2 CONTENT

CONTENT 3

CONTENT

4 Draw frames: The true way to your yarn quality

20 Autoleveller draw frames

42 Breaker draw frames

54 Integrated Draw Frame IDF 2

72 Disclaimer
 4 THE TRUE WAY

The true way

to your yarn quality
On the way to yarn quality and economic ef-
ficiency, spinning mills are facing increasing
challenges: shortage of specialists, high flex-
ibility in production, optimal application of re-
sources, etc. The creation of true yarn quality involves
the entire process
Since the foundation of our company we have • Optimal drafting system geometry for per-
been using our values to offer you what is of fect CV values
importance: “The true way to your yarn qual- • The quality always in view via the remote
ity”. We are continuously developing new display T-LED
technological solutions that allow you to ad- • Spectrogram analyses with gearing diagram
dress the rapid market changes, thus ensur- for quick elimination of sliver variations
ing the success of your business. • DISC LEVELLER with minimum deflection
and maximum accuracy of measurement
To support you in pursuing “The true way to for best sliver quality
your yarn quality”, we are providing practical • SERVO DRAFT with digital drives and sep-
innovations and self-optimising functions here arate drive for the creel relieves the motor
and now as well. and thus increases levelling dynamics
20-23GB200623
 THE TRUE WAY 5

Key positions where resources are Innovative, self-optimising technology

­c onserved: • Self-adjusting lap monitoring of top rollers
• Optimal temperature control of the top for reliable detection of fiber laps
roller bearings – gentle to coatings and • OPTI SET – perfect main drafting point due
long service life to self-optimisation
• 24 h cleaning intervals thanks to 6 times • AUTO DRAFT – automatic detection of the
larger filter box perfect break draft
• 53 % savings potential for energy costs
of the central filter system
• High component uniformity between all
draw frame types
• 20 % less floor space of TD 10
• High level of efficiency due to the
TWIN-but-independent concept of the
breaker draw frames.
• Optimised temperature behaviour of
­electronic power components

20-23GB200623
 6 Product portfolio

The right draw frame

for every application
es
m
The Truetzschler draw frame types are as fra , 20
0 mm
w -1
diverse as their applications. From classic ra 1,0
00 TD 9T
(TWIN)

rd

ring yarn processes using a breaker Ca
n

ke
draw frame and a autoleveller draw

ea
Br
frame to process shortenings
exclusively possible at Truetzschler
with the Integrated Draw m
Frame IDF 2 for airjet and rotor
0m

TD 7
spinning. TD 9
0 - 60

e ed
sp
C an  50

y
er
M a x. d e li v
The Breaker Draw Frame TD 9T 1,000
The Truetzschler Draw Frame TD 9T is a dou- m/min
ble head draw frame with focus on saving TD 10C
space and economical, reliable production. (COMPACT)
If required, it is also available as single TD 9
version. Thus, each even and uneven number
of drafting heads is implementable.

For the first time, the new JUMBO CAN for-

mat with 1,200 mm diameter was introduced for
short staple spinning. This reduces the number of
can transports and significantly improves the effi-
Ca

ciency of the downstream Superlap or autoleveller

n

draw frame.

40

-6
0

The reliable Breaker Draw Frame TD 7 00 TD 10

m
If the operational organisation does not permit the use m
of large cans, the reliable Truetzschler Draw Frame TD 7
is employed. Featuring a large can magazine, it is ideal for a
space saving solution for cans with 500 or 600 mm diameter.
20-23GB200623
 Product portfolio 7

The new Autoleveller Draw Frame TD 10

With an average of 20 % less space requirement than the competition,
the draw frame sets a new benchmark for compactness.
In combination with the Truetzschler remote display T-LED, the
intelligent SMART CREEL offers an unprecedented level of
TD 10-6001 functional reliability and more comfort for the operator and
Ca

spinning mill manager.

n

40

The special Autoleveller Draw Frame TD 10-600

0-
60

for combing
0m

This version of the TD 10 was developed for use

m

downstream from the comber. Optimisation of

the control algorithms to the typical application
range of 450 - 550 m/min improves sliver quality.
TD 10-600C1 Selecting drives for a delivery speed of maxi-
(COMPACT)
mum 600 m/min reduces power consumption.
600
m/min Autoleveller Draw Frame TD 10C
The COMPACT autoleveller draw frame is the
peed

solution for minimum space requirement.

700 This installation concept allows us to provide
ys

m/min a minimum centre distance between the indi-

er

l iv vidual draw frames and maximum efficiency.

de
Ma x.
The Integrated Draw Frame IDF 2
me s

for rotor and airjet spinning

For rotor spinning, especially for cotton process-
fra

ing as well as any form of waste and secondary

raw materials, there is no better solution than direct-
w

ly coupling the Integrated Draw Frame IDF 2 to the

ra

card. Yarn quality and economic efficiency outperform

rd

any conventional process.

le

IDF 22
el
ev

(Integrated)
ol
Viscose is the most widely used raw material in airjet spin-
m
0m
u t ning. Traditionally, three draw frame passages are used here.
,0 0
5 0/1 A When using the Integrated Draw Frame IDF 2 in connection with
4 the TD 10, two draw frame passages can be eliminated. The savings in
Can
operating costs are substantial.

 After the comber

20-23GB200623

1)

2) 
Rotor spinning, airjet spinning
 8 Drafting system technology

The drafting zone width can be simply

and quickly adjusted since top rollers, top
roller supports and drafting system
cylinders form a unit that is automatically
adjusted as well.
20-23GB200623
 Drafting system technology 9

Drafting system technology

All Truetzschler draw frame types TD 7, TD 9T and TD 10
as well as the Comber TCO 12 are equipped with the same
reliable 4-over-3 drafting system.

Reliable drafting system components

• 4-over-3 drafting system with reduced deflection angle
• Adjustable pressure bar for controlled guidance of even short fibers
• Pneumatically loadable top rolls
• Self-adjusting lap monitoring
• Patented bearing technology for minimal heat development

The unique arrangement of the drafting system components with a 30 %

smaller deflection angle results in optimal running behaviour even with
very fine sliver weights and in particular highly parallelised fibers such as
combed slivers or slivers for the airjet process.

To allow a complete edge fiber integration in the critical area of sliver for-
mation in the web guide, gentle deflection is of particular importance. Fiber
laps on the top rollers can thus be significantly reduced. ➔

Optimal drafting
30 % less system geometry for
deflection gentle fiber guidance,
angles best CV values and
optimal running
behaviour

90° 63°

Competition Truetzschler

• E xcellent fiber integration

mainly on the web edges
• Reliable fiber guidance
at high speeds
• Fewer laps on top rollers
to protect the roller coatings
20-23GB200623
 10 Top roller bearing system

Patented top roller bearing system

Our patented top roller bearing systems have been in use
successfully for more than a decade.

The picture foreground

shows Truetzschler's
patented top roller
bearing system with
self-centring fastening
system.
In contrast to standard
fastening (picture
background), there
is no wear of the top
roller shafts or top
roller bearings during
mounting or removing.

A typical Truetzschler development for the Dissipation of process heat into frame
heart of every drafting system: Thanks to the unique bearing technology, the
• High accuracy of fit and optimum centering top roller bearings stay significantly cooler
for an error-free drafting process than the work area. Thus, it becomes possi-
• High process safety, less downtime ble to dissipate the heat generated during the
• Simple handling drafting process into the machine frame via
• Low temperature development and thus the bearings.
gentle to the coatings This results in clearly reduced roller and bear-
• Extremely long service life ing temperature with positive effects on ser-
• Reliable wear-free connection technology vice life and wear.
used in toolmaking

Temperature profile top roller bearing

°C 100

Top roller with standard ball bearing

Temperature [°C]

Top roller with patented Truetzschler bearing

0
0 Delivery speed [m/min] 1,000

To dissipate heat from the drafting process over the bearings into The significantly reduced process heat on the Competition
the machine frame is only possible via these special bearings with patented Truetzschler top roller bearing system Truetzschler
20-23GB200623

minimal heat development. is clearly noticeable.

