Heated hoses

Pressure hoses

innovations in heat tracing

eltherm GmbH
eltherm GmbH is an international mid-size company that pro-
vides electrical trace heating products. The owner-operated
company has charted a course for growth with over 40 years
of know-how, the highest standards of quality and flexibility.
eltherm‘s clear commitment to maintaining its production lo-
cation in Germany underscores its philosophy of providing Production in Burbach
the very best trace heating solutions, individually adapted
to its customers‘ requirements. Thus eltherm, an engineer-
ing company with its own development and production of
heating cable, heated hoses, heating mats and jackets, instru-
mentation and control systems and accessories, is considered
one of the leading manufacturers of electrical trace heating
in the world.
With the production of self-regulating heating cables, eltherm
GmbH has rounded out its product line of heating cables and In addition to frost protection and temperature maintenance
risen to the top tier of heating cable manufacturers on the up to 900 °C, eltherm is the competent partner for complete
basis of its demanding high-tech standards. Only about 10 system solutions, including heating for entire chemical and
heating cable manufacturers in the world have mastered this other industrial plants. eltherm has already proven its com-
technology and eltherm is the only one in Germany. petence and capabilities in a wide and varied range of appli-
cations including the oil and gas industry, power plant con-
struction and the automotive and food industry.

innovations in heat tracing

2
Solutions for your challenge!

Competent solutions
In addition to production, eltherm has also an established in-
house development area. This is where innovative solutions
are created and products are continuously improved to meet
market demands. Along the way, our quality management
system ensures that we ship out only high-quality and tech-
nically sound products.
In addition to complying with requirements, such as EAC
certification and VDE directives, eltherm also fulfils the strict
demands of ATEX certification. Beyond that, the company
has also been certified according to the standards of ISO 9001
and ISO 14001 for years.

3
Table of contents
Heated hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 Self-regulating pressure hoses
type ELH/md…/hd…/shd…/sb. . . . . . . . . . . . . . . . . . . . . . . page 26-27
Areas of application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
Hose configuration ELH…/ w / N. . . . . . . . . . . . . . . . . . . . . page 28-29
Spacers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Heated pressure hoses for Ex areas. . . . . . . . . . . . . . . . . . . page 30-31
Controlled heated pressure hoses type ELH . . . . . . . . . . . page 8-9
Hose configuration type ELH…Ex. . . . . . . . . . . . . . . . . . . . page 32-33
Hose configuration type ELH… / w / T / PU / GSi. . . . . page 10-11
Heat output / heating circuit lengths. . . . . . . . . . . . . . . . . . . . page 34
Hose configuration type ELH… / N / SS / Fe / Si. . . . . . page 12-13
External diameter / bending radii. . . . . . . . . . . . . . . . . . . . . . . page 35
Heat output / heating circuit lengths. . . . . . . . . . . . . . . . . . . . page 14
Special hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36-37
Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38-39
Max. working pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40-43
External diameter / bending radii. . . . . . . . . . . . . . . . . . . . page 16-17
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
Heated pressure hoses with multiple
heated inner liners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18-19 Measurement and control technology. . . . . . . . . . . . . . . page 45-46

Hose configuration type ELH.../w/N. . . . . . . . . . . . . . . . . . page 20-21 Questionnaire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47

End caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22

Cable outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23

Temperature sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24

Standard connection plugs and couplings. . . . . . . . . . . . . . page 24

Additional wires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25

4
Heated hoses What types of applications are available?
eltherm is one of Europe‘s leading suppliers of heated hoses 1. Analyser technology
and flexible, heated pipes. Depending on the requirements
Frost protection / holding temperature: 5 to 450 °C
and application, flexible heated pipes by eltherm ensure the
transport of liquid and gaseous media without the loss of Typical nominal widths: 4 to 10 mm
temperature.

2. Industrial applications / heated pressure hoses

Areas of application for eltherm heated hoses:
Frost protection / holding temperature: 5 to 250 °C
Gas analysis where fixed heated hoses take flue gas
Typical nominal widths: 8 to 100 mm
samples from the chimney to the analyser system
Gas analysis and transportable measurement systems,
for example taking samples in the field.
Industrial applications in mechanical and plant All heated hoses made by eltherm are designed and pro-
engineering duced specifically according to customer specifications. Our
in-house development department is happy to develop a
In the chemical and petrochemical industry
custom solution based on your requirements.
Food industry
Of course, eltherm also provides flexible heated hoses de-
Automotive industry, for example adhesion of body parts signed for use in hazardous (Ex) areas.
by movable system components (robots)
In this way standard frost protection and process tempera-
tures up to 450 °C can be implemented without any prob-
lems.

5
Solutions for your areas of application

Gas analysis Bitumen processing

Environmental and Chemical / petro-

water technologies chemical industry

Food industry Mechanical

engineering

Automotive industry Surface technology

6
 Heating hose product range: ELH…/ELSH…
Analytic heated hoses Heated pressure hoses
Controlled: a…/ad…/ai…/adi…/ae… Controlled: md…/hd…/shd…
Self-regulating: Self-regulating:
asb…/adsb…/aisb…/adisb…/aesb… mdsb…/hdsb…/shdsb…

Explanations: Explanations:
a: Analysis md: Medium pressure T1
hd: High pressure T2
shd: Super high pressure T3

eltherm hose design with spacer

To meet the high quality standards eltherm has set for itself Advantages
and to ensure optimum heating cable output on the carrier
hose, our standard hoses are configured to include a bifilar High power density resulting from tight winding of the
heating cable and special spacer. Creating spatial density in heating cable with spacer
the hose carrying the heating cable ensures perfectly ho- Homogeneous and therefore optimal heat distribution
mogeneous heat distribution throughout the hose as well as Resistance to great bending strain
optimum element loading. The additional glass-fibre spacer
serves to prevent hot spots even in moving applications with Longer service life and durability
great bending strain as contact between the heating cables Very high quality standard
is avoided.
Hot spot prevention

Homogeneous heat distribution with eltherm heating hose Heat distribution with conventional heated hose configuration
without spacer: risk of hot spots due to bending.

7
 Controlled heated pressure hoses type ELH/md… hd… shd
Heated pressure hoses serve to heat media, maintain
a constant temperature and transport media such as
the following without heat loss:
oil, grease, wax, resin, tar, paint, water, glue, plastic,
casting compound, food, etc.
The heated hose is mounted on movable system and
machine parts in most cases.
Temperature ranges: up to 250 °C standard

Application background Advantages

Operating temperature: 5 °C to 250 °C
The medium is only free-flowing at a specific tem- as standard
perature.
Nominal widths: 4 mm to 25 mm as standard
The medium only reaches its specific processing
properties in a certain temperature range. Voltages: 12 V to 400 V
The medium can only be processed at a specific Operating pressures: up to 500 bar
temperature.
Heat output optimised for application
The heated hose must be transportable or flexible
Heating cables produced in-house
due to movable system parts.
Available for the automotive industry as silicone-
free/LABS-free version

8 Controlled heated pressure hoses

 Application examples
Fastening technology/hot-melt systems, packaging, Washing systems, steam cleaners, pipe cleaning
gluing and labelling machines Filling and silo hoses
Surface technology/dosing and paint spraying Dosing systems
plants
Heavy oil lines
Food industry, bottling systems
Glass industry for coating and pasting thermal glass
Foam plants, PU foaming, roof renovation, packag- panes
ing systems
Pasting robot
Epoxy resin systems

