BANGLADESH PETROLEUM EXPLORATION &

PRODUCTION COMPANY LIMITED

WELL COMPLETION REPORT

Ktl # 02 Workover

Prepared By
Md. Ashaduzzaman, Driller(a.c)

Checked By

Zobayedul Islam Rokibul Hasan

Tool pusher Drilling Superintendent
Drilling Division Drilling Division

Approved By

Md.
General Manager
Drilling Division
 INDEX

Sl. Content Page No.

I Well Summary
II Well Profile
1.1 Operation Summary
1.2 Drilling Fluid Summary
III 1.3 Drilling Fluid Properties
1.4 Observation & Recommendation
1.5 Total Chemical Consumption
IV Appendix
 WORKOVER WELL SUMMARY

Well Name : KTL # 02

Well Location : Golapgonj,Sylhet
Operator : SGFL
Rig Up date :18.07.2023
Workover Starting date : 27.07.2023
Completion Date :
Days Spent : days
Rig : ZJ50DBS
Drilling In-charge : Md. Mohosinul Alam
Drilling Fluid Service : Mud Engineering Department, BAPEX
Drilling Fluid Engineers : Md. Samsuzzaman, Manager
Md. Gholam Mahbubur Rahman, Deputy Manager
Well Type : Vertical
Well Depth : 3260 m (TVD)
Well Volume : 117.0 m3
Volume up to Packer : 103.0 m3
Perforation Depth : i) 3220 m to 3231 m (MD)
ii) 3105 m to 3114 m (MD)
iii) 3005 m 3019 m (MD)
Re-perforation Depth : 3221 m to 3233 m (MD)
Packer Set at : 3184.0 m (MD)
SCSSSV set at : 60.0 m
Completion Type : Single Tubing
Tubing : 4½, 12.6 ppf, L-80, Cap- 7.94 l/m
Well Status : Successfully completed Workover.
 Well Profile Srikail # 04 Workover

30" Ca s i ng Set @ 30m

20" Ca s i ng Set @ 184 m, 94 ppf, X - 56 BTC,

Ca pa ci ty-185.3 l /m, Interva l = 0-184 m

Brine = 1.12 sp. Gr

Brine = 1.12 sp. Gr

4 ½" Tubing, 12.6 ppf, L-80, SL-APEX, Cap-7.9 l/m

13 3/8" Ca s i ng Set @ 1274m, 68 ppf , J-55,

Ca pa ci ty –78.10 l /m, Interva l = 0-1274 m

Li ner Top @ 2597 m

9 5/8" Ca s i ng Set @ 2647 m, 47 ppf, L - 80 ,

Ca pa ci ty-38.18 l /m, Interva l = 0-2647 m

Pa cker s et @ 3184 m.

Perfora ti on = 3221 m - 3233 m

Li ner Set @ 3512 m, 29 ppf, L - 80, Ca pa ci ty-19.38 l /m

Interva l = (3512 m - 2597 m) = 915 m
 1.1 Operation Summary:
Report
Date Activity
No
In the name of Almighty Allah well killing operation was started. Well
shut in pressure was found @ tubing 1020 psi and @ Annulus was 0 (zero)
psi. About 40 barrels Hi-Vis mud was pumped through tubing by
cementing unit. Then 105 barrels mud of specific gravity 1.03 and
1 27.07.2023
viscosity 55 was pumped through tubing and 0.7 barrel through annulus by
cementing unit. Both tubing and annulus pressure was bleed off. Well
under observation and observed tubing pressure was raised to 380 psi. We
had prepared 45.0 m3 mud of specific gravity 1.03 and viscosity 55.

Well pressure was found 0 (zero) psi and stable. X-mas tree was
uninstalled and BOP stack installed. Performed BOP function test and
2 28.07.2023 found ok

Performed BOP pressure test and found ok. Rig up bell nipple, flow line
3 29.07.2023 and fill up line were installed. Function test of mud pump was done, found
ok.

4 27.09.2020 .

5 28.09.2020 .

