ARCA Info Catalogue GB
ARCA Info Catalogue GB
Valves
Production Application area
Design Series Nominal diameter
line Nominal pressure Temperature
DN15 - DN100 PN10 – PN63 -196°C…530°C
ECOTROL® 8C
DN1/2" - DN4" ANSI150 – ANSI600 -196°C…530°C
2-way DN125 – DN800 PN10 – PN63 -196°C…530°C
ECOTROL® 6N
valves DN5" – DN32" ANSI150 – ANSI600 -196°C…530°C
single DN15 – DN600 PN100 - PN250 -196°C…530°C
seated ECOTROL® 6H
DN1/2" – DN24" ANSI900 – ANSI1500 -196°C…530°C
DN 15 - DN200 PN400 -196°C…530°C
130
DN ½“- DN8“ ANSI2500 -196°C…530°C
2- way
valves 250 DN50 - DN350 PN10 - PN40 -10°C…530°C
Control double-
Valves seated 280 DN40 - DN250 PN63 - PN160 -10°C…530°C
3- way 200 DN25 - DN600 PN10 - PN40 -10°C…400°C
valves 220 DN25 - DN300 PN63 - PN160 -10°C…530°C
DN15 – DN300 PN10 - PN160 -10°C…530°C
DN1/2“ – DN12“ ANSI150 – ANSI900 -10°C…530°C
Angle 350
DN100/150 - DN150/300 PN63 - PN250 -10°C…600°C
type
valves DN4“/6“ – DN6“/12“ ANSI600 – ANSI1500 -10°C…600°C
DN25 – DN400 PN10 - PN400 -10°C…600°C
380
DN1“ – DN16“ ANSI150 –ANSI2500 -10°C…600°C
Hygienic
BIOVENT® 391 DN15 - DN150 PN10 - PN25 -30°C…135°C
valves
Globe DN50 – DN800 PN16 - PN250 up to 450°C
510+520
type DN2" – DN32" ANSI150 -ANSI1500 up to 450°C
DN80 - DN200 PN16 -PN250 up to 450°C
550
DN3" - DN8" ANSI150 - ANSI1500 up to 450°C
DN80 - DN200 PN16 -PN250 up to 600°C
Steam 560
DN3" - DN8" ANSI150 - ANSI1500 up to 530°C
conditioning
valves Angle DN25 - DN250 PN16 - PN400 up to 450°C
570
type DN1" - DN10" ANSI150 - ANSI2500 up to 450°C
DN25 - DN250 PN16 - PN400 up to 620°C
580
DN1" - DN10" ANSI150 - ANSI2500 up to 620°C
DN25 – DN100 PN16 - PN400 up to 620°C
590
DN1" – DN4" ANSI150 - ANSI2500 up to 620°C
ARCA Regler GmbH Kempener Strasse 18 D-47918 Tönisvorst Tel.: +49-(0)2156-7709-0 Fax: +49-(0)2156 -7709-55
E-Mail: [email protected] Web: www.arca-valve.com
Actuators
812/813
-20°C…+80°C 10mm - 60mm 4,8kN - 16kN 14,4kN - 32,4kN
Linear (MF)
actuators
812.DWK -40°C…+80°C 20mm - 30mm - up to 17kN
Piston -20°C…+80°C
814 180-250 mm max. 22kN max. 149kN
actuators (-40°C optional)
Rotary
840 -20°C…+80°C 0° - 90° 46Nm - 1630Nm 87Nm- 2295Nm
actuators
* Further low temperature applications on request (e.g. -50°C)
Positioners
Type of Residual
Production Air Communi- Temperature Linearity
Series explosion- Options control
line supply cation range failure
proof deviation
w/o analogue module
w/o
HART binary module -30°C…+80°C
E/P- 1,4bar - intrinsically
827A Profibus slot initiator (-40°C < 0,3% < 0,5%
Positioner 7bar safe
Foundation module optional)
flame-proof
Fieldbus contact module
ARCA Regler GmbH Kempener Strasse 18 D-47918 Tönisvorst Tel.: +49-(0)2156-7709-0 Fax: +49-(0)2156 -7709-55
E-Mail: [email protected] Web: www.arca-valve.com
Accessories
Pressure
Roboter 902 Low pressure 0,01bar - 1,0bar 60mm
controller
Differential
0,03bar - 5,0bar 50mm - 100mm
pressure
Pneumatic
920.350 P. PI. PID Pressure 0-150 bar
controller
Pneumatic
controller for 921.83 Temperature -40°C - 600°C
temperature
Pneumatic
pressure 931 4 bar -50°C / 200°C
transformer
ARCA Regler GmbH Kempener Strasse 18 D-47918 Tönisvorst Tel.: +49-(0)2156-7709-0 Fax: +49-(0)2156 -7709-55
E-Mail: [email protected] Web: www.arca-valve.com
2
Stem seals ECOTROL® control valve
Valve trims
3
ECOTROL® control valve
Low temperature extension Cooling fins for high temperatures OPTISEAL® diaphragm seal
At low temperatures, sufficient distance At operating temperatures of above 250 °C,
for hazardous media
must be maintained between the valve multiple cooling fin sets can be used in con- The OPTISEAL® diaphragm seal with
actuator and the valve itself. To provide junction with graphite packing. These allow additional safety stuffing box prevents haz-
protection against these icy conditions, we heat to escape, thereby ensuring that the ardous media from escaping. This is the
offer a special stem extension housed in packing does not overheat. At operating tem- ideal solution if metal bellows can potentially
a thin-walled insulation column. The stem perature of above 450 °C, the customized be destroyed in critical applications by parti-
extension is filled with an insulator, which design of the cooling fin set ensures that, cles which become lodged in the bellows
minimizes loss caused by thermal conduction in a worst case scenario, the temperature winding. OPTISEAL® fixes a hydraulically-
and radiation. The length of the extension within the packing does not exceed 450 °C. supported diaphragm between the valve
can be adapted in line with your specific housing and bonnet, and between the stem
plant requirements. and plug. Thanks to the hydraulic support,
the diaphragm can withstand operating pres-
sures of up to 100 bar.
Double guided contoured plug Perforated plug and cage Pressure-balanced valve plug
Due to the Bernoulli Effect, liquids with a For liquid and compressible media, perfo- Pressure-balanced valve trims are optimized
high differential pressure can cause the valve rated plugs and cages have proved to be the for minimal actuating forces. The plug
plug to vibrate. This can be counteracted, ideal solution for preventing noise and cavita- surface facing away from the valve seat is
however, by means of an integrated bottom tion damage. Cavitation downstream of the under the same pressure as the surface
guide. This innovative design ensures that perforation caused by gas bubbles imploding facing the valve seat. This is achieved by
there is no additional sealing area on the out- occurs in the center of the perforated plug bores in the plug and dynamic piston sealing.
side. The bottom guide is open and, there- without damaging the trim or housing. This An ECOTROL® control valve with a pressure-
fore, completely dirt resistant. Thanks to the increases the service life and, in turn, the relieved plug can be operated even by very
ECOTROL® quick-exchange system, this cost-effectiveness of control valves which small actuators. Depending on the process
component is also retrofitted to each stan- are designed for high differential pressures conditions, the plug relief device is sealed by
dard valve. and subject to harsh conditions. This also metal piston or elastomer rings.
results in lower noise emissions, which can
be reduced even further by means of a low-
noise perforated cage.
4
Ensuring precision
and efficiency ECOTROL® control valve
ARCA ECOTROL® offers a wide range of
innovative solutions designed to fulfill all your
control task requirements. Whether housing,
inner valves, valve seats, stem seals, actua-
tors, or positioners, every detail benefits from
the know-how of expert engineers with many
years’ experience in a wide range of applica-
tions. Factors such as efficiency, control preci-
sion, price/performance ratio, weight, and
lifecycle costs are optimized to suit your requi-
rements. Our commitment to innovation in
valve technology ensures that you benefit
from high control precision and lower opera-
ting costs. Why not see for yourself!
www.arca-valve.com
5
ECOTROL® control valve
2224101 03 09.16.1 · Subject to change without notice · © ARCA Regler GmbH. All rights reserved.
Rangeability 50 : 1
Double guide Optional: integrated bottom guide for sizes DN 40 – DN 600, Kvs > 25
Seat leakage Metal sealing: leakage rate class IV (<0.01 % Kvs); optional leakage rate class V
Soft sealing: leakage rate class VI
Bellows Double walled, made of 1.4571 or (optional) Hastelloy®
seal (for ANSI 150 and ANSI 300, other rated pressures available on request)
Heating jacket Connections DN 15 or DN 25 PN 40 (1⁄2" or 1" ANSI 300) screwed joints or flanges
6
Diaphragm Actuators
Diaphragm Actuators Favorable Variety
Whether rotary or linear – with pneumatic, electric, and
hydraulic valve actuators from ARCA Regler GmbH, you
always have the right solution at hand. ARCA’s comprehen-
sive product portfolio offers a choice of valve actuators
ranging from low to very high actuating forces and torques.
If requested, we can also develop and manufacture actua-
tors that are optimized for safety-oriented applications or
have extremely short actuating times. Low lifecycle costs
are a feature shared by all our actuators.
Electric Actuators
Actuating and control forces are transferred to the valve
using geared motors to ensure that the forces are always
available on demand. Suitable gear reductions guarantee
that even extremely high actuating forces are transferred
safely and reliably. Electric actuators are normally equipped
with a handwheel. End positions are adjusted via config-
urable torque or travel limit switches. Explosion protection
and an emergency control function can be realized as an
option. A standardized interface allows the actuators to be
used for all common applications.
Hydraulic Actuators
These are characterized by their high actuating forces and
speeds. Because of the double piping for the inflow and
outflow of media, hydraulic actuators are only specified for
high-end technical applications. In conjunction with leading
manufacturers, we can offer you the correct make to suit
your specific requirements.
2
Pneumatic Multi-Spring Actuator Type 812
The universal diaphragm actuator, type UMA 811, is a product line comprising four sizes Internal development of the double-acting
of actuator. The stem features a twin design and both interfaces for adapting to the valve are piston actuator, type 812.MFI-DWK, allows
identical to facilitate toggling between the two directions. Instrumentation can be added by us to accommodate the special requirements
way of standardized NAMUR ribbing. An emergency override facility is available as an option. associated with large driving forces in both
directions as well as very short actuating
A tensioning screw as commonly used in pneumatic regulation is used to adapt the spring
times for extremely high switching fre-
preload to the actuating forces required with pinpoint accuracy. This, in conjunction with
quency. The basis for this is proven control
different-sized centric springs, enables a very broad range of actuating forces to be optimally
actuator technology and the combination
set. High accuracy is achieved by making adjustments at the outward-facing side, in the
of compact design, long service life, and high
installed state, with further fine-tuning possible during operation.
availability. The interfaces have also been
retained so that the integrated positioner
assembly can be used with the integrated air
ducting as has the valve interface, allowing
accessories to be retrofitted at any time.
