B-3 - 9.03 - TD - Andes 2A Exp - APCS3Ms - WD3 - V660 - MV23kV - v02.00
B-3 - 9.03 - TD - Andes 2A Exp - APCS3Ms - WD3 - V660 - MV23kV - v02.00
DESCRIPTION
ADVANCED POWER CONVERTER STATION
APCS3MS-WD3-V660
Project: Andes 2A BESS
Document: Technical Description APCS3Ms-WD3-V660
Doc: TD Rev: 01.00 Date: 08/03/2023 Company: GPTech
Written by: ACL Reviewed by: SRG Approved by: SRG
The total or partial copy of this document or its contents is strictly prohibited without written
permission from GPTech.
The contents of this document have been verified consistently with the hardware and software of the
inverter. Nevertheless, the information described can be subject to variations due to modifications in
the inverter hardware or software. GPTech assumes no responsibility for discrepancies and reserves
the right to modify the document contents without having to notify such changes.
The document contents are susceptible to modification, are reviewed regularly and the necessary
corrections are included in subsequent revisions. Total coincidence is not guaranteed.
GPTech is not responsible for damage or loss resulting from the use of the information in this
document. The use of this information is the responsibility of the final user.
The warranty conditions are included in the goods sales’ documentation and under request to GPTech.
Though not explicitly stated or identified as such, all trademarks are recognized.
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Document: Technical Description APCS3Ms-WD3-V660
Doc: TD Rev: 01.00 Date: 08/03/2023 Company: GPTech
Written by: ACL Reviewed by: SRG Approved by: SRG
INDEX
1. APCS3MS-WD3-V660 ...................................................... 5
1.1. COMPONENTS AND SUPPLY SCOPE.......................................................................................................... 5
1.2. DIMENSIONS ..................................................................................................................................... 7
1.3. CONFIGURATION ................................................................................................................................ 8
1.3.1. Modularity ....................................................................................................................................... 9
1.3.2. ExtreMe conditions operation ...................................................................................................... 10
1.4. TECHNICAL SPECIFICATIONS................................................................................................................. 11
1.5. COMPLIANCE WITH REGULATIONS ........................................................................................................ 13
1.6. POWER DERATINGS ........................................................................................................................... 14
1.6.1. Due to the ambient temperature:................................................................................................. 14
1.6.2. Due to DC operating voltage: ........................................................................................................ 15
1.6.3. Due to altitude above sea level ..................................................................................................... 16
1.7. APCS CONTROLLER ........................................................................................................................... 18
1.8. MV SOLUTION ................................................................................................................................. 21
1.8.1. Power Transformer ....................................................................................................................... 21
1.8.2. MV Skid solution ........................................................................................................................... 22
1.8.3. LV Wiring ....................................................................................................................................... 25
1.9. GROUNDING .................................................................................................................................... 25
1.10. ANCILLARY SERVICE PANEL ................................................................................................................. 25
1.11. ANCILLARY SERVICE TRANSFORMER ...................................................................................................... 25
1.12. UPS (OPTIONAL) ........................................................................................................................... 26
1.13. OTHER SYSTEMS ............................................................................................................................... 26
1.13.1. Conversion Units Marking ........................................................................................................ 26
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Document: Technical Description APCS3Ms-WD3-V660
Doc: TD Rev: 01.00 Date: 08/03/2023 Company: GPTech
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FIGURES
Figure 2. Power Stations Overall dimensions .......................................................................................... 7
Figure 3. Basic blocks diagram of the Power Stations ............................................................................. 9
Figure 4. Power Converter top-bottom air flows .................................................................................. 10
Figure 5. Derating curve due to ambient temperature ......................................................................... 14
Figure 6. Derating curve due to DC link voltage .................................................................................... 15
Figure 7. Temperature operation value increasing by altitude............................................................. 16
Figure 8. Maximum voltage derating curve due to altitude ................................................................. 17
Figure 9. Controller Scheme .................................................................................................................. 18
Figure 10. Difference between phase-to-ground voltages (Maximum peak voltage = 2500 V) ........... 22
Figure 11. Preliminary diagrams. Wiring example ................................................................................ 24
TABLES
Table 1. Optional elements .................................................................................................................... 6
Table 2. Power converter - electrical ratings - ...................................................................................... 11
Table 3. Power converter - main features - .......................................................................................... 12
Table 4. Power converter - Protections and interfaces - ...................................................................... 12
Table 5. Power converter - Directives, procedures, and standards applied - ....................................... 13
Table 6. Operation temperature modification values VS Altitude ........................................................ 16
Table 7. Operation temperature and voltages VS Altitude. .................................................................. 17
Table 8. MV Switchgear’s main technical characteristics ..................................................................... 23
Table 9. Ancillary Service Transformer Technical Characteristics ......................................................... 25
Table 10. UPS Technical Characteristics ................................................................................................ 26
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Document: Technical Description APCS3Ms-WD3-V660
Doc: TD Rev: 01.00 Date: 08/03/2023 Company: GPTech
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1. APCS3MS-WD3-V660
This document presents a technical description for a Advanced Power Converter Station APCS3Ms-
WD3-V660.