 Top roller bearing system / sliver coiling 11

Pneumatic top roller load

Optimal individual and infinitely variable top
roller load settings – adapted to various ap-
plications – are possible same as before. The
TD  10 allows exact pressure settings via the
display directly on the drafting system. Soft-
ware limits prevent incorrect settings and
thus improve the lap behaviour.
This, in addition to the automatic relief of the
top rollers during standstill, preserves the
coatings and extends the service life.

The simple reproducible settings result in demonstrably

improved draw frame sliver quality.

Sliver coiling system

HYDRO POLISHED TUBE
The flexible coiler plate with optimal surface
properties ensures perfect sliver coiling, re-
gardless of the material. The special polish of
the tubes results in virtually frictionless sliver
coiling and thus reduced sliver load.

The simple setting by

means of the individual
Optimisation of sliver coiling
can changer drive
Thanks to the separate can plate drive, the allows perfect setting
coiling pattern can be adjusted conveniently of the layer pattern.

and continously via the display.

Hydro-polished coiler plate with tube The coiling geometry is also designed in such
a way that the slivers can be drawn from the
can without any problems.
20-23GB200623
 12 Creel

SMART CREEL
The new perfection with intelligent individual sliver detection

Individual sliver
sensor in SMART
CREEL

The new individual sliver sensors in the creel The SMART CREEL is of course also equipped
reliably detect sliver breaks, as a distinction with a single servo drive. Thanks to this unique
can be made between motionless sliver, no Truetzschler feature there is no need for the
sliver and running sliver. leveller motor to further accelerate the slower
In contrast to contact roller detection, the creel; this results in a high levelling dynamics.
optical Truetzschler sensors protect against
operating errors, as they function even when
Intelligent in-
the pressure rollers are not used. The desired dividual sliver
Servo Light
drive barrier
doubling is simply entered via the software. detection

This is particularly useful in ensuring the cor- SERVO CREEL – X X

SMART CREEL X X –
rect blend, as no sliver can be omitted.
20-23GB200623
 Creel 13

One idea makes the difference:

separate drive with convincing advantages.

SMART CREEL

In connection with the new Truetzschler re-

mote display, it is possible to remedy sliver
breaks effectively and quickly. In case of a
sliver break, the T-LED automatically switch-
es over and indicates the position of the sliver
break in the creel.
20-23GB200623
 14 T-LED

Truetzschler remote display T-LED

Intuitive and efficient machine operation

With the Truetzschler

remote display T-LED,
the quality is always in
view. Here you can see
the visualisation of the
sliver count variation
A % with freely select­
able quality limits.

T-LED makes machine statuses visible In automatic mode, specific information on

throughout the spinning mill. Thanks to the certain parameters are clearly visible during
multicoloured LEDs, various operating status- regular production of the machine.
es can be indicated. The LED bar, which can
be seen from both sides, allows visualisation Selectable display modes are:
in front and behind the machine. • A % sliver count variation
• Can filling
• CV % value
20-23GB200623
 T-LED 15

If, for instance, the progress of the can filling is displayed,

the operator can see at one glance which draw frame
requires a new empty can first.

Display of CV values to detect sliver count variations from a

distance, here also with freely selectable quality limits.

If there is a warning for a possible machine

stop or a machine malfunction at short notice,
the machine automatically switches to the
corresponding status displays.
In the process, T-LED can point out specific
causes, e.g.:
• Sliver break in the creel with position ­display If the machine needs new empty cans, yellow running
• Empty can magazine lights appear. The operator can then directly bring new
empty cans and does not have to read the fault message
on the display first.
20-23GB200623
 16 Can changer

Automatic can changer

Five options for every application

The automatic can changer has been de- CAN TRACK or SERVO TRACK?
signed for use on the TD 10, the IDF 2 as Truetzschler offers two versions of empty can
well as on Draw Frame TD 7 without level- feeding. With CAN TRACK, the cans slide by
ling. gravitational force on an inclined roller track
This rotational can changer is very flexible into the change position. When using the
and meets all requirements for various can SERVO TRACK version, the transport of the
formats: empty cans is handled by driven belts. This
• Under-floor and above-floor variants comfort gain is only practical under floor, to
• Passive and active empty can feeding with provide the operator with ground-level feed-
CAN TRACK and SERVO TRACK ing of empty cans.
• Delivery of full can onto floor, delivery track
or can carriage

Applicable can formats:

• C ans with and without rolls
• C ans with  400, 450, 500 or 600 mm
• C an height from 900 to 1,500 mm

Flexibility
CAN TRACK SERVO TRACK
for each passive feeding of empty cans driven can feeding
application

Can ramp

Can
carriage

Delivery
onto floor
20-23GB200623
 Operating panel 17

Intuitive operating panels

Intelligent detail to monitor quality

The spectrogram
shows a peak at 11 cm,
the software analyses
possible problem
areas in real time and
indicates them in the
gearing diagram.
This results in efficient
troubleshooting with
shortest downtimes.

All important
Standard spectrogram monitoring parameters are
Spectrogram analyses are an important tool to clearly displayed with
numbers and symbols
monitor quality, specifically for draw frames.
on the main screen.
Smallest top roller damages or, for example,
incorrectly set pressures, can result in period-
ic imperfections in the sliver and thus also in
the yarn.
For efficient and quick detection of these er-
rors, Truetzschler offers spectrogram monitor-
ing as standard in all draw frames. In case of
an error, an intelligent algorithm immediately
shows possible components that can be the
cause for the periodic fault.

Convenient overview
All Truetzschler draw frame types feature
generously dimensioned machine displays
with touchscreen. Operation of the respective
machine is conveniently performed largely via
language-independent symbols or graphics.
The freely rotatable display is mounted on the
machine at an easily accessible height.
If the display is turned backwards, it can also
be viewed from the creel.

The operator receives all important information via the screen to reduce
20-23GB200623

downtimes to a minimum.
 18 Suction system

The world’s most energy efficient

suction system
The effectiveness of the suction depends largely on an
optimised geometry of the flow mechanism. For this reason,
our specialists have further enhanced the flow behaviour
of all draw frame types. Thus, an excellent dedusting of the
sliver is ensured even at low suction pressure.

The suction elements

are individually
simulated to optimise
flow and are made of
robust plastic.

Large savings potential with central

Filter energy costs with central suction
suction
8,000 $
If the draw frames are connected to a central
7,000 $
filter system, enormous savings potentials
can be realised here as well. 6,000 $

Due to the flow-optimised suction ducts, the - 53 % filter

5,000 $
energy costs =
TD 10 requires only a volume flow of 840  m³/h savings of
4,000 $
at a pressure of merely -430 Pa. 3,600 $/year
3,000 $
This results in a significantly reduced filter
load and thus in significantly lower energy 2,000 $

costs. 1,000 $
Savings can also be realised to the same ex- 0$
TD 10

tent on the breaker draw frames. Competition Truetzschler

Economic efficiency calculation

1,000 kg/h per draw frame set, energy costs 0.13 $/kWh
20-23GB200623
 Suction system 19

The large-volume
filter on the TD 10

6 times larger filter surface than the filter surface of the TD  10, a constant suc-
competition tion pressure is reached for hours. This is
By featuring the largest filter surface, the achieved with a power consumption of only
TD 10 sets a new standard. Additional me­ 0.4 kW/h of the filter fan. During the test, 24 h
chanical cleaning elements and special con- cleaning intervals were perfectly sufficient.
trols are not required. This eliminates addi- Furthermore, continuous dedusting results in
tional maintenance costs and unnecessary continuous dust turbulence. The filter cake of
sources of interference. Due to the enormous the TD 10 acts as fine dust filter against this.

