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ARCA Info Catalogue GB

The document describes the product range of ARCA Regler GmbH, including valves, actuators, positioners, and accessories. It provides details on their various series, specifications like nominal diameter and pressure/temperature ranges, materials, and maximum forces. The company manufactures control valves, linear and rotary actuators, as well as positioners for pneumatic control loops across a wide range of industrial applications.

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0% found this document useful (0 votes)
663 views146 pages

ARCA Info Catalogue GB

The document describes the product range of ARCA Regler GmbH, including valves, actuators, positioners, and accessories. It provides details on their various series, specifications like nominal diameter and pressure/temperature ranges, materials, and maximum forces. The company manufactures control valves, linear and rotary actuators, as well as positioners for pneumatic control loops across a wide range of industrial applications.

Uploaded by

cvf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 146

Product Range

ARCA Regler GmbH

Valves
Production Application area
Design Series Nominal diameter
line Nominal pressure Temperature
DN15 - DN100 PN10 – PN63 -196°C…530°C
ECOTROL® 8C
DN1/2" - DN4" ANSI150 – ANSI600 -196°C…530°C
2-way DN125 – DN800 PN10 – PN63 -196°C…530°C
ECOTROL® 6N
valves DN5" – DN32" ANSI150 – ANSI600 -196°C…530°C
single DN15 – DN600 PN100 - PN250 -196°C…530°C
seated ECOTROL® 6H
DN1/2" – DN24" ANSI900 – ANSI1500 -196°C…530°C
DN 15 - DN200 PN400 -196°C…530°C
130
DN ½“- DN8“ ANSI2500 -196°C…530°C
2- way
valves 250 DN50 - DN350 PN10 - PN40 -10°C…530°C
Control double-
Valves seated 280 DN40 - DN250 PN63 - PN160 -10°C…530°C
3- way 200 DN25 - DN600 PN10 - PN40 -10°C…400°C
valves 220 DN25 - DN300 PN63 - PN160 -10°C…530°C
DN15 – DN300 PN10 - PN160 -10°C…530°C
DN1/2“ – DN12“ ANSI150 – ANSI900 -10°C…530°C
Angle 350
DN100/150 - DN150/300 PN63 - PN250 -10°C…600°C
type
valves DN4“/6“ – DN6“/12“ ANSI600 – ANSI1500 -10°C…600°C
DN25 – DN400 PN10 - PN400 -10°C…600°C
380
DN1“ – DN16“ ANSI150 –ANSI2500 -10°C…600°C
Hygienic
BIOVENT® 391 DN15 - DN150 PN10 - PN25 -30°C…135°C
valves
Globe DN50 – DN800 PN16 - PN250 up to 450°C
510+520
type DN2" – DN32" ANSI150 -ANSI1500 up to 450°C
DN80 - DN200 PN16 -PN250 up to 450°C
550
DN3" - DN8" ANSI150 - ANSI1500 up to 450°C
DN80 - DN200 PN16 -PN250 up to 600°C
Steam 560
DN3" - DN8" ANSI150 - ANSI1500 up to 530°C
conditioning
valves Angle DN25 - DN250 PN16 - PN400 up to 450°C
570
type DN1" - DN10" ANSI150 - ANSI2500 up to 450°C
DN25 - DN250 PN16 - PN400 up to 620°C
580
DN1" - DN10" ANSI150 - ANSI2500 up to 620°C
DN25 – DN100 PN16 - PN400 up to 620°C
590
DN1" – DN4" ANSI150 - ANSI2500 up to 620°C

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst  Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156 -7709-55 
E-Mail: [email protected]  Web: www.arca-valve.com

Product Range / Issue: 05/2017 - subject to techn. modifications - Page 1 of 3


Product Range
ARCA Regler GmbH

Actuators

Production Max. actuating force/moment


Series Temperature range* Stroke/Rotary angle
line Spring Air

811 (UMA) -20°C…+80°C 20mm - 120mm 4,5kN - 33,1kN 11,6kN - 81,2kN

812/813
-20°C…+80°C 10mm - 60mm 4,8kN - 16kN 14,4kN - 32,4kN
Linear (MF)
actuators
812.DWK -40°C…+80°C 20mm - 30mm - up to 17kN

MA -20°C…+80°C 20mm - 136mm 2,6kN - 45kN 4,6kN - 87kN

Piston -20°C…+80°C
814 180-250 mm max. 22kN max. 149kN
actuators (-40°C optional)
Rotary
840 -20°C…+80°C 0° - 90° 46Nm - 1630Nm 87Nm- 2295Nm
actuators
* Further low temperature applications on request (e.g. -50°C)

Positioners
Type of Residual
Production Air Communi- Temperature Linearity
Series explosion- Options control
line supply cation range failure
proof deviation
w/o analogue module
w/o
HART binary module -30°C…+80°C
E/P- 1,4bar - intrinsically
827A Profibus slot initiator (-40°C < 0,3% < 0,5%
Positioner 7bar safe
Foundation module optional)
flame-proof
Fieldbus contact module

P- 1,4bar - I/P converter


824.P w/o w/o -40°C…+80°C < 0,5% < 2%
Positioner 6bar limit switch

E/P- 1,4bar - I/P converter


824.E w/o w/o -40°C…+80°C < 0,5% < 2%
Positioner 6bar limit switch

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst  Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156 -7709-55 
E-Mail: [email protected]  Web: www.arca-valve.com

Product Range / Issue: 05/2017 - subject to techn. modifications - Page 2 of 3


Product Range
ARCA Regler GmbH

Accessories

Production line Series Application area Measuring range Diam. of bellows

Over pressure 0,02bar - 80,0bar 15mm-160mm

Pressure
Roboter 902 Low pressure 0,01bar - 1,0bar 60mm
controller

Differential
0,03bar - 5,0bar 50mm - 100mm
pressure

Production line Series Measuring range Feeler length

Temperature-P- 910 (05075 /


0°C - 250°C 300mm / 500mm
controller 05076)

Production line Series Application area Measuring range

Pneumatic
920.350 P. PI. PID Pressure 0-150 bar
controller

Production line Series Application area Measuring range

Pneumatic
controller for 921.83 Temperature -40°C - 600°C
temperature

Production line Series p max. T min/max

Pneumatic
pressure 931 4 bar -50°C / 200°C
transformer

Production line Series Adjusting range T min/max Filter size

Air set 961 0 bar - 6 bar 0°C - 50°C 40µm

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst  Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156 -7709-55 
E-Mail: [email protected]  Web: www.arca-valve.com

Product Range / Issue: 05/2017 - subject to techn. modifications - Page 3 of 3


ECOTROL® control valve
Committed to perfection
ECOTROL® control valve in every detail
Powerful valve actuator
The pneumatic multi-spring 812 series actuator shown here
is deployed in many applications as a standard actuator. Not
only is it robust and explosion proof, it also provides short
stroking times, a constant seating force, and is cost effec-
tive. The actuator is available in different sizes optimized in
line with required actuating force. ECOTROL® control valves
are also available with optional electric or electrohydraulic
actuators. For more details, see the ARCA actuators
brochure.
Multi-functional positioner
The ARCAPRO® digital positioner is a multi-functional inter-
face with the controller or process control system and
operates as standard with 4 –20 mA. HART, Profibus (PA),
and Foundation Fieldbus communication are used to
establish a digital interface with bidirectional data exchange
(including status messages). It can be parameterized on
site or via the communications system. An open mechani-
cal interface concept that we helped elaborate complies
with VDI/VDE 3847 and is used for mounting and mechani-
cally connecting the positioner to the actuator. For more
details about this and the optional analog positioners, see
the ARCA positioners brochure.
Reliable stem seal
Depending on the process fluid, pressure and temperature,
we can advise you on the most suitable stem seal – from
the stuffing box to the hermetically-tight bellows sealing –
so that your system remains completely leak proof. The
stem surfaces, packing material, and design complement
each other perfectly, which means that friction, corrosion,
and emission limit values are not an issue.
Fixed-form housing seal
The connection between the valve housing and the bonnet
is established in the force bypass. This helps prevent
mistakes during assembly and ensures that the housing
seal is fully enclosed, thereby preventing it from yielding.
This housing/bonnet design also ensures that the valve
seat and plug are not subject to any lateral forces, which
helps prevent leakage.
Robust, high-precision inner parts
The ECOTROL® control valves are equipped with inner
parts specially designed for the prevailing flow conditions in
your plant. The shapes of the closure members and valve
seats as well as the material from which they are made are
optimized in line with your requirements. A key technical
feature here is the unique quick-exchange system that
enables your service personnel to replace the clamped
valve seat without the need for special tools. The metal or
compressible seal for the valve seat and the float-mounted
seat ring ensures long-life seat tightness. As an option a
symmetrical seat ring, which can be used on both sides, is
available. This cuts costs dramatically not only with the
ceramic version for abrasive media.

2
Stem seals ECOTROL® control valve

Maintenance-free PTFE V-ring Adjustable stuffing box Bellows seal


packing with precision sealing with packing rings If hermetic sealing is required, our specially
element Different packing materials are available for developed bellows seal is the perfect solu-
the adjustable stem seal. The required seal- tion. The stainless steel bellows is welded on
This packing system comprises graphite
ing force can only be ensured over the long the bottom with the valve stem and on the
reinforced and virgin PTFE V-rings, which
term, however, when the individual packing top with the bellows plate so that it is her-
makes them immune to strongly fluctuating
rings or cords are pressed with equal load. metically tight. For safety reasons, an addi-
operating temperatures. The corrosion-
Thanks to the patented ARCA-OPTIPRESS® tional stuffing box with standard life loading
resistant preload spring located under the
preloading device, the packing rings are all packing is provided. An optional control
packing allows the stem seal to adjust itself
compressed with constant preload, with the connection for alarm, flushing, or siphoning
automatically and ensures sufficient sealing
result that the sealing effect is properly dis- equipment can also be installed between the
force even at low pressures. An elastomer
tributed over the packing length. metal bellows and safety packing to ensure
precision sealing element seals the device up
maximum operational reliability even if the
to the stuffing box, while a wiper ring pro-
metal bellows fail.
tects against the ingress of dirt.

Valve trims

Standard contoured plug Soft seat with metal support


For a laminar or turbulent flow, the single-stage, dirt-resistant contoured plug is the ideal solu- To ensure that even with oversized actuators
tion. The characteristic of the contoured plug can be adjusted as required. The standard trim is the soft seal remains tight over long periods
metal-seated. The seat ring is rotationally symmetric and can be supplied as an option with of operation, we have developed the pat-
two seating surfaces. This means that when one of the seat faces has worn, you can simply ented ECOTROL® soft seal with an additional
turn the seat ring around. This can be easily carried out on site and without the need for special metal seal between the seat and plug. This
tools. To prevent corrosion due to cavitation and high pressures, the (single or multi-stage) con- ensures that the surface pressure of the
toured plug and the seat ring can also be made from highly wear-resistant ceramic materials. PTFE soft sealing element remains at a per-
A low-noise perforated cage can help reduce noise. missible level and protects the PTFE sealing
element against «cold flow». The defined
pretension of the sealing element is achieved
by means of an O-ring spring suspension.
With over 1 million operating cycles, this soft
seal design has proved to be highly reliable.

3
ECOTROL® control valve

Low temperature extension Cooling fins for high temperatures OPTISEAL® diaphragm seal
At low temperatures, sufficient distance At operating temperatures of above 250 °C,
for hazardous media
must be maintained between the valve multiple cooling fin sets can be used in con- The OPTISEAL® diaphragm seal with
actuator and the valve itself. To provide junction with graphite packing. These allow additional safety stuffing box prevents haz-
protection against these icy conditions, we heat to escape, thereby ensuring that the ardous media from escaping. This is the
offer a special stem extension housed in packing does not overheat. At operating tem- ideal solution if metal bellows can potentially
a thin-walled insulation column. The stem perature of above 450 °C, the customized be destroyed in critical applications by parti-
extension is filled with an insulator, which design of the cooling fin set ensures that, cles which become lodged in the bellows
minimizes loss caused by thermal conduction in a worst case scenario, the temperature winding. OPTISEAL® fixes a hydraulically-
and radiation. The length of the extension within the packing does not exceed 450 °C. supported diaphragm between the valve
can be adapted in line with your specific housing and bonnet, and between the stem
plant requirements. and plug. Thanks to the hydraulic support,
the diaphragm can withstand operating pres-
sures of up to 100 bar.

Double guided contoured plug Perforated plug and cage Pressure-balanced valve plug
Due to the Bernoulli Effect, liquids with a For liquid and compressible media, perfo- Pressure-balanced valve trims are optimized
high differential pressure can cause the valve rated plugs and cages have proved to be the for minimal actuating forces. The plug
plug to vibrate. This can be counteracted, ideal solution for preventing noise and cavita- surface facing away from the valve seat is
however, by means of an integrated bottom tion damage. Cavitation downstream of the under the same pressure as the surface
guide. This innovative design ensures that perforation caused by gas bubbles imploding facing the valve seat. This is achieved by
there is no additional sealing area on the out- occurs in the center of the perforated plug bores in the plug and dynamic piston sealing.
side. The bottom guide is open and, there- without damaging the trim or housing. This An ECOTROL® control valve with a pressure-
fore, completely dirt resistant. Thanks to the increases the service life and, in turn, the relieved plug can be operated even by very
ECOTROL® quick-exchange system, this cost-effectiveness of control valves which small actuators. Depending on the process
component is also retrofitted to each stan- are designed for high differential pressures conditions, the plug relief device is sealed by
dard valve. and subject to harsh conditions. This also metal piston or elastomer rings.
results in lower noise emissions, which can
be reduced even further by means of a low-
noise perforated cage.

4
Ensuring precision
and efficiency ECOTROL® control valve
ARCA ECOTROL® offers a wide range of
innovative solutions designed to fulfill all your
control task requirements. Whether housing,
inner valves, valve seats, stem seals, actua-
tors, or positioners, every detail benefits from
the know-how of expert engineers with many
years’ experience in a wide range of applica-
tions. Factors such as efficiency, control preci-
sion, price/performance ratio, weight, and
lifecycle costs are optimized to suit your requi-
rements. Our commitment to innovation in
valve technology ensures that you benefit
from high control precision and lower opera-
ting costs. Why not see for yourself!

Our innovations How you benefit


1 Patented valve seat with PTFE soft seal ✔ Absolute seat tightness

and metal secondary seal ✔ Defined preload

✔ Long service life

2 Seat rings made from a wide variety ✔ Reproducible seat tightness due

of materials to self-centering
✔ Low wear and tear minimizes

cost of spare parts
3 PTFE V-ring packing with additional precision ✔ Safety and hermetic sealing

sealing element ✔ Low maintenance

4 Quick exchange system for seat rings ✔ Maintenance without special tools

and plugs
5 Wide variety of valve trims ✔ Maximum process flexibility

optimized for all applications with high control quality
✔ Low noise emissions

6 Stainless steel stuffing box area ✔ No galvanic corrosion

7 Flow-optimized valve housing ✔ High flow coefficients

✔ Low noise emission

8 Compact, robust design ✔ Minimum mounting space required

✔ Low weight

www.arca-valve.com
5
ECOTROL® control valve

ECOTROL® general specifications


Series 8C 6N 6H
DN 15–100 / 1⁄2"–4" 125–800 / 5"–32" 15 – 400 / 1"–16"
PN / ANSI class 10–63 / class 150–600 10–63 / class 150–600 100–250 / class 900–2500

Body material EN for temperatures ASTM for temperatures


1.0619 GP240GH –10 °C to 400 °C A 216 WCB –29 °C to 425 °C
1.4408 GX5CrNiMo19 -11-2 –29 °C to 400 °C A 351 CF8M –196 °C to 400 °C
1.6220 G20Mn5 –50 °C to 345 °C A 352 LCC –50 °C to 345 °C
1.6982 GX3CrNi13-4 –120 °C to 400 °C – –
1.7357 G17CrMo5-5 –10 °C to 530 °C A 217 WC6 –29 °C to 530 °C
Bonnet ≤ DN 65 made of 1.4408 (A351CF8M)
Material ≥ DN 80 made from the same material as the housing but with a stuffing box sleeve made of 1.4571 (ANSI TP316TI)
Plug characteristic Standard: equal percentage or linear
Optional: modified linear

2224101 03 09.16.1 · Subject to change without notice · © ARCA Regler GmbH. All rights reserved.
Rangeability 50 : 1
Double guide Optional: integrated bottom guide for sizes DN 40 – DN 600, Kvs > 25
Seat leakage Metal sealing: leakage rate class IV (<0.01 % Kvs); optional leakage rate class V
Soft sealing: leakage rate class VI
Bellows Double walled, made of 1.4571 or (optional) Hastelloy®
seal (for ANSI 150 and ANSI 300, other rated pressures available on request)
Heating jacket Connections DN 15 or DN 25 PN 40 (1⁄2" or 1" ANSI 300) screwed joints or flanges

ECOTROL® standard inner valves


Material Contoured Contoured plug P1 Perforated Seat Seat seal max. permissible
no. plug P1 with integrated plug L1 medium temperature
bottom guide*
1 1.4571 1.4571 – 1.4571 Metal In acc. with stem seal
2 – – 1.4571 1.4571 nitrited Metal In acc. with stem seal
3 1.4122 1.4122 – 1.4021 Metal In acc. with stem seal
4 – – 1.4122 1.4021 nitrited Metal In acc. with stem seal
5 1.4112 hardened 1.4112 hardened 1.4112 hardened 1.4112 hardened Metal In acc. with stem seal
6 1.4571 – – 1.4571 PTFE/FKM –20 °C ~ 180 °C
7 1.4571 – – 1.4571 PTFE/EPDM –29 °C ~ 140 °C
8 1.4571 – – 1.4571 PTFE –196 °C ~ 180 °C
* only as of ≥ 40 (1 1⁄2") KVs ≥ 25 (Cvs ≥ 29)

ARCA Regler GmbH


Kempener Str. 18, D-47918 Tönisvorst
Phone +49 (0)2156-7709-0, Fax +49 (0)2156 7709-55
www.arca-valve.com, [email protected]

ARCA Flow Group worldwide: Competence in valves, pumps & cryogenics

6
Diaphragm Actuators
Diaphragm Actuators Favorable Variety
Whether rotary or linear – with pneumatic, electric, and
hydraulic valve actuators from ARCA Regler GmbH, you
always have the right solution at hand. ARCA’s comprehen-
sive product portfolio offers a choice of valve actuators
ranging from low to very high actuating forces and torques.
If requested, we can also develop and manufacture actua-
tors that are optimized for safety-oriented applications or
have extremely short actuating times. Low lifecycle costs
are a feature shared by all our actuators.

Pneumatic Diaphragm Actuators


The simple design of our pneumatic diaphragm actuators
with a robust rolling diaphragm makes them universal in
application while ensuring hysteresis-free control across
the entire actuating range. These pneumatic valve actua-
tors can be opened or closed using spring force or control
air – an option that is field-reversible, making the devices
very versatile and providing security for your investments.
The integrated compression springs ensure that the
pneumatic control actuator always adopts a defined fail
position. This is accomplished with very short actuating
times meaning that alongside their control tasks, ARCA
diaphragm actuators also play a key role in safeguarding
the plant. Explosion protection is not an issue when con-
figuring pneumatic diaphragm actuators. If required, a
manual emergency override can be adapted.

Electric Actuators
Actuating and control forces are transferred to the valve
using geared motors to ensure that the forces are always
available on demand. Suitable gear reductions guarantee
that even extremely high actuating forces are transferred
safely and reliably. Electric actuators are normally equipped
with a handwheel. End positions are adjusted via config-
urable torque or travel limit switches. Explosion protection
and an emergency control function can be realized as an
option. A standardized interface allows the actuators to be
used for all common applications.

Hydraulic Actuators
These are characterized by their high actuating forces and
speeds. Because of the double piping for the inflow and
outflow of media, hydraulic actuators are only specified for
high-end technical applications. In conjunction with leading
manufacturers, we can offer you the correct make to suit
your specific requirements.

2
Pneumatic Multi-Spring Actuator Type 812

The Benefits of Our Standard Version Special Protection


This pneumatic actuator is identical as regards the «air to open» (Fig. 1) and «air to close»
for the Actuator Stem
(Fig. 2) functions, which allows you to reverse the actuator on site, as installed, with minimal The stem lead-through is designed to be
manual intervention and without opening the actuator housing. This design prevents internal maintenance-free, even when used in harsh,
parts from being lost and the powder-coated actuator shells are not damaged at the contact dusty environments. Dirt particles are reliably
points with the bolts and nuts. With this the rolling diaphragm, which has proven itself thou- deflected upstream of the guide and sealing
sands of times over, is also protected from damage. Special plugs for aerating and bleeding element to prevent damage from occurring
ensure the highest possible protection against spray water and other environmental influences. in these areas near the super finished and
The multi-spring design enables very compact dimensions. A stainless steel variant is available finish-rolled stems for ultra-high operating
for demanding process conditions as encountered in the food industry. reliability.

Universal Diaphragm Actuator Type 811 Double-Acting


Piston Actuator

The universal diaphragm actuator, type UMA 811, is a product line comprising four sizes Internal development of the double-acting
of actuator. The stem features a twin design and both interfaces for adapting to the valve are piston actuator, type 812.MFI-DWK, allows
identical to facilitate toggling between the two directions. Instrumentation can be added by us to accommodate the special requirements
way of standardized NAMUR ribbing. An emergency override facility is available as an option. associated with large driving forces in both
directions as well as very short actuating
A tensioning screw as commonly used in pneumatic regulation is used to adapt the spring
times for extremely high switching fre-
preload to the actuating forces required with pinpoint accuracy. This, in conjunction with
quency. The basis for this is proven control
different-sized centric springs, enables a very broad range of actuating forces to be optimally
actuator technology and the combination
set. High accuracy is achieved by making adjustments at the outward-facing side, in the
of compact design, long service life, and high
installed state, with further fine-tuning possible during operation.
availability. The interfaces have also been
retained so that the integrated positioner
assembly can be used with the integrated air
ducting as has the valve interface, allowing
accessories to be retrofitted at any time.

3
Diaphragm Actuators

Diaphragm and Diaphragm Integrated Air Ducting Manual Emergency Override


Clamping with Enclosure ARCA is known for its integrated air ducting
(Option)
The rolling diaphragm used by ARCA is and backlash-free stroke feedback. This The pneumatic diaphragm actuator can be
maintenance-free thanks to a super finished makes it possible to easily integrate acces- easily equipped or retrofitted with an emer-
housing and diaphragm plate. The diaphragm sories such as positioners or solenoid valves gency override so that the actuator stem can
clamping system has proven to be crucial in with the actuator. The actuating pressure be moved to the desired position against the
terms of service life, however. Our diaphragm can thus be channeled from the positioner spring force. The enclosed design meets all
clamping system with force bypass further through the actuator yoke to the actuator common safety requirements.
extends the service life of the diaphragm sig- without the need for additional piping.
nificantly. The force bypass design prevents Elaborate, vulnerable external piping is there-
the maximum permissible surface pressure fore not required, which rules out leakage
from being exceeded which, in turn, prevents and provides for very high operating reliability
the diaphragm from being installed incorrectly and exceptional serviceability.
as is otherwise evidenced in seepage at the
actuator shells.

Diaphragm Actuator MA ARCAtorque 840 Rotary Actuator

This line not only includes a single-acting The ARCAtorque 840 targets rotary actuators The ARCA-specific diaphragm enclosure and
model that «opens» or «closes» with air designed quarter-turn movements. Four sizes integrated air ducting have been integrated
pressure increase, but a double-acting variant are available, each of which has a double- as a design feature. Characteristic for this
as well, whereby air pressure is effective sided connecting flange compliant with pneumatic rotary actuator is the rolling
in both directions onto the same double side DIN/ISO requirements. The «spring to open» diaphragm, which operates very uniformly
coated diaphragm. The latter can thus be and «spring to close» safety functions are with hysteresis-free torque output through-
used for control and on/off applications. easy to realize with this rotary actuator. Instru- out the entire range. An emergency override
Instrument air is a common control medium. mentation can be added using the same can also be ordered or retrofitted.
Clean water can also be used, however, as DIN/ISO connection flange.
arranged. The housing shells are made from
coated sheet steel, coated cast shells, or
stainless steel. Adjustable limiters and emer-
gency overrides are optional.

4
Ultra-High-Precision
Regulation Diaphragm Actuators
The pneumatically activated multi-spring diaphragm
actuator Series 812 can perform key control tasks in almost
all industrial areas. Not only have all current guidelines on
occupational safety been considered; ARCA has also
focused on environmental compatibility, durability, and
impact on human health.

The unique possibility of installing the positioner with


integrated air ducting and optional spring chamber purge
means that your plant never needs to be maintained.
Instrument air is used to operate the actuator and sub-
sequently fill its spring chamber. This protects your control
actuator from aggressive and corrosive ambient or sea air
and allows us to offer actuators with above-average dura-
bility while keeping costs as low as possible.

Our innovations How you benefit


1 Reliable rolling diaphragm ✔ High level of availability

✔ Broad range of actuating force

✔ Short actuating times

✔ No hysteresis

2 Reversible actuator ✔ Easy to maintain



✔ One version for several applications

3 Integrated air supply ✔ Ultra-high operational reliability



✔ Compact design

✔ Clear, easy-to-read instrumentation

4 Compact design ✔ Minimal space required



✔ Compliant with accident prevention

regulations

5 Low dead volume ✔ Quick response


6 Special ventilation system ✔ Splash-proof in every



installation position

7 Extensive choice of materials ✔ Wide range of applications


www.arca-valve.com
5
Diaphragm Actuators

Pneumatic Actuators
General Data
Air supply, max. 6 bar
Ambient temperature –20 to +80 °C (–40 to +90 °C)

Actuator Series 812


Size MF I MF III
Stroke, max. 20 mm 30 mm 30 mm 60 mm
Diaphragm effective area 320 cm 2 320 cm 2 720 cm 2 720 cm2
No. of springs 6 (7) 6 12 12

3056457 01 05.15.1 · Subject to change without notice · © ARCA Regler GmbH. All rights reserved.
Actuating force, spring return, max. 6.4 (7.4) kN 4.8 kN 16 kN 14 kN
Actuating force, air, max. 14.4 kN 14.4 kN 32.4 kN 32.4 kN

Actuator Series 811


Size UMA 0 UMA I UMA III UMA V
Stroke, max. 20 mm 30 mm 60 mm 120 mm
Diaphragm effective area 210 cm2 320 cm2 720 cm2 1440 cm2
No. of springs 1 1 1 1
Actuating force, spring return, max. 4.5 kN 7.7 kN 17.3 kN 33.1 kN
Actuating force, air, max. 11.6 kN 17.8 kN 39.5 kN 81.2 kN

Actuator Series MA
Size 16 21 31 41 60
Stroke, max. 20 mm 35 mm 59 mm 118 mm 136 mm
Diaphragm effective area 85–110 cm2 150 –240 cm2 355 –550 cm2 600 –1135 cm2 1500 –2185 cm2
No. of springs 7 7 7 14 16
Actuating force, spring return, max. 2.6 kN 4.3 kN 8.4 kN 25.2 kN 45 kN
Actuating force, air, max. 4.6 kN 8.5 kN 22.4 kN 40.5 kN 87 kN

Quarter-turn actuator Series 840


Size 841 842 843 844
Valve opening angle 0–60° / 0–90° / 30–90°
Diaphragm effective area 104 cm2 360 cm2 470 cm2 780 cm2
No. of springs 1 1 1 1
Actuating torque, spring return, max. 46 Nm 253 Nm 715 Nm 1630 Nm
Actuating torque, air, max. 87 Nm 460 Nm 1345 Nm 2295 Nm

ARCA Regler GmbH


Kempener Strasse 18, D-47918 Tönisvorst
Phone +49 (0)2156-7709-0, Fax +49 (0)2156 7709-55
www.arca-valve.com, [email protected]

ARCA Flow Group worldwide: Competence in valves, pumps & cryogenics


ARCAPRO® positioner
ARCAPRO® Positioner
positioner customized for specific tasks
A linear function between the input signal and stroke is the
best way to ensure maximum control precision. Control
valves with pneumatic actuators, however, are subject to
friction, media pressure, and high flow forces, which
means that this linearity is not intrinsic in the system. Only
a positioner can eliminate positioning errors. To do so, it
compares the input signal (reference variable w) with the
actual stroke (control variable x). Depending on the control
deviation (xW), the positioner uses the intake air pressure
(pZ) to yield the actuating pressure (pS) for the actuator
1 (actuating variable y). Either 0.2…1 bar, 4…20 mA or
digital signals can be used as input signals.
1 Positioner mounting to IEC 534 (NAMUR)

The standard mounting method to IEC 534 is based on


manufacturer-neutral mechanical interfaces with the actua-
tor yoke and stem. A bracket is normally used to secure
the positioner, while the feedback lever comprises a lever
with a spring element. The inlet air is connected to the
positioner, while the pneumatic connection with the actua-
tor is realized by means of a pipe or hose.
2
2 Direct integrated mounting
The positioner can be easily mounted on the actuator yoke
by means of two screws to ensure that it is robust and
protected against vibrations. The feedback lever is located
within the yoke, which offers better protection than the
NAMUR mounting method. The actuating pressure is chan-
neled from the positioner through the actuator yoke to the
actuator without the need for additional piping, thereby
preventing any leakage. The inlet air is connected directly
to the positioner.
3 Integrated mounting to VDI/VDE 3847
As with the NAMUR mounting method, this method uses
3 standardized mechanical interfaces with the actuator yoke
and stem. The actuator interface, however, is also a pneu-
matic interface, which means that, as with the direct
mounting method, the actuating pressure is channeled to
the actuator through the actuator yoke. In addition, the rear
of the yoke is equipped with an interface for a solenoid
valve, which is pneumatically connected between the posi-
tioner and actuator, thereby enabling a safety shutdown of
the unit. The inlet air is connected directly to the yoke,
which means that no work needs to be carried out on the
piping if the positioner is replaced.
4 ARCAPLUG® stroke pick-up
4 The patented ARCAPLUG® stroke pick-up connects the
valve stem and the stroke scanning lever. The tapered
roller, which is made of wear-resistant plastic, grips
between two pins on the stem. The spring mechanism for
the tapered roller is self-adjusting, which means that the
stroke is always detected without any zero backlash and
without hysteresis. Even strong vibrations or heavy
impacts do not cause any wear and tear, and the spacing
tolerances of the pins are optimal equalized.
2
ARCAPRO® positioner

The classic design:


analog positioner type 824
Functional principle Modular design Limit switch module
Positioner type 824 functions accord- Pneumatic positioner type 824 is Two adjustable inductive switches
ing to the tried-and-tested force- modular in design and can be ex- enable checkback signals for limit
balance principle. The pneumatic set- panded with a range of additional positions to be sent to the control
point standardized signal issued by a modules, thereby allowing it to be system (e. g. as NAMUR signal).
pneumatic controller or I/p converter easily customized for specific tasks.
Feedback potentiometer
module generates a force on the
I/p converter module The feedback potentiometer gener-
diaphragm that is balanced with the
The I/p converter module converts ates a message containing the actual
spring force on the feedback shaft.
electrical 0/4...20 mA input signals position for evaluation in the control
The resulting difference in force
to pneumatic standardized signals system.
moves the gate valve, which con-
with 0.2...1 bar for controlling the
nects the actuator with the intake air
positioner.
or atmosphere, thereby controlling
the movement of the valve.

