

Pole Mounted Three-Phase and Two-Phase


Outdoor Distribution Transformers

1 Scope
This specification covers the design, manufacturing, testing, supply, delivery and performance
requirements of 2-phase and 3-phase, oil immersed, hermetically sealed outdoor pole mounted type
distribution transformers for 22 kV and 35 kV levels to be used on the Power Distribution networks of
EDC with a life expectancy of at least 25 years without any maintenance.

2 Standards
IEC : International Electrotechnical Commission

IEC 60071 : Insulation co-ordination

IEC 60076-SER : Power transformers - all parts

IEC 60137 : Insulated bushings for alternating voltages above 1 000 V

IEC 60296 : Fluids for electro technical applications - Unused mineral insulating oils for
transformers and switchgear

ISO International Standard Organization

ISO 2063 : Metallic coating-protection of iron and steel against corrosion

ISO/IEC 17025 : General requirements for the competence of testing and calibration
laboratories

ISO 9001 : Quality management systems — Requirements

Unless if standard year is specified, the latest version of the above standards apply.

The supplier may propose alternative standards, provided it is demonstrated that they give an
equivalent degree of quality as the referenced standard. Acceptability of any alternative standard is at
the discretion of the EDC.

3 Definitions
The definition of the relevant IEC standards applies to this technical specification.

4 Testing and Inspection

4.1 General Notes for Test

Transformers may be inspected at the manufacturer's factory by EDC's r

The inspection and routine tests shall be carried out in accordance withh9'pro
I 4q / ,
IEC 60076 recommendations. / '

\ , \
\c\\.
Page 9 / 70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

The transformers shall be subjected to test as specified below.

4.2 Type Tests

All type tests required by the IEC 60076 shall be carried out.

Type test reports shall be carried out by internationally recognized electrical testing laboratories.

Full copies of type test reports shall be submitted within the bid of the manufacturer/supplier. Type
test reports older than 10 years will not be accepted.

If the manufacturer is certified by EDC, it is not necessary to submit type test reports for the considered
eq uipment.

Nevertheless, in case the testing laboratory is not internationally recognized, the testing laboratory
shall be mandatorily accredited ISO/IEC 17025 by an international or national accreditation body
specialized in testing laboratories accreditation/acceptance. In that case, the testing laboratory shall
prove mandatorily its capability/capacity to carry out all type tests mentioned in the type tests reports
by supplying: Full description of all tests the laboratory can carry out, list of testing equipment with
full characteristics, drawing of testing rooms with location of testing equipment, ...etc., supported by
pictures and copy of the ISO/IEC 17025 accreditation certificate.

Acceptability of any accredited testing laboratory is at the discretion of the EDC.

4.3 Routine Tests

The routine tests requested by IEC 60076 shall carried out on all transformers. Routine test reports
shall be sent to [DC prior the shipment for [DC acceptance.

The routine test report shall be also attached to each transformer in a fully waterproof pocket or under
the form of an indelible plastic sheet.

The routine testing procedure to be carried out during EDC approval inspection shall be sent to [DC
for approval.

4.3.1 Oil Routine Tests

Oil will be routine tested and analyzed to prove PCB free and the routine test report shall be sent to
[DC prior the shipment for acceptance.

5 Quality Management

Design, development and production of the proposed equipment shall be ISO 9001 certified. The ISO
9001 certificate shall be submitted within the bid.

6 Technical Requirements

6.1 General

D1stit J j 41ai sformers shall be 3-phase or 2-phase transformers, 2 windings, oil immersed, 50 Hz
and thaU 1av5ffjrcuit tapings mounted in the primary winding The type of cooling shall be oil
naturaIir natt(biAN).

;jn
Version 2.0 Page 10/70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

6.2 Primary Voltage Rating

The transformers to be supplied will have the following primary rating:

- 35 kV Transformers: Un: 35 kV, Urn: 38 kV or 40.5 kV

- 35(22) kV Transformers (two primary voltages): Un: 35(22) kV, Urn: 38/40.5(24) kV

- 22 kV Transformers: Un: 22 kV, Urn: 24 kV

6.3 Secondary Voltage Rating

The transformers to be supplied will have the following secondary rating:

- Three-phase transformer : 0.23 /0.4 kV

- Two-phase transformer : 0.23 kV (2 poles)

0.23 /0.46 kV (3 poles)

7 Performance Characteristics

7.1 Ambient Conditions

The transformers shall be suitable to operate in the ambient conditions described hereafter:

Altitude Sea level to 1,000 meters

Climate Tropical

Annual Rainfall 1,300 mm.140 days

Monsoon Period June to November

Ambient Air Temperatures:

Average 27.5°C

Minimum 13.3°C

Maximum 40.5°C

Relative Air Humidity 65-100%

Soil Thermal Resistivity:

Average 1.20 cm/W

Maximum 3.00 cm/W

Solar Emissivity 0.8

Solar absorption 0.8

Wind Velocity:

Ave rage 37 km/h (10.3 m/s)


/
Maximum 72 km/h (20 m/s) *
(

\ '4*---.
Page 11/70 M on 2.0
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

7.2 Rated Capacity


The continuous rating of the Distribution Transformers shall be:

Secondary Rated Capacity


Transformer type Primary Voltage
Voltage (kVA)

230V
35kV 25
2 LV bushings
230/460 V
35 kV 50, 75, 100
3 LV bushings
230V
(22) kV 25
Two-phase 2 LV bushings
Transformers 230/460V
35(22)kV 50, 75, 100
3 LV bushings
230V
22 kV 25, 30
2 LV bushings
230/460V
22kV 50
3 LV bushings

50, 75, 100, 160, 200, 250, 315, 400,


35 kV 230/400 V
500, 630, 800, 1000, 1250, 1600
Three-phase
50, 75, 100, 160, 200, 250, 315, 400,
Transformers 35 (22) kV 2 30/400 V
500, 630
50, 75, 100, 160, 200, 250, 315, 400,
22 kV 230/400 V
500, 630

All transformers shall be of outdoor type, designed for pole mounted and platform substations.

Each transformer shall be capable of supplying its rated capacity continuously for all tap positions with
rated voltage on the secondary winding and continuous, steady load, a maximum temperature
gradient of 21 °C and maximum winding hot spot of 98 °C. The transformers shall also be capable of
delivering rated current at an applied voltage equal to 110 % of the rated voltage.

Likewise, each transformer shall be capable of supplying its rated capacity continuously under ambient
temperature conditions without the temperature rise of the top oil exceeding 55 °C and without the
temperature rise of the windings as measured by resistance exceeding 60 °C. The ambient temperature
conditions will be as follows:

- Maximum ambient temperature: 40.5 °C

- Maximum monthly average temperature: 35 °C

- Annual average temperature: 27.5 °C

7.2.1 Overload Capacity


Jn-adItippfter thermal equilibrium has been reached at 75% of rated load, the transformers shall
be capable ottaining the overload conditions listed below without the transformer winding hot
spot temperature\exceeding 140 C

Version 2.c* Page 12 / 70


EDC-DTS-MV001- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

Load Minimum duration in minutes

Percentage of rated load Ambient temperature: 30 °C Ambient temperature: 40 °C

120% 480 240

133 % 240 115

150% 98 65

The supplier shall include calculations demonstrating that these requirements are met. These
calculations shall disregard the effect of winding thermal capacity.

Importance is attached to overload capacity and transformers incapable of meeting the performance
specified shall not be considered and accepted.

8 Technical Characteristics

8.1 Off-Load Tap Changer(s)

The high voltage windings shall be provided with off-load tap changer for voltage adjustment.

The lever(s) for operating the off-load tap changer and primary voltage changer (if any) shall be of
externally operated type.

8.1.1 Voltage Ratio

Each transformer shall be fitted with 5 taps giving provision for off circuit changing of voltage ratio;
Generally, the tap settings shall be +5%, +2.5%, 0%, -2.5%, -5%. Nevertheless, for transformer located
in remote rural area, the tap setting shall be: +2.5 %, 0, -2.5%, -5 %, -7.5 %.

The no load voltage ratios shall be:

Tap Secondary Voltage Secondary Voltage Primary voltage Primary voltage


Number 3-phase transformer 2-phase transformer for 35 kV winding for 22 kV winding

Transformer for urban, pen-urban and rural areas


1 230/400V 230V 36750V 23100V
2 230/400V 230V 35875V 22550V
3 230/400V 230V 35000V 22000V
4 230/400V 230V 34125V 21450V
5 230/400V 230V 33250V 20900V

Transformer for remote rural areas


1 230/400V 230V 35875V 22550V
2 230/400 V 230 V 35 000 V 22 000 V
3 230/400V 230V 34125V
4.
4 230/400V 230V 33250V / 7Q.'c1,

5 230/400V 230V 32375V


*
• t I
,

-.5---..
.' I
Page 13 / 70 t vp 2.0
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

8.1.2 Tapping Method

Tap changing shall be carried out with the transformer off circuit. An externally operated self-
positioning tapping switch shall be provided. The handle shall give visual indication of the tapping
position, and it shall be rotated in clockwise direction from a high tap to lower tap "1" to "5". Switch
position No.1 shall correspond to the primary voltage that gives the highest voltage ratio.

For two primary voltage transformers, the changing between 2 primary voltage levels shall be carried
out with an externally operated self-positioning tapping switch on the top of transformer without aid
from another device. The handle shall give visual indication of the voltage position, and it shall be
rotated in clockwise direction from a high tap to lower tap 35 kV to 22 kV.

The tap position shall be indelibly marked by embossing or engraving and with weather proof paint
and in color which shall present distinctive contrast to the surrounding material. The operating handles
shall be made by non-corrosive metal.

Provision shall be made for pad-locking of the tapping switch handles in any desired position, with a
6 mm standard diameter padlock to be provided by [DC.

Tap change switches shall be fitted with gaskets and covers in order to make the sealing of the
transformer independent of the switch shaft gland under normal conditions.

8.2 Core

Core shall be made of low loss; high permeability material and the core construction shall avoid static
discharge and development of short-circuit paths within itself or to the ground. The core design shall
ensure no hot sections due to over fluxing or circulating currents. The flux density at any point shall be
designed to meet 1.55 to 1.65 tesla.

8.3 Winding

MV and LV Windings shall be made with high conductivity copper and shall be designed and
manufactured to resist, without suffering damage, the thermal and mechanical effects caused by
external short-circuit. The insulation material of windings shall be suitable for the specified
temperature rise and shall be thermally stabilized.

