Webasto Heating and Cooling

Installation Guide for Kit Numbers:

• 5013841A – VAC Independent Wire Harness Kit
• 5013842A – HVAC Independent Wire Harness Kit
• 5013843A – HVAC Tie-In Wire Harness Kit
• 5013844A – VAC Wire Tie-In Wire Harness Kit
• 5013847A – Tie-In Wire Harness Kit – NEO2+

Contents
General Service and Safety Precautions ................................................................................................................... 3
Installation General References ............................................................................................................................... 3
SPECIAL NOTES ....................................................................................................................................................... 4
VAC Wiring Diagram – NEO 1 – Tie In ..................................................................................................................... 5
VAC Wiring Connections – NEO 1 – Tie In............................................................................................................... 6
VAC Wiring Diagram – NEO 1 Independent ............................................................................................................ 7
VAC Wiring Connections – NEO 1 – Independent ................................................................................................ 8
HVAC Wiring Diagram – NEO 2 Tie In ..................................................................................................................... 9
HVAC Wiring Connections – NEO 2 Tie In..........................................................................................................10
HVAC Wiring Diagram – NEO 2 Independent ........................................................................................................11
Wiring Connections NEO 2 Independent.............................................................................................................12
HVAC Wiring Diagram – NEO 2+ Tie-In .................................................................................................................13
HVAC Wiring Diagram – NEO 2+ Independent ......................................................................................................14
HVAC Wiring Diagram – HVAC Independent Board ..............................................................................................15
VAC Wiring Connections – Independent Board .....................................................................................................16
Condenser Information – Fuse Usage.................................................................................................................16
NEO 1 A/C Details .................................................................................................................................................17
NEO 2 Independent Details ...................................................................................................................................17
NEO 2 Independent Details ...................................................................................................................................18
NEO 2+ HVAC Details ...........................................................................................................................................18
Warning: Cancer and Reproductive Harm. www.P65Warnings.ca.gov

– Installation and repair of Webasto heating and cooling systems requires special Webasto
training, technical information, special tools and special equipment.
– NEVER attempt to install or repair Webasto heating or cooling system unless you have
the proper certifications, technical skills, tools, and equipment required to properly
complete the necessary procedures.
– ALWAYS carefully follow Webasto installation and repair instructions and heed all
WARNINGS.
– Webasto rejects any liability for problems and damage caused by the system being
installed by untrained personnel.

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INTRODUCTION
General Service and Safety Precautions
WARNING
Never service, repair, or troubleshoot this system unless you are a professional air
conditioning/refrigeration service person. Improper servicing can lead to serious injury or death from fire,
electric shock, or explosion.
Refrigeration and air conditioning devices are independently complicated by nature. Servicing, repairing,
and
Trouble-shooting these products should be done only by those with the necessary knowledge, training,
and equipment.
Installation General References
• Disconnect the negative battery cable before performing any work on the vehicle’s electrical
system.
• Bare sheet metal, for example around drilled holes, must be treated with anti-corrosive coating.
• Secure hoses, cables and wiring harnesses with cable ties and fit protective hoses around them at
chafing points.
• Fit edge protectors (split fuel hose, grommet, split-loom, etc.) to sharp edges.
• Replace hose clamps as necessary. Hose clamps should be inspected before re-use. Look for
damage to the screw and to the band due to fatigue, corrosion, or improper installation.

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SPECIAL NOTES
Caution: Remove the three 15A fuses from the relay board and replace them with 20A fuses when
an underbody-mounted, or Valencia rooftop-mounted condenser is being used. Refer to page 16 for
more info.

NOTE: This step is only used

with independent systems.
Be sure the thermostat
connectors are connected to the
brass terminals, not the silver
terminals.

NOTE: The Independent board power and ground lugs are NOT to be used as power and ground
take-off points for other components of this, or other systems.

When making power connections, the battery connections must be made last. Failure to follow this
direction could result in a short circuit and damage to the vehicle or the system being installed.