Consistently high
suction pressure
100
for hours due to
Truetzschler the enormously
large filter surface
Suction performance [%]

Extremely high suction performance by

of the TD 10
means of 6  larger filter surface

0
100

Additional manual cleaning and levelling required,

Competition thus increased dust turbulence
0
0 Time [h] 48
20-23GB200623
 20 Autoleveller draw frames
20-23GB200623
 Autoleveller draw frames 21

Autoleveller
Draw Frame TD 10
a building block in the Smart Factory

Self-optimising features are the key in the world of tomorrow,

where high operator fluctuation is already a reality, and with it
a loss of important quality know-how.

In combination with the mill monitoring The standard self-optimisation function

­system “My Mill”, the quality sensors OPTI SET was already launched on the mar-
DISC MONITOR and DISC LEVELLER, which ket back in 2007. This function determines
are checking every metre of draw frame sliv- the main drafting point and thus the perfect
er, are the building block of a Smart Factory. timing to optimally compensate for defects
Truetzschler engineers took the first steps in the drafting system.
towards digitalisation and self-adjustment
­already many years ago.
In 2003, the AUTO DRAFT option was devel-
oped – a self-optimisation function for the de-
tection and adjustment of the perfect break
draft.

Draw frame fault analysis

 Can magazine is empty

 Sliver break
 Lap monitoring drafting system
 Maximum draft exceeded Wave length
 Sliver count monitoring

Always in control with Truetzschler's new mill monitoring system

20-23GB200623

“My Mill”, the all-in-one platform for spinning.

 22 Autoleveller draw frames

The quality filter

in the spinning mill
In the spinning mill, the draw frame has an important task:
preventing errors in the sliver which inevitably lead to
yarn defects. Because quality can no longer be improved
after the draw frame.
20-23GB200623
 Autoleveller draw frames 23

The high-precision levelling of the draw frame

sliver in the last draw frame passage is deci-
sive for the quality of the subsequent yarn.
For this reason, Truetzschler has further opti-
mised levelling in the new draw frame model
TD 10 and thus once again set a benchmark in
draw frame technology.

The optimised DISC LEVELLER with new quick release

fastener and drive technology SERVO DRAFT are the heart
of the autoleveller draw frame.

➔
A draw frame concept for all draw frame
types
This results in component uniformity and re-
duced storage effort concerning spare parts:
• All drafting system components
• Wear parts: Top rollers, clearer strips, strip-
pers, pneumatic springs, rolling bearings,
belts
• Change wheels
• Web guides and sliver trumpets
• Delivery rolls
• Coiler plate
• Creel sensors
• Suction ducts in drafting system
• Throttle valve drafting system suction

Optimal sliver quality

Thanks to high-precision levelling of the draw
frame sliver with the dynamic Truetzschler
20-23GB200623

electronics
 24 SERVO DRAFT

SERVO DRAFT
Increased levelling dynamics thanks to the latest digital
levelling technology
Levelling of TD 10

Servo motor 1 Servo motor 2

With the TD 10, an ultramodern autoleveller DISC LEVELLER

draw frame featuring the latest digital levelling A thick or thin place passing the draw frame
technology comes to the market. undetected can no longer be compensated
This leads to a significant increase in levelling in the downstream process. The groove and
dynamics and improvement of sliver quality. sensing roller unit DISC LEVELLER, already
well known from the TD 8, ensures an opti-
mal sliver quality at highest levelling dynam-
ics. In combination with the SERVO DRAFT,
it represents the heart of the draw frame.
With the TD 10, we rely on the proven design
with axles anchored in the frame, which were
specifically designed for this high-precision
measuring system.
This ensures minimum deflection and thus
maximum accuracy of measurement – for
best sliver quality!

The optimised DISC LEVELLER with new quick-release

20-23GB200623

system – the heart of the draw frame

 SERVO DRAFT 25

Extended service life

Reducing the operating temperature of
electronic power components by 10  °C
doubles the service life. Particularly spin-
ning mills are often subject to extreme
temperatures. Therefore, the electronic
components of the TD 10 are equipped
with cooling fins that are in direct contact
with the cooling airflow. Thus we guaran-
tee optimally levelled sliver with highest
efficiency even in extreme situations.
Due to the new cooling technology, an additional
20-23GB200623

ventilation of the fan is no longer necessary.

 26 Drive technology

Latest drive technology

Highly dynamic levelling and the fewest drive belts

The graph shows the

optimised belt run of
the TD 10 with the
fewest drive belts.
The drafting system
cylinders are directly
powered by digital
servo drives.

Motor 3 Can DISC MONITOR Servo motor 1

coiler plate

Reliable individual drives for creel and

can rotation
With the TD 10, Truetzschler also relies on
the proven separation of the drives for can ro-
tation on the one hand and the creel on the
other.
This unique feature supports the high level-
ling dynamics since there is no need for the
leveller motor to further accelerate the slower
creel.
The separate drive for the can rotation allows
The drafting system cylinders are directly powered uncomplicated optimisation of sliver coiling
by digital servo drives. Customised solutions for use
for the respective application.
in the field of spinning are only possible by applying
Truetzschler in-house control electronics.
20-23GB200623
 Drive technology 27

The right tension at all times? The

correct belt tension can be verified
at any time using the belt tension
measuring device supplied with
the machinery, thus preventing
unnecessary wear.

Servo motor 2 DISC LEVELLER SMART CREEL Servo motor 4

In addition, the optional AUTO DRAFT drive With the integrated

Truetzschler energy
for the automatic self-optimisation of the
measuring device,
break draft allows simple break draft adjust- the machine provides
ment via the control, without change wheel information about
the current power
replacement. consumption as well as
energy consumption at
Revised drive concept all times.

Thanks to the newly modified drive concept,

the TD 10 has the smallest number of belts
in the market. Maintenance points have been
reduced to an absolute minimum. Only the
bottom roller bearings in the drafting system
require relubrication.
20-23GB200623
 28 AUTO DRAFT

AUTO DRAFT
Perfection that optimises itself

Self adjustment at the touch of a button Infinitely variable setting of the break
The degree of the break draft significantly draft
­influences Due to the separate drive of the middle roll,
• The evenness of the yarn the break draft can be adjusted conveniently
• The strength of the yarn and infinitely variable on the display. Replac-
• The number of imperfections ing change gears is no longer necessary.
• The running properties of the spinning
­machine

At the touch of a button, the draft force is

measured along the entire draft zone. As soon
as the operator acknowledges the determined
break draft on the screen, the optimisation is
finished.

1.0
Break draft force

0.9 Ideal point

for break
0.8 draft
0.7

0.6

0.5

0.4

0.3

0.2
Start of the automatic break draft determination
0.1

1,0 1,1 1,2 1,3

Measurement of the
break draft force over the
entire draft zone
20-23GB200623
 AUTO DRAFT 29

Suitable for all materials Trouble free lot change

With the exception of combed material, When a spinning mill produces only one
AUTO DRAFT is basically suitable for all ma- material it is sufficient to equip only one in-
terials since it takes all major factors into dividual draw frame as “pilot machine” with
­account: AUTO DRAFT. This draw frame is used to de-
• Fed fiber mass termine the optimum break draft and to sub-
• Fiber characteristics (e.g. crimping) sequently transfer it to the other machines.
• Fiber-fiber friction In highly flexible installations with different
• Fiber-metal friction materials that are subject to frequent change
• Machine settings it is practical to equip all draw frames with
• Ambient atmosphere, etc. AUTO DRAFT.

