Manual 1849-2

KINNEY® KT-LP SERIES™

Rotary Piston Vacuum Pumps

Models KT-170 LP KT-190 LP KT-275 LP KT-505 LP

INSTALLATION
OPERATION
MAINTENANCE
REPAIR
MANUAL

WARNING
DO NOT OPERATE
BEFORE READING MANUAL

LEADING THE SEARCH FOR NEW SOLUTIONS

4840 West Kearney Street, P. O. Box 2877

Springfield, Missouri USA 65801-2877
Tel 417 865-8715 800 825-6937 Fax 417 865-2950
6/2008 http://vacuum.tuthill.com
 ! WARNING ! CAUTION
DO NOT VALVE OR RESTRICT PUMP
DISCHARGE OPENING.

USE OIL MIST ELIMINATOR WHEN

OPERATING PUMP, ENSURE ADEQUATE
VENTILATION WHEN DISCHARGING INDOORS
DO NOT OPERATE
WITHOUT BELT REFER TO MANUAL SAFETY INSTRUCTIONS.
GUARD

NOTICE
The above safety instruction tags were permanently affixed to your pump prior to shipment.
Do not remove, paint over or obscure in any manner.

Failure to heed these warnings could result in serious bodily injury

to the personnel operating and maintaining this equipment.

SAFETY PRECAUTIONS FOR ROTARY PISTON PUMPS

Please read the following safety information on this page before operating your vacuum pump.

• Do not operate the pump without the belt guard properly attached. Disconnect the pump motor from the electrical
supply at the main disconnect before removing the belt guard. Replace the belt guard before reconnecting the
power supply to the pump motor. Operating the pump without the belt guard properly installed exposes personnel
in the vicinity of the pump to risk from rotating drive components.
• Do not operate the pump with oxygen-enriched gas (greater than 21% by volume) in the suction line, unless the
pump has been prepared with an inert fluid suitable for the application and equipped with seal and start/stop
purge system. Pumping oxygen-enriched gases with mineral oil or other non-inert fluids and without proper
purges can cause fire or explosion in the pump, resulting in damage or serious bodily injury.
• Take precautions to avoid prolonged or excessive exposure to oil mist or process materials emanating from the
discharge of the pump.
• Do not allow the pump to discharge into a closed, or inadequately ventilated room. Where process vapor contains
environmentally unfriendly chemical vapor, pump discharge must be connected to the properly sized scrubber
system to neutralize the harmful chemicals prior to the discharge to the atmosphere. Laws and ordinances may
pertain to your local area regarding discharge of oil mist, oil vapor, chemical vapor to atmosphere. Check local
laws and ordinances prior to operation of the pump with discharge to outside atmosphere.
• Do not restrict the pump discharge in any way, or place valves in the discharge line. The vacuum pump is a
compressor and will generate high pressures without stalling the motor when operated at low suction pressures.
Excessive pressure could cause damage or serious bodily injury.
• Disconnect the pump motor from the electrical supply at the main disconnect before disassembling or servicing
the pump. Make sure pump is completely reassembled, the belt guard is properly installed, and that all fill and
drain valves are installed and closed before reconnecting the power supply. Accidental starting or operation of the
pump while maintenance is in progress could cause damage or serious bodily injury.
• Lift pump only by the lifting lugs supplied with the pump. DO NOT lift equipment attached to pump by the pump
lifting lugs.
• Do not touch hot surfaces on the pump. In normal operation at low pressures, surface temperatures will not
normally exceed 180° F (82° C). Prolonged operation at 200 Torr (267 mbar a) may cause surface temperatures as
high as 220° F (104° C)


 TABLE OF CONTENTS
PAGE
Safety Instructions 2
SPECIFICATIONS 4
INTRODUCTION 5
DESCRIPTION 5
INSTALLATION 6
Unpacking 6
Vibramount Installation 6
Filling the Pump with Oil 6
Suction Manifolding Connection 7
Discharge Manifold Connection 7
Electrical Connections 8
Installing Vacuum Gauges 8
Cooling Water Connections 9
OPERATIONS 10
General 10
Pre start Checks 10
Starting the Pump 10
Proper Venting 11
Stopping the Pump 11
Handling Large Quantities of Water 11
Gas Ballast 11
Maintenance 12
General 12
Periodic Maintenance 12
Oil Contamination 12
Changing the Oil 13
Lubricating the Pump 13
Stalling 13
Check Pump Performance 13
Pump Leaks 14
Discharge Valves 14
Reinstalling Discharge Valves 14
Shaft Seal Assembly 15
V-Belt Drive 16
Belt Guard Lock and Panels 16
Oil Mist Eliminators 16
REPLACEMENT PARTS 17
TROUBLESHOOTING 17


 SPECIFICATIONS
Model
Unit
KT-170 LP KT-190 LP KT-275 LP KT-505 LP

cfm 94 112 162 300

Nominal displacement at rated RPM
m3 / hr. 160 190 275 505

HP 5 7.5 10 15
Motor
kW 3.7 5.6 7.5 11

Nominal pump rotation RPM 1150 1360 1200 870

gallons 2.6 2.6 4.5 10

Oil capacity (Type: KV-100)
liters 10 10 17 38

GPM 1 1 1 1.5
Cooling water (min.) @ 60o F (16oC)
l/m 4 4 4 6

lb. 750 780 900 1870

Dry weight
(complete assembly)
kg 340 354 408 848

cfm 8 8 11 20
Maximum gas ballast flow
m3 / hr. 14 14 18 34

Torr 2.0 2.0 2.0 2.0

Typical blank-off pressure with
5% gas ballast
mbar 3.0 3.0 3.0 3.0

Torr 0.010 0.010 0.010 0.010

Ultimate pressure (McLeod gauge)
mbar 0.013 0.013 0.013 0.013

Typical Noise Level dBA 71 71 72 72


 KINNEY® KT-LP™ SERIES MANUAL 1849-2
© 2006, Tuthill Corporation

INTRODUCTION
This manual applies to Tuthill Vacuum & Blower Systems KT-LP models KT-505 LP, KT-275 LP, KT-190 LP and KT-
170 LP. You should be thoroughly familiar with these instructions before attempting to install, operate, or perform
maintenance on these units. Consult Tuthill Vacuum & Blower Systems Service Department when problems arise that
cannot be resolved after reading this manual. Always include pump nameplate information when ordering parts
or components.

Description
Tuthill Vacuum & Blower Systems KT-LP pumps have three sets of cams and pistons driven by a common shaft. One
cam and piston set is longer than the other two and the cams are set 180o apart. The dynamic forces produced by the
rotation of the long cam and piston are balanced by opposing forces produced by the short cams and pistons on either
side. This balancing technique developed by Kinney Vacuum virtually eliminates any pump vibration.

Figure 1 shows a cross section of the pump with the pistons being driven by cams and revolving within the cylinder.

As the pistons rotate, gas is drawn into the pump through a common inlet. The gas is channeled through the three
piston slides and into the space behind the pistons. The gas ahead of the pistons is compressed and forced out
through the discharge valves. As the gas is forced through the pump, sealing oil is mixed with the discharged gas. The
discharged mixture is then channeled into the separator housing where the gas is separated from the oil.

Sealing and lubricating oil is provided by the oil pump, which is mounted on the non-drive head and is driven by a
direct coupling to the vacuum pump drive shaft. All models have a channeled drive shaft with an opening on each cam
to distribute oil through the pump.

Oil is taken from the reservoir at a point some distance above the reservoir bottom. This provides an area for impurities
to collect for draining.

PISTON SLIDE
OR TANG

Figure 1. Cross Section of Pump


INSTALLATION
Unpacking

Uncrate the pump carefully and unbolt it from the skid. Use
only the eyebolts attached to the pump to lift it off the skid.
Inspect the pump for any damage that may have occurred A
during shipping. If any damage is visible, call Tuthill
Vacuum & Blower Systems Customer Service Department
(800-825-6937) for instructions on filing a damage claim
with the freight carrier.

Vibramount Installation

KT-LP pumps are supplied with vibramounts that enable the

pumps to run quietly and vibration free. The pump can be
installed on any floor that will support its weight. The pump
must be installed on the vibramounts. Do not bolt the
pump to the floor.

Lift the vacuum pump off of the ground. Attach the

vibramounts with the cap screws provided and insert
them through the attachment holes in the pump support
frame. See Figure 2 for the correct vibramount positioning.
Tighten the screw until contact is made between the top
of the vibramount and the support frame. The KT-505 LP
is supplied with a spacer that is mounted between the Figure 2. Vibramount Positioning
vibramount and the support frame.

ITEM KT-505 LP KT-275 LP KT-190 / 170 LP

DESCRIPTION
NO. QTY “A” QTY “A” QTY “A”
1 HHCS 1/2 - 13 x 1/2 lg 4 4 4
2 LOCKWASHER 1/2 REG SPR 4 4 4
3 PLAIN WASHER 1/2 4 4 4
VIBRAMOUNT, BLACK 250# - 29.125” - 32.75” 4 31.75”
4 VIBRAMOUNT, RED 525# - 4 -
VIBRAMOUNT, BRAY 1100# 4 - -
5 SPACER 4 - -

Filling the Pump with Oil

Warning: Make sure the pump is filled with oil before running. Do not add oil while the pump is running.

If the pump is new, has been sitting idle for months, or has been completely disassembled, distribute approximately
one gallon of oil into the suction port. It will be necessary to reach into the suction port with a container and pour oil
directly onto the slide pins. (If possible, connect only the elbow portion of the suction manifolding to make pouring
the oil into the suction port easier.) Rotate the pump by hand a minimum of three revolutions to distribute the oil
throughout the pump interior.

KV-100 oil is recommended by Tuthill Vacuum & Blower Systems for use in KT-LP pumps; see the specification table
on page 4 for the quantity required to fill the pump. Unscrew the oil filler cap located above the sight glass and add oil
until the level reaches the top of the sight glass. The level will drop to mid-center of the sight glass. Add or drain oil as
necessary to keep the oil level 3/8 inch (1 cm) up from the bottom of the sight glass while the pump is operating at its
base pressure. The oil level changes with operating pressure, reaching the lowest level at blank-off conditions.


Caution: Overfilling the pump with oil can damage
the pump. A high discharge of oil will saturate the
filter elements and cause back pressure, which could
increase the amperage draw on the motor.

A fine mesh screen should be installed across the inlet

connection to prevent abrasive or solid particles left in the
line from being sucked into the pump. This screen can be
removed when particles no longer accumulate. If particles
continue to accumulate, a filter should be permanently
installed in the line.