8.3.1 Connections and Vector Group

The distribution transformers shall be connected in accordance with [C 60076 as follows:

Two-phase Transformers

Capacity (kVA) Vector Group

25 to 100 li-U

Three-phase Transformers

Capacity (kVA) Vector Group

50 to 1600 Dyn 11

Page 14 / 70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

8.4 Insulation Levels


Power transformers shall be designed according the recommendations of IEC 60071-SER and tested to
the following insulation levels:

Service Rated Maximum Power frequency Rated impulse

Voltage Voltage (Um) withstand voltage (50Hz/i mn) withstand voltage (1.2/50 i.ts)

35kV 38or40.5kV 70kV 170kV

35(22)kV 38or40.5kV 70kV 170kV

22 kV 24 kV 50 kV 125 kV

0.4 kV 1 kV 3 kV

0.23 kV 1 kV 3 kV

The windings shall be fully insulated and the neutral point shall be insulated for full voltage.

8.5 Impedance Voltage (Uk%)

8.5.1 Two-phase Transformers

8.5.1.1 35 kV and 35(22) kV transformers

The impedance on the principal tap (nominal voltage) of 35 kV transformers shall be:

25 kVA 2.2%

50kVA 2.4%

75 kVA and 100kVA 3%

The impedance voltage shall be subject to the tolerance specified in lEC 60076.

8.5.1.2 22 kV transformers
The impedance on the principal tap (nominal voltage) of 22 kV transformers shall be:

up to 30 kVA 2%

50 kVA 2.2%

The impedance voltage shall be subject to the tolerance specified in IEC 60076.

8.5.2 Three-phase transformers

8.5.2.1 35 kVTransformers
The impedance on the principal tap (nominal voltage) shall be:

Page 15 / 70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

Impedance Voltage Transformer capacity (kVA)


(U k%)

4% 50, 75

4.5% 100, 160, 200, 250, 315

5% 400, 500, 630, 800, 1000,

6% 1250, 1600

The impedance voltage shall be subject to the tolerance specified in IEC 60076.

Transformers shall have corresponding impedance per tap characteristics such that transformers of
the same rating can be operated in parallel.

8.5.2.2 22 kVTransformers

The impedance on the principal tap (nominal voltage) shall be 4%.

The impedance voltage shall be subject to the tolerance specified in IEC 60076.

Transformers shall have corresponding impedance per tap characteristics such that transformers of
the same rating can be operated in parallel.

8.6 Short Circuit Performance

The transformer shall be capable of sustaining a three-phase symmetrical short circuit on the low
voltage side with power maintained on the high voltage side without damage or distress for 3 seconds.

According to IEC 60076-SER, all transformers shall have:

• a thermal withstanding to short circuit of 2 s.

• a mechanical withstanding to short circuit of 0.5 s with I = I rated x 100 IUk%,

Where Uk% is the impedance voltage.

8.7 Losses

According to Cambodia and [DC Standards for 35 kV and 22 kV distribution transformers, maximum
values of losses accepted shall be as follows:

2 -phase 35 kV and 35(22) kV Transformers

Transformer capacity (kVA) No-load Loss (W) Load Loss at 75 °C (W)

25 ~120 ~430

50 ~160 ~679
75 ~175 ~730
100 ~250 ~1260

Page 16 I 70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

2-phase 22 kV Transformers

Transformer capacity (kVA) No-load Loss (W) Load Loss at 75 °C (W)

25 ~115 ~430

30 ~120 ~500

50 ~150 ~670

3-phase 35 kV and 35(22) kV Transformers

Transformer capacity (kVA) No-load Loss (W) Load Loss at 75 °C (W)

50 ~170 ~950

75 ~230 ~1250

100 ~260 ~1550

160 ~370 ~2100

200 ~470 ~2500

250 ~520 ~2550

315 ~630 ~3500

400 ~750 ~4150

500 ~900 ~4950

630 ~1050 ~5850

800 ~1270 ~9900

1000 ~1300 ~12150

1250 ~1530 ~14850

1600 ~1850 ~17850

3-phase 22 kV Transformers

Transformer capacity (kVA) No-load Loss (W) Load Loss at 75 °C (W)

50 ~160 ~950

75 ~220 ~1250

100 ~250 ~1550

160 ~360 ~2100

200 ~450 ~2500

250 ~500

315 ~600

400 ~720

Page 17 / 70 /
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

3-phase 22 kV Transformers

Transformer capacity (kVA) No-load Loss (W) Load Loss at 75 °C (W)

500 ~860 ~4950

630 ~1010 ~5850

The losses shall be stated and guaranteed in the offer. The guaranteed losses including IEC tolerances
are to be maximum values and shall not be exceeded.

If at delivery, the tested losses exceed the guaranteed losses, the transformer will be rejected.

There will be no credit for losses less than the guarantee.

8.8 Regulation

The supplier shall guarantee that the regulation of each transformer from no load to continuous rated
output at 1.0 power factor and at 0.85 lagging power factor shall be as stated in the technical data
schedules.

8.9 Over Fluxing

The transformer shall be capable of operating continuously with rated current and with system
maximum voltage applied to the secondary winding at a frequency of 96 % of rated frequency without
exceeding the temperature rise specified before.

For all transformers, the limit of flux density at any point in the magnetic circuit shall be subject to the
requirements for losses, harmonics and noise suppression.

8.10 Acoustic Sound Level

The acoustic sound level shall be measured according to the IEC 60076 requirements.

It shall not exceed:

Transformer Capacity Max Acoustic Sound level


(kVA) dB(A)

2-phase transformers

35 kV and 35(22) kV 22 kV

25 45 45

30 45 45

50 46 46

75 47 47

100 48 48

3 -phase transformers

35 kV and 35(22) kV 22 kV

50 47 47

75 48 48

Version 2.0. Page 18 / 70


EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

100 49 49

160 52 52

200 53 53

250 55 55

315 56 56

400 58 58

500 59 59

630 60 60

800 61 61

1000 63 63

1250 64 64

1600 66 66

9 Materials and Construction

9.1 Tankand Cover

Tank and cover shall be constructed of welded steel sheets. The joints between tank and cover shall
be provided with suitable flanges bolted together with gaskets.

The cover shall be formed of steel sheet and electrically bonded to the tank. It shall be designed in
such manner the tank/cover gasket remains in correct position during assembly and all along the
transformer lifespan.

Nevertheless, for two-phase transformers, as they are allowed to be of gas cushion oil preservation
system, the cover can be welded to the tank for this type of transformers.

The transformer tank shall be designed in such a manner that the completed transformer can be lifted
and transported without permanent deformation or oil leakage.

The tank and cover shall be designed in such a manner to prevent external pockets in which water can
lodge.

All pipes, fins or corrugation shall be externally welded to the tank wall.

All bolts used on transformers shall be made of stainless steel and be of metric size.

9.1.1 Special Fitting for Surge Arresters (option)

As option expressed in the tender documents, transformers shall be fitted with special cross arm for
supporting surge arresters on the upper part of the transformer located on MV bushing transformer
side.

9.2 Sealing

The transformer tank shall be sealed by means of:

. suitable gasket for Three phase and two-phase transformers

Page 19 / 70 A-
Ii '*1
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

welding for two-phase gas cushion type transformers only

The tank cover shall be removable for core and coils access. Transformer parts inside the tank shall be
able to remove upward in one piece with the lift of the tank cover.

All gaskets shall be made of resilient material which will not deteriorate under the action of hot oil and
will remain oil-tight for the life expectancy of the transformer.

All gaskets and sealing devices shall be able to maintain the seal for extreme operating temperatures
of the transformer.

9.3 Oil Preservation System

9.3.1 Three-phase Transformers

The oil preservation system of the transformers shall be of the following type according the
requirement of IEC 60076-1 paragraph 8.2.

Sealed, completely filled system in which the expansion of the oil is taken up by elastic
movement of the permanently sealed, usually corrugated tank.

9.3.2 Two-phase Transformers

• Sealed, completely filled system in which the expansion of the oil is taken up by elastic
movement of the permanently sealed, usually corrugated tank or;
• Sealed tank system with gas cushion, in which a volume of gas above the liquid surface
in a stiff tank accommodates the liquid expansion under variable pressure.

9.4 Cooling

The tank shall be designed for natural cooling (ONAN) with a corrugated wall tank (radiator for 2-phase
Sealed tank system with gas cushion) if additional cooling is required.

9.5 Transformer Lifting

Each transformer shall be provided with a minimum of two closed lifting lugs located on the
transformer cover (one for two-phase transformers). The minimum diameter of the hole shall be 25
mm. The two lifting lugs shall be located such that there will be a minimum of 50 mm between the
lifting chain and the nearest part of the bushings.

9.6 Under Frame

Three-phase Transformer shall be fitted with an under frame suitable for bolting the transformer to a
pole mounted platform.

Two-phase transformers shall be fitted with a single hole fixing bracket and a steady bracket to enable
the transformers to be mounted on a single pole. The upper fixing bracket must be located sufficiently
near the top of the tank to ensure stable hanging.

9.7 Filling and Draining

A-ftWns$.uwith an inner diameter of at least 25mm shall be placed at the top of the cover.
¶?atsfQrm&s tiall have a 25mm minimum diameter BSP oil drain plug placed at the bottom of the
;. . r*t
itank. -

Page2O/70 /i4
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

9.8 Earthing

9.8.1 Three-phase Transformers


Two 10 mm diameter holes for connection of earth wires copper lug shall be provided on the
transformer under frame. Those holes shall be located one on each lower side of the transformer.

In addition, the two lifting lugs shall be also fitted with one 10 mm diameter hole each.

Earthing symbol shall be provided near the earthing holes.

9.8.2 Two-phase Transformers


Similarly, to the three-phase transformers, the two-phase transformers shall be fitted with two of 10
mm diameter hole for connection of earth wires copper lug on each lower side of the transformer.

Earthing symbol shall be provided near the earthing holes.

9.9 Core and Coils


The core and coil assembly shall have the core and coils rigidly connected to the tank and shall not
shift in any direction during shipping, transportation, installation and operation.

The core construction shall avoid static discharge and development of short-circuit paths within itself
or to the ground.

The windings shall be designed and manufactured to resist, without suffering damage, the thermal and
mechanical effects caused by external short-circuit.

9.10 Accessories

9.10.1 Overpressure Relief Device


The transformers shall be equipped with an overpressure relief device. The overpressure relief device
shall be covered with a suitable 'cover' to protect persons in the vicinity of the transformer against
the spurting of hot oil in the event of an internal fault of the transformer.

9.10.2 Thermometer Pocket


Three phase Transformers shall be equipped at the top with a pocket for a thermometer to measure
the oil temperature. The transformer pocket shall be welded on the transformer lid.

The transformer shall be supplied with the thermometer pocket filled with oil and the thermometer
installed shall be of 2 pointers with the maximum temperature indicator of resettable type with
horizontal reading scale graduated in °C.

The technical characteristics of the thermometer shall be as follow:

Mounting Top mounted

Range (°C) 20 to 120

Accuracy ±2%

Ambient operating temperature (°C) 0 to 60

Protective index (1EC60529) 1P55

Page 21/70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

The thermometer shall be suitably protected or self-protected against corrosion

The lens of the thermometer shall be made of UV resistant polycarbonate.