1 2 3a 3b 4 5 6 7

1 Inner liners: The selection of inner liners is based on 4 Insulation: Insulation depends on max. operating tem-
the max. operating pressure, max. operating tempera- perature and selection of outer jacket (see hose configu-
ture and the specific application. For further details see ration page) As a rule, special thermal fleece materials
the various types of inner liners. and foam hoses are used (up to 100 °C elastomer foam
2 hose, up to 250 °C silicone foam hoses).
Sensor: a temperature sensor is mounted between the
inner liner and heating cable for temperature control. 5 Outer jacket: Selection of the outer jacket is deter-
Additional sensors can be mounted in any position for mined by application, bending radius and ambient
further temperature detection. eltherm uses PT-100 temperature. The outer jacket provides heated hoses
sensors based on 2-wire technology as standard. In with reliable protection against humidity, weather and
addition, nearly any standard commercial temperature external environmental effects as well as mechanical
sensor can be integrated (e.g. thermocouple type K / J, and dynamic loading (for example on the robot).
PT-1000, etc.). 6 End caps: End caps seal off heated hoses at both ends.
3a Heating cable: the resistance heating cable is pro- The integrated strain relief provides reliable relief for the
duced in-house as a basic element. eltherm uses only connection cable. End caps are available as standard
PTFE or PFA-insulated heating cables. We focus on in silicone, EPDM, plastic (polyamide) and galvanised
the highest possible power density with the result of metal.
excellent homogeneous heat distribution. We use our 7 Connection fitting: connects the heating hose to the
ELKM-AE heating cable up to max. 250 °C in standard
system part (connection, spray nozzle, etc.)
applications or, for heavy dynamic loading, ELKM-AG.
8 Connection cable: Sensor and connection cables are
3b Spacer: The spacer is made of braided glass-fibre
routed separately in standard configuration. The default
and provides reliable protection for the heating cable
length of the connection cables is 1.5 m each. Upon
against mechanical damage and hot spots in the event
request, any customary plug can be mounted to the
of bending strain.
connection cable.

9
Hose configuration type ELH… / w / T / GSI

1 Inner liners
Temperatures provided here refer to
T1 NW 4-25 mm T2 NW 6-40 mm
max. operating temperatures of inner
liners.
The max. operating temperature of
max. 250 °C max. 250 °C heating hoses depends on the type of
heated hose. Additional inner liners on
ELH/md: PTFE smooth hose ELH/hd: PTFE high pressure smooth hose request!
with one pressure carrier layer with two pressure carrier layers (NW= nominal width)

T3 NW 6-25 mm T1VA NW 6-100 mm T3A NW 6-25 mm

max. 250 °C max. 500 °C max. 100 °C

ELH/shd: PTFE super high pressure ELH/shd: Thermoplastic super high pres-
ELH/md: Stainless steel hose
smooth hose with three pressure sure hose with multiple pressure carrier
Mat. 1.4404 with one pressure carrier layers made of aramid and steel wire,
carrier layers layer made of stainless steel wire inner liner made of polyamide

6 End caps 4 Insulation

Silicone end cap/

Silicone end cap/ Multi-layered thermal fleece
EPDM end cap
EPDM end cap
with anti-kink protection

3
Plastic end cap
Plastic end cap
with terminal housing 2

with terminal housing

10 Hose configuration: controlled heated pressure hoses

 5 Outer jacket

w w w

-40 to 80 °C -50 to 100 °C -30 to 80 °C

Corrugated PA hose (PA-12) Corrugated PA hose (PA-12) Corrugated PU hose

Standard for robotic applications Highly flexible for robotic applications

T T T

-50 to 300 °C -50 to 300 °C -25 to 70 °C

Corrugated metal hose, stainless steel
Corrugated metal hose with
Tread-resistant, sturdy design, Corrugated metal hose, galvanised steel
PVC outer jacket / ANACONDA
highly corrosion-resistant tread resistant, sturdy design.
Tread-resistant, sturdy design.
(Mat. 1.4306). For indoor use Only for indoor use IP 40
Can also be used outdoors
only, IP40.

GSi

-30 to 220 °C

Silicone outer jacket, red

6 Wide temperature range.
Surface is easy to clean
5

2 Sensor 3 Heating cable

Matching fittings
can be found on pages 40-43 Stationary-mounted temperature sensor with spacer

11
Hose configuration type ELH… / N / SS / Fe / Si

1 Inner liners
Note: Temperatures provided here refer
T1 NW 4-25 mm T2 NW 6-40 mm
to max. operating temperatures of
inner liners.
The max. operating temperature of
max. 250 °C max. 250 °C heating hoses depends on the type of
heated hose. Additional inner liners on
ELH/md: PTFE smooth hose ELH/hd: PTFE high pressure smooth hose request!
with one pressure carrier layer with two pressure carrier layers (NW= nominal width)

T3 NW 6-25 mm T1VA NW 6-100 mm T3A NW 6-25 mm

max. 250 °C max. 500 °C max. 100 °C

ELH/shd: PTFE super high pressure ELH/shd: Thermoplastic super high pres-
ELH/md: Stainless steel hose
smooth hose with three pressure sure hose with multiple pressure carrier
Mat. 1.4404 with one pressure carrier layer layers made of aramid and steel wire,
carrier layers Stainless steel inner liner made of polyamide

6 End caps 4 Insulation

Silicone end cap/

Silicone end cap/ Foam hose
EPDM end cap
EPDM end cap
with anti-kink protection

Plastic end cap

2
Plastic end cap
with terminal housing
1

Metal end cap

12 Hose configuration: controlled heated pressure hoses

 5 Outer jacket

N SS Fe

-30 to 120 °C -45 to 200 °C -45 to 200 °C

Nylon braiding / polyamide braiding Stainless steel braiding
standard design, highly flexible, Mat. 1.4301 Galvanised iron braiding
smallest bending radii possible Highly corrosion-resistant

Si

-45 to 200 °C
Silicone outer jacket, black
Highly flexible, easy to clean,
lengths up to 20 m max.

2 Sensor 3 Heating cable

Matching fittings
can be found on pages 40-43 Stationary-mounted temperature sensor with spacer

13
 Technical data
Heat output / heating circuit lengths
Power tolerances: < 200 W: +/-10 % > 200 W +5/-10 % acc. to VDE /
values applicable with ambient temperatures from -20 °C to +45 °C

Type ELH/md/hd/shd
to 100 °C with fixed inner liner
DN 4 6 8 10 13 16 20 25
Output in W/m 90 100 110 140 160 180 210 240
Max. heating circuit lengths in m
115 V 20 18 18 15 12 12 10 9
230 V 45 40 38 35 28 23 20 18
400 V 60 58 55 45 40 35 30 25

Type ELH/md/hd/shd Type ELH/md/hd/shd

to 200 °C with fixed inner liner to 250 °C with fixed inner liner
DN 4 6 8 10 13 16 20 25 DN 4 6 8 10 13 16 20 25
Output in W/m 100 120 130 150 180 220 260 290 Output in W/m 110 130 150 180 210 240 270 310
Max. heating circuit lengths in m Max. heating circuit lengths in m
115 V 18 18 16 14 12 10 8 7 115 V 16 14 12 10 9 8 7 6
230 V 40 35 34 30 23 20 17 15 230 V 36 30 27 21 18 16 14 12
400 V 55 50 50 40 35 29 25 22 400 V 53 48 37 32 28 23 21 20

Applications Advantages
In the low and medium pressure range, for example in the
food industry (basic material has FDA approval) for dosing
systems and bottling plants, sealing systems, bitumen sys- PTFE hoses exhibit a high level of chemical resis-
T1 to max. 250 °C, smooth hose
tems, etc. tance against almost all chemicals, cleaning agents
with one pressure carrier layer
and solvents. (Not resistant to substances and
compounds containing fluorine, halogens and alkali
In the low and medium pressure range, for example in 2-com- metals such as potassium and sodium)
T2 to max. 250 °C, PTFE high pressure ponent systems, PU foaming systems, gluing systems, hot-melt
smooth hose with two pressure carrier systems, etc. High temperature range from -60 to 250 °C
layers Maximum flexibility with high bending strength
Smooth surface with extremely low coefficient of
In the high pressure range, for example in gluing systems, friction
T3 to max. 250 °C, PTFE super high
extruder plants, paint spraying plants, coating systems, etc.
pressure smooth hose with three
pressure carrier layers
Stainless steel hoses are suitable for universal
applications for many liquid and gaseous media.
(Not suitable for robotic applications with frequent
T1A to max. 550 °C, stainless steel changes in bending load)
In the low and medium pressure range, for example in
hose mat. 1.4404 with one pressure Absolutely diffusion-resistant
bottling and dosing systems, bitumen systems, general
carrier layer made of stainless steel
mechanical and plant engineering Also suitable for temperatures above 250 °C
wire
Highly flexible due to corrugation pattern
Also available in other materials and designs on
request
Thermoplastic super high pressure hoses are used
primarily in the high pressure range.
Good chemical resistance against most cleaning
T3A to max. 100 °C, thermoplas- In the high pressure range, for example in gluing systems, agents and solvents
tic super high pressure hose with extruder plants, paint spraying plants, coating systems
High operating pressure
multiple pressure carrier layers made
of aramid and steel wire, inner liner High pulse stability/low expansion under max.
made of polyamide pressure

14 Technical data: controlled heated pressure hoses

 Max. working pressure
The specified operating pressures apply only to the relevant inner hose.
The operating pressures apply only to statically laid hoses.