The intelligent design:


ARCAPRO® digital positioner type 827A
Functional principle Modular design Automatic commissioning
ARCAPRO® is an intelligent, second- The ARCAPRO® positioner is compact The automatic initialization function
generation positioner. It not only and modular. allows you to commission the posi-
offers a wider range of functions and tioner quickly and easily. The parame-
Additional modules increase your
higher level of reliability, but also fea- ters can be set on the device or by
range of options:
tures an advanced online diagnostics means of HART, PROFIBUS or Foun-
system and optional maintenance dis- ■ Analog module: Position trans- dation Fieldbus communication. The
play. The position of the stem is sent mitter for signaling the actual posi- following parameters can be set:
to a potentiometer whose output tion as a current signal of 4...20 mA
■ Setpoint direction, characteristic
signal is then compared with the set- ■ Binary module: Two adjustable
■ Split-range mode
point by the microprocessor. Using a software limit switches, fault sig-
■ Tight closing function
special control algorithm, the con- naling switch, binary input
■ Function for position and fault
troller activates the two piezo valves, ■ Slot initiator module: Two vari-
signaling outputs and the binary
which connect the actuator with the able inductive limit switches, fault
inputs
inlet air or atmosphere. signaling switch
■ Contact module: Two adjustable
The ARCAPRO® positioner can be
mechanical limit switches
operated locally or from the control
room.

Optimized operating modes


The ARCAPRO® positioner supports
the following operating modes:

■ Automatic or manual mode


■ Initialization
■ Parameterization
■ Diagnostics

3
ARCAPRO® positioner

Additional modules
increase your range of options
Position transmitter
I/p module 0/4 –20 mA
The position transmitter comprises the
Positioner type 824
feedback potentiometer and an R/I
converter. It is used for signaling the
actual position as a 0/4...20 mA signal.

Gauge group
The gauge group displays the inlet
air pressure, setpoint air pressure
and actuating pressure. It also allows
you to check whether or not the posi-
tioner is functioning properly.

Explosion-protected designs
(for type 827A too)
■ Intrinsically safe (EEx ia and EEx ia/ib)
■ Explosion-proof (EEx d) Position transmitter
■ Non-sparking (EEx n) Limit switch module 0/4–20 mA

Module cover

Communication
Depending on the version, the
ARCAPRO® positioner enables com-
munication with other field devices or Slot initiator module
process control systems via: (alternative)

■ HART
■ PROFIBUS PA Main electronic
board
■ Foundation Fieldbus
Contact module
Advanced online diagnostics (alternative)
to NE 91
The advanced online diagnostics Binary module (alternative)
function allows you to evaluate the
status of the positioner. The diagnos-
Analog module (alternative)
tics values can be displayed locally
or queried via the communications
cable. A range of additional functions
that enable even more accurate
status analyses are also available:

■ Partial stroke test


Filter module
■ Leak measurement
■ Limit temperature monitoring
■ Mean position value calculation
To enable this, the relevant limit values The data is displayed on the device
Maintenance data to NE 107 that trigger the signals must be and can be sent to higher-level sys-
Three-stage limit value signaling to defined for the following statuses: tems via the binary outputs or via
NE 107 can be carried out for the ■ Medium-term need for maintenance HART or bus communication. The
parameters acquired by means of the ■ Urgent need for maintenance data is normally evaluated in the
advanced online diagnostics function. ■ Failure process control system.

4
Analog and digital – ARCAPRO®
precision through innovation positioner
Since 1917 when it released its patented nozzle-flapper
system, ARCA has been at the forefront of the industry for
control valves with positioners. Our advances over the
years have helped make modern positioner technology
what it is today – and our state-of-the-art digital positioner
ARCAPRO® is just the latest in a long line of innovations.

Thanks to automatic adjustment in line with the control


valve and user-friendly parameterization (e. g. direction of
action, split range or stroke limitation), the system is easy
to commission and operate. In addition, a range of variable
diagnostics parameters allow preventive maintenance
measures to be specially planned to avoid plant downtime.

Modern communication options (e. g. HART, PROFIBUS,


or Foundation Fieldbus) enable function and diagnosis
parameters to be sent to process control systems for
evaluation.

Our innovation How you benefit


1 Classic or intelligent digital positioners ✔ Long service life

tried-and-tested over many years ✔ Low lifecycle costs

2 Modular, retrofittable accessory ✔ Optimal adaption



and option modules to specific applications and
control systems

3 Integrated, pipe-free mounting ✔ Compact design



✔ High mechanical resistance

✔ No sensitive piping

4 Patented ARCAPLUG feedback lever ✔ Self-adjusting



✔ No hysteresis

✔ Minimal wear and tear

5 Minimal air consumption ✔ Low operating costs


6 Universal communication ✔ Easy adjustment in line with existing



plant communication systems

7 Advanced online diagnostics ✔ All diagnostics data can be read on the



device or in the control room
✔ Self-monitoring of the complete valve

✔ Precise planning of maintenance

measures

www.arca-valve.com
5
ARCAPRO®
positioner

Positioner type 824


General data Enclosure material Anodized aluminum / Glass-fiber-reinforced polyester
Temperature range –40…+80 °C
Steady-state deviation < 0,5 %
Linearity error < 2%
Hysteresis < 0,7 %
Explosion protection without / intrinsically safe / explosion-proof
Input signal 0,2…1 bar or 0/4…20 mA 2 wire connection
Option modules Position transmitter 4…20 mA, passive, 2/3 wire connection (not explosion proof)
Limit switch 2 NAMUR sensors
Pneumatic data Inlet air pressure 1.4…6 bar
Continuous air consumption < 500 Ndm3/h
Mounting Linear actuators ARCA-integrated or to IEC 534; range of stroke 10…120 mm
Quarter turn actuators To VDI/VDE 3845; angle of rotation 90°

ARCAPRO® positioner type 827A


General data Enclosure material Anodized aluminum, stainless steel, polycarbonate
Temperature range –30…+80 °C
Steady-state deviation Typically < 0,3 %
Linearity error Typically < 0,5 %
Dead zone Self-adjusting (typically 0.3 %) or adjustable (0.1 % to 10 %)
Explosion protection without / intrinsically safe / non-sparking / explosion-proof
Communication / input signal Standard / HART 4…20 mA 2 wire connection, 0/4…20 mA 3/4 wire connection

3049559 01 04.13.1 · Subject to change without notice


Profibus PA Profibus PA, profile B, version 3.0
Foundation Fieldbus H1 communication
Binary inputs Switching or voltage inputs,
parameterizable (e. g. «Move valve to CLOSED»)
Option modules Analog module 4…20 mA position transmitter, passive
Binary module 2 NAMUR limit switches, 1 NAMUR fault switch, 1 binary input
Slot initiator module 2 inductive NAMUR limit switches, 1 NAMUR fault switch
Contact module 2 mechanical limit switches
Pneumatic data Inlet air pressure 1.4 …7 bar
Continuous air consumption < 36 Ndm3/h
Mounting Linear actuators ARCA-integrated, integrated to VDI/VDE 3847 or to IEC 534;
range of stroke 3…130 mm
Quarter turn actuators Integrated to VDI/VDE 3847 or VDI/VDE 3845;
angle of rotation 30…100°

ARCA Regler GmbH


Kempener Strasse 18, D-47918 Tönisvorst
Phone +49 (0)2156-7709-0, Fax +49 (0)2156 7709-55
www.arca-valve.com, [email protected]

ARCA Flow Group worldwide: Competence in valves, pumps & cryogenics


BIOVENT® Hygienic Valve
BIOVENT® Committed to perfection
Hygienic Valve in every detail
Powerful valve actuator
BIOVENT® control valves are usually combined with pneu-
matic multi-spring ARCAPAQ actuator type 813. Not only
is it cost effective, robust, and explosion proof, but also
provides short stroking times and a constant seating force.
The actuator is available in different sizes optimized in line
with the required actuating force. BIOVENT® control valves
are also available with optional electric actuators. For more
details, please see the ARCA actuators brochure.

Multi-functional positioner
Thanks to the digital ARCAPRO® positioner, BIOVENT®
control valves are equipped with a multifunctional interface
with the controller or process control system and operate
as standard with 4–20 mA. HART, Profibus (PA), and
Foundation Fieldbus, for example, are used to establish a
digital interface with bidirectional data exchange (including
status messages). For more details, please refer to the
ARCA positioners brochure.

Flexible hygienic housing


The stainless steel spherical housing with zero dead space
offers the ideal flow conditions. The internal height of the
housing matches the internal diameter of the connection
pipe. The hygiene-commited design of BIOVENT® control
valves is CIP capable and ensures that any residue is
drained. This makes the valves easy to clean and prevents
damage caused by oxidation as well as media from settling.
The housing components are connected by means of stain-
less steel clamping rings, which facilitates maintenance and
allows different housing and connection types to be used.

Hygienic housing and stem seals


EPDM O-rings, which are shaped to a defined size in a
form-fit installation space, are used as standard to ensure
that the housing components are sealed in line with FDA
requirements. The O-ring is pre-tensioned so that it is flush
with the wall of the housing and secures the seals. Opti-
mum CIP conditions are ensured. A special combination
sealing element with wiper ring is used on the dynamic
seal of the valve stems. Purge liquid and/or particles are
removed upstream of the sealing element and bearing,
thereby preventing them from settling or being crushed
between the stem and bearing.

High-precision valve trims


The BIOVENT® control valves are equipped with valve trims
specially designed for the prevailing flow conditions in your
plant. The shapes of the closure members and valve seats
as well as the material from which they are made (1.4571
superfinished, roller burnished, 1.4404) are optimized in line
with your requirements. The replaceable plug and clamped
valve seat allow the system to be easily adapted to different
operating conditions. Various Kvs values can be selected for
each nominal diameter, which means that the valve can be
optimized to meet the actual service conditions.

2
Housing styles/connections BIOVENT® Hygienic Valve

Angular valve with welding stubs Straight-way valve with knuckle Straight-way valve with flanged
(type 391-P1-L) thread (type 391-P1-BO) connection (type 391-P1-BM)

This design is a cost-effective This design comprises two spherical This design also comprises two
standard version of the BIOVENT® housings, each with one connection. spherical housings, each with one
hygiene valve. It comprises a spheri- The valve seat is secured as a sepa- connection and with a clamped and
cal housing with a pipe connection rate component between the two easily exchangeable seat ring. With
and a vertical valve inlet with an inte- halves of the housing, which means larger nominal diameters or Kvs val-
grated valve seat. The flow direction that it can be quickly and easily ues, a second, lower guide for the
is always against the direction closing replaced. The clamping ring connec- plug is recommended to prevent
of the plug. tions allow the two pipe connections vibrations of the stem.
to be aligned as required. The knuckle
threads are manufactured in accor-
dance with DIN 11851.

Valve trims

Standard parabolic plug Parabolic plug with V-ring soft seal Perforated plug
with metal seal
If the hygienic valve is also used as a A special perforated plug can be used
The single-step parabolic plug is the shut-off device, maximum tightness in applications with critical pressures.
ideal solution for laminar or turbulent can be ensured by means of an The bores in the perforated plug
flows. This version is suitable for EPDM or FPM V-ring soft seal. The divide the flow into numerous small
handling high viscosity fluids or media seating thrusts are absorbed by the flows which are less critical con-
containing fruit. The linear or equal- metal support. The stress-relieved cerning cavitation and erosion. This
percentage plug is located in the installation of the seal increases the not only protects the trim and housing
spherical housing, which is designed service life. The secure fixing of the but also reduces the noise level.
in such a way that it can be cleaned soft seal allows the system to be
thoroughly. The valve has a metal used in vacuums or in applications
sealing and a one-piece plug. with high flow velocity.

3
BIOVENT® Hygienic Valve

Three-way valve as a flow mixer Three-way valve as a flow divider Multi-step valve (type 391-P3-BM)
(type 391-M-WM) (type 391-T-WM)
This multi-step valve combines two
This valve design comprises three This three-way valve is dimensioned spherical housings (each with one
identical spherical housings, each for both plugs with the maximum Kvs connection) and a specially-shaped
with a pipe connection. Both valve value and a linear characteristic. valve seat, which is secured between
seats are secured between the hous- Reduced Kvs values are also available the two housing components by
ing components. This valve can be as an option. This valve is ideal as a means of clamping rings. The control
used as a flow mixer or flow divider. flow divider. unit is ideal for pressure reducing of
In the picture a valve with Tri-Clamp® liquids at high differential pressure,
connections is shown. thereby preventing the serious conse-
quences of cavitation.

Stem seal with combination Stem seal with sterile lock OPTISEAL® hermetic stem seal
sealing element
The sterile lock, which can be applied The specially-developed OPTISEAL®
A specially-developed combination with steam or other sterilizing media, diaphragm seal ensures that the stem
sealing element with wiper ring seals protects the product space against is hermetically sealed. A twin-dia-
the polished and roller burnished the environmental air. The medium is phragm seal with an additional safety
valve stem. The wiper ring protects applied to the sterile lock at the stuffing box, and optional hydraulic
the sealing element and bearing discharge end in such a way that it support, and a diaphragm breakage
against the ingress of purge liquid and always remains on the «sterilized» monitor provides triple stem seal
particles, thereby preventing media side. protection and offers major benefits
from settling or abrasive particles particularly in sterile processes.
from being crushed or ground down
between the stem and bearing.

4
Ensuring precision BIOVENT®
and efficiency Hygienic Valve
The ARCA BIOVENT® hygiene valve features zero dead
space and is designed to ensure that it can be thoroughly
cleaned. The modular design of the valve housing, connec-
tions, stem seals, valve trims, actuator, and positioner
enables it to be optimized in line with your requirements.
The hygiene-oriented design, efficiency, control precision,
price/performance ratio, and maintenance outlay of the
ARCA BIOVENT® hygiene valve are carefully harmonized to
minimize the total cost of ownership. Our commitment
to innovation in valve technology ensures that you benefit
from maximum control precision for your application.
Why not see for yourself!

Our innovations How you benefit


1 Flow-optimized valve housing ✔
■ Zero dead space

■ GMP compatible

■ FDA compliant

■ 3A sanitary standard (optional)

■ Low noise emission

2 Nominal diameter identical to internal diameter of piping ✔ Optimum CIP conditions



✔ No sources of infection

3 Compact module connection by means of clamping rings ✔ Maintenance without special tools

✔ Quick and easy disassembly

4 Valve plug and seat can be replaced separately ✔ Cost-effective plug replacement

✔ Flexible valve adjustment

✔ Minimal spare parts required

5 Stem seal with special sealing element ✔ Long-term safety



and additional wiper ring ✔ Maintenance free

6 Modular system ✔ A wide range of connection and housing types



✔ Quick adjustment to process changes

✔ Highly cost effective

7 Customized sealing solutions ✔ EPDM seals from –40 °C to +135 °C



(up to +150 °C over short periods)
✔ FPM seals from –10 °C to +200°C

(optional)

8 Triple-sealed, hermetic stem seal OPTISEAL® ✔


■ Hermetic twin-diaphragm seal

■ Additional safety stuffing box

■ Hydraulic support for diaphragm (optional)

■ Diaphragm breakage monitor

www.arca-valve.com
5
BIOVENT®
Hygienic Valve

General specifications
Series 391
DN 15 – 150
PN 10 – 25
Housing types Angular L Parabolic plug
Straight way BO Parabolic plug
Straight way BM Parabolic plug (double guided)
3 step BM 3-step plug (P3)
3 way M-WM Flow mixer
3 way T-WM Flow divider
Material 1.4404 (316L) St. Steel (all housing components blasted and post-treated)
Thread connection 1.4301 (304) St. Steel
Housing connections Thread connections, welded ends, flanged connections, clamp connections, aseptic flanged connections
Other connection types available on request
Piping classes Metric in accordance with DIN 11850
Imperial OD in accordance with ISO 2037/BS 4825 Part 1
Imperial IPS in accordance with Schedule 5
Surfaces Surfaces that come into contact with product: Ra ≤ 0.8 µm; fine-blasted surface
Plug characteristic Standard: equal percentage or linear
Rangeability 40 :1
Seat leakage Metal sealing: class IV (0.01% of kvs)
Soft sealing: class VI
Plug 1.4571 (316Ti) St. Steel (superfinished; guiding surfaces roller burnished)
Seat 1.4404 (316L) St. Steel
Stem seal EPDM sealing rings; temperature range: –30 to +135 °C; FDA compliant

2193152 01 04.13.1 · Subject to change without notice


Resistance: 2 to 5 % resistance to alkaline solutions and acids up to +85 °C
Other materials (FPM, HNBR etc.) available on request
Options Sterile lock, diaphragm seal
Material certificates Inspection certificate in accordance with EN 10204 / 3.1
Material certificate EN 10204 / 2.2

ARCA Regler GmbH


Kempener Strasse 18, D-47918 Tönisvorst
Phone +49 (0)2156-7709-0, Fax +49 (0)2156 7709-55
www.arca-valve.com, [email protected]

ARCA Flow Group worldwide: Competence in valves, pumps & cryogenics


Control valves
Control valves Control valves from the
ARCA modular parts system
Three-way control valves
The ARCA three-way control valve is designed to be used
as a three-way or mixing valve, depending on the applica-
tion. As a three-way valve, the incoming medium is split
into two individual flows. This split can be 1:1 or a different
ratio can be used. As a mixing valve, two media are mixed
in the valve housing and exit the three-way valve in the
desired new state.

Double-seat control valves


The ARCA double-seat control valve is characterized by its
simple and robust design, featuring a double guided trim,
and is used for larger volumetric flows. The flow is con-
trolled at two ports, whereby both plug diameters are
coordinated such that the medium exerts an opening force
on the one plug and a closing force on the other and the
actuating forces almost compensate each other out as a
result. The plugs can take a variety of shapes to meet appli-
cation requirements.

Angle valves
The ARCA angle valve is used in very specific plant
applications. The ARCA modular parts system therefore
integrates housings made from different cast and forged
materials so that a wide variety of requirements can be
met. The internals, however, always follow the same basic
clamped principle of the ECOTROL® series. The process
fluid flows into the angle-control valve from the side or the
bottom and exits after just one deflection.

Forged valves
ARCA forged valves are made from a forged block or a
dye-forged housing. Defining characteristics is the large
selection of housing materials and the resulting increase in
structural safety. Forged control valves are especially used
in conjunction with welded ends, since they can be con-
nected directly to the piping here. The internals also follow
the basic clamped principle of the ECOTROL® series.

A wide variety of pneumatic and electric actuators, such as


the series 812 pneumatic actuator, is available to precisely
operate all control valves listed here.
2
Three-way control valves: 200 and 220 series

A
AB
AB
A

B B

Flow divider Flow mixer Further applications


The fluid enters the valve housing laterally The fluid enters the valve housing laterally The ARCA modular parts system offers a
(AB), where it splits into a downward (A) and (A) and from the bottom (B) and mixes in wide variety of combination options for tem-
a straight-through (B) flow. Both opposed the valve housing before it exits the body of perature, pressure, and flow. In the example
plugs have the same seat diameter and are the valve (AB) at the side. This is a typical shown, the incoming process fluid flows
thus pressure equalized on the static side. application for temperature controllers. The through in a straight line under low differen-
The ARCA design always features a double ARCA modular parts system covers tem- tial pressure and is regulated to the bottom
guide to also accommodate more demanding perature applications to 530 °C for the three- outlet under high differential pressure. The
applications. The actuator then only needs to way control valve, meets nominal pressure perforated plug can respond to different flow
be dimensioned for the forces resulting from requirements of up to 250 bar (PN 250), and coefficients with the right perforated pattern
the differential pressure, dead weight, and features cooling fins in the bonnet area. The and safeguards bottom guidance. Many appli-
packing friction. inner construction corresponds to the modu- cations are possible. Contact us for more
lar design of the flow divider and is identical information!
from an actuator perspective.

Angle-control valves: 350 and 380 series

Angle-control valve Angle-control valve Angle-control valve


The ARCA modular parts system includes a ARCA not only offers angle-control valves ARCA cast models cannot always serve all
cast model as a basic version. This cast in low-pressure design, but also ones rated of your applications, which is why several
housing series meets the requirements of to a nominal pressure of 250 bar (PN 250). forged housings have been designed around
basic applications. The plug used is a single- Several cast models are available for different proven, standardized valve trims and bonnets.
step parabolic plug. Stem sealing can be materials and can withstand temperatures Your specific material, pressure, and tem-
realized with cooling fins or bellows in addi- up to 600 °C. The base design integrates perature requirements are met, thanks to a
tion to the standard bonnet, whereby the buttweld ends to allow the housings to be nominal pressure rating of more than 250 bar
packing is selected based on the application. adapted for individual application require- (PN 250) and a temperature range beyond
Further options such as a heating jacket can ments. Different valve trims are available, all 600 °C. Such performance allows ARCA to
be added. of which feature the proven clamped seat provide the optimal solution for all applica-
ring design. Bonnet seals include all common tions involving angle-control valves.
versions through to a self-sealing pinch cap
from Brettschneider.

3
Double-seat control valves: 250 and 280 series Control valves

Double seat with parabolic plug Double seat with perforated plug Graduated double seat
This double-seat control valve divides and As with all ARCA series, the modular double- The ARCA modular parts system facilitates a
controls the process fluid using two parabolic seat control valve is available in many ver- multi-stage pressure drop to accommodate
plugs. The proven double-guided parabolic sions, meets nominal pressure requirements higher differential pressures and applications
plug design is frequently used for applica- up to a nominal pressure of 160 bar (PN 160), for which the purity of the medium cannot
tions involving water and impresses with its and is compatible with temperatures to always be ensured. This version allows you
robust and simple construction. The exterior 530 °C. This valve is a high-pressure double- to depressurize the medium without cavita-
dimensions of the parabolic plugs are virtu- seat control valve that has cooling fins in the tion, for example. The design of the double-
ally identical by design, making them almost bonnet so that the stuffing box remains out- seat control valve eliminates the need for a
pressure equalized. The full cone diameter side the hot area. Fluid control takes place pressure-relief facility and shall be preferred
does not need to be considered in dimen- via perforated plugs, which are used in place if the process fluid is slightly contaminated.
sioning the actuating force, but only the of traditional parabolic plugs to reduce noise. Small actuators are of course used for the
resulting ring gap, allowing use of smaller Small actuators are also specified for this double-seat control valves.
actuators. model so that high differential pressures can
be regulated.

Forged valves: 180 series

With parabolic plug Multistage perforated plugs With perforated plug


The control valves for the basic version are The globe style control valve is available ARCA can also assist with its standardized
available in different nominal sizes and in the classic straight or Z configuration, design concept when it comes to large
designed in accordance with the ECOTROL® depending on the pipe layout. Here, too, valves. The dimensions of this design are
principle. Proven, standardized, and diverse ARCA can offer a coherent concept. The largely unrestricted. You specify the nominal
valve trims ensure that internal leakage forged housing is designed and adapted to width and version needed by your appli-
between the seat and housing are a thing of specific conditions and requirements based cation. The design concept is pursued and
the past. The forged valve housings can be on the proven valve trim and wide variety implemented far beyond control require-
ordered with buttweld ends or conventional of designs and bonnets. ments, whereby the conditions for transport
flanges. The bonnet affixed in the force and on-site commissioning are taken into
bypass can be used to install all ARCA actua- account and ensured during the design stage.
tors.

4
Master of variety Control valves
ARCA rounds off its valve program with these control
valves and offers three-way, double-seat, angle, and forged
valves in addition to the classic valve line. This variety is
what makes us the ideal partner for complete control valve
packages.

While ARCA uses a design principle to standardize these


valves, it also ensures that each series offers its own,
unique benefits and variety for your process – from mate-
rials and piping system connections to numerous valve
trims that regulate your medium in line with the application.

ARCA’s complete selection of actuators and controllers is


available to meet your control requirements.

Our Innovations How You Benefit


1 Modular parts system ✔ All nominal diameters

with standardized components ✔ Fewer components

✔ Only one special tool required

2 Flow-optimized housings ✔ Low levels of noise emission



✔ Optimized flow coefficients

for all nominal diameters

3 Optimized valve trim comprising cone ✔ Adaptable to any requirements



and seat for all application areas ✔ High control accuracy

✔ Wide control range

✔ Low levels of noise emission

4 Standardized interface to valve actuator ✔ All types of actuator can be used –



pneumatic, electric and hydraulic
✔ Can be easily reconfigured later on

5 Value trims can be completely removed ✔ Maintenance work is fast and simple

✔ All internal parts can be removed

✔ No special machines required

✔ All interior components are clamped

or screwed (no welding)

6 Always the right package ✔ Safety and hermetic sealing



✔ Maintenance free

7 Valve plug and stem can be replaced ✔ Reduced storage



separately ✔ Cost-effective plug replacement

www.arca-valve.com
5
Control valves

Additional valves – Technical data


Design Three-way Double-seat Forged Angular
Type 200 220 250 280 180 350 380
DN (housing) 25–600 25–300 50–350 40–250 15–100 150–1200 15–300 25–400
PN 10–40 63–160 10–40 63–160 10–250 10–40 10–250 10–400
Housing type/design Three-way Straight-way Straight-way Angle
Housing material Cast Cast Forged Cast Forged

Materials

3084405 01 05.15.1 · Subject to change without notice · © ARCA Regler GmbH. All rights reserved.
EN for temperatures ASTM for temperatures
Housing – cast 1.0619 GP240GH up to 450 °C A 216 WCB up to 450 °C
1.7357 G17CrMo5-5 up to 530 °C A 217 WC6 up to 530 °C
1.4581 GX5CrNiMoNb19-11-2 up to 550 °C – –
1.7379 G17CrMo9-10 up to 580 °C – –
1.4931 GX23CrMoV12-1 up to 600 °C – –
2.1050 G CuSn10 –196 up to 300 °C – –
Housing – forged 1.0460 P250GH up to 450 °C A 105 up to 450 °C
1.0425 P256GH up to 450 °C – –
1.5415 16Mo3 up to 530 °C – –
1.7335 13CrMo4-5 up to 570 °C A 182 F12 Cl.2 up to 570 °C
1.7383 11CrMo9-10 up to 600 °C A 182 F22 Cl.3 up to 600 °C
1.4903 X10CrMoVNb91 up to 620 °C A 182F91 - P91 up to 620 °C
Valve trims 1.4021 X20Cr13
1.4122 X39CrMo17-1
1.4571 X6CrNiMoTi17122
1.4922 X20CrMoV1 21
2.0966 / 2.0550
Bonnet Standard
With cooling fins
Self-sealing pinch cap
With stuffing box control / sealing fluid connection
With bellows
Plug characteristic Standard: linear or equal percentage
Optional: linear, modified
Rangeability 25 :1 / 50 :1
Seat leakage Metal sealing: leakage rate Class IV (0.01% of flow coefficient
Metal sealing: double-seat, type 250 Class III (0.1% of flow coefficient)
Soft sealing: Class VI
Options Double guide, heating jacket, ANSI classes, additional materials

ARCA Regler GmbH


Kempener Strasse 18, D-47918 Tönisvorst
Phone +49 (0)2156-7709-0, Fax +49 (0)2156 7709-55
www.arca-valve.com, [email protected]

ARCA Flow Group worldwide: Competence in valves, pumps & cryogenics


MS4
Multi-Stage Trim
for Blowdown of Fluids containing Solid Matters

Processes based on the


reaction of a process fluid
under high pressure and at
a high reaction temperature
(possibly with the addition
of a catalyst), are of major
significance in the chemical
and petrochemical process
industry. If these are con-
tinuous processes, they are
quite often in conjunction
with a pressure or level con-
trol and therefore also
equipped with the associat-
ed control valves, which
transfer the process fluid
from the reaction container
to the downstream process.

Due to the high pressure drop at these control valves, multi-stage valves are essential
for this use; but as soon as particles (e.g. catalysts) are present in the process fluid,
not only the normal design (number of individual throttle stages and their respective
flow coefficient), but also the grain size distribution of the solids need to be taken into
consideration - the cross-section of each individual flow channel in the valve must be
dimensioned and designed in such a way that a maximum-sized grain can pass
through this flow channel. As the overall cross-section of the flow channels of each
throttle stage is defined by the KV, only the parameters “Number of flow channels” (op-
timal =1) and “Form of the individual flow channel” (a cross-section as circular as pos-
sible is optimal here) remain for optimisation.

The MS4 set, in which a flow channel with a CNC controlled characteristic curve in the
form of a ball segment is cut into a multiple guided cylindrical rod for each stage, cor-
responds to a great extent with this optimal solution.

A further special feature of this set is the protection of the sealing edge, which is sensi-
tive to solids, by the overtravel of the valve. This way, the actual control is only enabled
when a low pressure drop only occurs at the sealing edge, thus resulting in a slower
flow velocity.

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Phone: +49-(0)2156-7709-0  Fax: +49-(0)2156-770955
www.arca-valve.com  [email protected]
flyer_ms4_en rev01– 19.03.2015 Page 1 of 2
MS4
Multi-Stage Trim
for Blowdown of Fluids containing Solid Matters

Comparison of MS-Trim cross-section with the double-guided parabolic cone (same KV):

MS Trim Parabolic cone

Protection of the sealing edges by overtravel:

Valve closed End of overtravel Valve opened


► Sealing edges in contact ► Seat/cone partial opening ► Seat/cone full opening
► Control openings closed ► Control openings start to ► Control openings com-
open pletely opened

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Phone: +49-(0)2156-7709-0  Fax: +49-(0)2156-770955
www.arca-valve.com  [email protected]
flyer_ms4_en rev01– 19.03.2015 Page 2 of 2
Steam-Conditioning Valve
Steam-Conditioning Components Tailored
Valve to Meet Any Requirement
Powerful actuator
Whether you want to use it for control or safety applica-
tions, the actuator for ARCA’s steam-conditioning valves is
designed with your plant in mind. This is made possible by
our wide range of pneumatic, electric, and hydraulic actua-
tors such as the series 812 pneumatic actuator (pictured).
The valve-closing force and stroking time of all actuators is
sized according to your requirements.

Multi-functional positioner
The digital ARCAPRO® positioner allows the steam-condi-
tioning valve to communicate with the controller or process
control system via a multi-functional interface. The posi-
tioner is connected to the actuator either directly or using
the NAMUR mounting method and ensures that the stroke
feedback is always free from backlash for maximum preci-
sion control. The standard input is the standardized 4 to
20 mA analogue signal. HART®, Profibus®, and Foundation®
fieldbus standards can also be used to establish a digital
interface with bidirectional data exchange (including status
messages). This means that the positioner can be parame-
terized in the field as well as remotely via the communica-
tion system. Optional accessories such as boosters, limit
switches, and solenoid valves are available to customize
the valve to suit your individual requirements.

Optimized static and dynamics sealing


We have engineered a dynamic stem seal and static bon-
net seal in the force bypass that are optimized in line with
the pressure and temperature range of your application.
The surface finish of the stem and the packing material are
also taken into account here. The force bypass design used
for the bonnet seal prevents assembly problems during
service and maintenance. A self-sealing bonnet is used
for high-pressure applications to ensure that the valve
remains tight regardless of the torque applied to the bon-
net screws. These design features also ensure that the
valve seat and plug are not subjected to any lateral forces,
thereby also minimizing internal leakage.

Versatile valve trims


These are the most crucial functional elements for con-
trolling pressure and temperature. The perforated valve
plug and seat ring are designed and manufactured to suit
the prevailing flow conditions and the rangeability required.
The type of water-injection selected is suited to the steam
and cooling water temperature. For safety applications,
a dirt strainer is inserted at the opening of the steam inlet.
This prevents the ingress of contaminants and protects
against defects. The patented retained seat ensures that
maintenance is fast, simple, and cost-effective and does
not require special tools.

2
Injection systems Steam-Conditioning Valve

Single-phase nozzle (type 596) Mini cooler (type 595) Injection through valve stem
This nozzle is used as a simple means to The mini cooler, which is based on the This valve features a hollow stem that
cool overheated steam in applications that single-phase nozzle, is used in steam-con- uncovers a hole pattern used to inject a
involve high-pressure water injection and a ditioning stations that process very small controlled amount of water directly into the
continuous supply of steam. The cooling quantities of injected water. Once the pres- intermediate pressure-reduction chamber
water is regulated via the interaction be- sure has been reduced, the water is injected (perforated plug-seat). Turbulence is at its
tween the nozzle and the cooling water into a perforated valve seat orifice to ensure greatest here, where cross-sectional flow
control valve (in this case, an ECOTROL® ultra-high turbulence for optimal vaporization areas are restricted in accordance with the
valve), both of which are compatible with conditions. The orifice also protects the quantity of steam required. This ensures
each other. System control ratio: up to 1 : 3. valve housing (which can also be fitted with optimal vaporization of the injected water
a condensate drain connection) from coming and prevents the valve housing from be-
into direct contact with the injected water. coming directly exposed to the medium.

