SEPARATION SYSTEM SERVICE MANUAL ‘9 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY ‘a Rerrove any impact marks using ‘a scraper ancfor a weistone, isintegration hazard Inpact marke may cause the separator to brate while running. b Rust can be removed by using a fine-grain emery cloth (e.g. No. 320) ‘© Finish with polishing paper (eg. No. 600). 4. Lubricate to provant further corrosion. Fitting new valve plugs on the operating slide Ei b Carefuly tap in row valve pluge, using a ‘a Remove tne valve plugs using cad hanimer. pone clean, sot Make sure that the plugs are fitted eo described in the illustration. +810096.02 1058 SEPARATOR SERVICE, DISMANTLING, ASSEMELY ‘SA B68 SEPARATION SYSTEM SERVICE MANUAL. 2° Fitting the operating slide. Apply thin layer of slicone grease and fit the reetangular ing on the operating side and the Fectangular ring and O-ring on the bow body. DBD 'b Ftthe operating side ‘The guide pin in the bowl body should enter the hole in the ‘operating slide (this hole fe ‘marked with a drill mark), Nozzle secuted with Loctite 222 Alignment hole —_ Operating site Bow body — Guide pin 4 Fitting the operating slide holder. 1a Fit the holder over tho ‘operating slide, Ut ieoieay 1b Apply a thin layer of molykota grease and {itand tighten new sorews and washers EB ED to atorque of 60;Am.s 2m. Ris very important not to refit used screws, {and washers. Alwaye fit now ones included inthe Inspection kit 106 1810908.02{3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY sed IIs very important not to refitused screws. ‘Always fit new ones included in the Inspection Kitt 'b Apply ¢ thin layer of slicone grease and fitihe Oring > ED © Filtheoperating water rng, ‘The drilled assembly mark on the water ring should face the corresponding mark on the bow! body. d Gresse, fi and tighten the screws to atorque of 60 Nn x 2Ni. 1810986-02 10728 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY 'SA.963 SEPARATION SYSTEM SERVICE MANUAL 6 Lifting the bowl body onto the spindle taper. ‘a Puta drop of ailon the epinalo taper. © Tum tno bow! body over, pee Crush hazard Support the bowl body when turning to prevent it from rolling. © Carefuly lower the bowl body onto the spndie taper ‘Wipe off the spindle taper and rave bore with a drycloth. 4 Fithe iting J) tool and fit he bow! body. + Remove the iting too. 108 1810996-0218002 SEFARATION SYSTEM SERVICE MANUAL {3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY 7 Fiting and tightening the cap aut. ‘a To prevent the bow body from rotating wen fiting the cap nut; Fit one of he clampe (s08 page 45) to the bowl body ‘and ne of the screws forthe frame ood in the frame. Fasten a sing bbetveen the clamp andl tne screw -round the bow! body. Apply thin layer of Irolykote grease. Fit anc tighten the cap nut toa torque of 50.Nm. ee Lefthand thread! Cap rut 1810996-02 1093 SEPARATOR SHAVICE, DISMANTLING, ASSEMELY ‘SA 868 SEPARATION SYSTEM SERVICE MANUAL 8 Fitting the discharge slide. ‘a Apply a thin layer of slicone grease and fitthe rectanguir ring E> ED 'b Apply a thn layer of silicone arease and ft the O-ring Ei ED € Fit theliting tool ana lower the discharge ‘sid into the bow Crush hazard The ring on the lifting tool must ae pushed home against the discharge 4 Fomove th iting too. slide, otherwise it may come loose from the tool. fe Fitine nut. Fitthe spanner for nut and tighten the nutwith a torque varench to a torque of min. 200 Ni. 1g Remove the spamer for nut 110 1810896-02‘5A 260 SEPARATICN SYSTEMSERVICE MANUAL 8 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY 9 Assembiy of the disc stack. 