All other transformer necessary accessories shall be supplied with the transformer.

9.11 Surface Treatment

Transformers and smaller parts such as brackets, etc. shall be preferably powder painting with Dark
Grey colour-RAL 7033 or 7036.

As an alternative to powder painting the exterior of the tank of the transformers may be painted with
a primer coat and not less than two-finish epoxy or acrylic paint provided the manufacturer prove a
surface treatment lifespan that meet the lifespan of the transformer (25 years without maintenance)
by providing salt spray test.

The inner surfaces of the tank and radiators shall be coated by an oil resistant paint.

Before painting the interior and exterior of the tank in a dismantled condition shall be abrasive blast
cleaned to white metal. All surfaces (except those in direct contact with oil) immediately after cleaning
and not less than four hours after cleaning shall be coated with the powder painting.

Before any top coats are applied i.e. before assembly, the coating is to be primed in accordance with
the paint manufacturer's recommendations.

The interior of the tank in contact with the oil shall be given at least one coat of non-chipping oil and
acid resisting paint or varnish after cleaning as above.

The details of the paint system to be used, including the brand and type of paint to be used shall be
included in the Bid documents.

The offer shall include a description of the method of corrosion protection.

10 Bushings

10.1 Primary Bushings

10.1.1 General

All winding leads shall be brought out through porcelain bushings. All bushings shall be so designed
that there will be no excessive stressing of any parts due to temperature changes and adequate means
shall be provided to accommodate conductor expansion.

10.1.2 Location

Primary bushings shall be located on the transformer cover.

10.1.3 Insulation Level

The insulation levels for bushing shall be at least equal to those specified for the windings.

Distance

The creepage ditnces for the bushings and the insulators shall not be less than 25 mm/kV for the
considered highes\(oltage:

Version 2.0 Page 22 / 70


EDC-DTS-MV001- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

Rated maximum voltage Minimum Cree page


(Um) distance

24kV 600mm

38kV 950mm

10.1.5 Construction
The porcelain shall be tested according to lEC Publication 60137 or equivalent standard respectively.
The glaze shall be brown and shall cover all exposed parts of the insulator. Between the porcelain and
surrounding metal, gaskets or cement are to be interposed. All porcelain clamping surfaces in contact
with gaskets shall be accurately grounded and free from glaze.

Each porcelain bushing shall be marked with manufacturer's identification mark, indicating the year of
manufacturing and other marks necessary for the tests. The marking shall be clearly legible and visibJe
after assembly of the fittings.

Connections from the windings to the bushings shall have necessary flexibility.

Clamps and similar details made of steel or malleable iron shall be galvanized.

Copper or copper alloy terminals shall be tinned to a thickness of minimum 50 tm. Copper alloys shall
not be sensitive to cracking.

The bushings shall be so installed that they are easy to be checked and removed without removing the
tank cover.

10.1.6 Terminals
External terminals shall comply with the requirements of High Voltage Terminals and shall be suitable
to received bi-metallic aluminum/copper crimped lugs with a hole of 13 mm diameter.

Threaded parts and screws shall be of metric sizes.

10.1.7 Insulating Covers


Flexibles and UV and weather resistant terminal insulating covers shall be provided for wildlife
protection. The insulation withstand of insulating cover shall not be less than 24 kV per 1 minute
(power frequency voltage).

10.2 Secondary Bushings

10.2.1 General

Distribution transformer shall be supplied with porcelain bushings on LV side. Secondary bushings
include porcelain insulator and copper terminal.

10.2.2 Location

The LV bushing shall be located as follow:

Page 23 / 70 41' ç(sion 2.0


DU
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

Transformer type LV bushings location

Two-phase transformers: On the upper part of the transformer tank and


on the opposite side of the pole fixing device for
25, 30, 50, 75 and 100 kVA
gas cushion oil preservation type transformers.

On the top cover or left side or right side of the


tank for integral oil filling transformers with
corrugated tank

Three-phase transformers: On the tank cover or on the upper part of the


right or left side of the transformer tank.
50, 75, 100, 160 kVA

Three-phase transformers: On the tank cover.

200, 250, 315, 400, 500, 630, 800, 1000, 1250


and 1600 kVA

10.2.3 Electrical Characteristics

Rated maximum voltage = 1 kV

Withstand voltage at power frequency 50 Hz = 3 kV (1 mn)

10.2.4 Number of Two-phase Transformer LV Bushings

Transformer Capacity Number of LV bushing


(kVA)

25, 30 2 bushings for two wires LV network (230 V)

50, 75, 100 3 bushings for three wires LV network (2x230V)

10.2.5 Construction

The porcelain shall be tested according to lEC Publication 60137 or equivalent standard respectively.
The glaze shall be brown and shall cover all exposed parts of the insulator. Between the porcelain and
surrounding metal, gaskets or cement are to be interposed. All porcelain clamping surfaces in contact
with gaskets shall be accurately grounded and free from glaze.

Each porcelain bushing shall be marked with manufacturer's identification mark, indicating the year of
manufacturing and other marks necessary for the tests. The marking shall be clearly legible and visible
after assembly of the fittings.

Connections from the windings to the bushings shall have necessary flexibility.

Page 24 / 70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

10.2.6 Terminals

10.2.6.1 Two-phase transformers

External terminals shall be suitable to received bi-metallic pre-insulated aluminum/copper lugs for
Aluminum ABC with a hole of 13 mm diameter.

Threaded parts and screws shall be of metric sizes.

10.2.6.2 Three- phase transformers

The LV terminals shall be:

Transformer
Type of terminals
capacity (kVA)

- External terminals shall be suitable to received one bi-metallic pre-insulated


compression aluminum/copper lugs for Aluminum ABC with a hole of 13 mm
diameter.
50, 75,100, 160 . 2
- LV Aluminum ABC shall be of 150 mm cross section.
- Threaded parts and screws shall be of metric sizes and protected against
corrosion.

- LV bushings shall be equipped with terminal pad connectors made of high


conductivity copper/bronze and hot-tin dipped. The tin thickness shall not be
less of 8 micron (p.m).
- Each pad shall be suitable to received two bi-metallic pre-insulated
compression aluminum/copper lugs for Aluminum ABC with a hole of 13 mm
200, 250, 315 diameter.
- LV Aluminum ABC shall be of 150 mm2 cross section
- Threaded parts and screws shall be of metric sizes and protected against
corrosion.
- Each hole (if any) shall be fitted with one M12x60mm stainless steel or
copper bolt including one nut, two flat washers and one lock washer.

- LV bushings shall be equipped with terminal pad connectors (stud type


connectors are preferable), of high conductivity copper/bronze and hot-tin
dipped. The tin thickness shall not be less of 8 micron (tm).
- The bar shall be drilled in accordance with NEMA or EN 50387 or EDF HN
52S62 standards or any equivalent standard provided it shall be possible to
connect copper insulated 1x240 mm2 cables fitted with compression lugs
with a 13mm diameter hole and according the requirements here in after:
400 kVA : Two cables for each phase and one cable for neutral
400, 500, 630, 800,
1000, 1250, 1600 500, 630 kVA : Three cables for each phase and two cables for neutral
800, 1000 kVA : Four cables for each phase and two cables for neutral
1250 kVA : Five cables for each phase and two cables for neutral
1600 kVA : Six cables for each phase and three cables for neutral
Each hole shall be fitted with one M12x60mm stainl rO,.<gpper bolt
including one nut, two flat washers and one lock
Connectors shall be provided with mounting h4dwe (b,lts, nu çhers
and lockwashers) of stainless steel

Page 25 / 70 IL
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

10.2.7 Insulating Covers

Flexibles and UV weather resistant terminal insulating covers shall be provided for wildlife protection.
The insulation withstand of insulating cover shall not be less than 24 kV per 1 minute (power frequency
voltage).

10.3 Terminal Marking

The terminal markings shall be clearly and permanently displayed. Painted markings are not
acceptable.

The distribution transformers shall be labelled as follows:

10.3.1 Three-phase Transformer:

• Primaryvoltage: A,B,C
• Secondary voltage: a, b, c and n

10.3.2 Two-phase Transformer:

• Primary voltage: A, B
• Secondary voltage:
- a,b for 25 and 30 kVA transformers
- a,n,b for 50, 75 and 100 kVA transformers

11 Label and Rating Plates

Labels, plates, markings and instructions shall be clear and indelible and both in English and Khmer
language. Case-in or molded-in words which are not English words shall be covered with permanently
fixed non-ferrous labels inscribed in English.

A weatherproof rating plate shall be provided in accordance with IEC 60076 and showing the following
items, indelibly marked by engraving or embossing:

Type of transformer,

Specification to which standard it was manufactured,

Manufacturer's name,

Serial number,

Year of manufacturing,

Number of phases,

Rated capacity,

Rated frequency,

Rated voltages,

Rated currents,

Vector group,

Percentage impedance voltage at rated current,

Page 26 / 70 IL
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

Type of cooling,

Continuous ambient temperature at which ratings apply,

Top oil temperature rises at rated load,

Total weight,

Volume of oil,

Weight of core and windings,

Table of primary voltages at the 5 tapping positions,

Connection diagram.

Property of ELECTRICITE DU CAM BODGE and [DC logo

It shall be possible to fix this plate on all side of the transformer with exception of the LV bushing side.

In addition, a second plate or paint marking mentioning kVA rating in numerals 70 mm height shall
appear on the tank and below the LV bushing. These numerals shall be applied by stenciling or by other
suitable means.

12 Oil

All transformers shall be filled to the required level with new, unused, clean, standard mineral oil in
compliance with [C 60296 and shall be free from all traces of polychlorinated biphenyl (PCB)
compounds.

The oil shall be PCB free; [DC will refuse the delivery of the transformers that are not proved to comply
with this requirement.

Oil suppliers' coordinates, oil type, reference and detailed characteristics shall be provided in the offer.

13 Delivery

Transformers shall be delivered suitably protected for transport and storage on a strong enough non-
returnable wooden case pallet.

Page 27/70 ;1j


EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

14 Technical Data Sheets

14.1 22 kV Two-Phase Pole Mounted Transformers

Descriptions Requirement Supplier's Offer

22 kV Two-phase pole mounted transformers 25 kVA LII

30 kVA LI

50 kVA LII

1 Country to be specified

2 Manufacturer to be specified

3 Manufacturer's reference to be specified

4 Standard IEC 60076

5 Type test reports as per § 4.2 and IEC 60076 To be provided

6 ISO 9001 for design, development and Yes. Certificate


production to be provided

General

1 Outdoor pole mounted installation and


operation on MV distribution network with Yes
nominal voltage 12.7/22 kV, 50Hz with the
life expectancy of at least 25 years.