Suction Manifolding Connection

The inlet manifolding should be sized and designed with

five objectives in mind:
1. To avoid gas flow restrictions.
2. To prevent pump fluids from entering the
process chamber.
3. To protect the pump from the ingestion of
particulate matter.
4. To allow proper venting of the pump and suction
manifold.
5. To allow freedom for the pump and ensure low
vibration operation.

Oil will splash from inside the pump through the suction
port; therefore, the suction line must be designed to
prevent oil from collecting there and draining back into the
system or process.
1. Vacuum Gauge
Tuthill Vacuum & Blower Systems recommends an elbow
2. Isolation Valve
and a vertical run of one or two pipe diameters from the
3. Manual Vent Valve
center line of the intake port. For maximum capacity, the
4. Shut-off Valve
diameter of the manifolding should not be less than the
5. Pump Suction
diameter of the pump connection and the pipe length should
Flange
be kept to a minimum. Heat exchangers, condensers or
6. To System
in-line filters can affect the end performance of the pump.
7. Right angle flexible
connector
Make sure a flexible connection is installed in the suction
8. Trap Draw
manifold to provide freedom for the vibramounts. To avoid
placing a strain on the vacuum piping, make sure the Figure 3. Inlet Suction Elbow
piping is properly aligned with the pump connections.

Provisions for gauge installation and any other drilling in the piping must be made prior to piping installation; otherwise,
drilling particles entering the piping could be entrained into the pump and cause damage.

For leak checking, shutting down the system, or blanking off the pump, a vacuum isolation valve should be installed
adjacent to the suction port.

Discharge Manifold Connection

KT-LP pumps have an integral oil mist eliminator, which should prevent oil mist from being present in the discharge
manifolding. It is recommended that the pump exhaust fumes be piped away from the pump area, such as outdoors. If
this is done, the piping must be arranged to prevent line condensation that has accumulated in the pipe from returning
to the pump. Install a drip leg to drain any liquids that accumulate. A flexible connector should also be fitted in the


discharge line to provide freedom
for the vibramounts. 1. Drain Valve
2. Threaded Cap
Warning: There should be no 3. Tee
valves or restrictions installed 4. Nipple
on the discharge of any vacuum 5. Bellows flexible connector
pump. 6. Elbow

It is very important that the

diameter of the discharge
manifolding is not less than
the diameter of the pump
connection. Make sure the pipe
length is kept to a minimum
because the conductance is
inversely proportional to the
length.

For very long connections it is

important that the pipe diameter
be increased, if necessary, to keep
pressure drop, due to piping at
full flow conditions less than 1 or
2 psi. This can be checked using
flow charts for air. For a common
connecting discharge manifold
joining two or more pumps, the
area of the common pipe should
be equal to the sum of the areas
of the individual pipes. Since Figure 4. Flex Connector Configuration
the area A is proportional to the
diameter squared (A ≈ D), then D = (d1 + d2 + ...) 1/2.

Electrical Connections

Warning: Disconnect the pump from the electrical power source prior to making repairs or adjustments to any
electric component of the unit. If the pump is not wired when received, wire the motor according to the wiring
diagram on the motor.

Before the pump is wired, turn the pump by the hand in the correct rotation to ensure that the pump is moving freely.
(Make sure the suction is open.) Momentarily jog the motor to check that the direction of rotation is clockwise when
facing the pump drive shaft and sheave. If the pump rotates in the wrong direction, disconnect the power and reverse
any two of the three motor leads. If a flow switch is provided, it should be wired into the motor circuit with a relay. This
will stop the motor or activate an alarm in the event the cooling water flow is interrupted.

Installing Vacuum Gauges

The vacuum gauge(s) to be installed on the pump must be selected to meet the requirements of the particular pump
application. Two general types of vacuum gauges are used for the testing of vacuum equipment are total pressure
and partial pressure.

1. Total Pressure Gauges: Used in many applications for system-operating functions. This gauge reads the
presence of most vapors. Depending on the gauge used and the amount of condensable vapor in oil, the blank
off could be 0.01 to .100 Torr.

Note: For test purposes, a calibrated total pressure gauge with a reference standard can be used.

2. Partial Pressure Gauges: The McLeod gauge, used by Tuthill Vacuum & Blower Systems for the final acceptance


 test, is a partial pressure gauge. It indicates the partial pressure of permanent gases. It does not indicate the
presence of most vapors, such as water vapor, and it is not greatly affected by vapor contamination unless the
contamination pressure is very high.

All KT pumps are put through a standard production test. At the end of this test the final blank-off has to be 0.01 Torr
or less (McLeod gauge).

Warning: The McLeod gauge contains mercury and should only be used by personnel familiar with this type
of gauge

Cooling Water Connection

The KT-LP pumps are water-cooled and require an external source of clean cooling water. See the pump specifications
on page 4 for recommended flow rate and temperature for each model. The cylinder cooling water jacket is shipped
dry. Make sure the water jacket is filled before starting the pump.

Caution: Failure to ensure that the cooling water jacket is filled before starting the pump will result in localized
overheating of the pump and cause extensive damage.

If an optional water flow modulating valve (water miser) is fitted, the cylinder may take 20 minutes or more to fill. For
installation that requires starting at ambient temperatures lower than 60oF (16oC), electrical heaters should be installed
in the water jacket. See Figure 5.

Locate the water inlet and outlet connections, which are labeled on the pump. Connect a water supply line with an
“on-off” valve to the water inlet, and an open drain to the water outlet. The inlet line should have a flow-regulating
valve. If the water supply is unreliable, it is advisable to install a flow switch to stop the pump or signal when the flow
is interrupted. When the pump is not running the water should be shut off.

A water pressure relief valve is fitted in the water jacket. This relief valve is set to open at 50 psig (3.5 bar). The standard
cooling water flow rate is based on a water temperature of 80oF (26oC) or less. The supply temperature and operation
is designed for continuous operating pressures ranging from .010 to 100 Torr. Sustained operation above 100 Torr (130
mbar) and / or long pump downs may require additional cooling. Contact Tuthill Vacuum & Blower Systems Service
Department for further details.

Figure 5. Water Miser and Heater Installation


OPERATION
GENERAL

WarningS:
• Do not operate the pump unless the belt guard is properly attached.
• Prolonged inhalation of oil mist or vapors is a health hazard. Do not allow the pump to discharge into a
closed room or a room without adequate ventilation.
• Do not restrict the flow of gas from the pump discharge line. Back pressure within the pump could cause
severe damage.
• Make sure the Safety Instructions in the front of this manual are fully understood before operating the
pump.

Pre-start Checks

Before starting the pump, check the following items:

1. The installation has been made in accordance with the installation section of this manual.
2. The pump has been filled with oil and the water jacket has been filled with water, in accordance with the installation
section of this manual.
3. If the pump has been idle for a month or more, refer to the section, “Filling the Pump with Oil” on page 6.
4. The temperature of the pump oil is 60o F (16o C) or above. Optional pump heaters are available for installation in
the cylinder water jacket.
5. Cooling water is available.
6. Drive belts are correctly tensioned. (See the section, “V-Belt Drive” on page 16).
7. Direction of rotation is correct (clockwise facing the pump drive shaft).

Starting the Pump

1. Close inlet isolation valve (if equipped, recommended).

2. Close the vent valve (if equipped, recommended).
3. Close the gas ballast valve.

Note: If the pump was not vented when the pump was last stopped, the following procedure must be used:
a. Disconnect the pump from the power source.
b. Remove the belt guard panel to access the drive belts.
c. Rotate the pump in the correct rotation by hand, using drive belts.
d. Rotate at least 3 full rotations.
e. Replace belt guard panel.
f. Reconnect the pump to the power source.

4. Start pump.
5. Open and adjust the cooling water flow as shown in the specification.
6. Maintain oil level 3/8” (1 cm) up from the bottom of the sight glass when operating at blank-off. The circulation pump
(gear pump) on start -up may increase the oil pressure to 100 to 150 psi (6.9 to 10.3 bar), the check valve will open,
and oil will be forced into the pump through the main line. As the oil heats up, the pressure will quickly drop to 18 to
40 psi (1.2 to 2.8 bar).
7. Adjust the gas ballast. (See “ Gas Ballast” on page 11.) The small gas ballast valve can be set to quiet the pump
during blank-off conditions and left open if an ultimate vacuum of 0.05 to 0.10 Torr is acceptable.
8. Run the pump at blank-off for 5 to 10 minutes and then with full gas ballast for 10 to 15 minutes before opening the
suction of the pump to a higher air pressure. This will shorten the pump warm-up time. Oil temperature should be
over 100oF before opening the pump to the process.

10
Proper Venting

The vacuum pump must be properly vented to atmosphere before the pump is turned off. Also, the suction line must
be properly vented to prevent oil from migrating into the process chamber. To do this, open the suction line vent valve
for at least 10 seconds before shutdown. Recommended vent valve sizes are:
KT-505 LP 1 inch
KT-275 LP 3/4 inch
KT-190/170 LP 1/2 inch

Stopping the Pump

1. Close isolation valve (if equipped, recommended).

2. Open the vent valve (if equipped, recommended) while the pump is still operating.
3. Close the gas ballast valve.
4. Stop the pump
Note: The vent valve must be opened for at least 10 seconds before shutting down the pump. This will allow
the excess oil in the pumping chamber to be transferred into the oil separator housing.
5. Shut off cooling water.
6. Close vent valve (if equipped, recommended).
Note: The check valve in the oil line will now be closed, preventing the oil in the separator from migrating back
into the pump.

Handling Large Quantities of Water

Using the gas ballast valve enables the vacuum pump to handle small to moderate amounts of water and other vapors
in the suction gas stream.

In certain processes, water can accumulate in the sump of the pump’s oil reservoir. If the water level collects too high,
it could circulate through the pump. If the water or other condensate collects in the oil reservoir, the condensate should
be drained before the level reaches the oil line pickup. To drain water from the pump before the pump is started,
slightly open the oil drain valve and leave it open until any water accumulation has drained out. Drain the water as
often as necessary.

Gas Ballast

The gas ballast valve is shown in Figure 1 on page 5. Gas ballast is used while the pump is running to prevent internal
condensation of vapors such as water, alcohol or other solvents. It is also used to quiet the hydraulic noise when
running the pump at blank-off conditions.