4 Fitthe disos one by one orto the dlstributo, The distributor has @ guide rib forthe correct postioring ofthebowidiscs. Always ond with the dise without caulk. a” al bowl disc Guide rib on distributor ome) ‘The number of dises may have te be increased to adjust the disc stack pressure. Always check bfore operating tho coparator. See "Checking the disc stack pressure” on page 117. poe Cut hazard ‘Sharp edges on the bow! discs may cause 1810996-02, 413 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY ‘SA 866 SEPARATION SYSTEM SERVICE MANUAL 10 Fitting the dise stack assembly 10 the bow! body. u ee disribuer. Cex Laos OO 1a Fitthe iting tool nto the fe Lower the disc stack into the bowl. | ‘The guide pin on the bow! body should face ‘the del mark on the distributer. ‘The guide ribs Inside the distiibutor then center the recesses on the bowl body nave. Drill mark on c distributor \ 12 1810996-020 SEPARATION SYSTEM SERVICE MANUAL 2 SEPARATOR SCAWICE, DIGMANTLING, ASSEMELY 11 Assembling the paring tube E> 8 Fitthe O-rings Bi ED boarings BEB anc tolerance ring tothe paring tube, 412 Mounting the paring tube and fiting the inlet and cutlet pipe. b Mountihe splash seaing Ei a Insetine paring toe tothe ie u and outlet ibe © Apply athinlayerot ROC Orme @ Carefully lower the inlet and outlet Dine assembly into the top of the distibutor, 1133 SEPARATOR SERVICE, D'SMANTLING, ASSENGLY (94 806 SEPARATION SYSTEM! SERVICE MANUAL 43 Fitting the top disc Dail mate 1a Move the caring tube meconte Lower te top disc. The ditt ‘mark on the top disc should face the guide pin on the bow! ‘The guide rb onthe distributor snould enter ‘ne of he two larger recesses on the 1op disc. To avold damaging the paring tube, turn ittowards the contro of the pipe. 114, ‘1810996-02‘SA SDE SEPARATION SYSTEM SERVICE MANUAL {2 SEPARATOR SERVICE, CISMANTLING, ASSEMBLY 14 Fitting the bow! hood. ari @ Remove the compressing tool ‘@ Apply amin layer of siicone gresse and ftthe Ono > ED Fitthe seal ing EI ED Prose the ring down evenly untl bulges appear. © Carefully tap down the bulges crasswise with a soft ‘upber mallet, unt the ring is completely fitted. ihe compressing tool and attach liting eyes. Loworthe bowl head 20 that its ecess fits into the guide pin in the Gem FhePSS on Dow noo Guide pin on bowl body23 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY ‘SA 806 SEPARATION SYSTEM SERVICE MANUAL 15 Fitting the lock ring. 1b Fit the complete compressing tool and compyessithe csc siack by aternately urning the scrams ‘amaximum of 40 Nm ata tine Lntilthe lock rng fs into the bow! body. Tho look ring ie correctly ittedwhen thelockring Before compressing 116 {Place the lock ring on the bow hood with its guide pin closeto the corresponding Now in the bow bowy. ‘the bowl kody which retalne the lock ring is cleen. Check that the lock ring is correctly positioned all vay For cones desk pase Se S.) ‘ Nees ey: SO SOD a compensa vale tone oe aoe SS ieee | Mesias | pees — env rnd weet | Lock ring in position 181039602‘SA. SEPARATION SYSTEM SERVICE NANUSL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY 16 Checking the disc stack pressure ED ‘a Remove dow1hood, top disc and inlet and outlet pipe. J b Adc one disetto the diso stack Ref'the disc without caulks, the ip cise ‘and bow hood. 4 Fitne lock ring and tully compress the cise stack with the compressing tool Do notuse more power than 50 ‘Nnlscrew at a time, alternately. Always refit the disc without caulks on top of the diae atack! (/-» swag ats go wes wile oii on eee 1 Dismantle the bow! and remove ‘one disc to get the corect disc stack pressure, 1g Assemble the bowl with inlet and outlet pipe. 1810896-02 76 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY ‘84 866 SEPAMATION SYSTEM SERVICE MANUAL, 3.5.4 Frame hood 1 Fitting