6 29.09.2020

Picked up the tubing string with 175 klbs for tubing released from Packer
but failed. Again picked up with 190 klbs several times but failed. Again
picked up with 200 klbs and hold for some times. Suddenly released the
7 30.09.2020 tubing from locator seal assembly from packer bore. Completion fluid was
replaced by mud. New 30.0 m3 mud was prepared of specific gravity 1.03
and viscosity 55. During displacement about 90.0 m3 brine and brine
contaminated mud was dumped.

Circulation conducted for mud conditioning. Tubing POOH was started.

8 01.10.2020 10.0 m3 mud of specific gravity 1.31 was prepared and slowly added into
system in two cycles.

9 02.10.2020 Total 193 joints tubing were POOH till morning. POOH continued.

10 03.10.2020 Tubing POOH was completed.

Rig up rat hole. Made up rat hole and set up Kelly bush with Kelly. RIH
11 04.10.2020 was started with 5 7/8" Rock Bit and ran up to 27.36 m.
 RIH 3½″ DP single by single up to 498 m. Circulation for checked DP and
12 05.10.2020 Bit nozzle. RIH was resumed.

RIH 3½″ DP with 5-7/8" Rock Bit single by single up to 1307 m.

13 Circulation for checked DP and Bit nozzle. RIH was resumed and up to
06.10.2020 2540 m. Flow checked and observed no flow.

RIH 3½″ DP with 5-7/8" Rock Bit single by single up to 2570 m.

Circulation for checked DP and Bit nozzle. RIH was resumed and up to
14 07.10.2020 2800 m. Circulation was given for mud conditioning. RIH was resumed
and up to 2967 m. Packer top was tagged @2967.5 m. Circulation was
given for mud conditioning. Surface mud was treated.

After mud conditioned, circulation was stop. Pumped 4.0 m3 slag mud.
15 08.10.2020
POOH was started and up to 343 m.

16 09.10.2020 POOH was completed. 5-15/16 Packer tools were run up to 2600 m.

Packer milling tools RIH was completed. Packer top was tagged @ 2967.7
m milling started from 2967.7 m to 2968.02 m. Pumped Hi-Vis mud three
17 10.10.2020
times during milling. Small amount of milling cuttings were observed on
Magnet. Surface mud was treated.

Continued milling from 2968.02 m to 2968.05 m suddenly rotary torque

was increased and pipe got stuck. Tried to stuck free several times with
18 11.10.2020
125 klbs (Downward) and 210 klbs (Upward) but failed. Circulation was
continued. Hi-Vis mud was pumped 4 times. Surface mud was treated.

Stuck operation was continued. Tried to stuck free several times with 130
klbs (Downward) and 225 klbs (Upward) but failed. Then hold the string
19 12.10.2020
with 200 klbs. Circulation was continued. Suddenly the string got free.
Slag mud was pumped prior to POOH and POOH up to 2188 m.

20 13.10.2020 POOH was completed. RIH with packer milling tools up to 566 m.

RIH with packer milling tools up to 2958 m. 50.0 m drill line had been
21 14.10.2020
slipped.

Packer top tag @ 2968.22 m. Rotary table problem and repaired the same.
22 15.10.2020
During repair circulation was continued.

Milling continued from 2968.05 m to 2968.30 m. Observed rubber cuttings

23 16.10.2020
on shale shaker. Pumped Hi-Vis mud for clean hole.

Packer milling continued. Wash pipe leaked. Decision for POOH. Prior to
24 17.10.2020
POOH slag mud was pumped. POOH was completed.
25 18.10.2020 RIH with Packer Milling tools with Junk Basket up to 1914 m and
 continued. 60 m drill line had been cut off.

RIH continue from 1914 m to 2917 m slowly and waiting for new wash
pipe. Wash pipe set and pressure tested found OK then RIH continued
26 19.10.2020
from 2917 m to 2966 m and completed. Started circulation and continued.
Well mud treatment was conducted.

Pump down & tagged the packer top at 2968.60 m. Started packer milling
27 20.10.2020 operation & continued but cuttings progress was very slow. Pumped Hi-
Vis mud two times.