The optimisation potential of AUTO DRAFT

is particularly high when drafting man-made
fibers.

Result of the automatic break draft determination

Duration of optimisation:
1,4 1,5 1,6 1,7 1,8
60 sec
Break draft Material supply:
600 m sliver length
20-23GB200623
 30 OPTI SET

OPTI SET
Self-optimising to the perfect main drafting point

The time offset between measurement of

the sliver thickness and levelling action deter-
mines the main drafting point. This has a de-
cisive influence on the quality of the regulated
sliver. Until now, this required lengthy series
of tests with the slivers in the laboratory.
The Truetzschler Autoleveller Draw Frame
TD  10 determines the optimum value using
the self-optimisation function OPTI SET.

Principle of the OPTI SET self-optimising function

 

1. The draw frame starts after a standard val- cess, the CV values of the fed slivers and of
ue has been entered by the operator. It suc- the delivered draw frame sliver are measured
cessively checks slightly deviating values for and compared.
the main drafting point. Parallel to this pro-
20-23GB200623
 OPTI SET 31

1,000 mm

The distance between DISC LEVELLER and

main draft field specifies the time offset for
the main drafting point.
CV value

1,000 1,001 999 998 997 998

Starting point Ideal

 main drafting point

2. The DISC LEVELLER scans the fed slivers 3. On this basis, OPTI SET suggests the opti-
and initiates a corresponding time-delayed mum main drafting point to the operator, who
levelling action as soon as the material has only has to approve the recommendation.
reached the main draft field. Common sliver tests and laboratory tests are
The following parameters are taken into no longer necessary.
­account:
• Machine settings
• Material characteristics
20-23GB200623

• Ambient atmosphere
 32 Compactness

The new compactness

Because length matters

The new TD 10 is
14.2 % shorter than
the predecessor
model TD 8.

The length of the draw frames is decisive for Enormous investment savings
the length of the building and thus also for the The can heights and thus the number of
investment and operating costs. This is why treads required have a decisive influence on
the TD 10 is optimised for compactness: The the installation area of draw frames.
new design made it possible to shorten the Compared to the competition, the space
machine by 335 mm. saved by the clever design of the TD 10, aver-
aged over all can heights, is more than 20 %.
This means that a spinning mill with a draw
frame production of 1,000 kg/h can achieve
savings in building investment of up to
$ 14,500.

Space savings of
more than 20 %
compared to the competition,
20-23GB200623

averaged over all can heights.

 Compactness 33

The diagram shows

Space savings compared to the competition the space savings
compared to the
30,0
competition.

25,0 27.1 %
25.2 %
Space savings in %

20,0

15,0
15.9 %

10,0

5,0

0,0
900 1,075 1,200
Common can height in mm
20-23GB200623
 34 Autoleveller Draw Frame TD 10C

Autoleveller Draw Frame

“COMPACT“ TD 10C
The Truetzschler double head concept stands for separate
drives and maximum efficiency. For autoleveller draw frames
there is therefore the COMPACT installation of the TD 10 with
the advantages of a double head draw frame regarding space
requirements and independence from individual machines in
terms of production output.

The TD 10C is characterised by

minimum centre distance. Any number
of machines can be combined with full
utilisation of the efficiency of the individual
20-23GB200623

machines.
 Autoleveller Draw Frame TD 10C 35

COMPACT yet fully flexible All advantages also available in combing

The COMPACT concept is available for all The COMPACT installation concept is of
­requirements of an autoleveller draw frame: course also available for the special Draw
• Creel versions Frame TD 10-600 behind the comber.
SMART CREEL or feed creel
• Creel installations
in one or two rows
• Can formats
Operation of the
from 600 mm to JUMBO CAN machine is facilitated
• Can changer by a common
operator platform.
CAN TRACK or SERVO TRACK

And the best: It is also possible to install more

than two COMPACT draw frames.

20-23GB200623
 36 Technical data – Autoleveller draw frames

Technical data
TD 10

Sliver coiling Maximum delivery speed m/min 1,000

system Can diameter mm 400 – 600
Can height mm 900 – 1,500
Cans without ball castors •
Cans with ball castors •
Energy Air volume of suction m³/h 840
Negative pressure of suction -Pa 430
Installed draw frame power kW 9.8
Installed can changer power kW 0.4
Installed filter power kW 0.4
Installed power SMART CREEL kW 0.6
Installed power SERVO TRACK kW 0.25
Installed power AUTO DRAFT kW 1.6
Continuous power consumption electr.
Compressed air requirement Nl/h 240
General Material: Fibers up to 60 mm •
Material feed ktex 12 – 50
Draft fold 4 – 11
Noise level dB(A) 84
• = Series ° = Option * Information per draw frame head
20-23GB200623

Colour touchscreen DISC LEVELLER

 Autoleveller draw frames – Technical data 37

TD 10-600 TD 10C* TD 10-600C*

600 1,000 600

400 – 600 400 – 600 400 – 600
900 – 1,500 900 – 1,500 900 – 1,500
• • •
• • •
840 840 840
430 430 430
6.9 9.8 6.9
0.4 0.4 0.4
0.4 0.4 0.4
0.6 0.6 0.6
0.25 0.25 0.25
- 1.6 -
depending on application, approx. 0.020 –- 0.030 kWh/kg
240 240 240
• • •
12 – 50 12 – 50 12 – 50
4 – 11 4 – 11 4 – 11
79 84 79

20-23GB200623

4-over-3 drafting system technology Individual sliver monitoring on SMART CREEL

 38 Equipment and options – Autoleveller draw frames

Equipment and options

Coiling Coiler plate with HYDRO POLISHED TUBE prevents deposits

Automatic sliver separation unit during can changing
Automatic rotary can changer
Can magazine CAN TRACK for empty cans
Can delivery onto delivery track
Driven can magazine SERVO TRACK for empty cans (only under floor)
Interface full can transfer onto can transport carriage
Can transport carriage for can diameters  400,  450,  500
Can delivery onto floor
General Input sensor DISC LEVELLER with maximum accuracy of measurement and quick release fastener system
Integrated quality monitoring DISC MONITOR (sliver count, sliver evenness, integrated spectrogram analysis)
Minimum maintenance, lubrication of bottom roller bearings only
Good access to all maintenance and cleaning points
Central operator platform with access to creel
Safety panels with central safety system
Space-saving, compact machine installation for two or more drafting heads TD 10C
Central, flow-optimised suction with negative pressure monitoring (above and below floor)
OPTI SET – optimal main drafting point due to self-optimization
Large, integrated TD-FB filter with negative pressure monitoring and cleaning intervals of up to 24h
Drives Modern, energy-saving drives with robust Truetzschler electronics
Individual drives for infinitely variable setting of sliver count, delivery speed and draft
Individual can plate drive to optimise sliver coiling
Optimization package TD-OS
– Separately driven servo drive for middle drafting system cylinder
– Software package AUTO DRAFT for self optimization of draf
Digital servo drives for highly dynamic SERVO DRAFT levelling
Electronics Large colour touchscreen for efficient operation, maintenance and service
USB port
Use of dynamic Truetzschler Computing Unit, only one update for all machine components
Maintenance management via touchscreen
Visualisation of differentiated machine states via T-LED remote display
Energy measuring device for online energy monitoring
Through hole technology to extend the service life of the electronic power components
Interface for data transmission to mill monitoring system “My Mill”
Creel Separately driven SMART CREEL TD-SC servo creel with intelligent individual sliver monitoring
Single row creel installation SMART CREEL for TD 10 C
Drafting system 4-over-3 drafting system with pressure bar and sliver guide elements
Gentle sliver deflection for process-safe sliver formation and reduced lap formation tendency
Self-adjusting lap monitoring of top rolls
Durable cleaning bar for top rollers for gentle cleaning
Integrated, flow-optimised suction of the drafting system at top and bottom rolls
Quick relief during standstill or lap formation
Process-safe, pneumatic, automatic web threading
20-23GB200623