the frame hood > E> ‘a Turn the paring tube so thatthe frame hood ean ass the paring tube. ries tas Soot b Apply athin layer of silicone grease and hood is mounted in its ] meteor en core oaton / reo: es / eee ‘© Lowerthe frame hood. d Fitandtighten the yj screws, Make sure to fit the frame hood ‘groove and the projection of the pipe. 118 1810896-02‘Rts SEPARATION SYSTEM SERVICE MANUAL 9 SCRARATOR SERVICE, DISMANTLING, ASSEMBLY 2 Control measurement of paring disc height E> 1@ Remove the guide screw (A) 1b Measure the distence D through the serew hole Assemble the corect numberof height adjusting rings (B| acoording tothe table. © Refit the guide screw (A) Height adjusting rings Distributor ‘Suppor ing > ‘Quantiy eigre ie, ‘adjusting rings 20408 3 32208 a a1e05 3 30208 2 208 7 Frame hood 1810996-02 1198 SEPARATOR SERVICE. DISMANTLING, ASSEMBLY ‘9A 866 SEPARATION SYSTEM SEFVICE MANUAL. 3 Fitting the spring and arm. ‘a Fi.the spring onthe arm ‘and fitthe arm tthe op ‘ofthe paring tube end with the scrow. Parna tube bb Fitthe spring tothe pin ‘on the frame hood and make sure that tis properly atached on both ends, 120 1810896-02,‘8X 866 SEPARATION S¥STEM SERVICE MANUAL {9 SEPARATOR SEFVICE, DISMANTLING ASSEMBLY 4 Fitting ihe connection housing, ‘a Fittne connection nousng over the inletoute! pine. ‘Make sure that the screw, on top of the frame hood, enters the guide: hole at the underside of the ‘connecting housing 'b Filthe washer and the lock ee ‘ul using the hook spanner, 1810996-02 1213 SEPARATOR SERVICE, PISMANTLING, ASSEMBLY ‘SA 036 SEPARATION 6YSTEM SERVICE MANUAL, 3.8.8 Unbalance sensor (option) 41 Fitting the unbalance sensor holder. ‘Sensor arm: ‘a Remove the cover. |b Fhe ovngon ott the sci elder and ‘mount the helder into the separator frame, removing the sensor holde use a M10 serew as a pull ed See next page for fitting and correct adjustment of the sensor. 122 1810936-02‘SA 686 SEPARATION GYETEM SERVICE NANUAL, 9 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY 2 Adjusting the unbalance sensor eed Nut ‘© When correct distance is achieved tighten the nut against the helder, Fit the cover (see previcus page). ‘Fit the sensor into the holder. Do rat forget the nut 'b Aciust the sansor o thata value of 1,S appears on the dieplay [+= down eres ack o white avec [Kov=bue ‘Adlusiment vaiue for he sensor is, 12 mA 1m, For more details see 2.3 Connection List pans tSand 752 LUnbatance sensor (¢otion)., page 22. 3.5.6 Speed sensor 1 Adjusting the speed sensor ‘@ Adjust the speed sensor according tothe itustration, 4b Fitthe sensorto the tame, s3e 1.4 Sensors, page 8, 1810896-02 123,9 SEPARATOR SEAVICE, DISMANTLING, ASSEMELY ‘SA 866 SEPARATION SYSTEM SERVICE MANUAL 3.6 Actions After Assembly 3.6.1 Control of machine plates and safety labels Ate Laas 0198 00 2 1 Check that the following signs are attached Space for label indicating representative Safety label Liting intrueions Space for eidiioral labelas speciied, Oiltype plate 60Hz Indicating diection of rotation of horizontal driving device, 124 1810996-02‘SA 866 SEPARATION SYSTEM SERVICE MANUAL 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY Check legibility. Following texts should be read on the labels. ‘Separator ‘Manutacturing serial No. / Year Product No. Inand cutlet device Bou! Machine bottom part Max. speed (bot Direction of rotation (bow) ‘Speed motor shat El. current frequency Recommended motor power Max. density of food Max. density of sediment ‘May. dersity of operating liquid Process temperature minimax, WARNING Read tho insiuction manuals before installation, operaticn ari meintenance, ‘Consider inspection intrvals. Failure to strictly follow instructions cen leed to ‘ata injury. excessive vibration ozcurs, stop separator and keep bow! filled with quid during rundown, (Outof balance vibration will become worse if bowl isnot fll ‘Separator must stop retating before any dismantling wotk is started. Road inetruction manuel before liting. 