Before cutting the mounting hole for the controller, be sure there is no structure or wiring behind it
that can be damaged.

In some cases not all wiring connectors / wires will be used. In these cases, secure the unused
connectors / wires to the wiring harness and protect against damage.

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 VAC Wiring Diagram – NEO 1 – Tie In Fig. 1

• Insert the blue wire from connector J2 into pin C of the blower harness NEO connector
• Tape any unused wires or connectors and protect against short-circuits

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 VAC Wiring Connections – NEO 1 – Tie In Fig. 2

1 Ground 2 12V constant power

3 NEO controller connections 4 Refrigerant valve – Not used
5 Independent board jumper (not used) 6 Thermostat – Not used
7 12V ignition on 8 Blower ON signal wire
9 Blower connector at NEO controller 10 Blower connector at evaporator
Refer to item #3 above
J1 Red J2 Blue
J3 Black J4 Pink
J5 Black J6 Red

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 VAC Wiring Diagram – NEO 1 Independent Fig. 3
NOTE: The Independent board power and ground lugs are NOT to be used as power and
ground take-off points for other components of this, or other systems.

• Insert the blue wire from connector J2 into pin C of the blower harness NEO connector
• Tape any unused wires or connectors and protect against short-circuits

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 VAC Wiring Connections – NEO 1 – Independent Fig. 4

1 Ground 2 12V constant power

3 NEO controller connections 4 Refrigerant valve
5 Independent board jumper (not used) 6 Thermostat
7 12V ignition on 8 Blower ON signal wire
9 Blower connector at NEO controller 10 Blower connector at evaporator
Refer to item #3 above
J1 Red J2 Blue
J3 Black J4 Pink
J5 Black J6 Red

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HVAC Wiring Diagram – NEO 2 Tie In Fig. 5

• Insert the blue wire from the NEO connector into pin C of the blower harness NEO connector
• Tape any unused wires or connectors and protect against short-circuits

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 HVAC Wiring Connections – NEO 2 Tie In Fig. 6

1 12V battery power 2 Ignition ON 12V power

3 Battery ground 4 Blower connection at evaporator assembly
5 Blower motor connection at controller 6 Coolant pump
7 Coolant valve 8 Thermostat – Not used in tie-in systems
9 Refrigerant valve (if applicable) 10 Not used
11 Blower signal wire 12 AC switch – independent systems only *
Condenser fan connection at independent board
13 Condenser fan connection at condenser * 14
*

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 HVAC Wiring Diagram – NEO 2 Independent Fig. 7
NOTE: The Independent board power and ground lugs are NOT to be used as power and
ground take-off points for other components of this, or other systems.

• Insert the blue wire from the NEO connector into pin C of the blower harness NEO connector
• Tape any unused wires or connectors and protect against short-circuits

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 Wiring Connections NEO 2 Independent Fig. 8

1 12V battery power 2 Ignition ON 12V power

3 Battery ground 4 Blower connection at evaporator assembly
5 Blower motor connection at controller 6 Coolant pump
7 Coolant valve 8 Thermostat
9 Compressor 10 Not used
11 Blower on signal wire 12 Extreme board wire
Condenser fan connection at condenser * Condenser fan connection at independent board
13 14
*
* Used only in independent systems

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HVAC Wiring Diagram – NEO 2+ Tie-In Fig. 9

• Tape any unused wires or connectors and protect against short-circuits

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 HVAC Wiring Diagram – NEO 2+ Independent Fig. 10
NOTE: The Independent board power and ground lugs are NOT to be used as power and
ground take-off points for other components of this, or other systems.

• Tape any unused wires or connectors and protect against short-circuits

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 HVAC Wiring Diagram – HVAC Independent Board Fig. 11
NOTE: The Independent board power and ground lugs are NOT to be used as power and
ground take-off points for other components of this, or other systems.

• The red paint on the power and ground connection lugs does not indicate positive and negative
connections.
• Attach the ground cable to a clean and secure chassis ground near the independent board.