PTFE pressure hoses Stainless steel hose

DN 4 6 8 10 13 16 20 25 DN 6 8 10 13 16 20 25
md/T1 275 240 200 175 150 135 100 80 md/T1VA 95 95 90 65 60 40 40
hd/T2 - 275 250 225 200 175 150 130
shd/T3 - 500 475 475 450 363 275 225

The working pressures listed here apply to a temperature range from The working pressures listed here apply to a temperature range up to
+20 °C to +50 °C. At higher operating temperatures, the following +20 °C. At higher operating temperatures, the following correction factors
correction factors must be taken into account! must be taken into account!

ELH/md/hd/shd temperature correction factors ELH/md temperature correction factors

for PTFE pressure hoses for stainless steel hose type 1A
100 °C 150 °C 200 °C 250 °C 50 °C 100 °C 150 °C 200 °C 250 °C
0,98 0,90 0,83 0,60 0,85 0,72 0,65 0,60 0,55

Example
Operating temperature: 200 °C
Thermoplastic super high pressure hose
Nominal width: 13
DN 8 10 13 16 20 25
shd/T3A 500 500 440 335 320 320 Operating pressure: 180 bar

The working pressures listed here apply to a temperature range up to

+20 °C. At higher operating temperatures, the following correction factors Selected inner liner: PTFE smooth hose type T3
must be taken into account!
Operating pressure: 450 bar at 20 °C
ELH/shd temperature correction factors Operating pressure
for thermoplastic super high pressure hose at 200 °C: 450 bar x 0,83 = 373,5 bar
50 °C 100 °C
0,98 0,95

15
 Technical data
Outer diameter / bending radius
Note: Bending radii are applicable to static condition. Please request a custom quote for dynamic condition.
External diameters are based on the standard configuration for an ambient temperature of -20 °C.

Outer jacket: Nylon braiding / stainless steel braiding / galvanised braiding

to 200 °C Type: ELH/md/hd/shd

DN
Dimensions
4 6 8 10 13 16 20 25
Min. bending radius in mm 170 220 280 350
External 0 in mm 45 49 55 61

to 250 °C
DN
Dimensions
4 6 8 10 13 16 20 25
Min. bending radius in mm 170 250 280 290 360
External 0 in mm 45 49 55 61 68

Outer jacket: Corrugated PA hose / TPRI-B* / corrugated PA hose, robotic design

to 200 °C Type: ELH/md/hd/shd

DN
Dimensions
4 6 8 10 13 16 20 25
Min. bending radius in mm 200 250 280 350 450
External 0 in mm 43 55 63 83

to 250 °C
DN
Dimensions
4 6 8 10 13 16 20 25
Min. bending radius in mm 200 280 300 330 450
External 0 in mm 43 55 63 83
* TPRI-B corrugated hose available up to NW 16

Outer jacket: Corrugated PU nose

to 100 °C Type: ELH/md/hd/shd

DN
Dimensions
4 6 8 10 13 16 20 25
Min. bending radius in mm 200 250 270 300 320
External 0 in mm 42 50 62

16 Technical data: controlled heated pressure hoses

 Outer jacket: Corrugated metal hose, galvanised / corrugated metal hose, stainless steel

to 200 °C Type: ELH/md/hd/shd

DN
Dimensions
4 6 8 10 13 16 20 25
Min. bending radius in mm 280 320 400 500* a. A.
External 0 in mm 39 45 56 65* a. A.

to 250 °C
DN
Dimensions
4 6 8 10 13 16 20 25
Min. bending radius in mm 330 350 400 500 a. A.
External 0 in mm 45 56 65 a. A.
* Only possible with galvanised metal hoses

Outer jacket: corrugated metal hose with PVC outer jacket / Anaconda

to 200 °C Type: ELH/md/hd/shd

DN
Dimensions
4 6 8 10 13 16 20 25
Min. bending radius in mm 290 340 420 540 a. A.
External 0 in mm 42 48 60 73 a. A.

to 250 °C
DN
Dimensions
4 6 8 10 13 16 20 25
Min. bending radius in mm 350 390 410 500 a. A.
External 0 in mm 48 60 73 a. A.

17
 Heated pressure hoses with multiple heated inner liners
Type ELH2/3…md/hd/shd…
Heated pressure hoses with multiple inner liners can
be user wherever flexible transport of two or more
media is required without temperature loss.
This includes dosing systems, 2-component gluing
systems, coating systems and surface technology PU
foaming systems, epoxy resin systems, etc.
Contact us and we will be happy to advise you.
Standard temperature range to 200°C

Application background Advantages

All inner liners can be heated together in a heated hose.
When flexible transport of two or more media is
required separately from each other and without This lowers costs and minimises installation expense.
temperature loss so that they can react optimally Compact dimensions
with each other at the dispensing location
Nominal widths: 4 to 20 mm
They are only free-flowing or can only be pumped
at a certain temperature. Heat output optimised for application
Available for the automotive industry as silicone-free/
LABS-free version

18 Heated pressure hoses with multiple heated inner liners

 8

1 2 3a 3b 4 5 6
7

1 Inner liners: The selection of inner liners is based on 4 Insulation: Insulation depends on max. operating tem-
the max. operating pressure, max. operating tempera- perature and selection of outer jacket (see hose configu-
ture and the specific application. For further details see ration page) As a rule, special thermal fleece materials
the various types of inner liners. and foam hoses are used (up to 100 °C elastomer foam
2 hose, up to 250 °C silicone foam hoses).
Sensor: A temperature sensor is mounted between
inner liner and heating cable for temperature control. 5 Outer jacket: Selection of the outer jacket is deter-
Additional sensors can be mounted in any position for mined by application, bending radius and ambient
further temperature detection. eltherm uses PT-100 temperature. The outer jacket provides heated hoses
sensors based on 2-wire technology as standard. In ad- with reliable protection against humidity, weather and
dition, nearly any customary temperature sensor can be external environmental effects as well as mechanical
integrated (e.g. thermocouple type K / J, PT-1000, etc.). and dynamic loading (for example on the robot).
3a Heating cable: The basic element, the resistance heat- 6 End caps: End caps seal off heated hoses at both ends.
ing cable, is produced in-house. eltherm uses only PTFE The integrated strain relief provides reliable relief for the
or PFA-insulated heating cables. We further focus on connection cable. End caps are available standard in sili-
the highest possible power density with the result of cone, EPDM, plastic (polyamide) and galvanised metal.
excellent homogeneous heat distribution. We use our 7 Connection fitting: connects the heating hose to the
ELKM-AE heating cable up to max. 250 °C in standard
system part (connection, spray nozzle, etc.)
applications or, for heavy dynamic loading, ELKM-AG.
8 Connection cable: Sensor and connection cables are
3b Spacer: The spacer is made of braided glass-fibre
routed separately in standard configuration. Default
and provides reliable protection for the heating cable
length of the connection cables is 1.5 m each. Upon
against mechanical damage and hot spots in the event
request, any customary plug can be mounted to the
of bending strain.
connection cable.