2 Oil-immersed transformers, self-cooled Yes


(ONAN), two winding and two-phase type.

3 Ambient condition as per § 7.1 Yes

4 Overload capacity To be specified

II. Construction and physical characteristics

1. Tank

a. Tank and cover are constructed of welded


steel sheets. The joints between tank and Yes
cover provided with suitable flanges bolted
together with gaskets.

b. Bolt corrosion protection To be specified

c. The cover is formed of steel sheet and


electrically bonded to the tank. It is
designed in such manner the tank/cover
Yes
i'1remains in correct position during
s5miIy and all along the transformer
lifespa n

Page28/70 it.,
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

d. The transformertank is designed in such a


manner that the completed transformer can Yes
be lifted and transported without
permanent deformation or oil leakage.

e. The tank and cover are designed in such a


manner to prevent external pockets in Yes
which water can lodge.

f. All pipes, fins or corrugation are externally Yes


welded to the tank wall.

2. Sealing

a. The transformer tank is sealed by means of To be specified


suitable gasket or welding.

b. The tank cover is removable for core and To be specified


coils access.

c. Transformer parts inside the tank are able


to remove upward in one piece with the lift To be specified
of the tank cover.

d. All gaskets (if any) are made of resilient


material which will not deteriorate under Yes
the action of hot oil and will remain oil-tight
for the life expectancy of the transformer.

e. All gaskets and sealing devices are able to


maintain the seal for extreme operating Yes
temperatures of the transformer.

3. Oil preservation system

a. - Sealed, completely filled system in which


the expansion of the oil is taken up by Yes
elastic movement of the permanently
sealed, usually corrugated tank or;
- Sealed tank system with gas cushion, in
To be specified
which a volume of gas above the liquid
surface in a stiff tank accommodates the
liquid expansion under variable pressure.

b. The tank is designed for natural cooling


(0 NAN) with a corrugated wall tank if Yes
additional cooling is required.

c. Each transformer is provided with a -


minimum of one closed lifting lugs located
on the transformer cover. The minimum
diameter of the hole shall be 25 mm. The
Yes
lifting lug(s) shall be located such that there
wi11beaminimumof50mmbetweenthe / J
, \ /

Page 29 / 70 .
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

lifting chain and the nearest part of the LV


bushings.

d. Transformer is fitted with an under frame Yes


suitable for supporting the transformer on a
flat surface.

e. Filling stub inner and drain plug diameter ~ 25 mm

4. Cores and coils

a. The core and coil assembly have the core


and coils rigidly connected to the tank and Yes
shall not shift in any direction during
shipping, transportation, installation and
operation.

b. The core construction avoids static


discharge and development of short-circuit Yes
paths within itself or to the ground.

c. Core are made of low loss, high Yes


permeability material

d. The core design ensures no hot sections due


to over fluxing or circulating currents. The Tesla To be specified
flux density at any point shall be designed
to meet 1.55 to 1.65 tesla.

e. The windings are designed and


manufactured to resist, without suffering Yes
damage, the thermal and mechanical
effects caused by external short-circuit.

f. MV and LV Wind ings are made with high


conductivity copper and shall resist, without
suffering damage, the thermal and
Yes
mechanical effects caused by external
short-circuit.

g. The insulation material of windings is


suitable for the specified temperature rise Yes
and shall be thermally stabilized.

h. Vector group li-O

4.1 Primary

a. Service voltage (Un) kV 22

b. Rated maximum voltage (Um) kV 24

Rpwer frequency withstand voltage (1 mn) kV 50

d Ratd impulse Voltage (1 2/50 is) kV 125

e Frequency Hz 50

Page 30 I 70 F
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

4.2 Secondary

a. Service voltage

-25 and 30 kVA kV 0.230

-50 kVA kV 0.230/0.460

b. Rated Maximum Voltage (Um) kV 1

c. Power frequency withstand voltage (1 mn) kV 3

5. Impedance voltage on the nominal voltage


tap:

a. 25and30kVA 2%

b. 50kVA 2.2%

c. The impedance voltage is subject to the Yes


tolerance specified in lEC 60076.

6. Short-circuit performance

a. Sustaining a short-circuit on the low voltage


side with power maintained on the high Yes
voltage side without damage or distress for
3 seconds.

b. Thermal withstanding to short circuit of 2s. To be specified

c. Mechanical withstanding to short circuit of To be specified


0.5 sec with I = I rated x 100 / Uk%,

7. Tap changer

a. The high voltage wind ings are provided with


off-load tap changer for voltage adjustment Yes

b. The lever for operating the off-load tap


changer is of externally operated type and Yes
shall be made by non-corrosive metal.

c. * For urban area, the tap settings shall be


+5%, +2.5%, 0%, -2.5%, -5%,
* For remote rural area, the tap setting
shall be: +2.5%, 0%, -2.5%, -5%, -7.5%

d. The handle gives visual indication of the


tapping position, and it shall be rotated in
clockwise direction from a high tap to lower
Yes
tap "1" to "5". Switch position No.1 shall
correspond to the primary voltage that
gives the highest voltage ratio.

i-f
Page3l/70 ilc
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

e. The tap position is indelibly marked by


embossing or engraving and with weather To be
proof paint described

f. Provision is made for locking of the tapping


switch handles in any desired position, with Yes
a 6 mm standard diameter hasp lock

8. Losses To be specified

a. 25kVA

• Noload W • ~115

• Load (75°C) • ~ 430

b. 30kVA

• Noload W • ~120
• Load (75°C) • ~ 500

c. 50 kVA

• Noload W • ~150
• Load (75°C) • ~ 670

9. Acoustic sound Level To be specified

a. 25kVA dB(A) ~45


b. 30kVA dB(A) ~45
c. 50 kVA dB(A) ~ 46

10. Accessories

a. The transformers are equipped with an


overpressure relief device. The
overpressure relief device is covered with a
Yes
suitable cover to protect persons in the
vicinity of the transformer against the
spurting of hot oil in the event of an internal
fault of the transformer

b. All other transformer necessary accessories Yes


are supplied with the transformer

10.1 Surface treatment

a. Transformers and smaller parts such as


brackets, etc. are powder painting with To be clearly
Dark Grey color-RAL 7033 or 7036 or be mentioned
painted with a primer coat and not less than
two-finish epoxy or acrylic paint coats.

Theitrior of the tank in contact with the To be clearly


oil s given at least one coat of non chipping mentioned
oil and acid resisting paint or varnish

Page 32 / 70 /./
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

c. Detail of the paint system To be provided

d. Corrosion protection method To be provided

10.2 Primary bushings

a. -Porcelain bushings conform to the


requirement of lEC 60137
-Brown color
-Manufacturer and year indelible marking Yes
-Threaded parts and screws of metric sizes
-Terminals suitable to received compression
-Aluminum/copper bimetallic lugs for
insulated conductor with a hole of 13 mm
diameter.

b. Located on the top cover Yes

c. Rated maximum voltage (Um) kV to be specified

d. Minimum creepage distance mm 600

e. Power frequency withstand voltage (rms) kV to be specified

f. Rated impulse withstand voltage (1.2/50is). kV to be specified

10.3 Secondary bushings

a. -Porcelain bushings are located on upper


side of the tank cover
-Tested according IEC 60137
-Brown color Yes
-Manufacturer and year indelible marking
-Threaded parts and screws of metric sizes
-Terminals suitable to received compression
aluminum/copper lugs for insulated
conductor with a hole of 13 mm diameter.

10.4 Number of LV bushing

a. 25and30kVA 2

b. 50kVA 3

c. Rated voltage 1 kV

d. Withstand voltage (50 Hz, 1 mn) 3 kV

10.5 Terminal permanent marking: To be specified


Primary: A, B Yes
Secondary:
-a bfor25and30kVA Yes/'/"
ik( - kJ \*
-a,n,bfor50kVA Yesi l
A I

Page 33 I 70 6, I
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

10.6 Label and rating plates To be specified

-markings and instructions are clear and


a indelible and both in English and Khmer Yes
language
-Rating plate is embossed or engraved on
weather proof rating plate with the
following:

• Type of transformer,

• Specification to which standard it


was manufactured,

• Manufacturer's name,
Yes
• Serial number,

• Year of manufacturing,

• Numberofphases,

• Rated capacity,

• Rated frequency,

• Rated voltages,

• Rated currents,

• Vector group,

• Percentage impedance voltage at


rated current,

• Type of cooling,

• Continuous ambient temperature at


which ratings apply,

• Top oil temperature rises at rated


load,

• Total weight,

• Volumeofoil,

• Weight of core and wind ings,

• Table of primary voltages at the 5


tapping positions,

• Connection diagram.

• Property of ELECTRICITE DU
CAM BODGE and EDC logo

• nHJ$nfl

b. plate or paint marking mentioning kVA


rating in numerals 70 mm height on the Yes
tnJ and below the MV bushing.

107 Oil

Page34/70 ijt
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

a. New, unused, clean, standard mineral oil in


compliance with IEC 60296 and free from all Yes
traces of polychlorinated biphenyl (PCB)
compounds.

b. Oil dielectric strength (IEC 60156) before kV 70


transformer filling

10.8 Transformer dimensions To be specified

a. 25kVA mm HxLxW

b. 30kVA mm HxLxW

c. 50kVA mm HxLxW

10.9 Transformer weight

a. 25 kVA kg To be specified

b. 30 kVA kg To be specified

c. 50 kVA kg To be specified

11 Typicaldrawings of transformers including To be


drawing of bushings. submitted at
tender stage

12 Month! year of manufacture shall not be


longer than one year on delivery at [DC's Yes
warehouse.

13 Delivered suitably protected for transport


and storage on a strong non-returnable Yes
wooden case pallet.

Supplier's offer column must be properly filled with the right figures. "compliant, Yes, ", V 1 etc..." are not accepted.

Deviation from the technical specification:


The bidder shall list point after point and explain here in after all deviation from the requested
technical specification.
1/
2/
3/
x/
Full technical information shall be supplied within the bid.

Bidder signature:

Page35/70 /
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

14.2 35 kV and 35(22) kV Two-phase Pole Mounted Transformer

No. Description Unit Requirement Supplier's Offer

35 kV and 35(22) kV two -phase transformer 25 kVA LI

50 kVA LII

75 kVA LII

100 kVA LII

1 Country to be specified

2 Manufacturer to be specified

3 Manufacturer's reference to be specified

4 Standard [C 60076

5 Type test reports as per 4.2 and IEC 60076 To be provided

6 ISO 9001 for design, development and Yes. Certificate


prod uction to be provided

General

a. Outdoor pole mounted installation and


operation on MV distribution network with Yes
nominal voltage 35 kV, or 35 (22) kV, 50Hz
with the life expectancy of at least 25 years.

b. Oil-immersed transformers, self-cooled Yes


(ONAN), two wind ings and two-phase type.

c. Ambient condition as per § 7.1 Yes

d. Overload capacity To be specified

II. Construction and physical characteristics

1. Tank

a. Tank and cover are constructed of welded


steel sheets. The joints between tank and To be specified
cover provided with suitable flanges bolted
together with gaskets or welded.

b. Bolt corrosion protection To be specified

c. The cover is formed of steel sheet and


electrically bonded to the tank. It is
designed in such manner the tank/cover
Yes
gasket remains in correct position during
assembly and all along the transformer

d i'h'e -tränsormer tank is designed in such a


manner that the completed transformer can Yes

Page36/70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

be lifted and transported without


permanent deformation or oil leakage.

e. The tank and cover are designed in such a


manner to prevent external pockets in Yes
which water can lodge.

f. All pipes, fins or corrugation are externally Yes


welded to the tank wall.