1810936-02 1253 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY ‘SA 868 SEPARATION SYSTEM SERVICE MANUAL 3.7 Oil Change The separator should be level and at standstill when oil is filled or the oil level is checked. 3.7.1 Lubricating oi Do not mix different oil brands. Always use cloan vessels when handling lubrieating oil. Groat attention must be paid not to contaminate the lubricating oil. OF particular importance is to avoid mixing of different types of oil. Even a few drops of motor oil mixed into a synthetic oil may result in severe foaming, Any presence of black deposits in a mineral type oil is an indication that the oil base has deteriorated seriously or that some of the oil additives have precipitated. Always investigate why black deposits occurs. Tfchanging from one oil brand to another it is recommended to do this in connection with an overhaul of the separator. Clean the gear housing and the spindle parts thoroughly and remove all deposits before filling the new oil. Always clean and dry parts (also tools) bofere lubricants are applied. iS AUTION Check the cll level before start. Top up when necessary. i volume = 500 “Technical Data” Itis of utmost importance to use the lubricants recommended in our documentation. This does not exclude, however, the use of other brands, provided they have equivalently high quality properties as the brands recommended. ‘The use of oilbrands end other lubricants than recommended, is done on the exclusive responsibility of the user or oil supplier. Applying, handling and storing of lubricants Always be sure to follow lubricants manufacturer's instructions. 125 1810996-02‘5A 805 SEPARATION SYSTEM SERVICE MANUAL 5 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY 3.7.2 Check oil level 1 Remove the oil pin and make sure that the oil lovol is above the lower end of the pin. 3.7.3 Oil change procedure 41 Remove the oil pin, plug and washer. 2 Place a vessel under the drain plug. 3 Remove the drain plug SS Burn hazard The lubricating olland various machine surfaces can be sufficiently hot to cause burns. 4 Collect the cil in the vessel, 5 Fit and tghten the drain plug. © Fill with new oil until oil flows out of cil filler hole. ‘See 37.6 Lubricating olls, page 131. 7 Fitthe washer and the oil filing plug. Tighten the plug. Fit the oil pin, 1810896-02 For Inspection servico procedutco; See “Fill olin the olf sump.” on page 104. 10749 SEPARATOR SEFVICE DISMANTLING, ASSEMBLY ‘SA 866 SEPARATION SYSTEM SEAVICE MANUAL 3.7.4 Lubrication chart ‘Ata ava, 873209, rou 5 ‘Sow (3), Rubber seal rings (4) Bow! spindle taper (2) Electric motor (6) Buffers (3) Bowl spindle end bearings (1) ~ Friction clutch bearings (6) Lubricating points ‘Type of lubricant Interval 1 | The oll bath, Bow spinde bearings | See 3.7.5 Lubricating cis, page 131 | Oil change: are viceted by cllmistrem the cl Volume: 2.2 Technical Data, page 14 | +. Cominous operation: 4000 hours bath, ‘Ambionttomporaturo Oto +85°C | 2' Seasonal operat before evary operating period ‘8. Short periods operation 42 months even if otal numbers cl ‘operating houts is lass than stated above 2 | Bowl spindle taper. Lubricating of, only afew drops for | Alassembing ust protaetion q 8 | Bowl Slicing contact sufaces, thraad | Pastes specified in 37.5 ‘Atassemblng. af lock nut and cap aut Recommended lubricants, page 120 4 | Rubber seal rings. (Grease as spacified in 3.7.5 ‘Atassembing Recommended