3
Diaphragm Actuators
This line not only includes a single-acting The ARCAtorque 840 targets rotary actuators The ARCA-specific diaphragm enclosure and
model that «opens» or «closes» with air designed quarter-turn movements. Four sizes integrated air ducting have been integrated
pressure increase, but a double-acting variant are available, each of which has a double- as a design feature. Characteristic for this
as well, whereby air pressure is effective sided connecting flange compliant with pneumatic rotary actuator is the rolling
in both directions onto the same double side DIN/ISO requirements. The «spring to open» diaphragm, which operates very uniformly
coated diaphragm. The latter can thus be and «spring to close» safety functions are with hysteresis-free torque output through-
used for control and on/off applications. easy to realize with this rotary actuator. Instru- out the entire range. An emergency override
Instrument air is a common control medium. mentation can be added using the same can also be ordered or retrofitted.
Clean water can also be used, however, as DIN/ISO connection flange.
arranged. The housing shells are made from
coated sheet steel, coated cast shells, or
stainless steel. Adjustable limiters and emer-
gency overrides are optional.
4
Ultra-High-Precision
Regulation Diaphragm Actuators
The pneumatically activated multi-spring diaphragm
actuator Series 812 can perform key control tasks in almost
all industrial areas. Not only have all current guidelines on
occupational safety been considered; ARCA has also
focused on environmental compatibility, durability, and
impact on human health.
www.arca-valve.com
5
Diaphragm Actuators
Pneumatic Actuators
General Data
Air supply, max. 6 bar
Ambient temperature –20 to +80 °C (–40 to +90 °C)
3056457 01 05.15.1 · Subject to change without notice · © ARCA Regler GmbH. All rights reserved.
Actuating force, spring return, max. 6.4 (7.4) kN 4.8 kN 16 kN 14 kN
Actuating force, air, max. 14.4 kN 14.4 kN 32.4 kN 32.4 kN
Actuator Series MA
Size 16 21 31 41 60
Stroke, max. 20 mm 35 mm 59 mm 118 mm 136 mm
Diaphragm effective area 85–110 cm2 150 –240 cm2 355 –550 cm2 600 –1135 cm2 1500 –2185 cm2
No. of springs 7 7 7 14 16
Actuating force, spring return, max. 2.6 kN 4.3 kN 8.4 kN 25.2 kN 45 kN
Actuating force, air, max. 4.6 kN 8.5 kN 22.4 kN 40.5 kN 87 kN
3
ARCAPRO® positioner
Additional modules
increase your range of options
Position transmitter
I/p module 0/4 –20 mA
The position transmitter comprises the
Positioner type 824
feedback potentiometer and an R/I
converter. It is used for signaling the
actual position as a 0/4...20 mA signal.
Gauge group
The gauge group displays the inlet
air pressure, setpoint air pressure
and actuating pressure. It also allows
you to check whether or not the posi-
tioner is functioning properly.
Explosion-protected designs
(for type 827A too)
■ Intrinsically safe (EEx ia and EEx ia/ib)
■ Explosion-proof (EEx d) Position transmitter
■ Non-sparking (EEx n) Limit switch module 0/4–20 mA
Module cover
Communication
Depending on the version, the
ARCAPRO® positioner enables com-
munication with other field devices or Slot initiator module
process control systems via: (alternative)
■ HART
■ PROFIBUS PA Main electronic
board
■ Foundation Fieldbus
Contact module
Advanced online diagnostics (alternative)
to NE 91
The advanced online diagnostics Binary module (alternative)
function allows you to evaluate the
status of the positioner. The diagnos-
Analog module (alternative)
tics values can be displayed locally
or queried via the communications
cable. A range of additional functions
that enable even more accurate
status analyses are also available:
4
Analog and digital – ARCAPRO®
precision through innovation positioner
Since 1917 when it released its patented nozzle-flapper
system, ARCA has been at the forefront of the industry for
control valves with positioners. Our advances over the
years have helped make modern positioner technology
what it is today – and our state-of-the-art digital positioner
ARCAPRO® is just the latest in a long line of innovations.
www.arca-valve.com
5
ARCAPRO®
positioner
Multi-functional positioner
Thanks to the digital ARCAPRO® positioner, BIOVENT®
control valves are equipped with a multifunctional interface
with the controller or process control system and operate
as standard with 4–20 mA. HART, Profibus (PA), and
Foundation Fieldbus, for example, are used to establish a
digital interface with bidirectional data exchange (including
status messages). For more details, please refer to the
ARCA positioners brochure.
2
Housing styles/connections BIOVENT® Hygienic Valve
Angular valve with welding stubs Straight-way valve with knuckle Straight-way valve with flanged
(type 391-P1-L) thread (type 391-P1-BO) connection (type 391-P1-BM)
This design is a cost-effective This design comprises two spherical This design also comprises two
standard version of the BIOVENT® housings, each with one connection. spherical housings, each with one
hygiene valve. It comprises a spheri- The valve seat is secured as a sepa- connection and with a clamped and
cal housing with a pipe connection rate component between the two easily exchangeable seat ring. With
and a vertical valve inlet with an inte- halves of the housing, which means larger nominal diameters or Kvs val-
grated valve seat. The flow direction that it can be quickly and easily ues, a second, lower guide for the
is always against the direction closing replaced. The clamping ring connec- plug is recommended to prevent
of the plug. tions allow the two pipe connections vibrations of the stem.
to be aligned as required. The knuckle
threads are manufactured in accor-
dance with DIN 11851.
Valve trims
Standard parabolic plug Parabolic plug with V-ring soft seal Perforated plug
with metal seal
If the hygienic valve is also used as a A special perforated plug can be used
The single-step parabolic plug is the shut-off device, maximum tightness in applications with critical pressures.
ideal solution for laminar or turbulent can be ensured by means of an The bores in the perforated plug
flows. This version is suitable for EPDM or FPM V-ring soft seal. The divide the flow into numerous small
handling high viscosity fluids or media seating thrusts are absorbed by the flows which are less critical con-
containing fruit. The linear or equal- metal support. The stress-relieved cerning cavitation and erosion. This
percentage plug is located in the installation of the seal increases the not only protects the trim and housing
spherical housing, which is designed service life. The secure fixing of the but also reduces the noise level.
in such a way that it can be cleaned soft seal allows the system to be
thoroughly. The valve has a metal used in vacuums or in applications
sealing and a one-piece plug. with high flow velocity.
3
BIOVENT® Hygienic Valve
Three-way valve as a flow mixer Three-way valve as a flow divider Multi-step valve (type 391-P3-BM)
(type 391-M-WM) (type 391-T-WM)
This multi-step valve combines two
This valve design comprises three This three-way valve is dimensioned spherical housings (each with one
identical spherical housings, each for both plugs with the maximum Kvs connection) and a specially-shaped
with a pipe connection. Both valve value and a linear characteristic. valve seat, which is secured between
seats are secured between the hous- Reduced Kvs values are also available the two housing components by
ing components. This valve can be as an option. This valve is ideal as a means of clamping rings. The control
used as a flow mixer or flow divider. flow divider. unit is ideal for pressure reducing of
In the picture a valve with Tri-Clamp® liquids at high differential pressure,
connections is shown. thereby preventing the serious conse-
quences of cavitation.
Stem seal with combination Stem seal with sterile lock OPTISEAL® hermetic stem seal
sealing element
The sterile lock, which can be applied The specially-developed OPTISEAL®
A specially-developed combination with steam or other sterilizing media, diaphragm seal ensures that the stem
sealing element with wiper ring seals protects the product space against is hermetically sealed. A twin-dia-
the polished and roller burnished the environmental air. The medium is phragm seal with an additional safety
valve stem. The wiper ring protects applied to the sterile lock at the stuffing box, and optional hydraulic
the sealing element and bearing discharge end in such a way that it support, and a diaphragm breakage
against the ingress of purge liquid and always remains on the «sterilized» monitor provides triple stem seal
particles, thereby preventing media side. protection and offers major benefits
from settling or abrasive particles particularly in sterile processes.
from being crushed or ground down
between the stem and bearing.
4
Ensuring precision BIOVENT®
and efficiency Hygienic Valve
The ARCA BIOVENT® hygiene valve features zero dead
space and is designed to ensure that it can be thoroughly
cleaned. The modular design of the valve housing, connec-
tions, stem seals, valve trims, actuator, and positioner
enables it to be optimized in line with your requirements.
The hygiene-oriented design, efficiency, control precision,
price/performance ratio, and maintenance outlay of the
ARCA BIOVENT® hygiene valve are carefully harmonized to
minimize the total cost of ownership. Our commitment
to innovation in valve technology ensures that you benefit
from maximum control precision for your application.
Why not see for yourself!
3 Compact module connection by means of clamping rings ✔ Maintenance without special tools
■
✔ Quick and easy disassembly
■
4 Valve plug and seat can be replaced separately ✔ Cost-effective plug replacement
■
✔ Flexible valve adjustment
■
✔ Minimal spare parts required
■
www.arca-valve.com
5
BIOVENT®
Hygienic Valve
General specifications
Series 391
DN 15 – 150
PN 10 – 25
Housing types Angular L Parabolic plug
Straight way BO Parabolic plug
Straight way BM Parabolic plug (double guided)
3 step BM 3-step plug (P3)
3 way M-WM Flow mixer
3 way T-WM Flow divider
Material 1.4404 (316L) St. Steel (all housing components blasted and post-treated)
Thread connection 1.4301 (304) St. Steel
Housing connections Thread connections, welded ends, flanged connections, clamp connections, aseptic flanged connections
Other connection types available on request
Piping classes Metric in accordance with DIN 11850
Imperial OD in accordance with ISO 2037/BS 4825 Part 1
Imperial IPS in accordance with Schedule 5
Surfaces Surfaces that come into contact with product: Ra ≤ 0.8 µm; fine-blasted surface
Plug characteristic Standard: equal percentage or linear
Rangeability 40 :1
Seat leakage Metal sealing: class IV (0.01% of kvs)
Soft sealing: class VI
Plug 1.4571 (316Ti) St. Steel (superfinished; guiding surfaces roller burnished)
Seat 1.4404 (316L) St. Steel
Stem seal EPDM sealing rings; temperature range: –30 to +135 °C; FDA compliant
Angle valves
The ARCA angle valve is used in very specific plant
applications. The ARCA modular parts system therefore
integrates housings made from different cast and forged
materials so that a wide variety of requirements can be
met. The internals, however, always follow the same basic
clamped principle of the ECOTROL® series. The process
fluid flows into the angle-control valve from the side or the
bottom and exits after just one deflection.