2. Sealing

a. The transformer tank is sealed by means of To be specified


suitable gasket or welding.

b. The tank cover is removable for core and To be specified


coils access.

c. Transformer parts inside the tank are able


to remove upward in one piece with the lift To be specified
of the tank cover.

d. All gaskets (if any) are made of resilient


material which will not deteriorate under Yes
the action of hot oil and will remain oil-tight
for the life expectancy of the transformer.

e. All gaskets and sealing devices are able to


maintain the seal for extreme operating Yes
temperatures of the transformer.

3. Oil preservation system

a. Sealed, completely filled system in which the


expansion of the oil is taken up by elastic
movement of the permanently sealed,
usually corrugated tank or;
To be specified
Sealed tank system with gas cushion, in
which a volume of gas above the liquid
surface in a stiff tank accommodates the
liquid expansion under variable pressure.

b. The tank is designed for natural cooling


(ONAN) with a corrugated wall tank if Yes
additional cooling is required.

c. Each transformer is provided with a


minimum of one closed lifting lugs located
on the transformer cover. The minimum
diameter of the hole shall be 25 mm. The
Yes
lifting lug(s) shall be located such that there
will be a minimum of 50mm between the 7
lifting chain and the nearest part of the LV /7
bushings (

Page37/70 tk
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

d. Transformers are fitted with an under frame Yes


suitable for supporting the transformer on a
flat surface.

e. Filling stub inner and drain plug diameter ~ 25 mm

4. Cores and coils

a. The core and coil assembly have the core


and coils rigidly connected to the tank and Yes
shall not shift in any direction during
shipping, transportation, installation and
operation.

b The core construction avoids static


discharge and development of short-circuit Yes
paths within itself or to the ground.

c. Core are made of low loss, high Yes


permeability material

d. The core design ensures no hot sections due


to over fluxing or circulating currents. The Tesla To be specified
flux density at any point shall designed to
meet 1.55 to 1.65 tesla.

e. The wind ings are designed and


manufactured to resist, without suffering Yes
damage, the thermal and mechanical
effects caused by external short-circuit.

f. MV and LV Windings are made with high


conductivity copper and shall resist, without Yes
suffering damage, the thermal and
mechanical effects caused by external
short-circuit.

g. The insulation material of windings is


suitable for the specified temperature rise Yes
and shall be thermally stabilized.

h. Vectorgroup li-O

4.1 Primary for 35 kV transformers

a. service voltage (Un) kV 35

b. Rated maximumvoltage(Um) kV 38or40.5

c. Power frequency withstand voltage (1 mn) kV 70

impulse voltage (1.2/50is) kV 170

4 Pritnary for 35(22) kV transformers

a Servicevoltage(Un) kV 35(22)

Page 38 / 70 4t
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

b. Rated maximum voltage (Urn) kV 38 or 40.5

c. Power frequency withstand voltage (1 rnn) kV 70

d. Rated impulse voltage (1.2/50iis) kV 170

e. Frequency Hz 50

4.3 Secondary

a. Service voltage (Un)

-25kVA kV 0.230

-50,75and100kVA kV 0.230/0.460

b. RatedMaximumVoltage(Um) kV 1

c. Powerfrequencywithstandvoltage(lmn) kV 3

5. Impedance voltage on the nominal voltage


tap:

a. 25 kVA 2.2%

b. 50kVA 2.4%

c. 75 and 100 kVA 3%

d. The impedance voltage is subject to the Yes


tolerance specified in IEC 60076.

6. Short circuit performance

a. Sustaining a short circuit on the low voltage


side with power maintained on the high Yes
voltage side without damage or distress for
3 seconds.

b. Thermal withstanding to short circuit of 2 s. To be specified

c. Mechanical withstanding to short circuit of To be specified


0.5 sec with I = I rated x 100 / Uk%,

7. Tap changer

a. The high voltage wind ings are provided with


off-load tap changer for voltage adjustment Yes

b. The lever for operating the off-load tap


changer is of externally operated type and Yes
shall be made by non-corrosive metal.

c. * For urban area, the tap settings shall be


+5%, +2.5%, 0%, -2.5%, -5%,
* For remote rural area, the tap setting p
shall be:+2.5%,0%,-2.5%,-5%,-7.5% /7 / T '

Page 39/70 N-
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

d. The handle gives visual indication of the


tapping position, and it shall be rotated in Yes
clockwise direction from a high tap to lower
tap "1" to "5". Switch position No.1 shall
correspond to the primary voltage that
gives the highest voltage ratio.

e. For 35 (22) kV transformers, the high


voltage winding is provided with 2 positions Yes
off-load voltage changer for primary voltage
changing.
The lever for operating the voltage changer
Yes
is of externally operated type and shall be
made by non-corrosive metal.

f. The tap or voltage changer position is


indelibly marked by embossing or engraving To be specified
and with weather proof paint

g. Provision is made for locking of the tapping


switch handles in any desired position, with Yes
a 6 mm standard diameter hasp lock

8. Losses To be specified

a. 25 kVA

• Noload W • ~120
• Load (75°C) • ~ 430

b. 50kVA

• Noload W • ~160
• Load (75°C) • ~ 679

c. 75 kVA

• Noload W • ~175
• Load (75°C) • ~ 730

d. 100 kVA

• Noload W • ~250
• Load (75°C) • ~ 1260

9. Acoustic sound Level To be specified

a. 25kVA dB(A) ~45

b. 5OkVA dB(A) ~46

c. 75kVA dB(A) ~47

c. 10O1çVA dB(A) ~48

10 Accessokes

Page4O/70 M
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

a. The transformers are equipped with an


overpressure relief device. The
overpressure relief device is covered with a
Yes
suitable covertoprotectpersonsint h e
vicinity of the transformer against the
spurting of hot oil in the event of an internal
fault of the transformer

b. All other transformer necessary accessories Yes


are supplied with the transformer

10.1 Surface treatment

a. Transformers and smaller parts such as


brackets, etc. are powder painting with To be clearly
Dark Grey color-RAL 7033 or 7036 or be mentioned
painted with a primer coat and not less than
two-finish epoxy or acrylic paint coats.

b. The interior of the tank in contact with the To be clearly


oil is given at least one coat of non-chipping mentioned
oil and acid resisting paint or varnish.

c. Detail of the paint system To be provided

d. Corrosion protection method To be specified

e Paint salt spray test or equivalent proving To be provided


paint lifespan

10.2 Primary bushings

a. -Porcelain bushings conform to the


requirement of lEC 60137
-Brown color
-Manufacturer and year indelible marking Yes
-Threaded parts and screws of metric sizes
-Terminals suitable to received compression
-Aluminum/copper bimetallic lugs for
insulated conductor with a hole of 13 mm
diameter.

b. Located on the top cover Yes

c. Rated maximum voltage kV to be specified

d. Minimum creepage distance mm 950

e. Power frequency withstand voltage (rms) kV to be specified

f. Rated impulse withstand voltage (1.2/50ts). kV to be

10.3 Secondarybushings I 'I


t?3

Page4l/70 iLt sn2O


EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

a. -Porcelain bushings are located on upper


side of the tank
-Tested according IEC 60137
-Brown color
-Manufacturer and year indelible marking Yes
-Threaded parts and screws of metric sizes
-Terminals suitable to received compression
aluminum/copper lugs for insulated
conductor with a hole of 13 mm diameter.

10.4 Number of LV bushing

-25kVA 2

- 50, 75 and 100 kVA 3

a. Rated maximum voltage (Urn) kV 1

b. Withstand voltage (50 Hz, 1 mn) kV 3

10.5 Terminal permanent marking To be specified

a. Primary: A, B Yes
b. Secondary: (2 bushings) : a, b Yes
(3 bushings) : a, n, b Yes

10.6 Label and rating plates To be specified


-Markings and instructions are clear and Yes
indelible and both in English and Khmer
language
-Rating plate is embossed or engraved on
weather proof rating plate with the
following:
Yes
• Type of transformer,

• Specification to which standard it


was manufactured,

• Manufacturer's name,

• Serial number,

• Year of manufacturing,

• Number of phases,

• Rated capacity,

• Rated frequency,
• Rated voltages,
• Rated currents

Vector group
\'è) Percentage impedance voltage at
\ rated current

Page 42 / 70 /J
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

• Type of cooling,
• Continuous ambient temperature at
which ratings apply,
• Top oil temperature rises at rated
load,
• Total weight,
• Volumeofoil,
• Weight of core and wind ings,
• Table of primary voltages at the 5
tapping positions,
• Connection diagram.
• Property of ELECTRICITE DU
CAM BODGE and [DC logo

b. plate or paint marking mentioning kVA


rating in numerals 70 mm height on the Yes
tank and below the MV bushing.

10.7 Oil
a. New, unused, clean, standard mineral oil in
compliance with IEC 60296 and free from all Yes
traces of polychlorinated biphenyl (PCB)
com pounds.

b. Oil dielectric strength (IEC 60156) before kV 70


transformer filling

10.8 Transformer dimensions

a. 25kVA mm HxLxW

b. 50kVA mm HxLxW

c. 75kVA mm HxLxW

d. 100kVA mm HxLxW

10.9 Transformer weight

a. 25 KVA kg To be specified

b. 50 kVA kg To be specified

c. 75 kVA kg To be specified

d. 100 kVA kg To be specified

11 Typical drawings of transformers including To be provide "T\


,
drawing of bushings. at tender st%e .

V
)
/

\
Page 43/70 /U ç1 2.0
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

12 Month! year of manufacture shall not be


longer than one year on delivery at EDCs Yes
warehouse.

13 Delivered suitably protected for transport


and storage on a strong non-returnable Yes
wooden case pallet.

Supplier's offer column must be properly filled with the right figures. "compliant, Yes, ", V, etc..." are not accepted.

Deviation from the technical specification:


The bidder shall list point after point and explain here in after all deviation from the requested
technical specification.

Full technical information shall be supplied within the bid.