Designs

Globe-style design with flanges Globe-style design with welded Globe-style design with steam-
(type 52…) ends and extension (type 51…) assisted nozzle
This cast globe-style housing from the basic Steam-conditioning stations are typically Part of the steam is siphoned off as motive
line (shown here with flange) is optimized welded for applications with reasonable steam and transferred directly into the two-
for low-pressure applications with minimal steam pressures. Higher differential pres- component nozzle via the auxiliary passage
differential pressure. Pressure is reduced in sures must be relieved in graduated steps to at an intermediate control stage of the perfo-
the perforated plug-seat while cooling water reduce sound pressure. This can be accom- rated plug. The globe valve with the down-
is injected. plished using a three-stage perforated trim, stream steam-assisted nozzle replaces the
for example (shown). The cast standard valve additional motive steam valve otherwise
housing can also be combined with an outlet required.
extension to accommodate expanding
steam.

3
Steam-Conditioning Valve

Steam-assisted nozzle (type 598) Ring nozzle Injection-desuperheater valve


The steam-assisted spray nozzle is an opti- The ring nozzle is ideal for use in appli- Injection-desuperheater valves are installed
mal solution for applications in which the cations that require very large quantities of as a series of single-phase nozzles that
temperature difference (∆T) between the live steam and injected water. Its functional sequentially activate in accordance with
injected water and live steam is exceptionally principles are similar to those of the steam- water-injection requirements. During opera-
large, water is injected at low pressure, or assisted spray-nozzle, although the ring tion, the differential pressure required at
minimal loads must be regulated. The nozzle nozzle siphons off the motive steam directly each nozzle remains almost entirely constant
extracts and atomizes the water from the live from the live steam at the control plug and to ensure an optimal spray pattern. An addi-
steam in accordance with the injector princi- transfers it along internal veins to the ring tional pressure control can also be integrated
ple so that low-pressure vaporization paths chamber. The steam then collides with for ultra-high injection pressures.
can also be realized without turbulence via the injected spray water (regulated by the
perforated plug-seats. cooling water valve) at its outer edge and
atomizes it.

Angle-style valve for low-pressure With welded ends and extension Forged angle-style valve with
applications (type 55…) steam-assisted nozzle (type 58…)
Low-pressure steam is reduced in the vicinity These angle-style control valves are opti- The ever-increasing demands of operating
of the condensers. Angular valves made mized for the flow characteristics and sound conditions can necessitate the use of fittings
from piping component are used in applica- pressure levels associated with high-pres- made from forged materials. In the design
tions where pressures are typically very low sure applications. All ARCA cast angle-style shown here, a fraction of the live steam is
but large quantities of steam are generated. housings with welded ends can be extended siphoned off at an intermediate control stage
The temperature can be reduced via an inte- on the outlet side to meet individual require- and used as motive steam by the steam
grated single-phase nozzle on the outlet side. ments. The bonnet is available as a bolted assisted spray nozzle. This allows the tem-
design or as a self-sealing pinch cap from perature control to be maintained by one
Bretschneider (optional). The cooling water spray water control calve only; the steam
chamber is constructed as shown here. valve previously required to generate the
motive steam is no longer needed.

4
Full control in Steam-Conditioning
steam conditioning Valve
ARCA steam-conditioning valves are cus-
tomized in line with your specific operating
conditions. A wide range of designs and mate-
rials – from cast globe-style housings to forged
angle-style valves – are available to meet all
pressure and temperature requirements.

ARCA control valves optimize efficiency and


enable cost-effective operation in small plants
and large-scale power-generation facilities.
ARCA steam-conditioning valves integrate
sound-reduction measures such as perforated
plugs and seat rings with graduated control
to minimize the impact of sound emissions
on humans and the environment. We can
even dimension a silencer system that encom-
passes the condenser of your plant.

Our innovation How you benefit


1 Modular system with standardized ✔ All nominal diameters

components ✔ Fewer components

✔ Only one special tool required

2 Flow-optimized housings ✔ Low noise emission



✔ Optimized KV values for all nominal

diameters

3 Optimized trim comprising plug and seat ✔ Adaptable to any requirements



for all application areas ✔ High control accuracy

✔ Wide control range

✔ Low noise emission

4 Standardized interface to valve actuator ✔ All types of actuator can be used –



pneumatic, electric, and hydraulic
✔ Can be easily reconfigured later on

5 Value trims can be completely removed ✔ Maintenance work is fast and simple

✔ All internal parts can be removed

✔ No special machines required

✔ All interior components are clamped or

screwed (no welding)

www.arca-valve.com
5
Steam-Conditioning
Valve

General specifications
Series 51... & 52... 55… & 56... 57… & 58… 59…
DN (Housing) 50 – 600 / 2"–24" 80 – 200 / 3"– 8" 25 – 250 / 1"–10" 25 –100 / 1"– 4"
PN/ANSI 16 – 250 / 150 –1500 16 – 250 / 150 –1500 16 – 400 / 150 –2500 16 – 400 / 150 –2500
Housing types Straight way Angular Angular Angular
Body style Cast Cast Forged Forged

Materials EN for temperatures ASTM for temperatures


Cast Housing 1.0619 GP240GH up to 450 °C A 216 WCB up to 450 °C
1.7357 G17CrMo5-5 up to 530 °C A 217 WC6 up to 530 °C
1.4581 GX5CrNiMoNb19-11-2 up to 550 °C – –
1.7379 G17CrMo9-10 up to 580 °C – –
1.4931 GX23CrMoV12-1 up to 600 °C – –
Forged Housing 1.0460 P250GH up to 450 °C A 105 up to 450 °C
1.0425 P256GH up to 450 °C – –
1.5415 16Mo3 up to 530 °C – –
1.7335 13CrMo4-5 up to 570 °C A 182 F12 Cl.2 up to 570 °C
1.7383 11CrMo9-10 up to 600 °C A 182 F22 Cl.3 up to 600 °C
1.4903 X10CrMoVNb91 up to 620 °C A 182F91 - P91 up to 620 °C

Valve trims 1.4021 X20Cr13

3056459 01 03.13.1 · Subject to change without notice


1.4122 X39CrMo17-1
1.4571 X6CrNiMoTi17122
1.4922 X20CrMoV1 21
Bonnet Standard, with cooling fins, self-sealing bonnet, with cooling-water injection
Plug characteristic Standard: linear
Optional: linear modified
Rangeability 25 : 1
Seat leakage Metal sealing: class IV (0.01% of kvs)
Pressure balanced < 0,05 % of KV-value

ARCA Regler GmbH


Kempener Strasse 18, D-47918 Tönisvorst
Phone +49 (0)2156-7709-0, Fax +49 (0)2156 7709-55
www.arca-valve.com, [email protected]

ARCA Flow Group worldwide: Competence in valves, pumps & cryogenics


Controllers and Instrumentation
Controllers and The Optimal Solution
Instrumentation for Every Task

Local Pneumatic Control Circuits


Inexpensive local control circuits are often used for simple
control tasks such as those related to pressure, differential
pressure or temperature. They comprise a valve, pneu-
matic actuator and a pneumatic measuring element that
determines the measurement variable, evaluates the
control deviation, and integrates an I or D component in
addition to the P-response to form the signal used to
control the actuator.

ARCA Regler offers a line of pneumatic controllers that


meets basic to advanced requirements. Be it P-controllers
with a fixed setpoint value and direct actuator control or
for ultra-precise control, PID or two-point controllers, avail-
able with external setpoint value configuration and support
for displaying setpoint/actual values, and actuating pres-
sure, as well as manual-automatic transition with actuator
control via pneumatic positioner 824P (see ARCA brochure
on the ARCAPRO positioner), ARCA’s product offering has
the device you’re looking for to meet your control needs.

Instrumentation Accessories
Functions in addition to the ones used for actuating and
controlling are often required to ensure that valves are
used effectively in plants.

Regardless of whether the application calls for limit posi-


tion signalling via inductive or mechanical switches, safety-
relevant and redundant valve deactivation (if needed) via
solenoid and blocking valves, longer actuating times or
conditioning of instrument air – ARCA Regler can always
provide an appropriate, proven solution.

Minimized Actuating Time


Control valves with large, pneumatic actuators typically
have actuating times in excess of 30 seconds. Such
responses are too slow for many applications, however.
Special applications involving turbine bypass stations or
anti-surge control valves on compressors, for example
require actuating times of 2 seconds or less to prevent
damage to machines and plants.

ARCA Regler has the know-how it takes to master these


challenges too. Integration of boosters, throttle and sole-
noid valves, and filter-reduction stations in the assembly
process allows us to offer actuation control circuits that are
robust, free of vibrations and extremely fast for demanding
situations.

2
Pneumatic Controllers

Xw
Y
Xw

Z Z
X

X
Y

Type 902 Pressure Controller «Roboter» Type 910 Temperature Controller


The type 902 pressure controller is a compact measuring element The type 910 temperature controller is an extremely robust measuring
controller that measures pressure and differential pressure and is element controller for controlling temperature. It is installed directly
mounted directly on a pneumatic actuator. The pressure to be at the measuring point and generates the actuating pressure required
controlled generates a force via the measuring system (bellows or for the actuator via an expansion stick and a nozzle/flapper system.
diaphragm). This force is then compared to the force of an adjust- A calibrated scale enables the setpoint value to be configured. The
able spring and used to create the actuating pressure by way of a pneumatic actuator with valve can also be located further away from
nozzle/flapper system. A return facility from the drive spindle the measuring point. The type 910 temperature controller is used
balances control. The «Roboter» pressure controller can be used to to regulate the temperature of central refrigerant circuits, among other
regulate the flow of gas, steam, or fluid pressure in industrial plants. applications.

Instrumentation Accessories

Type 827S Signal Box Mechanical Switches


The type 827S signal box is suitable for signalling intermediate or limit Mechanical switches with dry contacts can also be attached to
positions. It is mounted at the actuator bracket acc. to NAMUR or ARCA actuators for signalling intermediate or limit positions. The
ARCA standards and taps the valve stroke using the patented, zero- roller-type or plunger switches are mounted to the actuator bracket
backlash ARCAPLUG® position feedback. Up to three inductive slot acc. to NAMUR standards and triggered by a contact plate.
initiators are actuated by adjustable switch discs to indicate the
current position of the valve. Solenoid and Blocking Valves
Solenoid valves can be used to actuate on-off valves or implement
Proximity Switches safety-relevant deactivation for control valves. Pneumatic blocking
Intermediate or limit positions can be detected by external inductive valves allow the actuating pressure of the actuator to be blocked
proximity sensors mounted to the NAMUR rib of the actuator bracket. when the supply air pressure drops below a set threshold value so
A contact plate on the actuator spindle triggers the sensor signal. that the valve remains in its current position.

3
Controllers and Instrumentation

Type 920 and 921 Measuring Element Controllers Type 931 Pressure Transmitter (1:1)
The measuring element controllers for pressure (type 920) and tem- The type 931 pressure transmitter (1:1) can convert the pressure
perature (type 921) are easy-to-use, highly-precise pneumatic uniform exerted by liquid, highly viscous, or aggressive media into a pneu-
controllers that can be mounted in a cabinet or on a wall. They can matic, air signal and transmit this to a pneumatic measuring element
function as P, PI, PD, PID, or two-state controllers, with configurable controller, for example. The pressure transmitter has a very simple,
parameters, depending on the type of control needed. The devices robust design and requires no maintenance. It is used in any applica-
indicate setpoint/actual values and the actuating pressure, allow the tion that requires the pressure of aggressive, very hot, or highly vis-
setpoint value to be changed and provide for a smooth transition from cous media as well as media containing solids to be measured.
manual to automatic mode.

Filter-Reducing Stations Accessories for Optimizing Actuating Times


For providing supply air with the required pressure and quality filter- Actuating times of up to 30 seconds are typical for large pneumatic
reducing stations are used. ARCA Regler offers a wide range of actuators during normal control operation with positioners or open-
materials, temperature ranges and filter porosities for your specific close operation. Such responses are too slow for many applications,
application. however, because the valves must open and close much more quickly
to prevent damage to the plant and high follow-up costs.
Throttle and Throttle Check Valves
Throttle valves are installed in the control-air line to increase the The experts at ARCA Regler can provide you with boosters, throttle
actuating time of pneumatic actuators. Throttle check valves can be valves, quick-bleed valves, and appropriately dimensioned filter-
used if the actuating time must differ for each direction. reduction stations to ensure consistent, vibration-free closed-loop
control or on-off operation actuation times down to 2 seconds, also
for large actuators and high levels of valve friction.

4
Proven Controllers and
Nozzle/Flapper System Instrumentation
The nozzle/flapper system was filed for patent protection in
1917 by the founder of ARCA Regler, Ragnar Carlstedt from
Sweden. It continues to be the foundation of pneumatic
automation technology and gave rise to a world of new
possibilities for regulating equipment locally and remotely.

The system is rooted in the principle of controlling pressure


by opening and closing a nozzle by means of a flapper and
using the signal generated by this to control a pneumatic
actuator. This allows the movement of the flapper to be
regulated by a force, pressure or temperature signal that is
converted into a distance or angle. Simple, low-cost pres-
sure and temperature controllers or highly-precise measur-
ing element controllers can be designed on this basis.

ARCA offers a comprehensive range of pneumatic con-


trollers, for pressure and temperature, combining proven
technology and quality and tailored to meet your specific
requirements.

Our Innovations Your Benefits


1 Time-tested, classic pressure ✔ Long service life

and temperature controllers ✔ Simple, robust design

with pneumatic output ✔ No external signal cables required

✔ Low life-cycle costs

2 Wide range of instrumentation ✔ Optimal adaptation



accessories to a specific application

3 Accessories with all common degrees ✔ Can be integrated in any plant concept

of protection, including SIL classification

4 Broad temperature range ✔ Also suitable for applications in tropical



or arctic environments

5 Actuating times of 2 seconds, ✔ Special applications possible, e.g. for



even for large actuators turbine bypass stations and antisurge
control valves on compressors

6 Safety-relevant deactivation ✔ Integration with different safety



via solenoid valve concepts possible

7 Blocking in the event of an auxiliary ✔ Easy shut-down of plants when



power failure damage occurs

www.arca-valve.com
5
Controllers and
Instrumentation

Pneumatic Controllers

Supply air pressure 1,4 bar


Actuating air pressure 0,2…1 bar

Type 902 pressure controller «Roboter» Measuring range –1,0 …–0,01 bar to 1,5…80 bar
Type 910 temperature controller Measuring range 0…100 °C to 150…250 °C
Type 920 measuring element controller
Measuring range –1…1 bar to 0…650 bar
for pressure
Type 921 measuring element controller
Measuring range –40…50 °C to 200…600 °C
for temperature

3066763 01 05.15.1 · Subject to change without notice · © ARCA Regler GmbH. All rights reserved.
Type 931 pressure transmitter (1:1) Measuring range 0…4 bar

Instrumentation Accessories

Type 827S signal box Up to 3 slot initiators: SC3,5-N0-B-BU / SJ3,5-SN / SB3,5-E2


Ignition protection None
External proximity switches Up to 2 inductive proximity sensors: NJ5-18GK-N / NJ5-18GK-SN / NJ5-18GM50-E2
Ignition protection None / intrinsically safe
External mechanical switches ENM2-SU1Z Ex / GC-UV1Z-AH / 07-2511-3330/04
Switching capacity To 400 V, 10 A AC / 250 V, 0.5 A DC, depending on the type
Ignition protection None / flameproof
Solenoid valves G1/4 / G1/2 / 1/4“ NPT / 1/2“ NPT
Type 2/2-, 3/2-, 5/2- or 5/3-way valves
Rated voltage 24 V, 50 Hz / 230 V, 50 Hz / 24 V DC
Ignition protection None / flameproof / encapsulated / intrinsically safe
Blocking valves G1/4
Type 2/2-, 3/2- or 4/2-way valves
Filter-reduction stations G1/4 / G1/2 / 1/4“ NPT / 1/2“ NPT
Supply pressure range Up to 31 bar, depending on the type
Downstream pressure adjustment range 0...6 bar to 0.3...10 bar, depending on the type
Filter porosity 5… 40 µm, depending on the type
Quick-bleed valves / boosters / throttle valves G1/4 / G1/2 / G 3/4 / G 1 / 1/4“ NPT / 1/2“ NPT / 3/4“ NPT / 1“ NPT

ARCA Regler GmbH


Kempener Strasse 18, D-47918 Tönisvorst
Phone +49 (0)2156-7709-0, Fax +49 (0)2156 7709-55
www.arca-valve.com, [email protected]

ARCA Flow Group worldwide: Competence in valves, pumps & cryogenics


Repair & Maintenance
Repair & Maintenance
We not only manufacture complex, ultra-high-performance industrial valves, but are also your
partner when it comes to maintenance & repair as well as complex instrumentation. ARCA valves
are exceptionally durable and our customer support staff are happy to provide the assistance you
need for ongoing care and maintenance work, which can have a considerable impact on the
service life of your valve and the operational reliability of the plant.
Inspections and conversions are carried out quickly and thoroughly by experts. We can also
accommodate valves from other manufacturers, thanks to our proven ARCA know-how and
decades of experience. Quality and reliability are not simply words on paper – they are evident in
everything we do. Put us to the test!
Our services – with fast results you can count on!

Repair
■ Advice on planning for downtime/inspections
■ Assessment of defects
■ Substantiated assessment with cost estimate in
5 business days
■ Inspection of wear parts for wear or damage
■ Economical cost estimate
■ Complete disassembly and cleaning/sandblasting
of all valve components
■ Replacement of original gaskets and packings
■ Reconditioning of sealing surfaces
■ Replacement of wear parts (e. g. seat and cone)
if required
■ Deposit welding as required
■ Assembly of valves using original wear and
replacement parts
■ Hydrostatic and leakage testing
■ Application of anti-corrosion coatings
■ Installation and adjustment of instrumentation
■ All work is carried out in line with defined quality
assurance guidelines.

Conversions
■ Consultation with regard to design and application
■ Strength and design calculations
■ Verification of material combinations
■ Economical cost estimate
■ Complete rework as specified for repairs

2
Your benefits
Inspection Management
Feel free to consult with the trained experts at ARCA
for planning and carrying out technical inspections
and revisions. First we collect and assess all relevant
data regarding your plant, then use this as a basis
for making suggestions on how to best plan your
inspection cycles, carry out inspections, and procure
and stock replacement parts for fittings. Correspon-
ding documentation is also included in the service
package.

Repair Service
Your fittings are fully reconditioned and renewed in
our workshop in direct collaboration with inspection
management. All wear and replacement parts as
well as seals and packings are at your disposal. The
entire range of machining facilities and equipment at
ARCA can be accessed to perform any rework re-
quired for seat and control faces. Qualified specialist
personnel from all departments are available to
machine the complete fitting and ensure that it
passes final inspection for efficient, thorough pro-
cessing.

On-Site Service
The highly qualified service team at ARCA can pro-
vide on-site service as well.

Machining Facilities and Equipment


■ Blasting machines for various materials
■ Lathes (wide range)
■ CNC machines
■ Milling machines
■ Drilling machines
■ Paint shop
■ Clean room (for assembling oxygen valves)

Special Tools and Testing Equipment


■ Pneumatic wrenches
■ Hydraulic wrenches
■ Calibrators
■ Positive Material Identification (PMI)
■ Surface measurement
■ Coating thickness measurement
■ Non-destructive testing
■ Hardness testing

We offer a 12-month guarantee


on our services.

3
Certificate of Endorsement
Repair & Maintenance Please send this form, completed, together with
your repair order.

Company stamp Order no.

Contact Phone
Fax E-Mail
Scope
App. / Serial no. Device type
Valve Actuator Positioner Instrumentation
Description of problem

Declaration of endorsement (parts in contact with medium)


The inspection takes place in line with safety guidelines and while wearing protective clothing,
protective footwear, working gloves, safety goggles, and breathing/mouth protection.
Process fluid
poisonous caustic combustible
harmful to the environment harmless hazardous to health
The device was cleaned
uncleaned using water high-pressure water

3066768 01 05.14.1
solvent other cleaning agents blasted

We hereby confirm that the devices provided are not hazardous and do not contain any toxins.
The above safety precautions are also sufficient should the devices contain small residual deposits.

Date: Signature:

ARCA Regler GmbH


Kempener Strasse 18, D-47918 Tönisvorst
Phone +49 (0)2156-7709-0, Fax +49 (0)2156 7709-55
www.arca-valve.com, [email protected]

ARCA Flow Group worldwide: Competence in valves, pumps & cryogenics


ARCA Ref.:
CONTROL VALVE ARCA Item:
SPECIFICATION / CALCULATION SHEET Project Item:
Project: Data Sheet No.:
TAG No. Cust. Ref.:
Case pcs
Calc. Std.
Revision:

Fluid liquid
Units Case I Case II Case III Steam Cooling
flow rate m3/h
inlet pressure barG p CW barG
Pressure Valve-Outlet barG t CW DegC
SERVICE / CONDITIONS

inlet temperature DegC C.I kg/h


density kg/m3 C.II kg/h
Viscosity mPa s C.III kg/h
p-vap barA
p-crit barA
requ. kv m3/h
capacity travel
pred. sound flash./cavit.
velocity valve outlet/pipe m/s
remark
Pipe Size In Shut-off
& Schedule Out Type
LINE

Pipe Line Ins. dB(A) Model

Des. Press/Temp design


Design Outlet Failure Position
VALVE / BODY / BONNET

ACTUATOR

Model code painting


Type/ND/rate Max Allowable Press.
Model description Avail Air Supply Press.
top flange Area/Springs/Range
connection inlet Actuator Orientation
connection outlet Handwheel Type
cool/heat/3rd conn. Air Failure Valve
body material Response Time
Positioner

plug/seat Material
trim tpye
TRIM

kvs/charact./direct. mounting
fix trim booster/acce.
leak-cl./balanc. /
Air Set

seat diameter
packing/gasket
spec. applic.
Switch

painting
ext. attenuator
extra
Sol. Val.

material certification
Acces.
TEST

final tests
NOTES
Certificate No:
EU FULL PRODUCT QUALITY PEDH0000007
Revision No:
MANAGEMENT CERTIFICATE 1

This is to certify:
That the Quality Management System of

Manufacturer
ARCA-Regler GmbH
Tönisvorst Nordrhein-Westfalen, Germany

for design, manufacture, final inspection and testing of


Pressure Accessory

has been assessed with respect to


the conformity assessment procedure described in Annex III (Module H) of Council Directive 2014/68/EU
on Pressure Equipment, as amended, and found to comply

Further details are given overleaf

Høvik, 2016-06-28 This Certificate is valid until


for DNV GL 2019-03-14
Notified Body No.: 0575

Marianne Spæren Marveng DNV GL local office: Thomas Woehler


Certification Manager Oslo Pressure Equipment Technical Reviewer

This Certificate is subject to terms and conditions overleaf. Any significant change in design or construction may render this Certificate invalid.
Except for any liability caused by DNV GL's gross negligence or wilful misconduct, DNV GL's maximum cumulative liability arising out of or related
to the use of or reliance on this document shall be limited to USD 300 000.
The digitally signed and electronically distributed document is the original and valid certificate.

Form code: PED.Ha Revision: 2016-06 www.dnvgl.com Page 1 of 3


© DNV GL 2014. DNV GL and the Horizon Graphic are trademarks of DNV GL AS.
Job Id: 341.4-000295-1
Certificate No: PEDH0000007
Revision No: 1

Jurisdiction
Application of Council Directive 2014/68/EU on Pressure Equipment, adopted as regulation of 1999-06-
09 no. 721 ”Forskrift for Trykkpåkjent Utstyr” by the Norwegian Directorate of Civil Protection and
Emergency Planning and by the Petroleum Safety Authority Norway.

Certificate history
Revision Description Issue Date
- Original certificate 2016-03-15
1 Updated production sites 2016-06-28

Products covered by this Certificate


Product Group Type of Material Applied Product Standards
Pressure Accessory Cast Steel EN 12516-2

Applications/Limitations
• This Certificate only relates to directives described above. Other directives, covering other
phenomena, and also having requirements related to CE marking, might also apply.

Sites covered by this Certificate


Product Name Production Site Name Address
Design, manufacture and tesing of
Valves, Regulators, ECOTROL®, Kempener Str. 18
ARCA Regler GmbH
BIOVENT®, Steam Conditioning D-47918 Tönisvorst, Germany
Valves
Manufacture and testing of Valves,
Regulators, ECOTROL®, Hontheimer Str. 50
ARCA Regler GmbH
BIOVENT®, Steam Conditioning D-54552 Strotzbüsch, Germany
Valves
Manufacture and testing of Valves,
Regulators, ECOTROL®, Fichtenhagstrasse 4
Von Rohr Armaturen AG
BIOVENT®, Steam Conditioning CH – 4132 Muttenz, Switzerland
Valves

Performed Audits
DNV GL has carried out the Assessment of the Manufacturers Quality System to verify that the relevant
requirements relating to the above listed product(s) have been implemented

Assessment has been carried out on the production site by DNV GL MRG, as described in Assessment
Report date 2016-02-24.

Terms and conditions


The certificate is subject to the following terms and conditions:
• In case of damages caused by defective products, directive 85/374/EEC, as amended, will apply
• The certificate is only valid for the products and/or manufacturing premises listed above.
• The Manufacturer shall fulfil the obligations arising out of the quality system as approved and
uphold it so that it remains adequate and efficient.
• The Manufacturer shall inform the local DNV GL Office of any intended updating of the quality
system and DNV GL will assess the changes and decide if the certificate remains valid.
• The Manufacturer shall inform the local DNV GL Office of any addition of products outside the
scope for this Certificate and DNV GL will decide if a reassessment of the quality system is
required.

Form code: PED.Ha Revision: 2016-06 www.dnvgl.com Page 2 of 3


Job Id: 341.4-000295-1
Certificate No: PEDH0000007
Revision No: 1

• Periodical audits will be held, in order to verify that the Manufacturer maintains and applies the
quality system. DNV GL reserves the right, on a spot basis or based on suspicion, to pay
unannounced visits.
• The local DNV GL Office must be informed of any sub-suppliers for main pressure retaining parts.
• The Manufacturer shall inform the local DNV GL Office of the intended schedule of production for
pressure vessels and directly heated vessels with risk for over-heating in Category III covered by
this Certificate .
• The final assessment of every single equipment (if directly heated vessels with risk for
overheating) shall be subject to surveillance by DNV GL.

The following may render this Certificate invalid:


• Changes in the quality system.
• Periodical audits not held within the allowed time window.

Conformity declaration and marking of product


When meeting with the terms and conditions above the Manufacturer may draw up an EU Declaration of
Conformity and legally affix the CE mark followed by the Notified Body identification number of DNV GL
Notified Body No.: 0575.

Form code: PED.Ha Revision: 2016-06 www.dnvgl.com Page 3 of 3


Sound level guarantee conditions

Sound level guarantee conditions for control valves with guaranteed


sound level calculated acc. to VDMA 24422
Sound emission values as stated and guaranteed by us, measured as Sound Pressure Level
(SPL) in dB(A) in 1 m distance, are based on the following conditions with respect to the loca-
tion of the installed valve, valve manifold, piping arrangement and method(s) of measurement:

1. The pipe shall be straight and even 10 x DN upstreamside 15 x DN downstreamside the con-
trol valve. Within the length of 25 x DN downstreamside rectangular pipe inlets/outlets are not
allowed.

2. Within a length of at least 15 x DN the thickness of the pipewall has to be executed acc. to the
Nominal Pressure rating (PN) of the control valve respectively acc. to the thickness of pipewall
“S“ applied in our calculation of the sound level.

3. The method of measurement of sound level guaranteed has to be followed acc. to


DIN 45635 part 50, i.e. that the requirements of enveloping-surface and interference noise
level distance have to be considered.

4. Guarantee measurements are to be carried out under operating conditions for which the valve
has been designed. In case that the operating data exceed the values for which the valve has
been designed, the guarantee shall be null and void. In case of smaller deviations from de-
sign-conditions, corrective calculations acc. to VDMA 24422 are allowed.

5. The valve manufacturer reserves the right to approve the control valve manifold and piping
arrangement.

6. Guarantee measurements exceeding the guaranteed value by up to 5% are admissible and


no subject to complain.

7. In case of that a thermal insulation is considered on a control valve for which at the same time
a sound level guarantee has been given, this valve and pipe must have a special thermal- and
noise-insulation. This special insulation has to be applied on a minimum length of 10 x DN
upstreamside and 20 x DN downstreamside of the valve.

Recommendation: Insulating material with a density of 100 kg/m³ - thickness of


insulation 100 mm - covered with galvanised metal-sheet of
approx. 1.5 mm thickness, innerside coated with antinoise-
compound.

Attention ! ! There shall be no sound bridges by metal to metal contact on


the installation of the control valve and the matching pipeline.
A clear decoupling between valve, pipeline and the support
fixing system is essential to optimise sound reduction and
insulation.