When gas ballast is used, the ultimate pump pressure deteriorates, more oil mist is created in the pump discharge, and
power consumption increases slightly (within the standard motor rating). Pump noise can generally be eliminated by
using a small flow of gas ballast. This procedure will only slightly increase the pump’s ultimate pressure.

Continuous use of gas ballast is recommended when the process pressure requirements can be met with the gas
ballast valve open; otherwise, intermittent use of gas ballast between process cycles is suggested. If use of gas ballast
at neither of these times is tolerable, it is advisable to run the pump using gas ballast when process work is not being
done, such as overnight. In this case, be sure that water is not building up in the oil reservoir.

Use the gas ballast valve as follows:

1. Continuous gas ballast. With the pump operating, open the gas ballast valve until the ultimate pressure is
slightly below that needed for the process. Operate the pump in this manner continuously to aid in preventing
oil contamination.

11
Note: At inlet pressures above 300 Torr, oil will spit out of the open gas ballast valve. This procedure is not
recommended on rapid cycle systems.

2. Intermittent gas ballast during processing. With the pump operating, fully open the gas ballast valve during
periods when this will not affect the process (work preparation, recycling, etc.). This will aid in cleaning the oil.

3. Continuous gas ballast when not processing. With the pump operating, but isolated from the process, fully
open the gas ballast valve.

If it is necessary to clean the oil using gas ballast in the short period, the time needed can be estimated as follows:
Open the gas ballast valve for 10 to 20 minutes (oil temperature should be about 160o to 180o F [71o to 82o C]). Close
the gas ballast valve for 1 to 2 minutes and observe the pressure change. Use the “pressure change versus time” as
a rough guide to estimate the total time required to obtain the desired blank-off pressure.

MAINTENANCE
General

Pump repair services are available at our factory in Springfield, MO, our Northeast Repair Center in the Boston, MA
area and our West Coast Service Center in the Los Angeles, CA area. Call (800) 825-6937 for a location nearest you
for more information.

Periodic Maintenance

There is no fixed interval for changing the pump oil since applications vary widely. This can be determined only by
experience and/or by deterioration of pump performance. At a minimum, the pump oil should be changed after each
1000 hours of operation.

At high pressures or with gas ballast flow, the oil level should be higher than it is when operating at low pressures near
blank-off. If there are no changes in the oil level, check for obstructed oil passages. Check the condition of the oil
periodically by draining a small quantity of oil into a clean container and visually inspect it for solid or liquid contaminants.

Oil Contamination

When the pump’s performance gradually become poor after it has operated satisfactorily for some time, clean the oil
by applying gas ballast, or change the oil as directed in “Changing the Oil” on page 13. A change in the color of the
oil does not necessarily mean that it is not satisfactory for use. On the other hand, vapors may contaminate the oil and
not show any color change.

The following factors may cause the pump oil to deteriorate:

1. Water and solvents will lower viscosity
2. Solid accumulation will increase viscosity and feel gritty
3. Polymerization and chemical attack on oil will increase viscosity, total acid number, and color
4. Continuous operation at high inlet pressures will cause the oil to accumulate a high oxygen content

As a rule of thumb the oil should be changed if:

1. The oil feels gritty
2. Oil viscosity changes more than 100 SSU at 100oF (38oC)
3. Oil color becomes opaque
4. Oil smells burnt or acrid
5. Oil total acid number increases to 0.3

If oil contamination is suspected, change the oil and operate the pump for 15 to 30 minutes. Repeat this procedure as
required to flush out all contaminants from the pump, or operate the pump with gas ballast as explained under “Gas
12
Ballast” on page 11. Oil filtration systems are available for filtering solids, water, and acids, continuously or periodically.
Call Tuthill Vacuum & Blower Systems for more information.

Changing the Oil

Stop the pump according to the procedure on page 11. Place a container under the oil drain valve and open the valve
until the oil is removed from the pump.

Note: A small quantity of oil (sufficient to lubricate the cams and pistons upon start-up) is trapped in the
cylinder. Upon start-up this oil reserve will mix with the new oil and possibly change the color of the new oil.

When the oil has drained from the pump, close all drains and fill the pump with the quantity and type of oil shown in
the specifications on page 4. The oil level will show above the center line of the sight gauge until the pump is started
and the oil is distributed through the pump. Again, maintain an oil level of 3/8” (1cm) up from the bottom of the sight
glass at blank-off.

If water contamination was the reason for the oil change, additional gas ballast will clear the oil. If the contamination
was due to solvents or varnish, additional oil changes may be needed.

Note: The pump is only one of the many places that water can be trapped. If water remains in the suction
manifold the oil will continue to change color.

If you suspect trapped water in the suction manifold:

1. With an ambient temperature of at least 50 to 60oF (10 to 16oC) and with the manifold under vacuum, check all low
spots in the line. If water is trapped in any area, the pipe will feel cool to the touch.
2. If the system is outside in a cold environment, the manifold would need disassembly.

Lubricating the Pump

The lubricating gear pump is mounted on the closed head and is driven directly by the vacuum pump shaft. Problems
with the oil line check valve or gear pump may be detected by deteriorating performance, noise, unusually high
temperature, and low temperature of oil line tubing. The oil line tubing temperature should be nearly the same as the
oil temperature or 145 to 165oF (63 to 75oC).

Stalling

If the pump stalls at any time, it may be due to loose belts, lack of lubrication caused by failure of the oil circulating
pump, badly contaminated oil, coating of the pump internals, or foreign matter in the pump. If the pump can not be
turned over freely by hand after cooling, then there is foreign matter in the pump and the inside of the pump must be
cleaned. Sometimes a process-related coating of the internals can be removed by soaking the pump with the proper
solvent and turning by hand. Check with Tuthill Vacuum & Blower Systems Service Department for further details.

Checking Pump Performance

If the processing time or the ultimate pressure becomes poor with no recent changes in the process or in system
configuration, test the pump to determine if the trouble is in the pump or the connected process equipment. Read the
blank-off pressure with a thermocouple gauge.

To read the blank-off pressure, close the pump inlet by means of a vacuum valve or blank-off plate. Connect a
calibrated vacuum gauge to the suction side and position the gauge tube facing downward, so that the tube will be self-
draining and not become flooded and blocked by splashing pump oil. If the pump is disconnected from the process
equipment, connect the elbow extending upward to the inlet flange. Bolt the blank-off plate with gauge connection to
the open inlet elbow flange, or use the gauge fitting located on the pump at the inlet section.

Operate the pump for a minimum of 15 minutes and record the lowest pressure reached. Average blank-off readings
are 10 to 100 microns with a thermocouple gauge.

13
Pump Leaks

If the pump is suspected of having an air leak after eliminating oil contamination as the cause of poor performance,
use a plastic sealing compound, such as Apiezon Q, to seal over suspected areas: joints, connection plugs and
any penetrations into the vacuum area. Check the pump’s ultimate vacuum performance before making permanent
repairs. If gasketed connections are suspected, remake the connections. Check the shaft seal for mechanical defects,
such as cracked carbon washer or hardened rubber components. Do not reuse the seal; replace it with a new one.

A helium leak detector is the most convenient to use for pinpointing leaks.

Discharge Valves

If the cause of poor pump vacuum is not due to leaks or oil contamination, the next step is to inspect the discharge
valves. (See Figure 6 on page 15). The discharge valves are located at the exhaust port of each chamber. They should
not cause trouble unless they are mechanically damaged or are prevented from sealing properly due to foreign matter
on the valve seat. The valves should be inspected after 2000 hours. When the pump is operating at blank-off without
gas ballast, a sharp hydraulic noise (click) indicates proper valve operation.

The poppet-type valve has six flat, washer-like springs that press against a sealing disk. The disk fits against a seal
forming a tight fit. The springs are maintained in place by a lift stop and the entire valve is held together by a cap screw.
The valves are attached to the cylinder by screws and a hold-down plate.

To inspect the discharge valves, proceed as follows:

1. Drain oil from the pump and remove the separator housing cover.
2. Remove the mesh pad from the discharge pipe, if equipped.
3. Remove the cap screws from the valve deck cover and remove the cover.

Note: The gasket for this cover has a tendency to adhere to the sealing surface. To help remove this plate, tap
on the pipe, which is threaded into the valve deck cover, with a mallet or a lead hammer. Do not clean at this
time if part of the gasket still remains on the cylinder sealing surface after valve deck is removed.

4. The valve chamber will contain a small quantity of oil. With a small container, scoop the oil out of the valve cavity to a
point below the valve seat. This will prevent any oil or dirt from getting under the valve. Inspect the valves by snapping
the valve disk or lower valve spring away from the valve seat to check for spring tension and mechanical defects.
5. If a complete inspection is warranted, remove all the cap screws in the valve hold-down plate.

Caution: If anything drops into the pump (screws, etc.) the pump must be completely disassembled. Do not
go on to the next step until all screws are removed from the pump.

6. Lift out the valve plates with the valves. When reassembling the valve, replace valve components in exactly the
same position as before.
6. Clean the valve deck area as well as possible; any residual oil or remaining dirt will drain back into the pump.
7. Inspect the sealing surfaces for dirt or other foreign material. Check that the disk or lower valve spring has not warped
(dish-shaped), as they must be flat for full contact.
8. Tuthill Vacuum & Blower Systems does not recommend that the valves be taken apart. If a more careful nspection
is required, remove the cap screw holding the valve together.

Note: This is a special screw with a nylon insert and should be replaced if removed.

Reinstalling Discharge Valves

With the damaged gasket for the valve deck still in place, cover all the open ports and remove all the oil trapped in the
bolt holes.

Note: If any oil remains in these holes it can prevent the screws from making full engagement.

14
Before installing the
valves, use a honing
stone on each valve
seal to ensure flatness. ASSEMBLY
With the well completely
cleaned out, reinstall the
valves.

1. Install the valves and

the hold-down plates.
This will prevent any
dropped objects
(screws) from getting
ASSEMBLY PROCEDURE
into the pump.
2. Replace with new
screws. These are
special screws with
a nylon insert. This
part is used on all
KT-LP Series pumps.
3. Tighten screws
evenly to 15 ft./lb.
torque.
4. Check all valves to
insure tightness.
5. Remove the portion
of the old gasket,
which is used to
seal the valve deck
cover, and clean out
any of the gasket Figure 6. Discharge Valve
material that drops
into the clean well.
6. Make sure the valve
deck cover bolt holes
are free of oil. Align
the gasket and cover,
temporarily install six
studs or threaded NOTE: No individual component sales. Discharge valves are sold as an assembly only.
rods to hold the cover
Figure 6. Discharge Valve
in place; replace with
the cap screws.
7. Install the cap screws for the valve deck cover and sequence tighten.
8. Install the separator cover with the gasket. Sequence-tighten.