Bidder signature:

Page44/70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

14.3 22 kV Three-Phase Pole Mounted Transformers

No. Description Unit Requirement Supplier's Offer

22 kV Three-phase pole mounted 50 kVA LI


transformers 75 kVA
100 kVA LI
160 kVALI
200 kVALI
250 kVAL1
315 kVALI
400 kVA LI
500 kVALI
630 kVALI1

1 Country to be specified

2 Manufacturer to be specified

3 Manufacturer's reference to be specified

4 Standard IEC 60076

5 Type test reports as per 4.2 and IEC 60076 To be provided

6 ISO 9001 for design, development and Yes. Certificate


production to be provided

I. General

1 Outdoor pole mounted installation and


operation on MV distribution network with Yes
nominal voltage 12.7/22 kV, 50Hz with the
life expectancy of at least 25 years.

2 Oil -immersed transformers, self-cooled Yes


(ONAN), two winding, and three phase type.

3 Ambient condition as per § 7.1 Yes

4 Overload capacity To be specified

II. Construction and physical characteristics

1. Tank

a. Tank and cover are constructed of welded


steel sheets. The joints between tank and Yes
cover provided with suitable flanges bolted
together with gaskets.

b. The cover is formed of steel sheet and / */. A


electrically bonded to the tank. It is i *(

Page45/70 1W
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

designed in such manner the tank/cover Yes


gasket remains in correct position during
assembly and all along the transformer
lifespan

c. The transformer tank is designed in such a


manner that the completed transformer can Yes
be lifted and transported without
permanent deformation or oil leakage.

d. The tank and cover are designed in such a


manner to prevent external pockets in Yes
which water can lodge.

e. All pipes, fins or corrugation are externally Yes


welded to the tank wall.

2. Sealing

a. The transformer tank is sealed by means of Yes


suitable gasket.

b. The tank cover is removable for core and Yes


coils access.

c. Transformer parts inside the tank are able


to remove upward in one piece with the lift Yes
of the tank cover.

d. All gaskets are made of resilient material


which will not deteriorate under the action Yes
of hot oil and will remain oil-tight for the
life expectancy of the transformer.

e. All gaskets and sealing devices are able to


maintain the seal for extreme operating Yes
temperatures of the transformer.

3. Oil preservation system

a. Transformers are hermetically sealed,


completely filled system type in which the
expansion of the oil is taken up by elastic
Yes
movement of the permanently sealed,
usually corrugated tank.

b. The tank is designed for natural cooling Yes


(0 NAN) with a corrugated wall tank if
additional cooling is required.

c. Each transformer is provided with a


mtnimtim of two closed lifting lugs located
on the transformer cover The minimum
Yes
diameter of the hole shall be 25 mm The
two lifting kgs shall be located such that

Page46/70 1e
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

there will be a minimum of 50 mm between


the lifting chain and the nearest part of the
LV bushings.

d. Three-phase Transformer is fitted with an Yes


under frame suitable for supporting the
transformer on a flat surface.

e. Filling stub inner and drain plug diameter ~ 25 mm

4. Cores and coils

a. The core and coil assembly have the core


and coils rigidly connected to the tank and Yes
shall not shift in any direction during
shipping, transportation, installation and
operation.

b. The core construction avoids static


discharge and development of short-circuit Yes
paths within itself or to the ground.

c. Cores are made of low loss, high Yes


permeability material

d. The core design ensures no hot sections due


to over fluxing or circulating currents. The Tesla To be specified
flux density at any point shall designed to
meet 1.55 to 1.65 tesla.

e. The windings are designed and


manufactured to resist, without suffering Yes
damage, the thermal and mechanical
effects caused by external short-circuit.

f. MV and LV Windings are made with high


conductivity copper and shall resist, without Yes
suffering damage, the thermal and
mechanical effects caused by external
short-circuit.

g. The insulation material of windings is


suitable for the specified temperature rise Yes
and shall be thermally stabilized.

h. Vector group Dynli


(IEC 60076)

4.1 Primary

a. Servicevoltage(Un) kV 22

b. Rated maximum voltage (Urn) kV 24 / ,P' ,j


c Power frequency withstand voltage (1 mn) kV 50

Page47/70 Ik L9 ..
Vrsior2
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

d. Rated impulse voltage (1.2/50is) kV 125

e. Frequency Hz 50

4.2 Secondary

a. Servicevoltage(Un) kV 0.23/0.40

b. Rated Maximum Voltage (Urn) kV 1

c. Power frequency withstand voltage (1 mn) kV 3

5. Impedance voltage on the nominal voltage 4%


principal tap

a. The impedance voltage is subject to the Yes


tolerance specified in lEC 60076.

6. Short circuit performance

a. Sustaining a three-phase symmetrical short


circuit on the low voltage side with power Yes
maintained on the high voltage side without
damage or distress for 3 seconds.

b. Thermal withstanding to short circuit of 2 s. To be specified

c. Mechanical withstanding to short circuit of To be specified


0.5 sec with I = I rated x 100 / Uk%,

7. Tap changer

a. The high voltage windings are provided with


off-load tap changerforvoltage adjustment Yes

b. The lever for operating the off-load tap


changer is of externally operated type and Yes
shall be made by non-corrosive metal.

c. * For urban area, the tap settings shall be


+5%, +2.5%, 0%, -2.5%, -5%,
* For remote rural area, the tap setting
shall be: +2.5%, 0%, -2.5%, -5%, -7.5%

d. The handle gives visual indication of the


tapping position, and it shall be rotated in Yes
clockwise direction from a high tap to lower
tap "1" to "5". Switch position No.1 shall
correspond to the primary voltage that
gives the highest voltage ratio.

e. The tap position is indelibly marked by


rssing or engraving and with weather To be specified
-prQofpajnt

Page48/70 !&-
EDC-DTS-MVOO1- Pole Mou nted Three-Phase and Two-Phase Outdoor Distribution Transformers

f. Provision is made for locking of the tapping


switch handles in any desired position, with Yes
a 6 mm standard diameter padlock

8. Losses To be specified

a. 50kVA

• Noload W • ~160
• Load (75°C) • ~ 950

b. 75 kVA
• Noload W • ~220
• Load (75°C) • ~ 1250

c. 100 kVA

• Noload W • ~250
• Load (75°C) • ~ 1550

d. 160 kVA
• Noload W • ~360
• Load (75°C) • ~ 2100

e. 200 kVA
• Noload W • ~450
• Load (75°C) • ~ 2500

f. 250 kVA
• Noload W • ~500
• Load (75°C) • ~ 2950

g. 315 kVA

• Noload W • ~600
• Load (75°C) • ~ 3500

h. 400 kVA

• Noload W • ~720
• Load (75°C) • ~ 4150

i. 500 kVA
• Noload W • ~860
• Load (75°C) • ~ 4950

j. 630 kVA
• Noload W • ~1010
• Load (75°C) • ~ 5850
9. Acoustic sound Level To be specified

a. 50 kVA dB(A) ~ 47

100 kVA
d 160 kVA dB(A) ~52 4
/ \Z4 \*

Page49/70 j1L
LQ
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

e. 200 kVA dB(A) ~53

1. 250 kVA dB(A) ~ 55

g. 315 kVA dB(A) 56


h. 400 KVA dB(A) ~58
I. 500 kVA dB(A) ~59

j. 630 kVA dB(A) ~ 60

10. Accessories

a. The transformers are equipped with an


overpressure relief device. The
overpressure relief device is covered with a
Yes
suitable "cover to protect persons in the
vicinity of the transformer against the
spurting of hot oil in the event of an internal
fault of the transformer

b. The transformers are equipped at the top


with a pocket for a thermometer to Yes
measure the oil temperature. The
transformer pocket is welded on the
transformer lid.

c. The transformers are supplied with the


thermometer pocket filled with oil and the Yes
thermometer installed is of 2 pointers with
the maximum temperature indicator of
resettable type with horizontal reading
scale graduated in °C.

d. Thermometer technical characteristics


-Mounting Top mount
-Range (°C) 20 to 120
-Accuracy ±2%
-Ambient operating temperature (°C) 0 to 60
-Protective index (lEC 60529) P 55
-Suitably protected against corrosion Yes

e. All other transformer necessary accessories Yes


are supplied with the transformer

10.1 Surface treatment

a. Transformers and smaller parts such as


brackets, etc. are powder painting with To be clearly
Dark Grey colour-RAL 7033 or 7036 or be mentioned
7Thjntd with a primer coat and not less than
.-twb finih epoxy or acrylic paint coats

Page5O/70 ,
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

b. The interior of the tank in contact with the To be clearly


oil is given at least one coat of non-chipping mentioned
oil and acid resisting paint or varnish.

c. Detail of the paint system To be provided

d. Corrosion protection method To be provided

e Paint salt spray test or equivalent test To be provided


proving paint lifespan

10.2 Primary bushings

a. -Porcelain bushings conform to the


requirement of IEC 60137
-Brown color
-Manufacturer and year indelible marking Yes
-Threaded parts and screws of metric sizes
-Terminals suitable to received compression
-Aluminum/copper bimetallic lugs for
insulated conductor with a hole of 13 mm
diameter.

b. Located on the top cover Yes

c. Rated maximum voltage (Um) kV 24

d. Minimum creepage distance mm 600

e. Power frequency withstand voltage (rms) kV 50

1. Rated impulse withstand voltage (1.2/50is). kV 125

10.3 Secondary bushings

1. 50, 75, 100 and 160 kVA transformers:


-Porcelain bushings located on the tank top
cover or on the upper part of the right or
left side of the transformer tank Tested
according [C 60137
-Brown color
Yes
-Manufacturer and year indelible marking
-Threaded parts and screws of metric sizes
-Terminals suita ble to received compression
150 mm2 aluminum/copper lugs for
insulated conductor with a hole of 13 mm
diameter.

a. Rated voltage 1 kV

b. Withstand voltage (50 Hz, 1 mn) 3 kV /''T?


