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Oct 26 17 5 and 6 Speed Manual Transmissions Product Card

This document summarizes Eaton's Robust Transmission System for medium-duty applications. The system combines a Fuller transmission with a self-adjusting clutch to provide up to 60-70% lower life cycle costs than an automatic. Key benefits include no clutch adjustments needed, more durable synchronizers, improved seals for increased uptime, and extended transmission component life. The document also lists specifications for Fuller 5- and 6-speed transmission models.

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KATHERINE TIRADO
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0% found this document useful (0 votes)
27 views

Oct 26 17 5 and 6 Speed Manual Transmissions Product Card

This document summarizes Eaton's Robust Transmission System for medium-duty applications. The system combines a Fuller transmission with a self-adjusting clutch to provide up to 60-70% lower life cycle costs than an automatic. Key benefits include no clutch adjustments needed, more durable synchronizers, improved seals for increased uptime, and extended transmission component life. The document also lists specifications for Fuller 5- and 6-speed transmission models.

Uploaded by

KATHERINE TIRADO
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Fuller® 5- & 6-Speed Transmissions

FS-4205A FS-6305A FS-5406A FSO-6406A


FS-4205B FS-6305B FS-6406A FSO-8406A

More time on the road™

Eaton’s “Robust Transmission System” Provides


the Best Value in the Medium-Duty Market!

The New Robust Package Delivers Increased


Uptime, Extended Life and Lower Life Cycle Cost*

Eaton
5- & 6-Speed Up to 60–70% Lower Life Cycle Cost
w/Solo Clutch

Torque
Converted
Automatic

* Life Cycle Cost based on 200,000 miles/6 years.

The Robust Transmission System


combines an industry-preferred
Fuller® Transmission with a Fuller® • Increased Uptime and Improved Productivity
Self-Adjusting Clutch to deliver:
– No clutch adjustments, more durable synchro-
• Up to 60 – 70% Lower Life Cycle Cost than nizers and improved seals means less
a conventional automatic! required maintenance…resulting in increased
vehicle uptime and improved productivity.
– No clutch adjustments – Up to $1,800* in
potential cost savings! • Extended Protection Plans Available –
Now, you can purchase the extended warranty
– Longer wearing synchronizer material reduces coverage you expect from Eaton. Please refer
synchronizer replacements - Up to $1,300* in to Eaton’s Vocational Warranty Guidelines, item
potential cost savings! number TCWY-0900, contact a Roadranger at
• Extended Component Life 800-826-HELP (4357) or visit our website at
www.roadranger.com for specific details about
– Enhanced transmission seals provide greater the Extended Protection Plan coverage options,
protection against damage caused by lube loss. current pricing and vocations that qualify.
– New synchronizers are the most durable in
the industry, with greater wear-resistance for
longer life.
– Clutch has self-adjusting feature to eliminate
adjustments and extend life. *Savings are based on 6 years/200,000 miles of service.
Your results may vary.
Fuller ® 5- & 6-Speed Transmissions

Oil PTO
Length* Weight**
Lbs.-Ft. Cap. Speed
Speeds Model Overall Rev. 1 % 2 % 3 % 4 % 5 % 6 Inches Lbs.
Max TQ Pints (% of
[mm] [kg]
[ltr] Engine)
420 12.5 22.3 232
FS-4205A 8.05 8.06 8.05 85 4.35 78 2.45 66 1.48 48 1 46
[569 Nm] [6] [566] [105]
420 12.5 22.3 232
FS-4205B 6.99 6.99 6.99 85 3.78 78 2.13 66 1.28 28 1 53
[569 Nm] [6] [566] [105]
5 forward, 1 rev.
660 19.5 25.6 369
FS-6305A 7.22 7.22 7.22 86 3.89 75 2.22 60 1.39 39 1 46
[895 Nm] [9] [650] [167]
660 19.5 25.6 369
FS-6305B 7.22 7.22 7.22 86 3.89 75 2.22 75 1.27 27 1 46
[895 Nm] [9] [650] [167]
560 19.5 25.6 359
FS-5406A 9.01 8.63 9.01 71 5.27 64 3.22 58 2.04 50 1.36 36 1 52
[759 Nm] [9] [650] [163]
660 19.5 25.6 359
FS-6406A 9.01 8.63 9.01 71 5.27 64 3.22 58 2.04 50 1.36 36 1 52
[895 Nm] [9] [650] [163]
6 forward, 1 rev.
660 19.5 25.6 359
FSO-6406A 9.04 6.75 7.05 71 4.13 64 2.52 58 1.59 29 1 28 0.78 [9] 68
[895 Nm] [650] [163]
860 1 28 0.78 19.5 25.6 359
FSO-8406A 9.04 6.75 7.05 71 4.13 64 2.52 58 1.59 59 68
[1166 Nm] [9] [650] [163]
* With SAE #2 aluminum clutch housing, standard controls, less clutch release components and shift tower. Dry weight.
** Lengths listed are from face of clutch housing to front bottoming surface of companion flange or yoke. SAE #2 (6.625" [168.3 mm] depth.)

Specifications:
PTO Openings:
Both left and right, 6-bolt PTO.
PTO Drive Gears:
FS-4205A/B: 6-bolt, 28-tooth, 6.1 pitch, 29° R. H. Helix.
FS-6305A: 39-tooth, 6.4 pitch, 22° R. H. Helix
FS-6305B: 41-tooth, 6.5 pitch, 23° R. H. Helix
FS-5406A & FS-6406A: Left and right sides operate off
5th speed countershaft gear. 38-tooth gear, 6.35 pitch,
22° Helix Angle, 20° Pressure Angle
FS0-6406A & FSO-8406A: Left and right sides operate off
the overdrive countershaft gear. 48-tooth gear, 7.00 pitch,
26° Helix Angle, 23° Pressure Angle

5-Speed Shift Pattern: 6-Speed Shift Pattern:

R 2 4 R 1 3 5
Neutral Neutral

1 3 5 2 4 6

For spec’ing or service assistance, call 1-800-826-HELP (4357) or visit


our web site at www.roadranger.com. In Mexico, call 001-800-826-4357.
Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry,
ensuring more time on the road.

©2009 Eaton Corporation · All rights reserved. Eaton Corporation • P.O. Box 4013 • Kalamazoo, MI 49003 • U.S.A. • www.roadranger.com
Printed in USA · TRSL0191 1009 · 2M/WP

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