Forged valves
ARCA forged valves are made from a forged block or a
dye-forged housing. Defining characteristics is the large
selection of housing materials and the resulting increase in
structural safety. Forged control valves are especially used
in conjunction with welded ends, since they can be con-
nected directly to the piping here. The internals also follow
the basic clamped principle of the ECOTROL® series.
A
AB
AB
A
B B
3
Double-seat control valves: 250 and 280 series Control valves
Double seat with parabolic plug Double seat with perforated plug Graduated double seat
This double-seat control valve divides and As with all ARCA series, the modular double- The ARCA modular parts system facilitates a
controls the process fluid using two parabolic seat control valve is available in many ver- multi-stage pressure drop to accommodate
plugs. The proven double-guided parabolic sions, meets nominal pressure requirements higher differential pressures and applications
plug design is frequently used for applica- up to a nominal pressure of 160 bar (PN 160), for which the purity of the medium cannot
tions involving water and impresses with its and is compatible with temperatures to always be ensured. This version allows you
robust and simple construction. The exterior 530 °C. This valve is a high-pressure double- to depressurize the medium without cavita-
dimensions of the parabolic plugs are virtu- seat control valve that has cooling fins in the tion, for example. The design of the double-
ally identical by design, making them almost bonnet so that the stuffing box remains out- seat control valve eliminates the need for a
pressure equalized. The full cone diameter side the hot area. Fluid control takes place pressure-relief facility and shall be preferred
does not need to be considered in dimen- via perforated plugs, which are used in place if the process fluid is slightly contaminated.
sioning the actuating force, but only the of traditional parabolic plugs to reduce noise. Small actuators are of course used for the
resulting ring gap, allowing use of smaller Small actuators are also specified for this double-seat control valves.
actuators. model so that high differential pressures can
be regulated.
4
Master of variety Control valves
ARCA rounds off its valve program with these control
valves and offers three-way, double-seat, angle, and forged
valves in addition to the classic valve line. This variety is
what makes us the ideal partner for complete control valve
packages.
5 Value trims can be completely removed ✔ Maintenance work is fast and simple
■
✔ All internal parts can be removed
■
✔ No special machines required
■
✔ All interior components are clamped
■
or screwed (no welding)
www.arca-valve.com
5
Control valves
Materials
3084405 01 05.15.1 · Subject to change without notice · © ARCA Regler GmbH. All rights reserved.
EN for temperatures ASTM for temperatures
Housing – cast 1.0619 GP240GH up to 450 °C A 216 WCB up to 450 °C
1.7357 G17CrMo5-5 up to 530 °C A 217 WC6 up to 530 °C
1.4581 GX5CrNiMoNb19-11-2 up to 550 °C – –
1.7379 G17CrMo9-10 up to 580 °C – –
1.4931 GX23CrMoV12-1 up to 600 °C – –
2.1050 G CuSn10 –196 up to 300 °C – –
Housing – forged 1.0460 P250GH up to 450 °C A 105 up to 450 °C
1.0425 P256GH up to 450 °C – –
1.5415 16Mo3 up to 530 °C – –
1.7335 13CrMo4-5 up to 570 °C A 182 F12 Cl.2 up to 570 °C
1.7383 11CrMo9-10 up to 600 °C A 182 F22 Cl.3 up to 600 °C
1.4903 X10CrMoVNb91 up to 620 °C A 182F91 - P91 up to 620 °C
Valve trims 1.4021 X20Cr13
1.4122 X39CrMo17-1
1.4571 X6CrNiMoTi17122
1.4922 X20CrMoV1 21
2.0966 / 2.0550
Bonnet Standard
With cooling fins
Self-sealing pinch cap
With stuffing box control / sealing fluid connection
With bellows
Plug characteristic Standard: linear or equal percentage
Optional: linear, modified
Rangeability 25 :1 / 50 :1
Seat leakage Metal sealing: leakage rate Class IV (0.01% of flow coefficient
Metal sealing: double-seat, type 250 Class III (0.1% of flow coefficient)
Soft sealing: Class VI
Options Double guide, heating jacket, ANSI classes, additional materials
Due to the high pressure drop at these control valves, multi-stage valves are essential
for this use; but as soon as particles (e.g. catalysts) are present in the process fluid,
not only the normal design (number of individual throttle stages and their respective
flow coefficient), but also the grain size distribution of the solids need to be taken into
consideration - the cross-section of each individual flow channel in the valve must be
dimensioned and designed in such a way that a maximum-sized grain can pass
through this flow channel. As the overall cross-section of the flow channels of each
throttle stage is defined by the KV, only the parameters “Number of flow channels” (op-
timal =1) and “Form of the individual flow channel” (a cross-section as circular as pos-
sible is optimal here) remain for optimisation.
The MS4 set, in which a flow channel with a CNC controlled characteristic curve in the
form of a ball segment is cut into a multiple guided cylindrical rod for each stage, cor-
responds to a great extent with this optimal solution.
A further special feature of this set is the protection of the sealing edge, which is sensi-
tive to solids, by the overtravel of the valve. This way, the actual control is only enabled
when a low pressure drop only occurs at the sealing edge, thus resulting in a slower
flow velocity.
Comparison of MS-Trim cross-section with the double-guided parabolic cone (same KV):
Multi-functional positioner
The digital ARCAPRO® positioner allows the steam-condi-
tioning valve to communicate with the controller or process
control system via a multi-functional interface. The posi-
tioner is connected to the actuator either directly or using
the NAMUR mounting method and ensures that the stroke
feedback is always free from backlash for maximum preci-
sion control. The standard input is the standardized 4 to
20 mA analogue signal. HART®, Profibus®, and Foundation®
fieldbus standards can also be used to establish a digital
interface with bidirectional data exchange (including status
messages). This means that the positioner can be parame-
terized in the field as well as remotely via the communica-
tion system. Optional accessories such as boosters, limit
switches, and solenoid valves are available to customize
the valve to suit your individual requirements.
2
Injection systems Steam-Conditioning Valve
Single-phase nozzle (type 596) Mini cooler (type 595) Injection through valve stem
This nozzle is used as a simple means to The mini cooler, which is based on the This valve features a hollow stem that
cool overheated steam in applications that single-phase nozzle, is used in steam-con- uncovers a hole pattern used to inject a
involve high-pressure water injection and a ditioning stations that process very small controlled amount of water directly into the
continuous supply of steam. The cooling quantities of injected water. Once the pres- intermediate pressure-reduction chamber
water is regulated via the interaction be- sure has been reduced, the water is injected (perforated plug-seat). Turbulence is at its
tween the nozzle and the cooling water into a perforated valve seat orifice to ensure greatest here, where cross-sectional flow
control valve (in this case, an ECOTROL® ultra-high turbulence for optimal vaporization areas are restricted in accordance with the
valve), both of which are compatible with conditions. The orifice also protects the quantity of steam required. This ensures
each other. System control ratio: up to 1 : 3. valve housing (which can also be fitted with optimal vaporization of the injected water
a condensate drain connection) from coming and prevents the valve housing from be-
into direct contact with the injected water. coming directly exposed to the medium.
Designs
Globe-style design with flanges Globe-style design with welded Globe-style design with steam-
(type 52…) ends and extension (type 51…) assisted nozzle
This cast globe-style housing from the basic Steam-conditioning stations are typically Part of the steam is siphoned off as motive
line (shown here with flange) is optimized welded for applications with reasonable steam and transferred directly into the two-
for low-pressure applications with minimal steam pressures. Higher differential pres- component nozzle via the auxiliary passage
differential pressure. Pressure is reduced in sures must be relieved in graduated steps to at an intermediate control stage of the perfo-
the perforated plug-seat while cooling water reduce sound pressure. This can be accom- rated plug. The globe valve with the down-
is injected. plished using a three-stage perforated trim, stream steam-assisted nozzle replaces the
for example (shown). The cast standard valve additional motive steam valve otherwise
housing can also be combined with an outlet required.
extension to accommodate expanding
steam.
3
Steam-Conditioning Valve
Angle-style valve for low-pressure With welded ends and extension Forged angle-style valve with
applications (type 55…) steam-assisted nozzle (type 58…)
Low-pressure steam is reduced in the vicinity These angle-style control valves are opti- The ever-increasing demands of operating
of the condensers. Angular valves made mized for the flow characteristics and sound conditions can necessitate the use of fittings
from piping component are used in applica- pressure levels associated with high-pres- made from forged materials. In the design
tions where pressures are typically very low sure applications. All ARCA cast angle-style shown here, a fraction of the live steam is
but large quantities of steam are generated. housings with welded ends can be extended siphoned off at an intermediate control stage
The temperature can be reduced via an inte- on the outlet side to meet individual require- and used as motive steam by the steam
grated single-phase nozzle on the outlet side. ments. The bonnet is available as a bolted assisted spray nozzle. This allows the tem-
design or as a self-sealing pinch cap from perature control to be maintained by one
Bretschneider (optional). The cooling water spray water control calve only; the steam
chamber is constructed as shown here. valve previously required to generate the
motive steam is no longer needed.
4
Full control in Steam-Conditioning
steam conditioning Valve
ARCA steam-conditioning valves are cus-
tomized in line with your specific operating
conditions. A wide range of designs and mate-
rials – from cast globe-style housings to forged
angle-style valves – are available to meet all
pressure and temperature requirements.
5 Value trims can be completely removed ✔ Maintenance work is fast and simple
■
✔ All internal parts can be removed
■
✔ No special machines required
■
✔ All interior components are clamped or
■
screwed (no welding)
www.arca-valve.com
5
Steam-Conditioning
Valve
General specifications
Series 51... & 52... 55… & 56... 57… & 58… 59…
DN (Housing) 50 – 600 / 2"–24" 80 – 200 / 3"– 8" 25 – 250 / 1"–10" 25 –100 / 1"– 4"
PN/ANSI 16 – 250 / 150 –1500 16 – 250 / 150 –1500 16 – 400 / 150 –2500 16 – 400 / 150 –2500
Housing types Straight way Angular Angular Angular
Body style Cast Cast Forged Forged
Instrumentation Accessories
Functions in addition to the ones used for actuating and
controlling are often required to ensure that valves are
used effectively in plants.