Lifetime lubricated top roller bearing for low heat generation and reduced lap formation
Individual, infinitely variable pneumatic loading of the top rollers via touchscreen
• = Series ° = Option
 Autoleveller draw frames – Equipment and options 39

TD 10 TD 10C TD 10-600 TD 10-600C

• • • •
• • • •
• • • •
• • • •
• • • •
° ° ° °
° ° ° °
° ° ° °
° ° ° °
• • • •
• • • •
• • • •
• • • •
– • – •
• • • •
– • – •
• • • •
• • • •
° ° ° °
• • • •
• • • •
• • • •

° ° – –

• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
– ° – °
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
20-23GB200623

• • • •
• • • •
 40 Technical data – Autoleveller draw frames

Autoleveller Draw Frames TD 10

Creel cans
 1,000 mm  1,200 mm
L2 mm 9,891* 10,689*
L3 mm 5,076*
*Output can  600 mm

Creel cans
Can height output mm  1,000 mm  1,200 mm
900 – 1,079 2,100 2,480
1,080 – 1,270 2,325 2,505
B1 mm
1,271 – 1,370 2,380 2,505
1,371 – 1,525 2,610 2,735
H1 mm 900 – 1,525

L3
max. 2100

H1

L2
B1
20-23GB200623
 Autoleveller draw frames – Technical data 41

Autoleveller Draw Frames TD 10C and TD 10-600C

Creel cans
 1,000 mm  1,200 mm
L1 1-row mm 14,091* 15,691*
L2 2-rows mm 9,891* 10,689*
L3 mm 5,076*
*Output can  600 mm

Creel cans
Can height output mm  1,000 mm  1,200 mm
900 – 1,270 4,620 5,400
B1 mm
1,271 – 1,525 4,675 5,400
H1 mm 900 – 1,525

L3
2100
max.2100
max. L3

H1
H1

L2
L2

B1

L
B1

1240
614
H2

H1

L1
20-23GB200623
 42 Breaker draw frames

Single efficiencies
are fully maintained
20-23GB190520
 Breaker draw frames 43

TWIN Breaker
Draw Frame TD 9T
“Think twice” for twice the benefit

The Truetzschler Breaker Draw Frame TD 9T is not a

conventional double head draw frame; it is characterised by
the fact that it is also available as a single version if required.
Thus, each even and uneven number of drafting heads can be
implemented. Furthermore, its intelligent operating concept
makes it compact and space-saving.

Maximum efficiency with the Designed for different materials

TWIN concept The strict separation of the drives allows
With conventional solutions, an error also maximum flexibility: Two different materials
stops production on the other side. Instead or two different sliver counts can run side by
of a single efficiency of 85 %, in reality only side on one machine. Even different passages
72 % is realised, because the single efficien- are possible.
cies have to be multiplied.
Efficiencies of over 90 % can only be achieved Clever dual use
in practice with the Truetzschler TD 9T. Thus, Only components without a negative influ-
depending on the size of the installation, 1-2 ence on efficiency, such as control cabinet,
drafting heads can be eliminated. control system, touchscreen and operator
platform, are shared.

99 % efficiency on A draw frame concept for all

draw frame types
each side. Reached at a This results in component uniformity and re-
customer in China. duced storage effort concerning spare parts:
• All drafting system components
• Wear parts: Top rollers, clearer strips, strip-
pers, pneumatic springs, roller bearings,
belts
• Change wheels
• Web guides and sliver trumpets
• Delivery rolls
• Coiler plate
• Creel sensors
• Suction ducts in drafting system
• Throttle valve drafting system suction
20-23GB190520
 44 Breaker draw frames

Sophisticated operating concept

Effective machine operation

Sophisticated
concepts from
Truetzschler help
to make everyday
operation as efficient
as possible.

Mirrored drafting systems centre. The central operating platform with

Efficiency plays an important role in the oper- direct passage from the can changer to the
ation of breaker draw frames. For this reason, creel allows 50 % savings in operating paths.
both drafting systems are operated from the

Installation width of
the new breaker draw Installation width of Truetzschler draw frames…
frame using 1,000 mm
can diameter ...

Can diameter 1,000 mm to autoleveller draw frame

20-23GB190520
 Breaker draw frames 45

Linear, space-saving can changer

To ensure that the space-saving TWIN-design
can be used to its full potential, a linear can
changer was developed. The space it requires
is little more than for two cans.
In addition, the gentle linear can guidance is
particularly useful when using 1,000 mm cans
and JUMBO CANS.

Can be operated even with multi-row

can installation
Due to the small operating aisle in the creel,
all creel installation variants can be operated.
For 4-row installation, a block change is rec-
ommended for smooth operation. Can changing principle and operating paths

3-row variants, which make it impossible to

repair a sliver break in the middle can, are not
necessary.

Working in synchronous mode Synchronous

The synchronous mode enables effective operation eliminates
the need for duplicate
­machine handling. Duplicate entries of the
entries when using
settings in the lot data are thus avoided. the same settings.

… Even with 1,200 mm

… for narrow, modern lines with high card production. diameter cans, the new
draw frames do not
need more installation
width than the card
group.

Can diameter 1,200 mm to autoleveller draw frame

20-23GB190520
 46 Breaker draw frames

Ideal solutions for exceptional

circumstances
Single Draw Frame TD 9
If an uneven number of drafting heads is re-
quired, a single draw frame can be added to
the TWIN draw frames.
This reduces investment and operating costs
compared to a conventionally required addi-
tional double head draw frame. The space requirement of the Truetzschler breaker Draw
Frame TD 9 is reduced to a minimum.

Breaker draw frames with the elements

of a autoleveller draw frame Breaker Draw Frame TD 7
Truetzschler draw frames share many im- If the operational organisation does not allow
portant elements with the Autoleveller Draw the use of large cans, Truetzschler uses the
Frame TD 10. proven breaker draw frame concept of the
• Infinitely variable delivery speed TD 7 with rotary can changer.
• 4-over-3 high performance drafting system Featuring a large can magazine, it is ideally
• Individual sliver monitoring in the creel suited for a space saving solution for cans
• Coiler plate with HYDRO POLISHED TUBE with 500 mm or 600 mm diameter.
• Individually pneumatically loaded top rolls
• Pneumatic threading aid

The Truetzschler breaker draw frames are also equipped These controllers allow easy and reproducible settings of
with SMART sensors for individual sliver monitoring. the top roller loads. A special sensor monitors the pressure.
20-23GB190520
 Breaker draw frames 47

20-23GB190520

Truetzschler Breaker Draw Frame TD 9

 48 Technical data – Breaker draw frames

Technical data

Coiling Maximum delivery speed m/min

Can diameter mm
Can height mm
Cans without ball castors
Cans with ball castors
Energy Air volume of suction m³/h
Negative pressure of suction -Pa
Installed draw frame power kW
Installed can changer power kW
Installed filter power kW
Installed power SMART CREEL kW
Installed power SERVO CREEL kW
Installed power SERVO TRACK kW
Continuous power consumption electr.
Compressed air requirement Nl/h
General Material: Fibers up to 60 mm
Material feed ktex
Draft fold
Noise level dB(A)
• = Series ° = Option
20-23GB190520