Packer milling operation was continued but no progress. POOH was

started. During packer milling Hi-Vis mud prepared and pumped also mud
28 21.10.2020
treatment conducted. Prior to POOH 2.5 m3 heavy weight pill mud was
pumped.

POOH was completed. New burn shoe prepared with adding carbide.
29 22.10.2020 Started RIH with the same and junk basket and completed. Shale shaker
cleaned with diesel and other cleaning operation.

Started packer milling operation and got success, packer dropped. RIH
started up to 3089 m & get compression resume circulation. Again RIH up
to 3173.99 m & get compression tagged packer top at 3173.99 m.
30 23.10.2020
Circulation conducted for mud conditioning. Started POOH up to 1548 m
and continue. Hi-Vis mud prepared and pumped during circulation. Prior to
POOH heavy weight pill mud prepared and pumped.

POOH was completed. RIH with overshoot (4 3/4'') with spiral grapple up
31 24.10.2020
to 2780 m and continued.

RIH up to 3166 m, Kelly connected down up to 7.22 m and tagged first top
at depth 3174 m. Performed fishing operation, tried to catch fish several
32 25.10.2020
times but fail. Decided to pooh, started pooh and completed. RIH with
Taper Tap (1½″- 4½″) started and continue.

RIH with Taper Tap (1½″- 4½″) continued from 2317 m to 3166.43 m.
Made up Kelly and down up to 7.57 m and tagged fish top at depth 3174
33 26.10.2020 m. Performed fishing operation. Started POOH and completed. By the
grace of Almighty Allah successfully caught the fish (Packer with Tail
assembly).

Started RIH with Junk Sub and 5-7/8" Bit up to 3186.63 m. Kelly made up
and down up to 5.37m and tagged bottom at depth 3192m. Circulation for
34 27.10.2020 clean hole. Low Bentonite mud (10 Kg/m3) around 26.0 m3 made up
usable with necessary chemicals. During circulation mud treatment was
conducted.
 POOH was started and completed. Preparatory work for 2-3/8" open end
DP. Started RIH with 2-3/8" open end DP single by single and 3½″ DP
35 28.10.2020
stand and run up to 1208 m and continued. Heavy weight (1.90 sp.gr) Hi-
Vis mud prepared for spotting.

Continued trip in hole with 2-3/8" open end DP single by single and 3½″
DP stand from 1208 m to 3192 m and completed. Circulation conducted
for mud conditioning. Started to pump Hi-Vis spotting mud of SG 1.90 @
15.72 barrels and displaced with 72.32 barrels mud. Started to POOH from
3192m to 3126m. Reverse circulation was conducted and completed.
Preparation for cement squeeze. Pumped 15 barrels water as spacer fluid,
36 29.10.2020 28 barrels cement slurry ( 15.8 ppg), 4.4 barrels water as a behind cement
slurry then pumped 63.0 barrels displacing fluid as mud (SG -1.05) Trip
out from 3126m to 2875m. Performed reversed circulation. Mud treatment
conducted during circulation. Total 47.4 barrels mud gain during pumping
of spacer and cement slurry. During reverse circulation after cement
around 12.0 m3 cement and cement contaminated mud was dumped. Low
cement contaminated mud conditioned with chemicals.

Wait on cement. Pressure on cement @ 2500 psi by cementing unit and

37 30.10.2020 hold it. Sand Trap mud found contaminated with cement and decided to
discard this mud. Cleaned the sand trap. Surface mud treatment conducted.

Wait on cement continued. Pressure on cement @ 2500 psi by cementing

unit and pressure decreased to 2350 psi. Bleed off the pressure to 0 (zero)
psi. Observed that squeeze cement @ 2 barrels. Started POOH and
38 31.10.2020
completed. Started trip in hole with 5-7/8" new Bit run up to 1740 m and
continued. New mud prepared with the aim to increased mud weight 1.12
SG. Surface mud treatment continued.