2
Pneumatic Controllers
Xw
Y
Xw
Z Z
X
X
Y
Instrumentation Accessories
3
Controllers and Instrumentation
Type 920 and 921 Measuring Element Controllers Type 931 Pressure Transmitter (1:1)
The measuring element controllers for pressure (type 920) and tem- The type 931 pressure transmitter (1:1) can convert the pressure
perature (type 921) are easy-to-use, highly-precise pneumatic uniform exerted by liquid, highly viscous, or aggressive media into a pneu-
controllers that can be mounted in a cabinet or on a wall. They can matic, air signal and transmit this to a pneumatic measuring element
function as P, PI, PD, PID, or two-state controllers, with configurable controller, for example. The pressure transmitter has a very simple,
parameters, depending on the type of control needed. The devices robust design and requires no maintenance. It is used in any applica-
indicate setpoint/actual values and the actuating pressure, allow the tion that requires the pressure of aggressive, very hot, or highly vis-
setpoint value to be changed and provide for a smooth transition from cous media as well as media containing solids to be measured.
manual to automatic mode.
4
Proven Controllers and
Nozzle/Flapper System Instrumentation
The nozzle/flapper system was filed for patent protection in
1917 by the founder of ARCA Regler, Ragnar Carlstedt from
Sweden. It continues to be the foundation of pneumatic
automation technology and gave rise to a world of new
possibilities for regulating equipment locally and remotely.
3 Accessories with all common degrees ✔ Can be integrated in any plant concept
■
of protection, including SIL classification
www.arca-valve.com
5
Controllers and
Instrumentation
Pneumatic Controllers
Type 902 pressure controller «Roboter» Measuring range –1,0 …–0,01 bar to 1,5…80 bar
Type 910 temperature controller Measuring range 0…100 °C to 150…250 °C
Type 920 measuring element controller
Measuring range –1…1 bar to 0…650 bar
for pressure
Type 921 measuring element controller
Measuring range –40…50 °C to 200…600 °C
for temperature
3066763 01 05.15.1 · Subject to change without notice · © ARCA Regler GmbH. All rights reserved.
Type 931 pressure transmitter (1:1) Measuring range 0…4 bar
Instrumentation Accessories
Repair
■ Advice on planning for downtime/inspections
■ Assessment of defects
■ Substantiated assessment with cost estimate in
5 business days
■ Inspection of wear parts for wear or damage
■ Economical cost estimate
■ Complete disassembly and cleaning/sandblasting
of all valve components
■ Replacement of original gaskets and packings
■ Reconditioning of sealing surfaces
■ Replacement of wear parts (e. g. seat and cone)
if required
■ Deposit welding as required
■ Assembly of valves using original wear and
replacement parts
■ Hydrostatic and leakage testing
■ Application of anti-corrosion coatings
■ Installation and adjustment of instrumentation
■ All work is carried out in line with defined quality
assurance guidelines.
Conversions
■ Consultation with regard to design and application
■ Strength and design calculations
■ Verification of material combinations
■ Economical cost estimate
■ Complete rework as specified for repairs
2
Your benefits
Inspection Management
Feel free to consult with the trained experts at ARCA
for planning and carrying out technical inspections
and revisions. First we collect and assess all relevant
data regarding your plant, then use this as a basis
for making suggestions on how to best plan your
inspection cycles, carry out inspections, and procure
and stock replacement parts for fittings. Correspon-
ding documentation is also included in the service
package.
Repair Service
Your fittings are fully reconditioned and renewed in
our workshop in direct collaboration with inspection
management. All wear and replacement parts as
well as seals and packings are at your disposal. The
entire range of machining facilities and equipment at
ARCA can be accessed to perform any rework re-
quired for seat and control faces. Qualified specialist
personnel from all departments are available to
machine the complete fitting and ensure that it
passes final inspection for efficient, thorough pro-
cessing.
On-Site Service
The highly qualified service team at ARCA can pro-
vide on-site service as well.
3
Certificate of Endorsement
Repair & Maintenance Please send this form, completed, together with
your repair order.
Contact Phone
Fax E-Mail
Scope
App. / Serial no. Device type
Valve Actuator Positioner Instrumentation
Description of problem
3066768 01 05.14.1
solvent other cleaning agents blasted
We hereby confirm that the devices provided are not hazardous and do not contain any toxins.
The above safety precautions are also sufficient should the devices contain small residual deposits.
Date: Signature:
Fluid liquid
Units Case I Case II Case III Steam Cooling
flow rate m3/h
inlet pressure barG p CW barG
Pressure Valve-Outlet barG t CW DegC
SERVICE / CONDITIONS
ACTUATOR
plug/seat Material
trim tpye
TRIM
kvs/charact./direct. mounting
fix trim booster/acce.
leak-cl./balanc. /
Air Set
seat diameter
packing/gasket
spec. applic.
Switch
painting
ext. attenuator
extra
Sol. Val.
material certification
Acces.
TEST
final tests
NOTES
Certificate No:
EU FULL PRODUCT QUALITY PEDH0000007
Revision No:
MANAGEMENT CERTIFICATE 1
This is to certify:
That the Quality Management System of
Manufacturer
ARCA-Regler GmbH
Tönisvorst Nordrhein-Westfalen, Germany
This Certificate is subject to terms and conditions overleaf. Any significant change in design or construction may render this Certificate invalid.
Except for any liability caused by DNV GL's gross negligence or wilful misconduct, DNV GL's maximum cumulative liability arising out of or related
to the use of or reliance on this document shall be limited to USD 300 000.
The digitally signed and electronically distributed document is the original and valid certificate.
Jurisdiction
Application of Council Directive 2014/68/EU on Pressure Equipment, adopted as regulation of 1999-06-
09 no. 721 ”Forskrift for Trykkpåkjent Utstyr” by the Norwegian Directorate of Civil Protection and
Emergency Planning and by the Petroleum Safety Authority Norway.
Certificate history
Revision Description Issue Date
- Original certificate 2016-03-15
1 Updated production sites 2016-06-28
Applications/Limitations
• This Certificate only relates to directives described above. Other directives, covering other
phenomena, and also having requirements related to CE marking, might also apply.
Performed Audits
DNV GL has carried out the Assessment of the Manufacturers Quality System to verify that the relevant
requirements relating to the above listed product(s) have been implemented
Assessment has been carried out on the production site by DNV GL MRG, as described in Assessment
Report date 2016-02-24.
• Periodical audits will be held, in order to verify that the Manufacturer maintains and applies the
quality system. DNV GL reserves the right, on a spot basis or based on suspicion, to pay
unannounced visits.
• The local DNV GL Office must be informed of any sub-suppliers for main pressure retaining parts.
• The Manufacturer shall inform the local DNV GL Office of the intended schedule of production for
pressure vessels and directly heated vessels with risk for over-heating in Category III covered by
this Certificate .
• The final assessment of every single equipment (if directly heated vessels with risk for
overheating) shall be subject to surveillance by DNV GL.
1. The pipe shall be straight and even 10 x DN upstreamside 15 x DN downstreamside the con-
trol valve. Within the length of 25 x DN downstreamside rectangular pipe inlets/outlets are not
allowed.
2. Within a length of at least 15 x DN the thickness of the pipewall has to be executed acc. to the
Nominal Pressure rating (PN) of the control valve respectively acc. to the thickness of pipewall
“S“ applied in our calculation of the sound level.
4. Guarantee measurements are to be carried out under operating conditions for which the valve
has been designed. In case that the operating data exceed the values for which the valve has
been designed, the guarantee shall be null and void. In case of smaller deviations from de-
sign-conditions, corrective calculations acc. to VDMA 24422 are allowed.
5. The valve manufacturer reserves the right to approve the control valve manifold and piping
arrangement.
7. In case of that a thermal insulation is considered on a control valve for which at the same time
a sound level guarantee has been given, this valve and pipe must have a special thermal- and
noise-insulation. This special insulation has to be applied on a minimum length of 10 x DN
upstreamside and 20 x DN downstreamside of the valve.
General Data
Series 8C
Materials
Stem sealing
Allowed
Profile Bonnet
Seal O-ring Wiper ring medium
Seal type ring flange Comments
(pos. A) (pos. C) (pos. D) temperature
(pos. B) (DEK)
(pressure)
maintenance- -29 ~ 180°C preloaded with
PTFE V-ring EPDM EPDM NBR 1: standard
free double seal (≤ PN 63) stainless steel spring
maintenance- -20 ~ 200°C preloaded with
PTFE V-ring FKM FKM NBR 1: standard
free double seal (≤ PN 63) stainless steel spring
1: standard
adjustable PTFE braided - - NBR -196 ~ 250°C manual adjustable
3: cooling fins
reinforced 1: standard
adjustable - - NBR -29 ~ 400°C manual adjustable
graphite/Inconel 3: cooling fins
1: standard
adjustable pure graphite - - NBR -29 ~ 530°C manual adjustable
3: cooling fins
maintenance -196 ~ 200°C 5: insulating
PTFE V-ring EPDM EPDM NBR low temperature
free double seal (≤ PN 63) column
bellow sealing
EPDM EPDM preloaded with
made of 1.4571 PTFE V-ring NBR -100~200°C 4: bellows
(FKM) (FKM) stainless steel spring
or Hastelloy C
Butt-weld ends acc. to DIN EN 12627 Butt-weld ends acc. to ASME B16.25
Pipe Pipe
DN PN ØD1 ØD2 L1 WA L2 WI NPS Class D1 D2 L1 WA L2 WI
AD AD
40 21,3 17,3 22 48 0° >33,6 1,9° 300 21,3 15,76 22 48 0° >33,6 0,6°
15 1/2
63 21,3 17,3 22 48 0° >33,6 1,9° 600 21,3 13,84 22 48 0° >33,6 0°
40 33,7 28,5 35 48 0° >33,6 2,9° 300 33,7 26,94 35 48 0° >33,6 1,5°
25 1
63 33,7 28,5 35 48 0° >33,6 2,9° 600 33,7 24,6 35 48 0° >33,6 0°
40 48,3 43,1 50 50 0° >33,6 2,5° 300 48,3 40,94 50 50 0° >33,6 0,7°
40 1½
63 48,3 42,5 50 50 0° >33,6 2° 600 48,3 38,14 50 50 0° >33,6 0°
40 60,3 54,5 61,5 50 5° >33,6 3.5° 300 60,3 42,48 61,5 48 5° >33,6 2°
50 2
63 60,3 53,9 61,5 50 5° >33,6 3° 600 60,3 49,22 61,5 48 5° >33,6 0°
40 88,9 82,5 91 49 8° >33,6 2° 300 88,9 77,92 91 48 8° >33,6 3
80 3
63 88,9 80,9 91 49 8° >33,6 0,7° 600 88,9 73,66 91 48 8° >33,6 0°
40 114,3 107,1 116 48 5° >33,6 5° 300 114,3 102,26 116 51,8 5° >33,6 1,8°
100 4
63 114,3 105,3 116 48 5° >33,6 4° 600 114,3 97,18 116 51,8 5° >33,6 0°
Please pay attention to the pressure / temperature rating of the valve body!