19
Hose configuration type ELH/2/3… / w / N

1 Inner liners
Temperatures provided here refer to
T1 NW 4-25 mm T2 NW 6-40 mm
max. operating temperatures of inner
liners.
The max. operating temperature of
max. 250 °C max. 250 °C heating hoses depends on the type of
heated hose. Additional inner liners on
ELH/md: PTFE smooth hose ELH/hd: PTFE high pressure smooth hose request!
with one pressure carrier layer with two pressure carrier layers (NW= nominal width)

T3 NW 6-25 mm T1VA NW 6-100 mm T3A NW 6-25 mm

max. 250 °C max. 500 °C max. 100 °C

ELH/shd: PTFE super high pressure ELH/shd: Thermoplastic super high pres-
ELH/md: Stainless steel hose
smooth hose with three pressure sure hose with multiple pressure carrier
Mat. 1.4404 with one pressure carrier layers made of aramid and steel wire,
carrier layers layer made of stainless steel wire inner liner made of polyamide

2 Sensor: optional 4 Insulation

Stationary-mounted temperature sensor Multi-layered thermal fleece Foam hose

3 Heating cable 5 Outer jacket

w N

-40 to 80 °C -30 to 120 °C

Nylon braiding / polyamide braiding
Corrugated PA hose (PA-12)
Heating cable standard design, highly flexible, small-
Standard
est bending radii possible
Additional outer jackets on request!

20 Heated pressure hoses with multiple heated inner liners

Matching fittings
can be found on pages 40-43
6
5
4

3
2
1

6 End caps

Silicone end cap/

Silicone end cap/ Plastic end cap
EPDM end cap Plastic end cap
EPDM end cap with terminal housing
with anti-kink protection

Technical data
General information
Heated pressure hoses with multiple inner liners are designed individually for your specific application. Please contact us,
we will be happy to advise you.

up to 30 m (depending on the power

Length inner liners and nominal widths)
Nominal widths 4-20
Voltages 12-500 V
Temperatures 5-200 °C

Also available for hazardous (Ex) areas on request!

21
 Technical data
End caps

Max.
23
Type Material operating Application
temp. 32

23
Silicone end cap with

42-56

35-63
+6

+6
anti-kink protection Standard cap for universal applica-
tion The end cap is bonded firmly
Silicone 110 110
200 °C to the outer jacket using special
black
adhesives, thus ensuring a high
Silicone end cap without degree of protection.
anti-kink protection

Max.
23
Type Material operating Application
temp. 32

23
EPDM end cap Standard end cap for applications
42-56

35-63
+6

+6
with anti-kink protection requiring an absence of silicone.
EPDM The end cap is bonded firmly to 110 110
100 °C
black the outer jacket using special sili-
EPDM end cap without cone-free adhesives, thus ensuring
anti-kink protection a high degree of protection.

Max.
Type Material operating Application 75
M20 x 1,5
temp.
35

35, 43, 45

35, 43, 45

Plastic end caps are used where

und 55

und 55

Plastic end cap

+6

+6

with terminal housing the area of the end cap has to be

reinforced. Upon customer re-
120 und 130 120 und 130
quest, connection cables can also
Polyamide 100 °C
be replaced by terminal strips in
the terminal housing. The end cap
Plastic end cap is best used in conjunction with a
corrugated PA hose.

Max.
Type Material operating Application
temp.
Bichro-
42-45

55-56

Used with high ambient tempera-

+3
+3

mated steel, tures in conjunction with a cor-

available rugated metal hose to serve as an 90 200
Metal end cap 350 °C
in stainless outer jacket.
steel on
request

22 Technical data: controlled heated pressure hoses

Cable exit

Silicone Silicone Silicone Silicone

Standard, returned On the side To the front On the hose or front side

Silicone
Combination

Plastic Plastic Plastic

Standard, returned To the front On the hose or front side

Metal Metal Metal

Standard, returned On the front On the side

23
 On the side
Temperature sensors

Temperature detection and PT 100, 2-, 3- and 4-wire Thermocouple Fe-CuNi

overtemperature protection
PT 100, 2-, 3- and 4-wire
Thermocouple Fe-CuNi type f
Thermocouple NiCr-Ni type K
PTC
Temperature switch Thermocouple NiCr-Ni Temperature switch (break
(break contact/make contact) 80... 200 °C
Option:
2. Sensor
Sensor and/or switch replaceable

Sensor positioning:
The temperature sensor(s) is/are mounted 500 mm up- Correct sensor positioning is crucial especially when laying
stream of the power connection in the standard configura- the heated hose across different temperature zones.
tion. Contact us and we will be happy to advise you.
In general, the temperature sensor can be mounted in nearly
any position within the heated area of the heated hose.

500 mm

Standard connecting plugs and connecting couplings

Type 6-pole plug + PE and coupling 6-pole + PE

Electrical data Technical data

Rated voltage 250 V Min./max. operating temp. -40 °C to +100 °C
Rated surge voltage 4000 V Protection IP65
Current load rating 10 A Contact surface silver coated
Stecker und Kupplung 6-pol+PE
Type 4-pole plug + PE and coupling 4-pole + PE

Electrical data Technical data

Rated voltage 400 V Min./max. operating temp. -40 °C to +100 °C
Rated surge voltage 6000 V Protection IP65
Current load rating 20 A Contact surface silver coated

Additional connecting plugs and couplings upon request Stecker und Kupplung 4-pol+PE

24 Technical data: controlled heated pressure hoses

 Additional options: Additional wires / connecting couplings and attachment connectors

1
2

2a
4
2b

1 Multi-pole connection plug. Type and assignment according 2b Integrated additional wire with connection coupling or con-
to customer specification, e.g. type Harting HAN 15D necting plug. Type and assignment according to customer
2 Integrated additional wire on the first insulation layer of the specification
heated hose 3 Configuration coupling or plug on the 5-pole or 7-pole plas-
2a Integrated additional wires with open cable ends and rein- tic end cap. Assignment according to customer specification
forced connection wires 4 Integrated compressed air control line (for pneumatic con-
trol of a valve, etc.)

Additional options: Advantages of integrated additional wires

Integrated additional wires: and inner liners
All heated pressure hoses can optionally be equipped
with additional wires. No additional hose, signal or control lines need to
be laid in the system. As a result, the installation
For example, they can be used to control solenoid valves
expenditure is reduced as only the heated hose still
or as the power supply for a heated applicator gun.
has to be laid.
Additional wires can be supplied with open cable ends or
with plug connections (plug and coupling) as requested To protect them from damage and environmental
impact, additional wires and inner liners are incorpo-
by the customer.
rated into the heated hose.
When there is great mechanical strain, we offer the opti-
on of using reinforced connecting wires in corrugated PA Optimum use of space, especially advantageous
hoses. under cramped installation conditions.
Additional types of inner liner:
Advantages of attachment connectors
It is also possible optionally to install additional inner
and attachment couplings
liners, both heated and unheated, in all heated pressure
hoses, (shown above unheated). This includes for examp- Heated hoses can be changed quickly, for example
le additional compressed air lines, which can be used as in mobile applications
applicator guns.
Our heated hoses can be optimally inserted into
Attachment connectors and connecting couplings: existing systems with the appropriate attachment
All heated pressure hoses can optionally be equipped plugs
with all standard commercial multi-pole connecting Connection lines can be optimally adjusted to the
plugs. system. This will prevent mechanical damage to
We stock type and connection assignment according to long or short connection cable.
customer specification.
Faulty connection lines can be replaced without
It is also possible optionally for all heated pressure hoses opening the heated hose
to mount 5-pole or 7-pole attachment connectors or an
attachment coupling directly to the heated hoses.

