Clean Room Display User Manual mMPom601
Clean Room Display User Manual mMPom601
Contents
1. INTRODUCTION .............................................................................................. 4
Foreword .............................................................................................................. 4
Notice ................................................................................................................... 4
Trademarks .......................................................................................................... 4
Product Overview ................................................................................................. 4
Safety Precautions ............................................................................................... 5
Accessory ............................................................................................................. 5
2. SPECIFICATIONS ........................................................................................... 6
Input ..................................................................................................................... 6
Display ................................................................................................................. 6
Data Logging ........................................................................................................ 6
Features ............................................................................................................... 6
7. CALIBRATION PROCEDURE....................................................................... 19
7.1 Procedure for calibration zero and span .................................................... 19
1. INTRODUCTION
Foreword
Thank you for purchasing Clean Room Display Unit CDU-LCD.
This manual describes the basic functions and operation methods. Please read
through this user’s manual carefully before using the product.
Notice
The contents of this manual are subject to change without notice as a result of
continuous improvements to the instrument’s performance and functions.
Every effort has been made to ensure accuracy in the preparation of this manual.
Should any errors or omissions come to your attention, however, please inform
MASIBUS Sales office or sales representative. Under no circumstances may the
contents of this manual, in part or in whole, be transcribed or copied without our
permission.
Trademarks
Our product names or brand names mentioned in this manual are the trademarks or
registered trademarks of Masibus Automation and Instrumentation (P) Ltd. (herein
after referred to as MASIBUS).
Adobe, Acrobat, and Postscript are either registered trademarks or trademarks of
Adobe Systems Incorporated. All other product names mentioned in this user's
manual are trademarks or registered trademarks of their respective companies.
Checking the Contents of the Package
Unpack the box and check the contents before using the product. If the product is
different from which you have ordered, if any parts or accessories are missing, or if
the product appears to be damaged, contact your sales representative.
Product Overview
The masibus Clean Room Display Unit (CDU-LCD) can measure Differential
Pressure using inbuilt sensor and Temperature and Humidity through Wired Remote
Sensor.
3.5” Liquid Crystal Display (LCD) used for displaying Differential Pressure,
Temperature and Humidity. The CDU has inbuilt and external buzzer for audible
process value violation and one digital input for door status. CDU-LCD also has Real
Time Clock on display, PLC Communication DNP 3 protocol for interfacing. This
instrument’s design enables you for measuring of air relative humidity, temperature
and differential Pressure in Pharmaceutical industry, HVAC (heating, Ventilation, Air
conditioning, Cooling).
CDU-LCD comes with 3.5” LCD display for process value reading. Lab view based
utility software for configuration and calibration. CDU-LCD is factory calibrated to
specific ranges.
Safety Precautions
The product and the instruction manual describe important information to prevent
possible harm to users and damage to the property and to use the product safely.
Understand the following description (signs and symbols), read the text and
Observe Descriptions.
DESCRIPTION OF SIGN
Accessory
The product is provided with the following accessory (see the Table 1 below).
Table 1
2. SPECIFICATIONS
Input
Number of channel DP( Inbuilt Sensors) & RH,T (Wired Remote Sensor)
Measurement Range ±125 Pascal ,0.0 to 60.0 oC, 0 – 100% RH
Accuracy DP: ± 1 % FS ± 1 count
Temp.: ± 0.2 oC Typical, ±0.4 oC Maximum,
%RH : ± 2%RH Typical, ± 4%RH Maximum
Resolution 0.1 oC for Temperature , 1 Pascal for Differential
Pressure ,1% for Humidity
Response time 2 Sec
Display
Display Color Graphical 49.96 mm x 74.44 mm, 320x480
pixels, Backlight Touch LCD
Output
Buzzer Inbuilt and external Buzzer provided to beep in set values
violated condition
RTC Real time clock with battery backup
Communication O/P
Interface RS485 (2 Wire)
Protocol DNP3
Baud Rate 9600,19200,38400 bps
Digital I/P
No of DI 1
Input Type Non-Voltage Contact
Rating 24VDC at 5mA
Purpose Door status
Data Logging
Memory 64Mbits
Date/Time/Year/Temperature/Humidity/Differential
Record Type
Pressure
Total Records Up to 400000
Power supply
Standard 85-265VAC/ 100-300VDC
Optional 18-36VDC
Power Consumption <3VA
Environmental Condition
Humidity 20% to 95% RH (Non-Condensing)
Ambient temperature 0 to 55°C
Storage Temperature 0 to 80°C
Physical
Enclosure Back Part 120 x 125 x 45 (W x H x D) in mm
Stainless Steel Front Plate 195 x 195(W x H ) in mm
Conceal Box 174 x 163 x 26(W x H x D) in mm
Enclosure material SS front with MS Powder Coated Body
Enclosure Mounting Brick Wall Mount
Enclosure Protection IP 20
Table 2
Features
Elegant Appearance, easy to operate and compact in size
Easy to use 3.5” Touch LCD.