2. 200,250and315kVAtransformers /
I

Page5l/70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

- Porcelain bushings are located on the Yes


tank top cover
- LV bushings are equipped with terminal
pad connectors made of high
Yes
conductivity copper/bronze and hot-tin
dipped. The tin thickness shall not be
less of 8 micron (km).
- Bushings are aligned on the tank cover Yes
- Each pad is suitable to received two bi-
metallic pre-insulated compression
Yes
aluminum/copper lugs for 150 mm2
Aluminum ABC with a hole of 13 mm
diameter.
- Threaded parts and screws are of metric Yes
sizes and protected against corrosion.
- Each hole is fitted with one M12x60mm
stainless steel or copper bolt including Yes

one nut, two flat washers and one lock


washer.

a. Rated voltage 1 kV

b. Withstand voltage (50 Hz, 1 mn) 3 kV

3 400 kVA and more transformers:

Porcelain bushings located on the tank top


cover Yes

- LV bushings shall be equipped with


terminal pad connectors of high Yes
conductivity copper/bronze and hot-tin Yes
dipped (8 rim).
- Pad drilling according NEMA or EN 50387
To be specified
or EDF HN 52S62 or any equivalent
standard
- Bushings aligned on the tank cover Yes

It is possible to connect copper insulated


1x240mm2 cables fitted with compression Yes
lugs with a 13mm diameter hole and
according the requirements here in after:

• 400kVA :Twocablesforeach phase


Yes
and one cable for neutral
• 500, 630 kVA : Three cables for
each phase and two cables for neutral Yes

fv1I2x60 copper or stainless steel bolts


ivide + one nut two flat washers and
onetockwasher Yes

Page 52 / 70 4t.
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

a. Rated maximum voltage (Urn) kV

b. Withstand voltage (50 Hz, 1 mn) kV 3

10.4 Terminal permanent marking:


Prirnary: A, B, C Yes

Secondary: a, b, c and n Yes

10.5 Label and rating plates


-Markings and instructions are clear and Yes
indelible and both in English and Khmer
language
-Rating plate is embossed or engraved on
weather proof rating plate with the
Yes
following:

• Type of transformer,
• Specification to which standard it
was manufactured,
• Manufacturer's name,
• Serial number,
• Yearofmanufacturing,
• Numberofphases,
• Rated capacity,
• Rated frequency,
• Rated voltages,
• Rated currents,
• Vector group,
• Percentage impedance voltage at
rated current,
• Type of cooling,
• Continuous ambient temperature at
which ratings apply,
• Top oil temperature rises at rated
load,
• Total weight,
• Volume of oil,
• Weight of core and wind ings,
• Table of primary voltages at the 5
tapping positions,
• Connection diagram.
• Property of ELECTRICITE DU
CAM BODGE and [DC logo
• nHiJ$nfl

a. plate or paint marking mentioning kVA


rating in numerals 70 mm height on the Yes
tank and below the MV bushing.

Page 53/70 gk
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

10.6 Oil
a. New, unused, clean, standard mineral oil in
compliance with IEC 60296 and free from all To be specified
traces of polychlorinated biphenyl (PCB)
com pounds.

b. Oil dielectric strength (IEC 60156) before kV 70


transformer filling

10.7 Transformer dimensions To be specified

a. 50kVA mm HxLxW

b. 75kVA mm HxLxW

c. 100kVA mm HxLxW

d. 160kVA mm HxLxW

e. 200kVA mm HxLxW

f. 250kVA mm HxLxW

g. 315kVA mm HxLxW

h. 400kVA mm HxLxW

i. 500kVA mm HxLxW

j. 630kVA mm HxLxW

10.8 Transformer weight

a. 50 kVA kg To be specified

b. 75 kVA kg To be specified

c. 100 KVA kg To be specified

d. 160 kVA kg To be specified

e. 200 kVA kg To be specified

f. 260 kVA kg To be specified

g. 315 kVA kg To be specified

h. 400 kVA kg To be specified

i. 500 kVA kg To be specified

j. 630 kVA kg To be specified

11 Typical drawings of transformers including To be


drawing of bushings. submitted at
tender stage

MorttlV year of manufacture shall not be


"J knj-erthanoneyearondeliveryat EDCs Yes
wa-rehousQ

Page 54/70 fa1


EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

13 Delivered suitably protected for transport


and storage on a strong non-returnable Yes
wooden case pallet.

Supplier's offer column must be properly filled with the right figures. "Compliant, Yes, ", V, etc..." are not accepted.

Deviation from the technical specification:


The bidder shall list point after point and explain here in after all deviation from the requested
technical specification.
1/
2/
3/

Full technical information shall be supplied within the bid.


Bidder signature:

Page 55 / 70 iL
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

14.4 35 kV and 35(22) kV Three-Phase Pole Mounted Transformers

No. Description Unit Requirement Supplier's Offer

35 kV and 35(22) kV three-phase pole mounted 50 kVA


transformers 75 kVA

100 kVA

160 kVAL1

200 kVAL

250 kVAL1

315 kVALI1

400 kVA

500 kVALI

630 kVA

800 kVA

1000 kVAL1

1250 kVALI

1600 kVALI1

1 Country to be specified

2 Manufacturer to be specified

3 Manufacturer's reference to be specified

4 Standard lEC 60076

5 Type test reports as per 4.2 and [C 60076 To be provided

6 ISO 9001 for design, development and Yes. Certificate


production to be provided

I. General

1 Outdoor pole mounted installation and


operation on MV distribution network with
Yes
nominal voltage of 35 kV or 35(22) kV, 50Hz
with the life expectancy of at least 25 years.

2 Oil-immersed transformers, self-cooled Yes


two winding, and three phase type.
-!1 .

3 AbtAdition as per § 7 1 Yes

4 Overload capcity To be specified

Page56/70 i&
EDC-DTS-MVOO1- Pole Mou nted Three-Phase and Two-Phase Outdoor Distribution Transformers

II. Construction and physical characteristics

1. Tank

a. Tank and cover are constructed of welded


steel sheets. The joints between tank and
Yes
cover provided with suitable flanges bolted
together with gaskets.

b. The cover is formed of steel sheet and


electrically bonded to the tank. It is
Yes
designed in such manner the tank/cover
gasket remains in correct position during
assembly and all along the transformer
lifespan

c. The transformer tank is designed in such a


manner that the completed transformer can
Yes
be lifted and transported without
permanent deformation or oil leakage.

d. The tank and cover are designed in such a


manner to prevent external pockets in
Yes
which water can lodge.

e. All pipes, fins or corrugation are externally Yes


welded to the tank wall.

2. Sealing

a. The transformer tank is sealed by means of Yes


suitable gasket.

b. Thetankcoverisremovableforcore and Yes


coils access.

c. Transformer parts inside the tank are able


to remove upward in one piece with the lift
Yes
of the tank cover.

d. All gaskets are made of resilient material


which will not deteriorate under the action
Yes
of hot oil and will remain oil-tight for the
life expectancy of the transformer.

e. All gaskets and sealing devices are able to


/ '* —.--...-.- *'
maintain the seal for extreme operating
Yes
temperatures of the transformer

Page57/70 4t
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

3. Oil preservation system

a. Transformer of all capacities are


hermetically sealed, completely filled
Yes
system type in which the expansion of the
oil is taken up by elastic movement of the
permanently sealed, usually corrugated
tank.

b. The tank is designed for natural cooling Yes


(ONAN) with a corrugated wall tank if
additional cooling is required.

c. Each transformer is provided with a


minimum of two closed lifting lugs located
on the transformer cover. The minimum
diameter of the hole shall be 25 mm. The Yes
two lifting lugs shall be located such that
there will be a minimum of 50 mm between
the lifting chain and the nearest part of the
LV bushings.

d. Three-phase Transformer is fitted with an Yes


under frame suitable for supporting the
transformer on a flat surface.

e. Filling stub inner and drain plug diameter ~ 25 mm

4. Cores and coils

a. Thecoreand coilassemblyhavethecore
and coils rigidly connected to the tank and
Yes
shall not shift in any direction during
shipping, transportation, installation and
operation.

b. The core construction avoids static


discharge and development of short-circuit
Yes
paths within itself or to the ground.

c. Core are made of low loss, high Yes


permeability material

d. The core design ensures no hot sections due


to over fluxing or circulating currents. The
Tesla To be specified
xlerTsty at any point shall designed to
YTet 55 to 1 65 tesla

Page 58 / 70 &
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

e. The windings are designed and


manufactured to resist without suffering
Yes
damage, the thermal and mechanical
effects caused by external short-circuit.

f. MV and LV Wind ings are made with high


conductivity copper and shall resist, without
Yes
suffering damage, the thermal and
mechanical effects caused by external
short-circuit.

g. The insulation material of windings are


suitable for the specified temperature rise
Yes
and shall be thermally stabilized.

h. Vectorgroup Dynli
(IEC 60076)

4.1 Primary for 35 kV transformers

a. Servicevoltage(Un) kV 35

b. Rated maximumvoltage(Um) kV 38or40.5

c. Power frequency withstand voltage (1 mn) kV 70

d. Rated impulse Voltage (1.2/5Ots) kV 170

e. Frequency Hz 50

4.2 Primary for 35(22) kV transformers

a. Servicevoltage(Un) kV 35(22)

b. Rated maximumvoltage(Um) kV 38or40.5

c. Power frequency withstand voltage (rms) kV 70

d. Rated impulse Voltage (1.2/SOps) kV 170

e. Frequency Hz 50

4.3 Secondary

a. Servicevoltage(Un) kV 0.230/0.400

/
b. Rated Maximum Voltage(Um) kV 1 'f A
It 'I
c. Power frequency withstand voltage (rms) kV 3

Page 59 / 70 j11L
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

5. Impedance voltage on the nominal voltage To be specified


principal tap

a. 50and75kVAtransformers 4%

b. Transformers from 100 to 315 kVA 4.5%

c. From 400 to 1000 kVA 5%

d. More than 1000 kVA 6%

e. The impedancevoltage is subjected to the Yes


tolerance specified in lEC 60076.

6. Short-circuit performance

a. Sustaining a three-phase symmetrical short


circuit on the low voltage side with power
Yes
maintained on the high voltage side without
damage or distress for 3 seconds.

b. Thermal withstanding to short circuit of 2 s. To be specified

c. Mechanical withstanding to short circuit of To be specified


0.5 sec with I = I rated x 100 I Uk%,

7. Tap changer

a. The high voltage wind ings are provided with Yes


off-load tap changer for voltage adjustment

b. The lever for operating the off-load tap


changer is of externally operated type and
Yes
shall be made by non-corrosive metal.

c. * For urban area, the tap settings shall be


+5%, +2.5%, 0%, -2.5%, -5%,

* For remote rural area, the tap setting


shall be: +2.5%, 0%, -2.5%, -5%, -7.5%

d. The handle gives visual indication of the


tapping position, and it shall be rotated in
Yes
clockwise direction from a high tap to lower
tap "1" to "5". Switch position No.1 shall
to the primary voltage that
iyësthe highest voltage ratio

e For 35 (22) kV transformers the high


voltage wiridings are provided with 2

Page 60/70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

position off-load voltage changer for Yes


primary voltage changing.