25
 Heated pressure hoses with self-regulating heating cable
Type ELH/md…/hs…/shd…/sb…
Self-regulating pressure hoses are used whenever me-
dia must be transported flexibly without temperature
loss up to max. 100 °C.
They are suited for use when the temperature of me-
dia only needs to be maintained and the process does
not require any heating up phases. Due to their self-
regulating behaviour, they are not suitable for every
application. These pressure hoses cannot be used for
robotic applications because they cannot be used for
rapid changes in bending load.
Contact us and we will be happy to advise you.
Temperature maintenance: up to 100 °C standard

Application background Advantages

Operating temperature: 5-100 °C
The medium being pumped must be protected
against frost Nominal widths DN4-DN25
The temperature of the medium must not fall below Output adjusts to the ambient temperature
a certain limit for technical reasons related to the
Self-regulating output / control is not mandatory
process
Heating cables produced in-house
The line requires a flexible design due to the plant
geometry
Frost protection for fuel lines
Frost protection for hydraulic lines
Generally maintaining a constant temperature in
plant and mechanical engineering

26 Heated pressure hoses with self-regulating heating cable

 8

3
1 4a 4b 5 6 7
2

1 Inner liners: see types of inner liners 4b Insulation: Insulation depends on max. operating tem-
2 perature and selection of outer jacket (see hose configu-
Sensor: For precise temperature control, an optional
ration page) As a rule, special thermal fleece materials
temperature sensor can be mounted between in-
and foam hoses are used (up to 100 °C elastomer foam
ner liner and heating cable. Additional sensors can
hose, up to 250 °C silicone foam hoses).
be mounted in any position for further temperature
detection. eltherm uses PT-100 sensors based on 2-wire 5 Outer jacket: Outer jacket selection is determined by
technology as standard. In addition, it is possible to application, bending radius and ambient temperatures.
integrate nearly any custom temperature sensor (e.g. The outer jacket provides heated hoses with reliable
thermocouple type K / J, PT-1000, etc.). protection from humidity, weather, external environ-
3 mental impact and mechanical strain.
Self-regulating heating cable: The self-regulated heat-
ing cable is produced in-house. These heating cables 6 End caps: End caps seal off heated hoses at both ends.
consist of two parallel supply wires embedded in a The integrated strain relief provides reliable support for
matrixed plastic heating element doped with carbon par- the connection cable. End caps are available standard
ticles. If the temperature increases during operation, the in silicone, EPDM, plastic (polyamide) and galvanised
plastic will expand as a result of molecular expansion and metal.
the distances between the carbon particles will increase. 7 Connection fitting: connects the heating hose to the
This will cause resistance to increase and output to drop.
system part (connection, spray nozzle, etc.)
This process is reversed during cool-down and the output
will increase. 8 Connection cable: Sensor and connection cables are
4a Aluminium foil: for improved heat distribution
routed separately in standard configuration. Default
length of the connection cables is 1.5 m each. Upon
request, any specified plug can be mounted to the con-
nection cable.

27
Hose configuration type ELH… sb / W / N to 100 °C

1 Inner liners
Note: Temperatures provided here refer
T1 NW 4-25 mm T2 NW 6-40 mm
to max. operating temperatures of
inner liners.
The max. operating temperature of
max. 250 °C max. 250 °C heating hoses depends on the type of
heated hose. Additional inner liners on
ELH/md: PTFE smooth hose ELH/hd: PTFE high pressure smooth hose request!
with one pressure carrier layer with two pressure carrier layers (NW= nominal width)

T3 NW 6-25 mm T1VA NW 6-100 mm T3A NW 6-25 mm

max. 250 °C max. 500 °C max. 100 °C

ELH/shd: PTFE super high pressure ELH/shd: Thermoplastic super high pres-
ELH/md: Stainless steel hose
smooth hose with three pressure sure hose with multiple pressure carrier
Mat. 1.4404 with one pressure carrier layer layers made of aramid and steel wire,
carrier layers Stainless steel inner liner made of polyamide

2 Sensor: optional 4 Insulation

Stationary-mounted temperature sensor Multi-layered thermal fleece Foam hose

3 Heating cable 5 Outer jacket

w N

-40 to 80 °C -30 to 120 °C

Nylon braiding / polyamide braiding
Corrugated PA hose (PA-12)
Self-regulating standard design, highly flexible, small-
Standard
est bending radii possible

28 Heated pressure hoses with self-regulating heating cable

Matching fittings 6
can be found on pages 40-43

2
1

6 End caps

Silicone end cap/

Silicone end cap/ Plastic end cap
EPDM end cap Plastic end cap
EPDM end cap with terminal housing
with anti-kink protection

Technical data
General information
Self-regulating pressure hoses may only be used for certain applications. They are therefore designed individually for your specific application.
Please contact us for details, we will be happy to advise you.

up to 50 m (depending on the power

Length inner liner and nominal width)
Nominal widths 4-25
Voltage 230 V (other voltages on request)
Heating cables used ELSR-N-…-2-AO and ELSR-H-…-2-BOT

Temperatures, output, heating cables used

Output in W/m Type of heating Max. admissible temp in °C
Holding temperature in °C
at +10 °C cable used Switched on Switched on
5-30 10 to 40 ELSR-N… 65 80
5-100 10 to 60 ELSR-H… 120 210

Also available for hazardous (Ex) areas on request!

29
 Heated pressure hoses for Ex area
Ex area heated pressure hoses are used for flexible
transport of highly viscous or thicker media without
heat loss
They are certified for application in explosion-prone
areas of zones 1 + 2 (gas) and zones
21 + 22 (dust). Here, the process temperatures range
from +5 °C / frost protection (temperature class T6)
up to +200 °C (temperature class T3). Each heated
hose is configured according to customer specifi-
cations. The entire system is certified by way of a
CE declaration of conformity. Only CE type-tested
individual components are selected.
As a rule, outer jackets are antistatic. They are used in
in the chemical, petrochemical, and pharmaceutical
industries, in plant engineering, the paint and varnish
industry and in dosing systems.
Fields of application include flexible transport hoses
in dosing systems, heated loading and unloading
hoses for chemical and petrochemical applications
and many other varied applications in process and
environmental technology.

Heated pressure hoses for the Ex area

As an ATEX-certified company (IBExU12ATEX Q006), eltherm
GmbH meets the requirements of a higher safety standard in
accordance with the most recent 94/9/EC (ATEX 95) Ex Pro-
tection Directives.
Owing to our ATEX-certified heating components, such as
heating cables, heating tapes, connecting fittings, tempera-
ture sensors, etc., we are able to supply heated pressure hoses
certified for used in Ex areas.
In addition to heated pressure hoses, eltherm also offers the
required accessories, such as temperature controllers, tem-
perature regulators and corresponding junction boxes for
the Ex area.

30 Heated pressure hoses for Ex area

 8

1 2 3a 3b 4 5 6 7

1 Inner liners: see types of inner liners 5 Outer jacket: Selection of the outer jacket is deter-
2 mined by application, bending radius and ambient
Sensor: Two temperature sensors are mounted be-
temperature. The outer jacket provides heated hoses
tween inner liner and heating cable to provide control
with reliable protection from humidity, weather, external
and limit the temperature to the level required. Ex-proof
environmental impact and mechanical strain. In accord-
PT-100 temperature sensors based on 3- or 4-wire
ance with Ex Protection Directives 94/9/EC (ATEX 95), all
temperatures or PT-100 sensors are normally used for
our heated Ex pressure hoses are made with a conduc-
intrinsically safe control.
tive outer jacket.
3a Heating cable: the resistance heating cable is pro-
6 End caps: End caps seal off heated hoses at both ends.
duced in-house as a basic element. eltherm uses only
The integrated strain relief provides reliable relief for the
fluoropolymer insulated heating cables. We further
connection cable. The end caps of our ex-proof heated
focus on the highest possible power density with the
hoses are available in silicone or EPDM as standard.
result of excellent homogeneous heat distribution. We
used our heating cable type ELKM-AG-N in all our con- 7 Connection fitting: connection to the system part, for
trolled Ex pressure hoses as a standard feature. example to the container or spray nozzle
3b Spacer: The spacer made of braided glass-fibre provides 8 Connection cable: Sensor and connection cables are
reliable protection for the heating cable against damage routed separately in standard configuration. The default
and hot spots in the event of bending strain. length of connection cables is 1.5 m each. Only special
4 ATEX-certified, PTFE-insulated connection wires are used
Insulation: Insulation depends on max. operating tem-
for our connecting cables.
perature and selection of outer jacket (see hose configu-
ration page) As a rule, special thermal fleece materials
and foam hoses are used (up to 100 °C elastomer foam
hose, up to 200 °C silicone foam hoses).