Date: 01.02.2001 TD-199-1e (107196)


Document: Sound Level ARCA-Regler GmbH, Kempener Str. 18, D-47918 Tönisvorst Page 1 of 1
Guarantee-TD199E.doc/Rg
Technical Data Sheet
TD_8C
ECOTROL® Control Valve

General Data

Series 8C

Nominal size DN / NPS 15 - 100 / ½“ – 4“


Nominal pressure
16 - 63 / Class 150 - 600
PN / ANSI
Characteristic equal percentage or linear
Rangeability 50:1
stem guided
Plug guide
option: integrated double guiding (retrofitable) for DN40 - DN100 (1½" - 4") 1)
metal sealing: IEC 60534-4 leakage class IV (0.01% Kvs value);
Seat leakage
option: leakage class V as well as soft sealing: IEC 60534-4 leakage class VI
Bellows seal
seamless, double walled, made of 1.4571; option: Hastelloy® and other materials
(optional)
Heating jacket (optional) connections: flanges DN 15 PN 40 (1/2“ ANSI 150/300)
Low-temperature version
down to -196°C, with cover flange if required
(optional)

Materials

EN for temperatures ASTM for temperatures


1.0619 GP240GH -10 to 400°C A 216 WCB -29°C to 425°C
1.4408 G-X 5 CrNiMo 19 11 2 -10 to 400°C A 351 CF8M -29°C to 400°C
Body material
1.4408 G-X 5 CrNiMo 19 11 2 -196 to 400°C A 351 CF8M -196°C to 400°C
1.6220 G20Mn5 -50 to 345°C A 352 LCC -46°C to 345°C
1.7357 G17CrMo5-5 -10 to 530°C A 217 WC6 -29°C to 530°C
 DN 65 (2“) 1.4408 -10 to 400°C A 351 CF8M -29°C to 400°C
but for body material 1.7357: 1.7335 -10 to 530°C A182F12Cl.3 -29°C to 530°C
 DN 80 (3“) same material as
Bonnet material body, but for body materials 1.0619/
A216WCB, 1.6220 /A352LCC and
1.7357/A217WC6 c/w stuffing box
sleeve made of 1.4571 (AISI 316TI)

Valve trim materials

Material Parabolic plug Double-guided Perforated Max. medium


Seat Seat seal
no. P1 parabolic plug P1 1) plug L1 temperature
same as
1 1.4571 1.4571 - 1.4571 metal
stem seal
1.4571 same as
2 - - 1.4571 metal
nitrided stem seal
1.4112 1.4112 sale as
3 1.4112 hardened 1.4112 hardened metal
hardened hardened stem seal
4 1.4571 - - 1.4571 PTFE/FKM -20 ~ 180°C
5 1.4571 - - 1.4571 PTFE/EPDM -29 ~ 140°C
6 1.4571 - - 1.4571 PTFE -196 ~ 180°C
1) only as of nominal size  DN40 (1 1/2“) with KVs  25 (Cvs  29)

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_8C_en_03-2018.docx - subject to technical modifications - Page 1 of 6
Technical Data Sheet
TD_8C
ECOTROL® Control Valve

Stem sealing
Allowed
Profile Bonnet
Seal O-ring Wiper ring medium
Seal type ring flange Comments
(pos. A) (pos. C) (pos. D) temperature
(pos. B) (DEK)
(pressure)
maintenance- -29 ~ 180°C preloaded with
PTFE V-ring EPDM EPDM NBR 1: standard
free double seal (≤ PN 63) stainless steel spring
maintenance- -20 ~ 200°C preloaded with
PTFE V-ring FKM FKM NBR 1: standard
free double seal (≤ PN 63) stainless steel spring
1: standard
adjustable PTFE braided - - NBR -196 ~ 250°C manual adjustable
3: cooling fins
reinforced 1: standard
adjustable - - NBR -29 ~ 400°C manual adjustable
graphite/Inconel 3: cooling fins
1: standard
adjustable pure graphite - - NBR -29 ~ 530°C manual adjustable
3: cooling fins
maintenance -196 ~ 200°C 5: insulating
PTFE V-ring EPDM EPDM NBR low temperature
free double seal (≤ PN 63) column
bellow sealing
EPDM EPDM preloaded with
made of 1.4571 PTFE V-ring NBR -100~200°C 4: bellows
(FKM) (FKM) stainless steel spring
or Hastelloy C

Weight and dimensions


ECOTROL® globe valve with multi-spring actuator type 812 ARCAPAQ®
Dimensions (in mm) of valves with flanges acc. to DIN EN 1092-1 resp. ANSI Class 150/300/600 RF/RTJ
DN 15 20 25 32 40 50 65 80 100
ANSI NPS 1/2“ - 1“ - 1 1/2“ 2“ - 3“ 4“
VBL PN16-PN40 130 150 160 180 200 230 290 310 350
VBL PN63 210 230 230 260 260 300 340 380 430
VBL Class 150 RF 184 - 184 - 222 254 - 298 352
VBL Class 150 RTJ - - 197 - 235 267 - 311 365
VBL Class 300 RF 190 - 197 - 235 267 - 317 368
VBL Class 300 RTJ 201 - 210 - 248 283 - 333 384
Valve
VBL Class 600 RF 203 - 210 - 251 286 - 337 394
Type 8C
VBL Class 600 RTJ 201 - 210 - 251 289 - 340 397
DEK1/7 115 156 181
DEK3/8 170 263 267
VH
DEK4 228 233 390 390
DEK5 on request
VU 44 51 56 65 74 75 90 101 136
MFI 270
ØA
MFIII - 400
MFI 361 404
MFI(v) - 381 -
AH
MFIII - 489
MFIII(v) - 551
Actuator
MFI 508 551
Type 812
MFI(v) - 528 -
AHV
MFIII - 651
MFIII(v) 814
Weight * MFI 21 22.5 25 27 33 35 37 75 100
approx. kg MFIII 101 126
B 150 200
* Weight: valve (with DEK1) + actuator without handwheel

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_8C_en_03-2018.docx - subject to technical modifications - Page 2 of 6
Technical Data Sheet
TD_8C
ECOTROL® Control Valve

Weight and dimensions


ECOTROL® globe valve with multi-spring actuator type 812 ARCAPAQ®
Dimensions (in mm) of valves with butt-weld ends (SE) and butt-weld ends with spool pieces (VE)
DN 15 20 25 32 40 50 65 80 100
ANSI NPS 1/2“ - 1“ - 1 1/2“ 2“ - 3“ 4“
VBL PN16-PN63 SE 250 - 250 250 300 300 340 380 430
VBL PN16-PN63 VE 350 350 350 350 400 400 500 500 600
VBL Class 150/300/600 SE 250 - 250 - 300 292 330 356 432
VBL Class 150/300/600 VE 350 350 350 350 400 400 500 500 600
Valve
DEK1/7 115 156 181
Type 8C
DEK3/8 170 263 267
VH
DEK4 228 233 390 390
DEK5 on request
VU 44 51 56 65 74 75 90 101 136
MFI 270
ØA
MFIII - 400
MFI 361 404
MFI(v) - 381 -
AH
MFIII - 489
MFIII(v) - 551
Actuator
MFI 508 551
Type 812
MFI(v) - 528 -
AHV
MFIII - 651
MFIII(v) 814
Weight * MFI 21 22.5 25 27 33 35 37 75 100
approx. kg MFIII 101 126
B 150 200
* Weight: valve (with DEK1) + actuator without handwheel

Butt-weld ends acc. to DIN EN 12627 Butt-weld ends acc. to ASME B16.25

Pipe Pipe
DN PN ØD1 ØD2 L1 WA L2 WI NPS Class D1 D2 L1 WA L2 WI
AD AD
40 21,3 17,3 22 48 0° >33,6 1,9° 300 21,3 15,76 22 48 0° >33,6 0,6°
15 1/2
63 21,3 17,3 22 48 0° >33,6 1,9° 600 21,3 13,84 22 48 0° >33,6 0°
40 33,7 28,5 35 48 0° >33,6 2,9° 300 33,7 26,94 35 48 0° >33,6 1,5°
25 1
63 33,7 28,5 35 48 0° >33,6 2,9° 600 33,7 24,6 35 48 0° >33,6 0°
40 48,3 43,1 50 50 0° >33,6 2,5° 300 48,3 40,94 50 50 0° >33,6 0,7°
40 1½
63 48,3 42,5 50 50 0° >33,6 2° 600 48,3 38,14 50 50 0° >33,6 0°
40 60,3 54,5 61,5 50 5° >33,6 3.5° 300 60,3 42,48 61,5 48 5° >33,6 2°
50 2
63 60,3 53,9 61,5 50 5° >33,6 3° 600 60,3 49,22 61,5 48 5° >33,6 0°
40 88,9 82,5 91 49 8° >33,6 2° 300 88,9 77,92 91 48 8° >33,6 3
80 3
63 88,9 80,9 91 49 8° >33,6 0,7° 600 88,9 73,66 91 48 8° >33,6 0°
40 114,3 107,1 116 48 5° >33,6 5° 300 114,3 102,26 116 51,8 5° >33,6 1,8°
100 4
63 114,3 105,3 116 48 5° >33,6 4° 600 114,3 97,18 116 51,8 5° >33,6 0°

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_8C_en_03-2018.docx - subject to technical modifications - Page 3 of 6
Technical Data Sheet
TD_8C
ECOTROL® Control Valve

Max. shut off differential pressure in bar

ECOTROL® 8C PN16 - PN63 as well as ANSI Class 150 - 600


Valid for valves w/o pressure balancing c/w PTFE-packing and for leakage class IV
Flow to open (FTO) (at p2 = 0 bar g)

Air to open/ Air to close/


Spring to close Spring to open
Actuator series 812 No. of springs No. of springs
3 6 9 12 3 3 3 6 6
DN Stroke Actuator P1 L1 lin L1 =% Seat-Ø Min. air supply (bar)
bar bar bar bar
(mm) size Kv Cv Kv Cv Kv Cv (mm) 3,0 4,5 6,0 4,5 6,0
MFI-20 4,0 4,6 2,5 2,9 2,5 2,9 16 80,9 100 - - 100 100 100 100 100
15
20 (320 cm²) 1,6 1,9 - - - - 10 100 100 - - 100 100 - 100 100
1/2" 812-213.. 0,63 0,73 - - - - 5 100 - - - 100 - - 100 100
MFI-20 4,0 4,6 2,5 2,9 2,5 2,9 16 80,9 100 - - 100 100 100 100 100
20 20 (320 cm²) 1,6 1,9 - - - - 10 100 100 - - 100 100 - 100 100
812-213.. 0,63 0,73 - - - - 5 100 - - - 100 - - 100 100
10 11,6 8,0 9,3 7,5 8,7 25 30,2 76,6 - - 76,6 100 100 76,6 100
MFI-20 4,0 4,6 2,5 2,9 2,5 2,9 16 80,9 100 - - 100 100 100 100 100
25
20 (320 cm²)
1" 812-213.. 1,6 1,9 - - - - 10 100 100 - - 100 100 - 100 100
0,63 0,73 - - - - 5 100 - - - 100 - - 100 100
10 11,6 8,0 9,3 7,5 8,7 25 30,2 76,6 - - 76,6 100 100 76,6 100
MFI-20 4,0 4,6 2,5 2,9 2,5 2,9 16 80,9 100 - - 100 100 100 100 100
32 20 (320 cm²)
812-213.. 1,6 1,9 - - - - 10 100 100 - - 100 100 - 100 100
0,63 0,73 - - - - 5 100 - - - 100 - - 100 100
MFI-20 25 29 25 29 18 21 37 12,0 33,2 - - 33,2 75,6 100 33,2 75,6
(320 cm²) 16 19 12 14 10 11,6 30 19,8 52,1 - - 52,1 100 100 52,1 100
812-223.. 10 11,6 8,0 9,3 7,5 8,7 25 30,2 76,6 - - 76,6 100 100 76,6 100
MFI-20(v) 25 29 25 29 18 21 37 19,0 47,3 - - 33,2 75,6 100 33,2 75,6
40
20 (320 cm²) 16 19 12 14 10 11,6 30 30,6 73,6 - - 52,1 100 100 52,1 100
1 1/2" 812-224.. 10 11,6 8,0 9,3 7,5 8,7 25 45,7 100 - - 76,6 100 100 76,6 100
MFIII-30 25 29 25 29 18 21 37 54,4 100 100 - 86,2 100 100 86,2 100
(720 cm²) 16 19 12 14 10 11,6 30 84,3 100 - - 100 100 - 100 100
812-334.. 10 11,6 8,0 9,3 7,5 8,7 25 100 - - - 100 - - 100 100
40 46 35 41 20 23 48 6,1 18,7 - - 18,7 43,9 69,1 18,7 43,9
MFI-20 25 29 25 29 18 21 37 12,0 33,2 - - 33,2 75,6 100 33,2 75,6
(320 cm²)
812-223.. 16 19 12 14 10 11,6 30 19,8 52,1 - - 52,1 100 100 52,1 100
10 11,6 8,0 9,3 7,5 8,7 25 30,2 76,6 - - 76,6 100 100 76,6 100
50 40 46 35 41 20 23 48 10,3 27,1 - - 18,7 43,9 69,1 18,7 43,9
MFI-20(v) 25 29 25 29 18 21 37 19,0 47,3 - - 33,2 75,6 100 33,2 75,6
2“
20 (320 cm²)
812-224.. 16 19 12 14 10 11,6 30 30,6 73,6 - - 52,1 100 100 52,1 100
65 10 11,6 8,0 9,3 7,5 8,7 25 45,7 100 - - 76,6 100 100 76,6 100
40 46 35 41 20 23 48 30,2 69,1 85,8 100 50,2 100 100 50,2 100
MFIII-30 25 29 25 29 18 21 37 52,5 100 100 - 86,2 100 100 86,2 100
(720 cm²)
812-334.. 16 19 12 14 10 11,6 30 81,4 100 - - 100 100 - 100 100
10 11,6 8,0 9,3 7,5 8,7 25 100 - - - 100 - - 100 100

Please pay attention to the pressure / temperature rating of the valve body!

For other valve/packing versions, refer to ARCA-VENA valve sizing.

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_8C_en_03-2018.docx - subject to technical modifications - Page 4 of 6
Technical Data Sheet
TD_8C
ECOTROL® Control Valve

ECOTROL® 8C PN16 - PN63 as well as ANSI Class 150 - 600


Valid for valves w/o pressure balancing c/w PTFE-packing and for leakage class IV
Flow to open (FTO) (at p2 = 0 bar g)
Air to open/ Air to close/
Spring to close Spring to open
Actuator series 812 No. of springs No. of springs
3 6 9 12 3 3 3 6 6
DN Stroke Actuator P1 L1 lin L1 =% Seat-Ø Min. air supply (bar)
bar bar bar bar
(mm) size Kv Cv Kv Cv Kv Cv (mm) 3,0 4,5 6,0 4,5 6,0
MFI-30 100 116 80 93 70 83 80 - 5,5 - - 5,5 14,5 23,6 5,5 14,5
(320 cm²) 63 73 63 73 55 64 62 2,6 10,1 - - 10,1 25,2 40,3 10,1 25,2
812-234.. 40 46 40 46 20 23 48 5,6 18,2 - - 18,2 43,4 68,6 18,2 43,4
MFIII-30 100 116 80 93 70 83 80 5,9 15,5 21,0 26,6 16,8 37,2 57,6 16,8 37,2
80
30 (720 cm²) 63 73 63 73 55 64 62 10,9 26,7 35,9 45,3 29,0 63,0 97,0 29,0 63,0
3" 812-334.. 40 46 40 46 20 23 48 19,4 45,9 61,2 76,9 49,7 100 100 49,7 100
MFIII-30(v) 100 116 80 93 70 83 80 11,4 26,3 33,1 40,0 16,8 37,2 57,6 16,8 37,2
(720 cm²) 63 73 63 73 55 64 62 16,2 37,3 56,2 67,5 29,0 63,0 97,0 29,0 63,0
812-336.. 40 46 40 46 20 23 48 28,2 63,5 95,0 100 49,7 100 100 49,7 100
160 186 120 140 80 93 100 - 3,1 - - 3,1 8,9 14,7 3,1 8,9
MFI-30 100 116 80 93 70 83 80 - 5,5 - - 5,5 14,5 23,6 5,5 14,5
(320 cm²)
812-234.. 63 73 63 73 55 64 62 2,6 10,1 - - 10,1 25,2 40,3 10,1 25,2
40 46 40 46 20 23 48 5,6 18,2 - - 18,2 43,4 68,6 18,2 43,4
160 186 120 140 80 93 100 3,4 9,5 13,0 16,6 10,3 23,4 36,5 10,3 23,4
MFIII-30 100 116 80 93 70 83 80 5,9 15,5 21,0 26,6 16,8 37,2 57,6 16,8 37,2
100
30 (720 cm²)
4“ 812-334.. 63 73 63 73 55 64 62 10,9 26,7 35,9 45,3 29,0 63,0 97,0 29,0 63,0
40 46 40 46 20 23 48 19,4 45,9 61,2 76,9 49,7 100 100 49,7 100
160 186 120 140 80 93 100 6,8 16,4 20,8 25,1 10,3 23,4 36,5 10,3 23,4
MFIII-30(v) 100 116 80 93 70 83 80 11,4 26,3 33,1 40,0 16,8 37,2 57,6 16,8 37,2
(720 cm²)
812-336.. 63 73 63 73 55 64 62 19,9 44,9 56,2 67,5 29,0 63,0 97,0 29,0 63,0
40 46 40 46 20 23 48 34,5 76,1 95,0 100 49,7 100 100 49,7 100

ECOTROL® 8C PN16 - PN63 as well as ANSI Class 150 - 600


Valid for valves with pressure balancing EPDM or FKM c/w PTFE-packing and for leakage class IV
Flow to open (FTO) (at p2 = 0 bar g)
Air to open/ Air to close/
Spring to close Spring to open
Actuator series 812 No. of springs No. of springs
3 6 9 12 3 3 3 6 6
DN Stroke Actuator P1 L1 lin L1 =% Seat-Ø Min. air supply (bar)
bar bar bar bar
(mm) size Kv Cv Kv Cv Kv Cv (mm) 3,0 4,5 6,0 4,5 6,0
MFI-30 100 116 80 93 70 83 80 - 65,9 - - 65,9 100 100 65,9 100
(320 cm²) 63 73 63 73 55 64 80 - 65,9 - - 65,9 100 100 65,9 100
80 812-234.. 40 46 40 46 20 23 80 - 65,9 - - 65,9 100 100 65,9 100
30
3" MFIII-30 100 116 80 93 70 83 80 73,1 100 100 100 100 100 100 100 100
(720 cm²) 63 73 63 73 55 64 80 73,1 100 100 100 100 100 100 100 100
812-334.. 40 46 40 46 20 23 80 73,1 100 100 100 100 100 100 100 100
MFI-30 160 186 120 140 80 93 100 - 49,7 - - 49,7 100 100 49,7 100
(320 cm²) 100 116 80 93 70 83 100 - 49,7 - - 49,7 100 100 49,7 100
100 812-234.. 63 73 63 73 55 64 100 - 49,7 - - 49,7 100 100 49,7 100
30
4“ MFIII-30 160 186 120 140 80 93 100 56,9 100 100 100 100 100 100 100 100
(720 cm²) 100 116 80 93 70 83 100 56,9 100 100 100 100 100 100 100 100
812-334.. 63 73 63 73 55 64 100 56,9 100 100 100 100 100 100 100 100

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_8C_en_03-2018.docx - subject to technical modifications - Page 5 of 6
Technical Data Sheet
TD_8C
ECOTROL® Control Valve

ECOTROL® 8C model code


0. Operating conditions 7. Body material (cont.) 15. Seat wear / tear protection (cont.)
Medium: 4 1.7357 5 Colsterised
Temp.: °C 5 1.6620 9 Acc. to spec.
Press. P1: bar abs. 6 A216WCB 16. Seat/ Plug seal 1)
Press. P2: bar abs. 7 A351CF8M 0 Leakage Class IV (metal to metal)
P Design bar g 8 A217WC6 1 Leakage Class V (metal to metal)
T Design °C 9 Acc. to spec. 2 Leakage Class VI soft sealing PTFE/EPDM
1. Series 8. Guide 1) 3 Leakage Class VI soft sealing PTFE/FKM
Single Seat Globe Control Valve Leakage Class VI soft sealing
8C 0 Stem guided (Standard) 4
ECOTROL® 8C PTFE/Trapezium
2. Top flange 1 Double guided 9 Acc. to spec.
1 Standard 9 Acc. to spec. 17. Cage retainer 1)
3 Cooling fins 9. KVs Value 0 Standard
4 Bellows sealing xxx Acc. to spec. 1 LN (low noise) not controlled
5 Extended bonnet (insulating column) KVs values acc. to table 2 LN (low noise) controlled
7 Standard c/w balancing (DN80) 10. Performance curve characteristic 9 Acc. to spec.
8 Cooling fins c/w balancing (DN80) g =% 18. Seat retainer 1)
9 Special design acc. to spec. l linear 0 Without
3. Plug design m modified 1 LK1
P1, P3 Parabolic plug (1-step resp. 3-steps) 11. Plug materials 1) 2 LK2
L1-L2-L3 Perforated plug (1-2-3 steps) 1 1.4571 5 SLK1
4. Nominal diameter (DN) – DIN/ ANSI 3 1.4112 6 SLK2
15 DN 15 / ANSI ½“ 9 Acc. to spec. 19. Stem seal 1)
20 DN 20 (only with DIN flanges and FTF) 12. Plug wear / tear protection 1) 1 PTFE/V-Ring/EPDM square ring
25 DN 25 / ANSI 1“ 0 Standard (w/o) 2 PTFE/V-Ring/VITON square ring
32 DN 32 (only with DIN flanges and FTF) 1 Nitrided 3 Latty 6118/ETF Inconel
40 DN 40 / ANSI 1½“ 2 Hardened 4 Graphite 0901
50 DN 50 / ANSI 2“ 3 Sealing surface stellited 5 Graphite/PTFE 6226/6232
65 DN 65 (only with DIN flanges and FTF) 4 Completely stellited 9 Special design acc. to spec.
80 DN 80 / ANSI 3“ 5 Colsterised 20. Special designs
100 DN 100 / ANSI 4“ 9 Others (acc. to spec.) 0 Standard
5. Pressure rating (PN) 13. Pressure Balancing 1) 1 AD2000
16 PN 16 0 Standard (w/o) 2 NACE
40 PN 40 1 Piston rings 3 Oxygen version
63 PN 63 2 EPDM-Quadring 9 Others (acc. to spec.)
150 Class 150 acc. to ANSI B16.10 3 FKM-Quadring
300 Class 300 acc. to ANSI B16.10 5 PTFE spring loaded
600 Class 600 acc. to ANSI B16.10 9 Others (acc. to spec.) 21. Material inspections (pressure retaining parts)
6. Connections 0 w/o
0 Flanges with raised face (standard) 1 EN 10204-2.1
1 Flanges c/w groove 14. Seat materials 1) 2 EN 10204-3.1
2 Flanges c/w tongue 1 1.4571 3 EN 10204-3.2
3 Flanges c/w projection/recess 3 1.4112 9 Others (on request)
4 Butt-weld ends 9 Others (acc. to spec.) 22. Final inspections
5 Butt-weld ends c/w spool pieces 15. Seat wear/tear protection 1) 0 None
7 RTJ 0 Standard (w/o) 1 EN 10204-2.1
9 Others (acc. to spec.) 1 Nitrided 2 EN 10204-2.2
7. Body materials 1) 2 Hardened 3 EN 10204-3.1
2 1.0619 3 Sealing surface stellited 4 EN 10204-3.2
3 1.4408 4 Completely stellited 9 Others (on request)
1) In accordance with customer specifications, or selected by the manufacturer in accordance with customer specifications (medium, pressure, temperature, etc.).

Blue letters: Standard design, at most 3 pieces, available within one week.

Example:
8C - 1 - P1 – 15 - 40 - 0 - 2 Position 1-7 / basic data
Series 8C - with standard bonnet – one-step parabolic plug - DN15 – PN40 – flange EN1092 B1 – body 1.0619
0 – 4,0 - g - 1 - 0 - 0 - 1 - 0 - 0 - 0 - 0 - 1 Position 8-19 / valve trims
Single stem guide – KVs 4.0 – equal percentage – plug made of 1.4571 – no wear/tear protection – not balanced – seat made of 1.4571
– no wear/tear protection – leakage class IV – standard cage retainer – no low-noise cage – stem seal PTFE V-ring / EPDM quad ring
0-1-1 Position 20-22 / version/inspections
Standard version – material inspection EN 10204 3.1 – final specification EN 10204 3.1

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_8C_en_03-2018.docx - subject to technical modifications - Page 6 of 6
Technical Data Sheet
TD_190
Control Valve Series 190

General Data

Series 190 Single seated control valve in forged design


globe and angle style
Nominal size DN / NPS 25 - 65 / 1“ - 2 ½“
Nominal pressure
100 - 400 / Class 600 - 2500
PN / ANSI
butt-weld ends acc. to DIN EN 12627
butt-weld ends acc. to ASME B16.25
Connections
socket weld ends acc. to DIN EN 12760*
socket weld ends and threaded connections acc. to ASME B16.11**
Characteristic equal percentage or linear
Rangeability 50:1
Plug guide stem guided
metal sealing: IEC 60534-4 leakage class IV (0,01% of Kvs value);
Seat leakage
optional: leakage class V
Heating jacket (optional) connections: DN 15 PN 40 (1/2“ ANSI 300) flanged or butt-weld ends
*: only as of nominal size max. DN 50 PN 100
**: only as of nominal size max. 2“ class 1500

Materials

EN for temperatures ASTM for temperatures


1.0460 C 22.8 P250GH -10 to 400°C A105 -29°C to 425°C
Body material 1.7383 11CrMo9-10 -10 to 600°C A182 F12 Cl.3 -29°C to 650°C
1.4903 X10CrMoVNb 9-2 -10 to 600°C A182 F91 -29°C to 650°C

Bonnet material same as body material

Valve trim materials

Parabolic Perforated Max.


Material Seat Seat
Seat seal medium-
no. plug P1 for parabolic plug plug L1 for perforated plug
temperature
1 1.4122 1.4021 - 1.4021 nitrided metal 400°C
2 1.4571 1.4571 1.4571 1.4571 nitrided metal 500°C
3 1.4112 hardened 1.4112 hardened 1.4112 1.4112 hardened metal 400°C
4 1.4922 1.4922 1.4922 1.4922 nitrided metal 500°C
5 1.4922 1.4922 1.4922 1.4922 hardened metal 600°C

© ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_190_en_06-2018.docx - subject to technical modifications - Page 1 of 8
Technical Data Sheet
TD_190
Control Valve Series 190

Stem sealing

Seal Wiper ring Medium-


Seal type Bonnet flange
(pos. A) (pos. D) temperature

reinforced graphite /
adjustable NBR -29 ~ 400°C cooling fins
Inconel
adjustable pure graphite NBR -29 ~ 565°C cooling fins

adjustable graphite / PTFE braided NBR -29 ~ 250°C cooling fins

Weight and dimensions


Series 190 globe and angle style
Dimensions (in mm) for valves
with butt-weld ends acc. to DIN EN ISO 9692-1 / DIN EN 12627
as well as acc. to ASME B16.25
with socket weld ends acc. to DIN EN 12760
with socket weld ends or threaded connections acc. to ASME B16.11
DN 25 32 40 50 65
ANSI NPS 1“ 1 1/4“ 1 1/2“ 2“ 2 1/2“
VBL 340
Series 190
VU 43
globe style
VH 233
VR 145
Series190
VU 145
angle style
VH 158
MFI 270
ØA
MFIII 400
MFI 404
AH MFIII 489
MFIII(v) 551

Actuator MFI 551


type 812 AHV MFIII 651
MFIII(v) 814
MFI 49
valve + actuator
weight* MFIII 75
ca. kg
MFIII(v) 77
B 200
ØA 530
AH 1006
AHV UV-60 1301 Series 190 Series 190
Actuator globe style angle style
type 811 valve + actuator actuator type 812 actuator type 811
weight* 118
ca. kg
B 250

* Weight: Valve (with DEK3 cooling fins) + actuator without handwheel

© ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_190_en_06-2018.docx - subject to technical modifications - Page 2 of 8
Technical Data Sheet
TD_190
Control Valve Series 190

Series 190 pressure / temperature diagram acc. to EN 12516-1

© ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_190_en_06-2018.docx - subject to technical modifications - Page 3 of 8
Technical Data Sheet
TD_190
Control Valve Series 190

Series 190 pressure / temperature diagram acc. to ASME B16.34

© ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_190_en_06-2018.docx - subject to technical modifications - Page 4 of 8
Technical Data Sheet
TD_190
Control Valve Series 190

Series 190 butt-weld ends

butt-weld pipe
Butt-weld ends acc. to DIN EN 12627 DN PN
ends AD
ØD1 ØD2 L1 WA L2 WI

100 SED100 33,7 28,5 35 >48 10° >33,6 0°


160 SED160 33,7 27,9 35 >48 10° >33,6 0°
25 250 SED250 33,7 26,5 35 >48 10° >33,6 0°
320 SED320 33,7 23,7 35 >48 10° >33,6 0°
400 SED400 42,4 28,2 44 >48 10° >33,6 0°
32 100 SED100 42,4 36,6 44 >48 10° >33,6 0°
100 SED100 48,3 41,9 50 >48 10° >33,6 0°
160 SED160 48,3 41,1 50 >48 10° >33,6 0°
40 250 SED250 48,3 38,3 50 >48 10° >33,6 0°
320 SED320 48,3 35,7 50 >48 10° >33,6 0°
400 SED400 60,3 40,3 61,5 >48 10° >33,6 0°
100 SED100 60,3 53,1 61,5 >48 10° >33,6 0°
160 SED160 60,3 52,3 61,5 >48 10° >33,6 0°
50 250 SED250 60,3 47,7 61,5 >48 10° >33,6 0°
320 SED320 63,5 47,5 65 >48 10° >33,6 0°
400 SED400 76,1 51,1 77 >48 5° >33,6 0°
100 SED100 76,1 68,1 77 >48 5° >33,6 0°
65 160 SED160 76,1 66,1 77 >48 5° >33,6 0°
250 SED250 76,1 60,1 77 >48 5° >33,6 0°

butt-weld pipe
Butt-weld ends acc. to ASME B16.25 NPS Sched.
ends AD
ØD1 ØD2 L1 WA L2 WI
40 SEA40 33,7 26,94 35 >48 10° >33,6 0°
80 SEA80 33,7 24,6 35 >48 10° >33,6 0°
1" 160 SEA160 33,7 21 35 >48 10° >33,6 0°
XXS SEAXXS 33,7 15,52 35 >48 10° >33,6 0°
40 SEA40 42,2 35,08 44 >48 10° >33,6 0°
80 SEA80 42,2 32,5 44 >48 10° >33,6 0°
1 1/4" 160 SEA160 42,2 29,5 44 >48 10° >33,6 0°
XXS SEAXXS 42,2 22,8 44 >48 10° >33,6 0°
40 SEA40 48,3 40,94 50 >48 10° >33,6 0°
80 SEA80 48,3 38,14 50 >48 10° >33,6 0°
1 1/2" 160 SEA160 48,3 34,02 50 >48 10° >33,6 0°
XXS SEAXXS 48,3 28 50 >48 10° >33,6 0°
40 SEA40 60,3 52,48 61,5 >48 10° >33,6 0°
80 SEA80 60,3 49,22 61,5 >48 10° >33,6 0°
2" 160 SEA160 60,3 42,82 61,5 >48 10° >33,6 0°
XXS SEAXXS 60,3 38,16 61,5 >48 10° >33,6 0°
40 SEA40 73 62,68 75 >48 5,5° >33,6 0°
80 SEA80 73 58,98 75 >48 5,5° >33,6 0°
2 1/2" 160 SEA160 73 53,94 75 >48 5,5° >33,6 0°
XXS SEAXXS 73 44,96 75 >48 5,5° >33,6 0°

© ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_190_en_06-2018.docx - subject to technical modifications - Page 5 of 8
Technical Data Sheet
TD_190
Control Valve Series 190

Max. shut-off differential pressure in bar

Series 190 PN100 - PN400 as well as ANSI Class 600 - ANSI Class 2500
Valid for valves w/o pressure balancing with graphite packing and for leakage class IV
Flow to open (FTO) (at P2 = 0 bar g)

Air to open Air to close


spring to close spring to open
Actuator series 812 No. of springs No. of springs
3 6 9 12 3 3 3 6 6
DN Stroke P1 L1 lin L1 =% Seat-Ø Min. air supply (bar)
Actuator size bar bar bar bar
(mm) Kv Cv Kv Cv Kv Cv (mm) 3.0 4.5 6.0 4.5 6.0
0,1 0,12 - - - - 4 33 130 - - 106 251 396 130 275
0,16 0,19 - - - - 4 33 130 - - 106 251 396 130 275
0,25 0,29 - - - - 5 33 130 - - 106 251 396 130 275
0,4 0,46 - - - - 5 33 130 - - 106 251 396 130 275
MFI-30 0,63 0,73 - - - - 5 33 130 - - 106 251 396 130 275
(320 cm²) 1 1,16 - - - - 8 33 130 - - 106 251 396 130 275
812-234.. 1,6 1,9 - - - - 10 33 130 - - 106 251 396 130 275
25
2,5 2,9 - - - - 12 33 130 - - 106 251 396 130 275
32 4 4,6 4 4,6 4 4,6 16 33 130 - - 106 251 396 130 275
6,3 7,3 6,3 7,3 6,3 7,3 20 22 119 - - 95 240 385 119 264
20 10 11,6 10 11,6 8,5 9,9 25 12 74 - - 59 152 244 74 167
0,1 0,12 - - - - 4 148 372 400 - 317 - - 372 -
1" 0,16 0,19 - - - - 4 148 372 400 - 317 - - 372 -
0,25 0,29 - - - - 5 148 372 400 - 317 - - 372 -
1 1/4" 0,4 0,46 - - - - 5 148 372 400 - 317 - - 372 -
MFIII-30 0,63 0,73 - - - - 5 148 372 400 - 317 - - 372 -
(720 cm²) 1 1,16 - - - - 8 148 372 400 - 317 - - 372 -
812-334.. 1,6 1,9 - - - - 10 148 372 400 - 317 - - 372 -
2,5 2,9 - - - - 12 148 372 400 - 317 - - 372 -
4 4,6 4 4,6 4 4,6 16 148 372 400 - 317 - - 372 -
6,3 7,3 6,3 7,3 6,3 7,3 20 137 361 400 - 306 - - 361 -
10 11,6 10 11,6 8,5 9,9 25 85 229 290 360 194 400 - 229 400
1 1,16 - - - - 8 33 130 - - 106 251 396 130 275
1,6 1,9 - - - - 10 33 130 - - 106 251 396 130 275
2,5 2,9 - - - - 12 33 130 - - 106 251 396 130 275
MFI-30
4 4,6 4 4,6 4 4,6 16 33 130 - - 106 251 396 130 275
(320 cm²)
6,3 7,3 6,3 7,3 6,3 7,3 20 22 119 - - 95 240 385 119 264
812-234..
10 11,6 10 11,6 8,5 9,9 25 12 74 - - 59 152 244 74 167
40 16 19 12 14 10 11,6 30 7 50 - - 39 104 168 50 115
20 25 29 21 24 18 21 37 3 32 - - 24 67 109 32 74
1 1,16 - - - - 8 148 372 400 - 317 - - 372 -
1 1/2"
1,6 1,9 - - - - 10 148 372 400 - 317 - - 372 -
2,5 2,9 - - - - 12 148 372 400 - 317 - - 372 -
MFIII-30
4 4,6 4 4,6 4 4,6 16 148 372 400 - 317 - - 372 -
(720 cm²)
6,3 7,3 6,3 7,3 6,3 7,3 20 137 361 400 - 306 - - 361 -
812-334..
10 11,6 10 11,6 8,5 9,9 25 85 229 290 360 194 400 - 229 400
16 19 12 14 10 11,6 30 58 158 200 249 133 279 400 158 303
25 29 21 24 18 21 37 37 102 130 162 86 182 277 102 198

Please pay attention to the pressure / temperature rating of the valve body!