Continued RIH from 1740 m to 2878 m. Observed that surface cement had
39 01.11.2020
not been hard yet, so wait on cement continued.

RIH from 2878 m to 2926 m with pump. Tagged cement top at 2926 m
with 10klbs weight. Circulation for one hour. Started cement drilling from
40 02.11.2020 2926 m to 2938 m. Worked on swivels. Resumed cement drilling from
2938 m to 2977 m. Before cement drilling surface mud treatment
conducted also in cement drilling time mud treatment continued.

Cement drilling continued from 2977 m to 3006 m. Due to cement drilling

41 03.11.2020 pH was high tendency. Surface mud was treated by Citric acid for maintain
pH.
42 04.11.2020 Cement drilling up to 3073 m and pressure tested upper squeeze zone @
2000 psi for 10 minutes. Pressure hold successfully. During pressure test
pumped 3.25 barrels mud and returned the same. Drilling was resumed and
drilled up to 3120 m. Circulation given for hole cleaning. Preparation for
 pressure test of lower squeezed zone. Sand Trap and Degasser tank mud
was dumped and cleaned. New 15.0 m3 mud was prepared. Surface mud
treatment continued.

Pressure tested of lower squeezed zone @ 2000 psi for 10 minutes pressure
hold successfully. Drilling was resumed and drilled 3120 m to 3126m. RIH
from 3126 m to 3192 m with pump and rotation. Circulation given for hole
43 05.11.2020
cleaning. Stopped circulation for mud pump problem. Decided to POOH
and POOH up to 892 m. POOH continued. New 15.0 m3 mud was
prepared. Surface mud treatment continued.

POOH was completed. BOP stack was hanged up and changed the tubing
hanger spool. Pressure tested of tubing hanger spool well head seal @ 2000
44 06.11.2020
psi and ring gasket @3000 psi. Both were hold for 10 minutes and
successfully pressure hold. 10.0 m3 Bentonite mud was prehydrated.

BOP control lines were installed and performed function test. Pressure test
done of BOP, Pipe Ram Choke and Kill line HCR valves @ 3000 psi for
45 07.11.2020
10 minutes. Found pressure was stable. RIH with new 5-7/8" Rock Bit for
cement drilling up to 2106 m. RIH continued.

RIH up to 3192 m. Circulation given for hole cleaning. Cement drilling

started and drilled from 3192m to 3209.10 m. Drilling was suspended due
to Mud pump-1 problem. Repaired and changed liner piston of mud pump-
46 08.11.2020 1. Bridge plug drilled from 3209.10 m to 3209.15 m and continued. During
circulation and cement drilling mud weight was gradually increased from
1.06+ S.G to 1.12 S.G. Surface mud was treated continuously to maintain
proper Rheology.

Bridge plug drilled from 3209.10 m to 3209.20 m. Flow checked the well
was stable. RIH with pump and rotation up to 3300 m. Circulation given
47 09.11.2020 for mud conditioning. After mud conditioned POOH was started. During
circulation surface mud was treated continuously to maintain proper
Rheology.

48 10.11.2020 POOH was completed. RIH with 7" Scrapper up to 2723 m.

RIH with 5-7/8" Bit and 7" Scrapper up to 3215 m conducted. Scrapped
from 3148 m to 3205 m. Circulation was given for mud conditioning. Slag
49 11.11.2020
mud was pumped. POOH was started up to complete. Observed well was
stable. Well under CPL logging party.
50 12.11.2020 Well under CPL logging party. 1st Run ---- GR+CN+CCL+CBL+YDL;
2nd Run----- GR+CCL+RBT; 3rd Run----- Junk basket. RIH with 5 7/8"
Rock Bit up to 1307 m and continued. All mud was dumped and tanks
were cleaned. All mud tanks were filled with water. Preparatory work for
 Brine/completion fluid.

DP run was completed. 110.0 m3 Brine of sp.gr. 1.12 was prepared.