31
Hose configuration type ELH…Ex to 200 °C

1 Inner liners
Temperatures provided below refer to max.
T1 NW 4-25 mm T2 NW 6-40 mm operating temperatures of inner liners.
The max. operating temperature of heating
hoses depends on the type of heated hose.

max. 250 °C max. 250 °C Additional inner liners on request!

ELH/md: PTFE smooth hose ELH/hd: PTFE high pressure smooth hose (NW= nominal width)
with one pressure carrier layer with two pressure carrier layers

T3 NW 6-25 mm T1VA NW 6-100 mm

max. 250 °C max. 550 °C

ELH/shd: PTFE super high pressure ELH/md: Stainless steel hose

smooth hose with three pressure Mat. 1.4404 with one pressure carrier layer
carrier layers Stainless steel
5
T3A NW 6-25 mm

max. 100 °C 3
ELH/shd: Thermoplastic super high pres-
sure hose with multiple pressure carrier 2
layers made of aramid and steel wire,
inner liner made of polyamide 1

2
1

6 End caps 3 Heating cable

Type ELKM-AG-N
Silicone end cap/
ATEX-certified
EPDM end cap
Certificate no.: PTB 09ATEX1029 U

32 Heated pressure hoses for Ex area

 5 Outer jacket

W SS Fe

-40 to 100 °C -45 to 200 °C -45 to 200 °C

Stainless steel braiding
Corrugated PA hose (PA-12)
Mat. 1.4301 galvanised iron braiding
electrically conductive
highly corrosion-resistant

4 Insulation

5 Multi-layered thermal fleece

Foam hose

2 Sensors for controlling and limiting temperatures

Ex-proof PT-100/4-wire
PT-100/3-wire for intrinsic safety
or 3-wire, type ELTF-PTEx.1
Control
Certificate no.: IBExU04ATEX1004 X

33
 Technical data
Heat output / heating circuit lengths
Power tolerances: <200W: +/-10% > 200W +5/-10% acc. to VDE /
values applicable with ambient temperatures from -20°C to +45°C
A serial resistance heating cable type ELKM-AG-N is used for the heated hose type ELH/md/hd/shd…Ex. In addition to a suitable controller, use
of an appropriate safety limiter (e.g. our Ex box controller and limiter series) in the Ex area is mandatory.
Equipment class: II 2G EEx em [ib] IIC T6-T3 II 2D IP 65 T 100 °C

Type ELH/md/hd/shd Type ELH/md/hd/shd

to 100 °C with fixed inner liner to 200 °C with fixed inner liner
DN 13 16 20 25 DN 13 16 20 25
Output in W/m 160 180 210 240 Output in W/m 180 210 240 270
Max. heating circuit lengths in m Max. heating circuit lengths in m
115 V 7 7 6 5 115 V 7 6 5 4
230 V 15 14 12 10 230 V 14 12 10 9
400 V 25 24 20 18 400 V 24 20 18 15

Wiring diagram
Power connection of a regulated heated wire type
ELH/md/hd/shd...Ex to a controller and limiter,
For example: Ex box

34 Technical data: heated pressure hoses for Ex area

 Technical data
Outer diameter / bending radii
Note: bending radii are applicable to static condition. Please request a custom quote for bending radii for dynamic condition.
External diameters are designed for standard configuration at -20 °C.
The hose must not be subject to bending strain in the marked areas of the connection sleeves and the temperature sensors.

Outer jacket: Stainless steel braiding / Outer jacket: corrugated PA hose, conductive
to 200 °C galvanised braiding to 200 °C
DN DN
Type Dimensions Type Dimensions
13 16 20 25 13 16 20 25
Min. bending radius in mm 300 380 ELH/md/hd/ Min. bending radius in mm 350 400 450
ELH/md/hd/ External 0 in mm 55 61 shd…EX External 0 in mm 63 83
shd…EX External 0 in mm in the
area of the connecting 77 83
sleeves

Sensor positioning:
Temperature sensors are installed 1000 mm from the power Correct sensor positioning is crucial especially when laying
connection for our pressure hoses for the Ex area. the heated hose across different temperature zones.
In general, temperature sensors can be mounted in nearly Contact us and we will be happy to advise you.
any position within the heated area of the heated hose.

1000 mm

35
 Special heated hoses
Type ELH/md…, Type ELH/hd…, Type ELH/shd...SP
In addition to the standard designs shown here for our heated pressure hoses, we can also offer special designs
optimally customised to suit your application and requirements.
Our business thrives on bespoke requirements.
Contact us.

ELH-TW-Plus, 5 °C, NW 25 ELH-mdsbw, 5 °C, NW 16

Internally heated drinking water hose Heated pressure hose with specialist dry coupling
Application: Frost protection for drinking water lines Application: Frost protection for flexible diesel lines

ELH-3mdN-SP, 80 °C ELH-hdT 200 °C, NW 16

Heated pressure hose with 2 heated inner liners and additional Heated pressure hose featuring tread-resistant design with
compressed air line corrugated metal hose as outer jacket, additional wire and
Application: Coating technology / 2-component polyurea system special end cap; Application: Bitumen technology

36 Special heated hoses

ELH/shdw-200 °C-DN10 ELH/mdw-200 °C-DN10
Heated pressure hose with anti-kink protection springs, Heated pressure hose with excess heated cable length
Suspension mechanisms and robotic outer jacket For heating the connection fitting. Application: Plant engineer-
Application: Use on robot for an extruder system ing / transporting oil and grease for a coating system

ELH-mdw-SP 200 °C, NW 16 ELH/mdGSI-100 °C-N13

Special bitumen casting hose Application: Food industry
with heated casting lance with PTFE coated fittings

ELH/mdw-100 °C-NW10-SP ELH/mdsb-80 °C-NW25-EX

Heated hose with attached special spray lance Heated hose for the Ex area with PTFE coated special flange
Application: Dosing systems Application: Filling hose in the pharmaceutical industry

37
 Defined terms
Lengths
Hose lengths of our standard heated pressure hoses are defined as follows:

1.) Standard heated hoses with straight connection 2.) For heated hoses with excess hose length (for example in
fittings types ELH/md…/hd…/shd… heated hoses with 2 inner liners type ELH/2md…2hd…
The length is measured from the sealing surface 2shd…):
of the fitting on the power connection side to the Heated length = length of the heated hose
sealing surface of the fitting on the sealed end Excess length will be identified separately
side

Excess length Excess length

Power connection Power connection
L1: Length of heated hose side L1: Length of heated hose side

3.) For hoses with angled fittings:

The length is measured from the sealing surface
of the sealing surface to the centre of the angled
fitting.

L1: Length of heated hose

Length allowances
Allowable deviations from L1 measurement in fully assembled heated hoses.
Manufacturing tolerances as per DIN 20066

Allowable tolerance
Length L1 in mm up to NW 16
up to 630 +7 / -3 mm
over 630 to 1250 +12 / -4 mm
over 1250 to 2500 +20 / -6 mm
over 2500 to 8000 +1,5% / -0,5%
more than 8000 +3% / -1%

38
Defined terms
Note regarding connection fittings
Please note: The diameter of inner liners tapers somewhat in the area of the connection fitting (see table below).
The drilling dimensions of the fitting is always somewhat smaller than the internal diameter of the hose.