For other valve/packing versions, refer to ARCA-VENA valve sizing.

© ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_190_en_06-2018.docx - subject to technical modifications - Page 6 of 8
Technical Data Sheet
TD_190
Control Valve Series 190

Max. shut-off differential pressure in bar

Series 190 PN100 - PN400 as well as ANSI Class 600 - ANSI Class 2500
Valid for valves w/o pressure balancing with graphite packing and for leakage class IV
Flow to open (FTO) (at P2 = 0 bar g)

Air to open Air to close


spring to close spring to open
Actuator series 812 No. of springs No. of springs
3 6 9 12 3 3 3 6 6
DN Stroke Actuator P1 L1 lin L1 =% Seat-Ø Min. air supply (bar)
bar bar bar bar
(mm) size Kv Cv Kv Cv Kv Cv (mm) 3.0 4.5 6.0 4.5 6.0
4 4,6 4 4,6 4 4,6 16 33 130 - - 106 251 396 130 275
6,3 7,3 6,3 7,3 6,3 7,3 20 22 119 - - 95 240 385 119 264
MFI-30
10 11,6 10 11,6 8,5 9,9 25 12 74 - - 59 152 244 74 167
(320 cm²)
16 19 12 14 10 11,6 30 7 50 - - 39 104 168 50 115
812-234..
25 29 21 24 18 21 37 3 32 - - 24 67 109 32 74
50 40 46 35 41 20 23 48 - 17 - - 13 38 64 17 43
4 4,6 4 4,6 4 4,6 16 148 372 400 - 317 - - 372 -
65 6,3 7,3 6,3 7,3 6,3 7,3 20 137 361 400 - 306 - - 361 -
MFIII-30
10 11,6 10 11,6 8,5 9,9 25 85 229 290 360 194 400 - 229 400
20 (720 cm²)
16 19 12 14 10 11,6 30 58 158 200 249 133 279 400 158 303
812-334..
2" 25 29 21 24 18 21 37 37 102 130 162 86 182 277 102 198
40 46 35 41 20 23 48 20 59 76 95 50 107 163 59 116
2 1/2" 4 4,6 4 4,6 4 4,6 16 205 400 - - 372 - - 400 -
6,3 7,3 6,3 7,3 6,3 7,3 20 194 400 - - 252 - - 400 -
MFIII-30(v)
10 11,6 10 11,6 8,5 9,9 25 122 294 364 400 159 368 - 299 -
(720 cm²)
16 19 12 14 10 11,6 30 83 203 251 306 109 254 399 206 351
812-336..
25 29 21 24 18 21 37 53 132 164 200 70 166 261 134 229
40 46 35 41 20 23 48 30 77 96 117 40 97 154 78 135

Max. shut-off differential pressure in bar

Series 190 PN100 - PN400 as well as ANSI Class 600 - ANSI Class 2500
Valid for valves w/o pressure balancing with graphite packing and for leakage class IV
Flow to open (FTO) (at P2 = 0 bar g)

Air to open
Actuator series 811 spring to close

811.41 811.44 811.41 811.44


Control range (bar) 1,5-1,8 2,55-3.0 1,0- 1,3 1,75 - 2,2
DN Stroke Actuator P1 L1 lin L1 =% Seat-Ø Min. air supply (bar)
bar bar
(mm) size Kv Cv Kv Cv Kv Cv (mm) 3.0 4.5 6.0 4.5 6.0
50 UV-60 10 11,6 10 11,6 8,5 9,9 25 368 - 400 - - - -
65 (811.41) 16 19 12 14 10 11,6 30 254 400 293 - - 400 -
20 25 29 21 24 18 21 37 166 299 191 382 - 268 400
2" UV-60v
2 1/2" (811.44) 40 46 35 41 20 23 48 97 177 112 226 339 158 271

Please pay attention to the pressure / temperature rating of the valve body!

For other valve/packing versions, refer to ARCA-VENA valve sizing.

© ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_190_en_06-2018.docx - subject to technical modifications - Page 7 of 8
Technical Data Sheet
TD_190
Control Valve Series 190

Model code series 190


0. Operating data 8. Body materials 1) 18. Cage retainer 1)
Medium: 2 1.0460 / A105 0 Standard
Temperature: °C 5 1.7383 / A182 F12 Cl.3 1 LN (Low Noise) not controlled
Pressure P1: bar abs. 6 1.4903 / A182 F91 2 LN (Low Noise) controlled
Pressure P2: bar abs. 9 Others (acc. to spec.) 19. Seat retainer
P Design bar g 9. Guide 0 w/o
T Design °C 0 Stem guided (Standard) 20. Stem seal 1)
1. Series 10. KVs Value 3 Reinforced graphite / Inconel
19 High pressure control valve XXX acc. to table 4 Pure graphite
2. Top flange 11. Performance curve characteristic 5 Graphite / PTFE braided
3 Cooling fins g =% 9 Others (acc. to spec.)
3. Plug design l linear 21. Special designs
P1 Parabolic plug (1-step) 12. Plug materials 1) 0 Standard
L1 Perforated plug (1-step) 1 1.4122 1 AD2000
4. Design 2 1.4571 2 ASME B16.34
D Globe style 3 1.4112 3 TRD 110 Gr.1
E Angle style 4 1.4922 4 TRD 110 Gr.2
5. Nominal diameter 9 Others (acc. to spec.) 7 NACE
25 DN 25 / ANSI 1“ 13. Plug wear / tear protection 1) 9 Others (acc. to spec.)
32 DN 32 / ANSI 1 1/4“ 0 w/o 22. Material inspections (pressure retaining parts)
40 DN 40 / ANSI 1 1/2“ 1 Nitrided 0 w/o
50 DN 50 / ANSI 2“ 2 Hardened 1 EN 10204-2.1
65 DN 65 / ANSI 2 1/2“ 3 Sealing surface stellited 2 EN 10204-3.1
6. Pressure rating (PN) 4 Completely stellited 3 EN 10204-3.2
100 PN 100 5 Colsterised 9 Others (acc. to spec.)
160 PN 160 9 Others (acc. to spec.) 23. Final inspections
250 PN 250 14. Pressure balancing 0 None
400 PN 400 0 w/o 1 EN 10204-2.1
600 ANSI B16.34 Class 600 15. Seat materials 1) 2 EN 10204-2.2
900 ANSI B16.34 Class 900 1 1.4021 3 EN 10204-3.1
1500 ANSI B16.34 Class 1500 2 1.4571 4 EN 10204-3.2
2500 ANSI B16.34 Class 2500 3 1.4112 9 Others (acc. to spec.)
2500SP ANSI B16.34 Special Class 2500 4 1.4922
7. Connections 9 Others (acc. to spec.)
SED100 Butt-weld for pipe PN 100 16. Seat wear / tear protection 1)
SED160 Butt-weld for pipe PN 160 0 w/o
SED250 Butt-weld for pipe PN 250 1 nitrided
SED320 Butt-weld for pipe PN 320 2 hardened
SED400 Butt-weld for pipe PN 400 3 Sealing surface stellited
SEA40 Butt-weld for pipe Sched.40 4 Completely stellited
SEA80 Butt-weld for pipe Sched.80 5 Colsterised
SEA160 Butt-weld for pipe Sched.160 9 Others (acc. to spec.)
SEAXXS Butt-weld for pipe Sched. XXS 17. Seat / plug sealing
SMD Socket weld acc. to EN 12760 Leakage class IV
0
SMA Socket weld acc. to ASME B16.11 metal to metal
Threaded connections
GA 1 Leakage class V
acc. to ASME B16.11
Butt-weld with spool pieces
VE(Ø / t)
(Ø / wall thickness)
1) In accordance with customer specifications, or selected by the manufacturer in accordance with customer specifications (medium, pressure, temperature, etc.).

Example:
19 - 3 - L1 – E - 50 - 1500 – SEA160 - 6 Position 1-8 / basic data
Series 193 - with cooling fins - 1-step perf. plug - angle style DN 50 / 2“ - Class 1500 - butt-weld ends for pipeSch.160 -
body material A182 F91
0 – 18 - g - 4 - 0 - 0 - 4 - 1 - 0 - 0 - 0 - 3 Position 9-20 / valve trims
Stem guided - KVs 18 (Cv 21) - equal perc. - plug material 1.4922 - no wear/tear protection - not balanced - seat made of 1.4922 -
seat ring nitrided - leakage class IV - standard cage retainer - no seat retainer - stem seal reinforced graphite/Inconel adjustable
2-3-3 Position 21-23 / special designs / inspections
Design acc. to B16.34 - material inspection acc. to EN 10204 3.1 - final inspection acc. to EN 10204 3.1

© ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_190_en_06-2018.docx - subject to technical modifications - Page 8 of 8
Technical Data Sheet
TD_391
BIOVENT® Hygienic Control Valve

General data

Series 391

Nominal diameter (DN) 15 – 150

Nominal pressure (PN) 10 – 25


Angle type L Parabolic plug
Globe style BO Parabolic plug
Globe style BM Parabolic plug, double guiding
Housing designs
3-step BM 3-step plug (P3)
3-way M-WM Flow mixer
3-way T-WM Flow divider
Material no. 1.4404 (all body components blasted and post-treated)
Body material
Thread connection 1.4301
Thread connections, welded ends, flanged connections, clamp connections, aseptic flange
Body connections
connections (other connections available on request)
Metric in accordance with DIN 11850
Piping classes Inch OD in accordance with ISO2037/BS 4825 Part 1
Inch IPS in accordance with Schedule 5
Surfaces Wetted Surfaces Ra ≤ 0.8 µm; matt-blasted outer surface
Plug characteristic Standard: equal percentage or linear
Rangeability 40:1
Metal sealing: class IV (0.01% of kvs)
Seat leakage
Soft sealing: class VI
Plug Material no. 1.4571 (superfinished; guide surfaces also finish rolled)
Seat Material no. 1.4404
EPDM sealing rings; temperature range: -30 to +135°C; FDA compliant
Stem seal Resistance: 2 to 5% resistance to alkaline solutions and acids up to +85°C
Other materials (FPM, HNBR etc.) available on request.
Sterile lock, diaphragm seal
Options
Optimum CIP conditions
Manufacturers final test certificate in accordance with EN 10204-3.1, factory certificate in
Material certificates
accordance with EN 10204-2.2

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


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TD_391_gb_07-2009.doc - Subject to technical modifications - Page 1 of 4
Technical Data Sheet
TD_391
BIOVENT® Hygienic Control Valve

Weight and dimensions

Тype: 391-…-L (RG) Type: 391-…-L (SS) Type: 391-…-B (RG) Type: 391-…-B (SS)

Тype: 391-P3-B…(RG) Тype: 391-P3-B…(SS) Тype: 391-..-W…(RG) Тype: 391-…-W…(SS)

SS = welded ends for piping compliant to DIN 11850 / RG = round thread connections compliant to DIN 11851

With integrated ARCA positioners type 824 and 827 (standard); other positioners available on request.
DN Actuator Stroke ØD H HV R B F F1 F2 F3 A A1 A2 AM 1) C C1 Weight

25 MFI-20 20 270 325 530 270 25 90 119 58 87 87 102 137 30 50 65 13.5

40 MFI-20 20 270 325 530 270 31 90 123 64 97 109 157 171 30 62 114 23.0

50 MFI-20 20 270 325 530 270 37 90 125 70 105 126 186 200 30 74 134 23.0
MFI-30 270 355 573 270 23.0
65 30 48 125 165 83 123 154 234 250 40 96 171
MFIII-30 400 387 651 400 38.0
MFI-30 270 355 573 270 24.0
80 30 55.5 125 170 90.5 135.5 175 251 286 40 111 186
MFIII-30 400 387 651 400 39.0
MFI-30 270 355 573 270 27.0
100 30 65 125 179 100 154 205 295 335 40 130 215
MFIII-30 400 387 651 400 42.0
125 MFIII-60 60 400 510 888 400 77.5 150 -- 112.5 --- 245 415 400 70 155 325 61.0
1) Dimension AM with double guide only.
2) Weights refer to 391-P1-L angle valves with round thread connections (excluding DN 125 with welded ends) and actuator without positioner.

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_391_gb_07-2009.doc - Subject to technical modifications - Page 2 of 4
Technical Data Sheet
TD_391
BIOVENT® Hygienic Control Valve

Maximum permissible differential pressures  (delta) p (bar), flow against the closing direction of the plug.

DN 25 32 40 50 65 80 100 125 150


Min. actuating pressure (bar)
Actuator

Actuating force (kN)

V-ring
No. of springs

17 17 29 29 36 46 54 68 77 96 105 121 143


ØN (mm)
Seat Ø
11 16 19 24 32 37 48 62 73 90 96 115 135
(mm)
kv
2.5 4.0 7 11 18 26 43 68 100 150 260 260 380
(m³/h)
25 2.0 3 2.4 25 23.5 16.9
to MFI-20
50 3.5 6 4.8 25
Function: air to open / spring to close

65 2.7 3 2.4 20 16.9 9.1 4.7 3


to MFI-30
100 4.9 6 4.8 20 12.6 8.7
2.0 3 5 20 13.3 9.2
65 3.5 6 10 20
to MFIII-30
100 4.2 9 13 20
4.9 12 16 20
2.0 3 5 9.2 5.6 4.5 3 2
125 3.5 6 10 10 7.8 5.5
to MFIII-60
150 4.1 9 12 10 9.8 6.9
4.8 12 14 10 8.2

3.5 4.8 25
25
to MFI-20 4.5 3 9.6 25
50
Function: air to close / spring to open

6.0 14.4 25

3.0 4.8 20 12.6 8.7


65
to MFI-30 4.5 3 9.6 20
100
6.0 14.4 20

3.0 10.8 20
65
to MFIII-30 4.5 3 21.6 20
100
6.0 32.4 20

3.0 10.8 10 8.6 6


125
to MFIII-60 4.5 3 21.6 10
150
6.0 32.4 10

The differential pressures listed do not apply to valves with V-ring sealing element.

The maximum permissible operating pressure is 10 bar (standard). The maximum permissible operating pressure can be higher,
however, depending on the nominal diameter of the piping connection:

DN 25 to DN 50 = 25 bar
DN 65 to DN 100 = 20 bar
DN 125 to DN 150 = 10 bar

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_391_gb_07-2009.doc - Subject to technical modifications - Page 3 of 4
Technical Data Sheet
TD_391
BIOVENT® Hygienic Control Valve

Type codes
39 1 -P 1 -L M

L 3 B O

M W
T T
E

Series
1 = hygienic design
P = parabolic plug
L = perforated plug
M = mixer
T = divider
1 = 1-stage
3 = 3-stage
Does not apply to mixer and divider
Housing design L
Housing design B
Housing design W
Housing design T
Housing design E
M = removable floor panel with guide
O = removable floor panel without guide

Possible housing designs

L B W T E

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_391_gb_07-2009.doc - Subject to technical modifications - Page 4 of 4
Technical Data Sheet
TD_6H
ECOTROL® Control Valve

General Data

Series 6H

Nominal Size DN / NPS (15) 25-200 / (1/2“) 1“-8“

Nominal Pressure PN / ANSI 63-250 / Class 600-1500


Characteristic equal perc. or linear
Rangeability 40:1
stem guided,
Plug guide
option: double guided (retrofit able)
metal sealing: IEC 50534-4 leakage class IV (0,01% kVs-value); option leakage class V
Seat leakage
soft sealing (IEC 50534-4 leakage class VI soft sealing on request)
Bellow sealing (option) seamless, multiple layers, made of 1.4571, option: Hastelloy and other materials
Heating jacket (option) Connections DN 15 PN 40 (1/2“ ANSI 300) flanges
Low temperature design (option) Down to -196°C

Materials

EN Temperature range ASTM Temperature range


1.0619 GP240GH* -10 to 400°C A 216 WCB* -29°C to 400°C
1.4408 G-X 5 CrNiMo 19 11 2 -196 to 400°C A 351 CF8M* -196°C to 400°C
1.4581 GX5CrNiMoNb 19-11-2* -10 to 450°C - -
Body materials
1.6220 G20Mn5 -40 to 400°C A 352 LCB -50°C to 400°C
1.6982 GX3CrNi13-4 -120 to 400°C - -
1.7357 G17CrMo5-5 -10 to 530°C A 217 WC6 -29°C to 530°C

Bonnet materials Same material as body, stuffing box sleeve made of 1.4571 (AISI 316TI)

Trim material
Material
Parabolic Plug Perforated plug L1 Seat Seat sealing Max. fluid temperature
No.
1 1.4122* 1.4122 nitrided 1.4021* metallic same as stem sealing
2 1.4571* 1.4571 nitrided 1.4571* metallic same as stem sealing
3 1.4112 hardened 1.4112 hardened 1.4112 hardened metallic same as stem sealing
* Standard

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_6H_gb_08-2011.doc - subject to technical data modification – Page 1 of 6
Technical Data Sheet
TD_6H
ECOTROL® Control Valve

Temperature range for stem sealings


Wiper
Sealing type Packing ring Temp. Top flange
ring Remarks
(Item A) range design
(Item D)
reinforced NBR -29 ~ Standard/ Standard
adjustable
Graphite/ Inconel (FKM) 400°C cooling fins operation
-29 ~ Standard/ High
adjustable Pure Graphite VITON
530°C cooling fins temperature
Braided -196 ~ Extended Low
adjustable NBR
Graphite/PTFE 200°C bonnet temperature
Bellow sealing PTFE V-Ring preloaded c/w
NBR -100 ~ Bellow
c/w double bellow (1.4571 stainless steel
(FKM) 200°C sealing
safety sealing or Hastelloy C) spring

Weights and dimensions


Dimensions (in mm) for valve c/w flanges acc. to DIN EN 1092-1 or ANSI Class 600/900/1500 RF/RTJ
DN 15** 25 40 50 80 100 150 200
ANSI NPS ½“ 1“ 1 ½“ 2“ 3“ 4“ 6“ 8“
VBL PN63/100/160 230 260 300 380 430 550 700
VBL PN250 260 300 350 450 520 700 800
VBL Class 600 RF 216 241 292 356 432 559 660
VBL Class 600 RTJ 216 241 295 359 435 562 664
VBL Class 900 RF 254 305 368 381 457 610 737
VBL Class 900 RTJ 254 305 372 384 460 613 740
VBL Class 1500 RF 254 305 368 470 546 705 832
Valve
VBL Class 1500 RTJ 254 305 372 473 549 711 842
Series 6H
DEK1 135 160 190 250 275 335 410
DEK2 170 240 270 315 355 490 480
DEK3 170 240 270 315 355 490 480
VH DEK4 on request
DEK5
DEK7 250 285 335 410
DEK8 315 355 490 480
3-Flansch 70 105 115 155 180 230 275
VU
4-Flansch 175 235 265 315 410
MFI 270
MFIII 400
ØA
UV 530
MA.60 596
MFI 361
MFIII 489 625
AH
Actuator UV 1006
MA.60 840
Type
MFI 508
812/811/MA MFIII 657 888
AHV
UV 1323
B 130 150 200
MFI 34 42 72 101 136
Weight* MFIII 60 68 98 127 210 430 607
ca. kg UV 475 645
MA.60 550 750
*) Weight: Valve c/w actuator w/o hand wheel
**) on request

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


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TD_6H_gb_08-2011.doc - subject to technical data modification – Page 2 of 6
Technical Data Sheet
TD_6H
ECOTROL® Control Valve

Standard kVs/ Cvs and seat diameters of series 6H (not balanced)

DN/NPS Seat-Ø Characteristics kVs m³/h Cvs gal/min


(mm) Parabolic Perforated Parabolic Perforated
plug plug plug plug
16 =% 4 - 4,7 -
linear - -
25 19 =% 7 4 8,2 4,7
1“ linear 4 4,7
24 =% 11 7 12,9 8,2
linear 10 11,7
24 =% 11 7 12,9 8,2
linear 10 11,7
40 32 =% 18 13 21,1 15,2
1 ½“ linear 18 21,1
37 =% 26 16 30,4 18,7
linear 26 30,4
32 =% 18 16 21,1 18,7
linear 23 26,9
50 37 =% 26 21 30,4 24,6
2“ linear 26 30,4
48 =% 43 35 50,3 41
linear 43 50,3
48 =% 43 38 50,3 44,5
linear 55 64,4
80 62 =% 68 43 79,6 50,3
3“ linear 60 70,2
73 =% 100 55 117 64,4
linear 80 93,6
62 =% 68 43 79,6 50,3
linear 60 70,2
100 73 =% 100 55 117 64,4
4“ linear 80 93,6
90 =% 150 68 175,5 79,6
linear 110 128,7
90 =% 150 125 175,5 146,3
linear 170 198,9
150 113 =% 260 150 304,2 175,5
6“ linear 260 304,2
143 =% 380 210 444,6 245,7
linear 380 444,6
113 =% 260 150 304,2 175,5
linear 260 304,2
200 =% 210 245,7
143 380 444,6
8“ linear 380 444,6
=% 260 304,2
172 650 760,5
linear 450 526,5

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


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TD_6H_gb_08-2011.doc - subject to technical data modification – Page 3 of 6
Technical Data Sheet
TD_6H
ECOTROL® Control Valve

Max. shut off differential pressure (valve closed)


(Standard packing, leakage class IV, w/o balancing1), flow-to open)
Air to open / spring to close Air to close / spring to open
Actuator series 812 No. of springs No. of springs
(multi-spring actuator)
3 6 9 12 3 3 3 6 6
Seat-Ø p instrument air min. bar
DN Actuator size bar
(mm) 3,0 4,5 6,0 4,5 6,0
MFI-20 24 27,0 80,1 80,1 160,0 160,0 80,1 160,0
25
320 cm² 19 45,9 130,6 130,6 160,0 160,0 130,6 160,0
1“ 50 in² 16 67,1 160,0 160,0 160,0 160,0 160,0 160,0
MFI-20 37 9,5 31,8 31,8 76,4 121,1 31,8 76,4
40
320 cm² 32 13,6 43,5 43,5 103,2 160,0 43,5 103,2
1 ½“ 50 in² 24 27,0 80,1 80,1 160,0 160,0 80,1 160,0
MFI-30 48 4,7 17,9 17,9 44,5 71,0 17,9 44,5
320 cm² 37 9,5 31,8 31,8 76,5 121,1 31,8 76,4
50 50 in² 32 13,6 43,5 43,5 103,2 160,0 43,5 103,2
2“ MFIII-30 48 19,1 46,7 63,3 79,9 51,1 110,8 160,0 51,1 110,8
720 cm² 37 33,7 80,2 108,1 136,0 87,6 160,0 160,0 87,6 160,0
111 in² 32 46,0 108,2 145,5 160,0 118,2 160,0 160,0 118,2 160,0
MFI-30 73 1,1 6,8 6,8 18,3 29,8 6,8 18,3
320 cm² 62 2,1 10,0 10,0 25,9 41,8 10,0 25,9
80 50 in² 48 4,7 17,9 17,9 44,5 71,0 17,9 44,5
3“ MFIII-30 73 7,3 19,3 26,4 33,6 21,2 47,0 72,8 21,2 47,0
720 cm² 62 10,7 27,3 37,2 47,1 29,9 65,7 101,5 29,9 65,7
111 in² 48 19,1 46,7 63,3 79,9 51,1 110,8 160,0 51,1 110,8
MFI-30 90 0,3 4,1 4,1 11,6 19,2 4,1 11,6
320 cm² 73 1,1 6,8 6,8 18,3 29,8 6,8 18,3
100 50 in² 62 2,1 10,0 10,0 25,9 41,8 10,0 25,9
4“ MFIII-30 90 4,4 12,2 17,0 21,7 13,5 30,5 47,5 13,5 30,5
720 cm² 73 7,3 19,3 26,4 33,6 21,2 47,0 72,8 21,2 47,0
111 in² 62 10,7 27,3 37,2 47,1 29,9 65,7 101,5 29,9 65,7
MFIII-60 143 1,2 4,3 6,2 8,1 4,8 11,6 18,3 4,8 11,6
150
720 cm² 113 2,4 7,4 10,4 13,4 8,2 19,0 29,8 8,2 19,0
6“ 111 in² 90 4,4 12,2 17,0 21,7 13,5 30,5 47,5 13,5 30,5
MFIII-60 172 0,6 2,8 4,1 5,4 3,1 7,8 12,4 3,1 7,8
200
720 cm² 143 1,2 4,3 6,2 8,1 4,8 11,6 18,3 4,8 11,6
8“ 111 in² 113 2,4 7,4 10,4 13,4 8,2 19,0 29,8 8,2 19,0

Air to open -spring to close Air to close - spring to open


Actuator series 811 spring spring
(single-spring actuator, adjustable)
standard reinforced Min. Max.

DN Seat-Ø Min. Max. Min. Max. p instrument air min. bar


Actuator size
(mm) bar bar bar bar 3,0 4,5 6,0 4,5 6,0
UV-60 143 - 6,9 - 13,5 18,5 32,0 45,6 22,3 35,8
150
1440 cm² 113 - 11,5 - 22,1 30,2 51,7 73,5 36,2 57,8
6“ 223 in² 90 - 18,7 - 35,4 48,1 82,1 116,4 57,7 91,7
UV-60 172 - 4,6 - 9,1 12,6 21,9 31,3 15,2 24,5
200
1440 cm² 143 - 6,9 - 13,5 18,5 32,0 45,6 22,3 35,8
8“ 223 in² 113 - 11,5 - 22,1 30,2 51,7 73,5 36,2 57,8
1)
For higher differential pressures, balanced trim is required. Please contact us.

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_6H_gb_08-2011.doc - subject to technical data modification – Page 4 of 6
Technical Data Sheet
TD_6H
ECOTROL® Control Valve

Air to open / spring to close Air to close / spring to open


Actuator series MA60 No. of springs No. of springs
(multi-spring actuator)
2 4 6 8 2 2 2 4 4
Seat-Ø p instrument air min. bar
DN Actuator size bar
(mm) 3,0 4,5 6,0 4,5 6,0
MA3.60A 143 4,3 10,6 16,8 23,0 29,3 41,7 54,2 - -
150
2185 cm² 113 7,4 17,4 27,4 37,3 47,3 67,3 87,2 - -
6“ 339 in² 90 12,2 28,0 43,7 59,4 75,2 106,6 138,1
MA3.60A 172 2,8 7,1 11,4 15,7 20,0 28,6 37,2 - -
200
2185 cm² 143 4,3 10,6 16,8 23,0 29,3 41,7 54,2 - -
8“ 339 in² 113 7,4 17,4 27,4 37,3 47,3 67,3 87,2 - -

For higher differential pressures, balanced trim is required. Please contact us.