Blue letters: Standard design, at most 3 pieces, available within one week.
Example:
8C - 1 - P1 – 15 - 40 - 0 - 2 Position 1-7 / basic data
Series 8C - with standard bonnet – one-step parabolic plug - DN15 – PN40 – flange EN1092 B1 – body 1.0619
0 – 4,0 - g - 1 - 0 - 0 - 1 - 0 - 0 - 0 - 0 - 1 Position 8-19 / valve trims
Single stem guide – KVs 4.0 – equal percentage – plug made of 1.4571 – no wear/tear protection – not balanced – seat made of 1.4571
– no wear/tear protection – leakage class IV – standard cage retainer – no low-noise cage – stem seal PTFE V-ring / EPDM quad ring
0-1-1 Position 20-22 / version/inspections
Standard version – material inspection EN 10204 3.1 – final specification EN 10204 3.1
General Data
Materials
Stem sealing
reinforced graphite /
adjustable NBR -29 ~ 400°C cooling fins
Inconel
adjustable pure graphite NBR -29 ~ 565°C cooling fins
butt-weld pipe
Butt-weld ends acc. to DIN EN 12627 DN PN
ends AD
ØD1 ØD2 L1 WA L2 WI
butt-weld pipe
Butt-weld ends acc. to ASME B16.25 NPS Sched.
ends AD
ØD1 ØD2 L1 WA L2 WI
40 SEA40 33,7 26,94 35 >48 10° >33,6 0°
80 SEA80 33,7 24,6 35 >48 10° >33,6 0°
1" 160 SEA160 33,7 21 35 >48 10° >33,6 0°
XXS SEAXXS 33,7 15,52 35 >48 10° >33,6 0°
40 SEA40 42,2 35,08 44 >48 10° >33,6 0°
80 SEA80 42,2 32,5 44 >48 10° >33,6 0°
1 1/4" 160 SEA160 42,2 29,5 44 >48 10° >33,6 0°
XXS SEAXXS 42,2 22,8 44 >48 10° >33,6 0°
40 SEA40 48,3 40,94 50 >48 10° >33,6 0°
80 SEA80 48,3 38,14 50 >48 10° >33,6 0°
1 1/2" 160 SEA160 48,3 34,02 50 >48 10° >33,6 0°
XXS SEAXXS 48,3 28 50 >48 10° >33,6 0°
40 SEA40 60,3 52,48 61,5 >48 10° >33,6 0°
80 SEA80 60,3 49,22 61,5 >48 10° >33,6 0°
2" 160 SEA160 60,3 42,82 61,5 >48 10° >33,6 0°
XXS SEAXXS 60,3 38,16 61,5 >48 10° >33,6 0°
40 SEA40 73 62,68 75 >48 5,5° >33,6 0°
80 SEA80 73 58,98 75 >48 5,5° >33,6 0°
2 1/2" 160 SEA160 73 53,94 75 >48 5,5° >33,6 0°
XXS SEAXXS 73 44,96 75 >48 5,5° >33,6 0°
Series 190 PN100 - PN400 as well as ANSI Class 600 - ANSI Class 2500
Valid for valves w/o pressure balancing with graphite packing and for leakage class IV
Flow to open (FTO) (at P2 = 0 bar g)
Please pay attention to the pressure / temperature rating of the valve body!
Series 190 PN100 - PN400 as well as ANSI Class 600 - ANSI Class 2500
Valid for valves w/o pressure balancing with graphite packing and for leakage class IV
Flow to open (FTO) (at P2 = 0 bar g)
Series 190 PN100 - PN400 as well as ANSI Class 600 - ANSI Class 2500
Valid for valves w/o pressure balancing with graphite packing and for leakage class IV
Flow to open (FTO) (at P2 = 0 bar g)
Air to open
Actuator series 811 spring to close
Please pay attention to the pressure / temperature rating of the valve body!
Example:
19 - 3 - L1 – E - 50 - 1500 – SEA160 - 6 Position 1-8 / basic data
Series 193 - with cooling fins - 1-step perf. plug - angle style DN 50 / 2“ - Class 1500 - butt-weld ends for pipeSch.160 -
body material A182 F91
0 – 18 - g - 4 - 0 - 0 - 4 - 1 - 0 - 0 - 0 - 3 Position 9-20 / valve trims
Stem guided - KVs 18 (Cv 21) - equal perc. - plug material 1.4922 - no wear/tear protection - not balanced - seat made of 1.4922 -
seat ring nitrided - leakage class IV - standard cage retainer - no seat retainer - stem seal reinforced graphite/Inconel adjustable
2-3-3 Position 21-23 / special designs / inspections
Design acc. to B16.34 - material inspection acc. to EN 10204 3.1 - final inspection acc. to EN 10204 3.1
General data
Series 391
Тype: 391-…-L (RG) Type: 391-…-L (SS) Type: 391-…-B (RG) Type: 391-…-B (SS)
SS = welded ends for piping compliant to DIN 11850 / RG = round thread connections compliant to DIN 11851
With integrated ARCA positioners type 824 and 827 (standard); other positioners available on request.
DN Actuator Stroke ØD H HV R B F F1 F2 F3 A A1 A2 AM 1) C C1 Weight
40 MFI-20 20 270 325 530 270 31 90 123 64 97 109 157 171 30 62 114 23.0
50 MFI-20 20 270 325 530 270 37 90 125 70 105 126 186 200 30 74 134 23.0
MFI-30 270 355 573 270 23.0
65 30 48 125 165 83 123 154 234 250 40 96 171
MFIII-30 400 387 651 400 38.0
MFI-30 270 355 573 270 24.0
80 30 55.5 125 170 90.5 135.5 175 251 286 40 111 186
MFIII-30 400 387 651 400 39.0
MFI-30 270 355 573 270 27.0
100 30 65 125 179 100 154 205 295 335 40 130 215
MFIII-30 400 387 651 400 42.0
125 MFIII-60 60 400 510 888 400 77.5 150 -- 112.5 --- 245 415 400 70 155 325 61.0
1) Dimension AM with double guide only.
2) Weights refer to 391-P1-L angle valves with round thread connections (excluding DN 125 with welded ends) and actuator without positioner.
Maximum permissible differential pressures (delta) p (bar), flow against the closing direction of the plug.
V-ring
No. of springs
3.5 4.8 25
25
to MFI-20 4.5 3 9.6 25
50
Function: air to close / spring to open
6.0 14.4 25
3.0 10.8 20
65
to MFIII-30 4.5 3 21.6 20
100
6.0 32.4 20
The differential pressures listed do not apply to valves with V-ring sealing element.
The maximum permissible operating pressure is 10 bar (standard). The maximum permissible operating pressure can be higher,
however, depending on the nominal diameter of the piping connection:
DN 25 to DN 50 = 25 bar
DN 65 to DN 100 = 20 bar
DN 125 to DN 150 = 10 bar
Type codes
39 1 -P 1 -L M
L 3 B O
M W
T T
E
Series
1 = hygienic design
P = parabolic plug
L = perforated plug
M = mixer
T = divider
1 = 1-stage
3 = 3-stage
Does not apply to mixer and divider
Housing design L
Housing design B
Housing design W
Housing design T
Housing design E
M = removable floor panel with guide
O = removable floor panel without guide
L B W T E
General Data
Series 6H
Materials
Bonnet materials Same material as body, stuffing box sleeve made of 1.4571 (AISI 316TI)
Trim material
Material
Parabolic Plug Perforated plug L1 Seat Seat sealing Max. fluid temperature
No.
1 1.4122* 1.4122 nitrided 1.4021* metallic same as stem sealing
2 1.4571* 1.4571 nitrided 1.4571* metallic same as stem sealing
3 1.4112 hardened 1.4112 hardened 1.4112 hardened metallic same as stem sealing
* Standard
For higher differential pressures, balanced trim is required. Please contact us.
General Data
Series 6N
Materials
Bonnet Materials Same material as body, stuffing box sleeve made of 1.4571 (AISI 316TI)
Trim material
Material
Parabolic Plug Perforated plug L1 Seat Seat sealing Max. fluid temperature
No.