SMART sensors for individual sliver monitoring Intelligent operator concept of Breaker Draw Frame TD 9T
 Breaker draw frames – Technical data 49

TD 7 TD 9 TD 9T

1,000 1,000 1,000

600 1,000 + 1,200 1,000 + 1,200
1,050 – 1,500 1,075 – 1,500 1,075 – 1,500
• – –
• • •
600 600 1,200
400 450 500
5.0 5.0 10
0.5 0.25 0.5
0.9 0.9 0.9
– 0.6 1.2
0.6 – –
0.3 – –
depending on application, approx. 0.020 –- 0.030 kWh/kg
240 600 1,200
• • •
12 – 50 12 – 50 12 – 50
4 – 10 4 – 10 4 – 10
84 84 84

20-23GB190520

Operation via touchscreen Truetzschler remote display T-LED

 50 Equipment and options – Breaker draw frames

Equipment and options

Coiling Coiler plate with HYDRO POLISHED TUBE prevents deposits

Automatic sliver separation unit during can changing
Automatic rotary can changer
Can magazine CAN TRACK for empty cans
Can delivery onto delivery track
Driven can magazine SERVO TRACK for empty cans (only under floor)
Can delivery onto floor
Linear can changer for 1,000 mm diameter
Linear can changer for 1,200 mm diameter
General Minimum maintenance, lubrication of bottom roller bearings only
Good access to all maintenance and cleaning points
Central operator platform with access to creel
Safety panels with central safety system
Central, flow-optimised suction with negative pressure monitoring (above and below floor)
TWIN version without efficiency coupling for highest production rates
Large, integrated TD-FB filter with negative pressure monitoring and cleaning intervals of up to 24h
Drives Modern, energy-saving drives with robust Truetzschler electronics
Individual can plate drive to optimise sliver coiling
Electronics Colour touchscreen for efficient operation, maintenance and service
USB port
Use of dynamic Truetzschler Computing Unit, only one update for all machine components
Maintenance management via touchscreen
Visualisation of differentiated machine states via T-LED remote display
Energy measuring device for online energy monitoring
Interface for data transmission to mill monitoring system “My Mill”
Creel Two-row feed creel with intelligent individual sliver monitoring via SMART sensors
One-row creel installation SMART CREEL
Separately driven SMART CREEL TD-SC servo creel with intelligent individual sliver monitoring
Drafting system 4-over-3 drafting system with pressure bar and sliver guide elements
Gentle sliver deflection for process-safe sliver formation and reduced lap formation tendency
Self-adjusting lap monitoring of top rolls
Durable cleaning bar for top rollers for gentle cleaning
Integrated, flow-optimised suction of the drafting system at top and bottom rolls
Quick relief during standstill or lap formation
Process-safe, pneumatic, automatic web threading
Lifetime lubricated top roller bearing for low heat generation and reduced lap formation
Individual, infinitely variable pneumatic loading of the top rollers via touchscreen
• = Series ° = Option
20-23GB190520
 Breaker draw frames – Equipment and options 51

TD 7 TD 9 TD 9T

• • •
• • •
• – –
• – –
• – –
° – –
° – –
– • •
– ° °
– • •
• • •
– • •
• • •
• • •
– – •
– ° °
• • •
• • •
• • •
– • •
• • •
• • •
– • •
– • •
° ° °
• • •
– ° °
° ° °
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
20-23GB190520
 52 Technical data – Breaker draw frames

TWIN Draw Frame TD 9T

Creel cans
 1,000 mm  1,200 mm
L1 1-row mm 12,264 14,279
L2 2-rows mm 8,064 9,279

Output cans
 1,000 mm  1,200 mm
L3 mm 2,990 3,405
B1 mm 3,300 3,700
B2 mm 4,600 5,400
H1 mm 1,075 – 1,500

B1
L1

B2

L2

L3
max. 2100

H1

B2
20-23GB190520

L2
 Breaker draw frames – Technical data 53

Breaker Draw Frame TD 9

Creel cans
 1,000 mm  1,200 mm
L1 1-row mm 12,264 14,279
L2 2-rows mm 8,064 9,279

Output cans
 1,000 mm  1,200 mm
L3 mm 2,990 3,405
B1 – Central suction mm 1,950 2,150
B2 – Filter box mm 2,455 2,655
B3 mm 2,820 3,020
H1 mm 1,075 – 1,500

L1

B1
L3
L2
max. 2100

B1
B2
B3
H1

L2 B2

Breaker Draw Frame TD 7

B2

Creel cans
 600 mm
L2 2-rows mm 8,150
L3 mm 4,633
L2 L3

Can delivery
max. 2100

H1

 600 mm
B1 mm 3,100
H1 mm 1,050 – 1,500

L3
max. 2100

B1
H1

L2
20-23GB190520
B1
 54 Integrated Draw Frame IDF 2

Integrated Draw Frame IDF 2

The solution for process shortening in spinning
es
m
fra
m
0 0m
1, 2
Particularly in the spinning mill with r aw 0 0 0- TD 9T
1, (TWIN)

d

its numerous machines, reduced n

r
Ca

ke
ea
process stages quickly multiply to

Br
great economic advantages.
The Integrated Draw Frame IDF 2

m
0m
TD 7
TD 9 l i ve
makes this possible by the direct

0 - 60
. de
ax
M

Can  50
coupling to the Truetzschler cards
and the resulting savings in draw 1,000
m/min
frame passages. TD 10C
(COMPACT)
M
ax
. de
l i ve

Ca
n

Truetzschler DIRECT SPINNING


40

-6
0

00 TD 10
m
ROTOR SPINNING

Opening, TC 19 i
cleaning, mixing with IDF 2

Conventional line

Opening, cleaning, Card Breaker Autoleveller

mixing draw frame draw frame

Truetzschler IDF VORTEX SPINNING

Airjet SPINNING

Opening, TC 19 i TD 10
cleaning, mixing with IDF 2

Conventional line

Opening, Card Breaker Breaker Autoleveller

cleaning, mixing draw frame draw frame draw frame
20-23GB200623
 Integrated Draw Frame IDF 2 55

Multidimensional advantages from

fewer process steps:
• Reduction in investments
TD 10-6001
• Less tied up capital in the process
Ca

• Reduction of workload
n

40

• Minimisation of errors
0-
60
0m

• Space savings
m

er y s
pe TD 10-600C1
ed
(COMPACT)

600
m/min

700
700
m/min
m/min
ed e
er y sp
s
me
fra

The ideal solution for rotor spinning:

aw

IDF 2 with rectangular can changer

dr

IDF 2 2
l
er

(Integrated)
l
ve
m
0m
0/1
,0 0
L e
5
4
Can
IDF 2
es

(Integrated) m
m

0
m
a
/1,0 0 fr
4
5 0
a w
Can dr
ll er
e v e
l
Au t o
Perfect for airjet spinning with a subsequent autoleveller draw
frame passage: the IDF 2 with 1,000 mm cans.

DIRECT SPINNING with IDF 2

saves up to three draw frame passages
20-23GB200623

Fewer process steps in rotor spinning

 56 Integrated Draw Frame IDF 2

Draw frame technology of an

autoleveller draw frame – the IDF 2

Input sensor
for detection of the sliver count

Precisely controlled
The creation of
2-over-2-drafting system
true yarn quality
for sliver quality like from
involves the
an autoleveller draw frame
entire process

Quality sensor
for detection of the produced
sliver quality

Delivery speeds
up to 700m/min possible

Key points
where resources
are conserved Single pneumatic load of
the top rolls for individual
and infinitely variable
pressure control

Innovative, Easy and fast accessibility

self-optimising of the drafting system
technology and the drive technology
20-23GB200623
 Integrated Draw Frame IDF 2 57

Levelling quality without compromises

The close spatial proximity of the measuring
point and drafting system and the low mass
inertia allow a reliable levelling of the draft.
To ensure that every metre in the can has
the desired quality, the sliver is permanently
checked by the second sensor positioned im-
mediately behind the drafting system.