Shaft Seal Assembly

The shaft seal should have a long trouble-free life. It may become worn or scratched on the sealing face by dirty
sealing oil, which also lubricates the shaft seal, or it may be damaged by excessive heat due to poor lubrication.

If oil drips from the shaft seal and bearing housing, it is an indication that the shaft seal should be replaced. If oil
that has leaked from the shaft seal is allowed to drain through the bearing, it will wash the grease from the bearing
and cause it to fail. Note: The pump is shipped with the shaft seal housing drain plug installed. It should be
removed to allow any oil drips to be observed.

15
To replace the shaft seal, proceed as follows:
1. Remove the pump panels and belts.
2. Remove the pump pulley and drive key from the shaft.
3. Remove the shaft seal and bearing housing:
a. Remove the outboard bearing retainer nut from the shaft.
b. Remove the cap screws holding the bearing housing.
c. Use jack screws to remove the bearing housing.
4. Always replace the shaft seal and bearing if the housing has been removed and if the seal has been taken
off the shaft.
Inspect the face of the running surface for dirt, scratches, or grooves, which might cause leaks into the pump. A
smooth shining carbon face indicates a good seal. A crease across the sealing rings, a dent, or scratches in the
running face makes a direct leak through the seal. Cracks or hardening of the rubber parts indicate that they were
exposed to excessive operating temperatures and need replacement.

V-Belt Drive

Warning: Remove pump from power source before removing belt guards.

Before attempting to tension the V-belt drive, it is imperative that the sheaves be properly aligned. Sheaves should be
positioned to allow the belts to be placed in the grooves without rolling onto the sheaves.

The following tensioning steps can be safely followed for all belt types, cross sections, number of belts per drive, or
type of construction:
1. With belts properly in their grooves, adjust the sheaves until all slack has been taken up.
2. Turn the pump by hand each time the belts are adjusted. This can not be done with the belt guard in place.
3. After 24 to 48 hours of operation, the belts will be seated in the sheave grooves. Further tensioning is necessary
as described in Step 2.

The belts should not slip if they are correctly adjusted and if the correct start-up and shut-down procedures are used.
A screeching noise at start-up may indicate the belts are too loose. Belt dressing should not be used on V-belts.
Sheaves and V-belts should remain free of oil and grease. Tension should be removed from belts if the drive is to be
inactive for an extended period of time.

Belt Guard Lock and Panels

The LP Series pumps are supplied with a hinged and locked belt guard section for ease when changing a drive belt
or checking the belt tension. The cam type lock, located on the suction side of the pump, is operated with a 5/16”
or 8mm hex wrench. Insert the wrench through the grommet on the guard and turn counterclockwise to release the
lock and pull the door to open. The door section may also be lifted off the hinges if necessary. When closing the
door be sure that the alignment pins go into the correct mating holes, which are located just above and below the lock
mechanism. Rotate the hex wrench in a clockwise direction to engage the lock and secure the door. Leave a slight
gap (approximately 1/8”) between the sections. Remove the hex wrench before starting the pump.

Caution: Do not open the belt guard while the pump is operating or operate the pump without the belt guard
section in place.

Oil Mist Eliminators

KT-LP pumps are supplied with integral, dual element, high-efficiency oil mist eliminators. All LP versions have the
OME housing and elements attached horizontally to the separator housing.

The LP versions have an oil reservoir beneath the separator housing with a float valve, which allows oil dropout from
the filters to be automatically returned to the pump through the gas ballast piping at pressures up to 150 Torr. If any
of these pumps are to be run for extended periods of time at pressures above 150 Torr, consult the factory for High
Pressure Oil Suckback Kits

16
REPLACEMENT PARTS
Replacement parts for KT-LP version pumps used with standard hydrocarbon vacuum pump oil are shown on the
following pages. Some parts, such as pistons and cams, may be used in several models of pump, and individual item
numbers may have a description that includes other model numbers.

Many pumps are ordered and equipped with special modifications and accessories or adaptations for special fluids.
Therefore, when ordering spare parts, the pump model and nameplate serial number must always be provided to
ensure verification and shipment of the correct parts.

TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSE REMEDY

Process equipment contaminated by high vapor Clean equipment with acetone, alcohol or ether.
pressure material Pump down with vacuum pump overnight
Leak check process equipment; repair leaks as
Process equipment or pump leaks
necessary.
System
ultimate Oil flow restricted; oil level should change with
pressure pump pressure Correct oil flow. Remove restrictions.
excessively
high Check shaft seal per “Shaft Seal Assembly” on
Vacuum pump shaft seal malfunctioning
page 15.
Vacuum pump internal parts worn or damaged Dismantle pump and inspect internal parts

Hydraulic noise of pump discharge Open gas ballast valve.

Electric power loss Check power at motor.

Belts slipping. Pump malfunctioning. Pump
See “V-Belt” drive on page 15 and “Changing the
oil contaminated or pump is not sufficiently
Oil” on page 13
Pump stalls lubricated.

Foreign material or coating buildup in the pump Clean the pump.

Pump discharge line is blocked Clear pump discharge line. Check oil mist

Electrical failure Check for power at motor. Check motor start

Clear oil from pump by turning pump over by
Pump will Pump flooded with oil hand, or disassemble the pump.
not start
Pump too cold See “Operation” on page 10.

Foreign particles in pump Disassemble and clean pump.

Use Tuthill Vacuum & Blower Systems flexible

Inlet or outlet connections not flexible
Pump connectors or more flexible connectors.
vibrates
Vibration mounts incorrect or not positioned Check to ensure that vibration mounts are correctly
properly installed.
Piping at incorrect level Add inlet elbow.
Oil in pump Gas ballast valve left open when stopping pump Add manual or automatic valve.
inlet piping
No isolation valve and vent valve Add vent valve.

17
 KT-505 LP Final Assembly

18
 KT-505 LP Final Assembly
Item Item
Description Qty Description Qty
# #

010 KT-505 LP Pump Assy/Cast Housings 1 260 Bulkhead Fitting 2

020 Motor TE 15 1725 254T 230/460 1 270 Plain Washer 1 SAE 2

030 Base 1 280 Coupling, Hose 3/8 x 3/8 NPT Brass 4

040 Spacer, Mounting KT-505 LP 4 290 Hose Clamp 1/2 4

050 Vibramount, Gray 1100# RD 4 300 Hose 3/8 ID, Rubber 36

080 Sheave, 4-3V-10.6 (SK) 1 310 Elbow 90 x 3/8 NPT Malleable Iron 2

090 QD Bushing - SK - 1 - 5/8 1 320 Hex Head Bushing 1/2 x 3/8 NPT 1

120 Sheave, 4 - 3V - 5.3 (SDS) 1 330 Nipple 3/8 NPT x 1 - 1/2 LG Steel 2

130 QD Bushing - SDS - 13/8 1 360 Hex Head Cap Screw 1/2 - 13 x 1 - 1/2 4

140 Base, MTR FR 254 1 370 Hex Head Cap Screw 1/4 - 20 x 1 4

170 V-Belt 4/3VX - 670 Band 1 380 Hex Head Cap Screw 1/2 - 13 x 1 - 1/2 8

180 Panel Set, Locking 1 390 Plain Washer 1/2, Zinc Coated Steel 8

190 Panel Latch 3 400 Lock Washer 1/2, Regular, Spring 12

200 Panel Strike 3 410 Hexnut 1/2 - 13, Zinc Coated Steel 4

210 Door Pull 1 420 Hex Head Cap Screw 1/4 - 20 x 1/2 24

220 Hinge, Left Hand 2 430 Plain Washer 1/4, Zinc Coated Steel 28

230 Door Silencer 3 440 Lock Washer 1/4, Regualer Spring 28

231 Lock, STD Rotolock w/Latch/RCPT 1 450 Hexnut 1/4 - 20, Zinc Coated Steel 8

232 Hing, Right Hand 4 460 Binding Head Screw 10 - 24 x 3/8 24

233 Grommet 3/8 1 470 Lock Washer 10 Regular Spring 24

19
 KT-505 LP Upper Assembly

20
 KT-505 LP Upper Assembly
Item Item
Description Qty Description Qty
# #
010 Lower Pump Assy 1 1050 Element, OME 190 CFM 2
720 Separatir Housing 1 1060 Hex Head Cap Screw 5/16-18 x 1 17
730 Cover, Separator Housing 1 1070 Lockwasher 5/16, Regular, Spring 17
740 Housing, OME 1 1080 Nipple 1/4 NPT x 1 - 1/4 LG Steel 1
750 Cover, OME 1 1090 hex Socket Pipe Plug 1/2 NPT 3
760 Oil Sight Gauge 2 NPT W/Reflector 1 1100 Elbow 90 Degree x 1/4 NPT, Steel 1
770 Nipple 1 - 1/4 NPT x 1 - 5/8 LG, Steel 1 1110 Hex Head Bushing 3/4 x 1/4 NPT 2
780 F ELB 1 - 1/4 NPT PLTD STL 1 1120 Nipple 3/4 NPT x 3 LG Steel 1
790 Oil Fill Cap 1 1130 Nipple 3/4 NPT x 1- 3/8 LG Steel 1
800 Eyebolt 2 1140 Valve, Swing Check 3/4 NPT, Bronze 1
810 Hex Socket Pip Plug 1/4 NPT 2
1150 Tee 3/4 NPT Malleable Iron 2
820 Gasket, Separator Housing Cover 1
1160 Nipple 3/4 NPT x 12 - 1/2 LG Steel 1
830 Gasket, Separator/OME 1
1170 Hex Socket Pipe Plug 3/8 NPT 1
840 Gasket, OME Cover 1
1180 3/8 OD Hydraulic Steel Tubing 12”
850 Umbrella, Oil Baffle 1
1190 Male Connector 3/8 x 1/4 1
860 Nipple 2 - 1/2 NPT x 8 - 1/2 LG, Steel 1
1200 Pip Calmp Mod. KT - 505 LP 1
870 Wire Mesh 2
1210 Float Valve 1
880 Hexnut 1/2 - 13, Zinc Coated Steel 6
1220 Gasket, Float Valve 1
890 Hex Head Cap Screw 5/16 - 18 x 1 - 1/2 3
1230 CVRSNFTG 1/8 x M10 x 1 M W/O-Ring 1
900 Plain Washer 5/16, Zinc Coated Steel 3
1240 Male Connector 3/8 x 1/8 1
910 Press. GA. 0 - 15 PSI 1
1250 Button Head Screw 1/4 - 20 x 1/2 4
920 Temp Gauge 1/4 NPT 1
1260 Elbow 90 x 3/4 NPT Malleable Iron 2
930 Flat, Socket Head Screw 5/16 - 18 x 3/4 42
1270 Nipple 3/4 NPT x 8 LG Steel 1
940 O-Ring 2-223 1
1280 Street Elbow 90 x 3/4 NPT 2
950 Umbrella mesh, 300 1
1290 Valve, Angle 1/8 MNPT, Brass 1
960 Spider, 300 Mesh Support 1
1300 Valve, Ball 3/4 NPT, BRAS 2
970 Hex Head Cap Screw 1/2 - 13 x 1 - 1/4 20
1310 Nipple 3/4 NPT x 7 LG, Steel 1
980 Lock Washer 1/2 Regular, Spring 20
1320 Tee 3/4 NPT Malleable Iron 1
990 Hex Socket Set Screw 1/4 - 20 x 1/4 2
1330 Nipple 3/4 NPTx2-1/2 LG Steel 1
1000 Mesh Pad 2
1010 Clip Mesh 6 1340 Steet Elbow 90 x 1/4 NPT 1