1 1.4122* 1.4122 nitrided 1.4021* metallic same as stem sealing
2 1.4571* 1.4571 nitrided 1.4571* metallic same as stem sealing
3 1.4112 hardened 1.4112 hardened 1.4112 hardened metallic same as stem sealing
4 1.4122* 1.4122 nitrided 1.4021* PTFE/FKM -50 ~ 160°C
5 1.4571* 1.4571 nitrided 1.4571* PTFE/FKM -50 ~ 160°C
6 1.4112 hardened 1.4112 hardened 1.4112 hardened PTFE/FKM -50 ~ 160°C
7 1.4122* 1.4122 nitrided 1.4021* PTFE/EPDM -50 ~ 140°C
8 1.4571* 1.4571 nitriert 1.4571* PTFE/EPDM -50 ~ 140°C
9 1.4112 hardened 1.4112 hardened 1.4112 hardened PTFE/EPDM -50 ~ 140°C
10 1.4122* 1.4122 nitrided 1.4021* PTFE -196 ~ 180°C
11 1.4571* 1.4571 nitrided 1.4571* PTFE -196 ~ 180°C
12 1.4112 hardened 1.4112 hardened 1.4112 hardened PTFE -196 ~ 180°C
* Standard
Micro Wiper
Packing Ring O-Ring Temp. Top flange
Sealing type sealing ring Remarks
(Item A) (Item C) range design
(Item B) (Item D)
D
Maintenance preloaded c/w
EPDM -25 ~ 180
free double PTFE V-Ring EPDM NBR Standard stainless steel C
(FKM) (200)°C
4
sealing spring
B
reinforced
NBR Standard/ Standard
adjustable Graphite/ - - -29 ~ 400°C A
(FKM) Cooling fins operation
Inconel
Standard/
adjustable Pure Graphite - - VITON -29 ~ 530°C high temperature
Cooling fins 1 2
Braided
Extended
adjustable Graphite/ - - NBR -196 ~ 200°C low temperature
bonnet
PTFE
Bellow sealing PTFE V-Ring/ preloaded c/w
EPDM NBR Bellow
c/w double bellow (1.4571 EPDM -100 ~ 200°C stainless steel
(FKM) (FKM) sealing
safety sealing or Hastelloy C) spring
Dimensions (mm) of valves c/w flanges acc. to DIN EN 1092-1 or ANSI Class 150/300 RF/RTJ
DN 150 200 250 300 350 400 500
ANSI NPS 6“ 8“ 10“ 12” 14“ 16“ 20“
VBL PN10-PN40 480 600 730 850 980 1100 1250
VBL Class 150 RF 450,8 542,9 673,1 736,6 889 1016 1250
VBL Class 150 RTJ 463,5 555,7 - - - - -
VBL Class 300 RF 472,9 568,3 708 774,7 927,1 1057,3 1250
VBL Class 300 RTJ 488,9 584,1 - - - - -
Valve
DEK1 260 295 360 395 465 520 600
Series 6N 1)
DEK2 355 410 510 545 615 670
1)
DEK3 355 410 510 545 615 670
1) 1)
VH DEK4 575 605 850 850 880
DEK5 on request
DEK7 260 295 360 395 465 520 600
1)
DEK8 355 410 510 545 615 670
VU 190 240 305 335 395 445 540
MFIII 400
ØA UV 530
MA.60 596
MFIII 625
AH UV 1006 1135
Actuator
2)
Actuator series 812 Air to open / Spring to close Air to close / spring to open
No. of springs No. of springs
Type MFIII - 60
(multi-spring actuator) 3 6 9 12 3 3 3 6 6
Actuator series 811 Air to open / Spring to close Air to close / spring to open
spring spring
Type UV-60
(single-spring actuator) standard reinforced standard reinforced
Min. Max. Min. Max. p instrument air, min bar
DN/ Seat-Ø
NPS bar bar bar bar 3,0 4,5 6,0 4,5 6,0
(mm)
150 90 19,2 35,8 48,6 50,0 50,0 50,0 50,0
113 11,8 22,4 30,5 50,0 50,0 36,5 50,0
6“ 143 7,1 13,7 18,7 32,2 45,8 22,5 36,0
200 113 11,8 22,4 30,5 50,0 50,0 36,5 50,0
143 7,1 13,7 18,7 32,2 45,8 22,5 36,0
8“ 172 4,7 9,3 12,7 22,0 31,4 15,4 24,7
Actuator series 811 Air to open / Spring to close Air to close / spring to open
spring spring
Type UV-100
(single-spring actuator) standard reinforced standard reinforced
Min. Max. Min. Max. p instrument air, min bar
DN/ Seat-Ø
NPS bar bar bar bar 3,0 4,5 6,0 4,5 6,0
(mm)
250 143 3,3 6,8 17,3 30,7 44,2 22,3 35,7
172 2,1 4,5 11,8 21,1 30,4 15,2 24,5
10“ 220 1,1 2,6 7,0 12,7 18,4 9,1 14,8
300 172 2,1 4,5 11,8 21,1 30,4 15,2 24,5
220 1,1 2,6 7,0 12,7 18,4 9,1 14,8
12“ 282 0,5 1,4 4,1 7,6 10,0 5,4 8,8
350 220 1,1 2,6 7,0 12,7 18,4 9,1 14,8
282 0,5 1,4 4,1 7,6 10,0 5,4 8,8
14“ 313 0,3 1,1 3,3 6,1 8,9 4,3 7,1
Actuator series 811 Air to open / Spring to close Air to close / spring to open
spring spring
Type UV-120
(single-spring actuator) standard reinforced standard reinforced
Min. Max. Min. Max. p instrument air, min bar
DN/ Seat-Ø
NPS bar bar bar bar 3,0 4,5 6,0 4,5 6,0
(mm)
400 282 - - - 0,5 4,1 7,6 11,0 5,4 8,8
313 - - - 0,3 3,3 6,1 8,9 4,3 7,1
16“ 400 - - - - 1,9 3,6 5,3 2,5 4,2
1)
For higher differential pressures, balanced trim is required. Please contact ARCA!
Actuator series MA60.D Air to open / Spring to close Air to close / spring to open
No. of springs No. of springs
(multi-spring actuator) 2 4 6 8 2 2 2 4 4
Example:
6N - 1 – P1 – 150 - 40 - 0 - 2 Position 1-7 / basic data
Series 6N – c/w standard bonnet – c/w parabolic plug - DN150 – PN40 – flanges acc. to EN1092 B1 – body 1.0619
0 – 260 - g - 1 - 0 - 0 - 1 - 0 - 0 - 0 - 0 - 1 Position 8-19 / trim
Single stem guiding – kVs 260 – equal percentage – plug made of 1.4571 – w/o wear/tear protection – w/o balancing – seat made of 1.4571 –
w/o wear/ tear protection – leakage class IV – cage retainer standard – w/o low noise cage – stem sealing PTFE-V-Ring/EPDM quad ring
0-1-1 position 20-22 / Design/ inspections
Standard design – Material inspection acc. to EN 10204 3.1 - Final inspection acc. to EN 10204 3.1
Technical Data
Series 811
Stroke 10 - 120 mm
Control signal 6 bar max.
Body parts and diaphragm plates: seawater-proof aluminium alloy 3.2581
Spring tensioning screw, spindle bushing: 1.4104
Materials Spindle: 1.4021
Yoke: GG-25 or GGG-40, free of non-ferrous metal
Diaphragm: NBR, fabric-reinforced (moulded)
Operating temperature -20 to +80°C (Option -40 to + 80°C)
Straight-through spindle with rolled surface, top and bottom guided in PTFE/Graphite-
Spindle bushing
slot ring bearings. Pressure chamber with O-ring sealing.
Standard spring Control range = 0,8 bar, for control function: air to open or air to close
Reinforced spring Control range > 0,8 bar; for max. spring forces with control function: air to open
Functional description:
M2=Thread of
particular valve spindle
General Data
Series 812
Stroke 20 - 60 mm
Control signal 6 bar max.
Actuator housing: 1.0332 powder coated (option: stainless steel 1.4301)
Diaphragm plate: MFI-1.0332 galvanized, MFIII-1.0037 galvanized
Yoke: 1.6220 (option: stainless steel 1.4308)
Materials Stem: 1.4122 (option: Duplex 1.4462)
Springs: 1.1230 plastic-covered
Diaphragm: NBR fabric-reinforced (moulded)
Sealing element: high-quality, special polyurethane
Spring chamber Optionally with instrument air purge
Operating temperature -20°C to +80°C (Option -40°C to + 80°C)
No. of springs MFI: 3-7 / MFIII: 3-12
Air connections Connection Z1: G⅛; Connection Z2: MFI: G⅛ / MFIII: G¼
Control force spring max. 4,8 – 22 kN
Control force air max. 14,4 – 35,2 kN
Functional description
The ARCAPAQ is a pneumatic multi-spring diaphragm actuator
with spring return (fail safe) and is used to actuate linear valves. splash-proof
The actuator positions the valve plug in dependence of the signal protective cap
pressure acting upon the actuator diaphragm, which in turn is con-
trolled by a pneumatic or electro-pneumatic positioner. These ac- Actuator housing
tuators can be operated in the "air to open" function or with the re-
verse action "air to close". Spring
The actuator has a compact design with a low installed height.
Various spring sets with different bench ranges ensure good Diaphragm
adaptation to the particular operating conditions.
A fabric-reinforced rolling-diaphragm ensures smooth conver- Diaphragm plate
sion of the pneumatic signal pressure into the linear motion of
the actuator stem. The diaphragm (4), supported by the dia- Slide bearing
phragm plate (5), is connected to the actuator stem (8) and
separates the actuator housing (2) into pressure and spring Special sealing
chamber. If the force of the pneumatic signal pressure ex- element
ceeds the opposing spring force (3), the actuator stem (8)
Actuator stem
moves and actuates the reciprocating valve.
The signal pressure is routed to the diaphragm chamber via Stroke indicator
internal channels in the yoke (10). The air vent of the spring
chamber is done by means of the protective cap (1), which is Yoke
impermeable to splash water. Optionally the spring chamber
can be purged with instrument air from the positioner either
through internal channels or by outside tubing.
The yoke (10) connects the actuator to the control valve. The
actuator stem (8) is connected to the valve stem via the cou-
pling (9), which also acts as a stroke indicator, and is securely
guided in the slide bearing (6) and sealed with a special seal-
ing element (7) with wiper ring.
M2=Thread of
particular valve
stem
Diaphragm
No. of Stroke ØD M1 Ød S A B H HV ØR
Size surface Type Weight
springs (mm) (mm) actuator (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(cm²)
3
812-213.. 40
6
MFI-20 14 20 361 508
3
812-223..
6 20 120 180
220
320 3 270 M14 48
MFI-20(v) 812-224.. 15 6 20 381 528
7
3
MFI-30 812-234.. 16 203 404 551
6
3
40
6
MFIII-30 812-334.. 489 651
9
42 30 56 25 142
12
251
3
42
6
MFIII-30(v) 720 812-336.. 400 M20x1,5 551 814 335
9
44
12
3
45
6
MFIII-60 812-346.. 60 72 30 192 309 625 888
9
47
12
Force diagrams
IA MFI-20 IB MFI-20(v)
5 5
15 15
4 4
12 12
s
7 Spring
3 3
9 ngs 9
6 Spr i
6 S prings
6 2 6 2
3 S prings 3 Springs
3 1 3 1
0 0 0 0
0 5 10 15 20 0 5 10 15 20
Stroke (mm) Stroke (mm)
IIIA MFIII-30
II MFI-30 40
5 5
15
30
Air pressure (bar)
s
Thrust force (kN)
4 p rin g 4
12 12 S
in gs
9 Spr
3 3
9 gs 20
6 Spr in gs
6 Spr in
6 2 2
3 S prings 10
3 1 3 Springs 1
0 0 0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Stroke (mm) Stroke (mm)
30 s
12 S pring 30
s
4 pr ing 4
9 Sprin g s 12 S
rin gs
3 9 Sp 3
20 20
6 Springs gs
2 6 Sprin
2
10 10
3 Springs 1 3 Springs 1
0 0 0 0
0 5 10 15 20 25 30 0 10 20 30 40 50 60
Stroke (mm) Stroke (mm)
Technical Data
Stroke 20 mm
Control signal 6 bar max.