Standard fittings

Internal diameter of The internal diameter varies from

DN in mm specified values depending on the
fitting in mm
4 3 connection fitting.
6 4
8 6
10 7,5
Nominal width (DN) 13 10
Int. dia. tapering
Inner liner 16 12,5
20 16
25 20,5

Connection fitting Crimp fitting Inner liner

39
 Fittings
Connection fittings

Fitting DN Thread Wrench size

DKR 05 G 1/4” 17
Universal sealing head with 60° sealing cone union nut 06 G 1/4” 17
with inch thread as per gem. ISO 228-1
08 G 3/8” 19
Wrench size
10 G 3/8” 19
10 G 1/2” 27/24
DN 13 G 1/2” 27/24
16 G 3/4” 32
20 G 1” 41
G 25 G 1“ 41
25 G 1 1/4” 50
32 G 1 1/4” 50
40 G 1 1/2” 56

DKJ 06 UNF 7/16-20 14

JIC sealing head 74° union nut with UNF thread 06 UNF 1/2-20 17
06 UNF 9/16-18 17
08 UNF 9/16-18 17
Wrench size 10 UNF 3/4-16 24
13 UNF 3/4-16 22/24
DN
13 UNF 7/8-14 27/32
16 UNF 7/8-14 27/32
16 UNF 1 1/16-12 32
G
20 UNF 1 1/16-12 32
25 UNF 1 5/16-12 41
32 UNF 1 5/8-12 51
40 UNF 1 7/8-12 56

AGR 60° 05 G 1/8” 14

Male connection piece with inch thread 06 G 1/4” 17
as per ISO 228-1 with 60° inner taper
08 G 3/8” 22
Wrench size
10 G 3/8” 22
10 G 1/2” 27
DN 13 G 1/2” 27
16 G 3/4” 32
20 G 3/4” 32
60°
G 20 G 1” 36
25 G 1” 41
32 G 1 1/4” 50
40 G 1 1/2” 55

AGR 05 G 1/8” 14
Male connection piece with inch thread 06 G 1/4” 17
as per ISO 228-1, flat flanged
08 G 3/8” 22
Wrench size 10 G 3/8” 22
DN
10 G 1/2” 27
13 G 1/2” 27
16 G 3/4” 32
20 G 3/4” 32
G

40
 Fitting DN Thread mm to pipe Wrench size
AGN/NPT 06 1/4” 18 NPT 14
External connection piece with NPT thread 08 3/8” 18 NPT 17
Wrench size
10 3/8” 18 NPT 19
DN
10 1/2” 14 NPT 22
13 1/2” 14 NPT 22
60° 16 3/4” 14 NPT 27
G 20 3/4” 14 NPT 27
20 1” 11 1/2 NPT 36
25 1” 11 1/2 NPT 36
32 1 1/4” 11 1/2 NPT 46
40 1 1/2” 11 1/2 NPT 50
AGJ 06 UNF 7/16-20 14
External connection piece with UNF 37° 06 UNF 1/2-20 14
Wrench size 08 UNF 1/2-21 14
08 UNF 9/16-18 17
DN
10 UNF 9/16-18 17
13 UNF 3/4-16 22
16 UNF 7/8-14 24
G 37° 20 UNF 1 1/16-12 27
25 UNF 1 5/16-12 36
32 UNF 5/8-12 46
40 UNF 1 7/8-12 50

CEL 05 M 12x1,5 6 12
External connection piece with/bore profile W 24° 06 M 14x1,5 8 14
Light series
Wrench size
08 M 16x1,5 10 17
DN
10 M 18x1,5 12 19
13 M 22x1,5 15 22
16 M 26x1,5 18 27
20 M 30x2 22 32
24°
25 M 36x2 28 36
G
32 M 45x2 35 46
40 M 52x2 42 55

CES 05 M 16x1,5 14
External connection piece with/bore profile W 24° 06 M 18x1,5 17
Heavy series
Wrench size 08 M 20x1,5 22
DN
10 M 22x1,5 22
13 M 24x1,5 27
16 M 30x2 27
20 M 36x2 32
24°
25 M 42x2 32
G
32 M 52x2 36

41
 Armaturen
Anschlussarmaturen

Fitting DN Thread mm to pipe Wrench size

BDN 05 G 1/4” 17
Flat flanged nipples, union nut with inch 06 G 1/4” 17
thread as per ISO 228-1
08 G 3/8” 19
Wrench size 10 G 3/8” 19
DN
10 G 1/2” 27
13 G 1/2” 27
16 G 3/4” 32
20 G 1” 41
G 25 G 1” 41
25 G 1 1/4” 50
32 G 1 1/4” 50
40 G 1 1/2” 56

BDN M 05 M 12x1,5 6 14
Flat flanged nipple, union nut with metric thread 06 M 14x1,5 8 17
Wrench size 08 M 16x1,5 10 19
10 M 18x1,5 12 22
DN 13 M 22x1,5 15 27
16 M 26x1,5 18 32
20 M 30x2 22 36
25 M 36x2 28 41
G
32 M 45x2 35 50
40 M 52x2 42 60

DKM 20 M 30x1,5 22 36
Universal sealing head, union nut with 25 M 38x1,5 28 46
metric thread, very light series
32 M 45x1,5 35 55
Wrench size
40 M 52x1,5 42 60
50 M 65x2 52 75
DN

Fitting DN Thread mm to pipe Wrench size

DKS 06 M 18x1,5 10 22
Universal sealing head, union nut with 08 M 20x1,5 12 24
metric thread, heavy series
10 M 22x1,5 14 27
Wrench size 13 M 24x1,5 16 30
DN 16 M 30x2 20 36
20 M 36x2 25 46
25 M 42x2 30 50
32 M 52x2 38 60
G

42
 Max. operating
Fitting DN Thread mm to pipe Wrench size pressure
DKL 05 M 12x1,5 6 14 250 bar
Universal sealing head, light design, universal with metric thread 06 M 14x1,5 8 17 250 bar
08 M 16x1,5 10 19 250 bar
Wrench size 10 M 18x1,5 12 22 250 bar
DN 13 M 22x1,5 15 27 250 bar
16 M 26x1,5 18 32 160 bar
20 M 30x2 22 36 160 bar
25 M 36x2 28 41 100 bar
G 32 M 45x2 35 50 160 bar
40 M 52x2 42 60 160 bar

Fitting DN Thread mm to pipe Wrench size

DKOL 06 M 14x1,5 8 17
Conical seal with O-ring, union nut with 08 M 16x1,5 10 19
metric thread, universal sealing head,
light series 10 M 18x1,5 12 22
13 M 22x1,5 15 27
Wrench size
16 M 26x1,5 18 32
DN
20 M 30x2 22 36
25 M 36x2 28 41
32 M 45x2 35 50
G 40 M 52x2 42 60

DKOS 05 M 16x1,5 8 19
O-ring, universal sealing head 06 M 18x1,5 10 22
heavy series
08 M 20x1,5 12 24
Wrench size 10 M 22x1,5 14 27
DN 13 M 24x1,5 16 30
16 M 30x2 20 36
20 M 36x2 25 46
25 M 45x2 30 50
G 32 M 52x2 38 60

Material of standard fittings:

Bichromated steel
Stainless steel 1.4571
Fittings for stainless steel hoses available in stainless steel 1.4571 only
Special materials and fittings on request

43
 Accessories: ELH/md/hd/shd... Hose protection
Plastic abrasion protection, polyamide protectors, type ELH/protector
Field of application:
for hose external
Additional abrasion and impact protection for our heated Designation Item no.
Ø (mm)
hoses with corrugated PA hose
Additional labelling of heated hoses ELH/ protect-PG29 5XZC006 35
Special characteristics: ELH/ protect-PG36 5XZC007 43
Simple subsequent installation ELH/ protect-PG48 5XZC008 55
Highlyabrasion-resistant ELH/ protect-PG52 5XZC009 63
absolutely firm and optimal stability
ELH/ protect-PG70 5XZC010 83
on ourcorrugated PA hoses
Colour:
black
Temperature range:
from min. –40°C to max. +100°C
Material:
Polyamide

Plastic abrasion protection, protective plastic spiral, type ELH/protect-PE…

Field of application: Inter- Exter- Wall for hose
Additional abrasion protection for heated hoses and hose Designation Item no. nal  nal  thick- external 
lines. (mm) (mm) ness (mm)
Additional contact protection for heated hoses with high ELH/ protect-PE 09 5XZC000 9,6 12 1,2 9-13
surface temperature.
ELH/ protect-PE 13 5XZC001 13,4 16 1,3 13-18
Also suitable for bundling of unheated hose lines or con-
necting cables. ELH/ protect-PE 27 5XZC002 27,0 32 2,5 27-36
Special characteristics: ELH/ protect-PE 34 5XZC003 34,6 40 2,7 34-44
Highly abrasion-resistant ELH/ protect-PE 43 5XZC004 43,2 50 3,4 43-55
Easy subsequent installation by wrapping ELH/ protect-PE 55 5XZC005 55,6 63 3,7 55-67
UV-resistant / tolerance for acids, oils and solutions
Antistatic additives included
Recyclable
Rounded edges
Colour:
black
Temperature range:
min. –50 °C to max. +100 °C
Material:
HD polyethylene

44
Electronic temperature controller
Type ELTC/H-14
The electronic temperature controller of type series ELTC/H-14 is a controller with digital display for wall mounting. The temperature measured
with a Pt 100 temperature sensor is processed and displayed by a micro controller. After comparison of actual and set-point value the output relay
is switched in keeping with the configuration. The device is equipped with installation sockets. It device is available in splash-proof housing fitted
with a transparent housing lid.