User’s Manual Page 6 of 32
Model: CDU-LCD
Doc. Ref. no.:- mMP/om/601
Issue no. 00.06
Enclosure Protection IP 20 IP 65
Enclosure Back Part
125x 120 x 45 156 x 116 x 48
W mm x H mm x D mm
Stainless Steel Front Plate :
195 x 195 225 x 225
W mm x H mm
Conceal Box :
174 x 163 x 26 200 x 190 x 46
W mm x H mm x D mm
M.S. Powder Coated Body with Stainless Steel
Enclosure Material
Front Flush
Weight Approx. <1kg.
Enclosure Mounting Brick wall mounting
Terminal Cable Size 2.5mm2
Table 2
CDU LCD IP 20
CDU LCD IP 65
4. TERMINAL CONNECTIONS
5.1 Power ON
On Power on unit displays model name, software version and initializing sequence
and after initialization shows RUN window as below.
Symbol Function
Time Window Time widow displays time in 24 hour format.
Temperature window contains temperature value with 0.1o resolution,
temperature unit (oC) and temperature alarm symbol. Alarm symbol
description is given in below table 4
Symbol Description
Low alarm : Low set point process value violation
Temperature
Window
High alarm : High set point process value violation
Table 4
Note: If Sensor is not working properly temperature value will start blinking
and value will be displayed according to sensor break.
Humidity window contains Humidity value with 1% resolution and Humidity
alarm symbol. Alarm symbol description is given in table 4
Humidity
Window
Note: If Sensor is not working properly humidity value will start blinking and
value will be displayed according to sensor break.
Differential Pressure window contains Differential Pressure value with 1
Pascal resolution and Differential Pressure alarm symbol. Alarm symbol
Differential
description is given in table 4
Pressure
Window
Note: If Sensor is not working properly Differential Pressure value will start
blinking and value will be displayed according to sensor break.
Acknowledge
Use to acknowledge the internal and external buzzer.
Button
Table 5
Communication symbol description as below
Symbol Description
1 1 Device is receiving some Data.
Communication
Symbol 1 1 Device is transmitting some Data.
1 1 Device is not receiving some Data.
1 1 Device is not transmitting some Data.
Table 6
Info Icon Clicking on info icon will display information of device.
6. Menu Layout
Parameters Description
Sr No Device Serial No
Source ID Source ID for DNP3 protocol
Destination ID Destination ID for DNP3 protocol/ Slave ID for Modbus Protocol
Baud Rate Baud rate for Communication
Sensor Available Sensor
Available
Internal Sensor : DP Unit can be used for
measurement of Differential
Pressure
Internal Sensor : NA Unit cannot be used for
measurement of Differential
Pressure
Remote Sensor : RH + T Unit can be used for
measurement of Temperature
and Humidity
Remote Sensor : NA Unit cannot be used for
measurement of Temperature
and Humidity
Note: User can directly change from one page to other by clicking on parameter
value as shown below
7. CALIBRATION PROCEDURE
Span Point 1 Calibration: It can be done either at positive side or negative side.
Example:
0 to 120 Pascal. 0 means zero calibration and 120 means span point 1
calibration.