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_6H_gb_08-2011.doc - subject to technical data modification – Page 5 of 6
Technical Data Sheet
TD_6H
ECOTROL® Control Valve

ECOTROL® 6H type code


1)
0. Operating Conditions 7. Body materials (cont.) 16. Seat/ plug seal
Fluid: 6 A216WCB 0 Leakage class IV (metal to metal)
Temp.: °C 7 A351CF8M 1 Leakage class V (metal, super finished)
Press. P1: bar abs 8 A217WC6 2* Soft sealed (PTFE/EPDM)
Press. P2: bar abs 9 other (in acc. with order) 3* Soft sealed (PTFE/FKM)
1)
1. Series 8. Guiding 4* Soft sealed (PTFE/ trapezoidal)
6H 0 Stem guided (standard 9 other (in acc. with order)
1)
2. Bonnet 1 Bottom guided 17. Cage Retainer
1 Standard 9 other (in acc. with order) 0 Standard
2 Double stuffing box 9. kVs 1 LN (Low Noise), not controlled
3 Cooling fins xxx in acc. with order 2 LN controlled
4 Bellows 10. Characteristics 9 other (in acc. with order)
1)
5 Extension (insulating column) l Linear 18. Low noise cage
7 Standard balanced g =% 1 LK1
8 Cooling fins balanced m modified 2 LK2
9 Special design in acc. with order s On/ Off 3 LK3
1)
3. Plug design 11. Plug materials 4 LK4
P1-P3-P5 Parabolic plug (1-3-5 step) 1 1.4571 5 SLK1
L1-L2-L3 Perforated plug (1-2-3 step) 3 1.4112 6 SLK2
S On/ Off plug 4 1.4122 9 other (in acc. with order)
1)
4. Nominal diameter (DN) – DIN/ ANSI 9 other (in acc. with order) 19. Stem sealing
1)
25 DN 25 / ANSI 1“ 12. Plug wear/ tear protection 1 -
40 DN 40 / ANSI 1 ½” 0 Standard (w/o) 2 -
50 DN 50 / ANSI 2“ 1 nitrided 3 Latty 6118/ETF Inconel
80 DN 80 / ANSI 3“ 2 hardened 4 Graphite 0901
100 DN 100 / ANSI 4“ 3 Plug face stellited 5 Graphite/PTFE 6226/6232
150 DN 150 / ANSI 6“ 4 Completely stellited 9 other (in acc. with order)
200 DN 200 / ANSI 8“ 5 Colsterised 20. special design
5. Nominal pressure (PN) 9 other (in acc. with order) 0 Standard
1)
63 PN 63 13. Balancing 1 AD2000
100 PN 100 1 Piston rings 2 NACE
160 PN 160 2 EPDM- quad ring 3 Oxygen design
250 PN 250 3 FKM- quad ring 9 other (in acc. with order)
600 Class 600 acc. to ANSI B16.10 5 PTFE spring loaded 21. Material inspection (pressure retaining parts)
900 Class 900 acc. to ANSI B16.10 9 other (in acc. with order) 0 w/o
1500 Class 1500 acc. to ANSI B16.10 14. Seat materials 1 EN 10204-2.1
6. Connections 1 1.4571 2 EN 10204-3.1
0 Flanges c/w sealing strip RF SF 3 1.4112 3 EN 10204-3.2
1 Flanges c/w groove 4 1.4122 9 other (in acc. with order))
2 Flanges c/w tongue 9 other (in acc. with order) 22. Final inspection
1)
3 Flanges c/w projection/ recess 15. Seat wear/ tear protection 0 w/o
4 Butt weld ends 0 standard (w/o) 1 EN 10204-2.1
5 Butt weld ends c/w spool pieces 1 nitrided 2 EN 10204-2.2
7 RTJ 2 hardened 3 EN 10204-3.1
9 other (in acc. with order) 3 Seat face stellited 4 EN 10204-3.2
1)
7. Body materials 4 Completely stellited 9 other (in acc. with order)
2 1.0619 5 Colsterised
3 1.4581 9 other (in acc. with order)
4 1.7357
5 1.6620
1)
in accordance with customer’s specification, or selected by manufacturer in accordance with customer’s specification (fluid, pressure, etc.)
Example:
6H - 1 – P1 – 150 - 40 - 0 - 2 Position 1-7 / basic data
Series 6H – c/w standard bonnet – c/w parabolic plug - DN150 – PN40 – flanges acc. to EN1092 B1 – body 1.0619
0 – 260 - g - 1 - 0 - 0 - 1 - 0 - 0 - 0 - 0 - 1 Position 8-19 / trim
Single stem guiding – kVs 260 – equal percentage – plug made of 1.4571 – w/o wear/tear protection – w/o balancing – seat made of 1.4571 –
w/o wear/ tear protection – leakage class IV – cage retainer standard – w/o low noise cage – stem sealing PTFE-V-Ring/EPDM quad ring
0-1-1 position 20-22 / Design/ inspections
Standard design – Material inspection acc. to EN 10204 3.1 - Final inspection acc. to EN 10204 3.1

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_6H_gb_08-2011.doc - subject to technical data modification – Page 6 of 6
Technical Data Sheet
TD_6N
ECOTROL® Control Valve

General Data

Series 6N

Nominal Size DN /NPS 150-500 / 6“ – 20“

Nominal Pressure PN / ANSI 10-40 / Class 150-300


Characteristics equal percentage or linear
Rangeability 40:1
stem guided,
Plug guide
option: double guiding (retrofit able)
metal sealing: IEC 50534-4 leakage class IV (0,01% kVs- value); option: leakage class V
Seat leakage
soft sealing: IEC 50534-4 leakage class VI
Bellow sealing (option) seamless, double walled, made of 1.4571, option: Hastelloy and other materials
Heating jacket (option) Connections DN 15 PN 40 (1/2“ ANSI 300) flanges
Low temperature design (option) Down to -196°C

Materials

EN Temperature range ASTM Temperature range


1.0619 GP240GH* -10 to 400°C A 216 WCB* -29°C to 400°C
1.4408 G-X 5 CrNiMo 19 11 2 -196 to 400°C A 351 CF8M* -196°C to 400°C
1.4581 GX5CrNiMoNb 19-11-2* -10 to 450°C - -
Body Materials
1.6220 G20Mn5 -40 to 400°C A 352 LCB -50°C to 400°C
1.6982 GX3CrNi13-4 -120 to 400°C - -
1.7357 G17CrMo5-5 -10 to 530°C A 217 WC6 -29°C to 530°C

Bonnet Materials Same material as body, stuffing box sleeve made of 1.4571 (AISI 316TI)

Trim material
Material
Parabolic Plug Perforated plug L1 Seat Seat sealing Max. fluid temperature
No.
1 1.4122* 1.4122 nitrided 1.4021* metallic same as stem sealing
2 1.4571* 1.4571 nitrided 1.4571* metallic same as stem sealing
3 1.4112 hardened 1.4112 hardened 1.4112 hardened metallic same as stem sealing
4 1.4122* 1.4122 nitrided 1.4021* PTFE/FKM -50 ~ 160°C
5 1.4571* 1.4571 nitrided 1.4571* PTFE/FKM -50 ~ 160°C
6 1.4112 hardened 1.4112 hardened 1.4112 hardened PTFE/FKM -50 ~ 160°C
7 1.4122* 1.4122 nitrided 1.4021* PTFE/EPDM -50 ~ 140°C
8 1.4571* 1.4571 nitriert 1.4571* PTFE/EPDM -50 ~ 140°C
9 1.4112 hardened 1.4112 hardened 1.4112 hardened PTFE/EPDM -50 ~ 140°C
10 1.4122* 1.4122 nitrided 1.4021* PTFE -196 ~ 180°C
11 1.4571* 1.4571 nitrided 1.4571* PTFE -196 ~ 180°C
12 1.4112 hardened 1.4112 hardened 1.4112 hardened PTFE -196 ~ 180°C
* Standard

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_6N_gb_01-2013.doc - subject to technical data modification - Page 1 of 6
Technical Data Sheet
TD_6N
ECOTROL® Control Valve

Temperature range for stem sealings

Micro Wiper
Packing Ring O-Ring Temp. Top flange
Sealing type sealing ring Remarks
(Item A) (Item C) range design
(Item B) (Item D)
D
Maintenance preloaded c/w
EPDM -25 ~ 180
free double PTFE V-Ring EPDM NBR Standard stainless steel C
(FKM) (200)°C
4

sealing spring
B
reinforced
NBR Standard/ Standard
adjustable Graphite/ - - -29 ~ 400°C A
(FKM) Cooling fins operation
Inconel
Standard/
adjustable Pure Graphite - - VITON -29 ~ 530°C high temperature
Cooling fins 1 2

Braided
Extended
adjustable Graphite/ - - NBR -196 ~ 200°C low temperature
bonnet
PTFE
Bellow sealing PTFE V-Ring/ preloaded c/w
EPDM NBR Bellow
c/w double bellow (1.4571 EPDM -100 ~ 200°C stainless steel
(FKM) (FKM) sealing
safety sealing or Hastelloy C) spring

Weights and dimensions

Dimensions (mm) of valves c/w flanges acc. to DIN EN 1092-1 or ANSI Class 150/300 RF/RTJ
DN 150 200 250 300 350 400 500
ANSI NPS 6“ 8“ 10“ 12” 14“ 16“ 20“
VBL PN10-PN40 480 600 730 850 980 1100 1250
VBL Class 150 RF 450,8 542,9 673,1 736,6 889 1016 1250
VBL Class 150 RTJ 463,5 555,7 - - - - -
VBL Class 300 RF 472,9 568,3 708 774,7 927,1 1057,3 1250
VBL Class 300 RTJ 488,9 584,1 - - - - -
Valve
DEK1 260 295 360 395 465 520 600
Series 6N 1)
DEK2 355 410 510 545 615 670
1)
DEK3 355 410 510 545 615 670
1) 1)
VH DEK4 575 605 850 850 880
DEK5 on request
DEK7 260 295 360 395 465 520 600
1)
DEK8 355 410 510 545 615 670
VU 190 240 305 335 395 445 540
MFIII 400
ØA UV 530
MA.60 596
MFIII 625
AH UV 1006 1135
Actuator
2)

MA.60 840 1010


Type
MFIII 888
812/811/MA
AHV UV 1323 1452
B 200 340
MFIII 247 332
weight* ca.
UV 250 350 535 830 1160 1460
kg
MA.60 330 390 600 1000 1300 1770 2500
1) On request
2) Actuator type for DN500/ 20“ on request
*) valve c/w actuator w/o hand wheel

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_6N_gb_01-2013.doc - subject to technical data modification - Page 2 of 6
Technical Data Sheet
TD_6N
ECOTROL® Control Valve

Standard kVs/ Cvs and seat diameters of series 6N (not balanced)

kVs m³/h Cvs gal/min


DN/ Seat-Ø
Characteristics Parabolic Perforated Parabolic Perforated
NPS (mm)
Plug Plug Plug Plug
90 =% 150 125 157 146
linear 170 199
150 =% 150 175
113 260 304
6“ linear 260 304
143 =% 380 210 445 246
linear 380 445
113 =% 260 150 304 175
linear 260 304
200 =% 210 246
143 380 445
8“ linear 380 445
172 =% 650 260 761 304
linear 450 523
143 =% 380 210 445 246
linear 380 445
250 =% 260 304
172 650 761
10“ linear 450 526
220 =% 900 520 1053 608
linear 900 1053
172 =% 650 260 761 304
linear 450 526
300 =% 520 608
220 900 1053
12“ linear 900 1053
282 =% 1300 720 1521 842
linear 1300 1521
220 =% 900 520 1053 608
linear 900 1053
350 =% 720 842
282 1300 1521
14“ linear 1300 1521
313 =% 1800 850 2106 995
linear 1800 2106
282 =% 1300 720 1521 842
linear 1300 1521
400 =% 850 995
313 1800 2106
16“ linear 1800 2106
400 =% 2500 1250 2925 1462
linear 2500 2925
400 =% 2500 1250 2925 1462
500 linear 2500 2925
20“ =% - 2925 -
500 4000
linear 4000 4680 4680

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_6N_gb_01-2013.doc - subject to technical data modification - Page 3 of 6
Technical Data Sheet
TD_6N
ECOTROL® Control Valve

Max. shut off differential pressures (valve closed)


(PTFE packing (V-Ring), leakage class IV, w/o balancing, 1) flow-to-open)

Actuator series 812 Air to open / Spring to close Air to close / spring to open
No. of springs No. of springs
Type MFIII - 60
(multi-spring actuator) 3 6 9 12 3 3 3 6 6

DN/ Seat-Ø p instrument air, min bar


bar
NPS 3,0 4,5 6,0 4,5 6,0
(mm)
150 90 4,9 12,7 17,4 22,2 14,0 31,0 47,9 14,0 31,0
113 2,7 7,7 10,7 13,7 8,5 19,3 30,1 8,5 19,3
6“ 143 1,4 4,5 6,4 8,3 5,0 11,7 18,5 5,0 11,7
200 113 2,7 7,7 10,7 13,7 8,5 19,3 30,1 8,5 19,3
143 1,4 7,7 6,4 8,3 5,0 11,7 18,5 5,0 11,7
8“ 172 0,8 2,9 4,2 5,5 3,3 7,9 12,6 3,3 7,9

Actuator series 811 Air to open / Spring to close Air to close / spring to open
spring spring
Type UV-60
(single-spring actuator) standard reinforced standard reinforced
Min. Max. Min. Max. p instrument air, min bar
DN/ Seat-Ø
NPS bar bar bar bar 3,0 4,5 6,0 4,5 6,0
(mm)
150 90 19,2 35,8 48,6 50,0 50,0 50,0 50,0
113 11,8 22,4 30,5 50,0 50,0 36,5 50,0
6“ 143 7,1 13,7 18,7 32,2 45,8 22,5 36,0
200 113 11,8 22,4 30,5 50,0 50,0 36,5 50,0
143 7,1 13,7 18,7 32,2 45,8 22,5 36,0
8“ 172 4,7 9,3 12,7 22,0 31,4 15,4 24,7

Actuator series 811 Air to open / Spring to close Air to close / spring to open
spring spring
Type UV-100
(single-spring actuator) standard reinforced standard reinforced
Min. Max. Min. Max. p instrument air, min bar
DN/ Seat-Ø
NPS bar bar bar bar 3,0 4,5 6,0 4,5 6,0
(mm)
250 143 3,3 6,8 17,3 30,7 44,2 22,3 35,7
172 2,1 4,5 11,8 21,1 30,4 15,2 24,5
10“ 220 1,1 2,6 7,0 12,7 18,4 9,1 14,8
300 172 2,1 4,5 11,8 21,1 30,4 15,2 24,5
220 1,1 2,6 7,0 12,7 18,4 9,1 14,8
12“ 282 0,5 1,4 4,1 7,6 10,0 5,4 8,8
350 220 1,1 2,6 7,0 12,7 18,4 9,1 14,8
282 0,5 1,4 4,1 7,6 10,0 5,4 8,8
14“ 313 0,3 1,1 3,3 6,1 8,9 4,3 7,1

Actuator series 811 Air to open / Spring to close Air to close / spring to open
spring spring
Type UV-120
(single-spring actuator) standard reinforced standard reinforced
Min. Max. Min. Max. p instrument air, min bar
DN/ Seat-Ø
NPS bar bar bar bar 3,0 4,5 6,0 4,5 6,0
(mm)
400 282 - - - 0,5 4,1 7,6 11,0 5,4 8,8
313 - - - 0,3 3,3 6,1 8,9 4,3 7,1
16“ 400 - - - - 1,9 3,6 5,3 2,5 4,2
1)
For higher differential pressures, balanced trim is required. Please contact ARCA!

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_6N_gb_01-2013.doc - subject to technical data modification - Page 4 of 6
Technical Data Sheet
TD_6N
ECOTROL® Control Valve

Max. shut off differential pressures (valve closed)


(PTFE packing (V-Ring), leakage class IV, w/o balancing, 1) flow-to-open)

Actuator series MA60.D Air to open / Spring to close Air to close / spring to open
No. of springs No. of springs
(multi-spring actuator) 2 4 6 8 2 2 2 4 4

DN/ Seat-Ø p instrument air, min bar


NPS bar
(mm) 3,0 4,5 6,0 4,5 6,0

150 90 12,7 28,4 44,2 50,0 50,0 50,0 50,0 - -


113 7,7 17,7 27,7 37,6 47,6 50,0 50,0 - -
6“ 143 4,5 10,7 17,0 23,2 29,4 41,9 50,0 - -
200 113 7,7 17,7 27,7 37,6 47,6 50,0 50,0 - -
143 4,5 10,7 17,0 23,2 29,4 41,9 50,0 - -
8“ 172 2,9 7,2 11,5 15,8 20,2 28,8 37,4 - -
250 143 4,5 10,7 17,0 23,2 29,4 41,9 50,0 - -
172 2,9 7,2 11,5 15,8 20,2 28,8 37,4 - -
10“ 220 1,4 3,9 6,4 8,7 11,8 18,6 25,4 - -
300 172 2,9 7,2 11,5 15,8 20,2 28,8 37,4 - -
220 1,4 3,9 6,4 8,7 11,8 18,6 25,4 - -
12“ 282 0,7 2,2 3,7 5,2 7,0 11,2 15,3 - -
350 220 1,4 3,9 6,4 8,7 11,8 18,6 25,4 - -
282 0,7 2,2 3,7 5,2 7,0 11,2 15,3 - -
14“ 313 0,5 1,7 2,9 4,1 5,6 9,0 12,4 - -
400 282 0,7 2,2 3,7 5,2 7,0 11,2 15,3 - -
313 0,5 1,7 2,9 4,1 5,6 9,0 12,4 - -
16“ 400 - 0,4 0,9 1,3 3,3 5,4 7,5 - -

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_6N_gb_01-2013.doc - subject to technical data modification - Page 5 of 6
Technical Data Sheet
TD_6N
ECOTROL® Control Valve

ECOTROL® 6N type code


1)
0. Operating Conditions 7. Body materials (cont.) 16. Seat/ plug seal
Fluid: 6 A216WCB 0 Leakage class IV (metal to metal)
Temp.: °C 7 A351CF8M 1 Leakage class V (metal, super finished)
Press. P1: bar abs 8 A217WC6 2 Soft sealed (PTFE/EPDM)
Press. P2: bar abs 9 other (in acc. with order) 3 Soft sealed (PTFE/FKM)
1)
1. Series 8. Guiding 4 Soft sealed (PTFE/ trapezoidal)
6N 0 Stem guided (standard 9 other (in acc. with order)
1)
2. Bonnet 1 Bottom guided 17. Cage Retainer
1 Standard 9 other (in acc. with order) 0 Standard
2 Double stuffing box 9. kVs 1 LN (Low Noise), not controlled
3 Cooling fins xxx in acc. with order 2 LN controlled
4 Bellows 10. Characteristics 9 other (in acc. with order)
1)
5 Extension (insulating column) l Linear 18. Low noise cage
7 Standard balanced g =% 1 LK1
8 Cooling fins balanced m modified 2 LK2
9 Special design in acc. with order s On/ Off 3 LK3
1)
3. Plug design 11. Plug materials 4 LK4
P1-P3-P5 Parabolic plug (1-3-5 step) 1 1.4571 5 SLK1
L1-L2-L3 Perforated plug (1-2-3 step) 3 1.4112 6 SLK2
S On/ Off plug 4 1.4122 9 other (in acc. with order)
1)
4. Nominal diameter (DN) – DIN/ ANSI 9 other (in acc. with order) 19. Stem sealing
1)
150 DN 150 / ANSI 6“ 12. Plug wear/ tear protection 1 PTFE/V-Ring/EPDM quad ring
200 DN 200 / ANSI 8“ 0 Standard (w/o) 2 PTFE/V-Ring/VITON quad ring
250 DN 250 / ANSI 10“ 1 nitrided 3 Latty 6118/ETF Inconel
300 DN 300 / ANSI 12“ 2 hardened 4 Graphite 0901
350 DN 350 / ANSI 14“ 3 Plug face stellited 5 Graphite/PTFE 6226/6232
400 DN 400 / ANSI 16“ 4 Completely stellited 9 other (in acc. with order)
500 DN 500 / ANSI 20“ 5 Colsterised 20. special design
5. Nominal pressure (PN) 9 other (in acc. with order) 0 Standard
10 PN 10 1 AD2000
1)
16 PN 16 13. Balancing 2 NACE
40 PN 40 1 Piston rings 3 Oxygen design
150 Class 150 acc. to ANSI B16.10 2 EPDM- quad ring 9 other (in acc. with order)
300 Class 300 acc. to ANSI B16.10 3 FKM- quad ring
6. Connections 5 PTFE spring loaded 21. Material inspection (pressure retaining parts)
0 Flanges c/w sealing strip RF SF 9 other (in acc. with order) 0 w/o
1 Flanges c/w groove 14. Seat materials 1 EN 10204-2.1
2 Flanges c/w tongue 1 1.4571 2 EN 10204-3.1
3 Flanges c/w projection/ recess 3 1.4112 3 EN 10204-3.2
4 Butt weld ends 4 1.4122 9 other (in acc. with order))
5 Butt weld ends c/w spool pieces 9 other (in acc. with order) 22. Final inspection
1)
7 RTJ 15. Seat wear/ tear protection 0 w/o
9 other (in acc. with order) 0 standard (w/o) 1 EN 10204-2.1
1)
7. Body materials 1 nitrided 2 EN 10204-2.2
2 1.0619 2 hardened 3 EN 10204-3.1
3 1.4581 3 Seat face stellited 4 EN 10204-3.2
4 1.7357 4 Completely stellited 9 other (in acc. with order)
5 1.6620 5 Colsterised
9 other (in acc. with order)
1)
in accordance with customer’s specification, or selected by manufacturer in accordance with customer’s specification (fluid, pressure, etc.)

Example:
6N - 1 – P1 – 150 - 40 - 0 - 2 Position 1-7 / basic data
Series 6N – c/w standard bonnet – c/w parabolic plug - DN150 – PN40 – flanges acc. to EN1092 B1 – body 1.0619
0 – 260 - g - 1 - 0 - 0 - 1 - 0 - 0 - 0 - 0 - 1 Position 8-19 / trim
Single stem guiding – kVs 260 – equal percentage – plug made of 1.4571 – w/o wear/tear protection – w/o balancing – seat made of 1.4571 –
w/o wear/ tear protection – leakage class IV – cage retainer standard – w/o low noise cage – stem sealing PTFE-V-Ring/EPDM quad ring
0-1-1 position 20-22 / Design/ inspections
Standard design – Material inspection acc. to EN 10204 3.1 - Final inspection acc. to EN 10204 3.1

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0  Fax: +49-(0)2156-7709-55  [email protected]  www.arca-valve.com
TD_6N_gb_01-2013.doc - subject to technical data modification - Page 6 of 6
Technical Data Sheet
TD_811
pneum. Diaphragm Actuator

Technical Data

Series 811

Diaphragm effective area 210 - 1440 cm²

Stroke 10 - 120 mm
Control signal 6 bar max.
Body parts and diaphragm plates: seawater-proof aluminium alloy 3.2581
Spring tensioning screw, spindle bushing: 1.4104
Materials Spindle: 1.4021
Yoke: GG-25 or GGG-40, free of non-ferrous metal
Diaphragm: NBR, fabric-reinforced (moulded)
Operating temperature -20 to +80°C (Option -40 to + 80°C)
Straight-through spindle with rolled surface, top and bottom guided in PTFE/Graphite-
Spindle bushing
slot ring bearings. Pressure chamber with O-ring sealing.
Standard spring Control range = 0,8 bar, for control function: air to open or air to close
Reinforced spring Control range > 0,8 bar; for max. spring forces with control function: air to open

Functional description:

This is a pneumatic diaphragm actuator with spring


return (fail safe) and is used to actuate linear val-
ves. The actuator positions the valve plug, which in
turn is controlled by a pneumatic or electropneu-
matic positioner. These actuators can be operated
in the "Air to open" function or with the reverse
action "Air to close". Spring ten-
• The central spring preload can be adjusted to sioning screw
optimum effect to the required actuating forces
using the spring tensioning screw (1). Spring
• A fabric-reinforced diaphragm ensures smooth
conversion of the pneumatic application of pres-
sure into the linear motion of the actuator spin-
dle. The power diaphragm (3), supported by the Diaphragm
diaphragm disc, is connected to the actuator
spindle (4) and divides the actuator housing into Spindle
pressure and spring chambers. If the force of
the compressed air control signal exceeds the
opposing spring force (2), the actuator spindle Stroke
(4) moves and actuates the linear valve. indicator
• The valve yoke (6) connects the actuator to the
control valve, while the actuator spindle (4) is Yoke
connected to the valve spindle via the coupling
shown as a stroke indicator (5), securely guided
in the slide bearing and sealed with a sealing
element.

ARCA Regler GmbH • Kempener Strasse 18 • D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0 • Fax: +49-(0)2156-7709-55 • [email protected] • www.arca-valve.com
TD_811_gb_11-2011.doc - Subject to technical data modification - Page 1 of 4
Technical Data Sheet
TD_811
pneum. Diaphragm Actuator

Dimensions and weights

M2=Thread of
particular valve spindle

Diaph.- Weight (kg) M1


Order- T
Size surf. handwheel Stroke ØD actua- Ød S B A H HV ØR
No. inside
(cm²] w/o with tor
811.11 6,6 8,2
40 15 430
811.13 7,0 8,6
U0 210 10/20 230 M10 117 77 110 180
811.12 7,0 8,6
48 20 438
811.14 7,4 9,0

811.21 13,5 16,3
10/20 M10 48 20 127 82 495
811.23 14,1 16,9
UI 320 270 135 225
811.22 14,2 17,0
20/30 M14 56 25 147 77 510
811.24 14,6 17,4
811.31 33,0 42,3
20/30 56 25 151 155 722
811.34 36,2 45,5
811.32 33,2 42,5
UIII 720 30 392 M14 196 140 197 320 G½
811.33 35,0 44,3
45 72 30 189 147 752
811.35 37,2 46,5
60 196 140
811.36 39,3 48,6
30 194 147
811.41 79,0 99,0
45 187 154 1006
811.44 85,0 105,0
60 194 147
M20x 2x
UV 1440 811.42 79,5 99,5 530 72 30 295 400
60 1,5 234 127 G½“
811.43 78,0 98,0
75 223 138 1026
811.45 86,0 106,0
100 234 127
811.46 87,0 107,0
811.43.1 M20x 2x
UV 1440 100 120 100 530 100 50 334 138 1134 295 400
811.46.1 1,5 G½“
811.47 M20x 2x
UV 1440 105 125 120 530 100 50 344 128 1176 300 400
811.48 1,5 G½“

ARCA Regler GmbH • Kempener Strasse 18 • D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0 • Fax: +49-(0)2156-7709-55 • [email protected] • www.arca-valve.com
TD_811_gb_11-2011.doc - Subject to technical data modification - Page 2 of 4
Technical Data Sheet
TD_811
pneum. Diaphragm Actuator

Control forces and control ranges

Opening function (air to open - spring to close)


Diaphragm Control range adjustable Control
Order- Spring- Stroke
Size surface (bar) force
No. No. (mm)
(cm²) from to (kN)
10 0,4-0,8 1,4-1,8 2,8
811.11
20 0,0-0,8 1,0-1,8 2,1
54610
10 0,4-0,8 1,4-1,8 2,8
811.12
20 0,0-0,8 1,0-1,8 2,1
U0 210
10 1,0-1,8 2,2-3,0 4,5
811.13
20 0,2-1,8 1,4-3,0 2,8
54611
10 1,0-1,8 2,2-3,0 4,5
811.14
20 0,2-1,8 1,4-3,0 2,8
10 0,55-0,95 1,4-1,8 4,4
811.21 54620
20 0,15-0,95 1,0-1,8 3,1
20 0,46-1,0 1,26-1,8 4,0
811.22 54621
30 0,2-1,0 1,0-1,8 3,1
UI 320
10 1,28-1,8 2,48-3,0 7,7
811.23
20 0,75-1,8 1,95-3,0 5,7
54622
20 0,75-1,8 1,95-3,0 5,7
811.24
30 0,4-2,0 1,4-3,0 4,4
20 0,46-1,0 1,46-2,0 10,3
811.31 54630
30 0,2-1,0 1,2-2,0 8,4
30 0,46-1,0 1,26-1,8 8,8
811.32 54631
45 0,2-1,0 1,0-1,8 7,0
811.33 54632 60 0,2-1,0 0,8-1,6 5,7
UIII 720
20 1,36-1,9 2,46-3,0 17,3
811.34
30 1,4-2,2 2,2-3,0 15,5
54633 30 1,4-2,2 2,2-3,0 15,5
811.35
45 1,0-2,2 1,8-3,0 12,7
811.36 60 0,7-2,3 1,4-3,0 9,8
30 0,5-0,9 1,4-1,8 19,7
811.41 54650 45 0,3-0,9 1,2-1,8 16,9
60 0,1-0,9 1,0-1,8 14,1
60 0,3-0,9 1,0-1,6 14,1
811.42 54651
75 0,1-0,9 0,8-1,6 11,3
UV 1440 811.43 54652 100 0,1-0,9 0,6-1,4 8,4
30 1,0-1,65 2,35-3,0 33,1
811.44 45 0,7-1,65 2,05-3,0 28,9
54658 60 0,4-1,65 1,75-3,0 24,7
811.45 75 0,4-2,0 1,4-3,0 19,7
811.46 100 0,4-2,4 1,0-3,0 14,1
811.47 54652 120 0,15-1,0 0,35-1,2 5,0
UV 1440
811.48 54658 120 0,25-3,2 0,7-3,2 10,0

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TD_811_gb_11-2011.doc - Subject to technical data modifications - Page 3 of 4
Technical Data Sheet
TD_811
pneum. Diaphragm Actuator

Closing function (air to close - spring to open)


Diaphragm Control Control force kN depending on
Order- Spring- Stroke
Size surface range control pressure (bar)
No. No. (mm)
(cm²) (bar) 1,4 2,0 2,5 3,0 4,5 6,0
10 0,4 2,0 3,2 4,3 5,3 8,5 11,6
811.11
20 0,8 1,1 2,4 3,4 4,5 7,6 10,8
U0 210 54610
10 0,4 2,0 3,2 4,3 5,3 8,5 11,6
811.12
20 0,8 1,1 2,4 3,4 4,5 7,6 10,8
10 0,4 3,1 5,0 6,6 8,2 13,2 17,8
811.21 54620
20 0,8 1,9 3,8 5,4 7,0 11,8 16,6
UI 320
20 0,53 2,1 4,0 5,6 7,2 12,0 16,8
811.22 54621
30 0,8 1,3 3,2 4,8 6,4 11,2 16,0
20 0,53 6,3 10,6 14,2 17,8 28,6 39,4
811.31 54630
30 0,8 3,7 8,0 11,6 15,2 26,0 36,0
UIII 720 30 0,53 6,4 10,7 14,3 17,9 28,7 39,5
811.32 54631
45 0,8 4,6 8,9 12,5 16,1 26,9 37,7
811.33 54632 60 0,8 3,8 8,1 11,7 15,3 26,1 36,9
30 0,4 14,9 23,6 30,8 38,0 59,6 81,2
811.41 54650 45 0,6 12,3 21,0 28,2 35,4 57,1 78,6
60 0,8 9,7 18,4 25,6 32,8 54,4 76,2
UV 1440
60 0,6 11,8 20,4 27,6 34,8 56,4 78,0
811.42 54651
75 0,8 9,7 18,3 25,5 32,7 54,3 75,9
811.43 54652 100 0,8 7,9 16,5 23,7 30,9 52,5 74,1
811.47 54652 120 1,0 - - - - - -
UV 1440
811.48 54658 120 2,5 - - - - 21,0 43,0

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TD_811_gb_11-2011.doc - Subject to technical data modifications - Page 4 of 4
Technical Data Sheet
TD_812
pneum. Multi-Spring-Actuator

General Data

Series 812

Diaphragm effective area MFI: 320 cm² / MFIII: 720 cm²

Stroke 20 - 60 mm
Control signal 6 bar max.
Actuator housing: 1.0332 powder coated (option: stainless steel 1.4301)
Diaphragm plate: MFI-1.0332 galvanized, MFIII-1.0037 galvanized
Yoke: 1.6220 (option: stainless steel 1.4308)
Materials Stem: 1.4122 (option: Duplex 1.4462)
Springs: 1.1230 plastic-covered
Diaphragm: NBR fabric-reinforced (moulded)
Sealing element: high-quality, special polyurethane
Spring chamber Optionally with instrument air purge
Operating temperature -20°C to +80°C (Option -40°C to + 80°C)
No. of springs MFI: 3-7 / MFIII: 3-12
Air connections Connection Z1: G⅛; Connection Z2: MFI: G⅛ / MFIII: G¼
Control force spring max. 4,8 – 22 kN
Control force air max. 14,4 – 35,2 kN

Functional description
The ARCAPAQ is a pneumatic multi-spring diaphragm actuator
with spring return (fail safe) and is used to actuate linear valves. splash-proof
The actuator positions the valve plug in dependence of the signal protective cap
pressure acting upon the actuator diaphragm, which in turn is con-
trolled by a pneumatic or electro-pneumatic positioner. These ac- Actuator housing
tuators can be operated in the "air to open" function or with the re-
verse action "air to close". Spring
 The actuator has a compact design with a low installed height.
Various spring sets with different bench ranges ensure good Diaphragm
adaptation to the particular operating conditions.
 A fabric-reinforced rolling-diaphragm ensures smooth conver- Diaphragm plate
sion of the pneumatic signal pressure into the linear motion of
the actuator stem. The diaphragm (4), supported by the dia- Slide bearing
phragm plate (5), is connected to the actuator stem (8) and
separates the actuator housing (2) into pressure and spring Special sealing
chamber. If the force of the pneumatic signal pressure ex- element
ceeds the opposing spring force (3), the actuator stem (8)
Actuator stem
moves and actuates the reciprocating valve.
 The signal pressure is routed to the diaphragm chamber via Stroke indicator
internal channels in the yoke (10). The air vent of the spring
chamber is done by means of the protective cap (1), which is Yoke
impermeable to splash water. Optionally the spring chamber
can be purged with instrument air from the positioner either
through internal channels or by outside tubing.
 The yoke (10) connects the actuator to the control valve. The
actuator stem (8) is connected to the valve stem via the cou-
pling (9), which also acts as a stroke indicator, and is securely
guided in the slide bearing (6) and sealed with a special seal-
ing element (7) with wiper ring.