Another 10.0 m3 Hi-Vis Brine of sp.gr. 1.12 was prepared also. Due to
deficiency of mud tank volume we could not prepared Brine at a time. For
13.11.2020
51 displacement first 8.0 m3 Hi-Vis Brine was pumped as spacer. Then 86.0
m3 Brine was pumped. Displacement was stop. Again 65.0 m3 Brine of
sp.gr. 1.12 was prepared.

Pumped again 45.0 m3 Brine for displacement. Dumped displacement mud

and mud contaminated Brine until clear Brine came out over Shale Shaker.
52 14.11.2020 Total 15.0 m3 contaminated Brine was dumped. Circulation until in and
out Brine weight was same. POOH was started single by single up to 1143
m. POOH was continued.

DP POOH single by single completed. RIH (CCL+ Junk Basket)

53 15.11.2020
completed. RIH perforation gun continued.

RIH perforation gun. 1st perforation interval- (3226.3 m to 3233 m). 2nd
perforation interval (3221 m to 3224.3 m). RIH production Packer and set
54 16.11.2020
@ 3183.0 m. RIH 4½″ tubing with seal assembly and SSD. Continued RIH
4½″ tubing and ran up to 787 m.

Continue RIH 4½″ tubing from 787m to 3184m with SCSSSV. Tag to
packer top at 3184m. Packer tested by cementing unit at 1000 psi & hold
55 17.11.2020 for 5 minutes found ok. Worked on space out for tubing hanger setting &
continued. Laid down single by single 4½″ tubing 4 joints. Mud tank
cleaning operation conducted.

Rig up tubing hanger & tighten with tubing string & set on tubing hanger
spool by landing joint. Nipple down BOP disconnected BOP control line,
bell nipple & flow line, laid down. Worked on nipple up X-Mas tree
56 18.11.2020 tighten Nut & Bolt. Pressure tested of X-Mas tree bonnet tubing hanger at
4000 psi found ok. Disconnect X-Mas tree Tee cap & worked on X-Mas
tree continued. Preparatory work for slick line operation conducted. Mud
tank cleaning operation continued.

Preparatory work for slick line operation continued. Well under slick line
operation. Rig up Lubricator and preparatory work for slick line operation.
Pressure tested of BOP & Lubricator at 4000 psi hold for 5 minutes found
ok by cementing unit. RIH slick line to SCSSSV & POOH slick line with
57 19.11.2020
separated slip. Resumed RIH slick line with shifting tools to open SSD
valve then pumped inside 4 1/2" tubing by cementing unit then circulation
back found ok, SSD valve open. Started pooh slick line with shifting tools
& completed. Mud tank cleaning operation continued.
 Slick line operation continued. Gas charged for well under balance &
received brine about 5.50 m3 them closed the SSD valve by slick line,
pooh slick line and waiting for gas coming.

Well under testing party.

.
choke size Temperature, Flow rate,
Time Pressure, psi
58 20.11.2020 (inch) °C mmscfd
12.15 28/64 658
13.00 ″ 1400
14.00 ″ 2965 14.50
16.00 ″ 3080
19.00 32/64 2966 18.65
20.00 ″ 2996 51.2 18.85
21.00 ″ 3016 52.2 19.00
22.00 ″ 3032 54.6 19.00

Well under testing party.

Choke size Pressure Flow Rate

Time (inch)
Temperature, °C
(Psi) (mmscfd)
12:15 36/64 45.6 2850
59 21/11/2020 13:00 ″ 47.9 2909
14:15 ″ 50 2936 22.95
15:00 ″ 2950
17:30 ″ 53.9 2965
18:00 ″ 2968
Water Salinity was 18000

Well under testing party.