It has been manufactured by GPTech, which have been designed with the functionality of a
bidirectional AC/DC inverter which allows the grid connection of DC loads and/or generators to the
grid with a wide voltage range.
Each Power Station, at 35ºC and up to 1000 m.a.s.l., has a rated power of 3261.00 kVA.
Advanced Power Converter Station makes grid integration of storage systems fast and easy.
It includes all necessary components to ensure a good performance and availability of the power
generation, including protections and a customized MV Skid with MV transformer and switchgear
mounted on one platform ready for installation.
The integration is made by the following equipment and main elements, which are described in detail
in the corresponding section:
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Document: Technical Description APCS3Ms-WD3-V660
Doc: TD Rev: 01.00 Date: 08/03/2023 Company: GPTech
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• Next table shows the optional upgrades available for the power station:1
Group Component/Upgrade
Touch HMI
Fiber optic Patch Panel and Fiber optic switch
Communications and Interface
Customized grounding pole indicator
The remote monitoring system, with GSM/GPRS modem
High-altitude DC switch upgrade
High-altitude AC switch upgrade
Switchgear & protection
DC SPD Type I+II upgrade
AC SPD Type I+II upgrade
Longer LVRT profiles than 2 seconds (3.7 or 5 seconds)
Nº of PV input fuses upgrade (up to 12 inputs)
DC monitoring
AC monitoring
Grounding kit
Power Converter
Anti-PID kit
Sub-systems
Grid forming
Black Start
Islanding operation before grid synchronization
Customer Auxiliary Services Transformer
Uninterruptible Power Supply for communications and control
Power Station Steel Oil Pool
MV components Accessible high voltage transformer neutral point
Seismic withstand capability
Table 1. Optional elements
1
The optional included will be defined in the commercial proposal
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Document: Technical Description APCS3Ms-WD3-V660
Doc: TD Rev: 01.00 Date: 08/03/2023 Company: GPTech
Written by: ACL Reviewed by: SRG Approved by: SRG
1.2. Dimensions
The clearance between power converters has been defined to allow any maintenance work.
NOTE: It is not included in the scope of this offer any civil works (foundations, trenches, manholes …)
nor the anchor of the support structure.
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Document: Technical Description APCS3Ms-WD3-V660
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1.3. Configuration
The power converter is a compact solution that includes an identical power block.
Every power block has a master-slave operation mode to optimize the product life cycle.
The solution includes:
o The low-voltage AC panel,
o The last level DC boxes,
o The Control & Communication Panel,
o and batteries connection cabinet2.