1020 Hex Head Cap Screw 3/8-16x1 1/4 6 1350 Hex Head Bushing 1/4x1/8 NPT, Steel 2

1030 Lockwasher 3/8, Regular, Spring 8 1360 Elastic Stop Nut, 3/8-16, Zinc Coated 2

1040 Clamping Rod Assy 2 1370 Sealnut 3/8 - 16 4

21
 KT-505 LP Lower Assembly

22
 KT-505 LP Lower Assembly

Item Item
Description Qty Description Qty
# #

020 CYL/HD Sub Assy 1 370 O-Ring 2 - 245 BU-N 2

030 Shaft 1 380 Dowel Pin 3/8 x 1 - 1/4, Steel 4
040 Piston, Center 1 380 Gasket, Bottom Plate 1
050 Piston, Outer 2 400 Valve, Spring Check 3/8 NPT Brass 1
060 Cam, Center 1 410 Bearing Clamp Ring 1
070 Cam, Outer 2 420 Flat, Socket Head Screw 5/16 - 18 x 3/4 4
080 Key Woodruff 24 6 430 Male Connector 1/2 x 1/2 1
090 Slidepin, Center 1 440 Nipple 3/8 NPT x 3 - 1/4 LG Steel 1
100 Slidepin, Outer 2 450 Male Elbow 1/2 x 3/8 2
110 HSG, Bearing & Shaft Seal 1 460 Female Elbow 1/2 x 3/8 1
120 Cover, Valve Deck 1 470 Tee 1/2 NPT Malleable Iron 1
130 Removalbe Wall 1 480 Hex Head Bushing 1 x 1/2 NPT 1
140 Pin, Centerwall Locking 3 490 Hex Head Bushing 1/2 x 3/8 NPT 1
150 HSSS, Center Wall Locking 3 500 Nipple 3/8 NPT x 2 - 1/2 LG Steel 1
160 Housing, Oil Pump 1 510 Nipple 1/2 NPT x 3 - 1/2 LG Steel 1
170 Insert, Pump Drive 1 520 Square Head Pipe Plug 3/8 NPT 2
180 Discharge Valve Assembly K 1-1/2 7 530 Square Socket Pipe Plug 1 NPT CI 1
190 Holddown Plate, Discharge Valve 3 540 Hex Socket Pipe Plug 3/8 NPT 3
200 Holddown Plate, Discharge Valve 2 550 Hex Socket Pipe Plug 1/2 NPT 4
210 Top Plate 1 560 Hex Socket Pipe Plug 1/4 NPT 3
220 Bottom Plate 1 570 Hex Head Cap Screw 1/2-13x1-1/4 34
230 Gasket, Cylinder-Separator 1 580 Hex head Cap Screw 3/8-16x1-3/4 16
240 Seal Head Assy, Buna, 1 - 7/8 1 590 Hex Head Cap Screw 3/8-16x1-1/4 16
250 Shaft Seal Seat, C1, 1-7/8 1 600 Hex Head Cap Screw 5/16-18x1-1/4 14
260 Ring, SS Backup 1 610 hex Head Cap Screw 5/16-18x 1-3/4 4
270 Ball Bearing, SRFS 45 MM 1 620 hex Socket Head CapScrew 3/8-16x1-1/2 6

280 Bearing Locknut N-09 1 630 Hex Socket Head Cap Screw 3/8-18x3/4 21

290 Ring, Bearing Backup 1 640 1/2 OD Hydraulic Stell Tubing 36

300 Bushing Assy, Water 1 650 Hex head Cap Screw 1/2-13x1-1/4 10

310 Sleeve Bearing 1-7/8 2 660 Gasket, Cylinder Water Jacket Plate 1

320 Retaining Ring 2.00 External 1 670 Spacer, Slide Pin 2

330 Pump, Oil 1 680 Valve, Relief 1/2 NPT 1

340 Hex Socket Set Screw 1 690 Square Head Pipe Plug 1/8 NPT 1

350 Key Square 3/8 x 1-1/2 Drive LOK 1 700 Square Socket Pipe Plug 1/2 NPT 2

360 O-Ring 2 - 227 BU-N 1 710 Square Socket Pipe Plug 3/4 NPT 1

23
 KT-505 LP Upper Assembly Piping

24
 KT-505 LP Upper Assembly Piping

Item # Description Qty

1110 Hex Head Busing 3/4 x 1/4 NPT 2

1120 Nipple 3/4 NPT x 3 LG Steel 1

1130 Nipple 3/4 NPT x 1 - 3/8 LG Steel 1

1140 Valve, Swing Check 3/4 NPT, Bronze 1

1150 Tee 3/4 NPT Malleable Iron 2

1160 Nipple 3/4 NPT x 12 - 1/2 LG Steel 1

1170 Hex Socket Pipe Plug 3/8 NPT 1

1180 3/8 OD Hydraulic Steel Tubing 12”