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 VAC Wiring Connections – Independent Board Fig. 12

Caution: Remove the three 15A fuses from the relay board and replace them with 20A fuses when an
underbody-mounted condenser is being used.
Caution: All power connections are to be made at the battery. Failure to follow this instruction will cause
damage to kit components.
• Insert the blue wire from connector J2 into pin C of the blower harness NEO connector
• Tape any unused wires or connectors and protect against short-circuits
NOTE: The Independent board power and ground lugs are NOT to be used as power and
ground take-off points for other components of this, or other systems.

Condenser Information – Fuse Usage

Dimensions Fuse size installed in extreme
Condenser Name
L x W x H – in (mm) board
32 X 23.6 X 5.9
Capri (rooftop) 15 amp
(815 X 600 X 150)
37.5 X 23.6 X 5.9
Valencia (rooftop) 20 amp
(955 X 600 X 150)
28.5 X 17.7 X 4.1
Underbody 20 amp
(725 X 450 X 105)

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 NEO 1 A/C Details Fig. 13

J1 – Output for compressor L – Blower low speed

clutch/condenser fan M – Blower medium speed
J2 – Input enable - compressor H – Blower high speed
clutch/condenser fan B - +12V DC (B+)
J3 – Ground C – Output enable - compressor
J4 – Backlight clutch/condenser fan
J5 – Ground
J6 - +12V DC
XXX

NEO 2 Independent Details Fig. 14 XXX

L – Blower low speed

M – Blower medium speed
H – Blower high speed
B - +12V DC
C – Blower ON

1 - +12V DC 8 – Ground
2 – Water valve 9 – Ignition (+)
3 – water valve 10 – Water valve feedback
4 – Not used 11 – Water valve ground
5 – Coolant 12 – Backlight control
pump (+) 13 – Not used
6 – Not used 14 – Not used
7 – Not used 15 – Blower ON (+)

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NEO 2 Independent Details Fig. 15

L – Blower low speed

M – Blower medium speed
H – Blower high speed
B - +12V DC
C – Blower ON

1 - +12V DC 8 – Ground
2 – Water valve 9 – Ignition (+)
3 – water valve 10 – Water valve feedback
4 – Not used 11 – Water valve ground
5 – Coolant pump (+) 12 – Backlight control
6 – A/C clutch (+) 13 – Not used
7 – Not used 14 – Not used
15 – Blower ON (+)

NEO 2+ HVAC Details Fig. 16

9 – Ignition (+) (independent)

1 - +12VDC
Engine ON (tie-in systems)
2 – Water Valve (-) 10 – Water Valve Reference
11 – Output Sensor / Water Valve
3 – Water Valve (+)
Ground
4 – Input Temperature Sensor 12 – Output Sensor
(NTC 10K Ω @ 77°F (25°C) (NTC 10K Ω @ 77°F (25°C)
5 – Coolant Pump (+) 13 – Blower Low
6 – Compressor (+) 14 – Blower Medium
7 – Internal Temperature Sensor
(ground) 15 – Blower High
(NTC 10K Ω @ 77°F (25°C)
8 – GND

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If you have any questions, contact our technical support team at (800) 860-7866 or via email
at [email protected].

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In multilingual versions the English language is binding. The telephone number of the respective country is shown on the
Webasto service center leaflet or can be found on the website of your Webasto subsidiary.

Dans le cas d’une version rédigée en plusieurs langues, l’anglais est alors la langue qui fait foi. Pour trouver le numéro de
téléphone du pays concerné, veuillez consulter le dépliant des points-service Webasto ou la page web de la représentation
Webasto de votre pays.

Webasto Thermo & Comfort N.A., Inc.

15083 North Road
Fenton, MI 48430
Technical Assistance Hotline
USA: (800) 860-7866
Canada: (800) 667-8900
www.webasto.us
www.techwebasto.com

Org. 09/2020 Rev. 04/2023 5013857B