Rotatable top rollers

for double the service life

The top rollers (beige) can be turned by 180° after wear of

the top roller coatings (wear shown in red).

Fully automatic
synchronisation of
the delivery speed
with the card by
regulating the sliver
sagging between the
machines by means
of light barriers.
20-23GB200623
 58 Integrated Draw Frame IDF 2

Permanent savings only with the

Integrated Draw Frame IDF 2
IDF 2 reduces the investment
Investment in building [$]
and operating costs 400,000
Rotor spinning Airjet spinning
A process reduction always gener-
350,000
ates savings. In addition to the pur-
300,000
chase costs, the operating costs as
well as the service and maintenance 250,000

costs are also eliminated. 200,000

150,000

100,000

50,000

0
TC 19 - TD 9 - TD 10 TC 19 - TD 10 TC 19 - IDF 2 TC 19 - IDF 2R TC 19 - TD 9 - TC 19 - IDF 2 - TD 10
TD 9 - TD 10
2 passages 1 passage DIRECT DIRECT IDF VORTEX
SPINNING SPINNING 3 passages SPINNING

Substantial savings start already Energy costs [$/year]

with the building. A smaller area re- 160,000
Rotor spinning Airjet spinning
sults in additional savings in lighting, 140,000
air conditioning and maintenance.
120,000

100,000

80,000

60,000

40,000

20,000

0
TC 19 - TD 9 - TD 10 TC 19 - TD 10 TC 19 - IDF 2 TC 19 - IDF 2R TC 19 - TD 9 - TC 19 - IDF 2 - TD 10
TD 9 - TD 10
2 passages 1 passage DIRECT DIRECT IDF VORTEX
SPINNING SPINNING 3 passages SPINNING

The operating costs are not only re- Can transports/year

duced by a lower power consump- 1,000,000
Rotor spinning Airjet spinning
tion: 48 % less can transports and 900,000

piecings at the spinning machine 800,000

when using rectangular cans. 700,000

Less piecings also mean a reduction 600,000

of yarn imperfections. 500,000

400,000

300,000

200,000

100,000
Assessment basis: 0
8,000 operating hours/year 900 kg/h TC 19 - TD 9 - TD 10 TC 19 - TD 10 TC 19 - IDF 2 TC 19 - IDF 2R TC 19 - TD 9 -TD 9 - TD 10 TC 19 - IDF 2 - TD 10
20-23GB200623

500 $/m 2 600 kg/h 2 passages 1 passage DIRECT DIRECT 3 passages IDF VORTEX
SPINNING SPINNING SPINNING
0.131 $/kWh 300 kg/h
 IDF 2R – rotor spinning 59

IDF 2R – rectangular cans

in rotor spinning
Round or rectangular cans? Type Advantages Disadvantages
The decision depends on several factors.
Round cans Inexpensive cans Low can volume
A rectangular can with 450 diameter and 450 mm Lower investment Many cans required
1200  mm height holds approx. 15 kg cotton Many can transports
sliver.
Rectangular Lower operating costs Higher investment
The capacity of a rectangular can is almost cans Larger can volume Cans are more expensive
twice as high with 27 kg of cotton sliver. An- Fewer can transports
other advantage of rectangular cans is the Half the sliver piecings
easier implementation of an automatic can on the rotor spinning machine

transport system. Fewer cans required

Easier to automate

20-23GB200623

IDF 2R installation in rotor spinning

 60 IDF 2 – rotor spinning

Integrated Draw Frame IDF 2

for rotor spinning
Improved quality and optimised
economic efficiency

Today, draw frames are no longer required in

rotor spinning. This applies to all materials and
yarn counts. The applications range from pro-
cessing of reclaimed fibers to fine yarns.

The Integrated Draw Frame IDF has

established itself in rotor spinning
In the meantime, more than 2,500 ­Truetzschler
IDF are operating in rotor spinning mills
throughout the world. The combination of im-
proved yarn quality coupled with significant
savings is convincing.

Here reclaimed fibers (recycled

jeans) are carded for rotor spinning.
The passage between cards and
IDF 2 makes operation much easier
for the staff.

Truetzschler DIRECT SPINNING

ROTOR SPINNING

Opening, TC 19 i with IDF 2

cleaning, mixing

Conventional line

Opening, Card Breaker draw frame Autoleveller draw frame

cleaning, mixing
20-23GB200623

The Truetzschler line with IDF 2 saves three draw frame passages.
 IDF 2 – rotor spinning 61

Comparisons of direct spinning IDF 2

with one and two draw frame passages for
rotor yarn Ne 20 cotton

Yarn count variations

4.0
The low value
3.6

CVm% 10 m
has a positive
impact on the
3.2
fabric appearance,
particularly on
2.8
knitted fabrics
2.4

2.0
È
1.6

1.2

0.8

0.4

0.0
TC 15 - IDF 2 TC 15 - TD 9T TC 15 - TD 9T - TD 10

Yarn evenness
13.8

13.6
CV %

13.4

13.2

13.0

12.8

12.6
TC 15 - IDF 2 TC 15 - TD 9T TC 15 - TD 9T - TD 10

Yarn imperfections Neps +280 %

Thick places + 50 %
Thin places – 50 %
60

50
1/ km

40

30

20

10

0
TC 15 - IDF 2 TC 15 - TD 9T TC 15 - TD 9T - TD 10

Yarn strength
14.4

14.0
cN/tex

13.6

13.2

12.8

12.4

12.0
20-23GB200623

TC 15 - IDF 2 TC 15 - TD 9T TC 15 - TD 9T - TD 10
 62 IDF 2 – airjet spinning

Integrated Draw Frame IDF 2

for airjet spinning
Only one draw frame passage – the success formula for VORTEX

+
The two world market leaders – Truetzschler in Optimum preparation for VORTEX by
the field of spinning preparation and ­Muratec Truetzschler
in the field of airjet spinning machines – have For a high parallelisation in airjet spinning,
developed a new, more economical prepara- three draw frame passages have been the
tion procedure together. only way to achieve good quality up to now.
Today, the combination of the card with the
Integrated Draw Frame IDF 2 allows a signifi-
cant process reduction.
IDF 2 with short-wave levelling ensures a
perfect feed for the downstream autoleveller
draw frame. This process shortening by two
complete process steps opens up an enor-
mous savings potential.

Truetzschler IDF VORTEX SPINNING

Airjet SPINNING

Opening, TC 19 i with IDF 2 TD 10

cleaning, mixing

Conventional line

Opening, Card Breaker draw frame Breaker draw frame Autoleveller draw frame
cleaning, mixing
20-23GB200623

Shorter preparation procedure for airjet: only 1 passage instead of the usual 3 passages in the drafting process
 IDF 2 – airjet spinning 63

Fewer steps – higher yarn production

A higher profitability in spinning means a higher
yarn production per day. Yarn clearer cuts have
a great influence on the efficiency of a spinning

=
machine. In spinning tests with viscose for Ne
30, yarn clearer cuts could be significantly re-
duced with the new IDF VORTEX SPINNING.

Process approval:
• 100 % viscose (rayon)
• 100 % polyester
• Yarn count: Ne 10 – Ne 40 ➔

Fully automatic
synchronisation of
the delivery speed
with the card by
regulating the sliver
sagging between the
machines by means
of light barriers.