lubricants, page 129 © | Friction oluteh bearings. “The bearings aro pro-lubricatod with | No nocd for extra lubication, grease, 6 | Electric motor Follow the manufacturers instrucions. | Follow the manulacturer's instructions. ‘Check and pre lubricate new spindle bearings and be those that have boon out of sarvieo for one month or longer Check the oll evel before start. Top up when necessary. ollow the suppliers na Do not overfil. not othenvise specified, instructions about applying, handling and storing of lubricants, 128 tetes96-02A866 SEPARATION SYSTEM SERVICE MANUAL 3.7.5 Recommended lubricants ‘Ata Lao 85881701 8 Pastes for non-food applications: ‘Tho datain below tableo fe based on supplier information in regards to lubrication properties. ‘Trade names and designations might vary trom country to country, contact your local supplier for ‘more information. Brands with Alfa Laval article numbers are approved and recommended for use. Manufacturer] Designation | Alfa Laval No. Fuche Lubrtech | Gleitme 905K Gloitmo 705k Dow Coming | Molykote 1000 (Paste) | §37086-02 (1000 9) Moiykote 1000 (Faste) | §37086-03 (100 9) Moykole Gvapidplus | 537086-04 (80 g) (Paste) Rocol Ariisuting (ASP) (Paste) ‘sober ‘wiracoat (Paste) Bonded coatings Manufacturer] Designation ‘Alla Laval No. Fuchs Lubtesh | Gleitme 900 (Varnish or spray) Dow Coming | Maiykote D321R Sprey)_| $98506-01 (200 mn) Molykote 0321R (Varrish)| §35586.02 (60 mi) 1810995-02 {8 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY 129{© SEPARATOR SEFVICE, DISMANTLING, ASSEMBLY Silicone grease for rubber rinas Manufacturer| Designation ‘Alfa Laval No. ‘bow Corning | Molykote 111 (Compound) | 639474-02 (1C0 a) Molykote 111 (Compound) | 539474-03 (26 a) Fuchs Lubrtech | Gieitmo 750 uber Unisikon L 250 Viacker Slicene P (Paste) Greases for ball and roller bearings: ‘Atways follow the specific recommendation for lubrication as advised by the manufacturer. Manufacturer Designation BP Energroase NM-EP2, Energroase LS2 Castro! |APS 2 Grease EPL Chevon uralth grease EP2 eI Epexa 2 EssolExxon ‘Beacon EP2. Univox N2 Fina ‘Marson EPL 2A Mobil ‘Moblith SHC 460 Mobiiux EP2 Gull Gultlex P2 ‘QaiKuvait Petroleum | Rembrandt EP2 Shell Altida Grease EP2 ‘Anvania EP Grease 2 SKF LGEP2 or LENT? Texaco Mulifak AFB2 130 1810996-02 (SA 268 SEPARATION SYSTEH SERVICE MANUAL‘SA 888 SEPARATION SYSTEM SERVICE MANUAL {SEPARATOR SERVICE, DISMANTLING, ASSEMBLY 3.7.6 Lubricating oils Ato avait 84739002 rau 2 Paraffinic mineral lubricating oil, category (ISO-L-) HM 100. Viscosity grade (ISO-3448/3104) VG 100, The oil shall follow the requirements in one of the standards below. ‘Standard Designation DIN 81824 part 2 or &* (German standard) DINS1524-HLP or HVLP* 100 180 17158 (Intemational standard) TSO-L-HM or HV" 100 Viscosity index (160 2900) Vin95 ‘The following is the list of recommended oil brands. Trade names and designations might vary from country to country. Please contact your local oll supplier for more information. Manufacturer Designation ‘Ala Laval ‘B67335-01 Titre 967395-02 autres BP Bartran 100 Bartan HV 100" Castrol Hyspin AWS 100 Hyspin AWWH(-M) 100" ‘ChevronTexaco / FAMM Hydraulic ol! AW 100 (HB) Rando HD 100 (H2) Rando HOZ 100 (+2)" Rykon Premium 100 (H2)* ExxonMobil Nute H 100 Univis N 100° Mobil OTE 27 Mobi! OTE 18M Qs/Kuwait Petroleum Haydn 100 Shel Tellus 11100 Tellus Oi1S 109 Tellus OiIT 100° ‘Statoil HydraWay HMA 100 Talal ‘Azolia ZS 100 Lubmaring Visya 100" * These oils should be used at cold start, i.e. when the ambient temperature is below 20°C, ‘The list of recommended cil brands is not complete. Other oil brands may be used as long as the follow the above standards and have equivalent high quality as the brands recommended. The use of other lubricants than recommended is done on the exclusive responsibility of the user or oil supplier. 