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TD_812_en_03-2018.docx - Subject to technical modifications - Page 1 of 5
Technical Data Sheet
TD_812
pneum. Multi-Spring-Actuator

Control forces and control ranges


Opening function (air to open - spring to close)
Diaphragm Control range Control Force
No. of Stroke
Size surface Type force diagram
springs (mm) from (bar) to (bar
(cm²) (kN) (page 4)
812-213.. 3 0,75 1,5 2,4
MFI-20 IA
812-223.. 6 1,5 3,0 4,8
3 20 1,0 1,5 3,2
MFI-20(v) 320 812-224.. 6 2,0 3,0 6,4 IB
7 2,3 3,5 7,4
3 0,75 1,5 2,4
MFI-30 812-234.. II
6 1,5 3,0 4,8
3 0,7 1,5 5
6 1,5 3,0 10
MFIII-30 812-334.. IIIA
9 1,8 3,7 13
30
12 2,2 4,4 16
3 1,1 1,5 7,5
6 2,2 3,0 15
MFIII-30(v) 720 812-336.. IIIB
9 2,7 3,6 19
12 3,2 4,3 22
3 0,7 1,5 5
6 1,4 3,0 10
MFIII-60 812-346.. 60 IV
9 1,7 3,6 12
12 2,0 4,3 14

Closing function (air to close - spring to open)


Control Control force (kN)
Diaphragm
No. of Stroke pressure depending on control pressure
Size surface Type
springs (mm) min. 2,0 3,0 4,0 5,0 6,0
(cm²)
bar bar bar bar bar bar
812-213.. 3 1,5 1,6 4,8 8,0 11,2 14,4
MFI-20
812-223.. 6 3,0 - - 3,2 6,4 9,6
3 20 1,5 - 4,8 8,0 11,2 14,4
MFI-20(v) 320 812-224.. 6 3,0 - - 3,2 6,4 9,6
7 3,5 - - 1,6 4,8 8,0
3 1,5 1,6 4,8 8,0 11,2 14,4
MFI-30 812-234..
6 3,0 - - 3,2 6,4 9,6
3 1,5 3,6 10,8 18 25,2 32,4
6 3,0 - - 7,2 14,4 21,6
MFIII-30 812-334..
9 3,7 - - 2,2 9,4 16,6
30
12 4,4 - - - 4,3 11,5
3 1,1 6,4 13,6 20,8 28 35,2
6 2,2 - 5,7 12,9 20,1 27,3
MFIII-30(v) 720 812-336..
9 2,6 - 2,8 10 17,2 24,4
12 3,1 - - 6,4 13,6 20,8
3 1,5 3,6 10,8 18 25,2 32,4
6 3,0 - - 7,2 14,4 21,6
MFIII-60 812-346.. 60
9 3,6 - - 2,9 10,1 17,3
12 4,3 - - - 5,0 12,2

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TD_812_en_03-2018.docx - Subject to technical modifications - Page 2 of 5
Technical Data Sheet
TD_812
pneum. Multi-Spring-Actuator

Dimensions and weights

M2=Thread of
particular valve
stem

Diaphragm
No. of Stroke ØD M1 Ød S A B H HV ØR
Size surface Type Weight
springs (mm) (mm) actuator (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(cm²)

3
812-213.. 40
6
MFI-20 14 20 361 508
3
812-223..
6 20 120 180
220
320 3 270 M14 48
MFI-20(v) 812-224.. 15 6 20 381 528
7
3
MFI-30 812-234.. 16 203 404 551
6
3
40
6
MFIII-30 812-334.. 489 651
9
42 30 56 25 142
12
251
3
42
6
MFIII-30(v) 720 812-336.. 400 M20x1,5 551 814 335
9
44
12
3
45
6
MFIII-60 812-346.. 60 72 30 192 309 625 888
9
47
12

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TD_812_en_03-2018.docx - Subject to technical modifications - Page 3 of 5
Technical Data Sheet
TD_812
pneum. Multi-Spring-Actuator

Force diagrams

IA MFI-20 IB MFI-20(v)
5 5
15 15

Air pressure (bar)


Air pressure (bar)

Thrust force (kN)


Thrust force (kN)

4 4
12 12
s
7 Spring
3 3
9 ngs 9
6 Spr i
6 S prings
6 2 6 2
3 S prings 3 Springs
3 1 3 1

0 0 0 0
0 5 10 15 20 0 5 10 15 20
Stroke (mm) Stroke (mm)

IIIA MFIII-30
II MFI-30 40
5 5

Air pressure (bar)


Thrust force (kN)

15
30
Air pressure (bar)

s
Thrust force (kN)

4 p rin g 4
12 12 S
in gs
9 Spr
3 3
9 gs 20
6 Spr in gs
6 Spr in
6 2 2
3 S prings 10
3 1 3 Springs 1

0 0 0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Stroke (mm) Stroke (mm)

IIIB MFIII-30(v) IV MFIII-60


40 40
5 5
Air pressure (bar)

Air pressure (bar)


Thrust force (kN)

Thrust force (kN)

30 s
12 S pring 30
s
4 pr ing 4
9 Sprin g s 12 S
rin gs
3 9 Sp 3
20 20
6 Springs gs
2 6 Sprin
2
10 10
3 Springs 1 3 Springs 1

0 0 0 0
0 5 10 15 20 25 30 0 10 20 30 40 50 60
Stroke (mm) Stroke (mm)

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TD_812_en_03-2018.docx - Subject to technical modifications - Page 4 of 5
Technical Data Sheet
TD_812
pneum. Multi-Spring-Actuator

Type code 812 -2 2 3 3 N- O B 0 -HV


Series
Actuator size
2 MFI diaphragm surface 320 cm²
3 MFIII diaphragm surface 720 cm²
Yoke (ø = adapter in mm)
0 1 2 3 4 9
w/o ø40 ø48 ø56 ø72 special
Hub
3 4 6
20 mm 30 mm 60 mm
Spring set
3 = 3 springs 6(7) = 6(7) springs 9 = 9 springs 0 = 12 springs
Material of diaphragm chamber
N = diaphragm head steel / yoke steel
A = diaphragm head steel / yoke stainless steel
V = diaphragm head stainless steel / yoke stainless steel
Function
O = springs move the stem downwards (air to open)
S = springs move the stem upwards (air to close)
Execution
B = actuator reversible, w/o spring chamber purge
E = actuator reversible, with integrated spring chamber purge
Extra equipment
0 = w/o
1 = stroke limitation in the opening direction
4 = low temperature -40° C
5 = air connection G 1/2"
6 = screws stainless steel (long)
AP = outer parts in stainless steel passivated
B = stroke limitation adjustable for both direction O/S
FG = spring cover 180° rotated
S = on/off actuator
SD = stem 1.4462 (Duplex)
VB = for VDI/VDE-mounting
X = XYLAN circumferential screws
Z = ASME design
Handwheel
= w/o
HV = with handwheel (can not be combined with 1 and B

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TD_812_en_03-2018.docx - Subject to technical modifications - Page 5 of 5
Technical Data Sheet TD_812
pneum. Multi-Spring-Actuator MF0

Technical Data

Series 812 MF0

Diaphragm effective area 143 cm²

Stroke 20 mm
Control signal 6 bar max.
Stainless steel WN 1.4301/304 SS
Diaphragm plate: St W 22 galvanized
Yoke: investment casting 1.4308/304 SS
Materials Spindle: WN 1.4122 micro-finished
Springs: WN VD Si Cr plastic-covered
Diaphragm: NBR fabric-reinforced (moulded)
Gasket high-quality, special polyurethane
Operating temperature -20 to +80°C (Option -40 to + 80°C)
No. of springs
ATO 6
ATC 3
Control force spring max. 2,9 kN
Control force air max. 5.6 kN

Functional description
The ARCAPAQ is a pneumatic multi-spring
diaphragm actuator and is used to actuate
linear valves. The actuator spindle is connect-
ed to the valve spindle via the coupling shown
as a stroke indicator, securely guided in the
slide bearing and sealed with a special sealing
element with wiper ring. The diaphragm, sup-
ported by the diaphragm plate, is connected to
the actuator spindle and separates the actuator
housing into pressure and spring chamber. If
the force of the compressed air control signal
exceeds the opposing spring force, the actua-
tor spindle moves and actuates the linear
valve. The compressed air is led to the dia-
phragm chamber via internal channels in the
yoke. The air ventilation of the spring chamber
is carried out through the protective cap, which
is impermeable to splash water.

Design features:
 Function: air to open or air to close
 Adjustable position feedback
 Direct mounting interface for Positioner type 827A /SipartPS2, 824 compact, fully welded design

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TD_812_MF0_en_01-2018.doc - Subject to technical modifications - Page 1 of 2
Technical Data Sheet TD_812
pneum. Multi-Spring-Actuator MF0

Control forces and control ranges

Opening function (air to open - spring to close)


Diaphragm Control range Control
No. of Stroke
Size surface Type force
springs (mm) from (bar) to (bar)
(cm²) (kN)
MF0-20 143 812/813 6 20 2,1 4,1 2,9

Closing function (air to close - spring to open)


Control Control force (kN)
Diaphragm
No. of Stroke pressure depending on control pressure
Size surface Type
springs (mm) min. 2,0 3,0 4,0 5,0 6,0
(cm²)
bar bar bar bar bar bar
MF0-20 143 812/813 3 20 2,1 - 1,3 2,7 4,1 5,5

Dimensions and weights

Diaphragm No. of Stroke ØD Ød S A B H


Size surface Type Weight springs (mm) (mm) M (mm) (mm) (mm) (mm) (mm)
(cm²)
3
812-11. 40
6
MF0-20 143 11 20 170 14 20 120 180 383
3
812-12. 48
6

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TD_812_MF0_en_01-2018.doc - Subject to technical modifications - Page 2 of 2
Technical Data Sheet TD_812-
pneum. Piston Actuator DWK

General Data

Series 812-DWK
Piston-Ø /diaphragm effective
190 mm / 284 cm²
area
Stroke 20-30 mm
Control signal 6 bar max.
Steel ST W 22, 1.0332 powder coated (option: stainless steel 1.4301)
Intermediate ring Aluminium 3.2315 anodised (option: stainless steel 1.4301)
Yoke 1.6220 (option: stainless steel 1.4308)
Materials Stem: 1.4122 (option: stainless steel1.4462)
Springs: 1.1230 plastic-coated
Piston: 3.2315 hard coated
Sealing element: high-quality, special polyurethane
Piston sealing PTFE/glass fibre, life loaded by O-Ring
Operating temperature -20°C to +80°C (option: -40°C to + 80°C)
No. of springs Standard: w/o spring, optional: safety position „closed“ with 3 or 6 springs
Air connections G⅛
Control force spring max. 6,3 kN at 20 mm stroke
Control force air max. 16 kN at 6 bar

Functional description
The ARCAPAQ 812-DWK is a double acting pneumatic piston
actuator and is used to actuate linear valves. The actuator posi- Air connection
upper pressure
tions the valve plug in dependence of the signal pressure on the chamber
top and bottom side of the piston, which in turn is controlled by a
double acting pneumatic or electro-pneumatic positioner. Option- Actuator housing
ally, a fail position “valve closed” can be maintained by built-in
springs. Piston sealing
 The actuator has a compact design with a low installed height.
The double acting operation mode in combination with the op- Guiding tape
tionally available spring sets ensures a good adaptation to the
particular operating conditions and safety requirements. Piston

 A hard coated aluminium piston (5) is connected to the actu- Slide bearing
ator stem (8) and divides the actuator housing (2) into two
independent pressure chambers. The piston seal (3), made Special sealing
of extremely low friction PTFE-compound and energized by element
an O-ring, guarantees a reliable tight separation between Actuator stem
both pressure chambers. As soon as a differential pressure
between both pressure chambers arises, the piston (5) with Stroke indicator
the actuator stem (8) starts to move and actuates the linear
valve. Yoke
 The signal pressure to the bottom actuator chamber is routed
via internal channels in the yoke (10); the upper actuator
chamber is pressurized via external tubing.
 The yoke (10) connects the actuator to the control valve. The
actuator stem (8) is connected to the valve stem via the cou-
pling (9), which also acts as a stroke indicator, and is securely
guided in the slide bearing (6) and sealed with a special seal-
ing element (7) with wiper ring.

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TD_812-DWK_en_04-2018.docx - Subject to technical modifications - Page 1 of 4
Technical Data Sheet TD_812-
pneum. Piston Actuator DWK

Control forces and control ranges


Actuator double-acting w/o springs
Dia-
phragm Stroke Control force in both directions (kN) at control pressure Force-
Size surface (mm) diagram
(page 3)
(cm²) 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar
812-213 N-DWK.. 20 7,9 9,2 10,6 12 13,4 14,8 16,2 I

812-223 N-DWK.. 284 20 7,9 9,2 10,6 12 13,4 14,8 16,2 I

812-234 N-DWK.. 30 7,9 9,2 10,6 12 13,4 14,8 16,2 II

Actuator double-acting with springs (safety position „closed“)


Dia- Control force
phragm Stroke No. of Control force in opening direction (kN)
at control pressure Spring
Size surface (mm) springs (safety position)
(cm²) 4 bar 4,5 bar 5 bar 5,5 bar 6 bar (kN)

812-2133N-DWOK.. 20 3 6,2 7,6 9,0 10,4 11,8 2,2


812-2136N-DWOK.. 20 6 1,8 3,2 4,6 6,0 7,4 5,0
812-2233N-DWOK.. 20 3 6,2 7,6 9,0 10,4 11,8 2,2
284
812-2233N-DWOK.. 20 6 1,8 3,2 4,6 6,0 7,4 5,0

812-2343N-DWOK.. 30 3 6,2 7,6 9,0 10,4 11,8 1,4


812-2346N-DWOK.. 30 6 1,8 3,2 4,6 6,0 7,4 3,4

dia- Control force


phragm Stroke No. of Control force in closed direction (kN)
at control pressure Spring
Size surface (mm) springs (safety position)
(cm²) 4 bar 4,5 bar 5 bar 5,5 bar 6 bar (kN)

812-2133N-DWOK.. 20 3 13,4 14,8 16,2 17,6 19,0 2,2


812-2136N-DWOK.. 20 6 16,2 17,6 19,0 20,4 21,8 5,0
812-2233N-DWOK.. 20 3 13,4 14,8 16,2 17,6 19,0 2,2
284
812-2233N-DWOK.. 20 6 16,2 17,6 19,0 20,4 21,8 5,0

812-2343N-DWOK.. 30 3 12,6 14,0 15,4 16,8 18,2 1,4


812-2346N-DWOK.. 30 6 14,6 16,0 17,4 18,8 20,2 3,4

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TD_812-DWK_en_04-2018.docx - Subject to technical modifications - Page 2 of 4
Technical Data Sheet TD_812-
pneum. Piston Actuator DWK

Dimensions and weights

Dia- Z1
M2
phragm Weight Stroke Ø D M1 Ød S A B H
Size (valve Z2
surface (kg) (mm) (mm) actuator (mm) (mm) (mm) (mm) (mm)
stem)
(cm²) Z3
812-213…-DW… 17 40
20 M12 20 120 180 403
812-223…-DW… 284 17 270 M18x1,5 48 G⅛
812-234…-DW… 18 30 M18x1,5 56 25 142 203 426

Force diagrams

Diagram I: 812-2.3 N- DWK Diagram II: 812-234 N- DWK

6 6
15 15
Air pressure (bar)
Thrust force (kN)
Air pressure (bar)

5
Thrust force (kN)

5
4 4
10 10
3 3

5 2 5 2
1 1
0 0 0 0
0 5 10 15 20 0 5 10 15 20 25 30
Stroke (mm) Stroke (mm)

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Technical Data Sheet TD_812-
pneum. Piston Actuator DWK

Type code 812 -2 2 3 _ N- DWK 0


Series
Actuator size
2 = MFI (diaphragm surface 284 cm²)
Yoke (ø = adapter in mm)
0 1 2 3
w/o ø40 ø48 ø56
Stroke
3 4
20 mm 30 mm
Spring set
_ = w/o spring 3 = 3 springs 6 = 6 springs
Material of diaphragm chamber
N = diaphragm head steel / yoke steel
A = diaphragm head steel / yoke stainless steel
V = diaphragm head stainless steel / yoke stainless steel
Function
DWK = double-acting
DWOK = double-acting with safety position „closed“
Extra equipment
0 = w/o
4 = low temperature (-40° C)
6 = screws stainless steel (for actuator with spring 3 long screws to relieve the springs)
SD = stem 1.4462 (Duplex)
AP = outer parts in stainless steel passivated

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Technical Data Sheet
TD_824
Positioner Type 824

General data
ARCA-integrated or acc. to IEC 534-6 (NAMUR)
Mounting On linear actuators
Range of stroke 10 ... 120 mm
On quarter-turn ARCA-integrated or acc. to VDI/VDE 3845
actuators Angle of rotation 90 °
Enclosure material Aluminium cast / plastic

Degree of protection IP 54

Installation position Any installation position possible

Climate class Operation 4K3, but -20 ... +80 C, low temperature execution -40 ... +80 C

Storage 1K5, but -40 ... +80 C

Transport 2K4, but -40 ... +80 C


< 10 g acc. to DIN 89011
Vibration resistance
Recommended continuous range for complete fittings ≤ 3 g
Compliant with EG-EMV-rules 2014/30/EU and
CE marking
EC machinery rule 2006/24/EG
Controller data Gain max. 100

Hysteresis < 0,7 % of the control range

Response level < 0,5 % of the control range

Unlinearity < 2 % of the control range

Supply air influence < 0,2 % / 0,1 bar, type 824.P < 0,1 % / 0,1 bar

Dimensions See dimensional drawings figure 1 and 2

Weight Type 824.P Approx. 1,8 kg

Type 824.E Approx. 2,0 kg


Pressure gauge
Approx. 0,5 kg
block
Connections Electric In dependence of version 0 to 2 cable inlets M20 x 1,5
Pneumatic
Y and Z: collateral G ¼ DIN 45141, special version ¼“NPT
with external pipe
Pneumatic
Z: collateral G ¼ DIN 45141, Y: behind G 1/8
with internal pipe

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Technical Data Sheet
TD_824
Positioner Type 824

Pneumatic data

Inlet air pressure 1,4...6 barg


ISO 8573-1 Class 2 (particle size ≤ 1 μm, particle density
Air quality Solids
≤ 10 mg/Nm3)
ISO 8573-1 Class 2 (- 40 C, min. 20 K below ambient
Dew point
temperature, low temperature execution < - 50 °C)
Oil content ISO 8573-1 Class 2 (≤ 0,1 mg/Nm 3)

Air consumption < 0,6 Nm3/h, type 824.P < 0,5 Nm 3/h during stationary operation

Flow rate 6 Nm3/h at 1,4 barg

Electrical / pneumatic data basic device

Pneumatic Not explosion-proof


Electrical
Figure 3
connection
Input signal 0,2 ... 1 bar 0 / 4 ... 20 mA

Split ranges 0,2 ... 0,6 ... 1 bar 0 / 4 ... 10 / 12 ... 20 mA

Load resistance 170 Ώ


Required load
3,4 V
voltage

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Technical Data Sheet
TD_824
Positioner Type 824

Electrical data options – inductive limit switches

Version 824.P . . . 824.E . . .

Limit switch N 824 . - 1


Normal version 2 wire connection to DIN 19234 (NAMUR),
for connected switching amplifier
2 slot initiators Type SJ3,5-N
Function Break contact (NC, normally closed)
Hysteresis 1%
Control loop See connected switching amplifier
EMC acc. to EN 60947-5-2 and DIN 19234
Electrical connection Figure 4

Limit switch SN 824 . - 2


Safety version 2 wire connection to DIN 19234 (NAMUR)
for connected switching amplifier in safety
version
2 slot initiators Type SJ3,5-SN
Function Break contact (NC, normally closed)
Hysteresis 1%
Control loop See connected switching amplifier
EMC acc. to EN 60947-5-2 and DIN 19234
Electrical connection Figure 4

Limit switch E2 824 . - 3


Direct switching 3 wire connection with integrated
version switching amplifier
2 slot initiators Type SB3,5-E2
Function Make contact (NO, normally open)
Hysteresis 1%
Supply voltage 10...30 V DC
Max. load current 100 mA
Electrical connection Figure 5

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Technical Data Sheet
TD_824
Positioner Type 824

Electrical data options – potentiometer and position feedback

Version 824.P . . . 824.E . . .

Potentiometer 824 . - 2
Resistance 200, 500 or 1000 Ohm 
Deviation of
2% 
characteristic
Internal capacitance Ci 3,5 pF
Internal inductance Li 10 H
Electrical connection Figure 6

Position transmitter 3w 824 . - 3


3 wire connection RWG, type 4522
Supply voltage 15...24 V DC
Output 4(0) - 20 mA, short-circuit resistant
Current limitation at ca. 28 mA
Load resistance Ri 0 - 400 Ohm
Deviation of 2% 
characteristic
Electrical connection Figure 7

Position transmitter 2w 824 . - 4


2 wire connection RWG, type TMT 136R
Supply voltage 8,5 ... 36 V DC
Output 4 - 20 mA, short-circuit resistant
Current limitation at ca. 36 mA
Load resistance Ri 1300 Ohm at 36 V DC
Deviation of 2% 
characteristic
Electrical connection Figure 8

 Valid ambient temperature at other loops on request.


 Special version to - 40° C (dew point < -50°C).
 Special version NPT ¼”’.
 Adjustment of zero point and range at receiver terminal.
 Deviation of characteristic depends on mounting and stroke, max. 5 %.

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Technical Data Sheet
TD_824
Positioner Type 824

Figure 1 Dimensional drawing basic device type 824.P and 824.E

Figure 2 Dimensional drawing pressure gauge block

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


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Technical Data Sheet
TD_824
Positioner Type 824

4 – 20 mA
Figure 3 Electrical connection signal input basic device, type 824.E

Figure 4 Electrical connection 2 wire limit switch (N and SN)

Figure 5 Electrical connection 3 wire limit switch (E2)

Figure 6 Electrical connection feedback potentiometer

ARCA Regler GmbH  Kempener Strasse 18  D-47918 Tönisvorst


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Technical Data Sheet
TD_824
Positioner Type 824

Figure 7 Electrical connection 3 wire position transmitter

Figure 8 Electrical connection 2 wire position transmitter

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Technical Data Sheet
TD_824
Positioner Type 824

Order keys
8 2 4 . P 0 0 0 - 0 0 0

Blocking and 0 without


feedback 1 ./.
2 Potentiometer
3 Position transmitter 3 wire
4 Position transmitter 2 wire

Limit switches 0 without


1 inductive normal version SJ3,5-N
2 inductive safety version SJ3,5-SN
3 inductive direct switching SB3,5-E2

Pneumatic 0 without
extra equipment 1 pressure gauge block

For linear stroke / 0 Stroke  20mm


quarter turn 1 Stroke < 20mm
3 Angle of rotation 90
4 Angle of rotation 60

Input signal 0 0,2-1,0 bar


1 4-20 mA
2 0-20 mA
3 0,2-0,6 bar
4 0,6-1,0 bar
5 4-12 mA
6 12-20 mA
7 0-10 mA
8 10-20 mA

Output signal 1 single acting


2 double acting

Operating mode P pneumatic


electro-pneumatic,
E
not explosion-proof
Series

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Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

General data
ARCA-integrated or to VDI/VDE 3847-1 or IEC 534-6 (NAMUR)
Mounting On linear actuators
Range of stroke: 3 ... 130 mm
On quarter turn Integrated to VDI/VDE 3847-2 or VDI/VDE 3845
actuators Angle of rotation: 30 ... 100°
Enclosure material Metal Aluminium cast AlSi 12 or austenitic stainless steel 1.4581

Plastic Glass-fibre-reinforced polycarbonate

Degree of protection IP 66 to EN 60529


Any installation position possible; pneumatic connections and exhaust
Installation position
opening must not point upwards for wet applications
4K3, but -30 ... +80 °C (Standard and FIP)
Climate class Operation -40…+80 °C (LT)
(see electrical data for explosion-protected devices)
Storage 1K5, but -40 ... +80 °C

Transport 2K4, but -40 ... +80 °C


2
98 m/s , 27 ... 300 Hz
Vibration resistance 2
Recommended continuous range for complete fitting ≤ 30 m/s
Classification according For fluid group 1 gases; fulfils requirements in article 3, paragraph 3
PED97/23/EC (good engineering practice)
CE marking Applicable directives and standards see declaration of conformity

Controller unit Five-point switch Adaptive

Dead zone Adaptive or fixed from 0.1 ... 10 %

Actuating times ≥1.5 s adjustable

A/D converter Resolution ≤ 0.5 %

Sampling time 10 ms
With / without HART
Cycle time 20 ms
communication
With PROFIBUS PA
60 ms
communication
With Fieldbus
Foundation 60 ms
communication
Dimensions See dimension drawings 1 to 4
Metal enclosure,
Weight Approx. 1.3 kg
aluminium
Metal enclosure,
Approx. 3.9 kg
stainless steel
Metal enclosure,
Approx. 5.2 kg
flame-proof
Plastic enclosure Approx. 0.9 kg

Connections Electric Screw terminals 2.5 AWG28-12; cable inlet see order key

Pneumatic G 1/4 DIN 45141 or 1/4-18NPT, see order key

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Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

Pneumatic data

Operation Standard At failure of electrical or pneumatic energy exhausting

Option Fail In Place At failure of electrical or pneumatic energy blocking

Inlet air pressure 1.4 ... 7 bar (Standard) / 3…7 bar (FIP)
3
Air quality Solids ISO 8573-1 Class 2 (particle size ≤ 1 µm, particle density ≤ 1 mg/Nm )

Dew point ISO 8573-1 Class 2 (-40 °C, min. 20 K below ambient temperature)
3
Oil content ISO 8573-1 Class 2 (≤ 0.1 mg/Nm )
3
Air consumption < 36 Ndm /h during stationary operation
3 3 3
Flow rate (unthrottled) Air supply valve at ∆p 2 bar - 4.1 Nm /h, 4 bar - 7.1 Nm /h, 6 bar - 9.8 Nm /h
3 3 3
2 bar - 8.2 Nm /h, 4 bar - 13.7 Nm /h, 6 bar - 19.2 Nm /h
Air exhaust valve at ∆p 3 3 3
2 bar – 4.3 Nm /h, 4 bar – 7.3 Nm /h, 6 bar - 9.8 Nm /h
3
Valve leakage < 0.6 Ndm /h

Throttle ratio Up to ∞ : 1 adjustable

Electrical data for basic device


1
II2G Ex ia IIC T6/T4 Gb ), Zone 1, II2D Ex ia IIIC T110°C Db,
Explosion protection Intrinsic safety “ia” 2
Zone 21 )
1 2
Intrinsic safety “ic” II3G Ex ic IIC T6/T4 Gc ), Zone 2 )
1 2
Non-sparking, “ec” II3G Ex ec IIC T6/T4 Gc ), Zone 2 )
Dust, protection by 2
3 II2D Ex tb IIIC T100°C Db, Zone 21 )
enclosure “t” )
2
Flameproof “d” II2G Ex d IIC T6/T4, Zone 1 )
Permissible ambient “ia”, “ic”, “ec” with / T4 / T6 - 30 ... + 80 °C / - 30 ... + 60 °C (Standard and FIP)
temperature without HART T4 / T6 - 40 ... + 60 °C / - 40 ... + 60 °C (LT)
“ia”, “ic”, “ec” with
Permissible ambient T4 / T6 - 30 ... + 80 °C / - 30 ... + 50 °C (Standard and FIP)
PROFIBUS PA /
temperature T4 / T6 - 40 ... + 60 °C / - 40 ... + 50 °C (LT)
Foundation Fieldbus
- 30 … + 80 °C (Standard a nd FIP)
“t”
- 40 … + 80 °C (LT)
“d” T4 / T6 - 30 ... + 80 °C / - 30 ... + 50 °C

1
) With analogue module T4 only
2
) On request
3
) Without contact module

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Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

Electrical data for basic device with / without HART 2 wire connection

Explosion protection without, “d” „ia“ „ic” “ec”, “t”

Electrical connection See Figures 5 and 6 See Figures 5 and 6 See Figures 5 and 6 See Figures 5 and 6

Communication HART version 7

Input signal IW 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA


Current to maintain the
≥ 3.6 mA ≥ 3.6 mA ≥ 3.6 mA ≥ 3.6 mA
power supply
Required load voltage
without HART 6.5 V 8.3 V 8.3 V 8.3 V
2 wire device
Required load voltage
without HART 8.4 V - - -
2/3/4 wire device
Required load voltage
with HART 6.7 V - - -
2 wire device
Required load voltage
with HART - 8.8 V 8.8 V 8.8 V
2/3/4 wire device
Static destruction limit ± 40 mA - - ± 40 mA
certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
circuits with max
For connection to - Ui = 30 V Un = 30 V
Ui = 30 V
Ii = 100 mA In = 100 mA
Ii = 100 mA
Pi = 1 W
Internal capacitance - 11 nF 11 nF -
207 µH without HART 207 µH without HART
Internal inductance - -
310 µH with HART 310 µH with HART
Binary input BE1 Suitable for dry contact, max. contact load ≤ 5 µA at 3 V
IW and BE1 electrically IW and BE1 electrically IW and BE1 electrically IW and BE1 electrically
Electrical isolation
connected connected connected connected

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Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

Electrical data for basic device with / without HART 3/4 wire connection

Explosion protection without, “d” „ia“ “ic” “ec”, “t”

Electrical connection See Figure 7 See Figure 7 See Figure 7 See Figure 7

Communication HART version 7

Input signal IW 0/4 ... 20 mA 0/4 ... 20 mA 0/4 ... 20 mA 0/4 ... 20 mA

Required load voltage 0.2 V 1.0 V 1.0 V 1.0 V

Power supply UH DC 18 … 35 V DC 18 … 30 V DC 18 .. 30 V DC 18 … 30 V
certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
circuits with max
For connection to - Ui = 30 V Un = 30 V
Ui = 30 V
Ii = 100 mA In = 100 mA
Ii = 100 mA
Pi = 1 W
Internal capacitance - 11 nF 11 nF -

Internal inductance - 310 µH 310 µH -

Binary input BE1 Suitable for dry contact, max. contact load ≤ 5 µA at 3 V
UH and IW electrically UH and IW electrically UH and IW electrically UH and IW electrically
isolated, isolated, isolated, isolated,
Electrical isolation
IW and BE1 electrically IW and BE1 electrically IW and BE1 electrically IW and BE1 electrically
connected connected connected connected

Electrical data for basic device PROFIBUS PA

Electrical connection See Figure 8


Layers 1 + 2 to PROFIBUS PA, transmission technique to IEC 1158-2, slave function layer 7 to
Communication
PROFIBUS DP to EN 50170 with extended PROFIBUS functionality
Device profile PROFIBUS PA profile B, version 3.02, over 150 objects
Response time for a
typically 10 ms
master telegram
Device address 126 in the as-delivered condition

Electrical data for basic device Foundation Fieldbus

Electrical connection See Figure 9


H1 communication to specification of the Fieldbus Foundation, group 3, class 31 PS
(Publisher/Subscriber) V 2.4
Communication
1 resource block (RB2), 1 analogue output function block (AO), 1 PID function block (PID), 1
transducer block (standard advanced positioner valve)
Physical layer profile 123, 511

Block execution times Analogue output function block 60 ms; PID function block 80 ms

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Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

Electrical data for basic device PROFIBUS PA / Foundation Fieldbus

Explosion protection without, “d” „ia“ “ic” “ec”, “t”

Power supply Bus-powered Bus-powered Bus-powered Bus-powered

Bus voltage DC 9 ... 32 V DC 9 ... 24 V DC 9 ... 32 V DC 9 ... 32 V

Current consumption 10.5 mA ± 10 % 10.5 mA ± 10 % 10.5 mA ± 10 % 10.5 mA ± 10 %

Fault current 0 0 0 0
circuits with certified
FISCO power supply circuits with FISCO
circuits with max.
with max. power supply with max
For connection to - Un = 30 V
Ui = 17,5 V Ui = 17,5 V
In = 100 mA
Ii = 380 mA Ii = 570 mA
Pi = 5,32 W
circuits with certified
barrier with max. circuits with barrier
- Ui = 24 V with max
Ii = 250 mA Ui = 32 V
Pi = 1,2 W
Internal capacitance - Negligible small Negligible small -

Internal inductance - 8 µH 8 µH -

Safety shutdown

Input resistance > 20 kΏ > 20 kΏ > 20 kΏ > 20 kΏ


Signal status 0:
DC 0 ... 4.5 V DC 0 ... 4.5 V DC 0 ... 4.5 V DC 0 ... 4.5 V
active
Signal status 1:
DC 13 ... 30 V DC 13 ... 30 V DC 13 ... 30 V DC 13 ... 30 V
inactive
certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
circuits with max
For connection to - Ui = 30 V Un = 30 V
Ui = 30 V
Ii = 100 mA In = 100 mA
Ii = 100 mA
Pi = 1 W
Internal capacitance - Negligible small Negligible small -