1190 Male Connector 3/8 x 1/4 1

1200 Pipe Clamp Mod. KT -505 LP 1

1210 Float Valve 1

1220 Gasket, Float Valve 1

1230 CVRSNFTG 1/8 x M10 x 1 M w/O-ing 1

1240 Male Connector 3/8 x 1/8 1

1250 Button Head Screw 1/4 - 20 x 1/2 4

1260 Elbow 90 x 3/4 NPT Malleable Iron 2

1270 Nipple 3/4 NPT x 8 LG Steel 1

1280 Street Elbow 90 x 3/4 NPT 2

1290 Valve, Angle 1/8 MNPT, Brass 1

1300 Valve, Ball 3/4 NPT, Bras 2

1310 Nipple 3/4 NPT x 7 LG, Steel 1

1320 Tee 3/4 NPT Malleable Iron 1

1330 Nipple 3.4 NPT x 2 - 1/2 LG Steel 1

1340 Street Elbow 90 x 1/4 NPT 1

1350 Hex Head Bushing 1/4 x 1/8 NPT, Steel 2

1360 Elastic Stop Nut, 3/8-16, Zinc Coated 2

1370 Seal Nut 3/8 - 16 4

1380 Hex Head Cap Screw 1/4 - 20 x 5/8 1

1390 Lock Washer 1/4 Reg. Spring 1

25
 KT-505 LP Lower Assembly Piping

26
 KT-505 LP Lower Assembly Piping

Item # Description Qty

430 Male Connector 1/2 x 1/2 1

440 Nipple 3/8 NPT x 3-1/4 LG Steel 1

450 Male Elbow 1/2 x 3/8 2

460 Female Elbow 1/2 x 3/8 1

470 Tee 1/2 NPT Malleable Iron 1

480 Hex Head Bushing 1 x 1/2 NPT 1

490 Hex Head Bushing 1/2 x 3/8 NPT 1

500 Nipple 3/8 NPT x 2 - 1/2 LG Steel 1

510 Nipple 1/2 NPT x 3 - 1/2 LG Steel 1

520 Square Head Pipe Plug 1/2 NPT 2

530 Square Socket Pipe Plug 1 NPT CI 1

540 Hex Socket Pipe Plug 3/8 NPT 3

550 Hex Socket Pipe Plug 1/2 NPT 4

560 Hex Socket Pipe Plug 1/4 NPT 3

570 Hex Head Cap Screw — 1/2 - 13 x 1-1/4 34

580 Hex Head Cap Screw — 3/8 - 16 x 1 - 3/4 18

590 Hex Head Cap Screw — 3/8 - 16 x 1 - 1/4 16

600 Hex Head Cap Screw — 5/16 -18 x 1 - 1/4 14

610 Hex Head Cap Screw — 5/16 - 18 / 1-3/4 4

620 Hex Socket Head Cap Screw — 3/8 - 16 x 1 - 1/2 6

630 Hex Socket Head Cap Screw — 3/8 - 18 x 3/4 21

640 1/2 OD Hydraulic Steel Tubing 36

27
 KT-275 LP Final Assembly

28
 KT-275 LP Final Assembly
Item Item
Description Qty Description Qty
# #

010 KT - 275 LP 1 320 Hose Clamp 1/2 4

020 Motor TE 10 1725 215T 208/460 1 330 Hose 3/8 ID, Rubber 36

030 Base 1 340 Elbow 90 x 3/8 NPT Malleable Iron 1

040 Vibramount, RED 525# 4 350 Coupling, Hose 3/8 x 1/4 NPT Brass 1

070 Sheave, 3-3V-6.0 (SDS) 1 360 Elbow 90 x 1/4 NPT Malleable Iron 1

080 QD Bushing SDS 1 - 1/16 1 370 Nipple 1/4 NPT x 1-3/4 LG Steel 1

090 Sleeve, Sheave Spacer 1 380 Nipple 3/8 NPT x 2 LG Steel 1

120 Sheave, 3-3V - 4.12 (SH) 1 410 Hex Head Cap Screw — 3/8 x 1-1/2 4

130 QD Bushing SH 11/8 1 420 Lockwasher 3/8, Regular Spring 8

140 Base, Motor - FR 215 1 430 Hex Head Cap Screw — 1/2-13 x 1-1/2 4

170 V-Belt 3/3VX - 530 1 440 Plain Washer 1/2, Zinc Coated Steel 4

180 Panel Set, Locking 1 450 Hex Head Cap Screw 3/8-16 x 1 4

190 Panel Latch 3 460 Plain Washer 3/8 Zinc Coated Steel 4

200 Panel Strike 3 470 Lock Washer 1/2 Regular, Spring 4

210 Door Pull 1 480 Hex Nut 3/8-16, Zinc Coated Steel 4

220 Hinge, Left Hand 2 490 Hex Head Cap Screw 1/4-20 x 1/2 18

230 Door Silencer 3 500 Plain Washer 1/4, Zinc Coated Steel 23

240 Lock, STD Rotolock W/Latch/RCPT 1 510 Lock Washer 1/4, Regular Spring 22

250 Hing, Right Hand 4 520 Hex Nut 1/4-20, Zinc Coated Steel 8

260 Grommet 3/8 1 530 Binding Head Screw 10-24 x 3/8 24

290 Bulkhead Fitting 2 540 Lock Washer 10 Regular Spring 24

300 Plain Washer 1 SAE 2 550 Hex Head Cap Screw 1/4-20 x 1 5

310 Coupling, Hose 3/8 x 3/8 NPT Brass 3 560 1/2 OD SPCR x 1/2 LGX.252 ID 1

29
 KT-275 LP Upper Assembly

30
 KT-275 LP Upper Assembly
Item Item
Description Qty Description Qty
# #

010 Lower Pump Assy 1 990 Clamp Plate, Element 2

650 Separator Housing 1 1000 Union 1/4 NPT Malleable Iron 1
660 Cover, Separator Housing 1 1010 Hex Head Cap Screw 5/16-18 x 1 32
670 Housing, OME 1 1020 Lock Washer 5/16, Regular Spring 32
680 Cover, OME 1 1030 Nipple 1/4 NPT x 1-1/4 LG Steel 1
690 Oil Sight Gauge 2 NPT w/Reflector 1 1040 Hex Socket Pip Plug 1/2 NPT 1
700 Nipple 1 NPT x 1-1/2 LG Steel 1 1050 Elbow 90 Degree x 1/4 NPT, Steel 1
710 F ELB 1 NPT PLTD STL 1 1060 Hex Head Bushing 3/4 x 1/4 NPT 1
720 Oil Fill Cap 1 1070 Nipple 1/4 NPT x 7/8 LG Steel 3
730 Eye Bolt 2 1080 Valve, Swing Check 1/4 NPT Bronze 1
740 Hex Socket Pipe Plug 1/4 NPT 1 1090 Tee 1/4 NPT, Malleable Iron 2
750 Gasket, Separator Housing Cover 1 1100 Nipple 1/4 NPT x 10-1/2 LG Steel 1
760 Gasket, Separator/OME 1 1110 Nipple 1/4 NPT x 4 LG Steel 1
770 Gasket, OME Discharge 1 1120 Pipe Support 1
780 Baffle 1 1130 Hex Socket Set Screw — 10-32 x 3/16 2
790 Nipple 2 NPT x 5 LG Steel 1 1140 3/8 OD Hydraulic Steel Tubing 12
800 Wire Mesh 1 1150 Male Connector 3/8 x 1/8 1
810 Hex Nut 1/2-13, Zinc Coated Steel 3 1160 Male Connector 3/8 x 1/4 1
820 Hex Head Cap Screw — 5/16-18 x 7/8 3 1170 HSG, FLT Valve 1
830 Plain Washer 5/16, Zinc Coated Steel 3 1180 Float Valve 1
840 Hex Head Cap Screw 3/8-16 x 5/8 2 1190 Gasket, Float Valve 1
850 Press. GA. 0-15 PSI 1 1200 CVRSNFTG 1/8 x M10 x 1 M — w/O-Ring 1
860 Temp Gauge 1/4 NPT 1 1210 Button Head Screw 1/4-20 x 1/2 4
870 Flat, Socket Head Screw — 5/16-18 x 3/4 30 1220 Hex Socket Pipe Plug 1/4 NPT 1
880 O-Ring 2-220 1 1230 Valve, Ball 1/2 NPT, Bras 1
890 Umbrella Mesh, 150 1 1240 Nipple 1/2 NPT x 3-1/2 LG Steel 1
900 Spider, 150 Mesh Support 1 1250 Street Elbow 90 x 1/2 NPT 1
910 Hex Socket Set Screw 1/4-20 x 1/4 2 1260 Valve, Angle 1/8 MNPT, Brass 1
920 Mesh Pad 3 1270 Valve, Ball 1/4 NPT, Bronze 1
930 Clip, Mesh 8 1280 Hex Nut, 3/8-16, Zinc Coated 2
940 Hex HEad Cap Screw — 3/8-16 x 1-1/4 6 1290 Hex Head Cap Screw — 5/16-18 x 3 1
950 Lock Washer 3/8, Regular, Spring 8 1300 Nipple 1/4 NPT x 2-1/2 LG Steel 1
960 Seal Nut 3/8-16 4 1310 Hex Head Busing 1/4 x 1/8 NP Steel 2
970 Clamping Rod Assy 2 1320 Hex Socket Pipe Plug 3/8 NPT 1
980 Element, OME 75 2

31
 KT-275 LP Lower Assembly

32
 KT-275 LP Lower Assembly
Item Item
Description Qty Description Qty
# #

020 Cylinder 1 340 Key Woodruff 13 6

030 Head, Open End 1 350 Retaining Ring 1.37 External 1

040 Head, Closed End 1 360 Key Square 1/4 x 1-3/4 — Drive Lok 1

050 Housing, Oil Pump 1 370 O-Ring 2-232 BU-N 2

060 Housing, Bearing & Shaft Seal 1 380 O-Ring 2-227 BU-N 1

070 Cover Valve Deck 1 390 Valve, Spring check 3/8 — NPT Brass 1

080 Cover, Top 1 400 Valve, Relief 1/2 NPT 1

090 Cover, Bottom 1 410 Gasket Bottom Plate 1

100 Cam, Center 1 420 Male Elbow 1/2 x 3/8 1

110 Piston, Center 1 430 Male Connector 1/2 x 1/4 1

120 Slidepin, Center 1 440 Male Connector 1/2 x 1/2 1

130 Cam, Outer 2 450 Female Elbow 1/2 x 3/8 1

140 Piston, Outer 2 460 Tee 1/2 NPT Malleable Iron 1

150 Slidepin, Outer 2 470 Nipple 1/2 NPT x 4 LG Steel 1

160 Removable Wall 1 480 Nipple 3/8 NPT x 1-1/4 LG Steel 1

170 Shaft & Coupling Assembly 1 490 Nipple 3/8 NPT x 2-3/4 LG Steel 1

180 Seal Head Assy, Buna, 1 - 1/4 1 500 Square Head Pipe Plug 1/2 NPT 2

190 Shaft Seal Seat, C1, 1-1/4 1 510 Square Head Pipe Plug 1/8 — NPT Steel 2

200 Ring, SS Backup 1 520 Square Socket Pipe Plug 1/2 NPT 2

210 Sleeve Bearing 1-1/4 2 530 Square Socket Pipe Plug 1 NPT CI 1

220 Ball Bearing, SRFS 30 MM 1 540 Hex Head Bushing 1/2 x 3/8 NPT 1

230 Bearing Lock Nut N-06 1 550 Hex Socket Head Cap Screw — 5/16-18 x 1-1/2 4

240 Pump, Oil 1 560 Hex Socket Head Cap Screw — 5/16-18 x 3/4 12

250 Discharge Valve Assembly K 1-1/2 4 570 Hex Head Cap Screw — 5/16-18 x 1-3/4 4

260 Holddown Plate, Discharge Valve 4 580 Hex Head Cap Screw — 5/16-18 x 1-1/2 16

270 Spacer, Slide Pin 2 590 Hex Head Cap Screw 5/16-18 x 1 28

280 HSSS, Center Wall Locking 3 600 1/2 OD Hydraulic Steel Tubing 24

290 Pin, Centerwall Locking 3 610 Hex Head Cap Screw 3/8-16 x 1 36

300 Gasket, Cylinder Separator 1 620 Hex Head Cap Screw 5/16-18 x 1 12

310 Gasket Top Plate 1 630 Dowel Pin 3/8 x 1-1/4, Steel 4

320 Ring, Bearing Backup 1 640 Hex Socket Pipe Plug 3/8 NPT 2

330 Busing Assy, Water 1

33
 KT-275 LP Upper Assembly Piping

34
 KT-275 LP Upper Assembly Piping

Item # Description Qty

1000 Union 1/4 NPT Malleable Iron 1

1010 Hex Head Cap Screw 5/16-18 x 1 32

1020 Lock Washer 5/16, Regular, Spring 32

1030 Nipple 1/4 NPT x 1-1/4 LG Steel 1

1040 Hex Socket Pipe Plug 1/2 NPT 1

1050 Elbow 90 Degree x 1/4 NPT, Steel 1

1060 Hex Head Busing 3/4 x 1/4 NPT 1

1070 Nipple 1/4 NPT x 7/8 LG Steel 3

1080 Valve, Swing Check 1/4 NPT Bronze 1

1090 Tee 1/4 NPT, Malleable Iron 2

1100 Nipple 1/4 NPT x 10-1/2 LG Steel 1

1110 Nipple 1/4 NPT x 4 LG Steel 1

1120 Pipe Support 1

1130 Hex Socket Set Screw 10-32 x 3/16 2

1140 3/8 OD Hydraulic Steel Tubing 12”