Stainless steel WN 1.4301/304 SS
Diaphragm plate: St W 22 galvanized
Yoke: investment casting 1.4308/304 SS
Materials Spindle: WN 1.4122 micro-finished
Springs: WN VD Si Cr plastic-covered
Diaphragm: NBR fabric-reinforced (moulded)
Gasket high-quality, special polyurethane
Operating temperature -20 to +80°C (Option -40 to + 80°C)
No. of springs
ATO 6
ATC 3
Control force spring max. 2,9 kN
Control force air max. 5.6 kN
Functional description
The ARCAPAQ is a pneumatic multi-spring
diaphragm actuator and is used to actuate
linear valves. The actuator spindle is connect-
ed to the valve spindle via the coupling shown
as a stroke indicator, securely guided in the
slide bearing and sealed with a special sealing
element with wiper ring. The diaphragm, sup-
ported by the diaphragm plate, is connected to
the actuator spindle and separates the actuator
housing into pressure and spring chamber. If
the force of the compressed air control signal
exceeds the opposing spring force, the actua-
tor spindle moves and actuates the linear
valve. The compressed air is led to the dia-
phragm chamber via internal channels in the
yoke. The air ventilation of the spring chamber
is carried out through the protective cap, which
is impermeable to splash water.
Design features:
Function: air to open or air to close
Adjustable position feedback
Direct mounting interface for Positioner type 827A /SipartPS2, 824 compact, fully welded design
General Data
Series 812-DWK
Piston-Ø /diaphragm effective
190 mm / 284 cm²
area
Stroke 20-30 mm
Control signal 6 bar max.
Steel ST W 22, 1.0332 powder coated (option: stainless steel 1.4301)
Intermediate ring Aluminium 3.2315 anodised (option: stainless steel 1.4301)
Yoke 1.6220 (option: stainless steel 1.4308)
Materials Stem: 1.4122 (option: stainless steel1.4462)
Springs: 1.1230 plastic-coated
Piston: 3.2315 hard coated
Sealing element: high-quality, special polyurethane
Piston sealing PTFE/glass fibre, life loaded by O-Ring
Operating temperature -20°C to +80°C (option: -40°C to + 80°C)
No. of springs Standard: w/o spring, optional: safety position „closed“ with 3 or 6 springs
Air connections G⅛
Control force spring max. 6,3 kN at 20 mm stroke
Control force air max. 16 kN at 6 bar
Functional description
The ARCAPAQ 812-DWK is a double acting pneumatic piston
actuator and is used to actuate linear valves. The actuator posi- Air connection
upper pressure
tions the valve plug in dependence of the signal pressure on the chamber
top and bottom side of the piston, which in turn is controlled by a
double acting pneumatic or electro-pneumatic positioner. Option- Actuator housing
ally, a fail position “valve closed” can be maintained by built-in
springs. Piston sealing
The actuator has a compact design with a low installed height.
The double acting operation mode in combination with the op- Guiding tape
tionally available spring sets ensures a good adaptation to the
particular operating conditions and safety requirements. Piston
A hard coated aluminium piston (5) is connected to the actu- Slide bearing
ator stem (8) and divides the actuator housing (2) into two
independent pressure chambers. The piston seal (3), made Special sealing
of extremely low friction PTFE-compound and energized by element
an O-ring, guarantees a reliable tight separation between Actuator stem
both pressure chambers. As soon as a differential pressure
between both pressure chambers arises, the piston (5) with Stroke indicator
the actuator stem (8) starts to move and actuates the linear
valve. Yoke
The signal pressure to the bottom actuator chamber is routed
via internal channels in the yoke (10); the upper actuator
chamber is pressurized via external tubing.
The yoke (10) connects the actuator to the control valve. The
actuator stem (8) is connected to the valve stem via the cou-
pling (9), which also acts as a stroke indicator, and is securely
guided in the slide bearing (6) and sealed with a special seal-
ing element (7) with wiper ring.
Dia- Z1
M2
phragm Weight Stroke Ø D M1 Ød S A B H
Size (valve Z2
surface (kg) (mm) (mm) actuator (mm) (mm) (mm) (mm) (mm)
stem)
(cm²) Z3
812-213…-DW… 17 40
20 M12 20 120 180 403
812-223…-DW… 284 17 270 M18x1,5 48 G⅛
812-234…-DW… 18 30 M18x1,5 56 25 142 203 426
Force diagrams
6 6
15 15
Air pressure (bar)
Thrust force (kN)
Air pressure (bar)
5
Thrust force (kN)
5
4 4
10 10
3 3
5 2 5 2
1 1
0 0 0 0
0 5 10 15 20 0 5 10 15 20 25 30
Stroke (mm) Stroke (mm)
General data
ARCA-integrated or acc. to IEC 534-6 (NAMUR)
Mounting On linear actuators
Range of stroke 10 ... 120 mm
On quarter-turn ARCA-integrated or acc. to VDI/VDE 3845
actuators Angle of rotation 90 °
Enclosure material Aluminium cast / plastic
Degree of protection IP 54
Climate class Operation 4K3, but -20 ... +80 C, low temperature execution -40 ... +80 C
Supply air influence < 0,2 % / 0,1 bar, type 824.P < 0,1 % / 0,1 bar
Pneumatic data
Air consumption < 0,6 Nm3/h, type 824.P < 0,5 Nm 3/h during stationary operation
Potentiometer 824 . - 2
Resistance 200, 500 or 1000 Ohm
Deviation of
2%
characteristic
Internal capacitance Ci 3,5 pF
Internal inductance Li 10 H
Electrical connection Figure 6
4 – 20 mA
Figure 3 Electrical connection signal input basic device, type 824.E
Order keys
8 2 4 . P 0 0 0 - 0 0 0
Pneumatic 0 without
extra equipment 1 pressure gauge block
General data
ARCA-integrated or to VDI/VDE 3847-1 or IEC 534-6 (NAMUR)
Mounting On linear actuators
Range of stroke: 3 ... 130 mm
On quarter turn Integrated to VDI/VDE 3847-2 or VDI/VDE 3845
actuators Angle of rotation: 30 ... 100°
Enclosure material Metal Aluminium cast AlSi 12 or austenitic stainless steel 1.4581
Sampling time 10 ms
With / without HART
Cycle time 20 ms
communication
With PROFIBUS PA
60 ms
communication
With Fieldbus
Foundation 60 ms
communication
Dimensions See dimension drawings 1 to 4
Metal enclosure,
Weight Approx. 1.3 kg
aluminium
Metal enclosure,
Approx. 3.9 kg
stainless steel
Metal enclosure,
Approx. 5.2 kg
flame-proof
Plastic enclosure Approx. 0.9 kg
Connections Electric Screw terminals 2.5 AWG28-12; cable inlet see order key
Pneumatic data
Inlet air pressure 1.4 ... 7 bar (Standard) / 3…7 bar (FIP)
3
Air quality Solids ISO 8573-1 Class 2 (particle size ≤ 1 µm, particle density ≤ 1 mg/Nm )
Dew point ISO 8573-1 Class 2 (-40 °C, min. 20 K below ambient temperature)
3
Oil content ISO 8573-1 Class 2 (≤ 0.1 mg/Nm )
3
Air consumption < 36 Ndm /h during stationary operation
3 3 3
Flow rate (unthrottled) Air supply valve at ∆p 2 bar - 4.1 Nm /h, 4 bar - 7.1 Nm /h, 6 bar - 9.8 Nm /h
3 3 3
2 bar - 8.2 Nm /h, 4 bar - 13.7 Nm /h, 6 bar - 19.2 Nm /h
Air exhaust valve at ∆p 3 3 3
2 bar – 4.3 Nm /h, 4 bar – 7.3 Nm /h, 6 bar - 9.8 Nm /h
3
Valve leakage < 0.6 Ndm /h
1
) With analogue module T4 only
2
) On request
3
) Without contact module
Electrical data for basic device with / without HART 2 wire connection
Electrical connection See Figures 5 and 6 See Figures 5 and 6 See Figures 5 and 6 See Figures 5 and 6
Electrical data for basic device with / without HART 3/4 wire connection
Electrical connection See Figure 7 See Figure 7 See Figure 7 See Figure 7
Input signal IW 0/4 ... 20 mA 0/4 ... 20 mA 0/4 ... 20 mA 0/4 ... 20 mA
Power supply UH DC 18 … 35 V DC 18 … 30 V DC 18 .. 30 V DC 18 … 30 V
certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
circuits with max
For connection to - Ui = 30 V Un = 30 V
Ui = 30 V
Ii = 100 mA In = 100 mA
Ii = 100 mA
Pi = 1 W
Internal capacitance - 11 nF 11 nF -
Binary input BE1 Suitable for dry contact, max. contact load ≤ 5 µA at 3 V
UH and IW electrically UH and IW electrically UH and IW electrically UH and IW electrically
isolated, isolated, isolated, isolated,
Electrical isolation
IW and BE1 electrically IW and BE1 electrically IW and BE1 electrically IW and BE1 electrically
connected connected connected connected
Block execution times Analogue output function block 60 ms; PID function block 80 ms
Fault current 0 0 0 0
circuits with certified
FISCO power supply circuits with FISCO
circuits with max.
with max. power supply with max
For connection to - Un = 30 V
Ui = 17,5 V Ui = 17,5 V
In = 100 mA
Ii = 380 mA Ii = 570 mA
Pi = 5,32 W
circuits with certified
barrier with max. circuits with barrier
- Ui = 24 V with max
Ii = 250 mA Ui = 32 V
Pi = 1,2 W
Internal capacitance - Negligible small Negligible small -
Internal inductance - 8 µH 8 µH -
Safety shutdown
Binary input BE1 Suitable for dry contact, max. contact load ≤ 5 µA at 3 V
Bus connection and Bus connection and Bus connection and Bus connection and
safety shutdown safety shutdown safety shutdown safety shutdown
electrically isolated, electrically isolated, electrically isolated, electrically isolated,
Electrical isolation
Bus connection and Bus connection and Bus connection and Bus connection and
BE1 electrically BE1 electrically BE1 electrically BE1 electrically
connected connected connected connected
Electrical connection See Figure 10 See Figure 10 See Figure 10 See Figure 10
4...20 mA, short circuit 4...20 mA, short circuit 4...20 mA, short circuit 4...20 mA, short circuit
Nominal signal range
resistant resistant resistant resistant
Dynamic range 3.6...20.5 mA 3.6...20.5 mA 3.6...20.5 mA 3.6...20.5 mA
External load RB [kΏ] (UH [V] – 12)/I [mA] (UH [V] – 12)/I [mA] (UH [V] – 12)/I [mA] (UH [V] – 12)/I [mA]
certified intrinsically
intrinsically safe circuits with max.
safe circuits with max.
circuits with max Un = 30 V
For connection to - Ui = 30 V
Ui = 30 V In = 100 mA
Ii = 100 mA
Ii = 100 mA Pn = 1 W
Pi = 1 W
Internal capacitance - 11 nF 11 nF -
Electrical connection See Figure 11 See Figure 11 See Figure 11 See Figure 11
Binary outputs A1, A2,
fault
Signal status “High” Conductive, 2 2 2
1 ≥ 2.1 mA ) ≥ 2.1 mA ) ≥ 2.1 mA )
(not responded) R = 1 kΏ )
Signal status “Low” 2 2 2
Blocked, IR < 60 µA ≤ 1.2 mA ) ≤ 1.2 mA ) ≤ 1.2 mA )
(responded)
certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
circuits with max
For connection to - Ui = 15 V Un = 15 V
Ui = 15 V
Ii = 25 mA In = 25 mA
Ii = 25 mA
Pi = 64 mW
Internal capacitance - 5,2 nF 5,2 nF -
1
) – Current must be restricted to 10 mA per output if operated in flameproof housing.