Internal inductance - Negligible small Negligible small -

Binary input BE1 Suitable for dry contact, max. contact load ≤ 5 µA at 3 V
Bus connection and Bus connection and Bus connection and Bus connection and
safety shutdown safety shutdown safety shutdown safety shutdown
electrically isolated, electrically isolated, electrically isolated, electrically isolated,
Electrical isolation
Bus connection and Bus connection and Bus connection and Bus connection and
BE1 electrically BE1 electrically BE1 electrically BE1 electrically
connected connected connected connected

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Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

Electrical data for option modules – analogue module

Explosion protection without, “d” „ia“ “ic” “ec”, “t”

Electrical connection See Figure 10 See Figure 10 See Figure 10 See Figure 10
4...20 mA, short circuit 4...20 mA, short circuit 4...20 mA, short circuit 4...20 mA, short circuit
Nominal signal range
resistant resistant resistant resistant
Dynamic range 3.6...20.5 mA 3.6...20.5 mA 3.6...20.5 mA 3.6...20.5 mA

Auxiliary voltage UH +12...+35 V +12...+30 V +12...+30 V +12...+30 V

External load RB [kΏ] (UH [V] – 12)/I [mA] (UH [V] – 12)/I [mA] (UH [V] – 12)/I [mA] (UH [V] – 12)/I [mA]
certified intrinsically
intrinsically safe circuits with max.
safe circuits with max.
circuits with max Un = 30 V
For connection to - Ui = 30 V
Ui = 30 V In = 100 mA
Ii = 100 mA
Ii = 100 mA Pn = 1 W
Pi = 1 W
Internal capacitance - 11 nF 11 nF -

Internal inductance - Negligible small Negligible small -


Disconnected from Disconnected from Disconnected from Disconnected from
Electrical isolation
basic device basic device basic device basic device

Electrical data for option modules – binary module

Explosion protection without, “d” „ia“ “ic” “ec”, “t”

Electrical connection See Figure 11 See Figure 11 See Figure 11 See Figure 11
Binary outputs A1, A2,
fault
Signal status “High” Conductive, 2 2 2
1 ≥ 2.1 mA ) ≥ 2.1 mA ) ≥ 2.1 mA )
(not responded) R = 1 kΏ )
Signal status “Low” 2 2 2
Blocked, IR < 60 µA ≤ 1.2 mA ) ≤ 1.2 mA ) ≤ 1.2 mA )
(responded)
certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
circuits with max
For connection to - Ui = 15 V Un = 15 V
Ui = 15 V
Ii = 25 mA In = 25 mA
Ii = 25 mA
Pi = 64 mW
Internal capacitance - 5,2 nF 5,2 nF -

Internal inductance - Negligible small Negligible small Negligible small

1
) – Current must be restricted to 10 mA per output if operated in flameproof housing.
2
) – Switching thresholds for supply to EN 60947-5-6: UH = 8.2 V, Ri = 1 kΏ

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Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

Electrical data for option modules – binary module (continuation)

Explosion protection without, “d” „ia“ “ic” “ec”, “t”


Binary input BE2
- -
Terminals 11/12
Auxiliary voltage UH ≤ DC 35 V ≤ 20 mA - - -

Signal status 0: ≤ DC 4.5 V or open ≤ DC 4.5 V or open ≤ DC 4.5 V or open ≤ DC 4.5 V or open

Signal status 1: ≥ DC 13 V ≥ DC 13 V ≥ DC 13 V ≥ DC 13 V

Input resistance > 25 kΏ > 25 kΏ > 25 kΏ > 25 kΏ

Static destruction limit ± 35 V - - -


certified intrinsically
safe circuits with max. intrinsically safe
circuits with max.
For connection to - Ui = 25,2 V circuits with max
Un = 25,2 V
Ui = 25,2 V

Internal capacitance - Negligible small Negligible small -

Internal inductance - Negligible small Negligible small -


Binary input BE2
Terminals 21/22
Signal state 0: Dry contact, open Dry contact, open Dry contact, open Dry contact, open

Signal state 1: Dry contact, closed Dry contact, closed Dry contact, closed Dry contact, closed

Contact load 3 V, 5 µA 3 V, 5 µA 3 V, 5 µA 3 V, 5 µA
Binary outputs A1, A2, Binary outputs A1, A2, Binary outputs A1, A2, Binary outputs A1, A2,
fault, binary input BE2 fault, binary input BE2 fault, binary input BE2 fault, binary input BE2
terminals 11/12 terminals 11/12 terminals 11/12 terminals 11/12
disconnected from disconnected from disconnected from disconnected from
Electrical isolation basic device; basic device, basic device; basic device;
binary input BE2 binary input BE2 binary input BE2 binary input BE2
terminals 21/22 terminals 21/22 terminals 21/22 terminals 21/22
connected to basic connected to basic connected to basic connected to basic
device device device device

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TD_827A_gb_04-2017.doc - Subject to technical modifications - Page 7 of 15
Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

Electrical data for option modules – slot initiator module

Explosion protection without, “d” „ia“ “ic” “ec”, “t”

Electrical connection See Figure 12 See Figure 12 See Figure 12 See Figure 12
Slotted initiators SJ2-SN or N7S20A to EN 60947-5-6 (NAMUR) for connecting to switching
Binary outputs A1, A2
amplifier, NC (normally closed) function
Signal state “High” 1 1 1
≥ 3 mA at Unom = 8 V ≥ 2.1 mA ) ≥ 2.1 mA ) ≥ 2.1 mA )
(not responded)
Signal state “Low” 1 1 1
≤ 1 mA at Unom = 8 V ≤ 1.2 mA ) ≤ 1.2 mA ) ≤ 1.2 mA )
(responded)
certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
circuits with max
For connection to Unom = 8 V Ui = 15 V Un = 15 V
Ui = 15 V
Ii = 25 mA In = 25 mA
Ii = 25 mA
Pi = 64 mW
Internal capacitance - 161 nF 161 nF -

Internal inductance - 120 µH 120 µH -

Binary output fault


Signal status “High” 1 1 1
R = 1,1 kΏ ≥ 2.1 mA ) ≥ 2.1 mA ) ≥ 2.1 mA )
(not addressed)
Signal status “Low” 1 1 1
R = 10 kΏ ≤ 1.2 mA ) ≤ 1.2 mA ) ≤ 1.2 mA )
(addressed)
certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
UH ≤ 35 V circuits with max
For connection to Ui = 15 V Un = 15 V
I ≤ 20 mA Ui = 15 V
Ii = 25 mA In = 25 mA
Ii = 25 mA
Pi = 64 mW
Internal capacitance - 5.2 nF 5.2 nF -

Internal inductance - Negligible small Negligible small -


Binary outputs A1, A2, Binary outputs A1, A2, Binary outputs A1, A2, Binary outputs A1, A2,
Electrical isolation fault disconnected fault disconnected fault disconnected fault disconnected
from basic device from basic device from basic device from basic device

1
) – Switching thresholds for supply to EN 60947-5-6: UH = 8.2 V, Ri = 1 kΏ

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TD_827A_gb_04-2017.doc - Subject to technical modifications - Page 8 of 15
Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

Electrical data for option modules – contact module

Explosion protection without, “d” „ia“ “ic” “t”

Electrical connection See Figure 13 See Figure 13 See Figure 13 See Figure 13

Binary outputs A1, A2 dry contacts

Max. switching current 4 A AC / DC - - -

Max. switching voltage 250 V AC, 24 V DC - - -


certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
circuits with max
For connection to - Ui = 30 V Un = 30 V
Ui = 30 V
Ii = 100 mA In = 100 mA
Ii = 100 mA
Pi = 750 mW
Internal capacitance - Negligible small Negligible small -

Internal inductance - Negligible small Negligible small -

Binary output fault


Signal status “High” 1 1 1
R = 1,1 kΏ ≥ 2.1 mA ) ≥ 2.1 mA ) ≥ 2.1 mA )
(not responded)
Signal status “Low” 1 1 1
R = 10 kΏ ≤ 1.2 mA ) ≤ 1.2 mA ) ≤ 1.2 mA )
(responded)
certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
UH ≤ 35 V circuits with max
For connection to Ui = 15 V Un = 15 V
I ≤ 20 mA Ui = 15 V
Ii = 25 mA In = 25 mA
Ii = 25 mA
Pi = 64 mW
Internal capacitance - 5.2 nF 5.2 nF -

Internal inductance - Negligible small Negligible small -


Binary outputs A1, A2, Binary outputs A1, A2, Binary outputs A1, A2, Binary outputs A1, A2,
Electrical isolation fault disconnected fault disconnected fault disconnected fault disconnected
from basic device from basic device from basic device from basic device

1
) – Switching thresholds for supply to EN 60947-5-6: UH = 8.2 V, Ri = 1 kΏ

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TD_827A_gb_04-2017.doc - Subject to technical modifications - Page 9 of 15
Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

Figure 1 Metal enclosure, standard

Figure 2 Plastic enclosure

Figure 3 Metal enclosure, flameproof

Figure 4 Metal enclosure, stainless steel

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TD_827A_gb_04-2017.doc - Subject to technical modifications - Page 10 of 15
Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

+ 4 … 20 mA E
6 Control input
7 A

8
9 +3V
10 Binary input BE1
#

Figure 5 Electrical connection of 2 wire basic device

2
+ 4 … 20 mA
3
4
5

E
6 Control input
7 A

8
9 +3V
10 Binary input BE1
#

Figure 6 Electrical connection of 2/3/4 wire base device, 2 wire connection

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TD_827A_gb_04-2017.doc - Subject to technical modifications - Page 11 of 15
Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

+ 18 … 35 V
2
3
4
5

+ 0/4 … 20 mA E
6 Control input
7 A

8
9 +3V
10 Binary input BE1
#

Figure 7 Electrical connection of 2/3/4 wire base device, 3/4 wire connection

+ ≤ 30 V 81
Input safety shutdown
82

≤ 32 V
6 E
PROFIBUS PA Control input
7 A
8
9 +3V
10 Binary input BE1
#

Figure 8 Electrical connection of base device, PROFIBUS PA

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TD_827A_gb_04-2017.doc - Subject to technical modifications - Page 12 of 15
Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

+ ≤ 30 V
81
Input safety shutdown
82

≤ 32 V
6 E
Foundation Fieldbus Control input
7 A Stellungsregler
8
9
Input simulation release
10

Figure 9 Electrical connection of base device, Fieldbus Foundation

+ 12 … 35 V
61 E
Position
62 J feedback

Figure 10 Electrical connection of analogue module

+ 13 … 35 V
11 #
12
Binary input BE2
≥1
21 +3V
22
+ 8,2 V
31
Fault
32

+ 8,2 V
41
Limit value A1
42

+ 8,2 V
51 Limit value A2
52

Figure 11 Electrical connection of binary module

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TD_827A_gb_04-2017.doc - Subject to technical modifications - Page 13 of 15
Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

+ 8,2 V
31
Fault
32

+ 8,2 V
41
Limit value A1
42

+ 8,2 V
51 Limit value A2
52

Figure 12 Electrical connection of slot initiator module

+ 8,2 V
31
Fault
32

41
Limit value A1
42

51 Limit value A2
52

Figure 13 Electrical connection of contact module

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TD_827A_gb_04-2017.doc - Subject to technical modifications - Page 14 of 15
Technical Data Sheet
TD_827A
ARCAPRO® Positioner Type 827A

Order keys for ARCAPRO® type 827A

1. Series 7. Enclosure material


827A M Aluminium (single-acting only)
1 6 7
2. Explosion protection ) Plastic ), )
6
E Without E Stainless steel )
2
X Explosion-proof “ia” II2G ) 8. Pneumatics
2 3 7
Explosion-proof “ia” II2D , “ic” ), ), ) 1 Single-acting
2 4 7
Explosion-proof “nA”, “t” ), ), ) 2 Double-acting (aluminium housing excluded)
7
Explosion-proof “d” )
3. Connection of base device 9. Mechanical actuation
2 2 wire 0 Standard
5 7
4 2/3/4 wire ) 1 with internal non contacting sensor )
2 None (for external sensor)
4. Analogue output 10. Connection thread, electric / pneumatic
0 Without analogue output G M20x1.5 / G 1/4
A Analogue module N 1/2“ NPT / 1/4“ NPT
5. Binary output M M20x1.5 / 1/4“ NPT
0 Without binary output P 1/2“ NPT / G 1/4
B Binary module Q M25x1.5 / 1/4“ NPT (EEx d only)
6
S Slot initiator module ) R connector M12 for input signal / G 1/4
6
K Contact module ) S connector M12 for input signal / 1/4“ NPT
6. Communication 11. Options
7
0 Without communication FIP Fail In Place )
7
H HART LT - 40 °C )
7
P PROFIBUS PA SA connector M12 for Analogue module )
7
F Fieldbus Foundation SB connector M12 for Binary module )
7
SS connector M12 for Slot initiator module )
7
SW connector M12 for External stroke sensor )
1
) ATEX approval, other approvals on request
2
) With HART communication 2/3/4 wire only
3
) Stainless steel housing excluded
4
) Without inspection window
5
) PROFIBUS PA and Foundation Fieldbus excluded
6
) Not for flameproof devices
7
) On request

Example:
827A.E2-A0H- Positions 1 - 6
Positioner 827A – no explosion-proof – 2-wire connection – analogue module – without binary output – HART communication
M10-G-LT Positions 7 - 11
Aluminium enclosure – single-acting – mechanical actuation (standard) – connection thread electric M20x1.5 /
pneumatic G 1/4 / - 40 °C

Accessories
Mounting kits For integrated mounting ARCA linear actuators type 812
For integrated mounting ARCA linear actuators type 813
For integrated mounting on linear actuators acc. to VDI/VDE 3847-1
For mounting on linear actuators acc. to IEC 534 (NAMUR)
For integrated mounting ARCA quarter turn actuators type 840
For mounting on quarter turn actuators acc. to VDI/VDE 3845
Pressure gauge blocks Pressure gauge block for single-acting or double-acting positioner
Extern. position detection External rotary potentiometer for strokes to 130 mm or external linear potentiometer

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TD_827A_gb_04-2017.doc - Subject to technical modifications - Page 15 of 15
Technical Data Sheet

Signal Box 827.S


Inductive proximity switches (slot initiators)
for linear and part-turn actuators

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Page 1 of 6
TD_827S_gb_12-2013.doc Issue: 12/2013
Technical Data Sheet

Technical Data
1. Basic Instrument
Signal box 827S. . . .
Angular range 60° for linear valves (10 - 120 mm) and 90° for part-turn valves
Ambient temperature - 40 to +80°C
Connections
cable gland 1 x M20 x 1,5
cable terminals suitable for max. 2,5 mm²
Protection class IP 66
climate class ZQF acc. to DIN 40040
Weights 0,8 kg

2. Inductive limit-value transmitter


Execution 827S. 0 . 1
Standard 2-core system acc. to DIN 19234 (NAMUR),
for secondary switching amplifier
slotted switch initiator type SC 3,5 N0-BU (spare for SJ3,5-N)
function NC, normally closed
switching difference 1%
control current circuit see secondary switching amplifier
EMV conformance EN 60947-5-2 and DIN 19234

Execution 827S. 0 . 2
Safety 2-core system acc. to DIN 19234 (NAMUR) for switch amplifier in safety
Function function (to be supplied by user)
slotted switch initiator Type SJ 3,5 SN
function NC, normally closed
switching difference 1%
control current circuit see secondary switching amplifier
EMV conformance EN 60947-5-2 and DIN 19234

Execution 827S. E . 3
Direct switching 3-core system with integrated switching
execution for direct switching
slotted switch initiator Type SB 3,5 E2
function NO, normally open
switching difference 1%
operating voltage 10...30 V DC
max. output current 100 mA
load

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Page 2 of 6
TD_827S_gb_12-2013.doc Issue: 12/2013
Technical Data Sheet
3. Description of function
3.1 Standard execution (2-wire, N)
The proximity switches acc. to DIN 19234 or acc. to NAMUR respectively, are simple DC-switches in 2-core
execution. The signals of the switches can be transmitted by means of a separate switch amplifier (to be
supplied by customer). The values of current and voltage are so low that these proximity switches can be
used - in combination with suitable switching amplifiers - in explosion hazardous zones. (protection class
„intrinsically safe“). Generally, the switches have opening (NC) function.

3.2 Safety system (2-wire, SN)


These proximity switches correspond to the standard execution, but with an additional function:
In case of an error report of proximity switch, amplifier, or connecting cable, the output signal goes
automatically into the safe „Out“- position (=logical „0“). Generally, the switches have opening (NC) function.

3.3 Direct switching execution (3-wire, E2)


The proximity switches of this type are provided with an integrated amplifier and have separate connections
for current supply and load. This type must not be used in explosion hazardous zones. The switches have
generally closing (NO), plus-switching (E2) function.

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Page 3 of 6
TD_827S_gb_12-2013.doc Issue: 12/2013
Technical Data Sheet
4. Type Code

827 S.

Limit Switch
(inductive) 1 standard type SC 3,5 N0-BU

2 safety function type SJ 3,5 SN

3 direct switching type SB 3,5 E2

Quantity 1 1 initiator

2 2 initiators

Core system 0 2-core design

E 3-core design

Operating Mode S signal box

Series

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TD_827S_gb_12-2013.doc Issue: 12/2013
Technical Data Sheet
5. Design

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TD_827S_gb_12-2013.doc Issue: 12/2013
Technical Data Sheet

Pos. Description
10 cable union
20 terminal block
30 proximity initiator
40 screw
50 washer
60 screw
70 washer
80 switch actuating disk
90 snap ring
100 washer
110 spring washer

6. Dimensions

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Page 6 of 6
TD_827S_gb_12-2013.doc Issue: 12/2013
Technical Data Sheet
TD_840
Rotary Actuator

Technical data

Series 840

Diaphragm effective area 104 - 780 cm²

Rotary angle 0-90° / 0-60° / 30-90°


Control signal 6 bar max.
Body: 3.2341/3.2371.61
Hub: 0.7040/0.7033
Materials
Rolling diaphragm: NBR, fabric-reinforced
Bearing + guiding: PTFE/Graphite
Spring chamber Optionally with air scavenging

Operating pressure max. 7 bar ü


Operating temperature -20 to +100°C (Option: -50 to +100°C)
Internal piping -20 to +100°C (Option: -35 to +100°C)
No. of springs 1
Control force spring max. 46 - 1630 Nm
Control force air max. 87 - 2295 Nm

Functional description
The ARCATORQUE® is a pneumatic diaphragm actuator with
spring return (fail safe) and is used to actuate rotary valves. The Upper stop screw
actuator positions the valve plug, which in turn is controlled by a
pneumatic or electropneumatic positioner. These actuators can Rolling diaphragm
be operated in the "Air to open" function or with the reverse
Actuating spring
action "Air to close".
• A fabric-reinforced power diaphragm ensures smooth con- Stroke spindle
version of the pneumatic application of pressure into the lin-
ear motion of the actuator spindle. The power diaphragm Coupling
(2), supported by the diaphragm disc, is connected to the
linear spindle (4) and divides the actuator housing into pres- Spindle guiding
sure and spring chambers. If the force of the compressed air
control signal exceeds the opposing spring force (3), the lin-
ear spindle (4) moves and actuates the rotary valve via a re-
versing lever.
• The spindle guide, and the pivot and hub bearings are made
of maintenance-free PTFE composite materials and ensure
a high level of adjusting accuracy when switching from a lin-
Actuator hub
ear to a rotary motion.
• The control signal is carried to the diaphragm chamber via
Handwheel link
internal channels in the actuator housing. The air supply and
venting (ventilation) of the spring chamber is carried out by
Lower stop screw
means of the protective cap, which is impermeable to splash
water, or the chamber is purged with the air from the posi-
tioner.
• The actuators are flange-mounted to the rotary valve directly
or via an intermediate yoke. Force is transmitted to the shaft
of the rotary valve via a positive-fit connection using a key or
adjusting washer.

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TD_840_gb_11-2011.doc - Subject to technical modifications - Page 1 of 44
Technical Data Sheet
TD_840
Rotary Actuator

Control force and control ranges

Actuator size 841 842 843 844


Spring 0% stroke (Nm) 46 253 714.2 1629
(bar) 1.75 1.75 1.75 2.0
Spring 100% stroke (Nm) 82 355 1183 2612
(bar) 2.75 2.75 2.75 3.8
Air 0% Stroke (Nm) 87 460 1345 2295
(bar) 5.0 5.0 5.0 5.0
Air 100% Stroke (Nm) 68 298 855 872
(bar) 5.0 5.0 5.0 5.0
Rolling diaphragm (mm²) 10387 36217 47120 77892
Cylinder Ø (mm) 120 220 250 320
Stroke volume (dm³) 0.6 2.9 8.6 15.6
Max. coupling-Ø (mm) 22 25 40 50
Mounting standard DIN/ISO5211 F07 F10 F12 F14
Air connection G1/4 G1/2 G1/2 G1/2
Weight (kg) 8 30 52 140
Handwheel (kg) 1.5 2.5 3.5 15

Torque moment

Torque moment (Nm) 841 Torque moment (Nm) 842

Torque moment (Nm) 843 Torque moment (Nm) 844

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TD_840_gb_11-2011.doc - Subject to technical modifications - Page 2 of 44
Technical Data Sheet
TD_840
Rotary Actuator

Dimensions and weights

Actuator DIN/ISO 5211 DIN 3337-F_ _S


Mounting
Type D1 D2 H1 H2 B1 B2 B3 S1 S2 group d1 d2f8 d3 d4 t d7 h bJS9

841 168 180 273 93 46 77 33.5 33 125.5 F07 90 55 70 4xM8 3 15 19.4 5


20 25.6 6
22 27.6 6
842 284 225 429 132.5 66.5 105.5 44.5 44.5 177 F10 125 70 102 4xM10 3 15 19.4 5
20 25.6 6
22 27.6 6
25 31.6 8
843 320 320 609 192 79 142 86 88 245 F12 150 85 125 4xM12 3 22 27.6 6
25 31.6 8
30 36.6 10
35 41.6 10
40 46.6 12
844 412 400 796 214 103 207 135.5 112.5 305 F14 175 100 140 4xM16 3 35 41.6 10
40 46.6 12
50 57.6 14

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TD_840_gb_11-2011.doc - Subject to technical modifications - Page 3 of 4
Technical Data Sheet
TD_840
Rotary Actuator

Type code

841 -22 -09 -0 -1 -1 -0 -0 -0 -0


Series 841 diaphragm surface 103,87 cm²
Size of actuator 842 diaphragm surface 362,17 cm²
843 diaphragm surface 471,20 cm²
844 diaphragm surface 778,92 cm²
*Hub diameter (mm)
841 15/20/22
842 15/20/22/25
843 22/25/30/35/40
844 35/40/50
Rotary angle 09 06 39
0-90° 0-60° 30-90°
Standard spring
0 1
yes no
Internal piping
0 1 2
no yes only aeration
Handwheel
0 1
no yes
Position indication
0 1
no yES
Special options
0 1
w/o big screwing
Painting
0 1 2
standard special hard-coated
Execution
0 E T
standard hub diameter low temperature
in inch design

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TD_840_gb_11-2011.doc - Subject to technical modifications - Page 4 of 4
Technical Data Sheet
TD_961
Filter and reducing station Type 961

Technical Data

Body material Aluminium

Mounting position Vertically, water outlet on bottom

Temperature range Type 961 0...50 C

Type 961-LT -30...60 C

Adjustment range 0...6 bar

Filter Made of Nylon / filter size 5 μm

Adjustment accuracy 2 mbar

Sensitivity < 0,5 mbar

Flow capacity Venting : 34 m3/h in standard condition at p1 = 7 bar und p2 = 1,4 bar

Aerating : 0,85 m3/h in standard condition at p1 = 1,75 bar und p2 = 1,4 bar

Upstream pressure 18 bar

Proper air consumption ≤ 8 dm3/h in standard condition at p2 = 1,4 bar

Connections 1/4“ NPT

Dimensions Please refer to the dimensional drawing

Weight App. 0,6 kg

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TD_961_en_02-2017.doc - Subject to technical data modification- Page 1 of 1


Technical Data Sheet
TD_920.350
Pneumatic Controller Type 920.350

Technical Data

Mounting Wall mounting or front panel mounting

Body material Aluminium / Steel

Mounting position Vertically acc. to screen

Temperature range -30...+80 C

Measuring range [bar(g)] Measuring element

Over pressure (0...0,25; 0...0,5; 0...0,7) 0,2...1 Metal bellows SS

0...1; 0...2 Bourdon tube made of SS

0...4; 0...7; 0...10; 0...14; 0...20 Bourdon tube made of SS

0...28; 0...40; 0...70; 0...140 Bourdon tube made of SS

Control algorithm P-, PI-, PD-, PID- or 2-state-controller

P-Range KP 1...100 % adjustable

Sensitivity 0,1 % of final value of adjustment range at KP = 100 %

Accuracy < 1%

Flow capacity 5 Sl/min. at 0,6 bar outlet pressure

Air supply pressure pZ 1,4 (2,4) bar

Control pressure y 0,2...1 bar (0,4...2,0 bar)

Air consumption 0,05 Nm³/h (3,5 Nm³/h)

Connections pneum. 1/4“ NPT


Connections process
½“ BSP M (bellow ¼“NPT F)
Bourdon tube
Dimensions Please refer to the dimensional drawing

Weight App. 6,5 kg

Degree of protection IP 55
Available certificates
II2GIICcXGb / II2DIIICcXD6
94/9/EC (ATEX)

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TD_920_gb_08-2017.doc - subject to technical modifications - Page 1 of 2
Technical Data Sheet
TD_920.350
Pneumatic Controller Type 920.350

Dimensions

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TD_920_gb_08-2017.doc - subject to technical modifications - Page 2 of 2
Technical Data Sheet
Pressure Controller TD_902
„Roboter“ Type 902

Technical Data

Mounting Assembled to diaphragm actuator type 811

Body material Standard: Aluminium / Steel / Stainless Steel - Special: Hastelloy, ...

Mounting position Measuring unit (bellows) vertically to the top, impulse line connection at the bottom

Temperature range -20 to +120°C or on request


Overload Capacity [bar(g)]
Adjustment range [bar(g)] Measuring element
Bronze / Stainless Steel
Vacuum -1...-0,01 bellows ∅ 60 mm 9 / - (only SS)

Over pressure 0,02...0,4 diaphragm ∅ 160 mm 4

0,08...1,8 bellows ∅ 60 mm 9 / - (only SS)

0,15...3 bellows ∅ 50 mm 7 / 14

0,25...7 bellows ∅ 36 mm 9 / 15

0,5...15 bellows ∅ 28 mm 18 / 25

0,7...18 bellows ∅ 22 mm 22 / 22

1...30 bellows ∅ 19 mm 40 / 40

1,5...80 bellows ∅ 15 mm 90 / 105 (only SS)

Differential pressure 0,25...5 bellows ∅ 50 mm 12 / 25

Control algorithm P-Controller

Sensitivity < 0,02 % of medium adjustment range

Hysteresis < 1 % of medium adjustment range

Air supply influence < 0,4 % per 0,1 bar air supply change

Flow capacity 460 Sl/h at Y = 0,6 Z = 1,4 nozzle 2/1,9 / 650 Sl/h at Y = 0,6 Z = 1,4 nozzle 3/1,8

1200 Sl/h at Y = 0,6 Z = 1,4 nozzle 3/1,7

Air supply pressure pZ 1,4 (2,5) bar

Control pressure y 0,2...1 bar (0,2 ...2,0 bar)

Air consumption ≤ 300 Sdm3/h at pZ = 1,4 bar

Connections x G 3/8, y and pZ G ¼

Dimensions Please refer to the dimensional drawing

Weight App. 4,5 kg

ARCA Regler GmbH • Kempener Strasse 18 • D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0 • Fax: +49-(0)2156-7709-55 • [email protected] • www.arca-valve.com
TD_902_gb_08-2011.doc - subject to technical modifications - Page 1 of 2
Technical Data Sheet
Pressure Controller TD_902
„Roboter“ Type 902

ARCA Regler GmbH • Kempener Strasse 18 • D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0 • Fax: +49-(0)2156-7709-55 • [email protected] • www.arca-valve.com
TD_902_gb_08-2011.doc - subject to technical modifications - Page 2 of 2
Technical Data Sheet
Pneum. Pressure Transformer 1:1 TD_931
Type 931

Technical Data

Mounting With flange ∅ 140 mm or flange DN 80 PN 16 acc. to EN 1092-1


Body brass, flange stainless steel 1.4571 or PVC or PTFE
Material
diaphragm PTFE glass-fibre reinforced or Viton, reinforced with polyester
Mounting position Anyone

Temperature range Flange stainless steel, diaphragm PTFE -50...200 °C

Flange stainless steel, diaphragm Viton -20...150 °C

Measuring range [bar(g)] Diaphragm Overload capacity [bar(g)]

0...4 PTFE 6,0

0...0,25 Viton 3,8

Measuring failure ≤ 0,2 % of measuring value

Sensitivity ≤ 0,2 mbar

Hysteresis ≤ 1 mbar for Teflon-diaphragm

≤ 0,2 mbar for FKM-diaphragm

Air supply pressure pZ 1,2 x of final value of adjustment range, minimum 1,4 bar

Air consumption ≤ 80 Sdm3/h.

Connections G 1/8

Dimensions Please refer to the dimensional drawing

Weight App. 1,3 kg w/o flange / app. 2,5 kg with flange

ARCA Regler GmbH • Kempener Strasse 18 • D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0 • Fax: +49-(0)2156-7709-55 • [email protected] • www.arca-valve.com
TD_931_gb_08-2011.doc - subject to technical modifications - Page 1 of 2
Technical Data Sheet
Pneum. Pressure Transformer 1:1 TD_931
Type 931

Execution with flanges


made of stainless steel made of PVC or PTFE

ARCA Regler GmbH • Kempener Strasse 18 • D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0 • Fax: +49-(0)2156-7709-55 • [email protected] • www.arca-valve.com
TD_931_gb_08-2011.doc - subject to technical modifications - Page 2 of 2
Technical Data Sheet
TD_910
Temperature Controller Type 910

Technical Data

By means of flanges DN 25 PN 6 up to PN16 or DN 25 PN 40


Mounting
acc. to EN 1092-1 Form B1
Body material Flanges up to PN 16 Aluminium, flanges PN 40 stainless steel

Material of heat sensor Stainless steel + CU-sensor

Mounting position Anyone

Temperature range Depending on measuring range

Adjustment range 0...100 °C (start increasable from 0...150°C)

Control algorithm P-Controller

P-Range 3 K, adjustable over the complete measuring range

Signal (input/output) Increasing / increasing or increasing / decreasing

Flow capacity Max. 500 Sdm3/h

Air supply pressure pZ 1,4 bar

Control pressure y 0,2...1 bar

Air consumption ≤ 400 Sdm3/h at pZ = 1,4 bar and y = 0,6 bar

Pneumatic connections G 1/4“

Dimensions Please refer to the dimensional drawing

Weight App. 2,5 kg

ARCA Regler GmbH • Kempener Strasse 18 • D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0 • Fax: +49-(0)2156-7709-55 • [email protected] • www.arca-valve.com
TD_910_gb_08-2011.doc - subject to technical modifications - Page 1 of 2
Technical Data Sheet
TD_910
Temperature Controller Type 910

*optional 500/800

ARCA Regler GmbH • Kempener Strasse 18 • D-47918 Tönisvorst


Tel.: +49-(0)2156-7709-0 • Fax: +49-(0)2156-7709-55 • [email protected] • www.arca-valve.com
TD_910_gb_08-2011.doc - subject to technical modifications - Page 2 of 2

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