0 to -120 Pascal. 0 means zero calibration and -120 means span point 1
calibration.
Span Point 2 Calibration: It can be done at positive side only.
Example:
0 to 200 Pa. 0 means zero calibration and 200 means span point 2 calibration.
For span point -1 calibration, user can enter value or default point is also given set
appropriate source and press button PRS Span Point – 1.
For span point - 2 calibrations, user can enter value or default point is also given set
appropriate source and press button PRS Span Point – 2.
8.1 Introduction
The unit can be connected in RS-485 communication data link either in multi drop or
repeat mode. Each unit must have unique Serial Number. Entire range of addresses
(1 to 247) may be used. Before starting any communication, choose a baud rate
compatible to the host computer. The serial protocol used is MODBUS RTU.
8.3 Temperature
Parameter
(PV displ ay)
Default
Modbus Name Setting Name & Description
Value
Absolute
Addresses
40001 Set Point Adjust SET POINT High value 250
High
0 to 600 For °C - 0.1 degree Resolution
40002 Set Point Adjust SET POINT Low value 150
Low
0 to 600 For °C - 0.1 degree Resolution
40003 Alarm High Set Alarm Type for Alarm HIGH HIGH
0 : HI(High)
1 : LOW(Low)
2 : DIS(Disable)
40004 Alarm Low Set Alarm Type for Alarm LOW LOW
0 : HI(High)
1 : LOW(Low)
2 : DIS(Disable)
40008 Band Set band for data logging 5
Break
0 : MIN (Display minimum value of temperature range)
1 : LAST (Display Last value of parameter in CDU)
2 : MAX (Display Maximum Value of temperature range)
Table 8
8.4 Humidity
40021 Set Point Adjust SET POINT High value 55
High
0 to 100 For %RH - 1% Resolution
40022 Set Point Adjust SET POINT Low value 30
Low
0 to 100 For %RH -1% Resolution
40023 Alarm High Set Alarm Type for Alarm HIGH HIGH
0 : HI(High)
1 : LOW(Low)
2 : DIS(Disable)
40024 Alarm Low Set Alarm Type for Alarm LOW LOW
0 : HI(High)
1 : LOW(Low)
2 : DIS(Disable)
40028 Band Set band for data logging 1
0 : HI(High)
1 : LOW(Low)
2 : DIS(Disable)
40044 Alarm Low Set Alarm Type for Alarm LOW LOW
0 : HI(High)
1 : LOW(Low)
2 : DIS(Disable)
40048 Band Set band for data logging 20
40052 Differential Set Display Range For Differential Pressure Input UN.DR
Pressure Unidirectional/Bidirectional
Display
Range 0: UN.DR
1: BI.DR
40053 Sensor Set Sensor Break Value LAST
Break
0 : MIN (Display minimum value of Differential Pressure
range)
1 : LAST (Display Last value of parameter in CDU)
2 : MAX (Display Maximum Value of Differential
Pressure range)
40054 Pressure Set Pressure Lower Limit. Below this value 0.0
Lower Limit pressure will be displayed 0.
0.0 to 10.0
Table 10
8.6 OUT
40071 Source ID Source ID 1
1 to 9999
40072 Destination / Destination ID DNP3 and Slave ID for modbus 2
Slave
ID 1 to 247
40073 Baud Rate Set Serial Communication Baud Rate 9.6K
0 to 3600 Sec
40075 Buzzer Set Enable or Disable For Audible Process value EN
Status violation
0 : DIS
1 : EN
Note:
1. In Hold Type CDU will stop storing data after
maximum limit (4 lakh) of log is reached.
User has to clear data using SCADA or Utility
software
2. In OVERLAP type CDU will reset counter
after maximum limit is reached so old data
will be lost if data is not retrieved.