The lever for operating the voltage changer


is of externally operated type and shall be
made by non-corrosive metal. Yes

f. The tap or voltage changer position is


indelibly marked by embossing or engraving
To be specified
and with weather proof paint

g. Provision is made for locking of the tapping


switch handles in any desired position, with
Yes
a 6 mm standard diameter padlock

8. Losses § 8.7 To be specified

a. 50kVA

• Noload W • ~170
• Load (75°C) • ~ 950

b. 75 kVA

• Noload W • ~235
• Load (75°C) • ~ 1250

c. 100 kVA

• Noload W • ~260
• Load (75°C) • ~ 1550

d. 160 kVA

• Noload W • ~370
• Load (75°C) • ~ 2100

e. 200 kVA

• Noload W • ~460
• Load (75°C) • ~ 2500

f. 250 kVA

• Noload W • ~520
• Load (75°C) • ~ 2550

g. 315 kVA

• Noload W • ~630
• Load (75°C) • ~ 3500

h. 400 kVA

• Noload W • ~75L
• Load(75 C) • ~4150 t
*

Page 61/70 /U ji
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

i. 500 kVA

• Noload W • ~900
• Load (75°C) • ~ 4950

j. 630 kVA

• Noload W • ~1050
• Load (75°C) • ~ 5850

k. 800 kVA

• Noload W • ~1270
• Load (75°C) • ~ 9900

I. 1000 kVA

• Noload W • ~1300
• Load (75°C) • ~ 12150

m. 1250 kVA

• Noload W • ~1530
• Load (75°C) • ~ 14850

n. 1600 kVA

• Noload W • ~1850
• Load (75°C) • ~ 17850

9. Acoustic sound Level To be specified

a. 50kVA dB(A) ~47

b. 75kVA dB(A) ~48

c. 100 kVA dB(A) ~49

d. 160 kVA dB(A) ~52

e. 200kVA dB(A) ~53

f. 250 kVA dB(A) ~55

g. 315 kVA dB(A) ~ 56

h. 400kVA dB(A) ~58

i. SOOkVA dB(A) ~59

j. 630 kVA dB(A) ~60

k. 800 kVA dB(A) ~61

I. 1000 kVA dB(A) ~63

rn- -12 QkVA dB(A) 64


c
- - 1€DQkVA d B(A) ~ 66

10 Accessories

Page 62 / 70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

a. The transformers are equipped with an


overpressure relief device. The
overpressure relief device is covered with a
suitable cover to protect persons in the Yes
vicinity of the transformer against the
spurting of hot oil in the event of an internal
fault of the transformer

b. The transformers of 250 kVA and more are


equipped at the top with a pocket for a
Yes
thermometer to measure the oil
temperature. The transformer pocket is
welded on the transformer lid.

c. The transformer of 250 kVA and more are


supplied with the thermometer pocket filled
with oil and the thermometer installed is of
2 pointers with the maximum temperature Yes
indicator of resettable type with horizontal
reading scale graduated in °C.

d. Thermometer technical characteristics

-Mounting Top mounted

-Range (°C) 20 to 120


-Accuracy ±2%
-Ambient operating temperature (°C) 0 to 60

-Protective index(IEC 60529) P 55


-Suitably protected against corrosion Yes

e. All other transformer necessary accessories Yes


are supplied with the transformer

10.1 Surface treatment

a. Transformers and smaller parts such as


brackets etc. are powder painting with
To be clearly
Dark Grey colour-RAL 7033 or 7036 or be
mentioned
painted with a primer coat and not less than
two-finish epoxy or acrylic paint coats.

b. The interior of the tank in contact with the To be clearly


oil is given at least one coat of non-chipping mentioned
oil and acid resisting paint or varnish.

c. Detail of the paint system To be proviced'/ "

Page 63 / 70 /tL Jh-


EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

d. Corrosion protection method To be provided

e Paint salt spray test or equivalent proving To be provided


paint lifespan

10.2 Primary bushings

a. -Porcelain bushings conform to the


requirement of IEC 60137

-Brown color

-Manufacturer and year indelible marking


Yes
-Threaded parts and screws of metric sizes

-Terminals suitable to received compression


-Aluminum/copper bimetallic lugs for
insulated conductor with a hole of 13 mm
diameter.

b. Located on the top cover Yes

c. Ratedmaximumvoltage(Um) kV 38or40.5

d. Creepage distance (mm) mm 950

e. Power frequency withstand voltage (rms) kV 70

f. Rated impulse withstand voltage (1.2/50s) kV 170

10.4 Secondary bushings

1. 50, 75, 100 and 160 kVA transformers:

-Porcelain bushings located on the tank


cover or on the upper part of the right or
left side of the transformer tank Tested
according [C 60137

-Brown color

-Manufacturer and year indelible marking Yes

-Threaded parts and screws of metric sizes

-Terminals suitable to received compression


150 mm2 aluminum/copper lugs for
insulated conductor with a hole of 13 mm
diameter.

b Rated voltage 1 kV

c Power frequency withstand voltage (rms) 3 kV

Page64/70 h-
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

2. 200, 250 and 315 kVA transformers


- Porcelain bushings are located on the Yes
tank top cover
- LV bushings are equipped with terminal
pad connectors made of high
conductivity copper/bronze and hot-tin
dipped. The tin thickness shall not be Yes
less of 8 micron Qim).
- Bushings are aligned on the tank cover Yes
- Each pad is suitable to received two bi-
metallic pre-insulated compression
aluminum/copper lugs for 150 mm2
Aluminum ABC with a hole of 13 mm Yes
diameter.
- Threaded parts and screws are of metric
sizes and protected against corrosion.
Y es
- Each hole is fitted with one M12x60mm
stainless steel or copper bolt including
one nut, two flat washers and one lock Yes
washer.

a. Rated voltage 1 kV

b. Withstand voltage (50 Hz, 1 mn) 3 kV

3. 400 kVA and more transformers:

-LV bushings shall be equipped with


terminal pad connectors of high
Yes
conductivity copper/bronze and hot-tin
dipped (8 urn).

-Pad drilling according to NEMA or EN To be specified


50387 or EDF HN 52S62 or equivalent
standard

-Bushings aligned on the tank cover


Yes
-It is possible to connect copper insulated
1x240mm2 cables fitted with compression
lugs with a 13mm diameter holes and Yes
according the requirements here in after:

• 400 kVA :Twocablesforeach


Yes
phase and one cable for neutral

• 500, 630 kVA : Three cables fQr each


phase and two cables for neutral Yes

• 800,1000kVA :Fourcablesforeach
phase and two cables for neutral Yes /
I *

Page 65 / 70 I-
EDC-DTS-MVO01- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

• 1250 kVA : Five cables for each Yes


phase and two cables for neutral

• 1600 kVA : Six cables for each phase


Yes
and three cables for neutral

M12x60 copper or stainless-steel bolts


provided + one nut, two flat washers and Yes

one lock washer.

a. Rated maximum voltage (Urn) kV

b. Power frequency withstand voltage (rms) kV 3

c. Optional: LV insulation for LV bushing and


connection protection box IP 2X

10.5 Terminal permanent marking:

a. Primary:A,B,C Yes

b. Secondary : a, b, c and n Yes

10.6 Label and rating plates

-Markings and instructions are clear and Yes


indelible and both in English and Khmer
language

-Rating plate is embossed or engraved on


weather proof rating plate with the
following:

• Type of transformer,
• Specification to which standard it
was manufactured,
• Manufacturer's name,
• Serial number,
Yes
• Yearofmanufacturing,
• Numberofphases,
• Rated capacity,
• Rated frequency,
• Rated voltages,
• Rated currents,
• Vector group,
• Percentage impedance voltage at
rated current,
-.-Tpe of cooling,
4' ' • CoftiYuous ambient temperature at
whicii ratings apply
• Top oil temperature rises at rated
Ioad

Page 66 / 70 M-
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

• Total weight,
• Volume of oil,
• Weight of core and wind ings,
• Table of primary voltages at the 5
tapping positions,
• Connection diagram.
• Property of ELECTRICITE DU
CAM BODGE and [DC logo

a. plate or paint marking mentioning kVA


rating in numerals 70 mm height on the
Yes
tank and below the MV bushing.

10.7 Oil

a. New, unused, clean, standard mineral oil in


compliance with IEC 60296 and free from all
Yes
traces of polychlorinated biphenyl (PCB)
compounds.

b. Oil dielectric strength (lEC 60156) before


kV 70
transformer filling

10.8 Transformer dimensions To be specified

a. 50kVA mm HxLxW

b. 75kVA mm HxLxW

c. 100kVA mm HxLxW

d. 160kVA mm HxLxW

e. 200kVA mm HxLxW

f. 250kVA mm HxLxW

g. 315kVA mm HxLxW

h. 400kVA mm HxLxW

i. 500kVA mm HxLxW

j. 630kVA mm HxLxW

k. 800kVA mm HxLxW
/
I. 1000 kVA mm H x L x W: ,
\_ 1

Page67/70 /1i,
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

m. 1250kVA mm HxLxW

n. 1600 kVA mm H xL xW

10.9 Transformer weight

a. 50 kVA kg To be specified

b. 75 kVA kg To be specified

c. 100 kVA kg To be specified

d. 160 kVA kg To be specified

e. 200 kVA kg To be specified

f. 260 kVA kg To be specified

g. 315 kVA kg To be specified

h. 400 kVA kg To be specified

I. 500 kVA kg To be specified

j. 630 kVA kg To be specified

k. 800 kVA kg To be specified

I. 1000 kVA kg To be specified

m. 1250 kVA kg To be specified

n. 1600 kVA kg To be specified

11 Typical drawings of transformers including To be provided


drawing of bushings. at tender stage

12 Month! year of manufacture shall not be


longer than one year on delivery at [DC's
Yes
warehouse.

13 Delivered suitably protected for transport


and storage on a strong non-returnable
Yes
wooden case pallet.

.ciiJer's offer column must be properly filled with the right figures. "Compliant, Yes, ", V, etc..." are not accepted.
4;5

Deviation from the technical specification

Page 68/ 70 4L
EDC-DTS-MV001- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

The bidder shall list point after point and explain here in after all deviation from the requested
technical specification.

Full technical information shall be supplied within the bid.

Bidder signature:

Page 69/70
EDC-DTS-MVOO1- Pole Mounted Three-Phase and Two-Phase Outdoor Distribution Transformers

15 ANNEX

Operating and Maintenance Costs


Since the operating costs of the transformers being procured form a major part of the life cycle cost,
these costs will be evaluated based on prices and maximum guaranteed losses furnished by the Bidder
in the relevant Schedule of Technical Particulars of the detailed technical specifications. The evaluation
will be applied to the quantity of transformers given in Price Schedule.

The distribution transformers will be evaluated as the sum of the capital cost (adjusted for deviations
as necessary) plus the capitalized value of the losses, as guaranteed in the Technical data sheet using
the following formula:

G (USD) = A x load loss (kW) + B x no-load loss (kW)

Where: G is the capitalized value of the guaranteed losses, in accordance with the bidder offered
technical data sheets.

A is capitalized cost of one kW of load loss and B is the capitalized cost of one kW of no-load loss.

Values of A and B are given in the bidding documents

There will be no credit for losses less than the guarantee. If transformers exceed the maximum losses
requested values, the offer shall be rejected for non-responsiveness.

Page 70 I 70

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