2
In case BESS are integrated with the solution
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Document: Technical Description APCS3Ms-WD3-V660
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1.3.1. MODULARITY
The WD3s modular design maximizes the power converter performance ratio, allowing:
o Some maintenance works can be done in one power module while the other power modules
keep operating.
o Hot transitions between converters belonging to the same power block: if one of the power
modules belonging to a power block trips due to a non-critical error, the other one keeps
exporting or charging the PV energy into the BESS.3
3
Apply to AMPS solution
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Document: Technical Description APCS3Ms-WD3-V660
Doc: TD Rev: 01.00 Date: 08/03/2023 Company: GPTech
Written by: ACL Reviewed by: SRG Approved by: SRG
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Project: Andes 2A BESS
Document: Technical Description APCS3Ms-WD3-V660
Doc: TD Rev: 01.00 Date: 08/03/2023 Company: GPTech
Written by: ACL Reviewed by: SRG Approved by: SRG
APCS3Ms-WD3-V660
AC Output
Nominal AC voltage 660
Max. AC voltage range (1) 90%-110%
Frequency, f [Hz] 50-60
Frequency operation range [Hz] f ±3Hz
Rated apparent AC power [kVA] @ 95ºF/35ºC up to 1100.00 VDC (2) 3261.00
Rated apparent AC power [kVA] @ 95ºF/35ºC @ 1550.00 VDC (2) 3261.00
Rated apparent AC power [kVA] @ 122ºF50ºC up to 1100.00 VDC (2) 2935.00
Rated apparent AC power [kVA] @ 122ºF/50ºC @ 1550.00 VDC (2) 2935.00
Rated AC power. Pmax@ 95ºF/35ºC [kW] (3) 3261.00
Rated AC power. Pmax@122ºF/50ºC [kW] (3) 2935.00
Maximum output current (3) 2935.00
Total Current Demand Distortion (TDD) <3%
Power factor Adjustable
AC Cabinet Integrated
Switch type AC circuit breaker
Number of handling switches 3.00
AC overvoltage protection SPD (type 2)
AC/DC Input
Voltage range [Vdc] 934.00 - 1550.00
Voltage range @ full power [Vdc] (4) 934.00 - 1500.00
Max. DC voltage [Vdc] 1550.00
Rated input current at VDC_min [A] @35ºC 4800 (7) / 9000 (8)
Rated input current at VDC_min [A] @50ºC 4800 (7) / 9000 (8)
Max. Short circuit input current (5) 3x4800 (7) / 3x9600 (8)
Number of MPPT up to 3
DC load break switch (7) or
Switch type
Dual load break switch (8)
DC overvoltage protection SPD (type 2)
Number of DC Inputs up to 24
DC input protection (6) Fuses
Integrated DC monitoring Optional
Notes:
(1) Other voltage configurations are possible on request
(2) At nominal AC voltage.
(3) At nominal AC voltage and f= 50.00 Hz and Vdc < 934.00 VDC
(4) At 100% UAC_nom, full power according to derating curve and cos ϕ = 1
(5) Higher values under request
(6) Different DC fuse sizes are available. Optional for BPCS
(7) Single DC Switch configuration.
(8) Dual DC Switch configuration.
(9) Higher values under request
APCS3Ms-WD3-V660
Efficiency
AC/DC Maximum Peak Efficiency (10) >98.8%
AC/DC European Efficiency (10) >98.5%
AC/DC CEC Efficiency (11) >98.6%
Self-consumption in standby [W] (10) <550
Self-consumption in operation [kW] <10
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Document: Technical Description APCS3Ms-WD3-V660
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AC Protections
• Anti-islanding • Asymmetric currents
• Grid voltage variations • Asymmetric voltage
• Frequency failures • Low Voltage Ride Through (LVRT) capability
Other Protections
• Breaker protection of ancillary systems • Overvoltage ancillary systems protections
• Converter shutting down on overload error
Power Control Features
• Anti-islanding protection • Voltage Ride Through (VRT) capability
• Active power curtailment • Over frequency active power response
• Active power ramp rate constraint • Reactive power injection for VRT
• Reactive power closed-loop control • Power station soft start/stop
• Power factor close-loop control • Error/Alarm Handling
• Frequency Ride Through (FRT) capability
Optional
• ESS management (Dynamic Active Power Limits and SOC Recovery)
• STATCOM mode: Reactive injection at night
• STATCOM mode: Reactive power compensator for voltage dip
Interfaces
• Communication channel: 1 Ethernet port: 10 or 100 Mbps (no switched) for external communications (SCADA or PPC)
• Communication port connector: RJ45 Female or Fiber (optional)
• Communication protocol: Modbus TCP
• Communication protocol: Simple Network Time Protocol (SNTP)
• Luminous indicator, start/stop control, and emergency stop
Optional
• Additional Digital I/O and Analog I/O • Monitoring external MV switchgear
• Monitoring external UPS module • Remote access
• Monitoring external transformer module • Touchscreen-HMI
Table 4. Power converter - Protections and interfaces -
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Document: Technical Description APCS3Ms-WD3-V660
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It has been designed to work in the harshest environmental conditions allowing it to work without
derating up to 50ºC and an oversized power rating of up to 35ºC.