1810996-02 131{3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY ‘5A 868 SEPARATION SYSTEM SERVICE MANUAL 3.8 Lifting instructions 3.8.1 Lif ‘ing the separator Weight to lift 480 kg Fasten all four bolts. Tightening torque 35-45 Nn 41 Remove the inlet and outlet device, the frame hood and the bow! according to the instructions in 3.3 Dismantling, page 40. pl \Novor lift or transport the separator with the bow! still inside. 2 Disconnect all connections. 3 Fitthe lifting tool (notincludied in set of tools). ‘AI four bolts on the liting tool must be fastened to the frame Unscrew the foundation bolts. Use two lifting slings to lif the separator. Total length of each loop: minimum 1,5 metres. 132 1810996-02{94 096 CEPARATION GYSTEM SERVICE MANUAL 6 Whenlifting and moving the separator, follow normal safety precautions for lifting large heavy objects Crush hazards ‘A falling separator can causo aceldonts resulting In serious injury and damage. ever it the separator by any other method than described in this manual. ‘When tifting parts without weight specifications, always use lifting straps with the capacity of at Toast 500 kg. 3.8.2 Lifting the bowl! When lifting and moving an assembled bowl, always follow these instructions. 11 Fit tne tfting too! with iting eyes to the bow! assembly. 2 Check that the lock ring is mounted correctly before lifting the complete bow! 3 Lilt the bow! using a sling with the proper rating, te Never try tolift the bowl vhileit is still in the frame. ‘The bow! body Is fastened to the frame with the cap nut. 3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY Weight o uit 160 kg ; Tightening torque 86 - 4 4m ‘Make sure that lock ing is fited, 181039602 1334 CHANGE OF CIRCUIT BOARD ‘SAGE SEPARATION SYSTEM SERVICE MANUAL 4 Change of Circuit Board Ifa cireuit board has to be changed, proceed es follows Note down the run time (days only) as shown in the function list of the EPC 50. Change the board according to the instructions.’ below. Go to parameter Fa 90, and insert the run time. OP-Board ‘* Switch power off ‘+ Remove the snap-in transparent cover. ‘* Disconnect the two cable plugs (do not remove the cables irom the plugs). ‘+ Disconnect the flatcable connector at the top. © Unscrew the five hexagon nuts. ‘Mount the new board, and connect in reverse orcer. VO-Board + Switch power off. If there is no optional board installed: * Disconnect all the cable plugs on the large ‘board (do not ramove the cables from tho plugs). © Unscrew the hexagon nuts. Take care to note where the special nuts for optional board(s) are located. * Mount the new board, and connect in reverse order. 194 1810996-02‘54 N06 SEPARATION SYSTEM SERVICE MANUAL Ifone or more optional hoard is installed: © Switch power off. * Disconnect the cable plug(s) on the opticnal board (do not remove the cables from the Plug(s)). * Disconnect the flatcable connector at the top. * — Unscrew the three hexagon nuts, ‘* Note the position of the board and remove the board, * Disconnect all the cable plugs on the large bboard (do not remove the cables from the plugs). * Unscrew the hexagon nuts. Take care to note whore the special nuts for optional boards) are located, * Mount the new board in the same position as the old, and connect in reverse order. MT-Board © Switch power off. * Disconnect the cable plug (do not remove the cables from the plug). * Disconnect the centrally connected cable. * Unscrew the four screws holding the board and lift out the board, * Mount the new board, and connect in reverse order. + Check that the central hexagon nut is properly tightened, 1810996-02 4 CHANGE OF CIRCUT Bo4nD: 1354 CHANGE OF CIRCUIT BOARD ‘Sh 906 SEPARATION SYSTEM SERVICE MANUAL, 4.1 Circuit Board Temperatures Circuit board temperature information can be read as follows: © SetPr7=2 ‘© Push ‘+’ and ‘~' at the same time (Standst.’ now shows on the display). © Push The actual temperature, max. temperature, and the number of times the temperature has been. above 70 °C for the transducer scrolls across the display. + For further circuit board temperatures, push the ~' button, © Toleave the list push the ‘+’ and the ~ buttons: atthe same time, © ResetPr7=0. 136 1810996-02‘SA 868 SEPARATION SYSTEM. SERVICE MANUAL 5 Cleaning in Place The use of Cleaning In Place (CIP) equipment is recommended for best separation results. For further information concerning the CIP equipment, see the CIP boohlet, bookno, 1817261. Before connecting the CIP equipment to the Separation Unis, the switch on the control cabinet must be turned to the CIP position. This is so that oil is not accidentally pumped when the pipeline is opened up. 5.1 Cleaning in Place, Separator 1 Remove the pipe connecting plate with pipes: from the separator. 2 Attach the CIP equipment as shown in the illustration, The top outleton the CIP unit shouldbe connected to the top inlet on the separator. The middle inlet on the CIP unit should be connected {o tho middle oll outlet on the separator. ‘The lower CIP intet should be connected to the lower water outlet on the separator. 5 CLEANING IN FLACE 1810996-02 1375 CLEANING INPLACE ‘9A 668 SEPARATION SYSTEM SERVICE NANUAL, 5.2 Cleaning in Place, Heatpac® CBM Heater For systems including a Heatpac® CBM heater, cleaning in place of the heater should be carried out cirea every 6 months, or according to experience. Cleaning in place of the heater should also be carried out in the event of 2 prossure drop increase greater than 0.3 — 0.5 bar (hich indicates that the heater is beginning to clog). ‘We recommend that you use Alfa Laval cleaning liquids. These are specially suitable for the materials used in the Heatpac® CBM heater. Liquids that are corrosive to copper or stainless steel, for example hydrochloric acid, phosphoric acid, or nitric acid, must not be used. low and the heating medium flow bofere starting maintenance work. o— Corrosion hazard Pay strict attention to the safety Instructions for the cleaning liquid used, Use only specified cleaning liquids. Other cleaning agents may corrode the metal surfaces. 198 1810996-c2‘SA 265 SEPARATION SYSTEM SERVICE MANUAL Proceed as follow: 5 CLEANING INPLAGE | 1 Close the valves before and after the heater, 2 Open the heater drain vaive until il remaining in the heater has crained. B Close the drain vave, 4 Loosen the tunable connections before and aftar the heater. Turn the connections 90 ° so thet the speciel CIP connections can be connected, 5 Connect the CIP equipment. The top inlet on the CIP unit should be connected io the oil | outlet on the heater. The hose from the heater inlet should be inserted into the tank and secured with the help of the cover. The middle and lower CIP unit outlets must bo closed. 6 Clean with CIP thuid, 7 Flush with water. After cleaning: 1 Open the heater drain valve until the flushing water has drained, 2 Close the crain valve, 3 Remove the CIP connections. 4 Return the turnable connections to their former Positions and re-tignten, 5 Re-open the valves before and after the heater. 1810996.02 1395 CLEANING NV PLAGE, 5.3 Cleaning in Place, Separator and Heater ‘SA 006 SEPARATION SYSTEM GEFVICE MANUAL, Connect the CIP equipment as shown in the illustration. Proceed with cleaning as described above. oer tet 140 1810896-02,