Advantages:
LED display to -25 °C
Programmable 0 °C to +390 °C
Switches max. 20 A resistive load with hybrid relay
Signal contact (configurable as alarm contact
or enable contact)
Pt 100 possible in 2-wire and 3-wire circuit
Operating voltage: 90 - 260 VAC / 50/60 Hz

Fields of application:
industrial applications
Heated sleeves, heated hoses

Data Item
Type Design number
Operating voltage 90-260 VAC 50/60 Hz ELTC/H1-14 Installation socket 7-pole (10 A) 0620001
Power consumption max. 4 mA, < 5 W ELTC/H2-14 Installation socket 3+4-pole (16 A) 0620002
Switching capacity of relay 1 max. 20A with hybrid relay*
ELTC/H3-14 Installation socket 5-pole (20 A) 0620003
Switching capacity of relay 2 8 A, changeover contact (alarm)
Operating temperature -25 °C ... +55 °C Sensor and display: 2 different sensor types can be used, Pt100/2-wire
Storage temperature -30 °C ... +60 °C or Pt100/3-wire, and values can be displayed either as °C or °F. When us-
Display range -50 °C ... +400 °C ing a Pt100/2-wire, the actual temperature value can be corrected.
Adjustment range 0 °C ... +390 °C, configurable Range +/- 10 K or +/- 18 F. If a Pt100/3-wire is used, the temperature is auto-
matically corrected.
Sensor connection Pt 100 2-wire, 3-wire,
configurable Relay configuration: Relay 1: Controller relay
relay 2: Alarm relay: Alarm / temp. reached.
Display LED, red
Temperature alarm: If the measured actual value deviates from pre-set
Protection IP 65
limit values, an alarm is triggered and passed on using the K2 relay as an
Dimensions (WxHxD) 130 x 130 x 75 mm alarm relay.
* Depending on the relevant installation socket

Connection diagram
7-pole 5-pole 3- and 4-pole

ELTC/H1-14 ELTC/H3-14 ELTC/H2-14

45
 Electronic temperature controllers
Type ELTC-21 and type ELTC-22 for 24 VDC
ELTC-21 and ELTC-22 are electronic temperature controllers with digital display for rail-mounting. The temperature measured with a Pt 100 temperature
sensor is processed and displayed by a micro controller. After comparison of actual and set-point value the output relay is switched in keeping with
the configuration.

Advantages:
Technical data
LED display to -25 °C
Programmable -50 °C to +400 °C
Power consumption max. 4 mA < 5W
Switches 16 A resistive load
Switching capacity of relay 1 16 A make contact (heater)
Alarm contact Switching capacity of relay 2 8 A, changeover contact (alarm)
Pt 100 possible in 2-wire and 3-wire circuit Operating temperature -25 °C ... +55 °C
Fields of application: Storage temperature -25 °C ... +60 °C
Industrial applications Temperature range 0 °C ... +400 °C, configurable
Building Sensor connection Pt 100 2-wire, 3-wire, configurable
services Display LED, red
Protection class IP20
Mounting on top hat rail
Dimensions [WxHxD in mm] 51.5 x 87.5 x 58.0
Operating voltage ELTC-21 230 V
Operating voltage ELTC-22 24 VDC

Mini temperature controller, fully assembled

Type ELTC-Mini
The ELTC-Mini is an electronic temperature controller with extremely compact dimensions. It can be mounted directly onto our heated hoses,
heated jackets as well as special heating systems. It offers the ideal solution for application where external controllers cannot be used and set-
point values do not need to be changed. The controller is installed in very stable and extremely compact polyamide housing resistant to vibra-
tion and impact. A multi-colour LED displays the operational status.

Advantages:
Compact design Data
Vibration and impact-resistant due to fully
Operating voltage 230V / 50/60Hz
encapsulated electronics
Operating temperature -25 °C to +55 °C Power consumption max. 2VA
Switching capacity 1500 W, produced specifically Operating temperature 25 °C to 55 °C
for heating applications, optimised with a Storage temperature -30 °C to 60 °C
zero-voltage switch Sensor connection PT-100/ 2-wire
Hysteresis 2…30K, configurable ex works
Temperature range 0 °C to 400 °C, werkseitig konfigurierbar
Switching capacity 1500 W
Dimensions 75 x 46 x 35 mm (LxWxH)
Protection IP54
2.00-metre high temperature rubber hose line, temperature-resistant
to 120 °C, also available with two-pin earthed plug on request

Additional controllers can be found in our separate Measurement and Control Technology catalogue.

46
Questionnaire for heated pressure hoses
Send via e-mail to: [email protected] or by fax to: +49 27 36 44 13-50
Company: Contact person:

Street: Postal code/city:

Tel.: E-mail:

Heated hose type Ex-proof design

ELH/md ELH/hd ELH/shd no yes
ATEX zone:
Temperature class:
Number: Pieces Material of inner hose or inner liner
PTFE/ Polyamide Corrugated stainless Special:

Inner liner NW: mm VA braided* steel hose (1.4404)

* Braided multiple times dependign on the pressure and temperature

Number of inner liners: Pieces Min. ambient temperature

Length: mm Standard (-20 °C) Special: °C

Max. operating temperature: °C Operating pressure

bar, at °C
Holding temperature: °C

Voltage: V Medium:

Outer jacket
Corrugated metal Corrugated metal Corrugated metal
Corrugated TPRIB Corrugated Corrugated robot
hose Stainless steel hose (T) hose with PVC
PA hose (w) hose (w) hose (w)
(T) galvanised steel outer jacket (T)
Stainless steel Galvanised Silicone outer Silicone outer
Nylon braiding (N)
braiding (SS) iron braiding (Fe) jacket red (GSI) jacket black (SI)

Sensor Number of sensors: Pieces

PT-100 / 2-wire Ex-proof PT-100/ 3-wire Thermocouple type NiCr-Ni
Special:
PT-100/3-wire Ex-proof PT-100/ 4-wire Thermocouple type FeCu-Ni

Sensor position: Standard (500 mm from power connection) Special: mm from power connection

Fittings (see pp. 40-43)

Power connection side (type) Sealed end side

Material: Bichromated machining steel Stainless steel (1.4571) Special:

Additional wires
Number of strands: mm2

Connector cable exit

Standard (returned) On the side To the back (hose side) On the front

Connection cable length: mm

Connection plug Control

provided
Without With plug type: with ELTC-14
by customer with ELTC-Mini set
permanently permanently to °C
with ELTC-22
Comments: with ELTC-21

47
 160225_03_Brochure_PressureHoses_EN – Subject to change without notice

eltherm GmbH Your reliable partner worldwide:

Headquarters / Production site
eltherm UK Ltd. www.eltherm.uk.com
Ernst-Heinkel-Straße 6 -10 eltherm Spain, S.L.U. www.eltherm.es
57299 Burbach, Germany eltherm Asia-Pacific Pte Ltd. www.eltherm-ap.com
eltherm (Shanghai) Co., Ltd. www.eltherm-ap.com
Phone +49 (0) 27 36/44 13-0 eltherm Canada Inc. www.eltherm.ca
Fax +49 (0) 27 36/44 13-50 eltherm South Africa (Pty) Ltd. www.eltherm.co.za
E-Mail [email protected]
Web www.eltherm.com

innovations in heat tracing