Pressure
Choke size Flow Rate
Time (inch)
Temperature, °C (Ps
(mmscfd)
)
08:00 28/64 47.5 3274 15.53
09:00 ″ 47.7 3288
10:00 32/64 49.7 3135 19.7
60 22/11/2020 11:00 ″ 50.9 3140
12:00 36/64 54 2990 24
12:30 ″ 52.6 2991
13:00 ″ 54.4 2991

Salinity of water was 7000 ppm at 10.00Hr. and 4200 ppm at 13.00Hr.
Shut in the well and shut in pressure was 3700 psi. Shut in the well at
13:15 pm. Well under production team. Flow line was connected with X-
mas tree.
1.2 Drilling Fluid Summary:

Prepared 159 m3 of 1.03 sp.gr. Prehydrated (Bentonite + Attapalgite) mud for well killing operation.
Later we prepared another 106 m 3 mud to maintain volume. Then surface mud was treated with
Caustic Soda, Biocide and Pac-R. Viscosity was maintained 55 and another parameter such as PV, YP,
pH, Gel strength maintain in proper range. Prepared 193 m3 Calcium Chloride Brine of sp. gr 1.12 with
corrosion inhibitor as completion fluid.

1.3 Drilling Fluid Properties:

Mud Properties Program Start of Section End of Section

Temperature, °F 136 150
Mud Density, SG 1.12 1.03 1.12
Pressure Gradient, psi/1000ft
Funnel Viscosity, sec/qt 50-55 55 55
Plastic Viscosity, cps 12 13
Yield Point, lb/100 sq.ft. 25 18
Gel Strength, 10sec/10min 13/20 8/21
pH(Meter) 9.5 – 10.5 9.5 9.5
API Filtrate, ml/30min
API Cake Thickness, 1/32in
Chloride Content, mg/l 100 100
Hardness (as Ca+2), mg/l 50 50
Methylene Blue Capacity, kg/m3
Sand Content, % by vol.
Solid Content, % by vol.
Oil Content, % by vol./lub
Water Content, % by vol.

1.4 Observation and Recommendation:

In Srikail # 04 Work over we kill the well 1.03 sp. gr. of mud. XJ650T Rig mud tank volume capacity
is low. So we fall into problem when mud displacement with Brine. After well kill operation
displacement is interrupt also. So next operation with this Rig, must be another 50 m 3 mud tank
attached with this system.

1.5 Total Chemical Consumption:

SL. No. Chemical Name Unit Quantity

01 Aldacide Can 10
02 Baracor/Conqor 303A/ Corr. Inhibitor Drum 13
03 Barite MT 43
04 Bentonite MT 15
05 Biocide DRUM 1
06 Brine De-foamer Liter 20
07 Calcium Chloride MT 41
08 Caustic Soda MT 0.14
09 Citric Acid MT 0.725
10 De-foamer Liter 30
11 Duo Vis/XCD MT 0.15
12 Lime Kg 50
13 Micron Gel/Attapulgite MT 2
14 Oxygen Scavenger Pail 3
15 Pac-R MT 1.05
16 Soda Ash MT 0.065
17 Sodium bi Carbonate MT 1.2
 APPENDIX

ii. Well Volume &Tubular Data

Descriptio Capacity, Displacement, TOTAL
Dia, in Weight, ppf Grade Thread Length, m
n l/m l/m Cap, m 3
Dis. m3 Total
30 309.5 X-52 0-30
20 106.5 K-55 182.9 19.78 0-184 33.7 3.6 37.3
Casing
13⅜ 68 J-55 BTC 78.10 12.54 0-1274 99.5 16 115.5
9⅝ 47 L-80 SL-APEX 38.18 8.76 0-2647 101.1 23.2 124.3
Liner
7 29 L-80 SL-APEX 19.38 5.45 2597-3512 17.7 5.0 22.7
Casing
Tubing 4½ 12.6 L-80 SL-APEX 7.94 2.36 3184 25.3 7.5 32.8

Well Volume:
1) 4 ½” Tubing Volume up to packer @ 3184 m : 25.28 m3
2) 4 ½” Tubing & 9⅝” Annulus volume up to packer : 72.33 m3
3) 4 ½” Tubing & 7” Annulus volume up to packer : 5.31 m3
4) Volume below Packer : 6.36 m3
5) Total Volume : 109.28 m3
6) Tubing Displacement : 7.94 m3
7) Total Empty Hole Volume : 116.91 m3

**Well under production and this well can give 19-22 mmscfd production.