The standards and harmonized directives certified for the design of the WD3s are summarized in the
following table:
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Document: Technical Description APCS3Ms-WD3-V660
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Project: Andes 2A BESS
Document: Technical Description APCS3Ms-WD3-V660
Doc: TD Rev: 01.00 Date: 08/03/2023 Company: GPTech
Written by: ACL Reviewed by: SRG Approved by: SRG
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Document: Technical Description APCS3Ms-WD3-V660
Doc: TD Rev: 01.00 Date: 08/03/2023 Company: GPTech
Written by: ACL Reviewed by: SRG Approved by: SRG
GPTech power converters are designed for optimum performance at a height location below 1,000
meters above sea level (MASL).
For altitudes above 1,000 MASL, variation of air density must be considered to maximize heat
evacuation and, as a result, to obtain the maximum output power.
The rated temperature of the inverter is affected as Table 6 shows. The altitude is introduced in the
converter derating by the modification of the operation temperature used for the temperature
derating curve.
This modified operation temperature is calculated using the ambient temperature plus a value that
depends on the altitude as Table 6 shows.
Altitude Location
Up to 1000 2000 3000 4000
MASL MASL MASL MASL
AC/DC- WD3s Operation temperature value increment 0.00 7.50 15.00 22.50
Table 6. Operation temperature modification values VS Altitude
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Document: Technical Description APCS3Ms-WD3-V660
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• Voltage Limits
The altitude also must be considered for the maximum system voltage, as a result of increasing
altitude, air density is reduced and thus air isolation.
GPTech power converters have been designed following international standards considering
correction factors for creepage and clearance distance, so voltage derating is not required up to 2,000
MLS.
On the other hand, altitude impacts diminishing current density since the cooling effect of the air is
diminished too.
Table 7 indicates the maximum ambient temperature allowed for altitude ranges up to 4,000 MASL for
the power modules as well as the maximum AC and DC voltage at different heights.
Altitude Location
Up to 1000 MASL 2000 3000 4000
MASL MASL MASL
Max. ambient temperature 42,5ºC 27,5ºC
50ºC (122ºF) 35ºC (95ºF)
@ Rated power (108,5ºF) (81,5ºF)
900 900 792 702
Max. AC Voltage (V). AC/DC-WD3s
(1000*)4 (1000*)4 (880*)4 (780*)4
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APCS Controller is included inside the Power Converter (head cabinet) and can manage different
events and situations during normal operation, reporting alarms and errors when necessary,
guaranteeing.
Several devices and models can be installed depending on the specific solution for each project. The
Figure 9 shows a simplified APCS Controller Integration Schema:
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The APCS Controller is intended to support a seamless PPC integration and it also has different features
such as monitoring, control algorithms, error handling, protections, and device management.
This section briefly explains the main features of the APCS Controller’s controls. The different control
parameters must be agreed upon between GPTech and the customer.
a) Different control interfaces
With these different interfaces, the APCS Controller avoids overwriting the same command
from different controllers:
▪ Remote: APCS is controlled via PPC
▪ Manual: APCS Controller is controlled via HMI.