Reduction of steps =
higher yarn production
20-23GB200623

with ­Truetzschler IDF VORTEX SPINNING

 64 IDF 2 – airjet spinning

Spinning preparation for VORTEX

Significantly reduced can movements and sliver piecings

Standard process: Truetzschler IDF VORTEX SPINNING:
3 passage draw frame only one passage draw frame

Card Card + IDF Card + IDF Card + IDF

Breaker
draw frame

 450 mm  450 mm  500 mm  600 mm

Breaker
draw frame
Finisher Finisher Finisher

Finisher

-32 % -38 % -55 %

Reduced can movements and sliver piecings

Cutting can transports in half Improvement of quality

Savings in can handling depend on the can Fewer cans also means fewer sliver piecings.
­diameter used between the cards and the This is a very important quality aspect. Every
draw frame passages. Even when using high- sliver piecing is a potential yarn imperfection.
ly economical large cans with a 1,000 mm A production of 21 tons of yarn results in a
diameter, there is a significant reduction in reduction of 900 sliver piecings per day.
can movements, the number of operators
­required and the number of cans required. Savings at a glance:
13 % less space requirement in spinning
4 % less energy consumption
9 % less exhaust air consumption
900 less sliver piecings per day

Total savings:
Operator: . . . . . . . . . . . . . . . . . . 50,000 $ p.a.
Building: . . . . . . . . . . . . . . . . . . . . 260,000 $
Installed power: . . . . . . . . . . . . 14,900 $ p.a.
Exhaust air: . . . . . . . . . . . . . . . . . 5,250 $ p.a.

Reduction of 900 sliver

Basis: 850 kg/h · 0.13 $/kWh · 500 $/m2

piecings per day

20-23GB200623

at a production of 21 t yarn/day
IDF 2 – airjet spinning 65

20-23GB200623
 66 Technical data – Integrated Draw Frame IDF 2

Technical data

Coiling Maximum delivery speed m/min

Can diameter mm
Can height mm
Cans without ball castors
Cans with ball castors
Energy Air volume of suction m³/h
Negative pressure of suction -Pa
Installed draw frame power kW
Installed can changer power kW
Installed filter power kW
Installed power SMART CREEL kW
Installed power SERVO TRACK kW
Continuous power consumption
Compressed air requirement Nl/h
General Material: Fibers up to 60 mm
Material feed ktex
Draft fold
Noise level dB(A)
• = Series
a) C
 ans 200  900 mm  1,073 mm
Cans 215  900 mm  1,200 mm
b) IDF VORTEX SPINNING up to 3.5-fold draft
20-23GB200623
 Integrated Draw Frame IDF 2 – Technical data 67

IDF 2 IDF 2R

700 700
400 – 600, 1,000 a)

900 – 1,525 a)

• •
• •
350 350
450 450
4.0 4.0
0.5 3.5
– –
– –
0.3 0.3
approx. 0.01 kWh/kg approx. 0.01 kWh/kg
2,800 2,800
• •
6 – 10 6 – 10
1 – 2 b) 1 – 2 b)
79 79

20-23GB200623
 68 Equipment and options – IDF 2 and IDF 2R

Equipment and options

Coiling Coiler plate with HYDRO POLISHED TUBE prevents deposits

Automatic sliver separation unit during can changing
Automatic rotary can changer
Can magazine CAN TRACK for empty cans
Can delivery onto delivery track
Driven can magazine SERVO TRACK for empty cans (only under floor)
Interface full can transfer onto can transport carriage
Can transport carriage
Can delivery onto floor
Automatic rectangular can changer
General Input sensor with maximum accuracy of measurement
Integrated quality sensors (sliver count, sliver evenness, integrated spectrogram analysis)
Minimum maintenance, lubrication of bottom roller bearings
Good access to all maintenance and cleaning points
Safety panels with central safety system
Central, flow-optimised suction with negative pressure monitoring (above and below floor)
Drives Modern, energy-saving drives with robust Truetzschler electronics
Individual drives for infinitely variable setting of sliver count, delivery speed and draft
Individual can plate drive to optimise sliver coiling
Digital servo drives for highly dynamic levelling
Electronics Intuitive multitouch screen with RFID technology via card
USB-port via card
Use of dynamic Truetzschler Computing Unit, only one update for all machine components
Maintenance management via touchscreen
Visualisation of differentiated machine states via T-LED remote display
Interface for data transmission to mill monitoring system “My Mill”
Drafting system 2-Over-2 individual sliver levelling drafting system with sliver guide elements
Durable cleaning bar for top rollers for gentle cleaning
Integrated, flow-optimised suction of the drafting system at top and bottom rolls
Quick relief during standstill or lap formation
Lifetime lubricated top roller bearing for low heat generation and reduced lap formation
Pneumatic load of top rollers individually, infinitely variable
• = Series ° = Option
20-23GB200623
 IDF 2 and IDF 2R – Equipment and options 69

IDF 2 IDF 2R

• •
• •
• –
• –
• –
° –
° –
° –
° –
– •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
20-23GB200623
 70 Technical data – Integrated Draw Frame IDF 2

Integrated Draw Frame IDF 2

Output cans
 400 – 600 mm  1,000 mm
L3 mm 4,007 – 4,147 2,250
B1 mm 2,427 2,897
H1 mm 900 – 1,525

H1

L3
H1

L3
B1
B1
20-23GB200623
 Integrated Draw Frame IDF 2 – Technical data 71

Integrated Draw Frame IDF 2R

Output cans
 1,000 mm  1,200 mm
L3 mm 3,685 3,685
B1 mm 3,843 4,163
H1 mm 1,073 1,200

L3

L3
H1
H1

B1
B1

20-23GB200623
 72

vo n
lu n
t a r y c e r tifi c a ti o

www.machines-for-textiles.
com/blue-competence

Trützschler Group SE
Postfach 410164 · 41241 Mönchengladbach, Germany · Duvenstr. 82-92 · 41199 Mönchengladbach, Germany
02EN201005

Telephone: +49 (0)2166 607-0 · Fax: +49 (0)2166 607-405 · e-mail: [email protected] · www.truetzschler.com
 73

Scan the QR code to get to the

download area of all brochures.

www.truetzschler.com/brochures

Legal disclaimer:
The brochure has been compiled to the best of our knowledge and in good faith with the utmost care. However, it may be subject to type errors or technical changes for
which we assume no liability. The photos and illustrations are purely informative in nature and in part show special equipment options which do not feature in the stand-
ard scope of delivery. We provide no guarantee as to the current nature, correctness, completeness or quality of the information provided. Warranty claims for material
or immaterial damage against us or the respective author based on the use or forwarding of the information provided, even if the information is incorrect or incomplete,
02EN201005

cannot be asserted. Our provided data is non-binding.

 74

Fiber preparation installations: Bale openers · Mixers · Cleaners /

Openers · Foreign part separators · Dust separators · Tuft blenders
Waste cleaners | Cards | Draw frames | Combing machines | Digital
Solutions: My Mill · My Production App · My Wires App

Bale openers / Mixers | Card feeders | Cards / Crosslappers

Wet laying lines | Hydroentangling, needling, thermo- and chemical
bonding lines | Finishing, drying, winding, slitting machinery

Filament lines: Carpet yarns (BCF) · Industrial yarns

Metallic wires: Cards · Cards long staple · Cards Nonwovens

Rotor spinning | Flat tops | Fillets | Carding segments
Service machines | My Wires App | Service 24 / 7

w w w. t r u e t z s c h l e r. c o m
02EN201005

Powered by TCPDF (www.tcpdf.org)