40082 Log Alarm Buzzer on memory full(Applicable if Log mode type Buzzer
is HOLD) OFF
0 : Buzzer OFF
1 : Buzzer ON
40083 AHU AHU Enable or Disable on GUI Enable
0 : Disable
1 : Enable
40084 Digital Input Digital Input Enable or Disable on GUI Enable
0 : Disable
1 : Enable
40085 Periodically Periodically LCD Reset Enable or Disable Enable
LCD Reset
1 : Enable
2 : Disable
40086 Time Time Enable or Disable on GUI Enable
1 : Enable
User’s Manual Page 24 of 32
Model: CDU-LCD
Doc. Ref. no.:- mMP/om/601
Issue no. 00.06
2 : Disable
8.7 CAL
40091 Differential Differential Pressure process value -
Pressure PV
40092 Calibration Calibration Zero and Span -
Point for
Differential 1 : Zero calibration
Pressure 2 : Span1 Calibration
3 : Span2 Calibration
40093 Calibration Calibration Point-1 for Differential Pressure 1200
Span Point 1
for
Differential
Pressure
40094 Calibration Calibration Point-2 for Differential Pressure 1250
Span Point 2
for
Differential
Pressure
40095 Calibration Calibration Mode Enable/Disable 0
Mode
0 : Disable
1 : Enable
40096 Temperature Temperature process value -
PV
40097 Calibration Calibration Slope for Temperature 10000
Slope for
Temperature
Calibration Calibration Offset for Temperature 0
40098 Offset for
Temperature
40099 Humidity PV Humidity process value -
8.8 Info
40201 Sr No. Set Serial No -
40203 DP Log Show DP Log -
40205 RH+T Log Show RH+T Log -
40207 DP Read or Write Retrieved index -
40209 RH+T Read or Write Retrieved index -
40211 DI Read or Write Retrieved index -
9. COMMUNICATION PROTOCOL-DNP 3
9.1 Introduction
The unit can be connected in RS-485 communication data link either in multi drop or
repeat mode. Each unit must have unique Destination ID. Entire range of addresses
(1 to 247) may be used. Before starting any communication, choose a baud rate
compatible to the host computer. The serial protocol used is DNP 3.
10.APPENDIX
10.2 Troubleshooting
If the operating display does not appear after turning on the unit’s power, follow the
measures in the procedure below.
11.FAQ
5. What will happen with the data when the connection break between SCADA
and CDU?
Data will be saved in memory of CDU that is called as logging of data.
6. What is band?
Band is defined as the exception for data logging to save the memory during
connection break with SCADA.
For example if the value of band is set as 1.0 from menu parameter setting.
If PV = 2 than CDU will log the data, if PV is >= 3(PV + BAND) or PV is <= 1
(PV - BAND).
Memory full only occurs when selected Log Mode Type is HOLD. When
memory is full error code in status bar is 4 and buzzer will start if Log Alarm
is selected Buzzer ON.
Buzzer can be acknowledged by pressing the acknowledgement button on
LCD.
Figure 1
Figure 2
As shown from figure 2 we can filter device response with syntax dnp3.src=device
destination ID.
Blue highlight shows data byte received from device having destination ID=3.
To analyze the data follow the steps mentioned below:
Click on Distributed network protocol3.0 it expands the details.
Click on application layer it expands the details.
Click on response data objects.
Point number 1 gives Differential Pressure value
Point number 2 gives Temperature value
Point number 3 gives Humidity value
Point number 4 gives error code.
Point number 5 gives is reserved for future use.
Point number 6 gives DI status.
Figure 3
9. What will happen when the communication is lost and it gets healthy after few
hours or Days.?
Communication failed between CDU & SCADA.
In this case all the run time data will be stored in CDU device itself and it will be
transferred to SCADA system as soon as the communication re-established
between SCADA server and CDU. The real time value such as error code/ DI
status will be displayed only after all the data logs transferred to SCADA system
from CDU.
11. Why does the maximum sensor value not punch at power on?
If the Time stamp (last log time + periodic time) is greater than the power on time
of CDU, it will not punch the future time stamp.
Ex. Step-1: Set CDU periodic Time = 2 minute.
Step-2: CDU power off at 17:30:16.
Step-3: CDU power on at 17:30:19.
Last periodic log punch with time 17:29:00, CDU power on it will not punch high value