▪ Local: APCS is controlled via SCADA.
▪ Maintenance: APCS is controlled via webserver.
b) Soft Start-Stop
The Soft Start-Stop control provides the capacity of starting up or shutting down all
controllable equipment in a safe and controlled way.
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e) ESS management2
The APCS Controller can manage an external ESS. It includes:
The Dynamic Active Power Limits control block is a group of limitations according to ESS
characteristics and control signals. It consists of limit curve characteristics defined by
parameters and instantaneous limits defined by control signals generated by the ESS.
In addition to the limitation function, this block calculates the active power reference and
maximum charge and discharge power.
SOC Recovery
The APCS Controller manages the internal active power reference by adding or subtracting an
offset to the external reference to keep the SOC within acceptable limits.
When there are several APCS in the same plant, it is recommended to implement this feature
at the APCS level to reach optimal performance.
BESS Protection
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Document: Technical Description APCS3Ms-WD3-V660
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1.8. MV Solution
The electrical specifications of the Medium Voltage connection of the Outdoor oil power transformer,
with an outdoor switchgear mounted over a metallic skid, are written down in the next point:
For the project conditions, a 4200 kVA (ONAN ventilation) is selected. Depending on the application
could be needed the use of up to three LV windings (one per inverter module of the power station).
Electrical ratings
Total Power 4200 kVA @ 40ºC
Type Oil-Immersed
Connection of the APCS3Ms-WD3-V660 Y(N)**-d11*
Frequency 50.00Hz
Primary Nominal Voltage 23.00 kV
Primary Insulation Level 24.00 kV
High Voltage Taps 0, ±2.5, ±5%
Secondary Nominal Voltage (Double winding) 660.00 V
LV Insulation Level See Figure 9
Short-Circuit Impedance HV/LV 6%
No load losses < 0,2%
Short-Circuit losses (120ºC) < 0,8%
Environmental conditions
Maximum ambient temperature (/with derating) 50 ºC
Storage and transport temperature -15º to 65ºC
Maximum Winding Temperature Rise 75ºC (Isolation Class B)
Maximum altitude above sea level 3000m
Cooling ONAN (Oil Type II)
Anti-Corrosion treatment C4
Gauges and fittings
• Protection Unit DGPT2
• Rating plate
• Earthing plate
• Safety valve
• Sampling valve
• Filling plug
• Drain valve
• Spare thermometer pocket
• Electrostatic shield (without bushing)
Optional
Steel oil pool
Protection relay
Pressure gauge, with alarm contacts
Dial Thermometer, with alarm contacts
Standards IEC 60076
Notes: *Two or three low-voltage windings are needed when the PV field is grounded.
** The neutral point is not accessible It can be accessed as an optional
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Document: Technical Description APCS3Ms-WD3-V660
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Document: Technical Description APCS3Ms-WD3-V660
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Written by: ACL Reviewed by: SRG Approved by: SRG
The mechanical drawing and diagram of MV Skid solution are presented in the next figures:
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1.8.3. LV WIRING
The connections between the inverter and the transformer LV side are made with copper plates, sized
to support the maximum current of the inverter. These plates will be covered by a grounded metallic
case to avoid any contact with them.
All the control and sensor wiring between the inverter and the MV Skid solution are also included.
They will depend on the final selected component and functionality.
The number of cables, materials and sections considered in the project is subject to variation according
to market availability at the moment of the project execution.
1.9. Grounding
The grounding system is designed such that, in the case of an electric system failure, there is no
potential hazardous voltage in any internal or external access point of the Power Station where people
can either stand or circulate. For that purpose, the site grounding system must ensure total ohmic
resistance lower than 10 .
4
The ancillary services panel could be modified during the evolution of the project.
5 The ancillary power transformer depends on the final ancillary service configuration
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Headquarters Location U.S.A.
Avda. de Camas 28-26, PIBO 501 W Broadway,
41110 Bollullos de la Mitación, San Diego, 92101,
SEVILLA, ESPAÑA California, United States