2
) – Switching thresholds for supply to EN 60947-5-6: UH = 8.2 V, Ri = 1 kΏ
Signal status 0: ≤ DC 4.5 V or open ≤ DC 4.5 V or open ≤ DC 4.5 V or open ≤ DC 4.5 V or open
Signal status 1: ≥ DC 13 V ≥ DC 13 V ≥ DC 13 V ≥ DC 13 V
Signal state 1: Dry contact, closed Dry contact, closed Dry contact, closed Dry contact, closed
Contact load 3 V, 5 µA 3 V, 5 µA 3 V, 5 µA 3 V, 5 µA
Binary outputs A1, A2, Binary outputs A1, A2, Binary outputs A1, A2, Binary outputs A1, A2,
fault, binary input BE2 fault, binary input BE2 fault, binary input BE2 fault, binary input BE2
terminals 11/12 terminals 11/12 terminals 11/12 terminals 11/12
disconnected from disconnected from disconnected from disconnected from
Electrical isolation basic device; basic device, basic device; basic device;
binary input BE2 binary input BE2 binary input BE2 binary input BE2
terminals 21/22 terminals 21/22 terminals 21/22 terminals 21/22
connected to basic connected to basic connected to basic connected to basic
device device device device
Electrical connection See Figure 12 See Figure 12 See Figure 12 See Figure 12
Slotted initiators SJ2-SN or N7S20A to EN 60947-5-6 (NAMUR) for connecting to switching
Binary outputs A1, A2
amplifier, NC (normally closed) function
Signal state “High” 1 1 1
≥ 3 mA at Unom = 8 V ≥ 2.1 mA ) ≥ 2.1 mA ) ≥ 2.1 mA )
(not responded)
Signal state “Low” 1 1 1
≤ 1 mA at Unom = 8 V ≤ 1.2 mA ) ≤ 1.2 mA ) ≤ 1.2 mA )
(responded)
certified intrinsically
intrinsically safe
safe circuits with max. circuits with max.
circuits with max
For connection to Unom = 8 V Ui = 15 V Un = 15 V
Ui = 15 V
Ii = 25 mA In = 25 mA
Ii = 25 mA
Pi = 64 mW
Internal capacitance - 161 nF 161 nF -
1
) – Switching thresholds for supply to EN 60947-5-6: UH = 8.2 V, Ri = 1 kΏ
Electrical connection See Figure 13 See Figure 13 See Figure 13 See Figure 13
1
) – Switching thresholds for supply to EN 60947-5-6: UH = 8.2 V, Ri = 1 kΏ
+ 4 … 20 mA E
6 Control input
7 A
8
9 +3V
10 Binary input BE1
#
2
+ 4 … 20 mA
3
4
5
E
6 Control input
7 A
8
9 +3V
10 Binary input BE1
#
+ 18 … 35 V
2
3
4
5
+ 0/4 … 20 mA E
6 Control input
7 A
8
9 +3V
10 Binary input BE1
#
Figure 7 Electrical connection of 2/3/4 wire base device, 3/4 wire connection
+ ≤ 30 V 81
Input safety shutdown
82
≤ 32 V
6 E
PROFIBUS PA Control input
7 A
8
9 +3V
10 Binary input BE1
#
+ ≤ 30 V
81
Input safety shutdown
82
≤ 32 V
6 E
Foundation Fieldbus Control input
7 A Stellungsregler
8
9
Input simulation release
10
+ 12 … 35 V
61 E
Position
62 J feedback
+ 13 … 35 V
11 #
12
Binary input BE2
≥1
21 +3V
22
+ 8,2 V
31
Fault
32
+ 8,2 V
41
Limit value A1
42
+ 8,2 V
51 Limit value A2
52
+ 8,2 V
31
Fault
32
+ 8,2 V
41
Limit value A1
42
+ 8,2 V
51 Limit value A2
52
+ 8,2 V
31
Fault
32
41
Limit value A1
42
51 Limit value A2
52
Example:
827A.E2-A0H- Positions 1 - 6
Positioner 827A – no explosion-proof – 2-wire connection – analogue module – without binary output – HART communication
M10-G-LT Positions 7 - 11
Aluminium enclosure – single-acting – mechanical actuation (standard) – connection thread electric M20x1.5 /
pneumatic G 1/4 / - 40 °C
Accessories
Mounting kits For integrated mounting ARCA linear actuators type 812
For integrated mounting ARCA linear actuators type 813
For integrated mounting on linear actuators acc. to VDI/VDE 3847-1
For mounting on linear actuators acc. to IEC 534 (NAMUR)
For integrated mounting ARCA quarter turn actuators type 840
For mounting on quarter turn actuators acc. to VDI/VDE 3845
Pressure gauge blocks Pressure gauge block for single-acting or double-acting positioner
Extern. position detection External rotary potentiometer for strokes to 130 mm or external linear potentiometer
Technical Data
1. Basic Instrument
Signal box 827S. . . .
Angular range 60° for linear valves (10 - 120 mm) and 90° for part-turn valves
Ambient temperature - 40 to +80°C
Connections
cable gland 1 x M20 x 1,5
cable terminals suitable for max. 2,5 mm²
Protection class IP 66
climate class ZQF acc. to DIN 40040
Weights 0,8 kg
Execution 827S. 0 . 2
Safety 2-core system acc. to DIN 19234 (NAMUR) for switch amplifier in safety
Function function (to be supplied by user)
slotted switch initiator Type SJ 3,5 SN
function NC, normally closed
switching difference 1%
control current circuit see secondary switching amplifier
EMV conformance EN 60947-5-2 and DIN 19234
Execution 827S. E . 3
Direct switching 3-core system with integrated switching
execution for direct switching
slotted switch initiator Type SB 3,5 E2
function NO, normally open
switching difference 1%
operating voltage 10...30 V DC
max. output current 100 mA
load
827 S.
Limit Switch
(inductive) 1 standard type SC 3,5 N0-BU
Quantity 1 1 initiator
2 2 initiators
E 3-core design
Series
Pos. Description
10 cable union
20 terminal block
30 proximity initiator
40 screw
50 washer
60 screw
70 washer
80 switch actuating disk
90 snap ring
100 washer
110 spring washer
6. Dimensions
Technical data
Series 840
Functional description
The ARCATORQUE® is a pneumatic diaphragm actuator with
spring return (fail safe) and is used to actuate rotary valves. The Upper stop screw
actuator positions the valve plug, which in turn is controlled by a
pneumatic or electropneumatic positioner. These actuators can Rolling diaphragm
be operated in the "Air to open" function or with the reverse
Actuating spring
action "Air to close".
• A fabric-reinforced power diaphragm ensures smooth con- Stroke spindle
version of the pneumatic application of pressure into the lin-
ear motion of the actuator spindle. The power diaphragm Coupling
(2), supported by the diaphragm disc, is connected to the
linear spindle (4) and divides the actuator housing into pres- Spindle guiding
sure and spring chambers. If the force of the compressed air
control signal exceeds the opposing spring force (3), the lin-
ear spindle (4) moves and actuates the rotary valve via a re-
versing lever.
• The spindle guide, and the pivot and hub bearings are made
of maintenance-free PTFE composite materials and ensure
a high level of adjusting accuracy when switching from a lin-
Actuator hub
ear to a rotary motion.
• The control signal is carried to the diaphragm chamber via
Handwheel link
internal channels in the actuator housing. The air supply and
venting (ventilation) of the spring chamber is carried out by
Lower stop screw
means of the protective cap, which is impermeable to splash
water, or the chamber is purged with the air from the posi-
tioner.
• The actuators are flange-mounted to the rotary valve directly
or via an intermediate yoke. Force is transmitted to the shaft
of the rotary valve via a positive-fit connection using a key or
adjusting washer.
Torque moment
Type code
Technical Data
Flow capacity Venting : 34 m3/h in standard condition at p1 = 7 bar und p2 = 1,4 bar
Aerating : 0,85 m3/h in standard condition at p1 = 1,75 bar und p2 = 1,4 bar
Technical Data
Accuracy < 1%
Degree of protection IP 55
Available certificates
II2GIICcXGb / II2DIIICcXD6
94/9/EC (ATEX)
Dimensions
Technical Data
Body material Standard: Aluminium / Steel / Stainless Steel - Special: Hastelloy, ...
Mounting position Measuring unit (bellows) vertically to the top, impulse line connection at the bottom
0,15...3 bellows ∅ 50 mm 7 / 14
0,25...7 bellows ∅ 36 mm 9 / 15
0,5...15 bellows ∅ 28 mm 18 / 25
0,7...18 bellows ∅ 22 mm 22 / 22
1...30 bellows ∅ 19 mm 40 / 40
Air supply influence < 0,4 % per 0,1 bar air supply change
Flow capacity 460 Sl/h at Y = 0,6 Z = 1,4 nozzle 2/1,9 / 650 Sl/h at Y = 0,6 Z = 1,4 nozzle 3/1,8
Technical Data
Air supply pressure pZ 1,2 x of final value of adjustment range, minimum 1,4 bar
Connections G 1/8
Technical Data
*optional 500/800