1150 Male Connector 3/8 x 1/8 1

1160 Male Connector 3/8 x 1/4 1

1170 HSG, FLT Valve 1

1180 Float Valve 1

1190 Gasket, Float Valve 1

1200 CVRSNFTG 1/8 x M10 x 1M with O-Ring 1

1210 Button Head Screw 1/4-20 x 1/2 4

1220 Hex Socket Pipe Plug 1/4 NPT 1

1230 Valve, Ball 1/2 NPT, Brass 1

1240 Nipple 1/2 NPT x 3-1/2 LG Steel 1

1250 Street Elbow 90 x 1/2 NPT 1

1260 Valve, Angle 1/8 MNPT, Brass 1

1270 Valve, Ball 1/4 NPT, Bronze 1

35
 KT-275 LP Lower Assembly Piping

36
 KT-275 LP Lower Assembly Piping

Item # Description Qty

390 Valve, Spring Check 3/8 NPT Brass 1

400 Valve, Relief 1/2 NPT 1

410 Gasket Bottom Plate 1

420 Male Elbow 1/2 x 3/8 1

430 Male Connector 1/2 x 1/4 1

440 Male Connector 1/2 x 1/2 1

450 Female Elbow 1/2 x 3/8 1

460 Tee 1/2 NPT Malleable Iron 1

470 Nipple 1/2 NPT x 4 LG Steel 1

480 Nipple 3/8 NPT x 1-1/4 LG Steel 1

490 Nipple 3/8 NPT x 2-3/4 LG Steel 1

500 Square Head Pipe Plug 1/2 NPT 2

510 Square Head Pipe Plug 1/8 NPT Steel 2

520 Square Socket Pipe Plug 1/2 NPT 2

530 Square Socket Pipe Plug 1 NPT CI 1

540 Hex Head Busing 1/2 x 3/8 NPT 1

550 Hex Socket Head Cap Screw 5/16-18 x 1-1/2 4

560 Hex Socket Head Cap Screw 5/16-18 x 3/4 12

570 Hex Head Cap Screw 5/16-18 x 1-3/4 4

580 Hex Head Cap Screw 5/16-18 x 1-1/2 16

590 Hex Head Cap Screw 5/16-18 x 1 28

600 1/2 OD Hydraulic Steel Tubing 24

37
 KT-190 LP Final Assembly

38
 KT-190 LP Final Assembly
Item Item
Description Qty Description Qty
# #

010 KT-100 LP W/INT. Oil Reservoir 1 320 Hose Clamp 1/2 4

020 Motor TE 7.5 1725 213T 208/460 1 330 Hose 3/8 ID, Rubber 36

030 Base-Panel Set 1 340 Elbow 90 x 3/8 NPT Malleable Iron 1

040 Vibramount, BLK 250# 4 350 Coupling Hose 3/8 x 1/4 NPT Brass 1

070 Sheave, 2-3V-5.3 (SH) 1 360 Elbow 90 x 1/4 NPT Malleable Iron 1

080 QD Busing -SH 17/16 1 370 Nipple 1/4 NPT x 1-3/4 LG Steel 1

090 SLV, Sheave Spacer 1 380 Nipple 3/8 NPT x 2 LG Steel 1

120 Sheave, 2-3V-4.12 (SH) 1 410 Hex Head Cap Screw 3/8-16 x 1-1/2 4

130 QD Bushing SH 11/8 1 420 Lock Washer 3/8, Regular Spring 8

140 Base, MTR-FR 213 1 430 Hex Head Cap Screw 1/2-13 x 1-1/2 4

170 V-Belt 2/3 VX-500 Band 1 440 Plain Washer 1/2 , Zinc Coated Steel 4

180 Panel Set, Locking 1 450 Lock Washer 1/2 Regular, Spring 4

190 Panel Latch 3 460 Hex Nut 3/8-16 Zinc Coated Steel 4

200 Panel Strike 3 470 Hex Head Cap Screw 1/4-20 x 1/2 18

210 Door Pull 1 480 Plain Washer 1/4 Zinc Coated Steel 23

220 Hinge, Left Hand 2 490 Lock Washer 1/4 Regular Spring 23

230 Door Silencer 3 500 Hex Nut 1/4-20 Zinc Coated Steel 8

240 Lock, STD Rotolock with Latch/RCPT 1 510 Binding Head Screw 10-24 x 3/8 24

250 Hing, Right Hand 4 520 Lock Washer 10 Regular Spring 24

260 Grommet 3/8 1 530 Hex Head Cap Screw 3/8-16 x 1 4

290 Bulkhead Fitting 2 540 Plain Washer 3/8 Zinc Coated Steel 4

300 Plain Washer 1 SAE 2 550 Hex Head Cap Screw 1/4-20 x 1 5

310 Coupling, Hose 3/8 x 3/8 NPT Brass 3 560 1/2 OD SCPRX 1/2 LGX.252 ID 1

39
 KT-170LP Final Assembly

40
 KT-170LP Final Assembly

Item # Description Qty

010 KT-100 LP W/Internal Oil Reservoir 1

020 Motor TE 5 1725 184T 208/460 1

050 Sheave, 3-3V-5.0 (SDS) 1

060 QD Bushing SDS 1-1/16 1

070 Sleeve, Sheave Spacer 1

080 Vibramount, BLK 250# 4

110 Sheave, 3-3V-3.35 (SH) 1

120 QD Bushing SH 9/8 1

130 Base, Motor FR 184 1

140 Base Blet Guard 1

170 V-Belt 3/3VX - 475 1

180 Belt Guard 1

210 Hex Head Cap Screw 3/8-16 4

220 Lock Washer 3/8 Regular Spring 8

230 Hex Head Cap Screw 3/8-16 x 1/2 4

240 Plain Washer 3/8 Zinc Coated Steel 4

250 Hex Nut 3/8-16 Zinc Coated Steel 4

260 Hex Head Cap Screw 1/2-13 x 1-1/2 4

270 Plain Washer 1/2 Zinc Coated Steel 4

280 Lock Washer 1/2 Regular Spring 4

290 Truss Head Screw 1/4-20 x 1/2 4

300 Plain Washer 1/4 Zinc Coated Steel 3

310 Lock Washer 1/4 Regular Spring 3

41
 KT-170 LP & KT-190 LP Upper Assembly

42
 KT-170 LP & KT-190 LP Upper Assembly

Item Item
Description Qty Description Qty
# #

010 Lower Pump Assy KT-100 LP 1 1020 Seal Nut 3/8-16 4

710 Separator Housing 1 1030 Clamping Rod Assy 2
720 Cover, Separator Housing 1 1040 Element, OME 60 2
730 Housing, OME 1 1050 Clamp Plate, Element 2
740 Cover, OME 1 1060 Hex Head Cap Screw 5/16-18 x 1 2
750 Oil Sight Gauge 2 NPT w/Reflector 1 1070 Lock Washer 5/16 Regular Spring 28
760 Nipple 1 NPT x 1-1/2 LG Steel 1 1080 Nipple 1/4 NPT x 1-1/4 LG Steel 1
770 Female Elbow 1 NPT Plated Steel 1 1090 Hex Socket Pipe Plug 1/2 NPT 1
780 Oil Fill Cap 1 1100 Elbow 90 Degree x 1/4 NPT Steel 1
790 Eyebolt 2 1110 Hex Head Bushing 3/4 x 1/4 NPT 1
800 Hex Socket Pipe Plug 1/4 NPT 1 1120 Nipple 1/4 NPT x 7/8 LG Steel 2
810 Gasket, Separator Housing Cover 1 1130 Valve, Swing Check 1/4 NPT Bronze 1
820 Gasket, Separator/OME 1 1140 TEE 1/4 NPT Malleable Iron 1
830 Gasket, OME Discharge 1 1150 Nipple 1/4 NPT x 1-3/4 LG Steel 1
840 Baffle 1 1160 Elbow 90 x 1/4 NPT Malleable Iron 1
850 Nipple 2 NPT x 5 LG Steel 1 1170 Nipple 1/4 NPT x 7-1/2 LG Steel 1
860 Wire Mesh 1 1180 Hex Head Bushing 1/2 x 1/4 NPT 1
870 Hex Nut 1/2-13, Zinc Coated Steel 3 1190 Valve, Needle 1/2 NPT, Bronze Globe 1
880 Hex Head Cap Screw 5/16-18 x 7/8 3 1200 3/8 OD Hydraulic Steel Tubing 12”
890 Plain Washer 5/16 Zinc Coated Steel 3 1210 Male Connector 3/8 x 1/4 1
900 Hex head Cap Screw 3/8-16 x 5/8 2 1220 Float Valve 4
910 Press. GA. 0-15 PSI 1 1230 Gasket, Float Valve 1
920 Temp Gauge 1/4 NPT 1 1240 CVRSNFTG 1/8 x M10 x 1 M with O-Ring 1
930 Flat, Socket Head Screw 5/16-18 x 3/4 30 1250 Male Connector 3/8 x 1/8 1
940 O-Ring 2-220 1 1260 Button Head Screw 1/4-20X 4
950 Umbrella Mesh, 150 1 1270 Valve Ball 1/2 NPT Brass 1
960 Spider, 150 Mesh Support 1 1280 Nipple 1/2 NPT x 3-1/2 LG Steel 1
970 Hex Socket Set Screw 1/4-20 x 1/4 2 1290 Street Elbow 90 x 1/2 NPT 1
980 Mesh Pad 3 1300 Hex Nut 3/8-16 Zinc Coated 2
990 Clip, Mesh 8 1310 Hex Head Cap Screw 5/16-18 NPT Steel 1
1000 Hex Head Cap Screw /8-16 x 1-1/4 6 1320 Hex Head Bushing 1/4 x 1/8 NPT Steel 1
1010 Lock Washer 3/8 Regular, Spring 8 1330 Hex Socket Pipe Plug 3/8 NPT 1

43
 KT-170 LP & KT-190 LP Lower Assembly

44
 KT-170 LP & KT-190 LP Lower Assembly
Item Item
Description Qty Description Qty
# #
020 Cylinder 1 370 O-Ring 2-232 BU-N 2
030 Head, Open End 1 380 O-Ring 2-227 BU-N 1
040 Head, Closed End 1 390 Valve, Spring Check 3/8 NPT Brass 1
050 Housing, Oil Pump 1 400 Valve, Relief 1/2 NPT 1
060 Housing, Shaft Seal & Bearing 1 410 Gasket Bottom Plate 1
070 Cover Valve Deck 1 420 Tee 3/8 NPT Malleable Iron 1
080 Top Plate 1 430 Male Elbow 1/2 x 3/8 1
090 Bottom Plate 1 440 Male Connector 1/2 x 1/4 1
100 Cam, Center 1 450 Male Connector 1/2 x 1/2 1
110 Piston, Center 2 460 Female Elbow 1/2 x 3/8 1
120 Slidepin, Center 2 470 Nipple 3/8 NPT x 2 LG Steel 1
130 Cam, Outer 2 480 Nipple 3/8 NPT x 3-3/4 LG Steel 1
140 Piston, Outer 1 490 Square Head Pipe Plug 1/2 NPT 2
150 Slidepin, Outer 1 500 Square Head Pipe Plug 1/8 NPT 1
160 Removable Wall 1 510 Nipple 3/8 NPT x 2-1/2 LG Steel 1
170 Shaft 1 520 Hex Socket Pipe Plug 1/4 NPT 5
180 Seal Head Assy, Viton 1-1/4 1 530 Square Socket Pipe Plug 1/2 NPT 2
190 Shaft Seal Seat, CI, 1-1/4 1 540 Square Socket Pipe Plug 3/4 NPT 1
200 Ring, Shaft Seal Backup 1 550 Hex Head Bushing 1/2 x 3/8 NPT 1
210 Sleeve Bearing 1-1/4 2 560 Hex Socket Head Cap Screw 5/16-18 x 2 4
220 Ball Bearing, SRFS 30 MM 1 570 Hex Socket Head Cap Screw 5/16-18 x 9
230 Bearing Locknut N--06 1 580 Hex HEad Cap Screw 5/16-18 x 1-3/4 4
240 Pump, Oil 1 590 Hex HEad Cap Screw 5/16-18 x 1-1/2 12
250 Discharge Valve Assembly K 1-1/2 3 600 Hex Head Cap Screw 5/16-18 x 1 8
260 Hold Down Plate, Discharge Valve 3 610 1/2 OD Hydraulic Steel Tubing 24
270 Spacer, Slidepin 2 620 Hex Head Cap Screw 3/8-16 x 1 30
280 HSSS, Center Wall Locking 3 630 Hex Head Cap Screw 5/16-18 x 1 8
290 Pin, Centerwall Locking 3 640 Dowel Pin 5/16 x 1, Steel 4
300 Gasket Cylinder Separator 1 650 Hex Socket Pipe Plug 3/8 NPT 2
310 Gasket Top Plate 1 660 Hex Head Cap Screw 5/16-18 x 7/8 24
320 Ring, Bearing Backup 1 670 Retainer Plate, Bearing 1
330 Bushing Assy, Water 1 680 Hex Socket Head cap Screw 1/4-20 x 5/8 4
340 Key Woodruff 13 4 690 Insert, Pump Drive 1
350 Retaining Ring 1.31 External 3 700 Hex Socket Set Screw, Cuppoint 1
360 Key Square 1/4 x 1-3/4 Drive Lok 1

45
 KT-170 LP & KT-190 LP Upper Assembly Piping

46
 KT-170 LP & KT-190 LP Upper Assembly Piping

Item # Description Qty

1110 Hex Head Bushing 3/4 x 1/4 NPT 1

1120 Nipple 1/4 NPT x 7/8 LG Steel 2

1130 Valve, Swing Check 1/4 NPT Bronze 1

1140 Tee 1/4 NPT, Malleable Iron 1

1150 Nipple 1/4 NPT x 1-3/4 LG Steel 1

1160 Elbow 90 x 1/4 NPT Malleable Iron 1

1170 Nipple 1/4 NPT x 7-1/2 LG Steel 1

1180 Hex Head Bushing 1/2 x 1/4 NPT 1

1190 Valve, Needle 1/2 NPT , Bronze Globe 1

1200 3/8 OD Hydraulic Steel Tubing 12

1210 Male Connector 3/8 x 1/4 1

1220 Float Valve 1

1230 Gasket, Float Valve 1

1240 CVRSNFTG 1/8 x M10x 1 M w/O-Ring 1

1250 Male Connector 3/8 x 1/8 1

1260 Button Head Screw 1/4-20 X 4

1270 Valve, Ball 1/2 NPT, Brass 1

1280 Nipple 1/2 NPT x 3-1/2 LG Steel 1

1290 Street Elbow 90 x 1/2 NPT 1

47
 KT-170 LP & KT-190 LP Lower Assembly Piping

48
 KT-170 LP & KT-190 LP Lower Assembly Piping

Item # Description Qty

390 Valve, Spring Check 3/8 NPT Brass 1

400 Valve, Relief 1/2 NPT 1

410 Gasket Bottom Plate 1

420 Tee 3/8 NPT Malleable Iron 1

430 Male Elbow 1/2 x 3/8 1

440 Male Connector 1/2 x 1/4 1

450 Male Connector 1/2 x 1/2 1

460 Female Elbow 1/2 x 3/8 1

470 Nipple 3/8 NPT x 2 LG Steel 1

480 Nipple 3/8 NPT x 3-3/4 LG Steel 1

490 Square Head Pipe Plug 1/2 NPT 2

500 Square Head Pipe Plug 1/2 NPT 1

510 Nipple 3/8 NPT x 2-1/2 LG Steel 1

520 Hex Socket Pipe Plug 1/4 NPT 5

530 Square Socket Pipe Plug 1/2 NPT 2

540 Square Socket Pipe Plug 3/4 NPT 1

550 Hex Head Bushing 1/2 x 3/8 NPT 1

560 Hex Socket Head Cap Screw 5/16-18 x 2 4

570 Hex Socket Head Cap Screw 5/16 - 18 x 3/4 9

580 Hex Head Cap Screw 5/16-18 x 1-3/4 4

590 Hex Head Cap Screw 5/16-18 x 1-1/2 12

600 Hex Head Cap Screw 5/16-18 x 1 8

610 1/2 OD Hydraulic Steel Tubing 24

620 Hex Head Cap Screw 3/8-16 x 1 30

630 Hex Head cap Screw 5/16-18 x 1 8

640 Dowel Pin 5/16 x 1, Steel 4

650 Hex Socket Pipe Plug 3/8 NPT 2

49
 WARRANTY – VACUUM PRODUCTS
Subject to the terms and conditions hereinafter set forth and set forth in General Terms of Sale, Tuthill Vacuum & Blower
Systems (the seller) warrants products and parts of its manufacture, when shipped, and its work (including installation
and start-up) when performed, will be of good quality and will be free from defects in material and workmanship. This
warranty applies only to Seller’s equipment, under use and service in accordance with seller’s written instructions,
recommendations and ratings for installation, operating, maintenance and service of products, for a period as stated in
the table below. Because of varying conditions of installation and operation, all guarantees of performance are subject
to plus or minus 5% variation. (Non-standard materials are subject to a plus or minus 10% variation).
Product Type Warranty Duration
New 15 months after date of shipment or 12 months after initial startup date, whichever occurs first
Repair 6 months after date of shipment or remaining warranty period, whichever is greater
Remanufactured 9 months after date of shipment or 6 months after initial startup date, whichever occurs first

THIS WARRANTY EXTENDS ONLY TO BUYER AND/OR ORIGINAL END USER, AND IN NO EVENT SHALL THE SELLER
BE LIABLE FOR PROPERTY DAMAGE SUSTAINED BY A PERSON DESIGNATED BY THE LAW OF ANY JURISDICTION
AS A THIRD PARTY BENEFICIARY OF THIS WARRANTY OR ANY OTHER WARRANTY HELD TO SURVIVE SELLER’S
DISCLAIMER.

All accessories furnished by Seller but manufactured by others bear only that manufacturer’s standard warranty.

All claims for defective products, parts, or work under this warranty must be made in writing immediately upon discovery
and, in any event within one (1) year from date of shipment of the applicable item and all claims for defective work must
be made in writing immediately upon discovery and in any event within one (1) year from date of completion thereof
by Seller. Unless done with prior written consent of Seller, any repairs, alterations or disassembly of Seller’s equipment
shall void warranty. Installation and transportation costs are not included and defective items must be held for Seller’s
inspection and returned to Seller’s Ex-works point upon request.

THERE ARE NO WARRANTIES, EXPRESSED, IMPLIED OR STATUTORY WHICH EXTEND BEYOND THE DESCRIPTION
ON THE FACE HEREOF, INCLUDING WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS OF PURPOSE.

After Buyer’s submission of a claim as provided above and its approval, Seller shall at its option either repair or replace
its product, part, or work at the original Ex-works point of shipment, or refund an equitable portion of the purchase
price.

The products and parts sold hereunder are not warranted for operation with erosive or corrosive material or those
which may lead to build up of material within the product supplied, nor those which are incompatible with the materials
of construction. The Buyer shall have no claim whatsoever and no product or part shall be deemed to be defective by
reason of failure to resist erosive or corrosive action nor for problems resulting from build-up of material within the unit
nor for problems due to incompatibility with the materials of construction.

Any improper use, operation beyond capacity, substitution of parts not approved by Seller, or any alteration or repair
by others in such manner as in Seller’s judgment affects the product materially and adversely shall void this warranty.

No employee or representative of Seller other than an Officer of the Company is authorized to change this warranty in
any way or grant any other warranty. Any such change by an Officer of the Company must be in writing.

The foregoing is Seller’s only obligation and Buyer’s only remedy for breach of warranty, and except for gross
negligence, willful misconduct and remedies permitted under the General Terms of Sale in the sections on CONTRACT
PERFORMANCE, INSPECTION AND ACCEPTANCE and the PATENTS Clause hereof, the foregoing is BUYER’S
ONLY REMEDY HEREUNDER BY WAY OF BREACH OF CONTRACT, TORT OR OTHERWISE, WITHOUT REGARD TO
WHETHER ANY DEFECT WAS DISCOVERED OR LATENT AT THE TIME OF DELIVERY OF THE PRODUCT OR WORK.
In no event shall Buyer be entitled to incidental or consequential damages. Any action for breach of this agreement
must commence within one (1) year after the cause of action has occurred.

January, 2002
NOTES:

IMPORTANT
All KINNEY® vacuum pumps manufactured by Tuthill Vacuum & Blower Systems are date coded at time of shipment.
In order to assure you of the full benefits of the product warranty, please complete, tear out and return the product
registration card below, or you can visit our product registration web page at:
http://vacuum.tuthill.com/product_registration

IMPORTANT
All KINNEY® vacuum pumps manufactured by Tuthill Vacuum & Blower Systems
are date coded at time of shipment. In order to assure you of the full benefits
of the product warranty, please complete, tear out and return this product
registration card.

Company ________________________________________________________________

Location__________________________________________________________________
City State/Province ZIP/Postal Code Country

Telephone : ( )_____________________
Please Check One
E-mail: _________________________
Vacuum Furnace o
Model: _________________________ Vacuum Coating o
Pharmaceutical o
Serial Number: _________________________ Semiconductor/Electronics o
Food/Meat Packing o
Date of Purchase: _________________________ Gas/Petrochemical o
Other _________________________
Date of Startup: _________________________
 NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES

BUSINESS REPLY MAIL

FIRST-CLASS MAIL PERMIT NO. 2912 SPRINGFIELD MO

POSTAGE WILL BE PAID BY ADDRESSEE

ATTN. CUSTOMER SERVICE – VACUUM PRODUCTS

TUTHILL VACUUM & BLOWER SYSTEMS
PO BOX 2877
SPRINGFIELD MO 65890-2150